US2718494A - Metallic coating for wire - Google Patents
Metallic coating for wire Download PDFInfo
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- US2718494A US2718494A US280361A US28036152A US2718494A US 2718494 A US2718494 A US 2718494A US 280361 A US280361 A US 280361A US 28036152 A US28036152 A US 28036152A US 2718494 A US2718494 A US 2718494A
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- coating
- wire
- copper wire
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- 238000000576 coating method Methods 0.000 title claims description 40
- 239000011248 coating agent Substances 0.000 title claims description 34
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 36
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 9
- 229910001245 Sb alloy Inorganic materials 0.000 claims description 7
- 229910052787 antimony Inorganic materials 0.000 claims description 7
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 7
- WBTCZEPSIIFINA-MSFWTACDSA-J dipotassium;antimony(3+);(2r,3r)-2,3-dioxidobutanedioate;trihydrate Chemical compound O.O.O.[K+].[K+].[Sb+3].[Sb+3].[O-]C(=O)[C@H]([O-])[C@@H]([O-])C([O-])=O.[O-]C(=O)[C@H]([O-])[C@@H]([O-])C([O-])=O WBTCZEPSIIFINA-MSFWTACDSA-J 0.000 claims description 5
- 229940046892 lead acetate Drugs 0.000 claims description 5
- AVTYONGGKAJVTE-OLXYHTOASA-L potassium L-tartrate Chemical compound [K+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O AVTYONGGKAJVTE-OLXYHTOASA-L 0.000 claims description 5
- 239000001472 potassium tartrate Substances 0.000 claims description 5
- 229940111695 potassium tartrate Drugs 0.000 claims description 5
- 235000011005 potassium tartrates Nutrition 0.000 claims description 5
- 239000002140 antimony alloy Substances 0.000 claims description 4
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 229910000978 Pb alloy Inorganic materials 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- LLVQEXSQFBTIRD-UHFFFAOYSA-M sodium;2,3,4-trihydroxy-4-oxobutanoate;hydrate Chemical compound O.[Na+].OC(=O)C(O)C(O)C([O-])=O LLVQEXSQFBTIRD-UHFFFAOYSA-M 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 14
- 238000012360 testing method Methods 0.000 description 14
- 239000000243 solution Substances 0.000 description 13
- 229910052802 copper Inorganic materials 0.000 description 12
- 239000010949 copper Substances 0.000 description 12
- 229910045601 alloy Inorganic materials 0.000 description 11
- 239000000956 alloy Substances 0.000 description 11
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 9
- 229910052708 sodium Inorganic materials 0.000 description 9
- 239000011734 sodium Substances 0.000 description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 8
- 238000009413 insulation Methods 0.000 description 6
- 229920001021 polysulfide Polymers 0.000 description 6
- 239000004020 conductor Substances 0.000 description 5
- 230000005484 gravity Effects 0.000 description 5
- 239000012085 test solution Substances 0.000 description 5
- 230000005496 eutectics Effects 0.000 description 4
- 235000011121 sodium hydroxide Nutrition 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- LJCNRYVRMXRIQR-OLXYHTOASA-L potassium sodium L-tartrate Chemical compound [Na+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O LJCNRYVRMXRIQR-OLXYHTOASA-L 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000011006 sodium potassium tartrate Nutrition 0.000 description 3
- 239000001476 sodium potassium tartrate Substances 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- -1 antimonyl tartrate Chemical compound 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229940095064 tartrate Drugs 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical class [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- KWIUHFFTVRNATP-UHFFFAOYSA-N Betaine Natural products C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- KWIUHFFTVRNATP-UHFFFAOYSA-O N,N,N-trimethylglycinium Chemical compound C[N+](C)(C)CC(O)=O KWIUHFFTVRNATP-UHFFFAOYSA-O 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 229920006387 Vinylite Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- QQHJESKHUUVSIC-UHFFFAOYSA-N antimony lead Chemical compound [Sb].[Pb] QQHJESKHUUVSIC-UHFFFAOYSA-N 0.000 description 1
- NGPGDYLVALNKEG-UHFFFAOYSA-N azanium;azane;2,3,4-trihydroxy-4-oxobutanoate Chemical class [NH4+].[NH4+].[O-]C(=O)C(O)C(O)C([O-])=O NGPGDYLVALNKEG-UHFFFAOYSA-N 0.000 description 1
- 229960003237 betaine Drugs 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000002895 emetic Substances 0.000 description 1
- 235000019441 ethanol Nutrition 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002538 fungal effect Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/922—Static electricity metal bleed-off metallic stock
- Y10S428/9335—Product by special process
- Y10S428/934—Electrical process
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/922—Static electricity metal bleed-off metallic stock
- Y10S428/9335—Product by special process
- Y10S428/936—Chemical deposition, e.g. electroless plating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12701—Pb-base component
Definitions
- This invention relates to coatings for electric conductors and more particularly to substitute coatings for tin on copper wire.
- tin is a critical material in times of war, it is essential that its use be minimized as much as possible. A substantial saving can be realized by replacing the tin coatings on copper wire with a non-critical material.
- the substitute for the tin coating should possess approximately the same soldering properties as tin, and it should serve as an adequate barrier between the copper Wire and the insulation.
- the coating should function satisfactorily in a wide temperature range, preferably in the range of about 50 C. to 200 C. To enable the use of the coating in all types of climatic conditions, particularly in tropical exposures, high humidity resistance and resistance to fungal growth are important,
- a most necessary function of the barrier between the copper and the insulation is the prevention of attack by constituents in the insulating material as, for example the prevention of the so-called copper effect on rubber insulation.
- the free sulphur in the rubber insulation attacks the copper, and the compounds formed and the copper itself react with the rubber to deteriorate it.
- the insulation is of an organic-chloride type such as vinylite, there is the possibility of attack on the copper by chlorine.
- a Wire conductor having an electrodeposited metallic coating thereon, said coating comprising an alloy containing lead and antimony.
- a preferred embodiment of said coating is provided comprising about 88% lead and about 12% antimony.
- a method of electrodepositing a lead-antimony alloy directly upon a wire conductor comprising immersing the wire conductor to be plated in an aqueous solution consisting of basic lead acetate, 21 hydroxide selected from the group consisting of potassium, sodium and ammonium hydroxides, a tartrate selected from the group consisting of potassium, sodium and ammonium tartrates, sodium potassium tartrate and an antimonyl tartrate selected from the group consisting of potassium, sodium and ammonium antimonyl tartrates and passing an electric current through the solution in such a manner so as to make the wire conductor to be plated a cathode.
- the copper wire to be coated is made the cathode, a steel plate is made the anode and the electrolyte used is a dilute alkaline lead bath to which potassium antimonyl tartrate (tarter emetic) and potassium tartrate has been added.
- Sixteen-gauge copper wire (0.05082 inch diameter) is straightened by stretching a length of wire from 33 inches to 36 inches in length by means of a vise and a pair of pliers. This wire cathode is thoroughly cleaned and cut into five lengths of straightened wire, each length being six inches in active cathode length. The wires are so racked that they lie in a vertical plane with their axes 0.75 inch apart.
- the anodes consist of steel plates 0.06 inch thick X 3 /2 inches wide x 6 inches immersion length. Two anodes are used, the anodes being spaced two inches on each side of the cathode.
- the plating bath consists of 2.8 liters of solution and consists of the following ingredients; 7.5 grams per liter of basic lead acetate, 18 grams per liter of sodium hydroxide, 3.5 grams per liter of sodium potassium tartrate, 19 grams per liter of potassium antimonyl tartrate, 12 grams per liter of potassium tartrate, and 0.7 cc. per liter of a betaine (RH 556 Du Pont Product).
- the plating bath is maintained at F. to F. during the electrodeposition and the current density applied during the plating process is 10 amperes per square foot.
- the cathode is agitated in the direction of the plane of the wires (by work-rod movement) at the rate of 66 reciprocal strokes per minute, each stroke being 4 inch in length.
- the time to produce a coating thickness of 0.00001 inch is 17 seconds, 0.00002 inch is 34 seconds, 0.00004 inch is 68 seconds, etc.
- a pair of 16 guage wire specimens were clamped in a vise at the ends and twisted together (7 complete turns for 7 inch long specimens).
- the twisted wires were cut to a 6 inch length and placed in a symmetrical jig clamped at the middle of the wires.
- One end of the twisted wire was immersed in a solution of 40 grams of wood rosin in cc. of ethyl alcohol.
- the fluxed ends of the wires were suspended with 0.4 inch immersion in a 50 tin-50 lead solder bath for 30 seconds at 312 C. (503 F.).
- the wood rosin was removed with xylene and the capillary rise of the solder, above the point of contact with the solder bath, was measured to the nearest 64th of an inch.
- the antimony-lead eutectic (12 Sb- 88 Pb) coating with a thickness of 0.00004 inch showed a capillary rise of inches.
- a test solution of hydrochloric acid with a specific gravity of 1.088 was required. This was provided as follows. A commercial hydrochloric acid (specific gravity 1.12) was diluted with distilled water to a specific gravity of 1.088 measured at 155 C. (60 F.). A ISO-milliliter test portion of the dilute acid was considered to be exhausted when 10 test specimens of 16-gage wire had been immersed in it for two cycles.
- a sodium polysulphide solution with a specific gravity of 1.142 was also required for this test and was prepared in the following manner.
- a concentrated solution was prepared by dissolving sodium sulphide crystals in distilled water until the solution was saturated at about 21 C. (70 F.), adding 250 grams per liter of flowers of sulphur, and allowing the saturated solution to stand for at least 24 hours.
- the test solution was made by diluting a portion of the concentrated solution with distilled water to a specific gravity of 1.142 at 155 C. (60 F.).
- the sodium polysulphide test solution had to have suflicient strength to blacken thoroughly a piece of clean, untinned copper wire in seconds. A portion of the test solution used for testing samples was considered to be exhausted when it failed to blacken a piece of clean copper.
- a length of at least 4 /2 inches from each of the clean specimens was immersed in accordance with the following cycles in test solutions maintained at temperatures between 15.5 C. and 21 C. (60 and 70 F.).
- the specimen was immersed in the hydrochloric acid solution described above, washed and wiped dry.
- the specimen was then immersed for 30 seconds in the sodium polysulphide solution described above, washed and wiped dry.
- the specimen was again immersed for 1 minute in the hydrochloric acid solution, washed and wiped dry.
- Finally the specimen was immersed for 30 seconds in the sodium polysulphide solution, washed and wiped dry.
- the specimens were examined to ascertain if any copper was exposed through openings in the coatings as revealed by blackening action of the sodium polysulphide. Such blackening of exposed copper indicated failure of the coating.
- the coated wire to be tested was bent around a rod having a diameter equal to four times the diameter of the wire, and the bent portion was dipped in the hereinabove described sodium polysulphide solution for 30 seconds. Any cracking or parting of the coating, shown by blackening of the copper, was indicative of failure of the coating. In this test, the Pb-Sb coating showed no cracking and blackening.
- the aging test consisted of providing a uniform temperature of 200 C. and an atmosphere of inert gas around the wires for 30 hours. At the end of this period, the appearance and adhesion of the coating was observed and the solderability of the coatings was determined. Helium from commercial cylinders was found to give satisfactory results as the inert gas for the atmosphere about the wires.
- the Pb-Sb coating showed results in this test equal to the test results of a tin coating.
- this invention provides an alloy made up of lead and antimony and a process for coating copper wire directly therewith.
- the alloy is an effective substitute for tin coating on copper wire.
- a eutectic leadantimony alloy which is a composition consisting of about 88% lead and 12% antimony is the best combination. The latter compares very favorably with tin with respect to solderability, adhesion to the underlying copper wire, continuity of coating, and durability with respect to aging. Inasmuch as all hookup wire and, in many cases, field wire has to be tinned, it is quite obvious that this invention can effect a great saving in tin.
- An electrolytic bath for coelectrodepositing a leadantimony alloy coating comprising about 88% by weight of lead and 12% by weight of antimony directly on copper wire, comprising substantially 7.5 grams per liter of basic lead acetate, 18 grams per liter of sodium hydroxide, 3.5 grams per liter of sodium potassium tartrate, 19 grams per liter of potassium antimonyl tartrate and 12 grams per liter of potassium tartrate.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Description
United rates Patent METALLIC coA'rrNt; non Winn Charles L. Faust, Columbus, @hio, assignor to the United States of America as represented by the Secretary of the Army No Drawing. Application Aprii 3, 1952, Serial No. 280,361
2 Claims. (Cl. 204-12) This invention relates to coatings for electric conductors and more particularly to substitute coatings for tin on copper wire.
Because tin is a critical material in times of war, it is essential that its use be minimized as much as possible. A substantial saving can be realized by replacing the tin coatings on copper wire with a non-critical material.
The substitute for the tin coating should possess approximately the same soldering properties as tin, and it should serve as an adequate barrier between the copper Wire and the insulation. In addition, the coating should function satisfactorily in a wide temperature range, preferably in the range of about 50 C. to 200 C. To enable the use of the coating in all types of climatic conditions, particularly in tropical exposures, high humidity resistance and resistance to fungal growth are important,
A most necessary function of the barrier between the copper and the insulation is the prevention of attack by constituents in the insulating material as, for example the prevention of the so-called copper effect on rubber insulation. Here, the free sulphur in the rubber insulation attacks the copper, and the compounds formed and the copper itself react with the rubber to deteriorate it. Where the insulation is of an organic-chloride type such as vinylite, there is the possibility of attack on the copper by chlorine.
It is therefore a primary object of this invention to provide a tin-free alloy which will serve as a substitute for a tin coating on copper wire, such alloy possessing approximately the same soldering properties as tin and serving as an adequate barrier between the copper wire and the insulation.
It is another object to provide a process for co-electrodepositing an alloy having the aforementioned qualities.
It is a further object to provide an electrolytic bath capable of producing such an alloy.
These and other objects and advantages of the present invention will be better understood as the detailed description thereof progresses.
In accordance with the present invention, there is provided a Wire conductor having an electrodeposited metallic coating thereon, said coating comprising an alloy containing lead and antimony. A preferred embodiment of said coating is provided comprising about 88% lead and about 12% antimony.
Also, in accordance with the present invention there is provided a method of electrodepositing a lead-antimony alloy directly upon a wire conductor comprising immersing the wire conductor to be plated in an aqueous solution consisting of basic lead acetate, 21 hydroxide selected from the group consisting of potassium, sodium and ammonium hydroxides, a tartrate selected from the group consisting of potassium, sodium and ammonium tartrates, sodium potassium tartrate and an antimonyl tartrate selected from the group consisting of potassium, sodium and ammonium antimonyl tartrates and passing an electric current through the solution in such a manner so as to make the wire conductor to be plated a cathode.
2,718,494 Patented Sept. 20, 1955 It has been found as a result of the present invention that a coating of a lead antimony alloy, electrodeposited directly upon copper possesses excellent solderability which is equivalent to the solderability of tinned copper Wire, adheres well to the underlying copper, and has a satisfactory continuity of coating. A percentage distribution of approximately eutectic composition in the leadantimony alloy (88 Pbl2 Sb) is preferred.
To produce copper wire coated with Pb-Sb alloy by means of electrodeposition, the copper wire to be coated is made the cathode, a steel plate is made the anode and the electrolyte used is a dilute alkaline lead bath to which potassium antimonyl tartrate (tarter emetic) and potassium tartrate has been added.
The method used to produce this alloy and apply it directly to copper wire is as follows:
Sixteen-gauge copper wire (0.05082 inch diameter) is straightened by stretching a length of wire from 33 inches to 36 inches in length by means of a vise and a pair of pliers. This wire cathode is thoroughly cleaned and cut into five lengths of straightened wire, each length being six inches in active cathode length. The wires are so racked that they lie in a vertical plane with their axes 0.75 inch apart.
The anodes consist of steel plates 0.06 inch thick X 3 /2 inches wide x 6 inches immersion length. Two anodes are used, the anodes being spaced two inches on each side of the cathode.
The plating bath consists of 2.8 liters of solution and consists of the following ingredients; 7.5 grams per liter of basic lead acetate, 18 grams per liter of sodium hydroxide, 3.5 grams per liter of sodium potassium tartrate, 19 grams per liter of potassium antimonyl tartrate, 12 grams per liter of potassium tartrate, and 0.7 cc. per liter of a betaine (RH 556 Du Pont Product). The plating bath is maintained at F. to F. during the electrodeposition and the current density applied during the plating process is 10 amperes per square foot. The cathode is agitated in the direction of the plane of the wires (by work-rod movement) at the rate of 66 reciprocal strokes per minute, each stroke being 4 inch in length.
Under the above stated conditions, the time to produce a coating thickness of 0.00001 inch is 17 seconds, 0.00002 inch is 34 seconds, 0.00004 inch is 68 seconds, etc.
The'coatings on the copper wire of an eutectic composition of Pb-Sb alloy (88 Pb-l2 Sb) has been found to .be a very effective substitute for tin having excellent characteristics being sought in a substitute coating for tin'was tested as follows:
To determine solderability the following procedure was used. A pair of 16 guage wire specimens were clamped in a vise at the ends and twisted together (7 complete turns for 7 inch long specimens). The twisted wires were cut to a 6 inch length and placed in a symmetrical jig clamped at the middle of the wires. One end of the twisted wire was immersed in a solution of 40 grams of wood rosin in cc. of ethyl alcohol. By means of the jig, the fluxed ends of the wires were suspended with 0.4 inch immersion in a 50 tin-50 lead solder bath for 30 seconds at 312 C. (503 F.). The wood rosin was removed with xylene and the capillary rise of the solder, above the point of contact with the solder bath, was measured to the nearest 64th of an inch.
In the above test, the antimony-lead eutectic (12 Sb- 88 Pb) coating with a thickness of 0.00004 inch, showed a capillary rise of inches. A standard tin coating, 0.00006 inch thick, tested by the same method showed a capillary rise of only inch.
To determine the continuity of coating, the test was made in accordance with ASTM Standard Specifications for tinned copper wire. The solutions required for the making of this test and their preparation is described hereunder.
A test solution of hydrochloric acid with a specific gravity of 1.088 was required. This was provided as follows. A commercial hydrochloric acid (specific gravity 1.12) was diluted with distilled water to a specific gravity of 1.088 measured at 155 C. (60 F.). A ISO-milliliter test portion of the dilute acid was considered to be exhausted when 10 test specimens of 16-gage wire had been immersed in it for two cycles.
A sodium polysulphide solution with a specific gravity of 1.142 was also required for this test and was prepared in the following manner. A concentrated solution was prepared by dissolving sodium sulphide crystals in distilled water until the solution was saturated at about 21 C. (70 F.), adding 250 grams per liter of flowers of sulphur, and allowing the saturated solution to stand for at least 24 hours. The test solution was made by diluting a portion of the concentrated solution with distilled water to a specific gravity of 1.142 at 155 C. (60 F.). The sodium polysulphide test solution had to have suflicient strength to blacken thoroughly a piece of clean, untinned copper wire in seconds. A portion of the test solution used for testing samples was considered to be exhausted when it failed to blacken a piece of clean copper.
To test the continuity of the coating on the copper wire, a length of at least 4 /2 inches from each of the clean specimens was immersed in accordance with the following cycles in test solutions maintained at temperatures between 15.5 C. and 21 C. (60 and 70 F.). The specimen was immersed in the hydrochloric acid solution described above, washed and wiped dry. The specimen was then immersed for 30 seconds in the sodium polysulphide solution described above, washed and wiped dry. The specimen was again immersed for 1 minute in the hydrochloric acid solution, washed and wiped dry. Finally the specimen was immersed for 30 seconds in the sodium polysulphide solution, washed and wiped dry.
After each immersion, the specimens had to be immediately and thoroughly washed in clean water and wiped dry with a clean, soft cloth.
After the operations described above, the specimens were examined to ascertain if any copper was exposed through openings in the coatings as revealed by blackening action of the sodium polysulphide. Such blackening of exposed copper indicated failure of the coating.
The wire specimens coated with the electrodeposited Pb-Sb alloy when subjected to the continuity of coating test did not reveal any blackening due to exposed copper in the coating.
To test adhesion of the coating material, the coated wire to be tested was bent around a rod having a diameter equal to four times the diameter of the wire, and the bent portion was dipped in the hereinabove described sodium polysulphide solution for 30 seconds. Any cracking or parting of the coating, shown by blackening of the copper, was indicative of failure of the coating. In this test, the Pb-Sb coating showed no cracking and blackening.
The aging test consisted of providing a uniform temperature of 200 C. and an atmosphere of inert gas around the wires for 30 hours. At the end of this period, the appearance and adhesion of the coating was observed and the solderability of the coatings was determined. Helium from commercial cylinders was found to give satisfactory results as the inert gas for the atmosphere about the wires. The Pb-Sb coating showed results in this test equal to the test results of a tin coating.
In summary, this invention provides an alloy made up of lead and antimony and a process for coating copper wire directly therewith. The alloy is an effective substitute for tin coating on copper wire. A eutectic leadantimony alloy which is a composition consisting of about 88% lead and 12% antimony is the best combination. The latter compares very favorably with tin with respect to solderability, adhesion to the underlying copper wire, continuity of coating, and durability with respect to aging. Inasmuch as all hookup wire and, in many cases, field wire has to be tinned, it is quite obvious that this invention can effect a great saving in tin.
While there have been described what at present are considered to be preferred embodiments of the invention, it will be understood by those skilled in the art that various changes and modifications may be made herein without departing from the invention and it is therefore aimed in the appended claims to cover all such modifications as fall within the spirit and scope of the invention.
What is claimed is:
1. In the method of co-electrodepositing a lead and antimony alloy coating directly upon copper wire said coating containing about 12% by Weight of antimony and 88% by weight of lead, comprising immersing the copper wire in an electrolytic bath consisting substantially of an aqueous solution of about 7.5 grams per liter of basic lead acetate, 18 grams per liter of sodium hydroxide, 3.5 grams per liter of sodium hydroxide tartrate, 19 grams per liter of potassium antimonyl tartrate, and 12 grams per liter of potassium tartrate, passing an electric current through the bath in such a manner so that the copper wire to be plated is made the cathode, regulating the electric current to provide a current density of about 10 amperes per square foot and heating the bath to a temperature of about F. to F.
2. An electrolytic bath for coelectrodepositing a leadantimony alloy coating comprising about 88% by weight of lead and 12% by weight of antimony directly on copper wire, comprising substantially 7.5 grams per liter of basic lead acetate, 18 grams per liter of sodium hydroxide, 3.5 grams per liter of sodium potassium tartrate, 19 grams per liter of potassium antimonyl tartrate and 12 grams per liter of potassium tartrate.
References Cited in the file of this patent UNITED STATES PATENTS 713,568 Lloyd Nov. 11, 1902 1,405,535 Merritt Feb. 7, 1922 1,509,101 Dana Sept. 23, 1924 2,184,179 Domm Dec. 19, 1939 2,472,296 Hartnell June 7, 1949 2,545,566 Booe Mar. 10, 1951 2,555,375 Ruemmler June 5, 1951 2,634,235 Hitchens Apr. 7, 1953 FOREIGN PATENTS 130,302 Great Britain July 29, 1919 229,932 Great Britain Mar. 5, 1925 OTHER REFERENCES The Metal Industry, vol. 18, N0. 6, June 1920, pages 264-266.
Monthly Review Amer. Electro Platers Soc., Oct. 1942, page 870.
Claims (1)
1. IN THE METHOD OF CO-ELECTRODEPOSITING A LEAD AND ANTIMONY ALLOY COATING DIRECTLY UPON COPPER WIRE SAID COATING CONTAINING ABOUT 12% BY WEIGHT OF ANTIMONY AND 88% BY WEIGHT OF LEAD, COMPRISING IMMERSING THE COPPER WIRE IN AN ELECTROLYTIC BATH CONSISTING SUBSTANTIALLY OF AN AQUEOUS SOLUTION OF ABOUT 7.5 GRAMS PER LITER OF BASIS LEAD ACETATE, 18 GRAMS PER LITER OF SODIUM HYDROXIDE 3.5 GRAMS PER LITER OF SODIUM HYDROXIDE TARTRATE, AND 12 GRAMS PER LITER OF POTASSIUM ANTIMONYL TARTRATE, AND 12 GRAMS PER LITER OF POTASSIUM TARTRATE, PASSING AN ELECTRIC CURRENT THROUGH THE BATH IN SUCH A MANNER SO THAT THE COPPER WIRE TO BE PLATED IS MADE THE CATHODE, REGULATING THE ELECTRIC CURRENT TO PROVIDE A CURRENT DENSITY OF ABOUT 10 AMPERES PER SQUARE FOOT AND HEATING THE BATH TO A TEMPERATURE OF ABOUT 75* F. TO 85* F.
Priority Applications (1)
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US280361A US2718494A (en) | 1952-04-03 | 1952-04-03 | Metallic coating for wire |
Applications Claiming Priority (1)
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US280361A US2718494A (en) | 1952-04-03 | 1952-04-03 | Metallic coating for wire |
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US2718494A true US2718494A (en) | 1955-09-20 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3502449A (en) * | 1965-03-15 | 1970-03-24 | Gen Dynamics Corp | Diffusion barrier for polypropylene |
US4524241A (en) * | 1979-12-18 | 1985-06-18 | Thomson-Brandt | Insulated multiwire electric cable having protected solderable and non-heat-sealing conductors |
US4824737A (en) * | 1986-04-16 | 1989-04-25 | Karl Neumayer, Erzeugung Und Vertrieb Von Kabeln, Drahten, Isolierten Leitungen Und Elektromaterial Gesellschaft M.B.H. | Tin-lead alloy coated material |
US5045410A (en) * | 1985-12-13 | 1991-09-03 | Karl Neumayer, Erzeugung Und Vertrieb Von Kabeln, Drahten Isolierten Leitungen Ur Elektromaterial Gesellschaft Mit Beschrankter Haftung | Low phosphorus containing band-shaped and/or filamentary material |
-
1952
- 1952-04-03 US US280361A patent/US2718494A/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
None * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3502449A (en) * | 1965-03-15 | 1970-03-24 | Gen Dynamics Corp | Diffusion barrier for polypropylene |
US4524241A (en) * | 1979-12-18 | 1985-06-18 | Thomson-Brandt | Insulated multiwire electric cable having protected solderable and non-heat-sealing conductors |
US5045410A (en) * | 1985-12-13 | 1991-09-03 | Karl Neumayer, Erzeugung Und Vertrieb Von Kabeln, Drahten Isolierten Leitungen Ur Elektromaterial Gesellschaft Mit Beschrankter Haftung | Low phosphorus containing band-shaped and/or filamentary material |
US4824737A (en) * | 1986-04-16 | 1989-04-25 | Karl Neumayer, Erzeugung Und Vertrieb Von Kabeln, Drahten, Isolierten Leitungen Und Elektromaterial Gesellschaft M.B.H. | Tin-lead alloy coated material |
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