US2685835A - Blasting initiator - Google Patents

Blasting initiator Download PDF

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US2685835A
US2685835A US301464A US30146452A US2685835A US 2685835 A US2685835 A US 2685835A US 301464 A US301464 A US 301464A US 30146452 A US30146452 A US 30146452A US 2685835 A US2685835 A US 2685835A
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Prior art keywords
plug
detonators
rubber
blasting
shell
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US301464A
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Noddin George Adelbert
Ramsdell Paul Allen
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EIDP Inc
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EI Du Pont de Nemours and Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B3/00Blasting cartridges, i.e. case and explosive
    • F42B3/10Initiators therefor
    • F42B3/103Mounting initiator heads in initiators; Sealing-plugs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B3/00Blasting cartridges, i.e. case and explosive
    • F42B3/10Initiators therefor
    • F42B3/18Safety initiators resistant to premature firing by static electricity or stray currents

Definitions

  • This invention relates to electric blasting initiators and more particularly to electric blasting initiators of a novel construction such as will assure greater safety in their practical use.
  • the two types of electric blasting initiators commonly used are the commercial electric blasting cap and the electric squib. The first of these is employed for the detonation of high explosives by means of a pressed detonating charge at the base of the cap shell, whereas the second type is used to initiate defiagrating explosives by a flame.
  • Both forms of initiators are fired by the passage of an electric current through a pair of leg wires which are connected inside the shell by means of a small-diameter bridge Wire of high electrical resistance. The bridge wire becomes heated to incandescence on the passage of the current, thereupon igniting a heat-sensitive charge in contact with said bridge wire.
  • Electric blasting initiators of the usual types function very eil'ectively and without undue hazard when they are used in locations free from sources of electricity extraneous to that intentionally provided in the blasting circuit.
  • sources of electricity may be mentioned as lightning, atmospheric static electricity such as is generated by dust storms, snow storms, escaping steam, moving belts, revolving automobile tires, or such as is likely to be presentat high altitudes and especially in regions of low humidity.
  • Another source of unwanted electricity exists in stray currents, that is, diiTerences in potential that exist in highly metallic rock formations, as in ore mines, for example, or in the vicinity of electric cables, rails, pipelines, and
  • a coherer mass in contact with the leg wires and the shell wall for example a plug containing a flaked metal such as aluminum in a plastic mass of an oil, a liquefied paraflin wax, or a rubber-like or other plastic material
  • the coherer mass oilering substantially complete resistance to ordinary firing currents but becoming conductive through coherer action when subjected to high voltages.
  • a plug of a highly conductive rubber-like material for example a rubberlike material containing a high percentage of carbon black, as the closing plug of an electric blasting initiator has also been proposed.
  • Means such as those cited have been useful in the prevention of the ignition of electric blasting caps by high-voltage currents, that is, by such currents as are produced by lightning and by static atmospheric electricity, these high-voltage currents causing spark discharges of high voltage and of short duration, and have usually been adequate to prevent ignition by extraneous elec tricity of lower voltages, as in the majority of stray currents, galvanic currents, and the like, when such low-voltage electricity has not been applied to the caps continuously for a sufiicient length of time to cause initiation.
  • An object of the present invention is an electric blasting initiator which issubstantiallyfree from susceptibility to initiation by extraneous sources of electricity.
  • a further object is such an. initiartor which at the same time is substantially free from susceptibility to initiation by extraneous sources of electricity and yet can be used for multiple blasting in series in wet, conductive: media.
  • a still further object is an electric blasting initiator which, when connected in seriesin wet, conductive media, is substantially free from susceptibility to initiation by extraneous electricity and retains the applied firing current within the blasting circuit.
  • A- still further object is an. electric blasting initiator which is protected against initiation. by extraneous sources of electricity and against-current leakage when used in multiple blasting in series in wet, conductive media. Additional. objects will be disclosed as the invention is described more fully hereinafter.
  • an electric blasting initiator comprising a loaded metal shell is closed at the mouth of the shell by a resilient plug of novel construction.
  • the leg wires pass. through said plug in the usual manner, being held at a spaced distance apart thereby.
  • the leg wires extend beyond the surface of the plug within the shell, where their 'bared ends are connected by a small-- diameter bridge wire, which is surrounded by a deflagrating composition adapted to become ignited when current passes through said bridge wire.
  • the leg wires are insulated by a suitable dielectric material except for the ends. attachedto the bridge wire and a portion of their length within the lug.
  • the novel resilient plug which closes the mouth of the shell of the initiator comprises an essentially cylindrical core of a resilient 'material of high conductivity covered over at least its base and cylindrical portion and, if desired, over the top with a layer of: insulating material in the. cylindrical surface ofwhich is provided at least one small opening permitting electrical contact therethrough of the material of high conductivity with the shell wall, theportion of the insulating material over thebase. and cylindrical portion being of resilient material.
  • Figure 1 shows a sectional view of an electric blasting cap containing a resilient plug of the type described, said section being made along one edge of the pair of leading wires.
  • Figure 2 represents aside elevation of such a plug.
  • Figure 3 is a. longitudinal section made along line A-A' of the-plug illustrated in Figure 2.
  • Figure 4 shows a cross-section of a plug of the type described taken along line BB of Figure 3.
  • Figure 5 shows amodification of the plug of Figure 2.
  • Figure 6 is a longitudinal section made along line. C--C' of the. plug illustrated. in Figure 5.
  • Figure; '7 is a. further modification of the plugs of Figure 2 and Figure-5.
  • In Figure 1 designates a substantially cylindrical metal cap shell containing a base charge 2. of tetryl compressed to high density.
  • A. primer charge 3 of pressed lead azide is contained within: acavity in the base charge, the latter substantially surrounding the primer charge.
  • a 10058 charge of an ignition mixture 4. is superposed onthe primer charge, this ignition mixture consisting ofa mixtureof' boron and red lead.
  • the previously open. end. of the shell is closed by a composite resilientplug consisting of two parts, a cup-shaped. portion 5, and. an. insert 6 therefor, the plug being molded about the. leg wires. 1, thereby holding the wires in place and at a. predetermined distance apart.
  • These wires 1- are connected to a source of electric current.
  • the wires are free from insulation for at least a portion of their lengths. 8 within theinsert portion of the plug so that the wire. metal isin. electrical contact with the material of the insert, and the bared ends of the wires extend beyond the surface of the plug within the shell, where they are. connectedfby means oi a small-diameter, electrically resistant bridge wire 9. This bridge wire is surrounded by and. in contact with the loose ignition charge 4.
  • FIG 2 which is a side elevation of acomposite resilient plug such as isshown closing the mouth of the detonator shell I in Figure 1, the cup-shaped portion 5 is seen to contain insert. or core 6.. Wires 1 enter the core 6 and emerge from the cup-shaped. covering portion 5 through a wedge-shaped extension In of the cup-shaped portion 5. In the open endof the covering. portion 5 is. seen one vertical slit 1]. Another such slit, not seen, is provided on the opposite side of covering portion 5.
  • Figure 3 shows a longitudinal section of. the plug illustrated by Figure 2, the section being made along line A-A of Figure 2, that is, close to slit H, in order that wires I may be shown.
  • the plug of Figure 3 is similar to that which closes the mouth of the detonator shell I in Figure 1 except that it has not been crimped into a shell and is formed with a wedge-shaped extension H) of cup-shaped portion 5, as illustrated in Figure 2.
  • Figure 4 shows a cross-section of the composite resilient plug of Figure 3 made at a point design ted by the line B-B" in Figure '3.
  • the portions 8 free from insulation of wires '1. are embedded in the core portion 6 of the plug, which is surrounded by the covering portion 5 except for-the slits ll.
  • Figure 5 shows a plug similar to that of Figure 2, except that the top surface of the plug is provided with a covering 12 of a dielectric material, in this case, the same material as that of the cup-shaped covering portion of the plug.
  • Figure 6 shows a longitudinal section of the plug illustrated by Figure 5, the section being made along lines C-C of Figure 5.
  • the plug of Figure 6 is similar to that of Figure 3, except for the top'covering I2.
  • Figure 7 shows a plug similar to that of Figure 5, except that the openings in the cylindrical surface are a multiplicity of perforations l3 instead of a pair of slits.
  • the core portion 5 comprises a synthetic rubber composition. Natural rubber and synthetic rubber compositions are almost completely non-conductive of electricity under all circumstances.
  • the core portion 6 of the plugs illustrated in Figures 1-4 and 6, comprises a polymerized chloroprene composition of the neoprene type containing '75 parts by weight of carbon black per 100 parts of neoprene.
  • a composition has greatly increased electrical conductivity; in fact, the resistance amounts to only about 1.4 ohms per cubic centimeter.
  • C a laminated rubber plug consisting of a cylindrical core of conductive rubber (composition as in B) surrounded by a cylindrical sheath of nonconductive rubber except for two longitudinal slits in the cylindrical sheath.
  • D a plug composed of a cylindrical core of con-.
  • I E a coherer plug made from a composition of flaked aluminum and machine oil.
  • detonators containing base charges of the same kind and weight were provided with identical loose ignition mixtures comprising boron and red lead around the bridge wire between the leg wires held in the mouth of the detonator shell by means of the various plugs tested.
  • a spark current from a charged condenser was passed simultaneously through both the leg wires to the grounded metal shell of the detonators with the bridge wire in place.
  • the minimum electrical energy in joules required to fire any one of ten detonators provided with plugs of the same type was as follows:
  • detonators containing the ordinary non-conductive rubber plug A and the laminated plug C may be fired by a minimum of only 0.002 joules of electrical energy, 1. e. they are sensitive rather than resistant to high-voltage static discharges, whereas plugs of types B, D, D1 and E require many times that amount of energy to cause them to fire.
  • Detonators of like construction except for the different plugs were tested in series under conditions simulating those obtaining in wet, conductive earth by firing them in series of ten in salt water having a resistance of 100 ohms per foot, the detonators being at least one foot apart.
  • the minimum direct current applied, for 0.2 second'that would fire three separate series of ten detonators having the. same type of plug was measured. The results of this test aretabulated below:
  • the present invention may be used advantageously with all types of electric blasting caps, whatever their design, whether of the match head," concave plug, or bridge plug type. Although it is particularly suitable where fast caps, free from firing lag, are desired, it is not limited to such types, but is adaptable for use in electric squibs, delay electric caps, etc.
  • the rubber-like compositions employed in car-' rying out the invention may be of various types. Natural rubber is, of course, well adapted for use, as are various types of synthetic rubbers, butyl rubbers, polymerized chloroprene, particularly neoprene compositions, etc. It will be seen, therefore, that all materials that have the properties of resiliency to a degree approaching that of rubber are applicable. I
  • compositions as are to be used for the core portion of the composite plug of the invention will be so formulated that they are characterized by. conductivities considerably greater than that of ordinary rubber, though still of a relatively low order. This conductivity will result from the inclusion in the rubber composition of a content of carbon black in excess of 30 parts by weight to 100 parts of the rubber-like compound. A desirable content of carbon black will be between 30 and 100 parts, though we do not wish to be limited to this range. Various types of carbon blacks are applicable, and we find acetylene black particularly suitable.
  • the following data are illustrative of the decreased resistivity of rubber-like compositions with increasing contents of carbon black, expressed as parts per 100 parts rubber-like material. The values are for a polymerized chloroprene composition.
  • Carbon Black Content ohms/m It will be noted that, at a content of 30 parts of carbon black per parts of the rubber-like material, the conductivity, that is, the reciprocal of the resistivity, is greatly increased.
  • a plurality of openings is provided in the cylindrical portion of the covering of nonconductive material in order to permit some slight contact of the core of conductive material with the shell wall.
  • These openings may be in the form of slits or perforations or of any other desired form, so long as the exposed area is at least about 2 of the total cylindrical area of the plug surface.
  • the openings should not provide an exposed area exceeding 20% of the total cylindrical area of the plug surface. Greater contact than this of the conductive portion with the shell wall may allow current leakage to occur as in the wholly conductive plug of type B. It is preferable that the openings be distributed evenly over the surface of the plug in order to permit several paths of small area from the bare leg wires to shell wall. For example, if slits are used, they are desirably placed on opposite sides of the plug, and if perforations are used, they are scattered around the plug and at several different levels on the plug surface.
  • the base of the plug is entirely covered with nonconductive material in order to protect the ignition composition, to which'the base is in close proximity and which composition may be particularly sensitive to static, from static discharges.
  • the utility of the dielectric covering over the base of the plug may be better understood by reference to Table IV, where it may be seen that the laminated plug of type C, which plug lacks a covering of nonconductive material over the base of the plug, failed in the condenser-discharge test.
  • Table IV also shows that the performance of the composite plug comprising acylindrical core covered at the base and on the cylindrical surface except for the openings may be further improved by being provided with a top covering of an insulating material.
  • a top covering of an insulating material may be formed by a thin layer of the nonconductive rubber as shown in Figures 5 and '6.
  • Other coverings may also be used, such as a coating of a nonconductive plastic material, for instance, a glyptal resin.
  • the top covering may be applied after the plug has been crimped in the shell, for example by dipping the loaded shell in a liquid dielectric material such as a solution of asses i1 shellac or lacquer which will dry as a thin coating over the exposed end of the resilient plug.
  • a liquid dielectric material such as a solution of asses i1 shellac or lacquer which will dry as a thin coating over the exposed end of the resilient plug.
  • Other types of insulation may also be used for covering the top Sllffa of the dofiilidsite plug.
  • a partial covering over the top of the -plug may also be used, for example a rim of dielectric material.
  • the covering over baseand cylindrical surface is of resilient material to allow sealing of the plug in the open end of the initiator shell by crimping
  • the top covering when used, need not be of a resilient material.
  • An electric blasting initiator comprising a loaded metal shell and a plug closing the mouth of said shell and holding the leg wires ,at a spaced distance apart, said plug comprising an essen tially cylindrical core of a resilient material of high conductivity, said core being provided with a covering of a resilient material of low conductivity over at least the base and cylindrical surface of said core except for at least one open-'- ing in said covering over said cylindrical surface, the area of said uncovered portion of said cylin drical surface amounting to from 2 to 20% of the area of said cylindrical surface, the leg wires being free from insulation in at least .a portion of their length through said core.
  • An electric blasting initiator comprising a loaded metal shell and a resilient plug closing the mouth of said shell and holding the leg wires at a spaced distance apart, said resilient plug comprising an essentially cylindrical core of a resilient material of high conductivity, said core being provided with a covering of resilient material of low conductivity over the base and the cylindrical surface thereof with the exception of at least two essentially diametrically opposed slits in said covering over said cylindrical surface, said leg wires being free from insulation in at least a portion of their length through said core of resilient material of high conductivity.
  • the electric blasting initiator of claim 9 wherein the resilient material of low conductivity is a polymerized chloroprene composition.
  • the electric blasting initiator of claim 9 wherein the cylindrical core of material of high conductivity is a composition of a resilient mate rial having a content of at least 30 parts of carbon black per parts of said material and an electrical resistivity not greater than 3 X 10 ohms per cubic centimeter.

Description

1954 G. A. NODDIN ET AL 2,685,835
BLASTING INITIATOR Filed July 29, 1952 2 Sheets-Sheet l Q 5 i l ,A
IN V EN TORS GEORGE A N ODDIN BY PA UL ALRAJWSDELL Aug. 10, 1954 G. A. NODDIN ET AL 2,685,835
BLASTING INITIATOR Filed July 29, 1,952 2 Sheets-Sheet 2 INVENTORS GEORGE A .NODDIN PA UL A RAMs DELL BY (ad ATTORNEYS ing initiators may fire prematurely. V types of extraneous electricity are frequently unavoidably present in locations where blasting caps mines.
Patented Aug. 10, 1954 UNITED STATES PATENT OFFICE BLASTING INITIATOR George Adelbert Noddin, Paulsboro, and Paul Allen Ramsdell, Pitman, N. J assignors to E. I. du Pont de Nemours & Company, Wilmington, DeL, a corporation of Delaware Application July 29, 1952, Serial No. 301,464
13 Claims.
1 This invention relates to electric blasting initiators and more particularly to electric blasting initiators of a novel construction such as will assure greater safety in their practical use. The two types of electric blasting initiators commonly used are the commercial electric blasting cap and the electric squib. The first of these is employed for the detonation of high explosives by means of a pressed detonating charge at the base of the cap shell, whereas the second type is used to initiate defiagrating explosives by a flame. Both forms of initiators are fired by the passage of an electric current through a pair of leg wires which are connected inside the shell by means of a small-diameter bridge Wire of high electrical resistance. The bridge wire becomes heated to incandescence on the passage of the current, thereupon igniting a heat-sensitive charge in contact with said bridge wire.
Electric blasting initiators of the usual types function very eil'ectively and without undue hazard when they are used in locations free from sources of electricity extraneous to that intentionally provided in the blasting circuit. When, however, extraneous sources of electricity are present, there is the danger that the usual blast- Various are intended for use. Such sources may be mentioned as lightning, atmospheric static electricity such as is generated by dust storms, snow storms, escaping steam, moving belts, revolving automobile tires, or such as is likely to be presentat high altitudes and especially in regions of low humidity. Another source of unwanted electricity exists in stray currents, that is, diiTerences in potential that exist in highly metallic rock formations, as in ore mines, for example, or in the vicinity of electric cables, rails, pipelines, and
' ity of electric blasting initiators which may cause a sufiicient difference in potential to fire said initiators.
Various means have been proposed for preventing the premature detonation of electric blasting initiators by extraneous sources of electricity. These methods have depended on the provision of discharge paths within the detonator to permit a charge of high voltage to pass from the leg wire or wires to the detonator shell Wall or to the ground Without passing near the ignition charge. For example, materials having high resistance to low voltages and low resistance to high voltages, such as galena and Carborundum, have been placed between the leg wires and. the shell wall, or a layer of a suitable resistance compound, for example, graphite, has been provided between the bridge plug and a water-proofing plug. Furthermore, provision of a coherer mass in contact with the leg wires and the shell wall, for example a plug containing a flaked metal such as aluminum in a plastic mass of an oil, a liquefied paraflin wax, or a rubber-like or other plastic material, has been proposed, the coherer mass oilering substantially complete resistance to ordinary firing currents but becoming conductive through coherer action when subjected to high voltages. The use of a plug of a highly conductive rubber-like material, for example a rubberlike material containing a high percentage of carbon black, as the closing plug of an electric blasting initiator has also been proposed.
Means such as those cited have been useful in the prevention of the ignition of electric blasting caps by high-voltage currents, that is, by such currents as are produced by lightning and by static atmospheric electricity, these high-voltage currents causing spark discharges of high voltage and of short duration, and have usually been adequate to prevent ignition by extraneous elec tricity of lower voltages, as in the majority of stray currents, galvanic currents, and the like, when such low-voltage electricity has not been applied to the caps continuously for a sufiicient length of time to cause initiation.
When, however, electric blasting initiators provided with protective means of the prior art have been used for multiple blasting in series in wet, conductive earth, particularly in shale, which is slightly acidic, or, for example, in tunneling and roadbuilding work, the path of low resistance which has been provided by these protective means has been of great disadvantage. When the resistance of the ground is high, as in ordinary nonconductive earth, the current applied for the firing of the detonators in series has followed the path of least resistance, which, in this case, is the path provided from the source of current through the lead wires and the bridge wires of the blasting caps. When, however, the ground itself is highly conductive, a different situation obtains; the path of least resistance is no longer entirely the blasting circuit alone, but also the path from the leg wires of the blasting initiator through the protective means to the shell wall and through the conductive earth.
Consequently, when firing current, the amount of which is limited by the blasting circuit involved, is applied to electric blasting initiators connected in series in conductive earth, some of the current drains away, thereby leaving an inadequate amount in the circuit. Thus, some of the detonators in the series fail to fire, resulting in failure of a portion of the blastand inthe great hazard of presence in the material around the blast of unexploded explosive charges and det onators.
An object of the present invention is an electric blasting initiator which issubstantiallyfree from susceptibility to initiation by extraneous sources of electricity. A further object is such an. initiartor which at the same time is substantially free from susceptibility to initiation by extraneous sources of electricity and yet can be used for multiple blasting in series in wet, conductive: media. A still further object is an electric blasting initiator which, when connected in seriesin wet, conductive media, is substantially free from susceptibility to initiation by extraneous electricity and retains the applied firing current within the blasting circuit. A- still further object is an. electric blasting initiator which is protected against initiation. by extraneous sources of electricity and against-current leakage when used in multiple blasting in series in wet, conductive media. Additional. objects will be disclosed as the invention is described more fully hereinafter.
We have found that the foregoing objects. are accomplished when an electric blasting initiator comprising a loaded metal shell is closed at the mouth of the shell by a resilient plug of novel construction. The leg wires pass. through said plug in the usual manner, being held at a spaced distance apart thereby. The leg wires extend beyond the surface of the plug within the shell, where their 'bared ends are connected by a small-- diameter bridge wire, which is surrounded by a deflagrating composition adapted to become ignited when current passes through said bridge wire. The leg wires are insulated by a suitable dielectric material except for the ends. attachedto the bridge wire and a portion of their length within the lug. The novel resilient plug which closes the mouth of the shell of the initiator comprises an essentially cylindrical core of a resilient 'material of high conductivity covered over at least its base and cylindrical portion and, if desired, over the top with a layer of: insulating material in the. cylindrical surface ofwhich is provided at least one small opening permitting electrical contact therethrough of the material of high conductivity with the shell wall, theportion of the insulating material over thebase. and cylindrical portion being of resilient material. With such a design of electric blasting initiator elements, the initiator will fire when the usual current is.- applied by means of a blasting machine or commercial electric circuit. When, however, a high-voltage charge ofextraneous electricity, such as a static charge accumulated by a human operator, is applied, the charge leaks harmlessly to the shell wall instead of causing a spark to jump across from one or both of the terminals, with probable ignition of the staticsensitive charge. When, on the other hand, current is applied to a series of blasting initiators each provided with a novel resilient plug of the type described, which are arranged in a blasting circuit in a wet, conductive medium such as moist earth, current does not leak out through the shell wall to the wet, conductive medium such as the surrounding ground, but is kept within the proper path of the blasting circuit. Sufficient current is thus received by each initiator in the series to cause its bridge wire to reach a sufiiciently high temperature to initiate the deflagrating composition surrounding the bridge wire, and all the initiators in the series arefired,
The invention will be clearly illustrated by reference to the accompanying drawings.
Figure 1 shows a sectional view of an electric blasting cap containing a resilient plug of the type described, said section being made along one edge of the pair of leading wires. Figure 2 represents aside elevation of such a plug. Figure 3 is a. longitudinal section made along line A-A' of the-plug illustrated in Figure 2. Figure 4 shows a cross-section of a plug of the type described taken along line BB of Figure 3. Figure 5 shows amodification of the plug of Figure 2. Figure 6 is a longitudinal section made along line. C--C' of the. plug illustrated. in Figure 5. Figure; '7 is a. further modification of the plugs of Figure 2 and Figure-5.
InFigure 1. I designates a substantially cylindrical metal cap shell containing a base charge 2. of tetryl compressed to high density. A. primer charge 3 of pressed lead azideis contained within: acavity in the base charge, the latter substantially surrounding the primer charge. A 10058 charge of an ignition mixture 4. is superposed onthe primer charge, this ignition mixture consisting ofa mixtureof' boron and red lead. The previously open. end. of the shell is closed by a composite resilientplug consisting of two parts, a cup-shaped. portion 5, and. an. insert 6 therefor, the plug being molded about the. leg wires. 1, thereby holding the wires in place and at a. predetermined distance apart. These wires 1- are connected to a source of electric current. at the desired firing time and are coated with a suitable. insulating covering outside the cap shell. The wires are free from insulation for at least a portion of their lengths. 8 within theinsert portion of the plug so that the wire. metal isin. electrical contact with the material of the insert, and the bared ends of the wires extend beyond the surface of the plug within the shell, where they are. connectedfby means oi a small-diameter, electrically resistant bridge wire 9. This bridge wire is surrounded by and. in contact with the loose ignition charge 4.
In Figure 2, which is a side elevation of acomposite resilient plug such as isshown closing the mouth of the detonator shell I in Figure 1, the cup-shaped portion 5 is seen to contain insert. or core 6.. Wires 1 enter the core 6 and emerge from the cup-shaped. covering portion 5 through a wedge-shaped extension In of the cup-shaped portion 5. In the open endof the covering. portion 5 is. seen one vertical slit 1]. Another such slit, not seen, is provided on the opposite side of covering portion 5.
Figure 3 shows a longitudinal section of. the plug illustrated by Figure 2, the section being made along line A-A of Figure 2, that is, close to slit H, in order that wires I may be shown. The plug of Figure 3 is similar to that which closes the mouth of the detonator shell I in Figure 1 except that it has not been crimped into a shell and is formed with a wedge-shaped extension H) of cup-shaped portion 5, as illustrated in Figure 2. v
Figure 4 shows a cross-section of the composite resilient plug of Figure 3 made at a point design ted by the line B-B" in Figure '3. The portions 8 free from insulation of wires '1. are embedded in the core portion 6 of the plug, which is surrounded by the covering portion 5 except for-the slits ll.
Figure 5 shows a plug similar to that of Figure 2, except that the top surface of the plug is provided with a covering 12 of a dielectric material, in this case, the same material as that of the cup-shaped covering portion of the plug.
Figure 6 shows a longitudinal section of the plug illustrated by Figure 5, the section being made along lines C-C of Figure 5. The plug of Figure 6 is similar to that of Figure 3, except for the top'covering I2. I
Figure 7 shows a plug similar to that of Figure 5, except that the openings in the cylindrical surface are a multiplicity of perforations l3 instead of a pair of slits.
In the plugs illustrated in Figures 1-7, the core portion 5 comprises a synthetic rubber composition. Natural rubber and synthetic rubber compositions are almost completely non-conductive of electricity under all circumstances.
Thus, when, in a detonator plug formed wholly of an ordinary rubber composition, the resistance between the leg wires within the plug is measured in the absence of a bridge wire connecting the two wires, it is found to be in excess of 100,000 ohms. The core portion 6 of the plugs illustrated in Figures 1-4 and 6, on the other hand, comprises a polymerized chloroprene composition of the neoprene type containing '75 parts by weight of carbon black per 100 parts of neoprene. Such a composition has greatly increased electrical conductivity; in fact, the resistance amounts to only about 1.4 ohms per cubic centimeter.
When the usual firing current is applied to detonators provided with composite plugs made in accordance with the foregoing description, it passes through the bridge wire and effects ignition. When, however, static charges of the order of 10,000 volts at 0.0003 microfarad capacity are applied, the conductivity of the resilient composition of the core portion of the plug is suflicient to ground the circuit to the shell by way of the openings II or I3, and no detonation occurs. Furthermore, when detonators containing the composite plugs described are connected in series in wet, conductive earth, leakage of current into the earth is prevented by the nonconductive covering of the plug which almost completely surrounds the more highly conductive core.
A comparison of the performance of resilient,
A=the ordinary nonconductive rubber plug B=a plug made of conductive rubber, i. e. a polymerized chloroprene composition of the neoprene type containing parts by weight.
of carbon black per parts of neoprene. C=a laminated rubber plug consisting of a cylindrical core of conductive rubber (composition as in B) surrounded by a cylindrical sheath of nonconductive rubber except for two longitudinal slits in the cylindrical sheath.
D=a plug composed of a cylindrical core of con-.
vided, in addition, with a top covering of nonconductive rubber. I E=a coherer plug made from a composition of flaked aluminum and machine oil.
In a test for sensitivity to static, detonators containing base charges of the same kind and weight were provided with identical loose ignition mixtures comprising boron and red lead around the bridge wire between the leg wires held in the mouth of the detonator shell by means of the various plugs tested. A spark current from a charged condenser was passed simultaneously through both the leg wires to the grounded metal shell of the detonators with the bridge wire in place. The minimum electrical energy in joules required to fire any one of ten detonators provided with plugs of the same type was as follows:
It may be seen from the foregoing table that detonators containing the ordinary non-conductive rubber plug A and the laminated plug C may be fired by a minimum of only 0.002 joules of electrical energy, 1. e. they are sensitive rather than resistant to high-voltage static discharges, whereas plugs of types B, D, D1 and E require many times that amount of energy to cause them to fire.
Those detonators that were not fired by the minimum amount of electrical energy in the above test, were subjected to increasing amounts of electrical energy until they were either fired or the maximumof the condenser used, 0.8 joules, had been reached. At this point, all of the detonators provided with plugs of types A, B, and C had fired, whereas two of those provided with plugs of type D, six of those provided with plugs of type D1, and four of those provided with plugs of type E had still not fired. In accordance with this extremely severe test, that of the application of 0.8 joules of electrical energy, it may be seen that detonators provided with plugs of types D, D1, and E are appreciably more staticresistant than those provided with plugs of types A, B, and C.
As a further measurement of the safety of detonators in the presence of high static potentials and in order to subject the detonators to conditions more severe than those to be expected as a result of ground currents during a lightning discharge, a potential of 28,000 volts was applied by means of a Tesla coil to the twisted bared ends of leg wires of grounded detonators (loaded as in the preceding tests) for one minute. In this test, all of the five detonators closed by non conductive rubber plugs (type A) under test fired, but none of the detonators closed by the plugs of the other types fired when groups of five each were tested. Thus, plugs of type A are unsafe in the presence of high static potentials in contrast to plugs of the other types.
In order to test the various plugs for resistance to stray currents, an electric :charge of. .24-volts direct current was applied between the two twistedleg wires andthe shell of detonators providedisimilarly with a base charge and-with an ignition bead surrounding the bridge wire, the detonatorsbeing closedby the plugs of. the various types. The time required for the ignitionof'the detonators was measured. Detonators closed-by the conductive rubber plug Bw r i nited in. nly 40 seconds, whereas the detonators containing the plugslof all the other types withstood ignition by--a charge of 24 volts for more than 2 minutes. The. conductive plug of type B.wasthus inadequate to protect the detonator against lowvoltage straycurrents for an appreciable. length of time.
Detonators of like construction except for the different plugs were tested in series under conditions simulating those obtaining in wet, conductive earth by firing them in series of ten in salt water having a resistance of 100 ohms per foot, the detonators being at least one foot apart. The minimum direct current applied, for 0.2 second'that would fire three separate series of ten detonators having the. same type of plug was measured. The results of this test aretabulated below:
-From;the foregoingtable; it maybe seentth'at thelaminatedl plug Cawas likethe ordinary non- .conductive-rubber plugA. in its performance,
each of the sets of series containing these requiring .a minimum current of 1.1:amperes. The
series. containing 3 the conductive rubber plug 13, on-the: other: hand, required a minimum current of 1.4 amperes, thusindicating. loss of current containing the conductive Band coherer" E plugs. .Actual performance tests, which are tabulated below, demonstate the critical ,difference between current leakage which can be tolerated and that which cannot in accordance with the preceding test. In these performance tests, series of 36 detonators each of'the same type were fired inzwater by means of a condenserdischarge blasting machine.
TABLE III Type of Plug A B o 1) D E No. of detonations ,=D, and
gg gggg ggg gge g mg 361) OF 32D 4F 36D or 36D 0F sap or 34D 2F series in waterby rfieansoi a 22g" 8g 32 8g 32% "g? 32 8 3 condenser-discharge blast- .ing machine.
TABLE 11 It. may be seen-from the foregoing table that detonators closed by plugs of types.A,. C, D, and D1 perform satisfactorily when fired in seriesxin 1 Type P A B O D E water, whereas the performance of detonators Minimum current, in amperes, closed by plugs of types B and E. is unacceptable required to fire 3 Separate because failures occur. series of 10 detonators each. 1.1 1.4 1. 1 1.3 1.2 1.6 Th tests described in the foreggin are' recapitulated in Table IV which follows.
TABLE IV Results. of comparative tests of electric blasting caps sealed with resilient plugs of various types Composite Coherer Nonconduc- Conductive Type of Plug tive. Rubber ubber g f l iggi rgg gg fg Plug gl Plug Plug of Insulation Machine 011 A B C D D; E
StaticTests:
(A) Condenser-discharge test (Bridge wire surrounded by a loose B/Pb304 ignition mixure Minirlnum energy required to fire detonator, 0.002,. 0.06 0.002 0.12 0.12 0.16.
1011 8S. No; of detonators that could not be fired at the 0 out of 10'... 0 out of 10... 0 out of 10... 2 out of 10... 6 out of 10... 4 out of 10.
capacity of the condenser (0.8 joules). (-B) Tesla coil test- No. of detonators flredwithin sec. at 28,0001- 5 outbid..- 0 out of 5.-.. 0 out of 5 0 out Mi... 0 out of 5- 0 out of 5. Stray Current Test:
Time required for ignition upon application of 24 2 min' 40 sec 2 min 2 min. 2 min. 2 min. v. D. C. from leg Wire-to shell in air, bead ignition. Series-Firing Tests:
( Minimum D. C. amperage fora-current appli- 1.1 1.4-. 1.1 1.3 1.2 l.6.
cation of 0.2 sec. to fire 3 separate series of 10 detonators in series in salt water (resistance (Bo)hs/ft.% alt tl /eesttl it. egg-ft. (if n (F) b o. o e ona 10115 on a ureso taiitiedgvhen 36 detonators were gedhin seriiis 8%"" F g g"" 8?"" 341) wa er ymeanso acon ensersc arge as ing machine 36D 0F. 36D 0F 36D 0F 36D 0F 1 Cylindrical, doubly slit sheath of nonconductive rubber around a plug of conductive rubber. 3 Doubly slltcup of nonconductive rubber filled with conductive rubber;
. 9 It may be seen from Table IV that the plu s of type D and type D1, those made in accordance with the present invention, are the only ones which satisfactorily meet the requirements of all the tests described. Detonators containing them are resistant to static and to stray currents and at the same time are capable of being fired in series in wet, conductive media without causing failure due to current leakage. Plugs of the othe types used heretofore cause failures in one or more of these respects.
The present invention may be used advantageously with all types of electric blasting caps, whatever their design, whether of the match head," concave plug, or bridge plug type. Although it is particularly suitable where fast caps, free from firing lag, are desired, it is not limited to such types, but is adaptable for use in electric squibs, delay electric caps, etc.
One field in which fast caps are particularly in demand is in that of seismic prospecting, where the success of the work in locating strata i largely dependent on accurate time recording for the measurement of distances. It is important that there be little or no measurable time interval between the breaking of the bridge wire .Such compounds as lead styphnate, copper acetylide, basic lead picrate, and the like are materials that may be so characterized. The composite rubber plugs of the present invention may be applied also in delay electric blasting caps and be beneficial in providing a high-resistance shunt whereby arcing may be reduced.
The rubber-like compositions employed in car-' rying out the invention may be of various types. Natural rubber is, of course, well adapted for use, as are various types of synthetic rubbers, butyl rubbers, polymerized chloroprene, particularly neoprene compositions, etc. It will be seen, therefore, that all materials that have the properties of resiliency to a degree approaching that of rubber are applicable. I
Such compositions as are to be used for the core portion of the composite plug of the invention will be so formulated that they are characterized by. conductivities considerably greater than that of ordinary rubber, though still of a relatively low order. This conductivity will result from the inclusion in the rubber composition of a content of carbon black in excess of 30 parts by weight to 100 parts of the rubber-like compound. A desirable content of carbon black will be between 30 and 100 parts, though we do not wish to be limited to this range. Various types of carbon blacks are applicable, and we find acetylene black particularly suitable.
The following data are illustrative of the decreased resistivity of rubber-like compositions with increasing contents of carbon black, expressed as parts per 100 parts rubber-like material. The values are for a polymerized chloroprene composition.
Resistivity,
Carbon Black Content ohms/m It will be noted that, at a content of 30 parts of carbon black per parts of the rubber-like material, the conductivity, that is, the reciprocal of the resistivity, is greatly increased. We intend, therefore, to use a plug-insert material having a resistivity not greater than 3x10 ohms per cubic centimeter, that is, having a carbon black content of at least 30 parts by weight per 100 parts of the polymerized chloroprene. Desirably such content will be between 30 and 100 parts of carbon black.
A plurality of openings is provided in the cylindrical portion of the covering of nonconductive material in order to permit some slight contact of the core of conductive material with the shell wall. These openings may be in the form of slits or perforations or of any other desired form, so long as the exposed area is at least about 2 of the total cylindrical area of the plug surface. Preferably, the openings should not provide an exposed area exceeding 20% of the total cylindrical area of the plug surface. Greater contact than this of the conductive portion with the shell wall may allow current leakage to occur as in the wholly conductive plug of type B. It is preferable that the openings be distributed evenly over the surface of the plug in order to permit several paths of small area from the bare leg wires to shell wall. For example, if slits are used, they are desirably placed on opposite sides of the plug, and if perforations are used, they are scattered around the plug and at several different levels on the plug surface.
The base of the plug is entirely covered with nonconductive material in order to protect the ignition composition, to which'the base is in close proximity and which composition may be particularly sensitive to static, from static discharges. The utility of the dielectric covering over the base of the plug may be better understood by reference to Table IV, where it may be seen that the laminated plug of type C, which plug lacks a covering of nonconductive material over the base of the plug, failed in the condenser-discharge test.
Table IV also shows that the performance of the composite plug comprising acylindrical core covered at the base and on the cylindrical surface except for the openings may be further improved by being provided with a top covering of an insulating material. The static resistance upon the application of 0.8 joules of electrical energy is significantly superior for the plug of type D1, and the current leakage is even less than when no top covering is provided. Such a top insulating covering may be formed by a thin layer of the nonconductive rubber as shown in Figures 5 and '6. Other coverings may also be used, such as a coating of a nonconductive plastic material, for instance, a glyptal resin. Furthermore, the top covering may be applied after the plug has been crimped in the shell, for example by dipping the loaded shell in a liquid dielectric material such as a solution of asses i1 shellac or lacquer which will dry as a thin coating over the exposed end of the resilient plug. Other types of insulation may also be used for covering the top Sllffa of the dofiilidsite plug. If desired, a partial covering over the top of the -plug may also be used, for example a rim of dielectric material. Whereas the covering over baseand cylindrical surface is of resilient material to allow sealing of the plug in the open end of the initiator shell by crimping, the top covering, when used, need not be of a resilient material.
The invention has been described adequately in the foregoing. It will be understood, however, that many variations may be introduced in details of design, compositions, types of charges, and the like without departure from the scope of the invention.
We intend to be limited only by the following claims.
We claim:
1. An electric blasting initiator comprising a loaded metal shell and a plug closing the mouth of said shell and holding the leg wires ,at a spaced distance apart, said plug comprising an essen tially cylindrical core of a resilient material of high conductivity, said core being provided with a covering of a resilient material of low conductivity over at least the base and cylindrical surface of said core except for at least one open-'- ing in said covering over said cylindrical surface, the area of said uncovered portion of said cylin drical surface amounting to from 2 to 20% of the area of said cylindrical surface, the leg wires being free from insulation in at least .a portion of their length through said core.
2. An electric blasting initiator comprising a loaded metal shell and a resilient plug closing the mouth of said shell and holding the .leg wires at a spaced distance apart, said resilient plug comprising an essentially cylindrical core of .a resilient material of high conductivity, said core being provided with a covering of an insulating material over its base, cylindrical surface, and top except for at least two slits in said covering over said cylindrical surface, said covering of insulating material over the "base and the cylin= drical portion of said cylindrical bore being or resilient nonconductive material, said leg wires being free from insulation in at least a portion of their length through said core of resilient ma terial of high conductivity.
3. The electric blasting initiator of claim 2 wherein the resilient material of low conductivity is natural rubber.
4. The electric blasting initiator of claim 2 wherein the resilient material of low conductivity is synthetic rubber.
5. The electric blasting initiator of claim 2 12 wherein the resilient material of low conductivity is a polymerized chloroprene composition.
6. The electric blasting initiator of claim .2 wherein the cylindrical core of material ofhigh conductivity is a composition :of resilient material having a content of at least .30 parts of carbon black per .100 parts of said material and an electric resistivity not greater than 3 X 10 ohms per cubic centimeter.
'7. The electric blasting initiator of claim 2 wherein the top covering of insulating material is a coating of shellac.
8. The electric blasting initiator of claim 2 wherein the top covering of insulating materia is a glyptal resin. I
9. An electric blasting initiator comprising a loaded metal shell and a resilient plug closing the mouth of said shell and holding the leg wires at a spaced distance apart, said resilient plug comprising an essentially cylindrical core of a resilient material of high conductivity, said core being provided with a covering of resilient material of low conductivity over the base and the cylindrical surface thereof with the exception of at least two essentially diametrically opposed slits in said covering over said cylindrical surface, said leg wires being free from insulation in at least a portion of their length through said core of resilient material of high conductivity.
10. The electric blasting initiator of claim 9 wherein the resilient material of low conductivity is natural rubber.
11. The electric blasting initiator of claim 9 wherein the resilient material of lowconductivity is synthetic rubber. v
12. The electric blasting initiator of claim 9 wherein the resilient material of low conductivity is a polymerized chloroprene composition.
13. The electric blasting initiator of claim 9 wherein the cylindrical core of material of high conductivity is a composition of a resilient mate rial having a content of at least 30 parts of carbon black per parts of said material and an electrical resistivity not greater than 3 X 10 ohms per cubic centimeter.
References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 2,086,543 Handforth July 13, 1937 2,103,432 Nash Dec. 28, 1937 2,356,337 Miller Aug. 22, 194 2,377,804 Narvarte June 5, 1946 2,408,125 Rolfes Sept. 24, I946 FOREIGN PATENTS Number Country Date 664,583 Great Britain Jan. 9, 1952
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2802421A (en) * 1953-11-09 1957-08-13 Hercules Powder Co Ltd Static resistant electric initiator
US2802422A (en) * 1953-11-09 1957-08-13 Hercules Powder Co Ltd Static resistance electric initiator
US2995086A (en) * 1957-03-20 1961-08-08 Ici Ltd Fuseheads
US3029681A (en) * 1958-09-24 1962-04-17 Olin Mathieson Method for the manufacture of bridge plugs
US3035474A (en) * 1958-07-28 1962-05-22 Olin Mathieson Method of sealing electric blasting caps
US3194160A (en) * 1962-02-06 1965-07-13 Atlas Chem Ind Protective plug and static-resistant detonator made therewith
US3482518A (en) * 1965-12-20 1969-12-09 Us Navy Burster-igniter device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2086548A (en) * 1935-10-30 1937-07-13 Du Pont Electric initiator
US2103432A (en) * 1935-08-27 1937-12-28 Hercules Powder Co Ltd Electrical firing device
US2356337A (en) * 1940-09-06 1944-08-22 Hercules Powder Co Ltd Electric blasting cap
US2377804A (en) * 1943-05-29 1945-06-05 Oliver S Petty Blasting cap
US2408125A (en) * 1941-09-11 1946-09-24 Rolfes Hans Jay Means for safeguarding electric igniters of blasting detonators against accidental firing
GB664583A (en) * 1949-06-11 1952-01-09 Du Pont Blasting initiator

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2103432A (en) * 1935-08-27 1937-12-28 Hercules Powder Co Ltd Electrical firing device
US2086548A (en) * 1935-10-30 1937-07-13 Du Pont Electric initiator
US2356337A (en) * 1940-09-06 1944-08-22 Hercules Powder Co Ltd Electric blasting cap
US2408125A (en) * 1941-09-11 1946-09-24 Rolfes Hans Jay Means for safeguarding electric igniters of blasting detonators against accidental firing
US2377804A (en) * 1943-05-29 1945-06-05 Oliver S Petty Blasting cap
GB664583A (en) * 1949-06-11 1952-01-09 Du Pont Blasting initiator

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2802421A (en) * 1953-11-09 1957-08-13 Hercules Powder Co Ltd Static resistant electric initiator
US2802422A (en) * 1953-11-09 1957-08-13 Hercules Powder Co Ltd Static resistance electric initiator
US2995086A (en) * 1957-03-20 1961-08-08 Ici Ltd Fuseheads
US3035474A (en) * 1958-07-28 1962-05-22 Olin Mathieson Method of sealing electric blasting caps
US3029681A (en) * 1958-09-24 1962-04-17 Olin Mathieson Method for the manufacture of bridge plugs
US3194160A (en) * 1962-02-06 1965-07-13 Atlas Chem Ind Protective plug and static-resistant detonator made therewith
US3482518A (en) * 1965-12-20 1969-12-09 Us Navy Burster-igniter device

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