US2670425A - Gas heater - Google Patents

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US2670425A
US2670425A US285578A US28557852A US2670425A US 2670425 A US2670425 A US 2670425A US 285578 A US285578 A US 285578A US 28557852 A US28557852 A US 28557852A US 2670425 A US2670425 A US 2670425A
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refractory
gas
pipe
chamber
particles
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US285578A
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Stone H Nathan
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Saint Gobain Abrasives Inc
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Norton Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between

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  • the invention relates to gas heaters.
  • One object of the invention is to provide gas heating apparatus which can be embodied in a small compact unit.
  • Another object of the in vention is to provide apparatus for rapidly heating gas by means of electric resistance heating
  • Another object of the invention is to extract larger quantities of heat units per unit volume of heater equipment, thus attaining high output of thermal energy from such, resistors.
  • Another object is to achieve a high heat transfer coefficient from a resistance unit to gas.
  • Another object of the invention is to provide a heater with electrical resistance heater units, preferably silicon carbide bars, and to provide an inert or non-oxidizing atmosphere in the chamber where the bars are located, to recycle the inert gas and to transfer the heat units to another chamber or passage through which the gas to be heated passes.
  • electrical resistance heater units preferably silicon carbide bars
  • the inert or non-oxidizing gas enters a recuperator i at entrance port 2.
  • the recuperator I may be of any desired construction and as recuperators are well known I have simply given the diagram found in the current Rules of Practice of the United States Patent Oiiice. It will, however, preferably be a large recuperator or a series of recuperators greatly to lower the temperature of the gas.
  • the gas which is now cooled leaves the recuperator I through port 3 and goes to a blower 4 which is also diagrammatically illustrated.
  • the gas is taken from the ester, Mass., a corporablower i to a pipe 5 which is connected to a pipe 6 by a T-union 7.
  • the pipe 6, shown as a. straight pipe, is coupled to a bent pipe 8 which is coupled to a straight pipe 8a which extends into a fluidizing chamber 9 having therein resistor rods or bars 10, for example the well known silicon carbide resistor bars having cold ends H.
  • the gas which is heated in the fluidizing chamber 9 to a high temperature is taken by a refractory pipe 12 back to the entrance port 2 of the re-- cuperator I.
  • the entrance port 2 is shown as located at some distance from the refractory pipe 12 but in reality the port 2 may be only a short distance from the top of the chamber 9 and thus the pipe 12 can be a short straight pipe.
  • the gas to be heated which is under pressure so that it will move through the heater, enters the recuperator l at an entrance port i 3 and leaves the recuperator l at an exhaust port I4, having been heated to an intermediate temperature.
  • the partially heated gas then enters the heater at a pipe coupling 26 and the gas then enters a refractory pipe 2i leading to a refractory T-union 22 which is connected to a refractory pipe 23 connected to a curved refractory pipe 24 connected to a straight refractory pipe 24a which leads to a fluidizing chamber 25, and the fully heated gas then exhausts through a reiractory pipe 26 to any apparatus for any process of conversion with which this invention is not concerned.
  • gas can be heated to high temperatures economically in a small apparatus, and in industry and chemical engineering there are many reasons for heating gas to high temperatures and so there will be many uses for my apparatus but it is unnecessary for me to describe these or any of them as they relate to other arts.
  • magnesia the most readily available and inexpensive carbide which is sufficiently refractory for most applications is silicon carbide which will probably be preferred in most instances.
  • the borides, silicides and nitrides are less available and more expensive but some thereof may be preferred for particular applications.
  • the particle size of the refractory material is a matter for careful consideration. In general the finer the particle size of the fluidized material, the more efficient is the transfer of heat from the chamber 9 to the chamber 25 and therefore, for a given temperature of the gas exhausting from the refractory pipe-2's,- the higher 'can b'e the rate of flow of the gas being he'ate'd. -However for several reasons it is undesirable to lose particles in great quantities; it isex-pensive it requires cleaning of any apparatus coupled to the heater, and it may interfere with somereactions. Accordingly since particles of the finer sizes will be carried away through the pipe 25 and lost to the heater, I find itis in general desirable to use particles not finer thanlllOgrit size. On the other hand for efilcient use of the heater the particles in general should be .no coarser than 60 grit size. So therefore the best specification is that the particles be through No.
  • the fluidized condition is really a state of gaseous-solid emulsion.
  • chamber 9 from the pipe 8a sustains the particles .28 of refractory material inthe chamber which cannot choke the entrance port 29 because the velocity of the gas stream prevents them from doing so.
  • Particles will therefore fiow downwardly through the pipes 32 and 32a to the T-union 22 where they will be picked up by the gas which is moving in a'fast stream to the right in the pipes 21 and 23' and'through the T-union 22.
  • the particles 28 will therefore 'be carried intothe fluidizing'chamber 25 which has stagnant particles 35 forming a funnel shaped bottom at the lowest point of which is the entrance port 35 for the gas and the fluidized par- -ticle's.
  • I provide enough particles 23and -so adjust the sizes of the chambers-9 and 25 and the rates of fiowof thetwo gas streams that the The gas entering the stagnant particles 39 settle inithe the tube. what changed. Those solids in contact with the 4.
  • One or -more resistor rods H3 deliver more heat units per tminute to the fluidized particles than they would to the walls of the charnber9 and thus the in- .troductionof the bed ofifiuid'ized solids makes it possible to extract much more heat fromthe r-esistor rods in a gas heater'of'a given sizethan .could be extracted in the absence of the fluidized particles. This can best be illustrated by these examples:
  • Example-I 'A vertical tube has "several vertical resistor rods distributed-"within it and a non-radiating gas is passed upward through the tube in order topick up heat from the resistor rods.
  • 'heat transfer mechanisms are convection and conduction and the areas of transfer simply the surface areas'o'fthe rods and the tube which absorbs radiant energy from the rods and passes it onto the gas by convection and conduction.
  • This case is'the same as'EXample II "except that the gasveloc'it-y is increased to' the point "where fiuidizat-ion is obtained.
  • the mechanism of heat transfer is th'e sameasin'Example II but now the mechanical turbulence brings about a uniform temperature throughout the bed.
  • the heat transfer area is greatly increased and though the overall gas velocity may be low, the localized gas velocity between the particles is high, and so the slow moving gas films are reduced to a minimum. I'his results in an overall heat transfer coefficient many times larger than that available in either Example I or II.
  • the chamber 9 comprises a cylindrical steel casing 4! having a steel bottom 42 and having a refractory lining 43 which can be simply packed refractory grain and for heat insulation zirconia is preferred.
  • a cylindrical lining 44 made out of shaped refractory bricks, such as sintered alumina bricks.
  • refractory cap 45 is made out of any suitable refractory material such as a single piece of sintered alumina.
  • Braided wire conductor ribbons 41 are wrapped around the cold ends I l and held in place by spring metal clips 48 and are
  • the bottom 42 is part of a horizontal frame piece 42 supported by legs 50, 5! and 52. This piece also forms a bottom to a cylindrical steel casing 53 forming the supporting structure for the chamber 25.
  • a refractory lining 54 similar to the lining 43 and a cylindrical refractory lining 55 similar to the lining 44 complete the chamber which has a removable refractory cap 56.
  • the refractory pipe I2 passes through the cap '45 and the refractory pipe 26 passes through the cap 56 as shown and a little cement on top of the caps and 56 can be used to hold the pipes in place.
  • a refractory bottom plate 51 supported by the steel bottom 42 supports the cylindrical refractory lining and the stagnant particles 55.
  • surrounds the refractory pipe 6
  • a steel pipe 62 surrounds the refractory pipes Band 8a; a steel T-union 65 encompasses the pipe 2
  • a steel T-union 69 surrounds the T-union I and this is connected A removable to a steel pipe 70 surrounding the pipe 39a below the bottom 42.
  • and 53 respectively encompass the upper parts of the pipes 32a and 39a respectively and also parts of the pipes 32 and 39.
  • Refractory grain is rammed inside the union 69, the pipe 16 and the casings H and 12.
  • and 66 are secured to the leg 50 by brackets 15 and 76.
  • the resistors 50 should not fit tightly in each of the cap 45 and bottom plate 42 as theywould be fractured due to clon gation and contraction if they did fit tightly in each of these parts; they are shown as located in oversized holes in the cap 45 and bottom plate 49 and hence I provide a refractory plate 18 to support the rods H! which also supports a refractory sleeve 2'9 surrounding and providing thermal insulation for the pipe 8a which is held in place by the plate 18 through which it passes.
  • the plate 18 is in turn supported by a steel plate which is supported by bolts 8
  • the gas to be cycled through the recuperator l, blower 4, pipe 5 etc. fluidizing chamber 9 and back to the recuperator can be any of the inert gases of which helium and argon are the most readily available.
  • Argon has distinct advantages in that its specific gravity is greater and helium diffuses rather readily but is fairly inexpensive at the present time. Nitrogen can be used in some applications as it is inert towards silicon carbide or metals at the lower range of temperatures.
  • Nitrogen will nitride the silicon carbide resistors at very high temperatures, but they can be operated at 1400 C. in nitrogen for a much longer time than they can be operated in air and will have useful lives in nitrogen at 1500 C. or even higher.
  • I may further form them on enlarged end portions 82 providing temperature gradients between the ends I l and the central hot portions of the resistors.
  • any gas can. be introduced through the port 53' into recuperator I into the pipes 25 and23 and; through the fluidizing chamber 25.
  • the gas may be a hydrocarbon to be cracked and it would be undesirable to pass the hydrocarbon through a chamber containing siliconcarbide resistance elements because of the deposit of carbon thereon.
  • the cycle gas For replenishment of the cycle gas as it islost through diffusion or in any other manner, it will sufiice to have on hand a bottle. full of the gas under pressure with suitable valves and a pipe connected to the line between the blower i and the pipe 5, as clearly indicated in the drawing.
  • the heater proper is the. unit which is shown in detail (minus the pipes l2 and 28) as it is such heater which is an article of commerce to be sold without the recuperator or the blower or the outside piping (indicated by lines and arrows) which are other articles of commerce.
  • the particles of refractory material to be fluidized to wit: refractory grain is likewise a separate article of commerce. I desire therefore particularly to claim the heater proper shown in detail as this is a manufacturing unit and a manufacture for sale.
  • recuperator I The reason for using the recuperator I with r the apparatus of this invention is that, if the heater is operated at high temperatures, as contemplated, the ordinary blower (made ofmetal) would be, quickly oxidized or even melted. By using thesystem illustrated and described the blower-t receives only moderately hot gas but the heat units in the gas exhausting from the chamber 9 are not entirely lost. In some applica- 'tions",'where the temperatures are somewhatlower 'or'if the blower including its impeller and shaft are made of refractory materials, the recuperatcr I can be dispensed with entirely or be of dimin .ished size and capacity for exchangin heat units.
  • Sintered alumina cannot be classed as a thermal insulator but it is a poor conductor of heat but the provision of the refractory linings s3 and 54 of zirconia particles; provides good heat insulation for the apparatus.
  • the refractory grain rammed between the: refractory pipes and unions and the steel pipes and unions should likewise preferably be zirconia for the best results. I do not recommend zirconia bricks for the cylindrical linings 34- and 55 because at high temperatures zirconia becomes conductive.
  • Another selection of materials useful for resister temperatures up to 1600 C. comprises zirconia grain linings throughout, as in the previone embodiment, silicon carbide fluidized particles 2E and refractory pipes, T-unionaocaps and bottoms of bonded silicon carbide with a highly refractory bond. While recrystallized silicon carbide is electrically conductive, bonded silicon carbide is not. In this. embodiment the material everywhere is silicon carbide, only the solid pieces have a minor proportion of refractory bond of a nature lmown to those skilled in the ceramic arts. Thus there will be no reaction etween the. fluidized particles and the walls of any of the pipes or chambers or between the particles and the resistor rods. For many practical applications this is probably the best selection of materials;
  • Agas heating apparatus comprising a first refractory lined fluidizing chamber, electrical resistance heating means in said chamber, a first refractory pipe having an opening into said chamber well above the bottom thereof and ex tending downwardly from said opening, chamber having an upper opening well above the level of the opening into said chamber of the first refractory pipe, said chamber also having an opening in the bottom thereof, a second refractory lined fiuidizing chamber, a second refractory pipe having an opening into said second chamber well above the bottom thereof and extending downwardly from said opening, said second chamber having an upper opening well above the level of the opening into said second chamber of the second refractory pipe, said second chamber also having an opening in the bottom thereof, a third refractory pipe connected to the opening in the bottom of the first chamber, a fourth refractory pipe connected to the opening in the bottom of the second chamber, a first refractory T-union two of the branches of which are connected respectively to the second refractory pipe and to the third refractory pipe, and a second
  • a gas heating apparatus comprising a first refractory lined fiuidizing chamber, electrical resistance heating means in said chamber, a first refractory pipe having an opening into said chamber well above the bottom thereof and extending downwardly from said opening, said chamber having an upper opening well above the level of the opening into said chamber of the first refractory pipe, said chamber also having an opening in the bottom thereof, a second refractory lined fiuidizing chamber, a second refractory pipe having an opening into said second chamber well above the bottom thereof and extending downwardly from said opening, said second chamber having an upper opening well above the level of the opening into said second chamber of the second refractory pipe, said second chamber also having an opening in the bottom thereof, a third refractory pipe connected to the opening in the bottom of the first chamher, a fourth refractory pipe connected to the opening in the bottom of the second chamber, a first refractory T-union two of the branches of which are connected respectively to the second refractory pipe and to the third refractory pipe
  • a gas heating apparatus as claimed in claim 4 in which the refractory lining of one of the chambers is a silicon carbide lining.
  • a gas heating apparatus as claimed in claim 6 in which the refractory lining of one of the chambers is a silicon carbide lining.
  • a gas heating apparatus as claimed in claim 2 in which the refractory lining of one of the chambers is a silicon carbide lining.
  • a gas heating apparatus as claimed in claim 8 in which the refractory particles are silicon carbide particles.
  • a gas heating apparatus as claimed in claim 2 in which the refractory lining of one of the fluidizing chambers is an alumina lining.
  • a gas heating apparatus as claimed in claim 16 in which the refractory lining of one of the chambers is a. silicon carbide lining.

Description

H. N. STONE Feb. 23, 1954 GAS HEATER Filed May 1, 1952 RE PLENISH MENT OF CYC LED' GAS O F PARTICLES INVENTOR. H. NATHAN STONE A TTORNE) units.
Patented Feb. 23, 1954 GAS HEATER H. Nathan Stone, Worcester, Mass., assignor to Norton Company, Worc tion of Massachusetts Application May 1, 1952, Serial N 0. 285,578
20 Claims. 1 The invention relates to gas heaters. One object of the invention is to provide gas heating apparatus which can be embodied in a small compact unit. Another object of the in vention is to provide apparatus for rapidly heating gas by means of electric resistance heating Another object of the invention is to extract larger quantities of heat units per unit volume of heater equipment, thus attaining high output of thermal energy from such, resistors. Another object is to achieve a high heat transfer coefficient from a resistance unit to gas. Another object is to provide an electric heater to heat gases that deleteriously affect the resistances used, without subjecting the resistances to such gases, while at the same tim heating a large volume of gas to a high temperature by means of a reiatively small heater, and as an example I can use silicon carbide heater bars which can be operated at high temperatures for a long time if located in a protective atmosphere and heat a gas such as steam without deteriorating the heater bars, whereas such silicon carbide bars have only short lives in a steam atmosphere. Another object of the invention is to provide a heater with electrical resistance heater units, preferably silicon carbide bars, and to provide an inert or non-oxidizing atmosphere in the chamber where the bars are located, to recycle the inert gas and to transfer the heat units to another chamber or passage through which the gas to be heated passes.
Other objects will be in part obvious or in part pointed out hereinafter.
The accompanying drawing illustrates an embodiment of the invention in which most of the heater is shown in vertical section, with certain associated apparatus and piping being illustrated diagrammatically,
Referring now to the drawing, it will facilitate a quick understanding of the invention first to trace the path of the inert or non-oxidizing gas and then to trace the path of the gas to be heated. The inert or non-oxidizing gas enters a recuperator i at entrance port 2. The recuperator I may be of any desired construction and as recuperators are well known I have simply given the diagram found in the current Rules of Practice of the United States Patent Oiiice. It will, however, preferably be a large recuperator or a series of recuperators greatly to lower the temperature of the gas. The gas which is now cooled leaves the recuperator I through port 3 and goes to a blower 4 which is also diagrammatically illustrated. The gas is taken from the ester, Mass., a corporablower i to a pipe 5 which is connected to a pipe 6 by a T-union 7. The pipe 6, shown as a. straight pipe, is coupled to a bent pipe 8 which is coupled to a straight pipe 8a which extends into a fluidizing chamber 9 having therein resistor rods or bars 10, for example the well known silicon carbide resistor bars having cold ends H. The gas which is heated in the fluidizing chamber 9 to a high temperature is taken by a refractory pipe 12 back to the entrance port 2 of the re-- cuperator I. In the drawing, which is diagrammatic, the entrance port 2 is shown as located at some distance from the refractory pipe 12 but in reality the port 2 may be only a short distance from the top of the chamber 9 and thus the pipe 12 can be a short straight pipe.
The gas to be heated, which is under pressure so that it will move through the heater, enters the recuperator l at an entrance port i 3 and leaves the recuperator l at an exhaust port I4, having been heated to an intermediate temperature. The partially heated gas then enters the heater at a pipe coupling 26 and the gas then enters a refractory pipe 2i leading to a refractory T-union 22 which is connected to a refractory pipe 23 connected to a curved refractory pipe 24 connected to a straight refractory pipe 24a which leads to a fluidizing chamber 25, and the fully heated gas then exhausts through a reiractory pipe 26 to any apparatus for any process of conversion with which this invention is not concerned. In accordance with my invention gas can be heated to high temperatures economically in a small apparatus, and in industry and chemical engineering there are many reasons for heating gas to high temperatures and so there will be many uses for my apparatus but it is unnecessary for me to describe these or any of them as they relate to other arts.
The chambers 9 and 25 contain a quantity of fine particles 28 of refractory material in fluidized condition. The refractory material may be an oxide, carbide, silicide, nitride, boride, or a mixture of compounds. Just what refractory material to select depends upon which are poisonous to Whatever reaction is to take place and it also depends upon availability and cost. Furthermore, at the temperatures involved, the nature of the gas entering the pipe 2| and present in the chamber 25 has to be considered. If this is reducing it might be desirable to avoid some of the oxides if the temperature is too high; if the gas is oxidizing it might be desirable to avoid some of the carbides. Readily available refractory oxides are alumina, silica and gamer,
magnesia; the most readily available and inexpensive carbide which is sufficiently refractory for most applications is silicon carbide which will probably be preferred in most instances. The borides, silicides and nitrides are less available and more expensive but some thereof may be preferred for particular applications.
The particle size of the refractory material is a matter for careful consideration. In general the finer the particle size of the fluidized material, the more efficient is the transfer of heat from the chamber 9 to the chamber 25 and therefore, for a given temperature of the gas exhausting from the refractory pipe-2's,- the higher 'can b'e the rate of flow of the gas being he'ate'd. -However for several reasons it is undesirable to lose particles in great quantities; it isex-pensive it requires cleaning of any apparatus coupled to the heater, and it may interfere with somereactions. Accordingly since particles of the finer sizes will be carried away through the pipe 25 and lost to the heater, I find itis in general desirable to use particles not finer thanlllOgrit size. On the other hand for efilcient use of the heater the particles in general should be .no coarser than 60 grit size. So therefore the best specification is that the particles be through No.
*80 screen onto No. 100 screen. :However'this'is 'no hard and fast rule because for some applications loss of particles would be unimportant but rate ofheat transfer'might be very important "hence there is no real limit- .to the fineness of the particles which can be employed although for practical purposeslI can say that particles finer than 600 grit size, U. S. Bureau of Standards, probably would not-be used. At the other end of the scale particles coarser than 24 grit size would not appear to 'beuseful inthisinventi-on.
The fluidized condition is really a state of gaseous-solid emulsion. chamber 9 from the pipe 8a sustains the particles .28 of refractory material inthe chamber which cannot choke the entrance port 29 because the velocity of the gas stream prevents them from doing so. bottom of the chamber ii'where the velocity of the gas stream is inadequate to support them and forma funnel shaped bottom for the chamber 9.
"Fine particles stay in "this gaseous-solid emul- "sion condition known as the fiui'd'iZed condition wherever the velocity of the gas stream is high enough to keep themsu'stained or in motion. A fluidized emulsion in a chamber such as the chamber 9 where the gas stream is mainly upwardly will reach a levelanalogous to'a liquid level. I provide refractory overflow pipes 32 and 32a and provide a-greatenough quantity of refractory particles to create a fluidized level 33-above the level of the overflow port 34 which is the entranceto the pipe 32. The pipes 32 and 32a extend downwardly and the latter is connected to the refractory T-union'22. Particles will therefore fiow downwardly through the pipes 32 and 32a to the T-union 22 where they will be picked up by the gas which is moving in a'fast stream to the right in the pipes 21 and 23' and'through the T-union 22. The particles 28 will therefore 'be carried intothe fluidizing'chamber 25 which has stagnant particles 35 forming a funnel shaped bottom at the lowest point of which is the entrance port 35 for the gas and the fluidized par- -ticle's. Again I provide enough particles 23and -so adjust the sizes of the chambers-9 and 25 and the rates of fiowof thetwo gas streams that the The gas entering the stagnant particles 39 settle inithe the tube. what changed. Those solids in contact with the 4. fluidized level 31 in the chamber 25 will be above an overflow port 38 of a refractory pipe 39 extending downwardly. Particles 28 will therefore descend through the pipe 39 and a pipe 39a connected to it to be picked up by the gas incoming through the pipe 5 and going through the T-union 1, through pipe 6 and through the pipes '8 and 9'a-'into the chamber 9. 'Thus the cycle is completed and "the particles "28 travel continuously through chamber 9, pipes 32 and 32a, union 22, pipe 23, pipes at and E ia, chamber 25, pipes 39=and 39a, union 1, pipe 6, pipes 8 and 8a back again to chamber 9. During the operation of the heatenbothf chambers 9 and 25 should have fluidized .particies 28 of refractory material therein up "tojust above the overflow ports.
The fluidized particles 23 in the chamber 9 are heated by the resistor rods NJ. The illustrative embodiment is of four rods Iii, two having axes in the plane of the section, the middle one being near the far side of the chamber 9, and there being a *fourthone, not shown, in front of the plane of the section; thus'the rods l6 are "symmetrically located in the chamber 9. One or -more resistor rods H3 deliver more heat units per tminute to the fluidized particles than they would to the walls of the charnber9 and thus the in- .troductionof the bed ofifiuid'ized solids makes it possible to extract much more heat fromthe r-esistor rods in a gas heater'of'a given sizethan .could be extracted in the absence of the fluidized particles. This can best be illustrated by these examples:
Example-I 'A vertical tube has "several vertical resistor rods distributed-"within it and a non-radiating gas is passed upward through the tube in order topick up heat from the resistor rods. The
'heat transfer mechanisms are convection and conduction and the areas of transfer simply the surface areas'o'fthe rods and the tube which absorbs radiant energy from the rods and passes it onto the gas by convection and conduction.
The heat transfer coeficient is controlled by the "gas velocity and because of practical limitations the velocity is confined to a range of values which provides extremely low heat transfer coefficients. This is' primarily due to theexistence of slow moving .gas films along the heating surface wherein the heat transfer is purely by conduction and gases have low heat conductivities.
Example If This case is the same'asEXa'mple I except that a'static bed of granular solids-is introduced into The mechanism of transfer is some- Example III I This case is'the same as'EXample II "except that the gasveloc'it-y is increased to' the point "where fiuidizat-ion is obtained. The mechanism of heat transfer is th'e sameasin'Example II but now the mechanical turbulence brings about a uniform temperature throughout the bed. The heat transfer area is greatly increased and though the overall gas velocity may be low, the localized gas velocity between the particles is high, and so the slow moving gas films are reduced to a minimum. I'his results in an overall heat transfer coefficient many times larger than that available in either Example I or II.
Regardless of how carefully the grit was screened to eliminate fines some fines will necessarily be found among the particles 28 when the apparatus is first charged therewith. Most of these will soon pass out through the pipe 26. Thus after the apparatus has been in use for a short time there is very little loss of fluidized particles but occasionally a particle will gain the velocity of escape and be lost. Therefore if calculation is made for the initial loss the heater will operate for a long time without replenishment of particles but eventually replenishment has to be made. Any closable opening in the pipe 5 will serve as an entrance for replenishment of particles. Replenishment has been indicated diagrammatically in the drawing and preferably is done through a pipe which opens at a level above the level 31 as indicated, as in such case the blower 4 does not have to be stopped during replenishment.
The constructional details can be widely varied but as conducive to a fuller understanding of the invention the further features of the apparatus herein illustrated will be briefly described. The chamber 9 comprises a cylindrical steel casing 4! having a steel bottom 42 and having a refractory lining 43 which can be simply packed refractory grain and for heat insulation zirconia is preferred. Inside of the lining 43 is a cylindrical lining 44 made out of shaped refractory bricks, such as sintered alumina bricks. refractory cap 45 is made out of any suitable refractory material such as a single piece of sintered alumina. Braided wire conductor ribbons 41 are wrapped around the cold ends I l and held in place by spring metal clips 48 and are The bottom 42 is part of a horizontal frame piece 42 supported by legs 50, 5! and 52. This piece also forms a bottom to a cylindrical steel casing 53 forming the supporting structure for the chamber 25. A refractory lining 54 similar to the lining 43 and a cylindrical refractory lining 55 similar to the lining 44 complete the chamber which has a removable refractory cap 56. The refractory pipe I2 passes through the cap '45 and the refractory pipe 26 passes through the cap 56 as shown and a little cement on top of the caps and 56 can be used to hold the pipes in place. A refractory bottom plate 51 supported by the steel bottom 42 supports the cylindrical refractory lining and the stagnant particles 55.
' A steel pipe 6| surrounds the refractory pipe 6, a steel pipe 62 surrounds the refractory pipes Band 8a; a steel T-union 65 encompasses the pipe 2| and the T-union 22; a steel pipe 66 and a curved steel pipe 61 surround the pipes 23, 24 and 24a and in every case refractory grain is rammed between the refractory pipe or union and the steel pipe or union. Similarly a steel T-union 69 surrounds the T-union I and this is connected A removable to a steel pipe 70 surrounding the pipe 39a below the bottom 42. Steel casings H and 12 welded to the sides of the casings 4| and 53 respectively encompass the upper parts of the pipes 32a and 39a respectively and also parts of the pipes 32 and 39. Refractory grain is rammed inside the union 69, the pipe 16 and the casings H and 12. The pipes 6| and 66 are secured to the leg 50 by brackets 15 and 76. The resistors 50 should not fit tightly in each of the cap 45 and bottom plate 42 as theywould be fractured due to clon gation and contraction if they did fit tightly in each of these parts; they are shown as located in oversized holes in the cap 45 and bottom plate 49 and hence I provide a refractory plate 18 to support the rods H! which also supports a refractory sleeve 2'9 surrounding and providing thermal insulation for the pipe 8a which is held in place by the plate 18 through which it passes. The plate 18 is in turn supported by a steel plate which is supported by bolts 8| extending downwardly from the steel bottom 42.
The gas to be cycled through the recuperator l, blower 4, pipe 5 etc. fluidizing chamber 9 and back to the recuperator can be any of the inert gases of which helium and argon are the most readily available. Argon has distinct advantages in that its specific gravity is greater and helium diffuses rather readily but is fairly inexpensive at the present time. Nitrogen can be used in some applications as it is inert towards silicon carbide or metals at the lower range of temperatures.
The resistor rod is is made of recrystallized silicon carbide according to a general process invented by Francis A. J. Fitzgerald, see for example U. S. Patent No. 650,234, dated May 22, 1900. This process was developed in Switzerland for the manufacture of resistors about thirty years ago and such resistors are now well known. The cold ends I l are made by impregnation with silicon as described in U. S. patent to Henry Noel Potter No. 1,030,327 of June 25, 1912. The silicon impregnated silicon carbide has far lower resistivity than the remainder which is simply recrystallimd silicon carbide and so therefore the voltage drop occurs between the cold ends and the heat is liberated between the cold ends. The central portions of these resistors, i. e. the portions between the cold ends, are necessarily porous and are readily attacked, at the usual temperatures of operation, by such gases as oxygen, steam and to a lesser extent by air. At such usual temperatures oxygen quickly oxidizes'silicon carbide and steam appears to have a strong oxidizing effect thereon also. While these resistors can be and have been operated for long lengths of time in an air atmosphere it has usually been considered that they shouldnt be run at temperatures much over 1400 C. if they are going to have reasonable life expectancy. By operating them in an inert atmosphere such as A or He, they can be heated to temperatures greater than G C. even up to 1600 C. and will usually last longer than the same resistors in air at 1400 C. Nitrogen will nitride the silicon carbide resistors at very high temperatures, but they can be operated at 1400 C. in nitrogen for a much longer time than they can be operated in air and will have useful lives in nitrogen at 1500 C. or even higher. To keep the cold ends I I from being burned out I may further form them on enlarged end portions 82 providing temperature gradients between the ends I l and the central hot portions of the resistors.
acre-n25 There, aremany reasons for wanting to heat air, steam and oxygen (and nitrogen at the highertemperatures) and in this heater they can be heated. without affecting the life of the resistors, Even at 1000 C. silicon carbide resistors would. quickly burn out in oxygen. In steam at evenl200 C. the silicon carbide, resistors would have veryshort lives. Oxygen, steam and air are deleterious to metallic resistors at high temperatures so the same reason exists for this apparatus using metallic resistors.v In fact, molybdenum, which has a. melting point of 2620 0., cannot be heated; to anywherev near that temperature in air; in this apparatus, protected by argon or helium, it could be heated nearly to the. meltin point, and it could be heated to reasonably high temperatures in nitrogen- But the enumeration of certain. gases which the heater can heat: to particular advantage is not. meant to exclude others. Any gas can. be introduced through the port 53' into recuperator I into the pipes 25 and23 and; through the fluidizing chamber 25. For example the gas may be a hydrocarbon to be cracked and it would be undesirable to pass the hydrocarbon through a chamber containing siliconcarbide resistance elements because of the deposit of carbon thereon. Furthermore there may be other gases which could be cycled through the blower 4 etc. For replenishment of the cycle gas as it islost through diffusion or in any other manner, it will sufiice to have on hand a bottle. full of the gas under pressure with suitable valves and a pipe connected to the line between the blower i and the pipe 5, as clearly indicated in the drawing.
In describing the invention I have necessarily described a complete heating system but the heater proper is the. unit which is shown in detail (minus the pipes l2 and 28) as it is such heater which is an article of commerce to be sold without the recuperator or the blower or the outside piping (indicated by lines and arrows) which are other articles of commerce. The particles of refractory material to be fluidized to wit: refractory grain is likewise a separate article of commerce. I desire therefore particularly to claim the heater proper shown in detail as this is a manufacturing unit and a manufacture for sale.
"The reason for using the recuperator I with r the apparatus of this invention is that, if the heater is operated at high temperatures, as contemplated, the ordinary blower (made ofmetal) would be, quickly oxidized or even melted. By using thesystem illustrated and described the blower-t receives only moderately hot gas but the heat units in the gas exhausting from the chamber 9 are not entirely lost. In some applica- 'tions",'where the temperatures are somewhatlower 'or'if the blower including its impeller and shaft are made of refractory materials, the recuperatcr I can be dispensed with entirely or be of dimin .ished size and capacity for exchangin heat units.
The. selection of materials is important but dependsupon the-gas being cycled, the gas being. heated, and the temperature of the. resistors it. Sintered alumina is a good material from which to make the various refractory-pipes, the cylindrical linings, the refractory caps and the refractory bottom plates. This material isresistant. to abrasion, it is not a conductor of electricity and it will not react excessively with the fluidized particles 28 evenif they are carbide particles at the lower range of temperatures, say up to about 1450" C. For operating theapparatus at resistor temperatures of 1450" C. and lower, I therefore recommend that the refractory pipes, refractory T-unions, refractory caps and refractory bottom plates be made of sintered alumina and this can be so whether the cycled gas is argon, helium or nitrogen and assuming that the fluidized particles are silicon carbide particles and the resistors it are silicon carbideresisters. Sintered alumina has another good characteristic in that it is relatively impervious to gases although if helium is used there will be some gas lost through diffusion. To prevent gas loss through the cap as and the bottom plate 49 asbestos packing 8t is'provided around the cold ends ll of the resistors ill. Sintered alumina cannot be classed as a thermal insulator but it is a poor conductor of heat but the provision of the refractory linings s3 and 54 of zirconia particles; provides good heat insulation for the apparatus. The refractory grain rammed between the: refractory pipes and unions and the steel pipes and unions should likewise preferably be zirconia for the best results. I do not recommend zirconia bricks for the cylindrical linings 34- and 55 because at high temperatures zirconia becomes conductive.
Another selection of materials useful for resister temperatures up to 1600 C. comprises zirconia grain linings throughout, as in the previone embodiment, silicon carbide fluidized particles 2E and refractory pipes, T-unionaocaps and bottoms of bonded silicon carbide with a highly refractory bond. While recrystallized silicon carbide is electrically conductive, bonded silicon carbide is not. In this. embodiment the material everywhere is silicon carbide, only the solid pieces have a minor proportion of refractory bond of a nature lmown to those skilled in the ceramic arts. Thus there will be no reaction etween the. fluidized particles and the walls of any of the pipes or chambers or between the particles and the resistor rods. For many practical applications this is probably the best selection of materials;
In the claims the fiuidizing' chamber 9 is referred to as a first chamber, the fluidizing chamber 25 is referred to as a second chamber, the T-union i is referred to as a first T-union, the T-union 22 is referred to as a second T-union, the pipes 32 and 320: are referred to as a first pipe, the pipes 39 and 35a are. referred to as a second pipe, the pipes 5, 8 and 8a are collectively referred to asa third pipe and the pipes 23,. 24 and 24a are referred to as a fourth pipe. This s is believed to be. necessary for identification'without confusing circumlocution since there are pluralities of chambers, T-unions and pipes. The expression T-union is to be taken to include any gas connection having three branches and pipe" means any conduit capable of func tioning to convey gas as indicated herein.
it will thus be seen that there has been profvided by this invention a heater in which the various objects hereinabove set forth together with many thoroughly practical advantages are successfully achieved. As many possible embodiments might be made of the above invention-and as many changes might" be made in the embodiment above set forth, it is to be under:- stood that all matter'hereinbefore set forth or shown in the accompanying drawings is to be interpreted as illustrative and not. in a limiting sense.
I claim:
1.,Agas heating apparatus comprisinga first refractory lined fluidizing chamber, electrical resistance heating means in said chamber, a first refractory pipe having an opening into said chamber well above the bottom thereof and ex tending downwardly from said opening, chamber having an upper opening well above the level of the opening into said chamber of the first refractory pipe, said chamber also having an opening in the bottom thereof, a second refractory lined fiuidizing chamber, a second refractory pipe having an opening into said second chamber well above the bottom thereof and extending downwardly from said opening, said second chamber having an upper opening well above the level of the opening into said second chamber of the second refractory pipe, said second chamber also having an opening in the bottom thereof, a third refractory pipe connected to the opening in the bottom of the first chamber, a fourth refractory pipe connected to the opening in the bottom of the second chamber, a first refractory T-union two of the branches of which are connected respectively to the second refractory pipe and to the third refractory pipe, and a second refractory T-union two of the branches of which are connected respectively to the first refractory pipe and to the fourth refractory pipe, whereby when the upper opening of the first chamber is connected to a blower, the blower is connected to the first T-union, the second T- union is connected to a supply of gas to be heated and the chambers are partially filled with particles of refractory material, the apparatus will function as a gas heater and the gas to be heated will not come in contact with the electrical resistance heating means.
2. A gas heating apparatus comprising a first refractory lined fiuidizing chamber, electrical resistance heating means in said chamber, a first refractory pipe having an opening into said chamber well above the bottom thereof and extending downwardly from said opening, said chamber having an upper opening well above the level of the opening into said chamber of the first refractory pipe, said chamber also having an opening in the bottom thereof, a second refractory lined fiuidizing chamber, a second refractory pipe having an opening into said second chamber well above the bottom thereof and extending downwardly from said opening, said second chamber having an upper opening well above the level of the opening into said second chamber of the second refractory pipe, said second chamber also having an opening in the bottom thereof, a third refractory pipe connected to the opening in the bottom of the first chamher, a fourth refractory pipe connected to the opening in the bottom of the second chamber, a first refractory T-union two of the branches of which are connected respectively to the second refractory pipe and to the third refractory pipe, a second refractory T-union two of the branches of which are connected respectively to the first refractory pipe and to the fourth refractory pipe, and a quantity of refractory particles in each of said fiuidizing chambers, said particles being between 24 grit size and 600 grit size, whereby when the upper opening of the first chamber is connected to a blower, the blower is connected to the first T-union and the second 10 T-union is connected to a supply of gas to be heated, the apparatus will function as a gas heater and the gas to be heated will not come in contact with the electrical resistance heating means.
3. A gas heating apparatus as claimed in claim 2 in which the refractory particles are silicon carbide particles.
4. A gas heating apparatus as claimed in claim 3 in which the electrical resistance heating means comprises silicon carbide resistors.
5. A gas heating apparatus as claimed in claim 4 in which the refractory lining of one of the chambers is a silicon carbide lining.
6. A gas heating apparatus as claimed in claim 2 in which the electri al resistance heating means comprises silicon carbide resistors.
7. A gas heating apparatus as claimed in claim 6 in which the refractory lining of one of the chambers is a silicon carbide lining.
8. A gas heating apparatus as claimed in claim 2 in which the refractory lining of one of the chambers is a silicon carbide lining.
9. A gas heating apparatus as claimed in claim 8 in which the refractory particles are silicon carbide particles.
10. A gas heating apparatus as claimed in claim 2 in which the refractory lining of one of the fluidizing chambers is an alumina lining.
11. A gas heating apparatus as claimed in claim 10 in which the refractory particles are alumina particles.
12. A gas heating apparatus as claimed in claim 11 in which the electrical resistance heating means comprises silicon carbide resistors.
13. A gas heating apparatus as claimed in claim 2 in which the refractory particles are alumina particles.
14. A gas heating apparatus as claimed in claim 13 in which the electrical resistance heating means comprises silicon carbide resistors.
15. A gas heating apparatus as claimed in claim 2 in which the electrical resistance heating means comprises silicon carbide resistors and the refractory lining of one of the fluidizing chambers is an alumina lining.
16. A gas heating apparatus as claimed in claim 1 in which the electrical resistance heating means comprises silicon carbide resistors.
17. A gas heating apparatus as claimed in claim 16 in which the refractory lining of one of the chambers is a. silicon carbide lining.
18. A gas heating apparatus as claimed in claim 1 in which the refractory lining of one of the chambers is a silicon carbide lining.
19. A gas heating apparatus as claimed in claim 1 in which the refractory lining of one of the chambers is an alumina lining.
20. A gas heating apparatus as claimed in claim 19 in which the electrical resistance heating means comprises silicon carbide resistors.
H. NATHAN STONE.
References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 1,837,179 Benner et al. Dec. 15, 1931 2,246,322 Roth June 17, 1941 2,536,099 Schleicher Jan. 2, 1951
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US3624356A (en) * 1970-05-04 1971-11-30 Charles Dewey Havill Heat storage apparatus
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US20100268205A1 (en) * 2009-04-17 2010-10-21 Kim Manwaring Method of treatment with adjustable ferromagnetic coated conductor thermal surgical tool
US8617151B2 (en) 2009-04-17 2013-12-31 Domain Surgical, Inc. System and method of controlling power delivery to a surgical instrument
US8858544B2 (en) 2011-05-16 2014-10-14 Domain Surgical, Inc. Surgical instrument guide
US8915909B2 (en) 2011-04-08 2014-12-23 Domain Surgical, Inc. Impedance matching circuit
US8932279B2 (en) 2011-04-08 2015-01-13 Domain Surgical, Inc. System and method for cooling of a heated surgical instrument and/or surgical site and treating tissue
US9078655B2 (en) 2009-04-17 2015-07-14 Domain Surgical, Inc. Heated balloon catheter
US9107666B2 (en) 2009-04-17 2015-08-18 Domain Surgical, Inc. Thermal resecting loop
US9131977B2 (en) 2009-04-17 2015-09-15 Domain Surgical, Inc. Layered ferromagnetic coated conductor thermal surgical tool
US9265556B2 (en) 2009-04-17 2016-02-23 Domain Surgical, Inc. Thermally adjustable surgical tool, balloon catheters and sculpting of biologic materials
US9526558B2 (en) 2011-09-13 2016-12-27 Domain Surgical, Inc. Sealing and/or cutting instrument
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US2246322A (en) * 1938-09-21 1941-06-17 Westinghouse Electric & Mfg Co Gas atmosphere in electric furnaces
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US3250521A (en) * 1964-11-06 1966-05-10 Gen Electric Apparatus for decoating utilizing a heated fluidized bed
US3624356A (en) * 1970-05-04 1971-11-30 Charles Dewey Havill Heat storage apparatus
US4422410A (en) * 1980-04-22 1983-12-27 Coal Industry (Patents) Limited Domestic combustion appliances
US4416418A (en) * 1982-03-05 1983-11-22 Goodstine Stephen L Fluidized bed residential heating system
US8617151B2 (en) 2009-04-17 2013-12-31 Domain Surgical, Inc. System and method of controlling power delivery to a surgical instrument
US20100268208A1 (en) * 2009-04-17 2010-10-21 Kim Manwaring Surgical scalpel with inductively heated regions
US20100268206A1 (en) * 2009-04-17 2010-10-21 Kim Manwaring Method of treatment with multi-mode surgical tool
US20100268214A1 (en) * 2009-04-17 2010-10-21 Kim Manwaring Surgical tool with inductively heated regions
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US9131977B2 (en) 2009-04-17 2015-09-15 Domain Surgical, Inc. Layered ferromagnetic coated conductor thermal surgical tool
US20100268207A1 (en) * 2009-04-17 2010-10-21 Kim Manwaring Adjustable ferromagnetic coated conductor thermal surgical tool
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US20100268210A1 (en) * 2009-04-17 2010-10-21 Kim Manwaring Inductively heated surgical implement driver
US8292879B2 (en) 2009-04-17 2012-10-23 Domain Surgical, Inc. Method of treatment with adjustable ferromagnetic coated conductor thermal surgical tool
US9220557B2 (en) 2009-04-17 2015-12-29 Domain Surgical, Inc. Thermal surgical tool
US8377052B2 (en) 2009-04-17 2013-02-19 Domain Surgical, Inc. Surgical tool with inductively heated regions
US8414569B2 (en) 2009-04-17 2013-04-09 Domain Surgical, Inc. Method of treatment with multi-mode surgical tool
US8419724B2 (en) 2009-04-17 2013-04-16 Domain Surgical, Inc. Adjustable ferromagnetic coated conductor thermal surgical tool
US8425503B2 (en) 2009-04-17 2013-04-23 Domain Surgical, Inc. Adjustable ferromagnetic coated conductor thermal surgical tool
US8430870B2 (en) 2009-04-17 2013-04-30 Domain Surgical, Inc. Inductively heated snare
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US9107666B2 (en) 2009-04-17 2015-08-18 Domain Surgical, Inc. Thermal resecting loop
US8523850B2 (en) 2009-04-17 2013-09-03 Domain Surgical, Inc. Method for heating a surgical implement
US20100268205A1 (en) * 2009-04-17 2010-10-21 Kim Manwaring Method of treatment with adjustable ferromagnetic coated conductor thermal surgical tool
US9078655B2 (en) 2009-04-17 2015-07-14 Domain Surgical, Inc. Heated balloon catheter
US8523851B2 (en) 2009-04-17 2013-09-03 Domain Surgical, Inc. Inductively heated multi-mode ultrasonic surgical tool
US20100268213A1 (en) * 2009-04-17 2010-10-21 Kim Manwaring Inductively heated multi-mode surgical tool
US8372066B2 (en) 2009-04-17 2013-02-12 Domain Surgical, Inc. Inductively heated multi-mode surgical tool
US11123127B2 (en) 2009-04-17 2021-09-21 Domain Surgical, Inc. System and method of controlling power delivery to a surgical instrument
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US9265555B2 (en) 2009-04-17 2016-02-23 Domain Surgical, Inc. Multi-mode surgical tool
US9265554B2 (en) 2009-04-17 2016-02-23 Domain Surgical, Inc. Thermally adjustable surgical system and method
US9265556B2 (en) 2009-04-17 2016-02-23 Domain Surgical, Inc. Thermally adjustable surgical tool, balloon catheters and sculpting of biologic materials
US9265553B2 (en) 2009-04-17 2016-02-23 Domain Surgical, Inc. Inductively heated multi-mode surgical tool
US9320560B2 (en) 2009-04-17 2016-04-26 Domain Surgical, Inc. Method for treating tissue with a ferromagnetic thermal surgical tool
US10441342B2 (en) 2009-04-17 2019-10-15 Domain Surgical, Inc. Multi-mode surgical tool
US10405914B2 (en) 2009-04-17 2019-09-10 Domain Surgical, Inc. Thermally adjustable surgical system and method
US10213247B2 (en) 2009-04-17 2019-02-26 Domain Surgical, Inc. Thermal resecting loop
US9549774B2 (en) 2009-04-17 2017-01-24 Domain Surgical, Inc. System and method of controlling power delivery to a surgical instrument
US9730749B2 (en) 2009-04-17 2017-08-15 Domain Surgical, Inc. Surgical scalpel with inductively heated regions
US10149712B2 (en) 2009-04-17 2018-12-11 Domain Surgical, Inc. Layered ferromagnetic coated conductor thermal surgical tool
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