US2663715A - ptoducj - Google Patents
ptoducj Download PDFInfo
- Publication number
- US2663715A US2663715A US2663715DA US2663715A US 2663715 A US2663715 A US 2663715A US 2663715D A US2663715D A US 2663715DA US 2663715 A US2663715 A US 2663715A
- Authority
- US
- United States
- Prior art keywords
- acid
- acetylenic
- gamma
- alpha
- oxidation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 42
- 239000000047 product Substances 0.000 claims description 40
- 238000007254 oxidation reaction Methods 0.000 claims description 36
- 230000003647 oxidation Effects 0.000 claims description 34
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 32
- 239000001301 oxygen Substances 0.000 claims description 28
- 229910052760 oxygen Inorganic materials 0.000 claims description 28
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 24
- 239000003054 catalyst Substances 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 24
- KGBXLFKZBHKPEV-UHFFFAOYSA-N Boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 22
- 239000004327 boric acid Substances 0.000 claims description 22
- 239000007795 chemical reaction product Substances 0.000 claims description 10
- RMAQACBXLXPBSY-UHFFFAOYSA-N Silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 230000001590 oxidative Effects 0.000 claims description 8
- 235000012239 silicon dioxide Nutrition 0.000 claims description 8
- 230000000875 corresponding Effects 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 description 134
- 239000002253 acid Substances 0.000 description 60
- 150000001280 alpha hydroxy acids Chemical class 0.000 description 48
- 238000000034 method Methods 0.000 description 48
- JJTUDXZGHPGLLC-UHFFFAOYSA-N dilactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 46
- 229940061720 Alpha Hydroxy Acids Drugs 0.000 description 38
- QTBSBXVTEAMEQO-UHFFFAOYSA-N acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 32
- 150000002148 esters Chemical class 0.000 description 28
- CTQNGGLPUBDAKN-UHFFFAOYSA-N o-xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 28
- 230000015572 biosynthetic process Effects 0.000 description 22
- RTZKZFJDLAIYFH-UHFFFAOYSA-N diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 20
- 150000003839 salts Chemical class 0.000 description 20
- 239000011780 sodium chloride Substances 0.000 description 20
- WFDIJRYMOXRFFG-UHFFFAOYSA-N acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 16
- 150000008065 acid anhydrides Chemical class 0.000 description 16
- 239000002904 solvent Substances 0.000 description 16
- 239000003153 chemical reaction reagent Substances 0.000 description 14
- 238000005755 formation reaction Methods 0.000 description 14
- LYCAIKOWRPUZTN-UHFFFAOYSA-N glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 14
- 238000010992 reflux Methods 0.000 description 14
- 239000000243 solution Substances 0.000 description 14
- YXFVVABEGXRONW-UHFFFAOYSA-N toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 14
- 229960000583 Acetic Acid Drugs 0.000 description 12
- -1 diborate ester Chemical class 0.000 description 12
- 238000003786 synthesis reaction Methods 0.000 description 12
- 150000007513 acids Chemical class 0.000 description 10
- 238000007792 addition Methods 0.000 description 10
- 239000000706 filtrate Substances 0.000 description 10
- 230000002194 synthesizing Effects 0.000 description 10
- BWLBGMIXKSTLSX-UHFFFAOYSA-N 2-hydroxyisobutyric acid Chemical compound CC(C)(O)C(O)=O BWLBGMIXKSTLSX-UHFFFAOYSA-N 0.000 description 8
- AXCZMVOFGPJBDE-UHFFFAOYSA-L Calcium hydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 8
- 239000000920 calcium hydroxide Substances 0.000 description 8
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 8
- 238000006460 hydrolysis reaction Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- VUVGYHUDAICLFK-UHFFFAOYSA-N Perosmic oxide Chemical compound O=[Os](=O)(=O)=O VUVGYHUDAICLFK-UHFFFAOYSA-N 0.000 description 6
- 150000008064 anhydrides Chemical class 0.000 description 6
- 238000010533 azeotropic distillation Methods 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000006731 degradation reaction Methods 0.000 description 6
- 150000002334 glycols Chemical class 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical class [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 6
- 239000011734 sodium Chemical class 0.000 description 6
- 229910052708 sodium Inorganic materials 0.000 description 6
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N Boron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 4
- 229940035295 Ting Drugs 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 4
- FPIPGXGPPPQFEQ-OVSJKPMPSA-N all-trans-retinol Chemical compound OC\C=C(/C)\C=C\C=C(/C)\C=C\C1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-OVSJKPMPSA-N 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 4
- 159000000007 calcium salts Chemical class 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 229910001882 dioxygen Inorganic materials 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000012467 final product Substances 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 150000001261 hydroxy acids Chemical class 0.000 description 4
- 238000002955 isolation Methods 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- 239000004310 lactic acid Substances 0.000 description 4
- 235000014655 lactic acid Nutrition 0.000 description 4
- NPDODHDPVPPRDJ-UHFFFAOYSA-N permanganate Chemical compound [O-][Mn](=O)(=O)=O NPDODHDPVPPRDJ-UHFFFAOYSA-N 0.000 description 4
- 150000002978 peroxides Chemical class 0.000 description 4
- 239000010452 phosphate Substances 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- 238000007086 side reaction Methods 0.000 description 4
- VMHLLURERBWHNL-UHFFFAOYSA-M sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 4
- 239000001632 sodium acetate Substances 0.000 description 4
- 235000017281 sodium acetate Nutrition 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 101710038256 ABAT Proteins 0.000 description 2
- 241000590572 Bia <butterfly> Species 0.000 description 2
- CCGKOQOJPYTBIH-UHFFFAOYSA-N Ethenone Chemical compound C=C=O CCGKOQOJPYTBIH-UHFFFAOYSA-N 0.000 description 2
- 239000012028 Fenton's reagent Substances 0.000 description 2
- 241000017049 Gea Species 0.000 description 2
- 241000272168 Laridae Species 0.000 description 2
- 241000212342 Sium Species 0.000 description 2
- WWJZWCUNLNYYAU-UHFFFAOYSA-N Temefos Chemical compound C1=CC(OP(=S)(OC)OC)=CC=C1SC1=CC=C(OP(=S)(OC)OC)C=C1 WWJZWCUNLNYYAU-UHFFFAOYSA-N 0.000 description 2
- PQLVXDKIJBQVDF-UHFFFAOYSA-N acetic acid;hydrate Chemical compound O.CC(O)=O PQLVXDKIJBQVDF-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 239000011717 all-trans-retinol Substances 0.000 description 2
- 235000019169 all-trans-retinol Nutrition 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N borate Chemical group [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000004432 carbon atoms Chemical group C* 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000004059 degradation Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- IBWKSVVSINYZHA-UHFFFAOYSA-N dioxidoboranyloxy(dioxido)borane Chemical compound [O-]B([O-])OB([O-])[O-] IBWKSVVSINYZHA-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- TUCNEACPLKLKNU-UHFFFAOYSA-N ethanone Chemical compound C[C]=O TUCNEACPLKLKNU-UHFFFAOYSA-N 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000005194 fractionation Methods 0.000 description 2
- 238000007429 general method Methods 0.000 description 2
- 239000012362 glacial acetic acid Substances 0.000 description 2
- 235000004559 haa Nutrition 0.000 description 2
- 235000009424 haa Nutrition 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- AUBDSFLQOBEOPX-UHFFFAOYSA-N hexa-1,5-dien-3-yne Chemical group C=CC#CC=C AUBDSFLQOBEOPX-UHFFFAOYSA-N 0.000 description 2
- 125000004435 hydrogen atoms Chemical group [H]* 0.000 description 2
- 230000003301 hydrolyzing Effects 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000005457 ice water Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000012442 inert solvent Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 150000002895 organic esters Chemical class 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- 230000001131 transforming Effects 0.000 description 2
- 238000010977 unit operation Methods 0.000 description 2
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/08—Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D319/00—Heterocyclic compounds containing six-membered rings having two oxygen atoms as the only ring hetero atoms
- C07D319/10—1,4-Dioxanes; Hydrogenated 1,4-dioxanes
- C07D319/12—1,4-Dioxanes; Hydrogenated 1,4-dioxanes not condensed with other rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/09—Preparation of carboxylic acids or their salts, halides or anhydrides from carboxylic acid esters or lactones
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/30—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group
- C07C67/31—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by introduction of functional groups containing oxygen only in singly bound form
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/30—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group
- C07C67/317—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by splitting-off hydrogen or functional groups; by hydrogenolysis of functional groups
- C07C67/327—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by splitting-off hydrogen or functional groups; by hydrogenolysis of functional groups by elimination of functional groups containing oxygen only in singly bound form
Definitions
- the symbol R in any given formula is to be taken to mean either a hydrogen atom or an alkyl radical.
- the symbol R is to be understood to mean an allryl radical exclusively.
- the use of numerical subscripts in connection with any of the formulae given herein is intended to generalize the equations for the instances where non-symmetrical acetylenic gamma-glycols are encountered.
- the asymmetry may consist of different alkyl radicals on both sides of the carbon linked to the acetylenic group; or, the asymmetry may involve non-identical groups attached to the acetylenically-bound carbons; or, combinations of the above-mentioned circumstances. This system of notation is continued below.
- the function served by the step in which the starting acetylenic gamma-glycol is converted to one or the other of the above-mentioned diester derivatives thereof is to localize the oxidation reaction and to render it specific to the oxidation of the triple-bond.
- the di-acetoxy ester may be obtained by (1) the reaction of an acetylenic gamma-glycol with acetic anhydride in the presence of sodium acetate; (2) the reaction of ketene with an acetylenic gamma-glycol; and (3) the direct reaction of an acetylenic gamma-glycol with glacial acetic acid in the presence of a third component such as xylol, in which process sequence the xylol serves to effect the pseudo-azeotropic distillation of the water-of-reaction.
- a third component such as xylol
- the di-borate ester of an acetylenic gamma-glycol is desired, again it is possible to use any of a number of satisfactory techniques. These may include (i) a direct reaction between boric anhydride and the acetylenic gammaglycol, in the presence of a solvent where the demands of temperature control impose the requirement of good agitation of the reaction system and the reactants-mixture per se does not possess the desired fluid properties; (2) a direct reaction between the acetylenic gamma-glycol and pyroboric acid, sometimes in the presence of a solvent for the reasons cited in the previous echnique; and (3) a reaction between the acetylenic gamma-glycol and boric acid in the presence of a third and inert solvent such as toluol or xylol under the conditions of a pseudo-azeotropic distillation of the water from the reaction system.
- a third and inert solvent such as toluol or
- the di-acetoxy derivatives of acetylenic gammaglycols are prepared by the action of acetic anhydride on the acetylenic gamma-glycols under the influence of sodium acetate as a catalyst at a temperature for the reaction ranging between C; and 140 0., depending upon the glycol at handand its stability characteristics in the presence of acetic acid and acetic anhydride itself.
- the resultant reaction system is then subjected to a fractionation operation for the purposes of isolating the di-acetoxy derivative of the acetylenic gamma glycol.
- the given gammaglycol is dissolved in a solvent such as benzene, toluene, or xylol and is reacted with pyroboric acid under the conditions of a gradual addition of the pyroboric acid powder to the solution of the acetylenic gamma-glycol, while maintaining vigorous agitation and a reaction temperature lying in the range between 30 C. and C.
- a solvent such as benzene, toluene, or xylol
- loa sedpn theyveight oi di;es terg b eing processed, is esi ie ato d a .t io. Enrol kco ⁇ k oose.-
- Equations 9 through 13 the probable reaction mechanics involved in the oxidation-splitting of acetylenic gamma-di-borate esters is projected for the case where'boric acid .is employed -as the oxidation-splitting catalyst.
- the direct product of the reaction between the di-esters set forth above and oxygen is an alpha-ester acid anhydride.
- the third phase of my invention namely, the methods by which I convert the alpha-acetoxy acid anhydride or the alpha-borate acid anhydride which I obtain as the direct product of the oxidation-splitting operation to the various end products listed by me in the: statement of my invention, in each case involves the transformation of the alpha-ester anhydride to the lactide of the homologous alpha-hydroxy acids to which they are related.
- the conversion of alphaacetoxy acid anhydrides to the indicated lactide forms is accomplished in the following manner:
- Equation l6,-' ⁇ vhich consists of thesplitting out of a molecule of acetic acid from the structure of the alpha-acetoxy acid to yield an unsaturated derivative acid, is'a phenomenon with an energy-of-activation which depends on the particular alpha-acetoxy acid being processed. The temperatures, therefore; at which thisphenomenon will take place for a given alpha-acetoxy acid is peculiar to that alphaacetoxy acid.
- the degradation reaction set forth'under Equation 1'7 similarly shows a varialactide product.
- the receptacle portion of the Bidwell-sterling adapter is then fiiled with such a quantity of 'xylol or toluol that the droppingof condensate from the vertical condenser causes an overflow of xylcl from the receptacle portion of the adapter to the reactor flask. Maintaining vigorous agitation, one is able to maintain the reaction mass in the flask under reflux conditions.
- the toluolor xylol-acetic acid-water distillate from the flask passes from the reactor flask to the vertical condenser, where it is condensed and dropped to the receptacle portion of the Bidwell- Sterling adapter.
- the water-acetic acid mixture settles to the bottom of the Bidwell-Sterling adapter receptacle, while the xylol component of the distillate becomes an upper layer.
- the receptacle portion of the Bidwell-Sterling adapter is tapped at such intervals as assures the maintaining of the originally stipulated maximum reaction temperature. This operation is continued until no further acetic acid is taken over.
- the lactide of the homologous alpha-hydroxy acid to the starting alpha-acetoxy acid will then be found in solution in xylol in the reactor flask.
- the xylol is then driven on, generally under vacuum stripping'conditions, to obtain the crude
- the formation of the lactide from the alpha-acetoxy acid starting reactant is carried out in the presence of the phosphoric acid present in the reaction mass as a result of its original incorporation in the oxidation-splitting phase of my invention.
- the phosphoric acid acts, in the case of the lactide formation, again in the role of a catalyst.
- Equation 20 The formation of the lactideiof the alpha-.- hydroxy acidproduced in accordanceiwith: Equation 20 therefore presupposes the destructio'nsoitHe compIeXT -The destruction of the-'complex is accomplished by the reacting of "the-mixture re-e' sulting fromthe addition of a slurry of calcium hydroxide to the reaction "mass resultingrfromthen hydrolysis jperatiomf' I y.
- alpha' 'hydroxyacids to "destructionathrougha forniation of the powerful-acids :i'ESdlliing-fi01i'1-- basis for the separation of the calcium salt of the lehaehyclroxysacia512cm th aer assoqf ca ci hyd o de emp e fa st a reland-her to:
- reaction filtration I operation following. which the: calcium;
- salt of.- the alpha-,hydroxyy acid.will be iound solution in sthe; .filtrate. -'I 'he-calciuna iborateyre sul ingi-irom theabo e: en io dfih a im r011 eration, may-be treated with 36% hydrochloric acideatroom temperatures to recoverithe origi nallyremployed borie-acid forre use.
- the fil trate containing the calc iumsalt of the alpha m ydroxyfi idnifi; ac d t d smo em e atu e withany reasonab e 1 3 8 iover st i hi me requirementof:phosphori ac dtq yi ldtthe V haa ydroxy aqi r u l um ph ha p
- the thus processed filtrate is then subjected to treatment in,anpapparatussset-up completely identical to that describeol --.for the ,converson f the-salpha-ac t x "faci s to wlac i e a ver temperature :for; the refluxing operation; intt Whi H'
- alpha-acid anhydride intermediate product present in the reaction mass at the end ofthe oxidation-splitting operation may, by the procedures recommended above, be converted to the lactide of the respective expected alpha-hydroxy acid final product lends the syntheses proposed by me to the easy, rapid, and eflicient achievement of the esters and the calcium, sodium, and other salt derivatives of alphahydroxy acids.
- di-ester derivatives other than the di-acetoxy derivative of the acetylenic gamma-glycol, in instances where the use of the di-acetoxy ester derivative is proposed, such as the di-propionoxy, etc., ester derivatives of any given acetylenic gamma-glycol.
- the general purposes for which the di-acetoxy ester derivative of the starting acetylenic gammaglycol is used in connection with my methods of oxidation-splitting of the acetylenic triplebond is the vital factor, rather than the particular form of the di-ester derivative employed.
- di-borate ester derivative of a starting acetylenic gamma-glycol it is possible to substitute other in 1a organic ester derivatives such as the di-phos phate, the di-bisulfate, etc., ester derivatives.
- ester derivatives such as the di-phos phate, the di-bisulfate, etc.
- the main purposes served by the creation of the di-borate ester derivative which include the protection of the hydroxyl stations against direct oxidation, the obtaining of an alpha-ester product which will resist oxidation, and the achievement of a form which will be susceptible to immediate direct hydrolysis is the underlying principle involved.
- lactides of the free alpha-hydroxy acids the salts of the free alpha-hydroxy acids, and the esters of the free alpha-hydroxy acids.
- Example 1 T7ie synthesis of the lactide of lactic acid from 2,5-diol hatin -3
- a flask provided with agitation and connected by way of a Bidwell-Sterling adapter to a vertically mounted water-cooled condenser
- 175 g. of boric acid and 1,350 cc. of xylol are added.
- the flask is then heated until reflux conditions are established. Vapors of xylol and water pass to the vertically mounted condenser, where they are condensed and dropped to the receptacle portion of the Bidwell-Sterling adapter.
- the receptacle portion of the Bidwell-Sterling adapter becomes filled with condensate, so that ultimately the continued passage of condensate to the receptacle causes the continuous overflow of the collected xylol upper layer to the flask.
- the receptacle portion of the adapter is tapped at suiiiciently frequent intervals to guarantee a height oi xylol layer in the receptacle consistent with constantly m yaa ettl.
- a charge of 237 g. of 50% phosphoric acid is added to the filtrate, while maintaining a reaction temperature not in excess of 40 C.
- Adding a quantity of xylol consistent with maintaining a refluxing temperature not in excess of 135 C. as a maximum condition to the thus obtained aqueous solution of lactic acid a pseudo-azeotropic distillation of Water in an apparatus set-up completely identical to that described for the case of the conversion of boric acid to pyroboric acid is pursued until no further water is collected.
- reaction mass then remaining in the reactor flask is taken up in diethyl ether, subjected to a filtration for the separation of all inorganic materials umis ri i z 14- s lut a .ot heproduc scare-1.. :1. a v dA.
- a suflicient amount of toluol is maintained in the reactor at all times, so that at no time during the progress of the lactide formation operation is a temperature of 135 C. exceeded.
- the formation of the lactide of alpha-hydroxy isobutyric acid is complete.
- the isolation of the lactide in pure form again involves the taking up of the residue in the reactor flask in diethyl ether, the careful settling of the ethereal solution from the phosphoric acid sediment contained therein, and the final separation of the lactide by the vacuum stripping of the ether of solution under vacuum stripping conditions. In this manner, a yield of 221 g.
- lactide of alpha-hydroxy isobutyric acid representing a yield efiiciency of on the basis of the theoretically expected yield from 15 2,5-dimethyl 2,5-diol hexine-B is obtained.
- the lactide in this instance is also capable of conversion to the methyl and other esters of alphahydroxy acid via a transesterification operation, and, by the same sequence of procedures as is proposed, of conversion to the salts of alphahydroxy isobutyric acid and free alpha-hydroxy isobutyric acid itself.
- the improvement comprising incorporating an oxidation catalyst selected from the group consisting of phosphoric acid, boric acid, and silicic acid in the di-ester of the gamma glycol, introducing gaseous oxygen into the resulting mixture and thereby oxidizing the diester at the point of the acetylenic linkage and splitting the di-ester at said point, and mixing the resulting product with water to hydrolyze the resulting reaction product.
- an oxidation catalyst selected from the group consisting of phosphoric acid, boric acid, and silicic acid
- the process of producing lactide products from organic di-esters of acetylenic gamma-glycols comprising the steps of oxidizing a di-ester 16 of an acetylenic gamma-glycol with gaseous oxygen in the presence of an oxidation catalyst selected from the group consisting of phosphoric acid, boric acid, and silicic acid at a.
- a process for the indirect oxidation-splitting of symmetrical acetylenic gamma-glycols for the production of lactides of alpha-hydroxy acids which comprises converting an acetylenic gamma-glycol to an acetylenic gamma-di-ester derivative thereof, heating the resulting acetylenic gamma-di-ester derivative with substantially pure oxygen gas in the presence of phosphoric acid as an oxidation catalyst and oxidizing said derivative to split the di-ester derivative and prouce an alpha-ester acid anhydride product mixture, reacting the said product mixture containing the phosphoric acid with water and thereby converting the product to the alpha-ester acid derivative, thereafter refluxing the resulting mixture in the presence of water thereby converting said last-mentioned derivative to a lactide, and
Description
' to listin widen the gene al" h ad n ee Patented Dec. 22, 1953 PRocEss rromrrnnsemolnsczr OXIDATION- smirrmmw on AcE'rYL mo GAMMA-i branammo hmir, s ai dfli i YY- bio-Drawing:- Anplication-Novemherfl, 19.48, Serial No. 5858 My invention relates to a" process for the fi 'i direct? oxidation-splitting. of .acetyle'hicigam'mae glycols to yield, immediately; prodiictsuseful" arid convenient vto the. synthesis ofjalpha; hydroxy acids, the salts of alpha-hydroxy acids; the .lactides of' alpha-whydroxy. acids, a'n'g. the esters of alpha-hydroxy acids f Acetylenic gamma-game have heretofore been ,subjcted ito oxidation-.splififiin bia variety Qf means, includingz.
I. The directfr oxidation, of a. acetylifiicr gamma-glycols by such materials as .acid-fpo sium permanganate systems; alkalin'epotaiss permanganate. systems; .acid-dichromate salt systems; Fentons Reagent (30% hytifo'geii peroxidewsolutions plus ferrousisulfgte oi-tcop per sulfate as; a catalyst)"; an' dflhorieagueoiis hydrogen peroxide. solutions the presence or osmium tetroxide; alias perEqu'atioii 1 to yield" aliaha-hy'droxy acids as the desired prodii'cts" of the reactions.
(1') 0zonnlysesof acetylenie: gammaag lyegls resu tr ing in the formation of thesozo ide deriva es of-:the :starting; a'cetylenic gamma-igl-ycois; igllowed ebywater-promoted dec mpos tion H -the the'rprocess sequenc r-h de c ibed is entiilefi:
methods forpromot n the dir ct x daiieri splitting of acetylenic gamma-giycolsw II-. i-The fi di t* d t or e l-t l n -9. yle ic am ae ycqls ia h ox dat on spli ieg: of their di-esterderivatives unqer the "influence o Such agents as acid-p ta s um ermanganat systemsr l alin t s umpe an anatewe terns; racicl-di hr mate l s em:;--Fni9; Reagent; and.- a variety of other chemical o gi dizirig, reagents,- allfias per Equationhz... to yieigl alpha-tester acids as the desiredr products of the s elafnisr gol. 260 340 7 III." The midi-rest cxidation of acetylehic gamma=glycois-- via t1i! oxidatiomsplitting :of their-etherdefivatii es by sue Hai irgf th is state'q' the hature' or thepri'o a as re 'a di he "dir i methods of accomiiIislii'ng"the ting of acetylenic gamma-glycol'si'it" is tl'i proper and petinent 'to devote a few brief critical comments to theaccomplishments of the prior art.
The direct oxidation-splitting of acetylenic gamma ly ols-as ou l ned un t m 11 gs? 10p 11 5 by which the"direct oxidation of "may ammae l p siha z'be n char r bi ed with the h cosfofth I fit 1;;-
iilbybd" i P mo mime ri acw orisfhave r' glycols to comparatively few commercial applications.
The methods listed under item III above, like those included under item II, are generally endowed with high reaction efliciency characteristics. In this case, however, the restricted use of the methods falling under item 111 is attributable not only to the high cost of the oxidation reagents employed, but also to the limited versatility of the alpha-alkoxy acids thus produced as regards their conversion to other chemically useful materials.
In'the equations given above, the symbol R in any given formula is to be taken to mean either a hydrogen atom or an alkyl radical. The symbol R is to be understood to mean an allryl radical exclusively. The use of numerical subscripts in connection with any of the formulae given herein is intended to generalize the equations for the instances where non-symmetrical acetylenic gamma-glycols are encountered. The asymmetry may consist of different alkyl radicals on both sides of the carbon linked to the acetylenic group; or, the asymmetry may involve non-identical groups attached to the acetylenically-bound carbons; or, combinations of the above-mentioned circumstances. This system of notation is continued below. V
Having thus reviewed the prior art, I now pass to a presentation of my invention as regards the oxidation-splitting of acetylenic gamma-glycols. The generalized description of my invention may be divided into three component parts;
A. A step in which the acetylenic gamma-glycols answering the generalized formula,
are reacted with pyroboric acid to create the diborate ester derivative of the given glycol; while acetylenic gamma-glycols answering to the generalized formula,
R: lli'z R1(:J- -4-11,
are converted to their di-acetate ester derivatives. B. A step in which the di-ester derivatives of the starting acetylenic gamma-glycols are subjected to oxidation-splitting via the treatment of the di-ester derivatives obtained as per item A with gaseous oxygen under the conditions of temperature which will be described below, employing either boric acid or phosphoric acid or silicic acid as the catalyst for this operation. 0. Individual procedures for the conversion of the immediate product of the oxidation-splitting operation to free alpha-hydroxy acids, the salts of alpha-hydroxy acids, the lactides of alphahydroxy acids, and the esters of alpha-hydroxy acids.
The function served by the step in which the starting acetylenic gamma-glycol is converted to one or the other of the above-mentioned diester derivatives thereof is to localize the oxidation reaction and to render it specific to the oxidation of the triple-bond.
There are many satisfactory methods by which the respective di-ester derivatives mentioned above may be prepared.
' Thus the di-acetoxy ester may be obtained by (1) the reaction of an acetylenic gamma-glycol with acetic anhydride in the presence of sodium acetate; (2) the reaction of ketene with an acetylenic gamma-glycol; and (3) the direct reaction of an acetylenic gamma-glycol with glacial acetic acid in the presence of a third component such as xylol, in which process sequence the xylol serves to effect the pseudo-azeotropic distillation of the water-of-reaction.
-Where the di-borate ester of an acetylenic gamma-glycol is desired, again it is possible to use any of a number of satisfactory techniques. These may include (i) a direct reaction between boric anhydride and the acetylenic gammaglycol, in the presence of a solvent where the demands of temperature control impose the requirement of good agitation of the reaction system and the reactants-mixture per se does not possess the desired fluid properties; (2) a direct reaction between the acetylenic gamma-glycol and pyroboric acid, sometimes in the presence of a solvent for the reasons cited in the previous echnique; and (3) a reaction between the acetylenic gamma-glycol and boric acid in the presence of a third and inert solvent such as toluol or xylol under the conditions of a pseudo-azeotropic distillation of the water from the reaction system.
In the preferred embodiment of my invention, the di-acetoxy derivatives of acetylenic gammaglycols are prepared by the action of acetic anhydride on the acetylenic gamma-glycols under the influence of sodium acetate as a catalyst at a temperature for the reaction ranging between C; and 140 0., depending upon the glycol at handand its stability characteristics in the presence of acetic acid and acetic anhydride itself.
The resultant reaction system is then subjected to a fractionation operation for the purposes of isolating the di-acetoxy derivative of the acetylenic gamma glycol.
In the preferred embodiment of my invention, where the :di-borate ester of an acetylenic gamma-glycol is prepared, the given gammaglycol is dissolved in a solvent such as benzene, toluene, or xylol and is reacted with pyroboric acid under the conditions of a gradual addition of the pyroboric acid powder to the solution of the acetylenic gamma-glycol, while maintaining vigorous agitation and a reaction temperature lying in the range between 30 C. and C.
The detailed procedures implicit in the aforementioned preferred methods for the prepara tion, respectively, of the di-acetoxy and the diborate ester derivatives of acetylenic gammaglycols, and the unit operations which connect these steps with the subsequent steps of my invention are set forth generally in the illustrative examples appearing later herein.
Where the oxidation-splitting operation is carried out on the di-borate ester derivative of an acetylenic gamma-glycol, no measures are employed for the isolation of the ester other than the removal of the solvent medium in which the reaction was executed. This is carried out under such vacuum conditions that at no time during the removal of the solvent mediumby the vacuum stripping operation is a temperature of 30 C;
735?, 5 i' -::$-1+.5-I-I\-'si. gm-g' mfz exceeded. When in accordance with the rule at down above, the di-acetoxy derivative of an acetylenic glycol is employed, the dif-ester is isolated from the reaction mass fonthe bestiresults.
"we "retina-s where the di-borate ester derivative of an acetylenic glycol is to be subjected to an oxidation-splitting etieeit ie bp e id lQy-Pwev of the borate ester formati6n,vihere boricanhydride or pyroboric acid are employed in the di-ester synthesis, or the eggcess of boric acid used in the third-named metho d above, 'fnay PE utilized as the'catalyst-for theoxidation-splittmg operation. Wheregthe di-acetoxy derivative of an acetylenic glycol is to beprocessed, between one and fifteen percent of 100% phosphoric acid,
loa sedpn theyveight oi di;es terg b eing processed, is esi ie ato d a .t io. Enrol kco {k oose.-
'55 spofid a'-' (L4 abat attest. H p
. -splitting .phenom nQ iQn iacetylenic. gammazs t st getensionwoittheyiew pli d i. 1. ,to; various instanc s t: nqnw. yminetr lenictga mma-dir ompo unds'willb' mm atelmappar-ent a, P 40, According to thelhest time asia result oiimyoreseqreheslth aii of the reactions, thieh talge place e rifluence of oxygen passage through the reaction niass are those set forth under Equations} through 8 4 5 fQrthQcase Pf the di-alcetoxy compounds, and Equations 9 through 1"3"for the "cas'e'of the diborate; compounds. A
In other words, the evidence collected by me refiearohc tend i t .fr afiinisit ii- Ffom th' sit ati'dnfthe addition of the molecular oxygen to form a peroxidegwhich later rearranges itself to a di-keto forn may-Joe visualized. Thislentire concept is :1 projected inEqiiation 4. According to Equation 5fthe' reaction bettfeen oxygen and phosphoric acid to yield a peroxide rafdical' and a dih'ydrogen phosphate radical is postulated. The splitting of -the di-keto form under the influence of the peroxide and the di-hydrogen phosphate radicals cally then generally, from the modern knowledge of the action of alkyl peroxides in related reactions. The reaction projected in Equation 8 between the alpha-acetoxy acid (produced in accordance with Equation '7) with the di-hydrogen phosphate compound (produced according to Equation 6) in which the regeneration of the acid catalyst and the yielding of another molecule of the acid anhydride is presented, flows quite logically from the previous development of the probable reaction mechanics involved in the oxidation-splitting phenomenon as accomplished by me.
In Equations 9 through 13, the probable reaction mechanics involved in the oxidation-splitting of acetylenic gamma-di-borate esters is projected for the case where'boric acid .is employed -as the oxidation-splitting catalyst.
In other words, in both instances the direct product of the reaction between the di-esters set forth above and oxygen, under'the conditions generally described above, is an alpha-ester acid anhydride.
. The third phase of my invention, namely, the methods by which I convert the alpha-acetoxy acid anhydride or the alpha-borate acid anhydride which I obtain as the direct product of the oxidation-splitting operation to the various end products listed by me in the: statement of my invention, in each case involves the transformation of the alpha-ester anhydride to the lactide of the homologous alpha-hydroxy acids to which they are related. The conversion of alphaacetoxy acid anhydrides to the indicated lactide forms is accomplished in the following manner:
' To the reaction mass resulting from the performance'of the oxidation-splitting operation on the di-acetoxy ester derivative of an acetylenic gamma-glycol, one adds approximately one and one-quarter times the stoichiometric requirement of water to decompose the anhydride, and thereby yield the free alpha-acetoxy acid. This reaction is illustrated in Equation 14.
i r r r ACOCC E I IOECOAO HOH AcOC- C (14) I IRI I This reaction is usually instantaneous, even when The reaction mass resulting from the operation in Equation 14 is thentransferred to a reactor flask provided with agitation and equipped with a Bidwell-Sterling adapter which connects the reactor flask with a vertical condenser. To
the reaction mass present in the reactor flask,
there is added that quantity of xylol or toluol which is consistent with maintaining the highest possible temperature for the ensuing'refluxing operation which avoids the serious inception or accen 8 the side-reactions set forth under Equations 16 'andll:
t a r t M00 HAc-l.(i1l is it on tlim 0H (Where R is an alkyl group) o R" o- R{ H o o 2R'|CR'+2CQ 11 UR c-o \R' a The reaction set'forth in Equation l6,-'\vhich consists of thesplitting out of a molecule of acetic acid from the structure of the alpha-acetoxy acid to yield an unsaturated derivative acid, is'a phenomenon with an energy-of-activation which depends on the particular alpha-acetoxy acid being processed. The temperatures, therefore; at which thisphenomenon will take place for a given alpha-acetoxy acid is peculiar to that alphaacetoxy acid. The degradation reaction set forth'under Equation 1'7 similarly shows a varialactide product.
tion from lactide to lactide; and, consequently. no maximum temperature range can be specified for the lactide form-ation reaction which would broadly hold for all lactides.
The receptacle portion of the Bidwell-sterling adapter is then fiiled with such a quantity of 'xylol or toluol that the droppingof condensate from the vertical condenser causes an overflow of xylcl from the receptacle portion of the adapter to the reactor flask. Maintaining vigorous agitation, one is able to maintain the reaction mass in the flask under reflux conditions. The toluolor xylol-acetic acid-water distillate from the flask passes from the reactor flask to the vertical condenser, where it is condensed and dropped to the receptacle portion of the Bidwell- Sterling adapter. The water-acetic acid mixture settles to the bottom of the Bidwell-Sterling adapter receptacle, while the xylol component of the distillate becomes an upper layer. The receptacle portion of the Bidwell-Sterling adapter is tapped at such intervals as assures the maintaining of the originally stipulated maximum reaction temperature. This operation is continued until no further acetic acid is taken over. The lactide of the homologous alpha-hydroxy acid to the starting alpha-acetoxy acid will then be found in solution in xylol in the reactor flask. The xylol is then driven on, generally under vacuum stripping'conditions, to obtain the crude The formation of the lactide from the alpha-acetoxy acid starting reactant is carried out in the presence of the phosphoric acid present in the reaction mass as a result of its original incorporation in the oxidation-splitting phase of my invention. The phosphoric acid acts, in the case of the lactide formation, again in the role of a catalyst.
The conversion of alpha-borate acid anhydrides, where these are involved in my invention, to the lactides of their homologous alpha-hydroxy acid forms is, with the exception of a few elements of detailed procedure, accomplished by the same general methods mentioned above in connection with the conversion of alpha-acetoxy acid anhydrides to lactides.
The procedures, and the reactions involved, where they differ from the instances provided by the above-described conversion of alpha-acetoxy it will be observed that the treatment of alpha-borate *acid anhydride with water results not only in the convers'iont'o the ireeiacid form; Y}
but "also in thehydrolysisof the" borate group to yield twomols of' theal-pha-hydroxy acid shown on the'right-hand side'of Equation-18w a 'Depending upon the lability' of the so produced the phenomenon-set forth-under Equ ion =19,-- LAP.- HULK i zm ion 31303 3H2O [Hts ooh 13+ lg-m /s j cooling of the reaction mass during the Water promoted decomposition of the alphaeborate acid anhydride may-become necessary. Since alphahy'droxy acids'vary in theirlability to the con-- ditions'invoked by theformation of the complex set forth under Equation 19, it is notpossible to prescribe hardand-fast rules regarding the tem peratures which must be maintained during :the l water promotedidecomposition reaction. Since boric acid is presentiin the reaction mass resulting from the hydrolysis operation in'sharp...
excess 'over' the stoichi'ometric-irequirements of Equation 19, the reaction to produce theicoma:
pl'e'X-st forth under Equation 19is rather complete. The formation of the lactideiof the alpha-.- hydroxy acidproduced in accordanceiwith: Equation 20 therefore presupposes the destructio'nsoitHe compIeXT -The destruction of the-'complex is accomplished by the reacting of "the-mixture re-e' sulting fromthe addition of a slurry of calcium hydroxide to the reaction "mass resultingrfromthen hydrolysis jperatiomf' I y.
s t. a fiif'i )1 s? 2K 2% OH H C O o. (Ii cm A 20% slurry of calcium hydroxide, providing calcium hydroxide in tsharpcaexcess-aofthe stoic'hiometric relationshipsinvolved in Equation 21; is employed forthis-operation, a rig,
the
alpha' 'hydroxyacids to "destructionathrougha forniation of the powerful-acids :i'ESdlliing-fi01i'1-- basis for the separation of the calcium salt of the lehaehyclroxysacia512cm th aer assoqf ca ci hyd o de emp e fa st a reland-her to:
The reaction filtration I operation, following. which the: calcium;
salt of.- the alpha-,hydroxyy acid.will be iound solution in sthe; .filtrate. -'I 'he-calciuna iborateyre sul ingi-irom theabo e: en io dfih a im r011 eration, may-be treated with 36% hydrochloric acideatroom temperatures to recoverithe origi nallyremployed borie-acid forre use. The fil trate, containing the calc iumsalt of the alpha m ydroxyfi idnifi; ac d t d smo em e atu e withany reasonab e 1 3 8 iover st i hi me requirementof:phosphori ac dtq yi ldtthe V haa ydroxy aqi r u l um ph ha p cesseswofjphosphoric acid in theorder of 5% t 10% ;--.of the expected eld; oflactidej' Will grv thebest results.--;-; a The thus processed filtrate is then subjected to treatment in,anpapparatussset-up completely identical to that describeol --.for the ,converson f the-salpha-ac t x "faci s to wlac i e a ver temperature :for; the refluxing operation; intt Whi H'i E D Si IiQ wi h ne'gemmxi iongqi t degradation reaction setgorth und atio 2 V w (22 The crude lactides which are thus obtained by each -ofthe sets -of operations described.abovev may be isolatedin pure form from their accomu-li panying impurities by extraction ot-"thel final. residues in--the-reactor =fiaskmemberssaof thev above-described standard laboratory equipmentr. set-ups with such solvents as diethyl ether; after which the purelactideis obtained by lvacuum=- evaporation of the ether solvent.
The conversionof-thecrude lactides, or the purified 'lactides (Whichever may prove to be more convenient in -any -given-instance) to the. esters of-alpha-hydroxy 'acids (by the :well; known processes oftransesterification), to free. alpha-hydroxy;-acids -(by the conversion of the. lactide to a salt of the alpha-hydroxy-acids byte. saponificationaction; followed by I an acidulationi of theysalt and, an extraction of; the free alpha hydroxy acid thus -obtained )-,--and -to the salts of alpha -hydroxy acids (by the s aponificatio n -of the lactide1)- are procedures well-known to-those art v. v. I Those skilled inthe art will readily appreciate thatth-e broad-ranges of processing conditions-i which I have set f orth above flevv from the broad scope of applicability -of my; invention. 1 have Z however; in each important-processingcondition; given; the principles which'guide the selection oi the optimum conditions for the carrying out of any specificapplication of -my invention.-
'The advantages ofiered-flcy my-in-vention over thepr-ior art are thei-followingz- .1 21. 1'. I-n*-contradistinction" tow/all methods previouslyaoifered vfor-the fdirect and[or-;?indirect' V oxidationssplitting 0Lacetylenicgainrna glycols,
1 h dec m s ion fthec mw 11 described above will be obtained when optimum conditions are observed, depending upon the particular acetylenic gamma-glycol being processed.
2. In. contradistinction to all methods previously proposed in the prior art for the oxidation-splitting of acetylenic gamma-glycols, re-- gardless of whether these means have been of the direct or indirect type, the reagent material used in my invention, namely oxygen, will demonstrate a greater applicability commercially to the extent that gaseous oxygen is available at a lower cost than are any of the oxidation agents previously employed in the prior art. Taken into account with this factor, one must also consider the fact that the weight of oxygen demanded per unit of end-product lactide realized is lower than the weight of any of the oxidation reagents prescribed in the prior art per unit of final product achieved on a purely theoretical basis. Combining this factor with the higher yield efliciencies achieved by me and the lower excesses of oxidation reagents required by me over those recommended by the prior art in the instances of the various oxidation agents employed by them, the oxidation-splitting of acetylenic gamma-glycols becomes an economically feasible operation in the synthesis of many low-cost and useful chemicals.
3. When the oxidation-splitting operation is performed on the di-borate ester derivative of the acetylenic gamma-glycol (in instances where I propose the use of the di-borate ester of the starting acetylenic gamma-glycol), my invention offers the particular advantages that the synthesis of free alpha-hydroxy acids, their salts,
their esters, and their lactides are placed within range of simple preparation without entailing a high cost of reagent materials in the preparation of a suitable di-ester for the oxidation-splitting operation. This follows from the above-mentioned technique for the recovery of the boric acid side-product of the alpha-borate acid anhydride hydrolysis, and the technique which is proposed in my second illustrative example for the preparation of pyroboric acid.
4. The fact that the alpha-acid anhydride intermediate product present in the reaction mass at the end ofthe oxidation-splitting operation may, by the procedures recommended above, be converted to the lactide of the respective expected alpha-hydroxy acid final product lends the syntheses proposed by me to the easy, rapid, and eflicient achievement of the esters and the calcium, sodium, and other salt derivatives of alphahydroxy acids.
Undoubtedly those skilled in the art will be capable of introducing many variants on the techniques proposed by me. Instances of such possible variations of the procedures I propose include the following:
a. The use of di-ester derivatives, other than the di-acetoxy derivative of the acetylenic gamma-glycol, in instances where the use of the di-acetoxy ester derivative is proposed, such as the di-propionoxy, etc., ester derivatives of any given acetylenic gamma-glycol. In this regard, the general purposes for which the di-acetoxy ester derivative of the starting acetylenic gammaglycol is used in connection with my methods of oxidation-splitting of the acetylenic triplebond is the vital factor, rather than the particular form of the di-ester derivative employed.
b. In instances where the di-borate ester derivative of a starting acetylenic gamma-glycol is employed, it is possible to substitute other in 1a organic ester derivatives such as the di-phos phate, the di-bisulfate, etc., ester derivatives. Here again, the main purposes served by the creation of the di-borate ester derivative which include the protection of the hydroxyl stations against direct oxidation, the obtaining of an alpha-ester product which will resist oxidation, and the achievement of a form which will be susceptible to immediate direct hydrolysis is the underlying principle involved.
0. Relative to the particular di-ester derivative of the starting acetylenic gamma-glycol employed, it is possible that in given instances, higher degrees of protection of the basic acetylenic gamma-glycol structure against degradation to di-vinyl acetylene structures may be obtained from the use of one di-ester derivative over another. Similarly, and following from this consideration, it is possible that the achieving of the additional protection of the basic acetylenic gamma-glycol structure from the side-reaction tendencies mentioned above may lend itself towards the use of higher temperatures for the oxidatiomsplitting operation, thereby permitting a more rapid achievement of the oxidation-splitting operation.
Since many possibilities are presented for the conversion of the immediate product of the oxidation-splittin operation as performed by my invention to the salts of alpha-hydroxy acids, free alpha-hydroxy acids, and the esters of alpha-hydroxy acids, it should be underscored that the methods or" converting the alpha-ester acid anhydrides which my method of performing the oxidation-splitting operation achieves, to the mentioned products which I propose, are illustrative rather than specific to the general invention here outlined.
Relative to the use of oxygen as the oxidizing agent, it is also possible, by sacrificing speed of reaction, to employ air in the place of the oxygen specified by me.
The following are illustrative examples of the application of my invention to the oxidationsplitting of acetylenic gamma-glycols to yield alpha-ester acid anhydrides as the direct product of the oxidation-splitting operation, with the indicated potentialities for conversion of the acid anhydride to the free alpha-hydroxy acids, the
lactides of the free alpha-hydroxy acids, the salts of the free alpha-hydroxy acids, and the esters of the free alpha-hydroxy acids.
Example 1.-T7ie synthesis of the lactide of lactic acid from 2,5-diol hatin -3 To a flask provided with agitation and connected by way of a Bidwell-Sterling adapter to a vertically mounted water-cooled condenser, 175 g. of boric acid and 1,350 cc. of xylol are added. The flask is then heated until reflux conditions are established. Vapors of xylol and water pass to the vertically mounted condenser, where they are condensed and dropped to the receptacle portion of the Bidwell-Sterling adapter. A collection of a two-phase distillate, of which the xylol is the upper layer and of which water is the lower layer, ensues. As the operation progresses, the receptacle portion of the Bidwell-Sterling adapter becomes filled with condensate, so that ultimately the continued passage of condensate to the receptacle causes the continuous overflow of the collected xylol upper layer to the flask. The receptacle portion of the adapter is tapped at suiiiciently frequent intervals to guarantee a height oi xylol layer in the receptacle consistent with constantly m yaa ettl. e:
. .a matelyfiflr ojthe e eld of di-borate ester derivative. aving thus removed the solvent m h e a yst ms: he temrieratutaoii i di-borate ester;,derivat i ve.is raised tallfl" C., and, maintainin the reaction mass temperature at llQFf C; for the entire period-of-fourand one-halihpurs,- 91.51.; of oxygen; referred to standard con ditions, are passed-into thesolution aver the alloted four and one-half hour reaction time. The reaction mass from the aforementioned processing procedure is then added to 40 cc. of water, while vigorously agitating the reaction system resulting from this addition. The alphaborate acid anhydride, obtained from the oxidation-splitting operation, is added to the water at the maximum rate which is consistent with the continued maintaining of a temperature of 0., under the conditions of an ice-water bath cooling of the reaction flask, for the entire duration of the addition sequence. To the thus obtained reaction system, a slurry of 450 g. of calcium hydroxide in 1.8 l. of water is added. This operation is also carried out under the conditions of a constantly maintained reaction temperature of 20 C. The reaction mass resulting from this operation is filtered, and the filtrate from this operation is processed in the following manner:
A charge of 237 g. of 50% phosphoric acid is added to the filtrate, while maintaining a reaction temperature not in excess of 40 C. Adding a quantity of xylol consistent with maintaining a refluxing temperature not in excess of 135 C. as a maximum condition to the thus obtained aqueous solution of lactic acid, a pseudo-azeotropic distillation of Water in an apparatus set-up completely identical to that described for the case of the conversion of boric acid to pyroboric acid is pursued until no further water is collected. The reaction mass then remaining in the reactor flask is taken up in diethyl ether, subjected to a filtration for the separation of all inorganic materials umis ri i z 14- s lut a .ot heproduc scare-1.. :1. a v dA.
ethereal s11;
a .i he; i. efficiency of 86% on the basis gi t 9;. expected yield from the starting a 11351 mmaegl q ls stpbtem siii This cmaterial is suitable fqrg the for niethyllac atnand othe1g,este onversion-flamesa ts 5 version to. laqtiaac d. i tsalf To a reaction system consisting ..of..200.-,g;. 0.1L.
hydrous sodium 'acetate,there is graduallyadde'ii while "the" hexin'e sodium" acetate. mixture. maintained at 105 0., 349g. of'acetic anhydrida, rhjniii obtained reached ystem" agitated at thesarne tempe atu e-rt;spends bf two' and on e-haljrf hours, tithe; conclusion of which; thefln l reactio'ri inass is'subjectedf-toa vacuum distilla "n'operationto" relive'tl i reactionm'ass of the" acetic acid'"product "of reaction and i the excess of acetic anhydride originally empwyea; The thus isolated df toxy'derivative crasdimetlriyl" 2,5: di61 'hexine-3Jrec'eives a' charge -of 20 of'10'0"% Y phosphoric. acid; The phosphoric; a'cid'fdi-acetexy ester istlien subjected to an? cation-emittingoperatmi 'einpioym a uniformly...
maintained reaction temperature of 145 111. in, m grain mariner reg-eras reactiontime, condition's'" of "agitation, and general). manner. of..- oxygen-input, as was described in Example 1. A wayiof or gea amduntin to 7 3.51.1. of;oxygen, referred t'fstandard conditions, ispnflss di through the. solution during the oxidation-151211115 ting operation. The alpha-acetoxy acid anhydri'de resulting from this operation is then proc; essed in the following manner:
To the acid anhydride, there is added 40 cc. of water, while a reaction temperature of C. as a maximum is maintained. Employing a standard laboratory distillation set-up, in which the efiiuent from the top of the distillation column passes by way of a Bidwell-Sterling adapter to a vertically mounted water-cooled condenser and maintaining the receptacle portion of the Bidwell-Sterling adapter charged at all times with a small layer of Water, a mixture of the decomposed acid anhydride and of toluol is subjected to refluxing under atmospheric pressure conditions. A suflicient amount of toluol is maintained in the reactor at all times, so that at no time during the progress of the lactide formation operation is a temperature of 135 C. exceeded. When no further acetic acid distills over from the reactor flask, the formation of the lactide of alpha-hydroxy isobutyric acid is complete. The isolation of the lactide in pure form again involves the taking up of the residue in the reactor flask in diethyl ether, the careful settling of the ethereal solution from the phosphoric acid sediment contained therein, and the final separation of the lactide by the vacuum stripping of the ether of solution under vacuum stripping conditions. In this manner, a yield of 221 g. of the lactide of alpha-hydroxy isobutyric acid, representing a yield efiiciency of on the basis of the theoretically expected yield from 15 2,5-dimethyl 2,5-diol hexine-B is obtained. The lactide in this instance is also capable of conversion to the methyl and other esters of alphahydroxy acid via a transesterification operation, and, by the same sequence of procedures as is proposed, of conversion to the salts of alphahydroxy isobutyric acid and free alpha-hydroxy isobutyric acid itself.
I claim:
1. In the indirect oxidation-splitting of acetylenic gamma-glycols in which an acetylenic gamma-glycol is converted to the corresponding di-ester and subjected to an oxidation-splitting operation, the improvement comprising incorporating an oxidation catalyst selected from the group consisting of phosphoric acid, boric acid, and silicic acid in the di-ester of the gamma glycol, introducing gaseous oxygen into the resulting mixture and thereby oxidizing the diester at the point of the acetylenic linkage and splitting the di-ester at said point, and mixing the resulting product with water to hydrolyze the resulting reaction product.
2. The process as claimed in claim 1 characterized in that the di-ester is oxidized at a temperature of from 80 to 200 C.
3. The process as claimed in claim 1 characterized in that said resulting reaction product is hydrolyzed at a temperature of from about 20 to 60 C.
4. The process as claimed in claim 1 characterized in that the hydrolyzing operation is effected in the presence of the oxidation catalyst, thereby producing a lactide having the same number of carbon atoms as the acetylenic gamma-glycol.
5. The process as claimed in claim 1 characterized in that the di-ester is an ester of an aliphatic acid.
6. The process of producing lactide products from organic di-esters of acetylenic gamma-glycols, comprising the steps of oxidizing a di-ester 16 of an acetylenic gamma-glycol with gaseous oxygen in the presence of an oxidation catalyst selected from the group consisting of phosphoric acid, boric acid, and silicic acid at a. temperature of from 80 to 200 C., thereby converting the di-ester to the corresponding alpha-ester acid anhydride, mixing the anhydride product with water i to efiect hydrolyzation thereof, mixing the water and anhydride at a temperature substantially below the oxidation temperature, azeotropically distilling an the water and regenerated organic acid from the hydrolyzed mixture in the presence of the oxidation catalyst, and thereafter separating the lactide product from the catalyst.
7. The process as claimed in claim 6 character ized in that the di-ester is an ester of acetic acid.
8. A process for the indirect oxidation-splitting of symmetrical acetylenic gamma-glycols for the production of lactides of alpha-hydroxy acids, which comprises converting an acetylenic gamma-glycol to an acetylenic gamma-di-ester derivative thereof, heating the resulting acetylenic gamma-di-ester derivative with substantially pure oxygen gas in the presence of phosphoric acid as an oxidation catalyst and oxidizing said derivative to split the di-ester derivative and prouce an alpha-ester acid anhydride product mixture, reacting the said product mixture containing the phosphoric acid with water and thereby converting the product to the alpha-ester acid derivative, thereafter refluxing the resulting mixture in the presence of water thereby converting said last-mentioned derivative to a lactide, and
recovering the resulting lactide product.
ABRAHAM BROTHMAN.
References Cited in the file of this patent UNITED STATES PATENTS Rosenblum Feb. 13, 1940
Claims (1)
1. IN THE INDIRECT OXIDATION-SPLITTING OF ACETYLENIC GAMMA-GLYCOLS IN WHICH AN ACETYLENIC GAMMA-GLYCOL IS CONVERTED TO THE CORRESPONDING DI-ESTER AND SUBJECTED TO AN OXIDATION-SPLITTING OPERATION, THE IMPROVEMENT COMPRISING INCORPORATING AN OXIDATION CATALYST SELECTED FROM THE GROUP CONSISTING OF PHOSPHORIC ACID, BORIC ACID, AND SILICIC ACID IN THE DI-ESTER OF THE GAMMAGLYCOL, INTRODUCING GASEOUS OXYGEN INTO THE RESULTING MIXTURE AND THEREBY OXIDIZING THE DIESTER AT THE POINT OF THE ACETYLENIC LINKAGE AND SPLITTING THE DI-ESTER AT SAID POINT, AND MIXING THE RESULTING PRODUCT WITH WATER TO HYDROLYZE THE RESULTING REACTION PRODUCT.
Publications (1)
Publication Number | Publication Date |
---|---|
US2663715A true US2663715A (en) | 1953-12-22 |
Family
ID=3440032
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US2663715D Expired - Lifetime US2663715A (en) | ptoducj |
Country Status (1)
Country | Link |
---|---|
US (1) | US2663715A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2163109A (en) * | 1936-04-03 | 1939-06-20 | Du Pont | Chemical process and products therefrom |
US2189833A (en) * | 1930-03-25 | 1940-02-13 | Rosenblum Israel | Resinous condensation products and method of producing same |
-
0
- US US2663715D patent/US2663715A/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2189833A (en) * | 1930-03-25 | 1940-02-13 | Rosenblum Israel | Resinous condensation products and method of producing same |
US2163109A (en) * | 1936-04-03 | 1939-06-20 | Du Pont | Chemical process and products therefrom |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US3075999A (en) | Glycidyl esteks | |
US3247227A (en) | Epoxidation of organic halohydrins | |
US4236021A (en) | Process for the manufacture of levulinic acid and esters | |
US2236919A (en) | Process for the production of polyhydric alcohols and derivatives thereof | |
CN102827202B (en) | Technology for preparing diethyl phosphite by by-product of triethyl phosphite | |
US2452741A (en) | Production of dibasic acids | |
US2663715A (en) | ptoducj | |
US3410913A (en) | Alcohol manufacture | |
KR20120002338A (en) | Method of preparing composition of chlorohydrins and method of preparing epichlorohydrin using composition of chlorohydrins prepared by the same | |
US3400147A (en) | Process for preparation of organophosphorous compounds | |
US3458536A (en) | Continuous process for preparing epoxidized organic compounds which involves more than one reaction zone | |
US3636167A (en) | Treatment of acetylenic glycols | |
JPH0665149A (en) | Production of usable compound from michael reactional adduct of acrylic acid ester | |
US3397038A (en) | Manufacture of a reactive trisodium phosphide | |
US2907774A (en) | Process for preparing monohaloepoxyalkenes | |
US3658898A (en) | Process for producing adipic acid | |
US2216931A (en) | Ethers from reactive acid liquor | |
CA1121829A (en) | Continuous manufacture of allyl diglycol carbonate | |
JPS6154021B2 (en) | ||
JPH035491A (en) | Production of tris(2-chloro(iso)propyl) phosphate | |
US3341556A (en) | Process for the production of propylene oxide | |
US4069261A (en) | Process for the production of polyhydric alcohols | |
US3060197A (en) | Process for the production of delta and epsilon caprolactones | |
US2847431A (en) | Oxidation of ethylenically unsaturated fatty acids | |
US1912608A (en) | Process of preparing vinyl esters |