US2655208A - Electrical control for combustion systems - Google Patents

Electrical control for combustion systems Download PDF

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US2655208A
US2655208A US91986A US9198649A US2655208A US 2655208 A US2655208 A US 2655208A US 91986 A US91986 A US 91986A US 9198649 A US9198649 A US 9198649A US 2655208 A US2655208 A US 2655208A
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conductor
switch
contacts
relay
fuel
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George G Outterson
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/22Systems for controlling combustion with a time programme acting through mechanical means, e.g. using cams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2233/00Ventilators
    • F23N2233/06Ventilators at the air intake

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  • the present invention relates to a control for a combustion system in which the air-supplying means, the fuel-supplying means and the ignition are sequentially controlled. It relates more particularly to control systems for producing a.
  • predetermined cycle of operations for setting into operation and controlling the operation of fuel burners and for safety control mechanisms for assuring proper and safe operation of suchfuel burners.
  • a fuel burner of the type generally referred to above such as an oil burner, includes a clevice such as a pump or gravity feed system. for supplying the fuel oil to a combustion rone; a blower for supplying air for combustion of the fuel; and a device for igniting the fuel.
  • the usual control systems for such oil burners include a thermostat or a pressure limit switch or other pressure or temperature responsive device which is used to start or otherwise regulate the iuel burner.
  • such systems include a flame detector for detecting whether the burner is operating properly.
  • a flame detector for detecting whether the burner is operating properly.
  • a time delay means is: provided which will operate for a given timing period only, assuring, thereby, a. safe programming sequence.
  • av time delay control such as a thermal warp switch, which. has a period of operation dependent upon ambient conditions. and which, as a result, creates difficulty in resetting in operation the combustion system.
  • the present invention has, therefore, as a principal object, the provision of a control system whereby danger oi explosion of an air and fuel mixture is overcome.
  • Another object of the invention is to provide a control system for fuel burners. whereby positive control of the sequence of operations of the blower, fuel-supplying means and igniting devices is obtained and wherein a combustible mixture of air and fuel is purged from the combustion chamber before the igniting device is set into operation.
  • a further object of the invention is to. provide a control system for fuel burners utilizing a time delay means for controlling the initiation of the igniting means and the fuel-supplying means. a definite predetermined time relationship and for permitting overlapping operation of the igniting and fuel-supplying means upon ignition of the fuel.
  • a further and more general object of the invention is to provide a control system which is rendered safe when any of its component. parts or the device controlled thereby fail to function properly.
  • Figure l is a schematic diagram of a typical control system for oil-fired or gas-fired fuel burners embodying the present invention.
  • FIG. 2 is a plan view of a time delay relay utilized in accordance with the invention-
  • a circuitfor an oilfi-red or gas-fired fuel system is shown which may include a double contact manually operated switch ill, a step-down transformer Hz, a control switch member T, which, for example, may be a pressure controlled switch, aquastat. or thermostat; a relay 12 having a relay coil I2a and normally open contacts.
  • a flame detector mechanism ED which in a typical embodiment may include a metal helix actuated by heat, a photoelectric cell or electric prober, or any device which can perform a switch operation at the presence oi flame in the burner.
  • the flame detector FD controls a relay l4 including a relay coil I ia having associated therewith normally closed contacts l4dl4e and I 4f-l 4g and normally open contacts I4bl4c and Mira-Mi.
  • the system also includes a time delay relay l5 (Fig.
  • Figure 2 comp-rises a laminated base which may be made, for example, of a plastic of the phenol formaldehyde type secured together by screw means 8
  • the movable parts of contacts lid and I5! are ganged together by means of a suitable insulating member 8! so that upon movement of a flexible feeler arm 88 extending therethrough, the contacts move from an initial open position to a closed position in performing the switching operation.
  • the movement of the feeler arm 88 is controlled by a cam 96 which, in operation, moves in the direction of the arrow, as shown in Figure 2, and which is suitably energized by a spring reset shift motor TM.
  • cam is used in its generic sense to include any eccentrically arranged means for operating contacts I5a and IE1) in the desired time sequence, to be explained.
  • a rolling spring assembly 89 secured to insulating member 8! and feeler arm 88 provides snap action for the switching mechanism.
  • a shock absorber assembly 98 is used in conjunction with the switching mechanism.
  • the time delay snap switch is momentary in that the contacts 55a and I5b will remain closed only so long as they are held closed by the cam 96.
  • the cam 96 is formed with an extension portion 96a having a radial leading surface 9%.
  • the system also includes a safety device S (Fig. 1) which may consist of a bi-metallic warp switch of conventional construction.
  • Fuel under pressure may be supplied by gravity, line pressure or by a pump P (Fig. 1) by a suitable motor.
  • Solenoid valves 0V and GV are operated electrically to control the flow of fuel, oil and gas, respectively, to the burner.
  • a blower B for the fuel burner may be driven by the same motor that drives the fuel pump P.
  • the ignition of the combustible mixture is initiated by an igniting device I.
  • a solenoid valve PV is provided for opening a gas pilot in gas operation.
  • Selector switches A, B and C preferably single-pole double-throw switches ganged together to operate simultaneously, are provided to set the system either for oil or gas operation.
  • the system is connected to the power lines A- ⁇ - and A- which supply suitable operating voltage.
  • the power line A+ as illustrated, is connected to one contact of switch II) by conductor 26, and then by means of conductor 2! to the primary winding 22 of transformer II, the latter being connected by conductor 23 to power line A.
  • the low voltage or initiating circuit through the secondary winding 25 of transformer H is completed by means of conductor 26 to relay coil I2a of relay I2, conductor 21, control switch T, conductor 28, normally closed contacts led-44c of relay It, conductor 29, conductor 33, safety switch S and conductor 3%.
  • the conductor 28 is connected to contact 2c of relay I2, the cooperating contact I2d thereof connecting to conductor 28 by means of conductor 35.
  • the secondary winding 25 of transformer I I is center-tapped by conductor 35 which connects to a resistor 3'7, a conductor 38 and to contact Mb of relay I4, the cooperating contact I40 thereof being connected by means of conductor 39 to conductor 29.
  • Contacts I2cl2b of relay I2 are respectively connected to conductors 3
  • the power line A-I- is also connected by means of conductor 40' to the flame detector FD, the other side of which connects to power line A-.
  • a circuit is completed from the desired detecting mechanism in flame detector FD to relay coil Ida of relay I4 through conductors II and "I2.
  • connects conductor 48 to normally open contacts I2gl2f of relay I2, conductor 52, junction 84, conductor 43, normally closed contacts if-Mg of relay I 1, conductor 45 and contact I of switch B.
  • Conductor M completes the circuit from normally open contact Iflh of relay Ill and junction 84, conductor 47, conductor 48 to the pump P and blower B, the other side of the latter connecting to power line A by means of conductor 49.
  • Conductor 4 also connects to conductor 50 and to contacts Isa and I5! of time delay relay I5, the former of which connects to the switch arm of switch A through conductor 5i.
  • Contact 1517 connects to motor coil I50 and then to power line A- through conductor 66, and also through conductor 65 to contact I of switch B.
  • a circuit is completed from contact I of switch A by means of conductor 53 to the switch arm of switch C.
  • Contact i of switch C is connected by means of conductor 54 to the oil solenoid valve 0V and conductor 55 to power line A.
  • Conductor 53 connects to contact I42 of relay I4 by means of conductor 64.
  • Contact 2 of switch C connects to the gas solenoid valve (W by means of conductor 56 and then to power line A- by means of conductor 51.
  • Contact 2 of switch A and contact 2 of switch B are made common by conductor 58.
  • the switch arm of swtich B connects by means of conductor BI to the igniting means I which may be energized through a transformer 62, conductor 83 connecting the transformer and power line A.
  • Pilot solenoid valve PV connects contact 2 of switch 13 by means of conductor 59, and power line A- by means of conductor 60.
  • switch It! is closed so that the above described system is in an operative condition and a circuit is completed through conductor 20, conductor 2 I, the primary winding 22 of transformer I I, and the conductor 23 to the power line A-.
  • the burner is not in operation and when the boiler pressure, water and room temperature reaches the desired low value, the control member T calls for heat.
  • the switches A, B, and C are all in the left-hand position, that is engaging contact I, so that the system is set for operation on oil.
  • a circuit is completed through conductor 28, normally closed contacts hid-Hie of relay I4, conductor 29, conductor 3!), safety switch S, conductor 3I, the secondary winding 25 of transformer II, conductor 26, relay coil I2a of relay I2 and conductor 21.
  • Energization of relay coil I2a closes contacts l2b--I2c, I2dl2e and I2 [2g thereof.
  • Current can flow from control member T through conductor 28 and contacts I4d-I4e of relay I4, as described above, or can flow through a parallel path created by conductor 35,. contacts. filth-42c ofrelay t2, conductor 29 and conductor 30. to the. safety switch S.
  • Another parallel circuit is completed from the safety switch S through conductor 32, contacts l2c-I2b of relay l2, conductor 33, resistor 31, conductor 36 to the center tap on secondary winding 25 of transformer H.
  • the contacts lZf-tkgof relay [2 close, and a circuit is established from power line. A+ through conductor 40, conductor 4-1, conductor 42, junction. 84?, conductor #1., conductor 48, pump. P and blower B. motor and conductor #9 to power line A-. Since the contacts l4f-
  • the main oil solenoid valve 0V is in operation, and since ignition I has already been turned on, the oil will be ignited in the normal operation.
  • relay coil l4a of relay I4 is energized through conductors H and 12, from the detecting mechanism in the flame detector FD.
  • relay coil [4a When relay coil [4a is energized, cooperating contacts Mb-l4c close and cooperating contacts Hid-Me open, and relay I2 is maintained closed through contacts l2ct-l 2e of relay l2 and contacts l4bl4cof relay I 4 and contacts IZb-l'Zc of relay i2, thereby short-c-ircuiting the safety switch S.
  • contacts I-4f-I4gthereof open, disconnecting the circuit from power line A+, conductor 4
  • control member T disconnects the initiating circuit and relay coil l2a of relay I2. is: de-energized. contacts l-Z-f -li-g; as well as contacts lad-tie, 1212-420 of relay [2, return to their original open position. When this occurs, the oil. solenoid valve 0V is shut off due to the opening of contacts l2f-l2oof relay l2 and as flame is no longer detected, relay coil Mia. of, relay 1.4. is .de-energized. Contacts Mb-MC: and contacts Mia-44.2. open. and; contacts I-4d-l:4e' and Mf- My close.
  • Safety switch S opens; due to the heating of the lei-metallic element by the continued flow of current therethrough, deenergizing relay I12: and opening contacts Raf -152g thereof.
  • .4g of relay [ ⁇ 4 to the motor coil I50 is disconnected, as well as: the; circuit through the contacts l:2'f-t2%g of relay t2, and the timer motor TM can return to start; position.
  • the time. required for safety switch S to open is preferably shorter than the time for the motor to complete one revolution. To re-star-t operation, the safety switch Sv must be manually reset after the reason for the failure ofthe. flame is: determined.
  • the switches A, B and C are in the right-hand position, that is, engaging contact 2.
  • the operation of the initiating circuit is generally similar to that described above in connection with the oil-fired system.
  • contacts l2f-l2g of relay 1! are closed, a circuit is completed from the power line A+, conductor 40, conductor 41, conductor 42, junction 84, conductor 43, normally closed contacts l4,f-l4y of relay [4, conductor 48, and conductor 65 to the coil 150 of timer motor TM, the latter being connected by means of conductor 655 to power line A.
  • the blower B is set into operation, as explained, to purge the system of any gases that may have remained therein from the preceding operation.
  • pilot is maintained on for a short period after the main valve is opened at a time when the flame is more apt to be erratic.
  • a control system for timing the initiation and controlling the operation of said components, and a source of electrical energy
  • said control system comprising electrical connections therethrough to said air supplying means and fuel supplying means from said source and including first switch means for energizing and deenergizing both of said components, a safety switch including actuating means energized dur ing closure of the first switch to open the safety switch after the time period normally suflicient to establish combustion, I means responsive to actuation of said safety switch for actuating said first switch means to render the air supplying means and fuel supplying means inoperative, a motor-driven timer including second switch means connected in series with said first switch means and connected in the electrical connection to said fuel supplying means, circuit means for energizing said motor-driven timer upon closure of said first switch means, and means whereby said timer is adapted to actuate said second switch means after a given time interval to render said fuel supplying
  • control system for timing the initiation of said air and fuel supplying means, and a source of electrical energy
  • said control system comprising separate electrical connections to said air and fuel supplying means from said source and including a first switch common to both of said electrical connections for rendering said air and fuel supplying means operative and inoperative, a safety switch including actuating means energized during closure of the first switch to open the safety switch after the time period normally sufficient to establish combustion, means responsive to actuation of said safety switch for actuating said first switch to render said air and fuel supplying means inoperative, and a motor driven timer, means for energizing said motor driven timer upon closure of said first switch, said motor driven timer operating in a time period less than the time period for said safety switch and controlling a second switch interposed in the connections to said fuel supplying means and connected in series with said first switch, said timer being adapted to actuate said second switch to render said fuel supplying
  • a combustion system as set forth in claim 4 including ignition means having electrical connections thereto from said source in series with said first switch, a third switch under the control of said timer, means whereby said third switch is adapted to control said ignition means independently of said air supplying means, a fiame detector and switch means controlled thereby including a fourth switch closed in the absence of flame and through which the ignition means and motor driven timer are energized, and a fifth switch closed in the presence of flame and through which the fuel supplying means is energized.
  • combustion controlling components including electrically controlled air-supplying means, fuel-supplying means, and ignition means adapted for mutually cooperative action to establish combustion, a source of electrical energy, and a control system for operating said combustion controlling components in timed relationship
  • first switch means through which each of said combustion controlling components may be connected to said source of electrical energy
  • safety switch means including actuating means energized during closure of the first switch means to open the safety switch after a time period normally sufficient to establish combustion
  • timer motor and second switch means including two sets of normally open contacts adapted to be operated thereby, means whereby said second switch means is controlled by said timer motor, a flame detector and third switch means adapted to be operated thereby, said third switch means including contacts which close in the absence of combustion and contacts which open in the absence of combustion, means forming a series electrical circuit between the first switch means and the timer motor including contacts of said third switch which close in the absence of combustion, means forming a series electrical circuit between the first switch means and the timer motor including contacts of said third switch which close in the absence of combustion, means
  • said timer motor including a cam for actuating the second switch means, said cam being adapted to close the second switch means for a preestablished interval during actuation of the timer motor in one direction, said second switch means including a cam follower yieldable to permit the passage of the cam in the reverse direction without closing the contacts, and spring means for reversing said timer motor to set the cam at its initial position in the absence of electrical power.
  • said fuel-supplying means comprismg an oil valve and a ga valve and a selector switch for connecting one or the other valves in the control circuit
  • said ignition means comprising an electrical oil-burner ignition and a valve controlled gas pilot and selector switch means for connecting the oil ignition in parallel with the timer motor or the oil ignition in parallel with the gas pilot, and a third selector switch for selectively connecting one contact of one set of contacts of the second switch means of the timer motor to said third switch means open in the absence of combustion or to the said gas pilot.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Combustion (AREA)

Description

Oct. 13, 1953 e. OUTTERSON ELECTRICAL CONTROL. FOR COMBUSTION SYSTEMS Filed May '7, 1949 INVENTOR.
OUTTERSON 8 L36 ATTOEw 50 GEORGE G ATE.
Patented Oct. 13, 1953 ELECTRICAL CONTROL FOR COMBUSTION SYSTEMS George G. Outterson, Mexico, Y.
Application May 7, 1949, Serial No. 91,986
8 Claims.
The present invention relates to a control for a combustion system in which the air-supplying means, the fuel-supplying means and the ignition are sequentially controlled. It relates more particularly to control systems for producing a.
predetermined cycle of operations for setting into operation and controlling the operation of fuel burners and for safety control mechanisms for assuring proper and safe operation of suchfuel burners.
A fuel burner of the type generally referred to above, such as an oil burner, includes a clevice such as a pump or gravity feed system. for supplying the fuel oil to a combustion rone; a blower for supplying air for combustion of the fuel; and a device for igniting the fuel. The usual control systems for such oil burners include a thermostat or a pressure limit switch or other pressure or temperature responsive device which is used to start or otherwise regulate the iuel burner.
In addition, such systems include a flame detector for detecting whether the burner is operating properly. Many of these prior-devices, however, are not entirely dependable, and it often happens that when the device is actuated and the flame is not detected, or when an unstable flame is detected, the fuel and air-supplying means may continue to operate for a period of time before their operation is discontinued, thereby discharging an explosive fuel-air mixture into the combustion chamber.
When heat is called for in a combustion system of the prior type, by the closing of the thermostat, aquastat, or similar means, the air blower,
fuel pump and ignition are all turned on simultaneously; If a flame is detected, usually by a stack switch, the system continues to operate. While this is satisfactory for a domestic combustion system, it is not suitable for larger cornmercial installations because inthe latter case it is necessary that the blower be started first in order to clear out the combustion chamber or the stack of any accumulated gases before the ignition and fuel supply are turned on.
In order to accomplish this, it is necessary to introduce a time delay control which will operate the fuel valve and ignition after the blower has been set in operation in predetermined time relationship.
By virtue of the applicants novel combustion system, a time delay means is: provided which will operate for a given timing period only, assuring, thereby, a. safe programming sequence. Such an arrangement avoids the use of av time delay control such as a thermal warp switch, which. has a period of operation dependent upon ambient conditions. and which, as a result, creates difficulty in resetting in operation the combustion system.
The present invention has, therefore, as a principal object, the provision of a control system whereby danger oi explosion of an air and fuel mixture is overcome.
Another object of the invention is to provide a control system for fuel burners. whereby positive control of the sequence of operations of the blower, fuel-supplying means and igniting devices is obtained and wherein a combustible mixture of air and fuel is purged from the combustion chamber before the igniting device is set into operation.
A further object of the invention is to. provide a control system for fuel burners utilizing a time delay means for controlling the initiation of the igniting means and the fuel-supplying means. a definite predetermined time relationship and for permitting overlapping operation of the igniting and fuel-supplying means upon ignition of the fuel.
A further and more general object of the invention is to provide a control system which is rendered safe when any of its component. parts or the device controlled thereby fail to function properly.
The invention may be best understood from the following detaileddescription, taken in conjunction with the accompanying drawings, in which:
Figure l is a schematic diagram of a typical control system for oil-fired or gas-fired fuel burners embodying the present invention; and
Figure 2 is a plan view of a time delay relay utilized in accordance with the invention- Referring now to Figure a circuitfor an oilfi-red or gas-fired fuel system is shown which may include a double contact manually operated switch ill, a step-down transformer Hz, a control switch member T, which, for example, may be a pressure controlled switch, aquastat. or thermostat; a relay 12 having a relay coil I2a and normally open contacts. [211-4 20, i.2d--l'2e-: and l2fl2g; and a flame detector mechanism ED which in a typical embodiment may include a metal helix actuated by heat, a photoelectric cell or electric prober, or any device which can perform a switch operation at the presence oi flame in the burner. The flame detector FD controls a relay l4 including a relay coil I ia having associated therewith normally closed contacts l4dl4e and I 4f-l 4g and normally open contacts I4bl4c and Mira-Mi. The system also includes a time delay relay l5 (Fig. 1) further shown in Figure 2, which comp-rises a laminated base which may be made, for example, of a plastic of the phenol formaldehyde type secured together by screw means 8| and which supports contacts l5a and I5b-. The movable parts of contacts lid and I5!) are ganged together by means of a suitable insulating member 8! so that upon movement of a flexible feeler arm 88 extending therethrough, the contacts move from an initial open position to a closed position in performing the switching operation. The movement of the feeler arm 88 is controlled by a cam 96 which, in operation, moves in the direction of the arrow, as shown in Figure 2, and which is suitably energized by a spring reset shift motor TM. This is a commercially available motor which turns in a given direction when energized and which returns by spring propulsion to its initial position when deenergized. The word cam is used in its generic sense to include any eccentrically arranged means for operating contacts I5a and IE1) in the desired time sequence, to be explained. A rolling spring assembly 89 secured to insulating member 8! and feeler arm 88 provides snap action for the switching mechanism. In a preferred form, a shock absorber assembly 98 is used in conjunction with the switching mechanism. The time delay snap switch is momentary in that the contacts 55a and I5b will remain closed only so long as they are held closed by the cam 96. To effect the desired action the cam 96 is formed with an extension portion 96a having a radial leading surface 9%. As the radial surface 961), moving counterclockwise, engages the follower or feeler arm 88, the contacts i5a and I51) will be snapped closed due to the action of the rolling spring 89 and the contacts will remain closed so long as the cam projection 98a engages the follower. When the cam projection 96a releases the follower, after a preestablished time interval determined by the circumferential length of the cam extension 96a and the rate of cam rotation, the contacts will be snapped open by the rolling spring. It will be understood that in returning to its initial position due to resetting action of the timer motor, the cam extension may engage the follower moving clockwise and force its way over it without causing the contacts a and I51), which will then be open, to close. The resiliently supported shock absorber SI] serves to facilitate this action. a
The system also includes a safety device S (Fig. 1) which may consist of a bi-metallic warp switch of conventional construction.
Fuel under pressure may be supplied by gravity, line pressure or by a pump P (Fig. 1) by a suitable motor. Solenoid valves 0V and GV are operated electrically to control the flow of fuel, oil and gas, respectively, to the burner. A blower B for the fuel burner may be driven by the same motor that drives the fuel pump P. The ignition of the combustible mixture is initiated by an igniting device I. A solenoid valve PV is provided for opening a gas pilot in gas operation. Selector switches A, B and C, preferably single-pole double-throw switches ganged together to operate simultaneously, are provided to set the system either for oil or gas operation.
The system is connected to the power lines A-{- and A- which supply suitable operating voltage. The power line A+, as illustrated, is connected to one contact of switch II) by conductor 26, and then by means of conductor 2! to the primary winding 22 of transformer II, the latter being connected by conductor 23 to power line A. The low voltage or initiating circuit through the secondary winding 25 of transformer H is completed by means of conductor 26 to relay coil I2a of relay I2, conductor 21, control switch T, conductor 28, normally closed contacts led-44c of relay It, conductor 29, conductor 33, safety switch S and conductor 3%. The conductor 28 is connected to contact 2c of relay I2, the cooperating contact I2d thereof connecting to conductor 28 by means of conductor 35. The secondary winding 25 of transformer I I is center-tapped by conductor 35 which connects to a resistor 3'7, a conductor 38 and to contact Mb of relay I4, the cooperating contact I40 thereof being connected by means of conductor 39 to conductor 29. Contacts I2cl2b of relay I2 are respectively connected to conductors 3| and 38 by means of conductors 32 and 33.
The power line A-I- is also connected by means of conductor 40' to the flame detector FD, the other side of which connects to power line A-. A circuit is completed from the desired detecting mechanism in flame detector FD to relay coil Ida of relay I4 through conductors II and "I2. A conductor 4| connects conductor 48 to normally open contacts I2gl2f of relay I2, conductor 52, junction 84, conductor 43, normally closed contacts if-Mg of relay I 1, conductor 45 and contact I of switch B. Conductor M completes the circuit from normally open contact Iflh of relay Ill and junction 84, conductor 47, conductor 48 to the pump P and blower B, the other side of the latter connecting to power line A by means of conductor 49. Conductor 4] also connects to conductor 50 and to contacts Isa and I5!) of time delay relay I5, the former of which connects to the switch arm of switch A through conductor 5i. Contact 1517 connects to motor coil I50 and then to power line A- through conductor 66, and also through conductor 65 to contact I of switch B.
A circuit is completed from contact I of switch A by means of conductor 53 to the switch arm of switch C. Contact i of switch C is connected by means of conductor 54 to the oil solenoid valve 0V and conductor 55 to power line A. Conductor 53 connects to contact I42 of relay I4 by means of conductor 64. Contact 2 of switch C connects to the gas solenoid valve (W by means of conductor 56 and then to power line A- by means of conductor 51. Contact 2 of switch A and contact 2 of switch B are made common by conductor 58. The switch arm of swtich B connects by means of conductor BI to the igniting means I which may be energized through a transformer 62, conductor 83 connecting the transformer and power line A. Pilot solenoid valve PV connects contact 2 of switch 13 by means of conductor 59, and power line A- by means of conductor 60.
Assume now that switch It! is closed so that the above described system is in an operative condition and a circuit is completed through conductor 20, conductor 2 I, the primary winding 22 of transformer I I, and the conductor 23 to the power line A-. Also assume that the burner is not in operation and when the boiler pressure, water and room temperature reaches the desired low value, the control member T calls for heat. Further assume that the switches A, B, and C are all in the left-hand position, that is engaging contact I, so that the system is set for operation on oil.
Thus, a circuit is completed through conductor 28, normally closed contacts hid-Hie of relay I4, conductor 29, conductor 3!), safety switch S, conductor 3I, the secondary winding 25 of transformer II, conductor 26, relay coil I2a of relay I2 and conductor 21. Energization of relay coil I2a closes contacts l2b--I2c, I2dl2e and I2 [2g thereof. Current can flow from control member T through conductor 28 and contacts I4d-I4e of relay I4, as described above, or can flow through a parallel path created by conductor 35,. contacts. filth-42c ofrelay t2, conductor 29 and conductor 30. to the. safety switch S. Another parallel circuit is completed from the safety switch S through conductor 32, contacts l2c-I2b of relay l2, conductor 33, resistor 31, conductor 36 to the center tap on secondary winding 25 of transformer H.
When the relay I2: is set in operation by the control member T, the contacts lZf-tkgof relay [2 close, and a circuit is established from power line. A+ through conductor 40, conductor 4-1, conductor 42, junction. 84?, conductor #1., conductor 48, pump. P and blower B. motor and conductor #9 to power line A-. Since the contacts l4f-|.-4g of relay 14 are. normally closed, a circuit is also completed from these contacts through conductor 46', contact I. of switch B and conductor 6! to operate. the ignition I. At the same. time, a. circuit is completed through motor coil I'5c by means of conductor 65 and conductor 66, and the timing motor TM is. set. into operation.
After a period of about seconds, or any other desired interval, and when feeler arm as is engaged by the extended portion 96a on cam 96, switches [5band Him are closed, creating a circuit from junction 8 through conductor 47, conductor'5ll, conductor 5|, contact l of switch A, conductor 53, contact I of switch C, conductor 54,
the fuel oil solenoid valve 0V and conductor 55 to power line A-. Thus, the main oil solenoid valve 0V is in operation, and since ignition I has already been turned on, the oil will be ignited in the normal operation.
As soon as a flame is detected, relay coil l4a of relay I4 is energized through conductors H and 12, from the detecting mechanism in the flame detector FD.
When relay coil [4a is energized, cooperating contacts Mb-l4c close and cooperating contacts Hid-Me open, and relay I2 is maintained closed through contacts l2ct-l 2e of relay l2 and contacts l4bl4cof relay I 4 and contacts IZb-l'Zc of relay i2, thereby short-c-ircuiting the safety switch S. At the same time contacts I-4f-I4gthereof open, disconnecting the circuit from power line A+, conductor 4|, contacts FZg-l2f of relay l2, conductor 42, junction 84, conductor 43, conductor 46, contact I of switch B, conductor 61, conductor 63 to power line A-. The motor coil l=5e of timing motor TM, however, continues to draw current through contact l-5b from conductor 50, conductor 41 junction 84, conductor- 42, contacts iii-42g of relay l2, conductor 4|, conductor 40 and from power source A+, as: does the ignition I from contact [51) through conductor 65, contact I of switch B and conductor 61.
Contacts l 4h--l4.i of relay l-4 also close when relay Ma is energized, and a circuit is completed from the power line A+ through conductor 40, conductor 4!, contacts lip-l2 of relay l2, conductor 42, conductor 44, conductor 64, conductor 53, contact I of switch C, conductor 54, the main oil solenoid valve 0V and conductor 55 to power line A-. It is seen that contacts a and I5?) of the time delay relay t5 remain closed in overlapping predetermined time relationship with respect to contacts MIL-Hi of relay M, toprovide for the so-called post-ignition period. Thus, a safety feature is assured during the interval in which flame may not be sufficiently stable to maintain itself. When contacts [5a andl-5bof time delay relay l-5 open during a normal programming cycle, motor coil l-5c is de-energized -6 and the timer motor TM returns to its initial position by suitable spring driven mechanism 9'1, for example. The ignition I also turns off! when contacts 15a. and IE1) open.
When the. heating demands are satisfied, control member T disconnects the initiating circuit and relay coil l2a of relay I2. is: de-energized. contacts l-Z-f -li-g; as well as contacts lad-tie, 1212-420 of relay [2, return to their original open position. When this occurs, the oil. solenoid valve 0V is shut off due to the opening of contacts l2f-l2oof relay l2 and as flame is no longer detected, relay coil Mia. of, relay 1.4. is .de-energized. Contacts Mb-MC: and contacts Mia-44.2. open. and; contacts I-4d-l:4e' and Mf- My close.
In the, case of an oil system, therefore, the
sequence is as follows:
(1;) Turn. on ignition I, blower B- and. pump P, and energize the motor coil lie of the timer motor TM;
(2), Turn on fuel solenoid valve 0V by time delay relay l5; and
(3) If flame is. detected, safety switch S is a short-circuited, the ignition II is disconnectedand the time delay relay [5 is de-energized,. the latter occurring; only after maintaining the oil solenoid valve 0V in operation in overlapping relationship with respect to the ignition, I.
An advantage of this. system is. that the current for the. main oil. solenoid valve 0V is obtained from two sources for an overlapping, pe-
riod, as described above, namely through. the time delay relay [5 and, the contacts t-lh.l4.i5 of relay l4. Thus, there is a smooth change-over durin the starting period when the: operation is. more apt to be erratic.
t4). Iffiame is not. detected. within a. short. period of time, the. so-called ignition failure, the relay coil Ma of relay [4. is not energized. and contacts. i4b'-l:4c thereof do: not close. and contacts lt .l.4.g thereof do not. open. Timer; motor TM continues to: operate. and after contacts 5a and [5b of the; time delay relay" l5. open, the. ciri cult is broken through the main fuel; solenoid valve 0V and the fuelsupply and the igniting means I' are shut off. Safety switch S opens; due to the heating of the lei-metallic element by the continued flow of current therethrough, deenergizing relay I12: and opening contacts Raf -152g thereof. Thus, the circuit through the. normally closed contacts i lf--|.4g of relay [{4 to the motor coil I50 is disconnected, as well as: the; circuit through the contacts l:2'f-t2%g of relay t2, and the timer motor TM can return to start; position. The time. required for safety switch S to open is preferably shorter than the time for the motor to complete one revolution. To re-star-t operation, the safety switch Sv must be manually reset after the reason for the failure ofthe. flame is: determined.
('5) In the case. of flame failure during operation of the burner, the: relay I4 is die-energized and the contacts tthl4.z' thereof open, cutting out the supply of fuel to the. main solenoid fuel valve 0V. Simultaneously, the contacts; l4f--l 49 close, completing the circuit through the: motor coil [5c and the timer motor starts and the programming cycle is; restarted, as initially.
' Thus, as explained, if flame is; again not derun past the point when contacts i500 and lb of the relay l5 open and will stall by a stop means (not shown), and cannot be returned to its initial position until the safety switch S opens or switch If! is opened or thermostat T operates to open the circuit.
When this system is used for gas, the switches A, B and C are in the right-hand position, that is, engaging contact 2. The operation of the initiating circuit is generally similar to that described above in connection with the oil-fired system. Thus, when contacts l2f-l2g of relay 1! are closed, a circuit is completed from the power line A+, conductor 40, conductor 41, conductor 42, junction 84, conductor 43, normally closed contacts l4,f-l4y of relay [4, conductor 48, and conductor 65 to the coil 150 of timer motor TM, the latter being connected by means of conductor 655 to power line A. At the same time, the blower B is set into operation, as explained, to purge the system of any gases that may have remained therein from the preceding operation.
When, after a desired predetermined period the contacts l5al 5b of the time delay relay close, a circuit is completed from contact l5a. to the pilot solenoid valve PV by means of conductor 5i, contact 2 of switch A, conductor 58, contact 2 of switch B and conductor 59. Simultaneously, a circuit is completed from contact 2 of switch B to the igniting means I and the ignition is turned When the flame detector FD detects the flame from the gas pilot, relay coil Ma of relay M is energized, as explained above, and contacts [db-Me and [Mt-Mi close and contacts Md-Me and Hit-Mg open. Thus, when contacts Mh-Hli close, a circuit is completed from the power line A+ through these contacts and conductor 53, contact 2 of switch C and conductor 56 to the main gas solenoid valve GV which stays on through contacts hilt-Mi when and as long as flame is detected. When the pilot flame is detected and contacts l4f-I4g of relay l4 open, the timer motor TM as well as the ignition I and the pilot solenoid valve PV remains energized through contacts I52) and 15a, respectively, of time delay relay 15. After the contacts 15a and [5b of time delay relay 15 open in normal operation, the motor coil 150 is deenergized and the timer motor TM resets, and the circuit through the ignition I and the pilot solenoid valve PV is disconnected.
When the heating demand is satisfied, the systern returns to its initial position as explained above in connection with the oil-fired circuit.
Thus, in the case of gas system, the sequence of operation is as follows:
(1) Turn on the blower B and the time delay relay l5;
(2) Gas pilot PV and the ignition I are turned on through the closing of contacts lfia and lSb of time delay relay l5;
(3) When pilot flame is detected, the main gas valve GV is turned on; and
(4') The ignition I and the gas pilot PV is turned off when the contacts Wu and IE1) of time delay relay l5 open, this occurring only after being maintained open in predetermined time relationship with respect to the main fuel valve GV. In the case of a gas system, therefore, there is a smooth transition of sequence because the gas pilot PV and the ignition I remain on through contact I511 after the main gas valve GV is opened through contact Mh-Mi of relay l4. Thus, the
pilot is maintained on for a short period after the main valve is opened at a time when the flame is more apt to be erratic.
(5) If the pilot flame is not detected, the relay coil Ma of relay I4 is not energized and contacts I4fl4g thereof do not open. Thus, the main solenoid fuel valve GV does not open and the fuel supply remains off. Timer motor I'M continues to operate and after contacts 150. and I5!) of the time delay relay '15 open, the circuit is broken through the gas pilot PV and the ignition I. Safety switch S then operates to disconnect the initiating circuit, as described in connection with the oil-fired system. As before, the safety switch S must be manually reset after the reason for the failure of the flame is determined.
(6) In case of flame failure during operation of the burner, a similar series of events takes place as with the oil-fired system. It should be noted that in the gas burner, as with the oil burner, the blower B operates to clear the system of a. combustible mixture before the ignition sequence is begun, thus providing an additional safety feature.
In order to have an unsafe system, the flame as well as both safety switch S and the time delay relay [5 must fail, a condition which is extremely unlikely to occur.
From the preceding description of typical forms of fuel burner control systems embodying the invention, it will be clear that a system is provided wherein a positive sequence of operations, assuring safe functioning of the fuel burner, is assured under all normal conditions of operation. The system is susceptible of considerable change in the type of heating device controlled thereby, the type of flame detector used therein and the time delay relay used for controlling the sequence of operations. The delay may be any electrically responsive device which is unafiected by ambient conditions, and which provides a limited predetermined timing period. Thus, the above description should be considered as illustrative of the invention and not as limiting the scope of the following claims.
I claim:
1. In a combustion system, having electrically controlled air supplying means and fuel supplying means adapted for cooperative action to effect combustion, a control system for timing the initiation and controlling the operation of said components, and a source of electrical energy, said control system comprising electrical connections therethrough to said air supplying means and fuel supplying means from said source and including first switch means for energizing and deenergizing both of said components, a safety switch including actuating means energized dur ing closure of the first switch to open the safety switch after the time period normally suflicient to establish combustion, I means responsive to actuation of said safety switch for actuating said first switch means to render the air supplying means and fuel supplying means inoperative, a motor-driven timer including second switch means connected in series with said first switch means and connected in the electrical connection to said fuel supplying means, circuit means for energizing said motor-driven timer upon closure of said first switch means, and means whereby said timer is adapted to actuate said second switch means after a given time interval to render said fuel supplying means inoperative through the circuit including the second switch means.
2. In a combustion system as set forth in claim 1, including an ignition means and electrical connections therefrom through said control system to said source, and third switch means controlled by said timer and interposed in said electrical connections for rendering said ignition means inoperative through said third switch means.
3. In a combustion system as set forth in claim 1, including a flame detector, electrical connections for energizing said fuel supplying means shunted across the second switch means, fourth switch means in said shunt connections, and means responsive to said flame detector for actuating said fourth switch means to energize said fuel supplying means through said shunt circuit.
4. In a combustion system, electrically controlled air supplying means and fuel supplying means adapted for cooperative action to effect combustion, a control system for timing the initiation of said air and fuel supplying means, and a source of electrical energy, said control system comprising separate electrical connections to said air and fuel supplying means from said source and including a first switch common to both of said electrical connections for rendering said air and fuel supplying means operative and inoperative, a safety switch including actuating means energized during closure of the first switch to open the safety switch after the time period normally sufficient to establish combustion, means responsive to actuation of said safety switch for actuating said first switch to render said air and fuel supplying means inoperative, and a motor driven timer, means for energizing said motor driven timer upon closure of said first switch, said motor driven timer operating in a time period less than the time period for said safety switch and controlling a second switch interposed in the connections to said fuel supplying means and connected in series with said first switch, said timer being adapted to actuate said second switch to render said fuel supplying means inoperative independently of said air supplying means.
5. In a combustion system as set forth in claim 4 including ignition means having electrical connections thereto from said source in series with said first switch, a third switch under the control of said timer, means whereby said third switch is adapted to control said ignition means independently of said air supplying means, a fiame detector and switch means controlled thereby including a fourth switch closed in the absence of flame and through which the ignition means and motor driven timer are energized, and a fifth switch closed in the presence of flame and through which the fuel supplying means is energized.
6. In a combustion system, combustion controlling components including electrically controlled air-supplying means, fuel-supplying means, and ignition means adapted for mutually cooperative action to establish combustion, a source of electrical energy, and a control system for operating said combustion controlling components in timed relationship comprising first switch means through which each of said combustion controlling components may be connected to said source of electrical energy, said first switch means being adapted to be closed to initiate operation of the system and to be opened to shut down the system, safety switch means including actuating means energized during closure of the first switch means to open the safety switch after a time period normally sufficient to establish combustion, timer motor and second switch means including two sets of normally open contacts adapted to be operated thereby, means whereby said second switch means is controlled by said timer motor, a flame detector and third switch means adapted to be operated thereby, said third switch means including contacts which close in the absence of combustion and contacts which open in the absence of combustion, means forming a series electrical circuit between the first switch means and the timer motor including contacts of said third switch which close in the absence of combustion, means forming a series circuit between the timer motor and the first switch means including a first set of contacts of said second switch means, means forming a continuously closed circuit between the first switch means and the air-supplying means, means connecting the contacts of the third switch means which open in the absence of combustion in common with one contact of each set of contacts of the second switch means, means connecting a contact, other than the common contact, of the second set of contacts of the second switch means to the fuelsupplying means, means forming a series electrical circuit between the fuel-supplying means and said first switch means through the contacts of said third switch means which open in the absence of combustion and means connecting said ignition means in parallel with said timer motor.
7. A combustion system as set forth in claim 6, said timer motor including a cam for actuating the second switch means, said cam being adapted to close the second switch means for a preestablished interval during actuation of the timer motor in one direction, said second switch means including a cam follower yieldable to permit the passage of the cam in the reverse direction without closing the contacts, and spring means for reversing said timer motor to set the cam at its initial position in the absence of electrical power.
8. Combustion control apparatus as set forth in claim 6, said fuel-supplying means comprismg an oil valve and a ga valve and a selector switch for connecting one or the other valves in the control circuit, said ignition means comprising an electrical oil-burner ignition and a valve controlled gas pilot and selector switch means for connecting the oil ignition in parallel with the timer motor or the oil ignition in parallel with the gas pilot, and a third selector switch for selectively connecting one contact of one set of contacts of the second switch means of the timer motor to said third switch means open in the absence of combustion or to the said gas pilot.
GEORGE G. OUTTEIRSON.
References Citcdin the file of this patent UNITED STATES PATENTS Number Name Date 2,081,091 Kuempel May 18, 1937 2,174,275 Raney Sept. 26, 1939 2,188,565 Bower Jan. 30, 1940 2,375,900 DeLancey May 15, 1945 2,388,124 Crews Oct. 30, 1945 2,388,666 Bower NOV. 13, 1945 2,412,990 Kruse Dec. 24, 1946 2,427,178 Aubert Sept. 9, 1947 2,472,398 Berger June 7, 1949 2,484,008 Aubert Oct. 11, 1949 2,501,452 Pratt Mar. 21, 1950
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2705045A (en) * 1951-12-10 1955-03-29 Gen Controls Co Combined gas and oil burner control system
US2739793A (en) * 1953-04-22 1956-03-27 Servel Inc Burner control for air conditioning system
US2751972A (en) * 1954-01-28 1956-06-26 Honeywell Regulator Co Burner safety control apparatus
US3049169A (en) * 1958-06-09 1962-08-14 Philip N Bredesen Safety combustion control system
US3079981A (en) * 1957-09-06 1963-03-05 Cleaver Brooks Co Burner apparatus

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US2081091A (en) * 1934-09-08 1937-05-18 Honeywell Regulator Co Burner control system
US2174275A (en) * 1936-05-18 1939-09-26 Ranco Inc Control apparatus
US2188565A (en) * 1938-08-08 1940-01-30 Honeywell Regulator Co Fuel burner control system
US2375900A (en) * 1942-06-25 1945-05-15 Miller Co Fuel burner control system
US2388124A (en) * 1942-11-19 1945-10-30 Ralph T Brackett Burner control
US2388666A (en) * 1941-01-27 1945-11-13 Automatic Control Corp Burner control mechanism
US2412990A (en) * 1942-07-06 1946-12-24 American Can Co Drying oven control
US2427178A (en) * 1943-12-02 1947-09-09 Fred B Aubert Pilot responsive safety control for liquid fuel burners
US2472398A (en) * 1949-06-07 Arrangement for operating oil
US2484008A (en) * 1945-11-01 1949-10-11 Fred B Aubert Fuel pressure responsive burner controlling apparatus
US2501452A (en) * 1945-07-19 1950-03-21 Missouri Automatic Contr Corp Time-regulated burner control system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2472398A (en) * 1949-06-07 Arrangement for operating oil
US2081091A (en) * 1934-09-08 1937-05-18 Honeywell Regulator Co Burner control system
US2174275A (en) * 1936-05-18 1939-09-26 Ranco Inc Control apparatus
US2188565A (en) * 1938-08-08 1940-01-30 Honeywell Regulator Co Fuel burner control system
US2388666A (en) * 1941-01-27 1945-11-13 Automatic Control Corp Burner control mechanism
US2375900A (en) * 1942-06-25 1945-05-15 Miller Co Fuel burner control system
US2412990A (en) * 1942-07-06 1946-12-24 American Can Co Drying oven control
US2388124A (en) * 1942-11-19 1945-10-30 Ralph T Brackett Burner control
US2427178A (en) * 1943-12-02 1947-09-09 Fred B Aubert Pilot responsive safety control for liquid fuel burners
US2501452A (en) * 1945-07-19 1950-03-21 Missouri Automatic Contr Corp Time-regulated burner control system
US2484008A (en) * 1945-11-01 1949-10-11 Fred B Aubert Fuel pressure responsive burner controlling apparatus

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2705045A (en) * 1951-12-10 1955-03-29 Gen Controls Co Combined gas and oil burner control system
US2739793A (en) * 1953-04-22 1956-03-27 Servel Inc Burner control for air conditioning system
US2751972A (en) * 1954-01-28 1956-06-26 Honeywell Regulator Co Burner safety control apparatus
US3079981A (en) * 1957-09-06 1963-03-05 Cleaver Brooks Co Burner apparatus
US3049169A (en) * 1958-06-09 1962-08-14 Philip N Bredesen Safety combustion control system

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