US2636279A - Adjustable gauge block - Google Patents

Description

April 28, 1953 H. v. TORNEBOHM 2,636,279

ADJUSTABLE GAUGE BLOCK Filed Dec. 50, 1947 2 SHEETS--SHEET l Apyii 28, 1953' H. v. TORNEBOHM ADJUSTABLE GAUGE BLOCK 2 SHEETS-SHEET 2 Filed Dec. 50, 1947 .ll 4H\ llllllllllllllll Illl l lllll- Patented Apr. 2 8 1953 ADJUSTABLE GAUGE BLOCK Hilding Valdemar Tiirnebohm, Gothenburg, Sweden, assignor to Aktiebolaget Svenska Kullagerfabriken, Gothenburg, Sweden, a corporation of Sweden Application December 30, 1947, Serial No. 794,715

' In Sweden July 1, 1943 13 Claims.

The sets of precision gageblocks hitherto used have usually comprised a number of steel gage blocks having a pair of plane parallel surfaces the distance between which has been adjusted with great accuracy to a previously determined dimension. The gage blocks can be combined in different ways in order to obtain any desired predetermined interval within the range of the set and with an accuracy determined by the interval between the combinations and the accuracy for which the set has been made. One of the characteristics of a set of gage blocks of this type is that the surfaces of the blocks are made with such accuracy that the gage blocks adhere to each other solely by molecular attraction when wrung together. This characteristic makes it possible t use a number of blocks when wrung together as though they were a single unit.

It is apparent that the number of gage blocks comprising a set must be considerable and is greatly increased when smaller intervals are required between the different combinations. Since each gage block is the result of lengthy accurate Work in its manufacture, it will be quite expensive to make. Especially is this the case with gage blocks permitting small intervals, and consequently a set of gage blocks of this kind represents a considerable capital investment. In order to decrease the number of gage blocks required while maintaining or even increasing the number of combinations (1. e. decreasing the intervals between the combinations obtainable), it has been suggested t include in the set of gage blocks one adjustable gage block by means of which dimensions between the intervals of the combinations of blocks maybe obtained.

The following will serve as example of what may be accomplished by these means. A standard set of gage blocks comprises 103 gage blocks with a supplementary set comprising 9 gage blocks by means of which all dimensions within the limit of the set can be obtained to intervals of ,5 of a millimeter. By using an adjustable gage block as referred to above, the set of 112 gage blocks can be replaced by a set comprising considerably fewer gage blocks. The set of gage blocks thus formed will be considerably cheaper than the standard set and more convenient to surfaces. Within certain limits the distance between the surfaces can be varied as indicated by the graduations simply by sliding one of the blocks upon the other. A set of gage blocks of this type is, as is the case with a set of standard gage blocks only, subject to one very great inconvenience, namely, that it is impossible to compensate for the rather considerable wear which takes place in a set of gage blocks used in shopwork, since the graduations on the adjustable gageblock are correct only for the adjustable gage block when it is new and each dimension required must be built up from a number of gage blocks, each of which is correct only when new but each of which may be incorrect after use.

The invention described in the following comprises a gaging set having a number of gage blocks of ordinary type and at least one adjustable gage block combined with a dial indicating instrument of a sensitiveness which permits readings to be made for dimensions within the intervals obtainable with the standard gageblocks.

The invention is described in connection with the accompanying drawings in which Fig. 1 shows an adjustable gage block of preferred form in perspective; Fig. 2 is a longitudinal sectional view through the gage block shown in Fig. 1; Fig. 3 is an end elevational view of the gage showing the method of adjusting the adjustable gage block; Fig. 4 is a sectional view on the line 4-4,

Fig. 3; Fig. 5 is a side elevational view of the sheet metal blank from which is formed the casing element of the gage. 1

The gage block shown in Fig. 1 consists of three main parts, of which the member I has two parallel plane sides, while the intermediate member 2 and the other outer member 3 are wedgeshaped and have the same angles so that the outer plane surfaces of members I and 3 will be parallel to each other. The effective dimension of the gage block is determined bythe distance between the two surfaces mentioned and this distance is adjustable in a manner which will be apparent from the following:

The member I is provided with two holes 4, in

whichare sleeves 5, which guide the stems of two screws or pins 1 having heads 6. The member 3 is provided with two holes 8, into which are forced annular members 9, into which the pins '1 are pressed or screwed. Between the heads 6 and the annular members are springs 10, which press the members I and 3 against the intermediate member 2. The said intermediate member is provided with two oblong holes H,

which permit the intermediate member to be;

each other by the pins '1. Hereby the planes. of

the gaging surfaces of the, gage block are maintained 1 parallel to each. other- Fig. 2;.shows clearly. that thethicknessof. he

gage blockcanbe varied bydisplacing theintermediate member. 2.. By pressing the member. 2. to theleftas viewed in the figure relative to the members! and 3 the thickness .of, the gaging block is, increased, and by pressingxit. to. the, right. the thickness is decreased,,the members. I. and tbeing maintained pressed against the member 2 by the springs 10. The gaging blockcan be suitably made so that the difference between. the least,

dimension and the greatest dimension is at. least equal to the intervals which can be cbtainedwith the other gage blocks, comprising the set, for instance an interval of one, tenth of 1 mm. The

gage block may be adjustable between 9.95 and.

10.05 mm. If it is to be used. for obtaininga dimension of say 15.532 mm., the adjustable gage blockis first adjusted to 10.032 mm. and is combined with a gage block of 5.5 mm- Thecorrespending dimension isobtained. with. standard. gageblocks bycombining one gage block of 1.002 mm one of 1.03 mm. and one of 13.5 mm. Inthe first mentioned case only two gage blocks..have.

beenrequired instead of three in the second case. With the aid of only the two gage blocks ment icnedin the first case all dimensions with intervals of. one thousandth of a mm. between 15.45 and 15.55 mm. may be obtained. Further, it is.

also possible to obtain dimensions included between the intervals named. With. an. adjustable.

age block of this kind it is thereforepossibleto. entirely dispense with the expensive a e blocks. belonging to the series for obtaining thousandths.

ofa mm., and also to dispense withthewholeof. the first series, i. e. the series for obtaining hunr dredths of, a mm. with the exception of gage.

block for even tenths such as 101.1, 1.2 etc.

The gage block is adjusted in. the following. manner with the aid of a suitable device of the. kind shown in Figs. 3-7. The adjusting device.- comprises two main members 121 and I3 movable.

relative to each other. The, member 13 is movable within the member 12, in which it is retained.

by means of a plate I 4 screwed. tothemember. I2.

The member I3 is provided. at. each end witha. projection l5 and the member i 2 is provided at.

each end with two projections. I6... Theprojections l5 move in slots I] in the. member I2 and.

are located between the projections. I61 A screw i8.-is rotatablein the, plate, HIv and is threaded in. By turning thescrew. l8 itiis.

the; member l3. therefore possible, to forcibly. displace. thesmemher [3 in one or the other direction in the member 12.-

The adjustmentof the adjustable, gage block;

4 for instance, for the dimension 15.532 given above, takes place with the aid of a sufliciently sensitive indicating instrument such as a microcator or a minimeter. The instrument is first adjusted by means of ordinary gage. blocks to the nearest tenth of amm. In the case under discussion this means that it is adjusted so that the reading on the scale which corresponds to the dimension 15.5 mm. is determined. The adjustable gage block is then inserted in the adjusting device so that the intermediate member 2 will be opposite the projections 15 and the outer members i and 3 will. be opposite. the projections 15. The gage block is preferably located in a horizontal position, as shownin Fig. 3, together with a gage block 19..0f' 5.5 mm; dimension under the microcator which is diagrammatically shown at 20. I his maybe supported by suitable means (not shown) in predetermined position with respect toa base plate 2:! which also supportstheadjustable gage-block. Byturning the. screw. I8 the; member 13. with its; projections l5-v is. displaced; and actuate the intermediate membenZ. to. dis,-. place the latter relative to the. outer members. I and 3 of the gage block. These latter members are prevented fromibeing displaced ,byoneof the of the gage described without departing from the spirit of the invention. The adjustable gage block shown is made in three parts but may instead be made in more than three. parts. or. in only two parts corresponding to themembers 2 and 3-.

The latter form of the invention is not so effective: as the form shown forthe reas-onthat thegaging;

surfaces of the block are displaced relative tojeach other during the adjustment. In the form of. the invention illustratedthereis no relative displace ment of the-gaging surfaces except .in the normal direction. The indicating, instruments used in connection with the, invention may be of any.

desired type which is sufiicientlysensitiverand: which has a gaging field. covering 30183.55 half of the interval between. the; combinations. which may be obtained with theaidof the; standard gage blocks inthe set.

Themembers a holding together the difi erent members of the gage blockaforedescribed may be partly orwholly dispensed with if desired,- in; which case the parts-are held together onlybythe adhesion between them. Itisimportant; how.- ever, thatthe members of the. blockbe main-- tained in alignment with eachother since, as; pre;-- viously indicated, the, slightest. deviation from; the correct. alignment will,; by reason of. the. tapered form. of. themembers, ortwo of. them.

throw the, opposite. gaging surfaces of the. block. out. of their normal.parallelrelation.. It is .desire able, therefore, to. provide. means for insuring that the movement of the movable' mem'ben of theblockbe limited toaxstraight line..

In the. embcdimentoitheinventionillustrated in Figs. 8:. tov .11: inclusivethe. elements. of the adj ustable. blockzare confined-attire sides'betw- een the'walls 22, 22 of a U-shap'ed'casing 23. The said elements of the block consist in this instance ofa member 24 having opposite parallel faces, 25 and 25 respectively, and which in assembly is secured to the walls 22 f the casing 23 in the manner hereinafter described; a member 21 whose opposite faces 23 and 29 form an angle with each other and which member is confined between the walls 22, 22 against longitudinal movement, also as hereinafter described; and an intermediate member 3| whose opposite faces 32 and 33 also form an angle with each other in the longitudinal direction and which, while confined transversely between the walls 22, 22 of the casing 23, is still free to move in the longitudinal direction between said walls.

In the present instance the member 24 is secured to and between the walls 22, 22 by means of screws 33, the heads of which occupy countersunk recesses 35 in the walls 22 and which are threaded into transverse correspondingly threaded bores 31 in the member 24. As illustrated in Fig. the conical walls of the countersunk recesses 35 seat snugly in complementary countersunk recesses 36 at the outer ends of the threaded bores 31. The member 24 extends somewhat beyond the lower edges of the walls 22 so that the surface of the member 24 is clear of and unobstructed by the casing 23.

The casing 23 may be formed from an integral sheet metal blank 39 of the shape shown in Fig. 11, said blank being bent approximately along lines a-a and bb to produce the parallel walls 22, 22. The blank is formed so that one of these walls 22 has at its outer or free end a projecting lug 4|, and the other of the walls is formed with a corresponding lug 42 adjacent its opposite or inner end. Both ofthese lugs adjoin the upper surface of the casing and in the finished article are bent at right angles to the respective walls 22 and inwardly toward the opposite wall as well illustrated in Figs. 9 and 10, whereby they may function as stops or abutments for the ends of the block member 21, immobilizing this block against longitudinal movement between the walls 22, 22 while leaving the block free to move in a direction normal to the surface 25 of the member 24. The longitudinal tapers of the members 21 and 3| are such that when the members are assembled in the device as shown in Fig. 8, the surface 23 of the member 21 is parallel to the surface 25 of the member 23, and since the members are held in true alignment by and between the walls 22 of the casing 23, which wall preclude any relative movement between the members except in a straight line parallel to the inner surfaces of said walls or in a direction normal to the parallel surfaces 25 and 26 of the relatively fixed member 24, the surfaces 25 and 29 of the members 24 and 21 respectively are necessarily maintained in their original parallel relationship. It is to be noted that the dimensions of the walls 22 and of the members 24, 21 and 3| are such that the upper portion of the member 21 will project beyond the proximate edges of the walls 22, so that the surface 29 of the member 21, which constitutes one of the gaging surfaces of the block a a whole, will be left unobstructed by the casing.

Suitably secured in the end wall 43 of the casing 23 is a bushing member 44 which i provided with a bore, the axis of which is aligned with the intermediate block member 3|. This threaded bore receives the threaded stem 45 of an adjusting screw 46, the inner end of which will normally engage the proximate and thicker end of the intermediate block member 3|. By turnme the screw 46 inwardly in the bushing 44' the member 3| may be advanced longitudinally in the casing so as to displace the member 21 outwardly away from, the relatively fixed block member 24 to thereby increase the distance between the gaging surfaces 25 and 29 of the block. In this instance movement of the movable member 3| in the opposite direction, or toward the right as viewed in Fig. 8, will be eflected by manual or other pressure exerted on the outer or lesser end of the said member after the screw 43 has been backed away from the opposite end. In either event, however, the longitudinal movement of the member 3| will be accompanied by a related movement of the member 21, this by reason of the fact that the surfaces 28 of the latter member and the surface 33 of the member 3| are so accurately formed as fiat planes that, having been wrung together in known manner, they will adhere to each other by molecular attraction. Similarly, the plane surfaces 32 and 2B of the members 3| and 24 are so accurately formed that they also adhere, so that in effect the members 2a, 21 and 3| in normal assembly constitute an interconnected unit retained as such between the walls 22 of the casing by reason of the connection of the member 24 to said walls and the aforesaid molecular attraction between the contacting surfaces of the block members.

The mode of use and manipulation of the block described above is essentially the same as that of the adjustable block illustrated in the preceding figures of the drawings, except that in this instance, as previously stated, the adjustment of the block through the medium of the adjusting screw it is always from a small dimension to a larger. When it is desired to adjust the block to a smaller dimension, other means for displacing the member 3| longitudinally between the wall 22 must be employed, said displacement being great enough to permit subsequent readjustment of the block to the desired dimension by means of the screw 45-.

It is to be noted that in both embodiments of the invention described above the contacting surfaces of the block members of the adjustable block are plane and continuous surfaces which may be formed by practical methods to the high degree of accuracy required in an adjustable gage element of this character, and that by reason of this fact a set of gaging blocks utilizing an adjustable block made in accordance with my invention will possess the same high degree of accuracy as the standard blocks previously employed. A set of blocks employing an adjustable block of this character in conjunction with a gaging instrument of the character herein described and in accordance with the procedure set forth, will maintain the original accuracy without change, even after extended periods of use.

I claim:

1. A unitary adjustable gage block of the class set forth, said block comprising a pair of outer members and an intermediate member superimposed so as to form together a solid block body having opposite parallel plane gaging surfaces, the surface of each of said members in contact with a proximate face of another of said members being plane and continuous from each side edge thereof to the opposite side edge, the said surfaces of the intermediate member converging whereby the latter, by adjustment in the direction of said convergence with respect to the outer members, may act as a wedge to vary the state of relative displacement of the outer members in anaemia a direction normal: to: said gagingsurfaces; and means operative; during. said adj ustmentfor preventing: relative; angular displacement of said members so as towmaintain. the parallelinity of saidgaging surfaces irrespectiveofithe said rela-. tive displacement of: the outer members-in the planes of said converging surfaces.

2-. An adjustable gage-.blockzaccordingto claim I wheieinthe surface of 'one of thecuter members which ccntactsthe proximate facezof the. intermediate member is :parallel to .the opposite -or. gaging surface of saidiouter member.

An adjustable gage block according to claim l i including means for relatively immobilizing-the said outer members except; as to movements in the direction normal "to the saidTg-aging. surfaces.

is Anadjustable gage block according tozclaim I wherein a select pinsnintersect: the said'outer and'inner members at an aimle tothe gagin surfaces, said pins relatively immobilizing the outer members except as .to' movements normal 'to; the gaging surfaces and being fitted to'slots in the intermediate member so as-to permit that members tDJnOVe in the direction of said convergence while: precluding angular displacement relative .to-the outer members;

5'. .Anadjustablegage-block according to claim 4- wherein springs supported on said pins exert pressure to hold the members together.

6. In combination with theouter andinterme.diate..members of a gage block of the form defined inclaim: l; a: holder having-means for exerting: pressure uponthe intermediate membertmurge that member int-he dierction or said conveigence and abutment: means for engagement with. the: respective outer members to restraimthe-latter against movement with the intermediatemember.v

7.. In. combination,. a. gage block comprising a pairofioutermembers and-an intermediate mem ber: superimposed so i as to form together a solid block: body. having. opposite parallel gaging sur faces; the; surfaces of theintermediate member which: contact. the: respective. proximate faces of thegouter; members: converging whereby the intermediate member: by adjustmentin the direction Ofisaid'; convergence with respect. to the outer members may act.v as, a: wedge to vary the state of, .relativezdisplacement of the outer: members in a1directioninormalto said gaging surfaces, and a;- holder; for; said members having: means: operative durin .saidiadiustment by: engagement with the op-pesitersidesioiythe block. fourelatively. im-e mobilizing. the. outer: members exceptzas, to movements: in i said a normaldirection and; for guiding the, intermediate :member imsaidxadiustments, in the direction of. said-convergence;

83 The combination; according to claim: 7 wherein: the. holder'is suppcxrtedrsolely by said. members and constitutes a unitary part of the gage. block structure.

9. The combination according to claim '7 wherein. the holder-is rigidlyattached to and is supported, solely by one of the outer members.

10.,The combination, according to claim 7 wherein theqholder consists of'a U-shaped casing closely embra-cing'thersides of said members and rigidly attached at said sides to one of the outer members; said casing havingportions abutting theends; of the other: of said outer members.

ll-.. The combination according to claim 10 wherein the casing carries a'thumb screw aligned with the intermediate member for engagement withcneend' ofthe latter and constituting a means for adjusting. the; intermediate member withrespectto the outer members.

12;. The combinationwvith-claim '7 Whereinthe holderdncludesgmanually actuated meansfor adejustingthe. intermediate member.

13. A: gage ,block'according. to claim- 1 where,- in the means forrpreventing relative angular; dis? placement or the outer and'intermediat membersare locatedilaterally and'outside the bounds of the said;contactingsurfaces: of the members;

HILDING VALDEMAR ToRNEBoHM.

References Cited in the file ofthis patent UNITED STATESPATENTS:

OTHER REFERENCES Publ: Fig, 2; June 21, 1924, Hcrlth Adjustable Parallel Gauges, The O'. B. HerlthCpO. Inc., 272

- Tollandstreet, East-Hartford, Conn.

PubL: Standard Gauge Catalog No. 62A,, p16, March 7, 1934.

Publ: Johansson Catalog No. 17, p. 20; August 9,1945.

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