US2634689A - Gas lift apparatus - Google Patents

Gas lift apparatus Download PDF

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US2634689A
US2634689A US2634689DA US2634689A US 2634689 A US2634689 A US 2634689A US 2634689D A US2634689D A US 2634689DA US 2634689 A US2634689 A US 2634689A
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valve
pressure
gas
tubing
valves
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/12Methods or apparatus for controlling the flow of the obtained fluid to or in wells
    • E21B43/121Lifting well fluids
    • E21B43/122Gas lift
    • E21B43/123Gas lift valves

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  • This invention relates to gas lift apparatus employed in deep wells for production purposes and is more particularly directed to injection valves commonly employed with such apparatus.
  • valves Two general types of valves are most commonly employed in such apparatus.
  • the valve is constructed with a pre-set pressure responsive means arranged to respond directly to some predetermined pressure differential between the pressure of the injection gas and that of the fluid column to be moved thereby.
  • movement of the valve mechanism itself is controlled by mechanism within the valve arranged to operate upon the pop-valve principle, that is, one which includes a mechanism responsive to a predetermined difference in pressure between that of the injection gas and the opposing pressure of a movable element such as a spring o-r pressurefluid loaded diaphragm, bellows or piston which is pre-set at a fixed pressure.
  • the source of supply of the lifting gas is not constant-I or uniform, either as to pressure or volume, or the pressure in the source reservoir of the liuid to be moved is like- Wise subject to change, this often requires repeated Withdrawal of the tubing string, to which the valves are normally attached, and manual resetting of the valves for operation at the changing pressure levels with consequent considerable expense and loss of production Jtime.
  • the pressure fluid employed is not the injection fluid but is gas or liquid which is enclosed within a hermetically sealed chamber.
  • Another important object of this invention is to provide an improved form of injection valve which is operable at an original pre-set differential pressure independent of the pressure level of the actuating gas, or of the fluid to be lifted thereby.
  • Another object of this invention is the provision of an improved form of injection valve which is adapted to operate in response to a predetermined differential pressure of the actuating gas across a valve operating member, opposed surfaces of Which are exposed to the pressure of the same actuating medium.
  • a further object of this invention is to provide an injection valve in which the operating member is subjected to the pressure of the yactuating gas acting upon opposed surfaces thereof, Wherein means are provided for establishing a predetermined difference in pressure of the actuating gas on the opposed surfaces.
  • a more specific object of this invention is the provision of an injection valve having a valve member connected to a flexible valve-moving memberlhaving opposed surfaces exposed to the same actuating gas, one of the surfaces being enclosed within a chamber, which is provided with valved passageways communicating with the source of actuating gas, whereby a differential pressure of the actuating gas may be maintained acrossy the flexible member.
  • Still another object is the provision of an injection v-alve which is operable at different pressure levels merely by controlling the pressure at the source of the actuating gas.
  • a further important ob-ject is the provision of injection valves which, when installed serially along a column of fluid to be moved thereby, may be operated at successively higher operating pressures in descending order ⁇ along the'column, to thereby utilize to a maximum degree the energy available in the injection gas.
  • Fig. 1 is a semi-diagrammatic longitudinal section through a well installation illustrating one use of the valve structure of this invention
  • Fig. 2 is an enlarged vertical section through a valve unit constructed in accordance with one embodiment of the present invention.
  • Fig, 3' is a view similar to Fig. 2 through -a valve constructed in accordance with another embodi ment of the present invention.
  • a portion of a well casing I0 of any conventional type through which there extends a tubing I I of smaller diameter than the the casing and through which oil or other fluids are adapted to ow from the well to the surface of the ground, whence such fluids are discharged through a pipe I2 fitted with a valve I3 to suitable separators or storage devices (not shown).
  • a casing head Ill near the upper end of which, in communication with the annular space between the casing and tubing (hereinafter called the annu1us), is a pipe I5 tted with a control valve I 6.
  • a control valve I 6 Located along tubing II in the annulus and suitably connected to tubing ll at suitable intervals are a plurality of now valves, indicated generally by the numerals I'l, of the type to which this invention relates.
  • Valves II are connected, as is generally conventional, to suitable tubing nipples which are connected into the tubing string by means of collars lla.
  • the tubing II may be packed-01T from the casing by a conventional packing member, indicated in dotted outlines by the letter P, or the operation to be hereinafter described may be conducted withf out the use of such a packer, both arrangements being conventional in the art to which this invention relates.
  • FIG. 2 illustrates more particularly the detailed construction of valves I'I.
  • a passageway I8 extends through the wall of tubing I I and is formed by a threaded tubular seat bushing I9 which is screwed through a boss 2G arranged concentrically about a suitabl-e opening 2l in the wall of the tubing.
  • the outer end of seat bushing I9 is provided with a circular seat 22 adapted for the seating of a conical valve member 23, having a generally cylindrical extension 24, which extends into passageway I8 and serves as a guide for the seating of valve member 23.
  • Valve member 23 is enclosed within a dome-shaped housing comprising a generally tubular section 25, one end of which is welded or otherwise connected to the wall of tubing I I to form a leak-proof connection therewith.
  • the outer end of section 25 is provided with a generally dome-shaped cover 26, which is fastened to the outer end of section 25 in any suitable or conventional manner.
  • a diskshaped flexible diaphragm 2'I has its edge peripherally tightly clamped between the end of section 25 and cover 26 of the valve housing and forms a leak-proof partition between the interior of section 25 and a chamber 28 formed by the area between the outside of diaphragm 2'I and the inner wall of cover 26.
  • valve member 23 is firmly connected to the center of diaphragm 21 by means of a stud 29 which extends through a dished reinforcing plate 30, arranged to cover the central portion of the outer face of diaphragm 21, and into a boss 3I on the outer end of valve member 23.
  • cover 26 is suitably contoured to comp-lement the contours of reinforcing plate 39. This face of cover 26 acts as a stop to limit the extent of the outward movement of diaphragm 27.
  • the size and form of diaphragm 21 are so chosen with relationship to the depth of chamber 28 and the length of travel of valve member 23 to avoid undue stretching of the diaphragm in response to the difference in pressures on the opposite sides thereof, to thereby prevent rupturing thereof during operation.
  • Cover 2S has a passageway 32 therethrough providing communication between the exterior oi the valve housing and chamber 23 and has mounted therein a spring-controlled pressure relief valve 33 constructed and arranged to permit passage of nuids in one direction only, namely from the exterior of the valve housing into chamber 23.
  • valve 33 will be designated as the inlet valve and valve 35 as the exhaust valve for chamber 28.
  • Valve 33 will normally be set to maintain some suitable pressure dinerential between the exterior of the valve housing and chamber 28.
  • valve 33 may conveniently be set to maintain -a pressure diiferential of fifty pounds per square inch gauge between chamber 28 and the exterior of the housing.
  • Ex.m haust valve 35 will normally be set to maintain a, lower differential pressure, generally of the order of about ten pounds per square inch gauge.
  • a pressure expansion reservoir 35 which communicates with the interior of chamber 28 through a passageway 31.
  • annular shoulder 40 which forms a seat for a flapper type check valve 4I, which is hingedly attached at 42 to the side of inlet tube 38.
  • valve mechanism described above is employed in the following manner in iiowing well uid from the well through tubing I I
  • tubing i i fitted with a requisite number of valves I'I will have been run into the well through casing I6 and a static level of well uid will normally be present at some point in the casing and tubing above the level of the producing horizon and below the top of the casing.
  • the uppermost valve I'I may be positioned in the tubing string so that it will be just above the static level of the well uid, although it may be placed so as to be submerged initially.
  • the inlet and exhaust valves 33 and 35 will have been set at the desired differential pressures, for examples at fty pounds in the case of inlet valve 33 and ten pounds in the case of exhaust valve 35.
  • a supply of actuating gas at relatively high pressure will then be admitted through pipe I5 under the control of valve I6 into the annulus, at greater volumes than can be passed by flow valve I1 until the desired operating pressure has been reached within the annulus.
  • the actuating gas will enter ports 39 in inlet tubing 38 lifting check valve 4I and passing into the interior of section 25 of the valve.
  • valve 'I 6 When actuating fluid is again introduced into the annulus through valve 'I 6 the pressure within the annulus increases and as the actuating fluid is injected into the annulus normally at a modne erate rate, the pressure increase is relatively slow, and this will gradually raise the pressure within the annulus to a point above that present within chamber 28 (during the opening and closing of the valves, there is no migration of fluid through valves 33 and 35 unless it is desired to change the annulus operating pressure). As there is a greater differential across the seats 22 of the upper valves than there is across the seats 22 of the lower valves, the lower valves will open first, due to a smaller diierential across diaphragm 21 being necessary to raise valve member 23 from seat 22 of these valves.
  • This lifting will be accomplished, either by aeration of the iiuid column or by forming slugs of gas in the fluid column which act as gas to be dissipated through the annulus which pistons to drive the segment of liquid above passageway I8 toward the top of the well from which it will flow through valve I3 and pipe I2 to suitable separators of storage vessels (not shown), depending upon whether the gas admitted through pipe I5 and valve IB is admitted by means of conventional intermitting devices or in a continuous manner by means of a suitable choke arrangement also conventionally used in gas lift operations.
  • valves I1 further down in the string will also be opened by the combination of the gas pressure exerted against the top of the column of fluid in the annulus and the weight of the column of fluid standing above each of these valves.
  • the pressure of the liquid'surrounding the valves will exceed the fifty-pound setting of inlet valve 33 when#- ever the head of liquid exceeds this pressure as the valves are submerged, liquid from the annullus will flow into chamber 28 and when the pressure of the surrounding fluid exceeds the fifty pound dierential maintained by valve 33, the diaphragms 21 of these submerged valves will also, as in the case of the uppermost valve, be urged toward cover 26 and open their respective passageways to the tubing.
  • valve I3 On the tubing while the actuating fluid is beingy injected through valve I6 into the annulus. This will prevent a wastage of lifting fluid from escaping through valve I3 tothe surface while necessary pressure is being attained 'in the annulus.
  • valve I6 After the desired pressure is reached valve I6 will be lclosed and valve I3 opened. This will allow the pressure on the tubing to be dissipated to the surface receivers, and valve I1 will pass actuating uid into' the tubing until the pressure in the annulus has dropped slightly below the pressure in chamber 28, which will allow valve member 23 to be moved to its seat 22 by the higher pressure on diaphragm 21.
  • valve I6 will, of course, be closed as soon as the desired pressure is attained in the annulus as described above.
  • the application of the pressure of the actuating gas through valve I5 will open valve vsuccessive volumes of gas is employed, valve I6 will be left open only long enough to pass enough gas into the annulus to open valve member 23 and t-o lift the desired column of well fluid to the surface.
  • the pressure increase on the ani nulus will not be great enough to cause additional pressure fluid to pass into chamber 28.'
  • valve IB When valve IB is closed the pressure in the annulus will be'dissipated into the tubing until the pressure in this area is slightly lower than the pressure in chamber 28.
  • valve member 23 will be closed by the action of diaphragm 21-the valves being so constructed as to the ratio of areas of diaphragm 21 and seat 22, that only a very small pressure differential across diaphragm 21 is required to close valve 23. This being 'the case, no pressure will bleed out of chamber 28 in normal operation.
  • the second valv-e will start operating exactly as the uppermost valve did and will continue operation until the next lower valve is reached at which time the third valve will start to function with gas injection, this operation being repeated for each successively lower valve until the bottom valve has been reached by the lifting gas, at which time it will continue to operate vindependently of the other valves due to the fact that it will have a heavier column of well liquid in the tubing above its passageway i8 and will th-ereby have a smaller differential across itsv seat 22 and will, therefore, be opened by a lesser pressure increase than the upper valves.
  • valve I6 may be switched to a continuous operation by employing a conventional choke control which will continuously feed in sumcient gas to the annulus to maintain the lowermost valve in an open position, at the desired operating pressure, so as to continually feed into the tubing suicient gas to continually aerate the fluid column in the tubing and keep it flowing to the top of the well.
  • a conventional choke control which will continuously feed in sumcient gas to the annulus to maintain the lowermost valve in an open position, at the desired operating pressure, so as to continually feed into the tubing suicient gas to continually aerate the fluid column in the tubing and keep it flowing to the top of the well.
  • the intermittent operation may continue to be employed, if desired, and the typ-e of nal flowing operation will depend largely on the conditions obtaining at the particular well.
  • valves when it is desired that the valves should function at an average operating pres,- sure below that originally employed, the pressure in the annulus is allowed to drop to the desired level by suitable manipulation of the surface controls and exhaust valve 35 will exhaust fluid from chamber 28, always maintaining its pre-set differential pressure in the chamber, until the desired pressure level is reached. Thereafter, when actuating gas is admitted to the annulus, the pressure outside and inside chamber 28 will build up correspondingly and the preset differential pressure controlled by inlet valve 33 will be reestablished and the valves will function exactly as previously described, but at the lower pressure level.
  • the opening and closing of the valves is strictly a function of increasing and decreasing pressure within the annulus and such opening and closing may be effected at any average operating pressure desired.
  • the valves are all normally constructed to the same specifications, the greater the differential pressure across the several seats 22, the greater will be difference between the'opening and closing pres ⁇ sures of the valves in the series.
  • each valve in descending order will open preferentially relative to the valves above it, because with a column of fluid standing in tubing Il, the differential pressures across seats 22 will be successively lower for each valve in descending order in the series.
  • the pressure differential across the diaphragme 21 may be set differently for each valve unit, by suitably varying the settings of inlet valves 33 and exhaust valves 35, so that the lowest pressure differential is set for the uppermost valve in the string in such manner that as the pressure increases in the annulus, the total pressure load created by the pressure differential across seat 22 will be greater than the pressure load created by the pressure differential across diaphragm 21, This means that once the pressure surrounding the valve unit increases beyond the pre-determined setting, valve member 23 cannot be raised from seat 22 unless there is a low pressure differential across seat 22, this pressure differential across the seat being dependent upon the load of liquid in the tubing above the valve level.
  • Fig. 3 which illustrates another embodiment in accordance with this invention employs a somewhat modi-hed form of valve moving member in place of diaphragm 21 of the embodiment illustrated in Fig. 2.
  • the valve includes a hollow L-shaped chamber 45 mounted on the side of tubing I l so that one end of the chamber opens upwardly parallel to the tubing.
  • the other end of the chamber is con-J nected to the side of the tubing in liquid tight engagement therewith and the wall of the tubing is provided with a passageway 46 furnishing communication between the interior of chamber 45, and the interiorl of the tubing.
  • Extension i8 is provided with an axial passageway 49 which provides communication between the interior of housing 41 and chamber 45.
  • the lower end of passageway 49 is closed by means of a valve member 55 having a stem 5l fitted in a sleeve 52 mounted on the bottom of chamber 45.
  • a coil spring 53 is mounted within sleeve 52 and acts against the end of stem l to normally urge valve member 5i) in a direction to close the lower; end of passageway 59.
  • a tubular seat bushing 54 is screwed into the upper end of extension 48 from within housing 41 and has its bore aligned with passageway 43.
  • a valve member 55 provided with an upwardly extending stem 55 is arranged to move axially of housing 4l in opening and closing the passageway through seat 54.
  • the upper end of valve stem 56 is firmly attached to the lower end of a hollow bellows 51, of generally conventional construction, enclosed within housing 41 and having its upper periphery connected in liquid-tight engagement to an annular shoulder 58 arranged in the upper portion of housing 41.
  • the upper end of housing 41 extends for a short distance above the upper end of bellows 53 and is closed by an end plate 59 forming a chamber Si! within the bore of the housing which is in communication with the intericr oi" bellows 58.
  • bellows 58 forms a fleixble liquid-tight partition in housing 41 separating chamber 5b from the balance of the interior of the housing.
  • Cover 59 is provided with a passageway 6l, which provides communication between the exterior of the housing and chamber 50.
  • Passageway 59 is fitted with a spring loaded pressure relief valve 82 and which corresponds in construction and function tc inlet valve 32 of Fig. 2.
  • Passageway 53 is also provided in cover 59 likewise furnishing communication between the exterlor of housing 41 and chamber 65 and is fitted with a springloaded pressure relief valve 54, which corresponds in construction and function to exhaust valve 35 of Fig. 2.
  • a pressure expansion reservoir 65 is mounted on cover 5S and communicates with chamber 55 through a passageway 56 extending through cover 55.
  • a series of inlet ports 61 are provided in the wall of housing d1 intermediate between extension 4S and shoulder 58 and provides communication between the exterior of the housing and the portion of the interior thereof below shoulder 58.
  • the total area of all of the ports 51 is made greater than the area of the pas-,- sageway through seat 54.
  • FIG. 3 operates in substantially the same manner as that shown in Fig. 2 and described above.
  • Inlet Valve 52 and exhaust valve 5d are set at predetermined pressures, such as was previously described for valves 33 and 35, to maintain a predetermined differential pressure in chamber 55.
  • the innen and outer surfaces of bellows 51 are therefore subject to the difference in pressure of the same actuating gas just as in the previously described modification, bellows 5l being compressed to lift valve member 55 from seat 513 to open the valve when the pressure of the actuating gas external-l ly of the bellows exceeds the pressure inside the bellows as controlled by the valves in cover 59.
  • Valve member 5D operates in a manner corresponding to check valve 4l of the embodiment of Fig. 2 in that it likewise acts as a check valve when the pressure load in tubing Il exceeds the pressure load at the opposite end of passageway 4S.
  • the embodiment illustrated in Fig. 3 functions in exactly the same manner as was previously described in connection with the embodiment illustrated in Fig. 2.
  • valve units may, if desired, be positioned within the tubing and operated to direct the flow of actuating gas from the tubing into the casing for the purpose of lifting iiuid from the annulus rather than from the tubing.
  • This alternative arrangement is entirely conventional in gas lift apparatus of the class to which this invention is applicable.
  • a gas injection valve comprising, a valve member adapted to control a gas injection passageway, an operating member for moving said valve relative to said passageway, a housing enclosing said operating member having means for exposing opposed surfaces of said operating member to the pressure of the same actuating gas, and differential pressure operated valve means connected to said housing on one side of said operating member and pre-set to maintain the pressure of said actuating gas on one side of said operating member within a predetermined range above and below the pressure or' said gas on the opposite side of said operating member.
  • a gas injection valve comprising, a valve member adapted to control a gas injection passageway, a housing enclosing said valve member, a nexible member mounted in said housing to form a Huid-tight partition therein, said valve member being connected to Said flexible member and movable thereby relative to said passageway, ports in said housing for admitting actuating gas therein on opposite sides or said flexible member, and differential pressure operated valve means connected to the ports on one side of said flexible member and pre-set to maintain the pressure of said gas thereon within a predetermined range above and below the pressure on the opposite side of said flexible member.
  • a gas injection valve comprising, a valve member adapted to control a gas injection passageway, a housing enclosing said valve member, a flexible member mounted in said housing to form a fluid-tight partition therein, said valve member being connected to said flexible member and movable thereby relative to said passageway,
  • said housing for admitting actuating gas therein on opposite sides of said partition, and pressure regulating means cooperating with the ports on one side of said partition to maintain thereon a pressure of said actuating gas within a predetermined range above and below the presure on the opposite side of said partition, said pressure regulating means including a pair of pressure relief valves set at different pressures, .the one set at the higher pressure being arranged to direct flow of gas inwardly of said housing and the other to exhaust gas from said housing.
  • a gas injection valve comprising, a valve member adapted to control a gas injection passageway, a housing enclosing said valve member, a iiexible member mounted in said housing to form a fluid-tight partition therein, said valve member being connected to said flexible member and movable thereby relative to said passageway, ports in said housing for admitting actuating gas therein on opposite sides of said partition, pressure regulating means cooperating with the ports on one side of said partition to maintain thereon a pressure of said actuating gas Within a predetermined range above and below the pressure on the opposite side of said partition, and an expansion chamber communicating with said housing on the side of said partition controlled by said pressure regulating means.
  • a gas injection valve comprising, a valve member adapted to control a gas injection passageway, a housing enclosing said valve member, a exible member mounted in said housing to form a fluid tight partition therein, said valve member being connected to said iiexible member ⁇ and movable thereby relative to said passageway, ports in said housing for admitting actuating gas therein on opposite sides of said partition, check valve means connected to Ithe ports on one side of said partition to direct iiow of iluid inwardly only of said housing, and differential pressure operated valve means connected to the ports on the opposite side of said partition and pre-set to maintain thereon a pressure of said actuating gas within a predetermined range above and below the pressure on said one side of said partition.
  • a gas lift system for wells comprising, in combination with a casing having a tubing therein provided with a plurality of gas passageways establishing communication at vertically spaced points between the casing and tubing and means at the top of .the well for supplying lifting gas to said passageways under controlled conditions of volume and pressure, valve members controlling each of said passageways, operating members connected to each of said valve members, each of said operating members having opposed surfaces exposed to the pressure of said lifting gas, a housing enclosing each of said operating members, and differential pressure operated valve means connected to each of said housings and pre-set to maintain the pressure of said gas in said housings on one side of each of said operating members within a predetermined range above and below the pressure of said gas on the opposite side of each of said operating members, said range being the same for each of said valve members.
  • a gas lift system for Wells comprising, in combination with a casing having a tubing therein provided with a plurality of gas passageways establishing communication at vertically spaced points between the casing and tubing and means at the top of the well for supplying lifting gas to said passageways under controlled conditions of volume and pressure, valve members controlling each of said passageways, operating members connected.
  • each of said valve members having opposed surfaces exposed to the pressure of said lifting gas, a housing enclosing each of said 0D- erating members, and differential pressure operated valve means connected to each of said housings and pre-set to maintain the pressure of said gas in said housings on one side of each of said operating members within a predetermined range above and below the pressure of said gas on the opposite side of each of said operating members, said range being of increasing magnitude for said valve members in descending order along said tubing.
  • a gas lift system for wells comprising in combination with a casing having a tubing therein provided with a plurality of gas passageways establishing communication at vertically spaced points between the casing and tubing and means at the top of the well for supplying lifting gas to said passageway under controlled conditions of volume and pressure, valve members controlling each of said passageways, operating members connected to each of said valve members having opposed surfaces exposed to the pressure of said lifting gas, a housing enclosing each of said operating members, and differential pressure operated valve means connected to each of said housings and pre-set to maintain the pressure of said gas in said housings on one side of each of said operating members within a pre-determined range above and below the pressure of said gas on the opposite side of each of said operating members.
  • a well flowing device of the character described comprising, a housing having a passage therein, a valve in said passage, a chamber including pressure responsive means movable to actuate said valve under the influence of ambient pressures exteriorly of the housing, and a loaded inlet valve to said chamber for admission of a charging pressure to the chamber from the ambient pressure exteriorly of the housing, said inlet valve being loaded to charge said chamber at a pressure less than the maximum value of the ambient pressure by a predetermined amount.
  • a well flowing device of the class described comprising, a valve housing having a passage therein, a valve in said passage, distensible means operatively connected to said valve to move the valve to and from closed position, a volume chamber communicating with said means, and means responsive to ambient pressure for maintaining within a predetermined range the differential in pressure between the interior and the exterior of the chamber, said last mentioned means including inwardly and outwardly opening check valves operable to admit and exhaust pressure fluid to and from the volume chamber when differential pressures develop in excess of predetermined maxima.

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Description

April 14, 1953 R. o. WALTON GAS LIFT APPARATUS Filed Aug. l0, 1946 FIC-3.3
ROBERT O. WALTON INVEN TOR Y ATTORNEY Patented Apr. 14, 1953 UNITED STATES PATENT (')FFICEv GAS LIFT APPARATUS Robert O. Walton, Corpus Christi, Tex. Application August 10, 1946, Serial No. 689,687
10 Claims. l
This invention relates to gas lift apparatus employed in deep wells for production purposes and is more particularly directed to injection valves commonly employed with such apparatus.
Two general types of valves are most commonly employed in such apparatus. In one, the valve is constructed with a pre-set pressure responsive means arranged to respond directly to some predetermined pressure differential between the pressure of the injection gas and that of the fluid column to be moved thereby. In the other, although the actual transfer of gas from a lifting gas reservoir through the injection valve to the iiuid column to be moved is responsive to the differential in their respective pressures, movement of the valve mechanism itself is controlled by mechanism within the valve arranged to operate upon the pop-valve principle, that is, one which includes a mechanism responsive to a predetermined difference in pressure between that of the injection gas and the opposing pressure of a movable element such as a spring o-r pressurefluid loaded diaphragm, bellows or piston which is pre-set at a fixed pressure.
All such prior art devices are subject to a serious operating limitation in that the pre-setting means must be set before the valve is run in the well and such pre-setting is controlled by the particular pressure conditions which it is anticipated will be used in the well. Thus, the valve, having once been set, if the relative pressure levels of the available source of lifting gas and of the iiuid column to be lifted change substantially from the original levels, the valves must be withdrawn from the Well and reset for operation in accordance with the new pressure levels. Since, in many cases, the source of supply of the lifting gas is not constant-I or uniform, either as to pressure or volume, or the pressure in the source reservoir of the liuid to be moved is like- Wise subject to change, this often requires repeated Withdrawal of the tubing string, to which the valves are normally attached, and manual resetting of the valves for operation at the changing pressure levels with consequent considerable expense and loss of production Jtime. Furthermore, in the prior art devices which employ a pressureuid loaded moving member, the pressure fluid employed is not the injection fluid but is gas or liquid which is enclosed within a hermetically sealed chamber.
disadvantage previously mentionedl of requiring re-setting for changing pressure conditions under which they are operated, also are subject to the further disadvantage that the hermetically sealed chamber may leak and thereby undesirably Such devices in addition to the i 2 change the setting of the valve. Moreover, popvalve type units generally require a large pressure diierential across the bellows or diaphragm which tends to cause rupturing of such members.
It is a principal object of this invention, therefore, to provide a gas-lift apparatus employing injection valves which may be reset to accommodate changing pressure levels by pressure and volume adjustments at the top of the Well, Without requiring removal of the valves from the well.
Another important object of this invention is to provide an improved form of injection valve which is operable at an original pre-set differential pressure independent of the pressure level of the actuating gas, or of the fluid to be lifted thereby.
Another object of this invention is the provision of an improved form of injection valve which is adapted to operate in response to a predetermined differential pressure of the actuating gas across a valve operating member, opposed surfaces of Which are exposed to the pressure of the same actuating medium.
A further object of this invention is to provide an injection valve in which the operating member is subjected to the pressure of the yactuating gas acting upon opposed surfaces thereof, Wherein means are provided for establishing a predetermined difference in pressure of the actuating gas on the opposed surfaces.
A more specific object of this invention is the provision of an injection valve having a valve member connected to a flexible valve-moving memberlhaving opposed surfaces exposed to the same actuating gas, one of the surfaces being enclosed within a chamber, which is provided with valved passageways communicating with the source of actuating gas, whereby a differential pressure of the actuating gas may be maintained acrossy the flexible member.
Still another object is the provision of an injection v-alve which is operable at different pressure levels merely by controlling the pressure at the source of the actuating gas.
A further important ob-ject is the provision of injection valves which, when installed serially along a column of fluid to be moved thereby, may be operated at successively higher operating pressures in descending order `along the'column, to thereby utilize to a maximum degree the energy available in the injection gas.
Other and more specific objects and advantages of this invention will become apparent from the following detailed description When read in conjunction With the accompanyingy drawings which illustrate useful embodiments of this invention.
In the drawings:
Fig. 1 is a semi-diagrammatic longitudinal section through a well installation illustrating one use of the valve structure of this invention;
Fig. 2 is an enlarged vertical section through a valve unit constructed in accordance with one embodiment of the present invention; and
Fig, 3' is a view similar to Fig. 2 through -a valve constructed in accordance with another embodi ment of the present invention.
Referring to the drawings, and in particular to Fig. 1, there is shown a portion of a well casing I0 of any conventional type through which there extends a tubing I I of smaller diameter than the the casing and through which oil or other fluids are adapted to ow from the well to the surface of the ground, whence such fluids are discharged through a pipe I2 fitted with a valve I3 to suitable separators or storage devices (not shown).
The top of the casing surrounding the tubing II is closed by a conventional casing head Ill near the upper end of which, in communication with the annular space between the casing and tubing (hereinafter called the annu1us), is a pipe I5 tted with a control valve I 6. Located along tubing II in the annulus and suitably connected to tubing ll at suitable intervals are a plurality of now valves, indicated generally by the numerals I'l, of the type to which this invention relates.
The number vof such flow valves will vary with the type of well, its depth and other conditions pertaining to the particular well. Valves II are connected, as is generally conventional, to suitable tubing nipples which are connected into the tubing string by means of collars lla. The tubing II may be packed-01T from the casing by a conventional packing member, indicated in dotted outlines by the letter P, or the operation to be hereinafter described may be conducted withf out the use of such a packer, both arrangements being conventional in the art to which this invention relates.
Fig. 2 illustrates more particularly the detailed construction of valves I'I. A passageway I8 extends through the wall of tubing I I and is formed by a threaded tubular seat bushing I9 which is screwed through a boss 2G arranged concentrically about a suitabl-e opening 2l in the wall of the tubing. The outer end of seat bushing I9 is provided with a circular seat 22 adapted for the seating of a conical valve member 23, having a generally cylindrical extension 24, which extends into passageway I8 and serves as a guide for the seating of valve member 23. Valve member 23 is enclosed within a dome-shaped housing comprising a generally tubular section 25, one end of which is welded or otherwise connected to the wall of tubing I I to form a leak-proof connection therewith. The outer end of section 25 is provided with a generally dome-shaped cover 26, which is fastened to the outer end of section 25 in any suitable or conventional manner. A diskshaped flexible diaphragm 2'I has its edge peripherally tightly clamped between the end of section 25 and cover 26 of the valve housing and forms a leak-proof partition between the interior of section 25 and a chamber 28 formed by the area between the outside of diaphragm 2'I and the inner wall of cover 26. The relative areas of seat 22 and diaphragm 21 will preferably be so selected that when maximum casing pressures used for the valve operation are attained, thereby creating maximum pressure diiierentials across seat across diaphragm 2'I, neces- 22, the differential sary to raise valve member 23 from seat 22 will not exceed the setting of inlet valve 33. The outer end of valve member 23 is firmly connected to the center of diaphragm 21 by means of a stud 29 which extends through a dished reinforcing plate 30, arranged to cover the central portion of the outer face of diaphragm 21, and into a boss 3I on the outer end of valve member 23. The opposite face of the wall of cover 26 is suitably contoured to comp-lement the contours of reinforcing plate 39. This face of cover 26 acts as a stop to limit the extent of the outward movement of diaphragm 27. The size and form of diaphragm 21 are so chosen with relationship to the depth of chamber 28 and the length of travel of valve member 23 to avoid undue stretching of the diaphragm in response to the difference in pressures on the opposite sides thereof, to thereby prevent rupturing thereof during operation.
Cover 2S has a passageway 32 therethrough providing communication between the exterior oi the valve housing and chamber 23 and has mounted therein a spring-controlled pressure relief valve 33 constructed and arranged to permit passage of nuids in one direction only, namely from the exterior of the valve housing into chamber 23.
A second passageway 34 through cover 25 is similarly tted with a spring controlled pressure relief valve 35, which is 4arranged therein to permit flow of uid only outwardly from chamber 28 to the exterior of the valve housing. For purposes of this description, valve 33 will be designated as the inlet valve and valve 35 as the exhaust valve for chamber 28. Valve 33 will normally be set to maintain some suitable pressure dinerential between the exterior of the valve housing and chamber 28. For example, valve 33 may conveniently be set to maintain -a pressure diiferential of fifty pounds per square inch gauge between chamber 28 and the exterior of the housing. Ex.m haust valve 35 will normally be set to maintain a, lower differential pressure, generally of the order of about ten pounds per square inch gauge. Connected to cover 2E is a pressure expansion reservoir 35, which communicates with the interior of chamber 28 through a passageway 31. Extending through the wall of section 25 of the valve housing, and communicating with the interior thereof, is a, generally cylindrical inlet tube 38, the outer end of which is closed and provided with a plurality of ports 39. The combined area of all the ports 3S is made greater than the area of passagew-ay I8. At an intermediate point in inlet, tube 38, between ports 39 and the interior of section 25, there is located an annular shoulder 40 which forms a seat for a flapper type check valve 4I, which is hingedly attached at 42 to the side of inlet tube 38. With this arrangement, check valve 4I is operable to admit iluid moving from ports 39 to the interior of section 25 while preventing movementV of fluid in the opposite direction.
The valve mechanism described above is employed in the following manner in iiowing well uid from the well through tubing I I At the beginning of operations, tubing i i fitted with a requisite number of valves I'I, will have been run into the well through casing I6 and a static level of well uid will normally be present at some point in the casing and tubing above the level of the producing horizon and below the top of the casing. The uppermost valve I'I may be positioned in the tubing string so that it will be just above the static level of the well uid, although it may be placed so as to be submerged initially. The inlet and exhaust valves 33 and 35, respectively, will have been set at the desired differential pressures, for examples at fty pounds in the case of inlet valve 33 and ten pounds in the case of exhaust valve 35. A supply of actuating gas at relatively high pressure will then be admitted through pipe I5 under the control of valve I6 into the annulus, at greater volumes than can be passed by flow valve I1 until the desired operating pressure has been reached within the annulus. Assuming the uppermost valve I1 to be above the static level of the well fluid in the casing and tubing, the actuating gas will enter ports 39 in inlet tubing 38 lifting check valve 4I and passing into the interior of section 25 of the valve. At the same time the actuating gas, since it surrounds valve I1, will also ilow through passageway 32 into chamber 23, since the pressure of the actuating gas will normally be substantially in excess of fifty pounds per square inch, the setting of inlet valve 33. As a result, both faces of diaphragm 21 will be exposed to the pressure of the same actuating gas, but since a differential pressure of fifty pounds exists across the diaphragm, the pressure within chamber 28 will be fifty pounds lower than the pressure within the interior of section 25 of valve housing and in the surrounding annulus. This pressure differential will force diaphragm 21 to f3 move inwardly of chamber 28 toward cover 23, moving valve member 23 in the corresponding direction and opening passageway IS to admit actuating gas into the interior of tubing I I. The
gas thus admitted will, of course, flow upwardly through the tubing to the top of the well. This operation will continue until the desired operating pressure is reached and the gas supply at the surface is closed off. This will allow the pressure within the lannulus passageway I8 into tubing I I to a point below that which was reached due to the excessive volumes of actuating fluid which were being admitted, until the pressure within chamber 28 is slightly greater than the pressure in will cause valve member 23 to seat on seat 22. When actuating fluid is again introduced into the annulus through valve 'I 6 the pressure within the annulus increases and as the actuating fluid is injected into the annulus normally at a modne erate rate, the pressure increase is relatively slow, and this will gradually raise the pressure within the annulus to a point above that present within chamber 28 (during the opening and closing of the valves, there is no migration of fluid through valves 33 and 35 unless it is desired to change the annulus operating pressure). As there is a greater differential across the seats 22 of the upper valves than there is across the seats 22 of the lower valves, the lower valves will open first, due to a smaller diierential across diaphragm 21 being necessary to raise valve member 23 from seat 22 of these valves. This will allow the well liquid to flow from the annulus into tubing II and rise therein above passageway i8 of the uppermost valve before this valve will open. When the pressure within the annulus has increased sufficiently above the pressure in chamber 28 of the uppermost valve to raise its valve member 23 from seat 22, then gas will be admitted through passageway I8 into tubing Ii and the fluid above passageway I3 will be lifted to the surface. This lifting will be accomplished, either by aeration of the iiuid column or by forming slugs of gas in the fluid column which act as gas to be dissipated through the annulus which pistons to drive the segment of liquid above passageway I8 toward the top of the well from which it will flow through valve I3 and pipe I2 to suitable separators of storage vessels (not shown), depending upon whether the gas admitted through pipe I5 and valve IB is admitted by means of conventional intermitting devices or in a continuous manner by means of a suitable choke arrangement also conventionally used in gas lift operations.
The other valves I1 further down in the string will also be opened by the combination of the gas pressure exerted against the top of the column of fluid in the annulus and the weight of the column of fluid standing above each of these valves. However, in the case of the valves which are thus initially submerged in liquid, since the pressure of the liquid'surrounding the valves will exceed the fifty-pound setting of inlet valve 33 when#- ever the head of liquid exceeds this pressure as the valves are submerged, liquid from the annullus will flow into chamber 28 and when the pressure of the surrounding fluid exceeds the fifty pound dierential maintained by valve 33, the diaphragms 21 of these submerged valves will also, as in the case of the uppermost valve, be urged toward cover 26 and open their respective passageways to the tubing. The uid trapped in the chambers 28 of the several submerged valves will be compressed by the movement of the diaphragms and will be forced through the re` spective passageways 31 into the pressure expansion reservoirs 36. The latter will normally contain air originally present at atmospheric pressure and this will be compressed by the liquid entering reservoirs 36. When the diaphragms 21 are flexed in the opposite direction in closing the valves, the liquid in reservoirs 36 will flow back into the respective chambers 28 and the trapped air in reservoirs 35 will expand correspondingly. The initial trapping of liquid in chambers" 23,v will thus in no way hamper the successful functioning of the valves, and the movement of the valves will remain responsive to the differential pressure of the actuating gas operating on opposite faces of diaphragms 21. A
The operation may be begun, if desired, by initially closing valve i3 on the tubing while the actuating fluid is beingy injected through valve I6 into the annulus. This will prevent a wastage of lifting fluid from escaping through valve I3 tothe surface while necessary pressure is being attained 'in the annulus. After the desired pressure is reached valve I6 will be lclosed and valve I3 opened. This will allow the pressure on the tubing to be dissipated to the surface receivers, and valve I1 will pass actuating uid into' the tubing until the pressure in the annulus has dropped slightly below the pressure in chamber 28, which will allow valve member 23 to be moved to its seat 22 by the higher pressure on diaphragm 21.
If the intermitting system of introduction of successive volumes of gas is employed, valve I6 will, of course, be closed as soon as the desired pressure is attained in the annulus as described above. The application of the pressure of the actuating gas through valve I5 will open valve vsuccessive volumes of gas is employed, valve I6 will be left open only long enough to pass enough gas into the annulus to open valve member 23 and t-o lift the desired column of well fluid to the surface. The pressure increase on the ani nulus will not be great enough to cause additional pressure fluid to pass into chamber 28.' When valve IB is closed the pressure in the annulus will be'dissipated into the tubing until the pressure in this area is slightly lower than the pressure in chamber 28. Then valve member 23 will be closed by the action of diaphragm 21-the valves being so constructed as to the ratio of areas of diaphragm 21 and seat 22, that only a very small pressure differential across diaphragm 21 is required to close valve 23. This being 'the case, no pressure will bleed out of chamber 28 in normal operation. This process of opening Valve l 6 to admit gas to the annulus at a moderate rate to cause the lower valves to open and pass the Well liquid from the annulus into the tubing Il and to then cause the uppermost valve to open and pass lifting gas under the column of fluid in the tubing, followed by closing valve I6 and allowing pressure 4to be dissipated to attainment of the valve closing point, is repeated until enough well fluid has been removed from the annulus so that the second valve is exposed lto the lifting gas. At this point there will be a smaller differential across seat 22 of the second valve than there is across the seat 22 of the uppermost valve. so less pressure increase will be required to open valve member 23 of the second valve 'than to open the uppermost valve. The second valv-e will start operating exactly as the uppermost valve did and will continue operation until the next lower valve is reached at which time the third valve will start to function with gas injection, this operation being repeated for each successively lower valve until the bottom valve has been reached by the lifting gas, at which time it will continue to operate vindependently of the other valves due to the fact that it will have a heavier column of well liquid in the tubing above its passageway i8 and will th-ereby have a smaller differential across itsv seat 22 and will, therefore, be opened by a lesser pressure increase than the upper valves.
At this point, if an intermitter has been employed to supply actuating gas in the manner described to unload the tubing, the control of valve I6 may be switched to a continuous operation by employing a conventional choke control which will continuously feed in sumcient gas to the annulus to maintain the lowermost valve in an open position, at the desired operating pressure, so as to continually feed into the tubing suicient gas to continually aerate the fluid column in the tubing and keep it flowing to the top of the well. Of course, the intermittent operation may continue to be employed, if desired, and the typ-e of nal flowing operation will depend largely on the conditions obtaining at the particular well.
With ya valve of the form above described, it will be seen that opening and closing of the valve will be primarily dependent upon the pressure dierential maintained across diaphragm 21 by means of inlet valve 33, irrespective of the average pressure of the actuating gas. Thus, if it is desired to operate the valves at some higher average operating pressure than that initially employed, it is only necessary, by suitable manipulation of the surface controls, to increase the pressure and volume of the employed actuating gas to attain the desired pressure in the annulus, whereupon the average operating pressure of the valve will be correspondingly increased, since inlet valve 33 will continue to function to maintain the initially determined pressure differential across diaphragm 21.
Similarly, when it is desired that the valves should function at an average operating pres,- sure below that originally employed, the pressure in the annulus is allowed to drop to the desired level by suitable manipulation of the surface controls and exhaust valve 35 will exhaust fluid from chamber 28, always maintaining its pre-set differential pressure in the chamber, until the desired pressure level is reached. Thereafter, when actuating gas is admitted to the annulus, the pressure outside and inside chamber 28 will build up correspondingly and the preset differential pressure controlled by inlet valve 33 will be reestablished and the valves will function exactly as previously described, but at the lower pressure level.
From the foregoing, it will be evident that the opening and closing of the valves is strictly a function of increasing and decreasing pressure within the annulus and such opening and closing may be effected at any average operating pressure desired. Furthermore, since the valves are all normally constructed to the same specifications, the greater the differential pressure across the several seats 22, the greater will be difference between the'opening and closing pres` sures of the valves in the series. Thus at any given operating pressure, each valve in descending order will open preferentially relative to the valves above it, because with a column of fluid standing in tubing Il, the differential pressures across seats 22 will be successively lower for each valve in descending order in the series. However, if desired, the pressure differential across the diaphragme 21 may be set differently for each valve unit, by suitably varying the settings of inlet valves 33 and exhaust valves 35, so that the lowest pressure differential is set for the uppermost valve in the string in such manner that as the pressure increases in the annulus, the total pressure load created by the pressure differential across seat 22 will be greater than the pressure load created by the pressure differential across diaphragm 21, This means that once the pressure surrounding the valve unit increases beyond the pre-determined setting, valve member 23 cannot be raised from seat 22 unless there is a low pressure differential across seat 22, this pressure differential across the seat being dependent upon the load of liquid in the tubing above the valve level. Since the pressure differential across the seat of a lower valve isless than that above a higher valve under a given head in the tubing, then, by increasing the pressure in the yannulus as each valve is uncovered, the successive valves could be operated at successively higher pressures, the upper valves being kept closed as the increasing operating pres-y sure produces pressure differentials across the seats of the higher valves which are in excess of the pre-set pressure differentials of these valves.
Fig. 3, which illustrates another embodiment in accordance with this invention employs a somewhat modi-hed form of valve moving member in place of diaphragm 21 of the embodiment illustrated in Fig. 2. As illustrated in Fig. 3, the valve includes a hollow L-shaped chamber 45 mounted on the side of tubing I l so that one end of the chamber opens upwardly parallel to the tubing. The other end of the chamber is con-J nected to the side of the tubing in liquid tight engagement therewith and the wall of the tubing is provided with a passageway 46 furnishing communication between the interior of chamber 45, and the interiorl of the tubing. A generally tubu. lar housing 41, the lower end of which is provided with a. threaded extension 48, is screwed into the upwardly opening end of chamber 45.: Extension i8 is provided with an axial passageway 49 which provides communication between the interior of housing 41 and chamber 45. The lower end of passageway 49 is closed by means of a valve member 55 having a stem 5l fitted in a sleeve 52 mounted on the bottom of chamber 45. A coil spring 53 is mounted within sleeve 52 and acts against the end of stem l to normally urge valve member 5i) in a direction to close the lower; end of passageway 59. A tubular seat bushing 54 is screwed into the upper end of extension 48 from within housing 41 and has its bore aligned with passageway 43. A valve member 55 provided with an upwardly extending stem 55 is arranged to move axially of housing 4l in opening and closing the passageway through seat 54. The upper end of valve stem 56 is firmly attached to the lower end of a hollow bellows 51, of generally conventional construction, enclosed within housing 41 and having its upper periphery connected in liquid-tight engagement to an annular shoulder 58 arranged in the upper portion of housing 41. The upper end of housing 41 extends for a short distance above the upper end of bellows 53 and is closed by an end plate 59 forming a chamber Si! within the bore of the housing which is in communication with the intericr oi" bellows 58. By the arrangement described bellows 58 forms a fleixble liquid-tight partition in housing 41 separating chamber 5b from the balance of the interior of the housing., Cover 59 is provided with a passageway 6l, which provides communication between the exterior of the housing and chamber 50. Passageway 59 is fitted with a spring loaded pressure relief valve 82 and which corresponds in construction and function tc inlet valve 32 of Fig. 2. Passageway 53 is also provided in cover 59 likewise furnishing communication between the exterlor of housing 41 and chamber 65 and is fitted with a springloaded pressure relief valve 54, which corresponds in construction and function to exhaust valve 35 of Fig. 2. A pressure expansion reservoir 65 is mounted on cover 5S and communicates with chamber 55 through a passageway 56 extending through cover 55. A series of inlet ports 61 are provided in the wall of housing d1 intermediate between extension 4S and shoulder 58 and provides communication between the exterior of the housing and the portion of the interior thereof below shoulder 58. The total area of all of the ports 51 is made greater than the area of the pas-,- sageway through seat 54.
The embodiment illustrated in Fig. 3 operates in substantially the same manner as that shown in Fig. 2 and described above. Inlet Valve 52 and exhaust valve 5d are set at predetermined pressures, such as was previously described for valves 33 and 35, to maintain a predetermined differential pressure in chamber 55. The innen and outer surfaces of bellows 51 are therefore subject to the difference in pressure of the same actuating gas just as in the previously described modification, bellows 5l being compressed to lift valve member 55 from seat 513 to open the valve when the pressure of the actuating gas external-l ly of the bellows exceeds the pressure inside the bellows as controlled by the valves in cover 59. Similarly, when the pressure exterior of the bellows is less than the pressure within chamber 60 the bellows will be extended and Valve member 55 moved into the valve closing position. Valve member 5D operates in a manner corresponding to check valve 4l of the embodiment of Fig. 2 in that it likewise acts as a check valve when the pressure load in tubing Il exceeds the pressure load at the opposite end of passageway 4S. In all other respects the embodiment illustrated in Fig. 3 functions in exactly the same manner as was previously described in connection with the embodiment illustrated in Fig. 2.
It will be understood that although the above described embodiments are illustrated and described as arranged for the injection of the actuating gas from the annulus into the tubing, the valve units may, if desired, be positioned within the tubing and operated to direct the flow of actuating gas from the tubing into the casing for the purpose of lifting iiuid from the annulus rather than from the tubing. This alternative arrangement is entirely conventional in gas lift apparatus of the class to which this invention is applicable.
The pressures at which inlet and exhaust valves 33 and 35 in Fig. 2 and 62 and 64 in Fig. 3 may be set may, of course, be varied from the figures given above merely by way of example. Since, however, the form of valve in accordance with this invention successfully lends itself to the use of relatively low differential pressures, of the order oi' magnitude mentioned above, across the diaphragm or bellows, as the case may be, the danger or" rupturing these flexible members is greatly reduced and the operating life of the valves is thus substantially increased.
It will be understood that various changes and alterations may be made in the embodiments described above without departing from the spirit of this invention but within the scope of the ap-1 pended claims.
What I claim and Patent is:
l. A gas injection valve comprising, a valve member adapted to control a gas injection passageway, an operating member for moving said valve relative to said passageway, a housing enclosing said operating member having means for exposing opposed surfaces of said operating member to the pressure of the same actuating gas, and differential pressure operated valve means connected to said housing on one side of said operating member and pre-set to maintain the pressure of said actuating gas on one side of said operating member within a predetermined range above and below the pressure or' said gas on the opposite side of said operating member.
2. A gas injection valve comprising, a valve member adapted to control a gas injection passageway, a housing enclosing said valve member, a nexible member mounted in said housing to form a Huid-tight partition therein, said valve member being connected to Said flexible member and movable thereby relative to said passageway, ports in said housing for admitting actuating gas therein on opposite sides or said flexible member, and differential pressure operated valve means connected to the ports on one side of said flexible member and pre-set to maintain the pressure of said gas thereon within a predetermined range above and below the pressure on the opposite side of said flexible member.
`Si. A gas injection valve comprising, a valve member adapted to control a gas injection passageway, a housing enclosing said valve member, a flexible member mounted in said housing to form a fluid-tight partition therein, said valve member being connected to said flexible member and movable thereby relative to said passageway,
desire to secure by Letters ports in said housing for admitting actuating gas therein on opposite sides of said partition, and pressure regulating means cooperating with the ports on one side of said partition to maintain thereon a pressure of said actuating gas within a predetermined range above and below the presure on the opposite side of said partition, said pressure regulating means including a pair of pressure relief valves set at different pressures, .the one set at the higher pressure being arranged to direct flow of gas inwardly of said housing and the other to exhaust gas from said housing.
4. A gas injection valve comprising, a valve member adapted to control a gas injection passageway, a housing enclosing said valve member, a iiexible member mounted in said housing to form a fluid-tight partition therein, said valve member being connected to said flexible member and movable thereby relative to said passageway, ports in said housing for admitting actuating gas therein on opposite sides of said partition, pressure regulating means cooperating with the ports on one side of said partition to maintain thereon a pressure of said actuating gas Within a predetermined range above and below the pressure on the opposite side of said partition, and an expansion chamber communicating with said housing on the side of said partition controlled by said pressure regulating means.
5. A gas injection valve comprising, a valve member adapted to control a gas injection passageway, a housing enclosing said valve member, a exible member mounted in said housing to form a fluid tight partition therein, said valve member being connected to said iiexible member `and movable thereby relative to said passageway, ports in said housing for admitting actuating gas therein on opposite sides of said partition, check valve means connected to Ithe ports on one side of said partition to direct iiow of iluid inwardly only of said housing, and differential pressure operated valve means connected to the ports on the opposite side of said partition and pre-set to maintain thereon a pressure of said actuating gas within a predetermined range above and below the pressure on said one side of said partition.
6. A gas lift system for wells, comprising, in combination with a casing having a tubing therein provided with a plurality of gas passageways establishing communication at vertically spaced points between the casing and tubing and means at the top of .the well for supplying lifting gas to said passageways under controlled conditions of volume and pressure, valve members controlling each of said passageways, operating members connected to each of said valve members, each of said operating members having opposed surfaces exposed to the pressure of said lifting gas, a housing enclosing each of said operating members, and differential pressure operated valve means connected to each of said housings and pre-set to maintain the pressure of said gas in said housings on one side of each of said operating members within a predetermined range above and below the pressure of said gas on the opposite side of each of said operating members, said range being the same for each of said valve members.
'7. A gas lift system for Wells, comprising, in combination with a casing having a tubing therein provided with a plurality of gas passageways establishing communication at vertically spaced points between the casing and tubing and means at the top of the well for supplying lifting gas to said passageways under controlled conditions of volume and pressure, valve members controlling each of said passageways, operating members connected. to each of said valve members having opposed surfaces exposed to the pressure of said lifting gas, a housing enclosing each of said 0D- erating members, and differential pressure operated valve means connected to each of said housings and pre-set to maintain the pressure of said gas in said housings on one side of each of said operating members within a predetermined range above and below the pressure of said gas on the opposite side of each of said operating members, said range being of increasing magnitude for said valve members in descending order along said tubing.
8. A gas lift system for wells comprising in combination with a casing having a tubing therein provided with a plurality of gas passageways establishing communication at vertically spaced points between the casing and tubing and means at the top of the well for supplying lifting gas to said passageway under controlled conditions of volume and pressure, valve members controlling each of said passageways, operating members connected to each of said valve members having opposed surfaces exposed to the pressure of said lifting gas, a housing enclosing each of said operating members, and differential pressure operated valve means connected to each of said housings and pre-set to maintain the pressure of said gas in said housings on one side of each of said operating members within a pre-determined range above and below the pressure of said gas on the opposite side of each of said operating members.
9. A well flowing device of the character described comprising, a housing having a passage therein, a valve in said passage, a chamber including pressure responsive means movable to actuate said valve under the influence of ambient pressures exteriorly of the housing, and a loaded inlet valve to said chamber for admission of a charging pressure to the chamber from the ambient pressure exteriorly of the housing, said inlet valve being loaded to charge said chamber at a pressure less than the maximum value of the ambient pressure by a predetermined amount.
l0. A well flowing device of the class described comprising, a valve housing having a passage therein, a valve in said passage, distensible means operatively connected to said valve to move the valve to and from closed position, a volume chamber communicating with said means, and means responsive to ambient pressure for maintaining within a predetermined range the differential in pressure between the interior and the exterior of the chamber, said last mentioned means including inwardly and outwardly opening check valves operable to admit and exhaust pressure fluid to and from the volume chamber when differential pressures develop in excess of predetermined maxima.
ROBERT O. WALTON.
References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 1,952,581 Boynton 1 Mar. 27, 1934 2,212,709 Grove Aug. 27, 1940 2,250,464 Boynton s July 29, 1941 2,271,031 Parker Jan. 27, 1942 2,339,487 King Jan. 18, 1944 2,342,301 Peters Feb. 22, 1944 2,375,411 Grant May 8, 1945 2,377,981 Taylor June l2, 1945 2,385,316 Walton Sept. 18, 1945
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US2892415A (en) * 1955-11-18 1959-06-30 Camco Inc Gas lift valve
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US9689241B2 (en) 2014-11-26 2017-06-27 General Electric Company Gas lift valve assemblies having fluid flow barrier and methods of assembling same
US9765603B2 (en) 2014-11-26 2017-09-19 General Electric Company Gas lift valve assemblies and methods of assembling same
US10156130B2 (en) * 2013-09-18 2018-12-18 Schlumberger Technology Corporation Pressure relief system for gas lift valves and mandrels
US10370936B2 (en) * 2015-03-26 2019-08-06 Schlumberger Technology Corporation Chemical injection valve system
US10760376B2 (en) 2017-03-03 2020-09-01 Baker Hughes, A Ge Company, Llc Pressure control valve for downhole treatment operations
US20220298898A1 (en) * 2017-09-12 2022-09-22 Liberty Lift Solutions, LLC System for gas lift

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US2804830A (en) * 1953-01-08 1957-09-03 Us Industries Inc Well apparatus and system
US2892415A (en) * 1955-11-18 1959-06-30 Camco Inc Gas lift valve
US3601191A (en) * 1970-03-19 1971-08-24 Mcmurray Oil Tool Specialties Gas-lift system and method
WO1988000277A1 (en) * 1986-07-07 1988-01-14 B.W.N. Vortoil Pty. Ltd. Method for startup of production in an oil well
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WO2007089933A1 (en) * 2006-02-03 2007-08-09 Baker Hughes Incorporated Barrier orifice valve for gas lift
US7360602B2 (en) 2006-02-03 2008-04-22 Baker Hughes Incorporated Barrier orifice valve for gas lift
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US10156130B2 (en) * 2013-09-18 2018-12-18 Schlumberger Technology Corporation Pressure relief system for gas lift valves and mandrels
US9689241B2 (en) 2014-11-26 2017-06-27 General Electric Company Gas lift valve assemblies having fluid flow barrier and methods of assembling same
US9765603B2 (en) 2014-11-26 2017-09-19 General Electric Company Gas lift valve assemblies and methods of assembling same
US10370936B2 (en) * 2015-03-26 2019-08-06 Schlumberger Technology Corporation Chemical injection valve system
US10760376B2 (en) 2017-03-03 2020-09-01 Baker Hughes, A Ge Company, Llc Pressure control valve for downhole treatment operations
US20220298898A1 (en) * 2017-09-12 2022-09-22 Liberty Lift Solutions, LLC System for gas lift

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