US2607296A - Fluid pump unit - Google Patents

Fluid pump unit Download PDF

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US2607296A
US2607296A US670192A US67019246A US2607296A US 2607296 A US2607296 A US 2607296A US 670192 A US670192 A US 670192A US 67019246 A US67019246 A US 67019246A US 2607296 A US2607296 A US 2607296A
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pump
piston
flow
valve
suction
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Herman G Mueller
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/04Piston machines or pumps characterised by having positively-driven valving in which the valving is performed by pistons and cylinders coacting to open and close intake or outlet ports
    • F04B7/06Piston machines or pumps characterised by having positively-driven valving in which the valving is performed by pistons and cylinders coacting to open and close intake or outlet ports the pistons and cylinders being relatively reciprocated and rotated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/04Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
    • F04B1/10Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement the cylinders being movable, e.g. rotary
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • F04B9/04Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms

Definitions

  • This invention relates generally to pumps and more particularly to hydraulic multi-cylinder liquid pumps driven from an external power source and customarily lifting the liquid to be pumped, by suction, from a sump and forcing it against hydraulic pressure into a discharge line.
  • Conventional multi-cylinder liquid pumps have 2, 3, or more hydraulic cylinders, either single or double acting, each with a reciprocating piston, actuated by a piston rod, a crosshead and a connecting rod, transmitting the rotative'movement from a'crank or eccentric to the reciprocating motion of a crosshead and a piston.
  • Scotch yokes are'used with sliding crossheads in the yoke, which are mounted on the crankpin, the crosshead taking one component of the rotatingcrank motion and the yoke the other component, they being at right angles to each other.
  • Poppet-type, springloaded suction and discharge valves are common: 1y used in hydraulic pumps, one or more of each generally being provided for each end of each cylinder.
  • multi-cylinder arrangements are used and in general the more cylinders used the smoother the flow or the smaller the variations in flow.
  • Another object of my invention is to provide a liquid pump which overcomes the speed limitations heretofore necessary in conventional liquid pumps and to provide a pump where very much increased speeds may be used.
  • Another object of my invention is to provide a liquid pump which is much smaller and lighter than conventional pumps designed for equal or greater liquid capacity and horsepower.
  • Another object of my invention is to provide a liquid pump which has perfectly even suction and discharge line flows by eliminatingallpulsations and using only two double-acting or four single-acting cylinders.
  • FIG. 1 shows a crank case I and a liquid casing 8 mounted on skids 2.
  • Side covers 3 and top covers 4 are provided on the crank case I for Another object of my invention is to provide a liquid pump which has a minimum of moving parts.
  • Another object oinmyjinvention is, to provide a hydraulic pump which makes unnecessary the use of heavy fly wheels.
  • Another object of my invention is itoeliminja'te sliding orossheads, guide bearings, -oscilla'ting wrist pin bearings, by .using roller bearings throughout, and to fur'ther -eliminate Scotch yokes and connecting rods.
  • Another object of my invention is to eliminate theconventional large gear and. pinion drive necessitated by the slow rotating speed of conventional pumps.
  • Another object of my invention is to provide av li'quid pump capable of high enough'.-speeds toeliminate gears for increasing or reducingthev speeds.
  • Fig. 2 is an end elevational View, with parts broken away on line l-- -l of Fig. 1 taken from the fluid cylinder end of mynovel 'fluid'pump unit.
  • Fig. 4. is a View taken on the line 2p-Z of .
  • Fig. 5 is a view taken on the line 33' of Fig. 6 is 'a diagrammatic view showing three curves, two of these curves representing the norm bined iiow rates throughout one revolution of conventional pumps, .anfd the third curve"showing ready-access to piston rod packing cases 5 and E.
  • a main cover I is disposed on the top of the crankcase I.
  • the fluidcasing 8 is disposed longitudinally of the crank case i ahdfh9j$i0flhed therein liquid pumping cylindrical portions 9 connecting closed chambers 1'0 and l' I.
  • Apertures l2 in the casing 8 have seats 'i3fior seating inverted conical-shaped valve heads l5, guided by stems It.v .Covers I"! have depending cylindrical portions fl8 with coil springs 19. therea'mu'hd to urge the valve" h'eadsj'lf'il into sealing relationship with seats l3.
  • Covers llfcl'ose a ertures rain the discharge chest 2i; in theupp'er part of casing 8; Discharge outlet 22 fleadsoutwardl'y from chestZl.
  • a shaft 129 is 'ournal'ed 'in isleevest and is transversely mountedbelowfthe casing f8 and has fixedly mounted 'thereon'i two impellers 3'1; one
  • 'Seats are disposed in the suction apertures'31 to seat inverted conicalshaped suction valve heads-.41 urged against the seats40 by coil springs 42 surrounding depen ing cylindrical portions v1Y3 clepehdingjfrom. closing covers 34 disposed over ap'erture's in the casing'8.
  • the suction discharge .v'alve's ar'e o'f the same general construction;
  • One-impeller 3-1 and one booster pump casing 33 is provided for each pair of suction valves injchambers l 0 arid l
  • the booster pump casings '33 are closed by cover-s46 carrying packingfboxes 4? with glands 48-.
  • Bearing brackets 38' are bolted to the covers 46 and carry roller bearings, and sealing rings "50.
  • Shaft 29 is journaled in the bearings 49 and ex-.
  • crank case I has] disposed in the sides thereof. flanged'members' 'for rotatably mounting va transversely" disposed, huh member '61 having longitudinally extending internal apertures 62 for receiving the tapered ends 63 of shafts 64.
  • the shafts 64 are oil sealedby'glands II.
  • engage roller bearings 66carried by the flange members 60.
  • Two pair ofieccentric hubs .6! and 68 are cast integral with hub members6l, those in each pair being concentric with each other and one pair being spaced 90 from theother.
  • the throw of each eccentric is preferably made equal to one half the piston stroke.
  • Around each eccentric is shrunk a hardened and ground cam ring 59.
  • each cam ring 59 Engaging each cam ring 59 are two follower roller tires 69, shrunk over and encircling roller bearings 80 mounted on transversely extended shafts 10 integral with crossheads l2.
  • Shafts 10 have reduced end portions 13 for engaging roller bearings 14 movable with outer tires 90 between longitudinally extending guide-ways 15 and 16, the former mounted on pads 11 in the base block 18 of the casing l and depending ribs 19 forming part of the cover I of the casing 7
  • Each pair of cross-heads 12 are spaced 180 degrees apart around the periphery of the cams 59 with their centers riding in the horizontal plane through the longitudinal center line of the shafts 64.
  • Nuts 55 at either end of each tie-rod 56 are adjustable to maintain all four cam followers 6-9 in contact with their respective cams 59 with an initial load and tension thereon. Suitable shims (not shown) or any other suitable means may be provided for adjustment.
  • Guideways I5 and 16 can be adjusted vertically with shims in order to adjust the clearances between the upper guide-way l6 and the lower guide-way I5 and-the tires 69, so that tires 69 can roll on either the upper or the lower guide-ways 16 or 15 and clear the opposed guideway.
  • End covers 51 are provided on the crank case I for access to the nuts 55 securing the tierods 56. After the nuts 55 are removed, the cross-heads 12 can be lifted through the top of the crank case byremoving top cover. '1.
  • the inner ends of the tie-rods 56 extend through apertures in T-shaped cross-head extensions 58 and the latter are secured to the tie-rods 56 by nuts 55.
  • the other ends of the extensions 58 are threaded internally for threadably engaging the threaded ends of piston rods 5
  • Splash plates 82 are secured between nuts 8
  • the extensions 58 are oil sealed by packing boxes 6.
  • have secured thereto in the cylindrical portions 9 of the casing 8 conventional piston heads 83 by the internally threaded end 84 of extensions 85 of the rods 5
  • On either side of the piston heads 83 are mounted conventional rubber packings 86 secured with follower plates 81 and spring rings 88'.
  • the rubber packings 86 ride on hard liners 89 sealed with a conventional rubber gasket 9
  • andthe tail rods 85 pass through duplicate stufiing'boxes 5 and 92 with conventional duplicate rubber packings93 and 94 and follower glands 95 and 96.
  • the liners 89 are pressed into the cylindrical portions 9 of the casing 8. It will be evident that the two chambers l0 and II are duplicated in casing 8 and have duplicate liners, pistons, rods and packing boxes for each cylinder whose parallel disposition is shown in Figs. 2 and 3.
  • a pulley I00 is mounted on the shaft 64 and rotative force is transferred to the pulley 52, mounted on the shaft 29'by V-belts WI.
  • the shafts 64 are driven from a main power source (not shown) such as a'gas engine, diesel engine, steam engine, or electric motor. If the drive requires two engines, another duplicate pulley 102 shown in dot and dash lines may be mounted on the opposite side of the crank case and maybe driven by additional V-belts. It Will be evident that any form of drive may be used between shaft 64 mounted in the crank case and shaft 29 mounted in the casing 33.
  • the shaft 64 is rotatedby a suitable power source, thereby rotating the pulley I00 mounted thereon, to drive the pulley 52on the shaft 29, carrying the impellers 3
  • the rota tion of the shafts 64 causes the followers 69 'engaging the cam members 59 to reciprocate thereby causing the reciprocation of the piston rods 5
  • and I5 in the chambers l0 and on each end of the cylindrical portions 9 of the casing 8 open and close in accordance with the pressure variations caused by movement of the pistons 83.
  • are opened by reason of reduced. pressure in the chambers I0 and H and the pressure exerted by the pump impellers 3
  • the discharge valves l5 are opened by pressure on their underside from the pistons 83, which closes the suction valves 4
  • FIG. 7 is shown the flow characteristics and thevalve action for one double-acting cylinder throughout one revolution.
  • Fig. 7 is shown the characteristics of a conventional cylinder of thecrank and connecting rod type.
  • the lower curves I93 show the flow rate in gallons per minute on the vertical scale for one crank revolution of 360indicated on the horizontal scale at tie base. The flow is zero at either end of the stroke when the crank is on dead center, and reaches maximum at near mid-stroke. The maximum flow in the left lobe is smaller than the maximum flow in the right lobe, due to the piston rod reducing the displacement of the former.
  • these lobes areno symmetrical about their vertical axes, which is due to the angularity of the connecting rod.
  • Two of these cylinders at 90 give the lower curve I99 in Fig. 6, since they are of the same size and at the same speed.
  • the maximum flow on the left or smaller lobe is equal to the flow at the lowest points in the bottom of'the deepest valleys in the lower curve I90 of'Fig. 6.- This is because the maxima'on these lobes are lower than the average combined flow, and'at'these points the other cylinder at 90 on the crank is at dead center with zero flow.
  • V insteadof a, connecting rod and crank, and with tail rod extensions equal in diameter to the piston rods, the two lobes would be equal and symmetrical sine curves, which would bring all the valleys to the same level on the combined curve,
  • V is shown below the base line.
  • the valve velocity Fig. 7 shows a maximum upward velocity at the beginning of the lift, when the piston is on dead center, and a maximum downward velocity at seating on the opposite dead center.
  • the valve In the case of starting to lift, the valve is accelerated from a position of rest to-its peak upward velocity, instantly, in nearly zero time, and, conversely, it is decelerated from its peak downward velocity, instantly, to rest in nearly zero time.
  • These represent very heavy impacts, slamming the valve open and slamming it shut. The value of these impacts is in proportion to the square of the crank revolutions per minute, and thus again the speed is limited to avoid severe and destructive valve impacts.
  • curves I95 represent the how for one double- .9'-L acting cylinder throughout-Hone revolution in heavy lines, and'curves.
  • I96 the-.flow from the other cylinderat 90 'indashed'lines.
  • the chief characteristics of thesecurves are thattheyare symmetrical about vertical cente'rlines at each 90 degrees of cam rotation, and, at the same time, are symmetrical about. a".
  • the other impor tant characteristic is that the curves. 'Come in tangent to the base line at zeroflow, or, in other words, with zero slope.
  • the cams which actuates the pistons are mounted on an eccentric having a throw of onehalf the stroke, so that the curvature of the cam is easy and provides only the difference in piston movement derived from the eccentric and that desired to obtain the above characteristics.
  • sine 2a K awhere a is the cam rotation angle from dead center expressed in radians. From this the shape of the cam is readily derived by conventional methods.
  • Fig. 9 shows a cam developed by using the above formulae, namely, piston velocity equals formulae, namely, piston velocity equals K (l-cos.2a) and the stroke equals sine2 2a)
  • the peak valve velocities are at '45? cam angle.
  • theeccent'ric BI has a throw equal to one-1 half of the stroke.
  • the cam 59 is. so designed to give. .flow curves which are symmetrical. about verticallaxes at; each of, rotation and at the same-time are symmetrical. about a horizontal axis through one-:half, of the peak flows andthe bottom of the curve is tangentto the-baseline.
  • This cam is designed to :eliminate valve impacts andto give smooth, constant, .continued flow. .There. is one-other characteristic of liquid pumps which limittheir speed,,. and thatlis to accelerate the liquid. on the suction stroke so. that it will followthe piston and keep the cylinder entirely full of liquid without cavitation. If .this is not insured and cavitation results the piston will receive terriffic impacts when it closes in on the-liquid on the return stroke.
  • the press'ure'in the suction line is all that isavailable to accelerate the liquid through the line .andpassages and through the suction valve, and'imuststill have sufiicient pressure left to keep accelerating the liquid to the speed of the piston-
  • the speed of the pump is very limited, with only atmospheric pres-.- sure on the pump, to supply this acceleration.
  • the pump speed is limited, due to the low pressure of atmosphere on the suction line, and this is further aggravated by the sharp variations in the flow of a conventional pump, as already illustrated, requiring sharp accelerations, for which atmospheric pressure is not sufficient.
  • the cam 59 is preferably developed as shown inFig.
  • my novel pump unit eliminates speed limitations 11 heretofore necessary in conventional pumps, which prevents cavitation, and which eliminates all large gears and pinions and other moving parts in conventional pumps. It is further evident that I have provided a novel pump which has a smooth constant flow in the suction and discharge lines, which has a mooth and constant torque resistance in the cam hubs thereby avoidin ⁇ ; the usual slipping and vibration occuring where V-belts, chains, and couplings, are used on conventional pumps and one in which speed may be greatly increased thereby greatly decreasing the size, weight and cost of the pump.
  • My novelfluid pump unit may take many different forms such as a, unit with fluid cylinders on opposite sides of the crankcase, without departing from the basic design and principles of my invention.
  • a fluid pump unit comprising a casing having a reciprocating pump chamber with cylindri'cal portions in one section thereof, a shaft journalled in another section thereof, an inlet passageway leading to said reciprocating pump chamber and an outlet passageway leading'therefrom; centrifugal pump chambers having a portion defining a passage'leading to said inlet passageway in said casing, impellers of a centrifugal 12 with said secondshaft, a pulley on said second shaft, means for rotatively engaging said "pulleys, means for rotating said; second mentioned shaft, rods reciprocated by said'cams, pistons operable in the cylindrical portions of saidrrecpirocating pump chamber in said casing reciprocated bysaid rods, and suction and discharge valves in the inlet passageway and outlet passageway of said casing, respectively, cooperating with said pistons, said impellers increasing the pressure of the fluid entered by said suction valves '2.
  • a fluid pump unit as set forth i-n-claimi wherein said impeller

Description

Aug. 19, 1952 MUELLER 2,607,296
FLUID PUMP UNIT Filed May 16, 1946 v 9 Sheets-Sheet 1 Z3 INVENTOR.
BY Herman & f/ue //e r 8'- 1952 H. G. MUELLER 2,607,296
FLUID PUMP UNIT INVENTOR.
Herman 6. Mud
g- 1952 H. G. MUELLER 2,607,296
FLUID PUMP UNIT Filed May 16, 1946 9 Sheets-Sheet 3 IN V EN TOR. y H rman r/vvvl/er' Aug. 19, 1952 H. G. MUELLER 2,607,296
FLUID PUMP UNIT Filed May 16, 1946 9 Sheets-Sheet 4 V INVENTOR. H Mqel/e/ Aug. 19, 1952 H. e. MUELLER 2,607,296
FLUID PUMP UNIT Filed May 16, 1946 v 9 Sheets-Sheet 5 INVENTOR. Her/mm G Meal/87'" BY Aug. 19, 1952 Filed May 16, 1946 H. G. MUELLER FLUID PUMP UNIT 9 Sheets-Sheet 7 Aug. 19, 1952 H. G. MUELLER FLUID PUMP UNIT Filed May 16. 1946 Q Q Q 9 Sheets-Sheet 8 o ROTAT/O/V CHM A/Vilfj, DEGREES.
IN VEN TOR.
BY Her/n? n 6. Mu e r 7 Aug. 19, 1952 H. G. MUELLER FLUID PUMP UNIT 9 Sheets-Sheet 9 Filed May 16, 1946 Patented Aug. 19, 1952 UNITED STATES PATENT OFFICE FLUID PUMP UNIT Herman G. Mueller, Erie,-Pa.
, Application May 16, 1946, Serial No. 670,192
' .2 Claims. 1
This invention relates generally to pumps and more particularly to hydraulic multi-cylinder liquid pumps driven from an external power source and customarily lifting the liquid to be pumped, by suction, from a sump and forcing it against hydraulic pressure into a discharge line.
Conventional multi-cylinder liquid pumps have 2, 3, or more hydraulic cylinders, either single or double acting, each with a reciprocating piston, actuated by a piston rod, a crosshead and a connecting rod, transmitting the rotative'movement from a'crank or eccentric to the reciprocating motion of a crosshead and a piston.
In some cases Scotch yokes are'used with sliding crossheads in the yoke, which are mounted on the crankpin, the crosshead taking one component of the rotatingcrank motion and the yoke the other component, they being at right angles to each other. Poppet-type, springloaded suction and discharge valves are common: 1y used in hydraulic pumps, one or more of each generally being provided for each end of each cylinder. v v
The Scotch yoke construction results in a simple harmonic motion of the piston, and the crank with connecting rod construction, results in a similar piston motion somewhat modified, due to the angularity of the connecting rod. With either construction, the piston has its greatest acceleration at the ends of thestroke with the maximum velocity of the piston and maximum rate of suction or discharge of the liquid near the middle of the stroke. The lift of the springloaded. valves is approximately proportional to the piston velocity, or the rate of flow through the valves, and it follows that the valve rate of lift or valve velocity is then approximately proportional .to the piston acceleration which, as stated, is maximum at the end of the stroke when the liquid flow is zero and the valve is just beginning to open or is closing. In other words, the velocity is greatest at the beginning of its liftyrequiring an impact force to accelerate it instantly from rest, to its maximum velocity. It is also at its maximum velocity, coming to an instant stop, as it seats. The result is a slamming of the valve in opening and seating and in order that this slamming does not become harmful, very slow crank speeds are necessary. Because of these very low speeds such pumps are necessarily very large and heavy and costly.
' There are also other reasons necessitatingslow rotative speeds with conventional pumps. Another of these is because of large variations in the rate of flow of the combined cylinders. With 'suction or intake stroke.
any single reciprocating piston the rate of flow, as stated above, is zero at each end of the stroke. To even out the combined flow, multi-cylinder arrangements are used and in general the more cylinders used the smoother the flow or the smaller the variations in flow.
With a conventional two-cylinder doubleacting connecting rod or Scotch yoke pump and with two cranks in their best relative positions, namely apart, these flow variations are on the order of twenty-seven per cent (27%) above and below the average with sharp accelerations resulting in enormouspressure pulsations in the discharge line where small pipes and high velocity are necessary due to the high pressure In the suction line, where only atmospheric pressure is used to force the liquid through the line, larger pipes are necessary thereby reducing the velocity and helping to minimize the pressure pulsations. On a discharge line, dampening air chambers are needed to make operation practical. With a three-cylinder conventional doubleacting pump, these flow variations reduce to approximately six and one-half per cent (6%%) above, to eighteen and one-half percent (18 /2 below the average flow, but still with sharp accelerations and still requiring air chambers. Due to these flow variations the lower the number of cylinders, the slower must be the speed of the pump to keep the resulting pressure variations within practical limits.
Another important speed limitation is caused by the necessity of keeping the piston accelerations down to values low enough to allow the liquid from the suction line to follow it on the Where only atmospheric pressure is available in the suction line to provide acceleration of the liquid coming therefrom, which must work against the suction lift and friction losses through the line and the suction valve, very little pressure remains from atmospheric pressure on .the suction line for accelerating the liquid to follow the piston. The result is that the liquid doesnot follow the piston and does not keep the enlarging cylinder entirely filled with liquid and cavitation results in the cylinder and causes very destructive impacts when the piston makes its return stroke. .These impacts frequently wreck the pump and to avoid them slow speeds are very essential. Where the liquid is heavy and viscous very slow speeds become paramount.
It is accordingly, an. object of my invention to overcome the above and other defects in liquid pumps and it is more particularly an object of 3 my invention to provide a liquid pump which is economical in cost, economical in operation, efiicient in operation and economical in manufacture.
Another object of my invention is to provide a liquid pump which overcomes the speed limitations heretofore necessary in conventional liquid pumps and to provide a pump where very much increased speeds may be used.
Another object of my inventionis to provide a liquid pump which is much smaller and lighter than conventional pumps designed for equal or greater liquid capacity and horsepower.
Another object of my invention is to provide a liquid pump which has perfectly even suction and discharge line flows by eliminatingallpulsations and using only two double-acting or four single-acting cylinders.
used in my novel pump unit.
"Referring now to the drawings, Figures 1 to inclusive, show a crank case I and a liquid casing 8 mounted on skids 2. Side covers 3 and top covers 4 are provided on the crank case I for Another object of my invention is to provide a liquid pump which has a minimum of moving parts. p I
Another object of myjinv'e'ntion is to provide a liquid'pump which hasia'smoother,valvefajcti on without impacts or slamming of'the valves" and which also permits theuse, of higher valve speeds; Another object of invention is to provide ample pressures in the suction] line when the piston is on,..the suction"strokef using apump for] chieflyaccelerating'the liquid to follow the piston and keep the enlar'gingcylinder entirely full of liquid at higher speeds and to prevent cavitation in the liqu-idcylincler and destructive impacts. H p Another object or my invention"isfto-"provide in a liquid. pump withfla' minimum 'nuniber oi cy1inders, a continuous smooth now which will result in smooth and constant torque resistance on the driving shaft .and' thus prevent whipping of the llclrivingv-beltsgflat belts, chains or cou- Another object oinmyjinvention is, to provide a hydraulic pump which makes unnecessary the use of heavy fly wheels. I Another object of my invention is itoeliminja'te sliding orossheads, guide bearings, -oscilla'ting wrist pin bearings, by .using roller bearings throughout, and to fur'ther -eliminate Scotch yokes and connecting rods.
Another object of my invention is to eliminate theconventional large gear and. pinion drive necessitated by the slow rotating speed of conventional pumps. 1
Another object of my invention is to provide av li'quid pump capable of high enough'.-speeds toeliminate gears for increasing or reducingthev speeds.
Other objects of my invention will become I evident from the following-detailed description, taken in conjunction with the accompanying drawings, in which: I I
1' is a side elevationalyiew of anillu'strative embodiment of my novel 'fiuid pump' unit, arranged forfbelt drivefrom an engine or a motor and disposed .on askid for portable use.',.v"
Fig. 2 is an end elevational View, with parts broken away on line l-- -l of Fig. 1 taken from the fluid cylinder end of mynovel 'fluid'pump unit.
Fig. 3 is a plan view, with onerofithecovyers on top of the casingremove'd.
Fig. 4. is a View taken on the line 2p-Z of .Fig. 5 is a view taken on the line 33' of Fig. 6 is 'a diagrammatic view showing three curves, two of these curves representing the norm bined iiow rates throughout one revolution of conventional pumps, .anfd the third curve"showing ready-access to piston rod packing cases 5 and E.
A main cover I is disposed on the top of the crankcase I. The fluidcasing 8 is disposed longitudinally of the crank case i ahdfh9j$i0flhed therein liquid pumping cylindrical portions 9 connecting closed chambers 1'0 and l' I. Apertures l2 in the casing 8 have seats 'i3fior seating inverted conical-shaped valve heads l5, guided by stems It.v .Covers I"! have depending cylindrical portions fl8 with coil springs 19. therea'mu'hd to urge the valve" h'eadsj'lf'il into sealing relationship with seats l3. Covers llfcl'ose a ertures rain the discharge chest 2i; in theupp'er part of casing 8; Discharge outlet 22 fleadsoutwardl'y from chestZl.
A shaft 129 is 'ournal'ed 'in isleevest and is transversely mountedbelowfthe casing f8 and has fixedly mounted 'thereon'i two impellers 3'1; one
with right and the other ,With fleitalian'djvanes.
disposed in annularcasing. I on ppos'ite end of shaft 29 and to increase the pressure of fiu d entering the inlet line 35jaiitl passing through suction chambers '36 and through suction apertures '31 to the chambe'r'sflil and H; Only'the right hand impeller 3| is shown inFig. 2" i-oi" purposes of illustration. Since one impeller right hand vanes and the other has .left hand vanes, they maybeiexchange'd for rotation in an opposite direction. 'Seats" are disposed in the suction apertures'31 to seat inverted conicalshaped suction valve heads-.41 urged against the seats40 by coil springs 42 surrounding depen ing cylindrical portions v1Y3 clepehdingjfrom. closing covers 34 disposed over ap'erture's in the casing'8.
, The suction discharge .v'alve's ar'e o'f the same general construction; One-impeller 3-1 and one booster pump casing 33 is provided for each pair of suction valves injchambers l 0 arid l The booster pump casings '33 are closed by cover-s46 carrying packingfboxes 4? with glands 48-. Bearing brackets 38'are bolted to the covers 46 and carry roller bearings, and sealing rings "50. Shaft 29 is journaled in the bearings 49 and ex-.
tends outwardly therefrom on both ends thereof-.-
I have shown mounted. on one end of the shaft 29 a fixedly mounted \l-belt pulley 52 secured by nut 53 and I provide a cap '54 to cover the'extend ing shaft 29 on the opposite end of the shaft '29. The impellers 3'! are secured by nuts 39 against the sleeve 30. It will be'evid'ent that pulley 52 may be used. and mounted'on either end of th shaft 29.
Referring now particularly to Figs. 3, 4, and 5. crank case I has] disposed in the sides thereof. flanged'members' 'for rotatably mounting va transversely" disposed, huh member '61 having longitudinally extending internal apertures 62 for receiving the tapered ends 63 of shafts 64. The shafts 64 are oil sealedby'glands II. Reduced ends 65 of the hub member 6| engage roller bearings 66carried by the flange members 60. Two pair ofieccentric hubs .6! and 68 are cast integral with hub members6l, those in each pair being concentric with each other and one pair being spaced 90 from theother. The throw of each eccentric is preferably made equal to one half the piston stroke. Around each eccentric is shrunk a hardened and ground cam ring 59.
Engaging each cam ring 59 are two follower roller tires 69, shrunk over and encircling roller bearings 80 mounted on transversely extended shafts 10 integral with crossheads l2.
Shafts 10 have reduced end portions 13 for engaging roller bearings 14 movable with outer tires 90 between longitudinally extending guide-ways 15 and 16, the former mounted on pads 11 in the base block 18 of the casing l and depending ribs 19 forming part of the cover I of the casing 7 There are two transversely extending crosshead shafts 10 on each end of each cross-head 12 and there are-also cross-heads about each pair of cams 59. Each pair of cross-heads 12 are spaced 180 degrees apart around the periphery of the cams 59 with their centers riding in the horizontal plane through the longitudinal center line of the shafts 64. Nuts 55 at either end of each tie-rod 56 are adjustable to maintain all four cam followers 6-9 in contact with their respective cams 59 with an initial load and tension thereon. Suitable shims (not shown) or any other suitable means may be provided for adjustment. Guideways I5 and 16 can be adjusted vertically with shims in order to adjust the clearances between the upper guide-way l6 and the lower guide-way I5 and-the tires 69, so that tires 69 can roll on either the upper or the lower guide-ways 16 or 15 and clear the opposed guideway. End covers 51 are provided on the crank case I for access to the nuts 55 securing the tierods 56. After the nuts 55 are removed, the cross-heads 12 can be lifted through the top of the crank case byremoving top cover. '1.
The inner ends of the tie-rods 56 extend through apertures in T-shaped cross-head extensions 58 and the latter are secured to the tie-rods 56 by nuts 55. The other ends of the extensions 58 are threaded internally for threadably engaging the threaded ends of piston rods 5| with nuts 8|. Splash plates 82 are secured between nuts 8| and'cross head extensions 58. The extensions 58 are oil sealed by packing boxes 6. The piston rods 5| have secured thereto in the cylindrical portions 9 of the casing 8 conventional piston heads 83 by the internally threaded end 84 of extensions 85 of the rods 5| serving as a tail rod of the same diameter as the piston rods 5| in order to give equal displacements of fluid from either side of the piston heads 83. On either side of the piston heads 83 are mounted conventional rubber packings 86 secured with follower plates 81 and spring rings 88'.
The rubber packings 86 ride on hard liners 89 sealed with a conventional rubber gasket 9|. The piston rods 5| andthe tail rods 85 pass through duplicate stufiing'boxes 5 and 92 with conventional duplicate rubber packings93 and 94 and follower glands 95 and 96. The liners 89 are pressed into the cylindrical portions 9 of the casing 8. It will be evident that the two chambers l0 and II are duplicated in casing 8 and have duplicate liners, pistons, rods and packing boxes for each cylinder whose parallel disposition is shown in Figs. 2 and 3.
.A pulley I00 is mounted on the shaft 64 and rotative force is transferred to the pulley 52, mounted on the shaft 29'by V-belts WI. The shafts 64 are driven from a main power source (not shown) such as a'gas engine, diesel engine, steam engine, or electric motor. If the drive requires two engines, another duplicate pulley 102 shown in dot and dash lines may be mounted on the opposite side of the crank case and maybe driven by additional V-belts. It Will be evident that any form of drive may be used between shaft 64 mounted in the crank case and shaft 29 mounted in the casing 33.
In operation, the shaft 64 is rotatedby a suitable power source, thereby rotating the pulley I00 mounted thereon, to drive the pulley 52on the shaft 29, carrying the impellers 3|. The rota tion of the shafts 64 causes the followers 69 'engaging the cam members 59 to reciprocate thereby causing the reciprocation of the piston rods 5|, and the pistons 83 attached thereto. The suction and'discharge valves 4| and I5 in the chambers l0 and on each end of the cylindrical portions 9 of the casing 8 open and close in accordance with the pressure variations caused by movement of the pistons 83. There is preferably disposed onesuction valve 4| and one discharge valve |5 in each chamber l0 and Hon the end of each cylindrical portion 9 of the casing 8. The fluid entering the suction valves 4| is placed under pressure by the impellers 3|, to follow the pistons 83 and to prevent cavitation when they move through the enlarging cylindrical portion 9 of the casing 8.
Suction valves 4| are opened by reason of reduced. pressure in the chambers I0 and H and the pressure exerted by the pump impellers 3| re-. ceiving fluid from the inlet line 35. On thedischarge stroke of the pistons 83, the discharge valves l5 are opened by pressure on their underside from the pistons 83, which closes the suction valves 4| and the discharge valves then communicate chambers ID or H to the discharge chest 2| which is open to all four discharge valves l5 and leads to the discharge line 22.
The theory and advantages in the construction of my novel pump will become apparent from a study of the curves in Figs. 6, 7, and 8;
Referring now to Fig. 6, the lowermost curve I90 is the combined rate of discharge of two double-acting cylinders with 90 cranks of a conventional pump with the pistons driven by a conventional crank and connecting rods and without a tail-rod. The base of this curve is scaled with crank angles for one revolution of 360. degrees, and the vertical scale is the discharge rate in gallons per minute of twin cylinders 6 x18 with 2%" piston rods and at revolutions per minute, which is the conventional maximum speed for such a pump handling heavy liquids.
The violent fluctuations in the flow, reach peaks of 26% above to 27% below the average. These exist in both the suction and discharge lines.
This, as stated, is one reason why the speed of' these pulsations. The variations are often quite severe and cause much vibration of the lines and connections, and frequently severe liquid hammers are set up, often causing ruptures.
. To help smooth out these pulsations, it is customary to increase the number of cylinders. The result is illustrated by the middle curve I9I inFig. 6, which shows the combined flow rate of three double-acting cylinders of approximately atotal capacity equal to that of the lower curve. These three cylinders would be /2 x 12" stroke with 2" rods and with cranks spaced 120 apart and running at 70 revolutions per minute. The pulsations are somewhat reduced and more equal, but still rise 6 above to 18% below the averageflow with sharp accelerations.
With the use of my novel straight line I92 shown inthe uppermost linein Fig. 6 is obtained. This line I92 indicates a constant steady uniform flow without pulsations. This is obtained with only two double-acting cylinders, which in this instance are 6%," x 7", with 2 /4" piston rods and tailrods. These cylinders, it will be noted, are smaller than either of the other two pumps, and the pistons can be run at much higher speeds (in this instance 250 .R. P. M.), giving a much greater flow with a much smaller pump.
The reasons for this great advantage will become apparent by examination of the curves I93, I94, I95, I95, and I97, in Figs. '7 and 8. In each of these curves I93, I95, I95, I95, and I9'I, in Figs.
7 and 8, is shown the flow characteristics and thevalve action for one double-acting cylinder throughout one revolution. In Fig. 7 is shown the characteristics of a conventional cylinder of thecrank and connecting rod type. The lower curves I93, show the flow rate in gallons per minute on the vertical scale for one crank revolution of 360indicated on the horizontal scale at tie base. The flow is zero at either end of the stroke when the crank is on dead center, and reaches maximum at near mid-stroke. The maximum flow in the left lobe is smaller than the maximum flow in the right lobe, due to the piston rod reducing the displacement of the former.
It should also be noted that these lobes areno symmetrical about their vertical axes, which is due to the angularity of the connecting rod. Two of these cylinders at 90 give the lower curve I99 in Fig. 6, since they are of the same size and at the same speed. It should also be noted that the maximum flow on the left or smaller lobe is equal to the flow at the lowest points in the bottom of'the deepest valleys in the lower curve I90 of'Fig. 6.- This is because the maxima'on these lobes are lower than the average combined flow, and'at'these points the other cylinder at 90 on the crank is at dead center with zero flow.
' With a conventional Scotch yoke and crank,
V insteadof a, connecting rod and crank, and with tail rod extensions equal in diameter to the piston rods, the two lobes would be equal and symmetrical sine curves, which would bring all the valleys to the same level on the combined curve,
and at a flow rate of about 400 gallons per min-.
ute.v This, howevenwould still be 18% below the combined averagefiow, and the peaks on a curve similar to curve I9ilin Fig. 6 would be 16% above the average. The general characteristics would remain, although the variations would be somewhat less.
Three curves similar to curves I93 shown in siderations apply, although-the variations are further reduced. Thus, in general, the greater the number of cylinders, the smoother the combined flow curve. A smooth curve, however, is only obtained at the expense of a multiplicity of cylinders, and an absolutely straight line is never obtained. The inherent characteristic of each single cylinder still remains, regardless of the number of cylinders used. v
'We will now consider the valve action on a single conventional cylinder. :The lower curves I93 in Fig. '7 not only represent the flow in gallons per minute shown by the G. P. M. vertical scale, but also the piston velocity to another suitable scale and also the valve lift to still another suitable scale. These valves are similar to those shown in Figs. 2 and 4 and are held against flow by a spring, which means that the lift or area of discharge through the valve will be approximately proportional to the flow rate of fluid discharge from or to the cylinder. Thus the lower curves I93 in Fig. 7 represent valve lift. The upper curve I94 in Fig. 7 represents the velocity of valve movement to the vertical scale shown which, when the valve is rising, is shown above the base line, and, when the valve is lowering,
V is shown below the base line. The valve velocity Fig. 7, shows a maximum upward velocity at the beginning of the lift, when the piston is on dead center, and a maximum downward velocity at seating on the opposite dead center. In the case of starting to lift, the valve is accelerated from a position of rest to-its peak upward velocity, instantly, in nearly zero time, and, conversely, it is decelerated from its peak downward velocity, instantly, to rest in nearly zero time. These represent very heavy impacts, slamming the valve open and slamming it shut. The value of these impacts is in proportion to the square of the crank revolutions per minute, and thus again the speed is limited to avoid severe and destructive valve impacts. This is true of each cylinder and its valves, regardless of how many cylinders are used in the interest of smoothing out the combined fiow curve. If a Scotch yoke is used, giving a symmetrical sine flow curve, the same applies, since the slope of the sine curve represents valve velocity and the slope of the sine curve is proportional to the cosine, which is maximum when the sine is zero. The only difference will be that the starting impacts will be equal to the seating impacts, and
- Will be the average of the two from a connecting rod pump Where they are unequal, as shown by the curve I94, in Fig. 7, the greater impact occurring when the piston is on head end dead center.
In my improved pump, with the pistons operated by properly designed cams, these serious defects are entirely eliminated and thus permit much higher speeds, giving not only a constant flow Without pulsations, but also valve impacts are entirely eliminated.
Referring now to Fig. 8, in, the lower portion, curves I95 represent the how for one double- .9'-L acting cylinder throughout-Hone revolution in heavy lines, and'curves. I96 the-.flow from the other cylinderat 90 'indashed'lines. The chief characteristics of thesecurves are thattheyare symmetrical about vertical cente'rlines at each 90 degrees of cam rotation, and, at the same time, are symmetrical about. a". horizontal centerline at one-half the peak-flows. ,The other impor tant characteristic is that the curves. 'Come in tangent to the base line at zeroflow, or, in other words, with zero slope. ,.'Iwo such curves I95 and I96 give a combined flow for two double-acting cylinders at 90 apart on the-cam hubs, of. aconstant value, or perfectly smooth ;fiow passing through the peak values or peak flows of each single cylinder. In other words, one cylinder, when at its peak, maintains the constant average flow, while the other is on dead center with zero flow. In the particular curves shown, theflow for each cylinder is equal to K (1-cos;2a.) where K" is a constant function of the stroke and the revolution per minute and. a the cam angle ofrotation from deadcenter. However, any other curves having the above characteristics will serve.
Thus, a perfectly smooth flow is obtained from I and the increment in valve lift divided by'the 1 time used for that increment, the velocityof valve movement. This, to a suitable scale, is, as before, the slope of the flow, or lower curve. This slope, as required above, is zero at either dead center or at zero flow, so that the valve velocity of movement, as shown by the upper curvev I9! is also zero at the beginning of the upward lift and at the end of the downward movement, or at seating. Thus the valve motion lifts and seats with no impacts. The peak valve velocities are at 45 cam angle instead of at dead center. Thus, my novel pump can be operated at much higher speeds without valve impacts, and gives a valve action similar to a mechanically operated cam actuated valve. In my novel pump the cams actuate the pistons which in turn actuate the valves.
The cams which actuates the pistons, are mounted on an eccentric having a throw of onehalf the stroke, so that the curvature of the cam is easy and provides only the difference in piston movement derived from the eccentric and that desired to obtain the above characteristics.
Where, as illustrated in Fig. 8, a piston velocity, or flow curve, equal to K (1cos.2a) is used, the piston position at various cam rotation angles will be the integral of this curve, or
sine 2a K awhere a," is the cam rotation angle from dead center expressed in radians. From this the shape of the cam is readily derived by conventional methods.
Fig. 9 shows a cam developed by using the above formulae, namely, piston velocity equals formulae, namely, piston velocity equals K (l-cos.2a) and the stroke equals sine2 2a) It will be noted that the peak valve velocities are at '45? cam angle. It will further be noted thattheeccent'ric BI has a throw equal to one-1 half of the stroke. The cam 59 is. so designed to give. .flow curves which are symmetrical. about verticallaxes at; each of, rotation and at the same-time are symmetrical. about a horizontal axis through one-:half, of the peak flows andthe bottom of the curve is tangentto the-baseline. This cam is designed to :eliminate valve impacts andto give smooth, constant, .continued flow. .There. is one-other characteristic of liquid pumps which limittheir speed,,. and thatlis to accelerate the liquid. on the suction stroke so. that it will followthe piston and keep the cylinder entirely full of liquid without cavitation. If .this is not insured and cavitation results the piston will receive terriffic impacts when it closes in on the-liquid on the return stroke. The press'ure'in the suction line is all that isavailable to accelerate the liquid through the line .andpassages and through the suction valve, and'imuststill have sufiicient pressure left to keep accelerating the liquid to the speed of the piston- Particularly where heavy viscousliquid are pumped and where high suction lifts are used, the speed of the pump is very limited, with only atmospheric pres-.- sure on the pump, to supply this acceleration. Even without these limitations, the pump speed is limited, due to the low pressure of atmosphere on the suction line, and this is further aggravated by the sharp variations in the flow of a conventional pump, as already illustrated, requiring sharp accelerations, for which atmospheric pressure is not sufficient. The cam 59 is preferably developed as shown inFig. 9 by extending radii outwardly from the center of the shaft 62 at equal angles of 15 degrees, thereby making 24 division of the outer circle. The position of the piston at each 15 degree rotation of the shaft 62 is determined by utilizing the curves shown in Fig. 8 with the formula where a is the cam rotation angle from dead center expressed in radians. By measuring the particular piston position on each radii extending outwardly from the center of the shaft 62, the pitch line of the cam is found which I have designated as path of follower center. Arcs are described on each of the radii of the same radius as the cam followers 69 thereby establishing the necessary points to define the outer periphery of the cam 59. The legends shown in Fig. 9 are self-explanatory.
These limitations are eliminated in my novel pump by supplying a booster in the suction line in the form of a centrifugal pump built integral with the main pump and driven by the main pump drive as illustrated in the Figs. 1, 2, 3, and 4. The speed of this pump and the impeller diameter are proportioned to give the necessary pressure at the suction valves to accelerate the liquid being pumped, so that it will more than cover the piston acceleration after deducting friction losses and thus keep the cylinder safely full of liquid at the higher speeds. Since the piston acceleration is proportional to the square of the pump revolutions per minute, and since the pressure developed by the centrifugal pump is also proportional to the square of its revolution per minute, these will maintain the proper ratio when arranged with a drive as shown in Figs. 1, 2 and 3.
It will be evident from the foregoing that my novel pump unit eliminates speed limitations 11 heretofore necessary in conventional pumps, which prevents cavitation, and which eliminates all large gears and pinions and other moving parts in conventional pumps. It is further evidentthat I have provided a novel pump which has a smooth constant flow in the suction and discharge lines, which has a mooth and constant torque resistance in the cam hubs thereby avoidin}; the usual slipping and vibration occuring where V-belts, chains, and couplings, are used on conventional pumps and one in which speed may be greatly increased thereby greatly decreasing the size, weight and cost of the pump.
,My novelfluid pump unit may take many different forms such as a, unit with fluid cylinders on opposite sides of the crankcase, without departing from the basic design and principles of my invention.
Various changes may be made in the specific embodiment of my invention without departing from the spirit thereof or from the scope of the appended claims.
What I claim is:
1. A fluid pump unit comprising a casing having a reciprocating pump chamber with cylindri'cal portions in one section thereof, a shaft journalled in another section thereof, an inlet passageway leading to said reciprocating pump chamber and an outlet passageway leading'therefrom; centrifugal pump chambers having a portion defining a passage'leading to said inlet passageway in said casing, impellers of a centrifugal 12 with said secondshaft, a pulley on said second shaft, means for rotatively engaging said "pulleys, means for rotating said; second mentioned shaft, rods reciprocated by said'cams, pistons operable in the cylindrical portions of saidrrecpirocating pump chamber in said casing reciprocated bysaid rods, and suction and discharge valves in the inlet passageway and outlet passageway of said casing, respectively, cooperating with said pistons, said impellers increasing the pressure of the fluid entered by said suction valves '2. A fluid pump unit as set forth i-n-claimi wherein said impellers are disposed in said centrifugal pump chambers on opposite ends .of said shaft and they have oppositely disposed vanes. I HERMAN G. MUELLER.
REFERENCES CITED The followingreferences are of .record in the file of this patent:
UNITED STATES PATENTS Talbot Dec. 19, 1944;
US670192A 1946-05-16 1946-05-16 Fluid pump unit Expired - Lifetime US2607296A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2677966A (en) * 1952-12-01 1954-05-11 Herman G Mueller Mechanical movement

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1070706A (en) * 1910-12-29 1913-08-19 Samuel W Luitwieler Driving mechanism for triplex pumps.
US1109775A (en) * 1906-06-02 1914-09-08 Ypsilanti Lubricator Company Lubricator.
US1657378A (en) * 1927-03-31 1928-01-24 American Oil Pump & Tank Co Double-cylinder double-acting pump
US1797803A (en) * 1927-04-18 1931-03-24 Charles C Spreen Compressor
US1805542A (en) * 1926-03-02 1931-05-19 Gardner Denver Co Pump
US1927799A (en) * 1932-03-07 1933-09-19 Goulds Pumps Rotary pump
US1971601A (en) * 1932-07-30 1934-08-28 Evans Appliance Company Pumping and distributing mechanism
US2010378A (en) * 1931-07-28 1935-08-06 Cincinnati Milling Machine Co Hydraulic power unit
US2132595A (en) * 1937-11-17 1938-10-11 Bancroft Charles Displacement means
US2242368A (en) * 1939-07-11 1941-05-20 Ingersoll Rand Co Compressor
US2356101A (en) * 1942-10-09 1944-08-15 Cash A W Co Multiple cylinder pump
US2365309A (en) * 1943-07-12 1944-12-19 Robert E Barry High-pressure pump

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1109775A (en) * 1906-06-02 1914-09-08 Ypsilanti Lubricator Company Lubricator.
US1070706A (en) * 1910-12-29 1913-08-19 Samuel W Luitwieler Driving mechanism for triplex pumps.
US1805542A (en) * 1926-03-02 1931-05-19 Gardner Denver Co Pump
US1657378A (en) * 1927-03-31 1928-01-24 American Oil Pump & Tank Co Double-cylinder double-acting pump
US1797803A (en) * 1927-04-18 1931-03-24 Charles C Spreen Compressor
US2010378A (en) * 1931-07-28 1935-08-06 Cincinnati Milling Machine Co Hydraulic power unit
US1927799A (en) * 1932-03-07 1933-09-19 Goulds Pumps Rotary pump
US1971601A (en) * 1932-07-30 1934-08-28 Evans Appliance Company Pumping and distributing mechanism
US2132595A (en) * 1937-11-17 1938-10-11 Bancroft Charles Displacement means
US2242368A (en) * 1939-07-11 1941-05-20 Ingersoll Rand Co Compressor
US2356101A (en) * 1942-10-09 1944-08-15 Cash A W Co Multiple cylinder pump
US2365309A (en) * 1943-07-12 1944-12-19 Robert E Barry High-pressure pump

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2677966A (en) * 1952-12-01 1954-05-11 Herman G Mueller Mechanical movement

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