US2575898A - Padding for packings and method of manufacturing the same - Google Patents

Padding for packings and method of manufacturing the same Download PDF

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Publication number
US2575898A
US2575898A US95084A US9508449A US2575898A US 2575898 A US2575898 A US 2575898A US 95084 A US95084 A US 95084A US 9508449 A US9508449 A US 9508449A US 2575898 A US2575898 A US 2575898A
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Prior art keywords
padding
adhesive
packings
corrugated
manufacturing
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Expired - Lifetime
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US95084A
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Tadinger Paul
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/0003Shaping by bending, folding, twisting, straightening, flattening or rim-rolling; Shaping by bending, folding or rim-rolling combined with joining; Apparatus therefor
    • B31F1/0045Bending or folding combined with joining
    • B31F1/0048Bending plates, sheets or webs at right angles to the axis of the article being formed and joining the edges
    • B31F1/0074Making essentially non-hollow profiles, e.g. rods, ropes, cords
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
    • B31D5/0039Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F7/00Processes not otherwise provided for
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/2419Fold at edge
    • Y10T428/24215Acute or reverse fold of exterior component
    • Y10T428/24223Embedded in body of web
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24628Nonplanar uniform thickness material
    • Y10T428/24669Aligned or parallel nonplanarities
    • Y10T428/24694Parallel corrugations

Definitions

  • This invention relates to a method of making resilient paddings or shock-absorbing cushions for packings of all kinds and to the cushion so made.
  • the present invention has for an object to provide an economical method of making shock-absorbing cushions.
  • the invention has for an object to provide such a method utilizing a continuous strip or piece of corrugated cardboard or paper.
  • the invention consists in coating corrugated paper or corrugated cardboard with an adhesive material on the corrugations and immediately thereupon it is rolled into a body or loose roll of circular or elliptical cross section, and while the adhesive layer is still in a sticky or tacky condition the body is compressed in a press to the desired shape under the action of pressure and heat and maintained under heat and pressure until a solidification of the shaped padding is effected by the drying of the layer of adhesive.
  • the paddings produced in this manner by means of a continuous band or strip can be cut to the desired length or be produced from the beginning in the desired length.
  • Figures 4 and 5 show, by way of example, two other modifications of paddings produced by the method.
  • Figure 6 shows a form of construction illustrating a completely assembled shock-absorbing insert ready for insertion in a box or carton.
  • corrugated cardboard or paper 2 is unwound from a storage roll I of any desired size and fed along a path to an adhesive applying device 3.
  • the adhesive is applied to the apices of the corrugations of the corrugated paper by means of a cylinder or other adhesive applying tool.
  • the corrugated paper coated with the adhesive is rolled into an elliptical shape with the corrugation lying either on the inside or on the outside and when a certain cross section of roll is obtained the strip is cut by means of a cutting or severing device 4 to separate the roll from the strip.
  • a loosely rolled cellular body 5 is shown in Figure 2.
  • this cellular body 5 is passed between two pressing jaws B of definite shape as illustrated in Figure 3, which are heated and which impart to the cellular body 5 the desired shape under pressure and heat.
  • two pressing jaws B of definite shape as illustrated in Figure 3, which are heated and which impart to the cellular body 5 the desired shape under pressure and heat.
  • single-faced corrugated cardboard is utilized and the pressing jaws must be such as to form the roll into a body structure having at leastgone leg and an end member extending therefrom.
  • Figure 3 shows the cellular body or padding pressed into the shape of a right-angle. The pressure is so chosen that the corrugated paper winding yields and conforms to the hollow shape of the press, whilst the cells formed by the corrugations retain their cellular property.
  • the padding 5 thus produced is kept in the press and the heat and pressure are maintained until the layer of adhesive has dried and the cushion has solidified or set in its altered shape.
  • a padding profile of U-shape includ-- ing parallel legs and a straight connecting end member as shown in Figure 4 and Figure 5 illustrating a padding or cushion with spaced legs and an arcuate connecting end member.
  • the padding consists of a cellular body built up from a continuous strip of wound corrugated cardboard or paper, the individual turns of which are united by an adhesive, and pressed into the desired shape with either a smooth or a corrugated outer surface. That is to say, the corrugated paper can be wound in such a manner that the cellular body presents on the outside the face or facing layer of the corrugated cardboard as the external face of the padding, or if desired the winding can be such that the corrugated layer constitutes the external face of the padding.
  • Figure 6 illustrates a completely assembled insert consisting of a plurality of paddings or cushions 5 for insertion in a packing carton.
  • This assembled insert includes two walls 1 and 8 ofv corrugated paper or cardboard and a bottom 9, also of corrugated paper, connecting the said walls together.
  • the paddings 5 produced by this method.
  • the shock-absorbing cushion is produced from and comprises a continuous strip and each of the leg or legs and the end member 7 gations of a continuous strip of corrugated card board, rolling said strip into a. -loo se roll ofde;
  • a packing cushion comprising a continuous pieceor single-faced corrugated cardboard rolled o m v V faced cardboard is external.
  • a body including at least one leg and an end member extending therefrom, each of said leg and member having multi-layers of corrugated cardboard therein, all of said layers comprising portions of said continuous piece and adhesive between the corrugations ofone layer and the face oftheadjacent layer.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Buffer Packaging (AREA)
  • Laminated Bodies (AREA)

Description

Pl TADINGER Nqv. 20, 1951 PAD/DING FOR PACKINGS AND METHOD OF MANUFACTURING THE SAME Filed May 24; 1849 IN VEN TOR.
TT 22761 BY v i atented Nov. 20, 1 951 PADDING FOR PACKIN GS AND METHOD OF MANUFACTURING THE SAME Paul Tadinger, Vienna, Austria, assignor to Oscar Leopold Ladner, Vienna, Austria Application May 24, 1949, Serial No. 95,084 In Austria March 17, 1949 3 Claims.
This invention relates to a method of making resilient paddings or shock-absorbing cushions for packings of all kinds and to the cushion so made.
Therefore, the present invention has for an object to provide an economical method of making shock-absorbing cushions.
More particularly the invention has for an object to provide such a method utilizing a continuous strip or piece of corrugated cardboard or paper.
The invention consists in coating corrugated paper or corrugated cardboard with an adhesive material on the corrugations and immediately thereupon it is rolled into a body or loose roll of circular or elliptical cross section, and while the adhesive layer is still in a sticky or tacky condition the body is compressed in a press to the desired shape under the action of pressure and heat and maintained under heat and pressure until a solidification of the shaped padding is effected by the drying of the layer of adhesive.
The paddings produced in this manner by means of a continuous band or strip can be cut to the desired length or be produced from the beginning in the desired length.
The method according to the invention is hereinafter described with reference to Figures 1 to 30f the accompanying drawings. Figures 4 and 5 show, by way of example, two other modifications of paddings produced by the method. Figure 6 shows a form of construction illustrating a completely assembled shock-absorbing insert ready for insertion in a box or carton.
In carrying out the method corrugated cardboard or paper 2 is unwound from a storage roll I of any desired size and fed along a path to an adhesive applying device 3. The adhesive is applied to the apices of the corrugations of the corrugated paper by means of a cylinder or other adhesive applying tool. Thereupon the corrugated paper coated with the adhesive is rolled into an elliptical shape with the corrugation lying either on the inside or on the outside and when a certain cross section of roll is obtained the strip is cut by means of a cutting or severing device 4 to separate the roll from the strip. Such a loosely rolled cellular body 5 is shown in Figure 2. Thereupon this cellular body 5 is passed between two pressing jaws B of definite shape as illustrated in Figure 3, which are heated and which impart to the cellular body 5 the desired shape under pressure and heat. As shown, single-faced corrugated cardboard is utilized and the pressing jaws must be such as to form the roll into a body structure having at leastgone leg and an end member extending therefrom. Figure 3 shows the cellular body or padding pressed into the shape of a right-angle. The pressure is so chosen that the corrugated paper winding yields and conforms to the hollow shape of the press, whilst the cells formed by the corrugations retain their cellular property. The padding 5 thus produced is kept in the press and the heat and pressure are maintained until the layer of adhesive has dried and the cushion has solidified or set in its altered shape.
After removal from the press the paddings or cushions 5 are ready to be used. They may also be cut to any suitable length. The paddings may also have imparted to them any other desired cross section and have legs or limbs of unequal thickness. A padding profile of U-shape includ-- ing parallel legs and a straight connecting end member as shown in Figure 4 and Figure 5 illustrating a padding or cushion with spaced legs and an arcuate connecting end member.
Thus in all forms of construction the padding consists of a cellular body built up from a continuous strip of wound corrugated cardboard or paper, the individual turns of which are united by an adhesive, and pressed into the desired shape with either a smooth or a corrugated outer surface. That is to say, the corrugated paper can be wound in such a manner that the cellular body presents on the outside the face or facing layer of the corrugated cardboard as the external face of the padding, or if desired the winding can be such that the corrugated layer constitutes the external face of the padding.
Figure 6 illustrates a completely assembled insert consisting of a plurality of paddings or cushions 5 for insertion in a packing carton. This assembled insert includes two walls 1 and 8 ofv corrugated paper or cardboard and a bottom 9, also of corrugated paper, connecting the said walls together. To the walls I and 8, which may be provided at the top, with carrying lugs Ill, there is secured, for example, by adhesive, the paddings 5 produced by this method. By adapting the shape of the paddings 5 to the shape of the goods to be packed, it is possible to maintain fragile or delicate goods to be transported in spaced relation from the walls of the package or carton and thus protect them against shocks or impacts and prevent in all circumstances, the occurrence of damage or injury to the goods in instances of careless and negligent handling during transportation.
As indicated, the shock-absorbing cushion is produced from and comprises a continuous strip and each of the leg or legs and the end member 7 gations of a continuous strip of corrugated card board, rolling said strip into a. -loo se roll ofde;
sired dimensions, severing said strip tqiseparatge the roll therefrom, subjecting the roll to heat and pressure While theadhesive is "stillta'eky to alterv its bodily form and provide a body structurein V eluding at least one leg and an end member tending therefrom, the pressure being applie"M in a direction perpendicular to the axes of the cor:
rugations and maintaining the applicatidr'iof heat and pressure until the adhesive has solidifled to' maintain the' altered form. I
,2. A packing cushion comprising a continuous pieceor single-faced corrugated cardboard rolled o m v V faced cardboard is external.
4 continuously upon itself and deformed to provide in cross section a body including at least one leg and an end member extending therefrom, each of said leg and member having multi-layers of corrugated cardboard therein, all of said layers comprising portions of said continuous piece and adhesive between the corrugations ofone layer and the face oftheadjacent layer.
3. A packing cushion as defined in and by claim 2 in which the face layer of the single PAUL TADINGER.
: REFERENCES CITED Thefo lloitr'ing references are of record in the file of this patent UNITED STATES PATENTS
US95084A 1949-03-17 1949-05-24 Padding for packings and method of manufacturing the same Expired - Lifetime US2575898A (en)

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2812006A (en) * 1955-11-10 1957-11-05 Stone Container Corp Apparatus for assembling built-up pads with corrugated paperboard
US3244347A (en) * 1964-02-20 1966-04-05 Mead Corp Corner post construction
US4067615A (en) * 1971-12-08 1978-01-10 Gehry Frank O Article of furniture or the like
US4125656A (en) * 1971-03-08 1978-11-14 Creamer Adelene B Absorbent pad for toilet base
DE2723067A1 (en) * 1977-05-21 1978-11-23 Twick & Lehrke Metall Carton for bathroom cabinet - consists of outer carton with shaped plastics protective blocks enclosed by bordering strip with handles
DE3003161A1 (en) * 1980-01-30 1981-08-06 Philips Patentverwaltung Gmbh, 2000 Hamburg PACKING DEVICE FOR IMPACT AND SCRATCH-SENSITIVE DEVICES
US4491994A (en) * 1983-08-04 1985-01-08 Youssef Nabil N Wild bee nesting domicile
US4898279A (en) * 1986-12-29 1990-02-06 Shippers Paper Products Company Warp-free paperboard slat
EP0648598A2 (en) * 1993-10-15 1995-04-19 Steinhoff-Laminat GmbH Process and device for the production of multilayer products and the multilayered product
US5431985A (en) * 1990-12-03 1995-07-11 Edm. Romberg & Sohn (Gmbh & Co.) Kg Low-density element made of corrugated material
US5516384A (en) * 1993-10-28 1996-05-14 Ellman Consulting System for manufacturing furniture and furniture parts of fibrous material cardboard
US20090057380A1 (en) * 2007-08-27 2009-03-05 Illinois Tool Works Inc. Extra strength u-board
US20090057383A1 (en) * 2007-08-27 2009-03-05 Illinois Tool Works Inc. Heavy duty handle u-board
US20100206942A1 (en) * 2009-02-13 2010-08-19 Illinois Tool Works Inc. Corner lock board
US20100270368A1 (en) * 2007-09-07 2010-10-28 Gustin Christopher M Packaging member
USD705502S1 (en) * 2007-08-29 2014-05-20 Linda Markfield Pet protective collar
US11794458B2 (en) 2018-09-12 2023-10-24 Great Northern Corporation Wrapped paperboard packaging

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US550282A (en) * 1895-11-26 Pipe-covering
US2221006A (en) * 1939-12-07 1940-11-12 Schwartz Alexander Method of making toilet seats
US2271265A (en) * 1939-05-22 1942-01-27 Hinde & Dauch Paper Co Protector
US2422998A (en) * 1945-07-31 1947-06-24 Old King Cole Inc Method of making laminated corrugated articles

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US550282A (en) * 1895-11-26 Pipe-covering
US2271265A (en) * 1939-05-22 1942-01-27 Hinde & Dauch Paper Co Protector
US2221006A (en) * 1939-12-07 1940-11-12 Schwartz Alexander Method of making toilet seats
US2422998A (en) * 1945-07-31 1947-06-24 Old King Cole Inc Method of making laminated corrugated articles

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2812006A (en) * 1955-11-10 1957-11-05 Stone Container Corp Apparatus for assembling built-up pads with corrugated paperboard
US3244347A (en) * 1964-02-20 1966-04-05 Mead Corp Corner post construction
US4125656A (en) * 1971-03-08 1978-11-14 Creamer Adelene B Absorbent pad for toilet base
US4067615A (en) * 1971-12-08 1978-01-10 Gehry Frank O Article of furniture or the like
DE2723067A1 (en) * 1977-05-21 1978-11-23 Twick & Lehrke Metall Carton for bathroom cabinet - consists of outer carton with shaped plastics protective blocks enclosed by bordering strip with handles
DE3003161A1 (en) * 1980-01-30 1981-08-06 Philips Patentverwaltung Gmbh, 2000 Hamburg PACKING DEVICE FOR IMPACT AND SCRATCH-SENSITIVE DEVICES
US4491994A (en) * 1983-08-04 1985-01-08 Youssef Nabil N Wild bee nesting domicile
US4898279A (en) * 1986-12-29 1990-02-06 Shippers Paper Products Company Warp-free paperboard slat
US5431985A (en) * 1990-12-03 1995-07-11 Edm. Romberg & Sohn (Gmbh & Co.) Kg Low-density element made of corrugated material
EP0648598A3 (en) * 1993-10-15 1996-07-17 Steinhoff Laminat Gmbh Process and device for the production of multilayer products and the multilayered product.
EP0648598A2 (en) * 1993-10-15 1995-04-19 Steinhoff-Laminat GmbH Process and device for the production of multilayer products and the multilayered product
US5516384A (en) * 1993-10-28 1996-05-14 Ellman Consulting System for manufacturing furniture and furniture parts of fibrous material cardboard
US20090057380A1 (en) * 2007-08-27 2009-03-05 Illinois Tool Works Inc. Extra strength u-board
US20090057383A1 (en) * 2007-08-27 2009-03-05 Illinois Tool Works Inc. Heavy duty handle u-board
US8038003B2 (en) * 2007-08-27 2011-10-18 Illinois Tool Works Inc. Heavy duty handle U-board
USD705502S1 (en) * 2007-08-29 2014-05-20 Linda Markfield Pet protective collar
US20100270368A1 (en) * 2007-09-07 2010-10-28 Gustin Christopher M Packaging member
US20100206942A1 (en) * 2009-02-13 2010-08-19 Illinois Tool Works Inc. Corner lock board
US8770465B2 (en) 2009-02-13 2014-07-08 Premark Packaging Llc Corner lock board
US11794458B2 (en) 2018-09-12 2023-10-24 Great Northern Corporation Wrapped paperboard packaging

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