US2559878A - Zinc and cadmium passivating bath - Google Patents

Zinc and cadmium passivating bath Download PDF

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Publication number
US2559878A
US2559878A US68069A US6806948A US2559878A US 2559878 A US2559878 A US 2559878A US 68069 A US68069 A US 68069A US 6806948 A US6806948 A US 6806948A US 2559878 A US2559878 A US 2559878A
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Prior art keywords
zinc
parts
solution
bath
water
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US68069A
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Donald M Johnson
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AT&T Corp
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Western Electric Co Inc
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F3/00Brightening metals by chemical means
    • C23F3/04Heavy metals
    • C23F3/06Heavy metals with acidic solutions
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/48Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
    • C23C22/53Treatment of zinc or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/10Use of solutions containing trivalent chromium but free of hexavalent chromium

Definitions

  • This invention relates to a method of inhibiting corrosion and brightening the surface of zinc and cadmium parts, and to a bath for use in such a method.
  • parts which have been electroplated with either cadmium or zinc are dipped for a short time in a bath comprising essentially a trivalent salt of chromium with a small percentage of nitrate in water.
  • zinc or cadmium parts or parts which have been electroplated with either zinc or cadmium, may be given a lustrous substantially transparent surface which is relatively corrosion resistant if the parts are dipped in a water solution of trivalent chromium salt to which a nitrate has been added and held therein from to 20 seconds while the bath is maintained at a temperature of from 50 to 130 F.
  • the bath comprises a water solution of 1 ounce of chrome alum (KzCrz(SO'4)424I-IzO) for each gallon of water to which 5% nitric acid (HNOs) by volume is added.
  • the bath may consist of 1 ounce of chromic sulphate in a gallon of water to which is added from'.1% to .75% by volume of nitric acid (HNOs).
  • HNOs nitric acid
  • the passivating bath need not be used in connection with a plating process and may be used as a passivating solution on cadmium or zinc parts which are formed from solid metals, or the passivating may be effected on zinc or cadmium coated or plated parts at any time subsequent to the plating of the parts.
  • a water solution of trivalent chromium salts in the range of /2 to 1 ounce per gallon of water and to which nitric acid of 1.42 specific gravity has been added in an amount from .1% to 375% by volume of the solution provides a suitable passivating and brightening bath.
  • the nitric acid in such baths, as indicated in the first example should comprise approximately .5% by volume of the bath.
  • the method of passivating zinc and cadmium surfaces of parts which consists in dipping the parts in a water solution of chrome alum and nitric acid wherein approximately one ounce of chrome alum is used for each gallon of water and the nitric acid comprises approximately .5% by volume of the solution, holding the parts in said solution for from 5 to 20 seconds while maintaining the temperature of the solution at from 50 to F.
  • a water solution for forming a protective coating on zinc or cadmium surfaces consisting of an acidified solution of chrome alum and nitric acid in water, wherein the chrome alum constitutes approximately 1 ounce for each gallon of water, and the nitric acid constitutes approximately .5% by volume of the bath.
  • a water solution for forming a protective coating on zinc or cadmium consisting of chromic sulphate (CI2(SO4)318H2O) and nitric acid in water, wherein one ounce of chromic sulphate is used for each gallon of water and .5% by volume of nitric acid is added to the solution.
  • a water solution for forming a protective coating on zinc or cadmium consisting of from to 1 ounce of chromic sulphate V (Crz (S04) 318H2O') in water to which there is added from 1% to .75% of nitric acid by volume.
  • the method of passivating zinc and cadmium surfaces of parts which consists in dipping the parts in a solution of a trivalent salt of chromium selected from the group consisting and holding the parts in the solution for from 5 to 20 seconds while maintaining the solution at from 50 F. to 130 F.
  • the method of passivating zinc and chromium surfaces of parts which consists in dipping the parts in a bath consisting of a water solution of chromic sulphate in nitric acid, wherein approximately one ounce of chromic sul phate is used for each gallon of water, and the nitric acid comprises from .l% to .75% by volume of the solution, holding the parts in said bath for from 5 to 20 seconds, and maintaining the bath temperature at from 50 F. to 130 F.
  • a solution for use as a passivation bath for zinc or cadmium surfaces consisting of a trivalent salt of chromium selected from the group 7 consisting of chrome alum and chromic sulphate,
  • the salt of chromium constitutes approximately one ounce for each gallon of water and the nitric acid constitutes from .1% to by volume of the bath.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)

Description

Patented July 10, 1951 ZINC AND CADIVHUM PASSIVATIN G BATH Donald M. Johnson, Cicero, Ill., assignor to Western Electric Company, Incorporated, New York, N. Y.,, a corporation of New York No Drawing. Application December 29, 1948, Serial No. 6,069
7 Claims. 1
This invention relates to a method of inhibiting corrosion and brightening the surface of zinc and cadmium parts, and to a bath for use in such a method.
In the past numerous processes have been proposed for passivating or inhibiting the corrosion .of parts either made from cadmium or zinc or plated with cadmium or zinc and suitable baths have been devised for use in such processes. However, these previously suggested methods used costly materials, primarily concentrated solutions of hexavalent chromium, and when a satisfactory result from a corrosion inhibition standpoint was achieved, an iridescent, drab or highly colored surface was produced. To produce a light colored, bright surface, an additional operation was necessary to bleach the coating. This resulted in a decrease in the degree of corrosion inhibition.
It is an object of the present invention to provide an inexpensive brightening and corrosion inhibiting method in one bath and a bath therefor which will produce zinc or cadmium coated parts having protective qualities consistent with the production of a finish which is bright and substantially colorless.
In accordance with one embodiment of the invention parts which have been electroplated with either cadmium or zinc are dipped for a short time in a bath comprising essentially a trivalent salt of chromium with a small percentage of nitrate in water.
In practicing the invention it has been found that zinc or cadmium parts, or parts which have been electroplated with either zinc or cadmium, may be given a lustrous substantially transparent surface which is relatively corrosion resistant if the parts are dipped in a water solution of trivalent chromium salt to which a nitrate has been added and held therein from to 20 seconds while the bath is maintained at a temperature of from 50 to 130 F.
The bath comprises a water solution of 1 ounce of chrome alum (KzCrz(SO'4)424I-IzO) for each gallon of water to which 5% nitric acid (HNOs) by volume is added.
Though more expensive, the bath may consist of 1 ounce of chromic sulphate in a gallon of water to which is added from'.1% to .75% by volume of nitric acid (HNOs).
The above described baths are particularly useful when incorporated in the final step of an electroplating process wherein parts are electroplated with either cadmium or zinc and after the last rinsing incident to the cadmium or zinc plating are dipped momentarily into the passivating bath. In these baths it is apparent that any trivalent salt of chromium when combined with a small amount of a nitrate and dissolved in water will produce a suitable finish. While admittedly this finish is not as corrosion resistant as those which involve the use vof hexavalent chromium, the bath, however, produces a bright transparent finish which has relatively good corrosion resistant qualities and a pleasing appearance. To obtain a lustrous, transparent surface, only one bath is necessary, making it readily adaptable to automatic platers. Of course, the passivating bath need not be used in connection with a plating process and may be used as a passivating solution on cadmium or zinc parts which are formed from solid metals, or the passivating may be effected on zinc or cadmium coated or plated parts at any time subsequent to the plating of the parts.
It should be noted, from a consideration of the two specific examples cited hereinbefore, that a water solution of trivalent chromium salts in the range of /2 to 1 ounce per gallon of water and to which nitric acid of 1.42 specific gravity has been added in an amount from .1% to 375% by volume of the solution provides a suitable passivating and brightening bath. Preferably, the nitric acid in such baths, as indicated in the first example, should comprise approximately .5% by volume of the bath.
It is to be understood that the above described arrangements are simply illustrative of the application of the principles of the invention. Numerous other arrangements may be readily devised by those skilled in the art which will embody the principles of the invention and all within the spirit and scope thereof.
What is claimed is:
1. The method of passivating zinc and cadmium surfaces of parts, which consists in dipping the parts in a water solution of chrome alum and nitric acid wherein approximately one ounce of chrome alum is used for each gallon of water and the nitric acid comprises approximately .5% by volume of the solution, holding the parts in said solution for from 5 to 20 seconds while maintaining the temperature of the solution at from 50 to F.
2. A water solution for forming a protective coating on zinc or cadmium surfaces, consisting of an acidified solution of chrome alum and nitric acid in water, wherein the chrome alum constitutes approximately 1 ounce for each gallon of water, and the nitric acid constitutes approximately .5% by volume of the bath.
3. A water solution for forming a protective coating on zinc or cadmium, consisting of chromic sulphate (CI2(SO4)318H2O) and nitric acid in water, wherein one ounce of chromic sulphate is used for each gallon of water and .5% by volume of nitric acid is added to the solution.
4. A water solution for forming a protective coating on zinc or cadmium, consisting of from to 1 ounce of chromic sulphate V (Crz (S04) 318H2O') in water to which there is added from 1% to .75% of nitric acid by volume.
5. The method of passivating zinc and cadmium surfaces of parts which consists in dipping the parts in a solution of a trivalent salt of chromium selected from the group consisting and holding the parts in the solution for from 5 to 20 seconds while maintaining the solution at from 50 F. to 130 F.
6. The method of passivating zinc and chromium surfaces of parts which consists in dipping the parts in a bath consisting of a water solution of chromic sulphate in nitric acid, wherein approximately one ounce of chromic sul phate is used for each gallon of water, and the nitric acid comprises from .l% to .75% by volume of the solution, holding the parts in said bath for from 5 to 20 seconds, and maintaining the bath temperature at from 50 F. to 130 F.
7. A solution for use as a passivation bath for zinc or cadmium surfaces consisting of a trivalent salt of chromium selected from the group 7 consisting of chrome alum and chromic sulphate,
and nitric acid in water wherein the salt of chromium constitutes approximately one ounce for each gallon of water and the nitric acid constitutes from .1% to by volume of the bath.
DONALD M. JOHNSON.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 2,250,508 Thompson et a1. July 29, 1941 2,276,353 Thompson Mar. 17, 1942 2,327,002 Thompson Aug. 17, 1943

Claims (1)

  1. 5. THE METHOD OF PASSIVATING ZINC AND CADMIUM SURFACES OF PARTS WHICH CONSISTS IN DIPPING THE PARTS IN A SOLUTION OF A TRIVALENT SALT OF CHROMIUM SELECTED FROM THE GROUP CONSISTING OF CHROME ALUM AND CHROMIC SULPHATE, AND NITRIC ACID IN WATER, WHEREIN THE SALT OF CHROMIUM CONSTITUTES APPROXIMATELY ONE OUNCE FOR EACH GALLON OF WATER, AND THE NITRIC ACID CONSTITUTES FROM .1% TO .75% BY VOLUME OF THE SOLUTION, AND HOLDING THE PARTS IN THE SOLUTION FOR FROM 5 TO 20 SECONDS WHILE MAINTAINING THE SOLUTION AT FROM 50* F. TO 130* F.
US68069A 1948-12-29 1948-12-29 Zinc and cadmium passivating bath Expired - Lifetime US2559878A (en)

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Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2709847A (en) * 1951-05-04 1955-06-07 Bendix Aviat Corp Cadmium plated aluminum and the method of making the same
US2771669A (en) * 1952-07-07 1956-11-27 Gen Motors Corp Method of coating interior of tubing with zinc
US2793932A (en) * 1953-11-09 1957-05-28 W H & L D Betz Corrosion inhibiting
US2904414A (en) * 1954-08-04 1959-09-15 Allied Res Products Inc Formulation for producing a protective bright chemically polished surface on zinc and cadmium
US3039900A (en) * 1959-04-01 1962-06-19 Cornigliano Societa Per Azioni Method to form a film for protection against corrosion on sheets of galvanized steel
US3298876A (en) * 1963-09-09 1967-01-17 R O Hull & Company Inc Process and composition for forming clear protective coatings on cadmium metal surfaces
FR2412622A1 (en) * 1977-12-23 1979-07-20 Rheinisches Zinkwalzwerk Gmbh SURFACE TREATMENT PROCESS OF BODIES SHAPED IN ZINC OR A ZINC ALLOY AND PRODUCTS OBTAINED BY THIS PROCESS
US4171231A (en) * 1978-04-27 1979-10-16 R. O. Hull & Company, Inc. Coating solutions of trivalent chromium for coating zinc surfaces
DE3213384A1 (en) * 1981-04-16 1982-12-09 Hooker Chemicals & Plastics Corp., 48089 Warren, Mich. AQUEOUS ACID SOLUTION AND METHOD FOR THE TREATMENT OF RECEIVABLE METAL SUBSTRATES FOR THE AWARD OF A PASSIVATION FILM
US5415702A (en) * 1993-09-02 1995-05-16 Mcgean-Rohco, Inc. Black chromium-containing conversion coatings on zinc-nickel and zinc-iron alloys
DE19615664A1 (en) * 1996-04-19 1997-10-23 Surtec Produkte Und Systeme Fu Chromium (VI) free chromate layer and process for its production
US5707505A (en) * 1988-09-29 1998-01-13 Gesellschaft fur Technische Studien Entwicklung Planung mbH Method for the electrophoretic dip coating of chromatizable metal surfaces
US20070119715A1 (en) * 2005-11-25 2007-05-31 Sacks Abraham J Corrosion Resistant Wire Products and Method of Making Same
US7314671B1 (en) 1996-04-19 2008-01-01 Surtec International Gmbh Chromium(VI)-free conversion layer and method for producing it
US20110070429A1 (en) * 2009-09-18 2011-03-24 Thomas H. Rochester Corrosion-resistant coating for active metals
EP3569734A1 (en) 2018-05-18 2019-11-20 Henkel AG & Co. KGaA Passivation composition based on trivalent chromium
EP3663435A1 (en) 2018-12-05 2020-06-10 Henkel AG & Co. KGaA Passivation composition based on mixtures of phosphoric and phosphonic acids
WO2021139955A1 (en) 2020-01-06 2021-07-15 Henkel Ag & Co. Kgaa Passivation composition suitable for inner surfaces of zinc coated steel tanks storing hydrocarbons
WO2022148536A1 (en) 2021-01-06 2022-07-14 Henkel Ag & Co. Kgaa Improved cr(iii)-based passivation for zinc-aluminum coated steel
WO2022161806A1 (en) 2021-02-01 2022-08-04 Henkel Ag & Co. Kgaa Improved cr(iii) based dry-in-place coating composition for zinc coated steel

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2250508A (en) * 1936-06-15 1941-07-29 John S Thompson Treating zinc with organic acids
US2276353A (en) * 1935-09-28 1942-03-17 Parker Rust Proof Co Process of coating
US2327002A (en) * 1939-03-09 1943-08-17 Parker Rust Proof Co Coated article and method of making the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2276353A (en) * 1935-09-28 1942-03-17 Parker Rust Proof Co Process of coating
US2250508A (en) * 1936-06-15 1941-07-29 John S Thompson Treating zinc with organic acids
US2327002A (en) * 1939-03-09 1943-08-17 Parker Rust Proof Co Coated article and method of making the same

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2709847A (en) * 1951-05-04 1955-06-07 Bendix Aviat Corp Cadmium plated aluminum and the method of making the same
US2771669A (en) * 1952-07-07 1956-11-27 Gen Motors Corp Method of coating interior of tubing with zinc
US2793932A (en) * 1953-11-09 1957-05-28 W H & L D Betz Corrosion inhibiting
US2904414A (en) * 1954-08-04 1959-09-15 Allied Res Products Inc Formulation for producing a protective bright chemically polished surface on zinc and cadmium
US3039900A (en) * 1959-04-01 1962-06-19 Cornigliano Societa Per Azioni Method to form a film for protection against corrosion on sheets of galvanized steel
US3298876A (en) * 1963-09-09 1967-01-17 R O Hull & Company Inc Process and composition for forming clear protective coatings on cadmium metal surfaces
FR2412622A1 (en) * 1977-12-23 1979-07-20 Rheinisches Zinkwalzwerk Gmbh SURFACE TREATMENT PROCESS OF BODIES SHAPED IN ZINC OR A ZINC ALLOY AND PRODUCTS OBTAINED BY THIS PROCESS
US4171231A (en) * 1978-04-27 1979-10-16 R. O. Hull & Company, Inc. Coating solutions of trivalent chromium for coating zinc surfaces
DE3213384A1 (en) * 1981-04-16 1982-12-09 Hooker Chemicals & Plastics Corp., 48089 Warren, Mich. AQUEOUS ACID SOLUTION AND METHOD FOR THE TREATMENT OF RECEIVABLE METAL SUBSTRATES FOR THE AWARD OF A PASSIVATION FILM
US5707505A (en) * 1988-09-29 1998-01-13 Gesellschaft fur Technische Studien Entwicklung Planung mbH Method for the electrophoretic dip coating of chromatizable metal surfaces
US5415702A (en) * 1993-09-02 1995-05-16 Mcgean-Rohco, Inc. Black chromium-containing conversion coatings on zinc-nickel and zinc-iron alloys
US6287704B1 (en) 1996-04-19 2001-09-11 Surtec Produkte Und System Fur Die Oberflachenbehandlung Gmbh Chromate-free conversion layer and process for producing the same
DE19615664A1 (en) * 1996-04-19 1997-10-23 Surtec Produkte Und Systeme Fu Chromium (VI) free chromate layer and process for its production
US6946201B2 (en) 1996-04-19 2005-09-20 Surtec International Gmbh Chromium (VI)-free conversion layer and method for producing it
US7314671B1 (en) 1996-04-19 2008-01-01 Surtec International Gmbh Chromium(VI)-free conversion layer and method for producing it
US20070119715A1 (en) * 2005-11-25 2007-05-31 Sacks Abraham J Corrosion Resistant Wire Products and Method of Making Same
US20110070429A1 (en) * 2009-09-18 2011-03-24 Thomas H. Rochester Corrosion-resistant coating for active metals
EP3569734A1 (en) 2018-05-18 2019-11-20 Henkel AG & Co. KGaA Passivation composition based on trivalent chromium
WO2019219403A1 (en) 2018-05-18 2019-11-21 Henkel Ag & Co. Kgaa Passivation composition based on trivalent chromium
EP3663435A1 (en) 2018-12-05 2020-06-10 Henkel AG & Co. KGaA Passivation composition based on mixtures of phosphoric and phosphonic acids
WO2020114727A1 (en) 2018-12-05 2020-06-11 Henkel Ag & Co. Kgaa Passivation composition based on mixtures of phosphoric and phosphonic acids
WO2021139955A1 (en) 2020-01-06 2021-07-15 Henkel Ag & Co. Kgaa Passivation composition suitable for inner surfaces of zinc coated steel tanks storing hydrocarbons
WO2022148536A1 (en) 2021-01-06 2022-07-14 Henkel Ag & Co. Kgaa Improved cr(iii)-based passivation for zinc-aluminum coated steel
WO2022161806A1 (en) 2021-02-01 2022-08-04 Henkel Ag & Co. Kgaa Improved cr(iii) based dry-in-place coating composition for zinc coated steel

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