US2543331A - Thermopile - Google Patents

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US2543331A
US2543331A US613544A US61354445A US2543331A US 2543331 A US2543331 A US 2543331A US 613544 A US613544 A US 613544A US 61354445 A US61354445 A US 61354445A US 2543331 A US2543331 A US 2543331A
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rings
thermopile
thermo
tube
copper
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US613544A
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Okolicsanyi Ferenc
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N10/00Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
    • H10N10/10Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects
    • H10N10/13Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects characterised by the heat-exchanging means at the junction

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  • the present invention relates to thermopiles and has for its main object the provision of a thermopile capable of giving a current which can be employed to do useful work.
  • a further object of the invention is to provide a structure of a thermopile which is capable of transferring very large quantities of heat energy from the hot to the cold junctions and of converting this into electrical energy with a reasonable degree of eliiciency. Hitherto, as far as is known, no proposal has been made for a thermopile capable of handling high input energies of the order of many kilowatts.
  • a still further object of the invention is to provide a thermopile which can utilize materials of high specific thermo-electric power and relatively high electrical resistance and yet yield a current of useful amperage.
  • thermopile comprises a central tube, alternating members of different thermo-electric powers surrounding said tube at least in part, an inner edge adjacent the tube and an outer edge remote from the tube, and electrically conducting surfaces arranged to connect the members electrically in series by their edges so that the thermo-electric current flows outwardly from the inner to the outer edges of one member, and inwardly from the outer to the inner edges of the next.
  • thermopiles constructed according to the invention
  • Figure 1 is a longitudinal section of one form of thermopile
  • FIG. 2 shows a modied and preferred form of the thermopile shown in Figure 1;
  • Figure 3 shows a cross-section of a thermopile employing cooling ns.
  • a central tube I of steel, coated on its outer surface with a thin electrically insulating layer 2 (for example, glass or other vitreous material, sprayed on the outer surface) carries rings 3 of cuprous sulphide alternating CJI with electrically insulating rings of ceramic or refractory material carrying a sprayed coating 5 of copper on one face.
  • Each ring 3 and layer 5 constitute a thermo-couple and are connected together by aA coating 8 of copper.
  • the various thermo-couples are separated, either by air spaces 'I as shown, but preferably by insulating rings occupying these air spaces, and are connected in series by further copper coatings f5, as shown.
  • thermo-electric current When heat is applied through the tube I, the thermo-electric current will ow radially from the inner edge of the ring 3 to its outer edge, through the conducting layer 8, and then back from the outer edge of the layer 5 to its inner edge, and through the layer to the next couple, and so on, and is taken ofi' at the terminals 9, Iii.
  • thermopile Surrounding the thermopile is an annular water jacket formed by concentric tubes II, I2, an electrically insulating layer I3 being provided to prevent short-circuiting of the thermo-couples.
  • the use of the insulating rings 4 coated with the copper layers 5 is necessitated by the low electrical resistance oi copper compared with that of cuprous sulphide. It is preferred to employ, instead of copper, a material such as the alloy of bismuth and tellurium mentioned above, which has a high negative thermoelectric power.
  • the electrical resistance of this material is of the same order as many materials having a high positive thermo-electric power, such as the intermetallic compound of bismuth and tellurium, so that a structure such as that shown in Figure 2 can be employed, in which the rings I5 of this alloy replace the copper coated insulating rings 4.
  • the widths of the rings in the axial direction are so chosen that the electrical resistance to the thermo-electric current is substantially the same for the two rings of each thermo-couple, assuming a constant temperature difference throughout the length of the thermopile.
  • the rings 3 and I5 have a radial thickness less than their axial width. In actual practice a temperature gradient will exist along the central tube I, and the width of the rings can be similarly graded so that the ratio of the thermoelectric voltage to the resistance is constant for each thermo-couple.
  • the rings are separated by insulating discs I 6 and the connections are made by coatings 6, 8, as in the previous example.
  • This structure may employ as the positive thermo-electric element, rings of molybdenum sulphide, which has a very high thermo-electric power, but normally has an extremely high electrical resistance.
  • rings of molybdenum sulphide which has a very high thermo-electric power, but normally has an extremely high electrical resistance.
  • the metals may, if desired, be sprayed in known manner on to the surface of the tube.
  • the members surrounding the tube may be produced by the known powderised and sinterising process since this will enable one to overcome the difficulties which arise when using brittle metals, metal alloys or metal compounds.
  • Figure Y3 shows a cross-section of thermopile which diiTers in that a central tube I of substantially square instead of circular cross-section is employed, and that instead of rings surrounding the tube, curved members, one of which is shown at I 8, embracing only a part of the tube are employed.
  • the Various conducting and insulating layers are not shown, as the arrangement of them is substantially the same as in the previous example.
  • An entirely separate tnermopile is formed on the underside of the tube, one of the elements being shown at I9, and the two thermopiles can be corinected in series or parallel as desired.
  • water cooling air cooling is employed, each member being provided With a cooling iin 2E! for this purpose.
  • a cooling iin 2E! for this purpose.
  • thermopile comprising a central tube, alternately arranged flat rings of materials of dilerent thermo-electric powers surrounding said tube and electrically insulated therefrom, said rings having a radial thickness less than their axial width, and electrically conducting layers arranged to connect the rings electrically in series by their edges s0 that the thermo-electric current; flows outwardly from the inner to the outer edge of one ring and inwardly from the outer to the inner edge of the next.

Description

Patented Feb. 27, 1951 THERMOPILE Ferenc Okolicsanyi, Hampstead, London, EnglandV Application August 30, 1945, Serial No. 613,544 In Great Britain September 1, 1944 (Cl. 13S-4) 1 claim. l
The present invention relates to thermopiles and has for its main object the provision of a thermopile capable of giving a current which can be employed to do useful work.
A further object of the invention is to provide a structure of a thermopile which is capable of transferring very large quantities of heat energy from the hot to the cold junctions and of converting this into electrical energy with a reasonable degree of eliiciency. Hitherto, as far as is known, no proposal has been made for a thermopile capable of handling high input energies of the order of many kilowatts.
A still further object of the invention is to provide a thermopile which can utilize materials of high specific thermo-electric power and relatively high electrical resistance and yet yield a current of useful amperage.
According to the present invention such a thermopile comprises a central tube, alternating members of different thermo-electric powers surrounding said tube at least in part, an inner edge adjacent the tube and an outer edge remote from the tube, and electrically conducting surfaces arranged to connect the members electrically in series by their edges so that the thermo-electric current flows outwardly from the inner to the outer edges of one member, and inwardly from the outer to the inner edges of the next.
With such an arrangement, it becomes possible to employ members having a large effective crosssection at right angles to the electrical and thermal flow. Thus considerable heat energy can be handled without the whole device heating up to a more or less uniform temperature, and even when it is not desired to handle such large heat energies the structure has the advantage, for the same reason, that materials of high specific electrical resistance can be employed.
The invention may be put into practice in various ways, and some examples of the thermopiles constructed according to the invention will now be described with reference to the accompanying drawings, in which:
Figure 1 is a longitudinal section of one form of thermopile;
Figure 2 shows a modied and preferred form of the thermopile shown in Figure 1;
Figure 3 shows a cross-section of a thermopile employing cooling ns.
Referring to Figure 1, a central tube I of steel, coated on its outer surface with a thin electrically insulating layer 2 (for example, glass or other vitreous material, sprayed on the outer surface) carries rings 3 of cuprous sulphide alternating CJI with electrically insulating rings of ceramic or refractory material carrying a sprayed coating 5 of copper on one face. Each ring 3 and layer 5 constitute a thermo-couple and are connected together by aA coating 8 of copper. The various thermo-couples are separated, either by air spaces 'I as shown, but preferably by insulating rings occupying these air spaces, and are connected in series by further copper coatings f5, as shown. When heat is applied through the tube I, the thermo-electric current will ow radially from the inner edge of the ring 3 to its outer edge, through the conducting layer 8, and then back from the outer edge of the layer 5 to its inner edge, and through the layer to the next couple, and so on, and is taken ofi' at the terminals 9, Iii.
Surrounding the thermopile is an annular water jacket formed by concentric tubes II, I2, an electrically insulating layer I3 being provided to prevent short-circuiting of the thermo-couples.
As mentioned above, the use of the insulating rings 4 coated with the copper layers 5 is necessitated by the low electrical resistance oi copper compared with that of cuprous sulphide. It is preferred to employ, instead of copper, a material such as the alloy of bismuth and tellurium mentioned above, which has a high negative thermoelectric power. The electrical resistance of this material is of the same order as many materials having a high positive thermo-electric power, such as the intermetallic compound of bismuth and tellurium, so that a structure such as that shown in Figure 2 can be employed, in which the rings I5 of this alloy replace the copper coated insulating rings 4. The widths of the rings in the axial direction are so chosen that the electrical resistance to the thermo-electric current is substantially the same for the two rings of each thermo-couple, assuming a constant temperature difference throughout the length of the thermopile. Also, the rings 3 and I5 have a radial thickness less than their axial width. In actual practice a temperature gradient will exist along the central tube I, and the width of the rings can be similarly graded so that the ratio of the thermoelectric voltage to the resistance is constant for each thermo-couple. The rings are separated by insulating discs I 6 and the connections are made by coatings 6, 8, as in the previous example.
This structure may employ as the positive thermo-electric element, rings of molybdenum sulphide, which has a very high thermo-electric power, but normally has an extremely high electrical resistance. I have found, however, that if the material is subject to pressure in a direc tion at right angles to the grain of the material (which has a iiaky structure similar to graphite), the electrical resistance is substantially reduced. This fact can be taken advantage of by making the rings in such a way that the grain or layers of material run circumferentially and then shrinking the steel tube II over the structure so that pressure is exerted in the radial direction. The insulating layers i3 will be produced in this case by spraying glass over the conducting layer 8 prior to the shrinking operation.
The metals may, if desired, be sprayed in known manner on to the surface of the tube. Alternatively, the members surrounding the tube may be produced by the known powderised and sinterising process since this will enable one to overcome the difficulties which arise when using brittle metals, metal alloys or metal compounds.
It will be understood that in Figures 1 and '2, the Various parts are not drawn to scale, and, in particular, the various conducting and insulating layers are shown with exaggerated thickness for the sake of clarity. Also the steel tubes I and il should be as thin as possible consistent with mechanical rigidity.
Many modifications or the structure described above are possible and are within the scope of the invention. Figure Y3, for example, shows a cross-section of thermopile which diiTers in that a central tube I of substantially square instead of circular cross-section is employed, and that instead of rings surrounding the tube, curved members, one of which is shown at I 8, embracing only a part of the tube are employed. The Various conducting and insulating layers are not shown, as the arrangement of them is substantially the same as in the previous example. An entirely separate tnermopile is formed on the underside of the tube, one of the elements being shown at I9, and the two thermopiles can be corinected in series or parallel as desired. Instead of water cooling, air cooling is employed, each member being provided With a cooling iin 2E! for this purpose. As mentioned above such an arrangement can be used only for low power ratings; for high ratings forced circulation of water through the outer jacket by means of a pump is essential to remove the heat sufficiently rapidly, and a radiator of normal construction can be included in the cooling circuit.
Iclaim:
A thermopile comprising a central tube, alternately arranged flat rings of materials of dilerent thermo-electric powers surrounding said tube and electrically insulated therefrom, said rings having a radial thickness less than their axial width, and electrically conducting layers arranged to connect the rings electrically in series by their edges s0 that the thermo-electric current; flows outwardly from the inner to the outer edge of one ring and inwardly from the outer to the inner edge of the next.
FERENC OKOLICSANYI.
REFERENCES CITED The following references are of record inthe le of this patent:
UNITED STATES PATENTS Number Name Date '775,187 Lyons et al. Nov. 15, 1904 1,638,943 Little Aug. 16, 1927 FOREIGN PATENTS Number Country Date 627,049 France May 28, 1927 313,602 Great Britain Aug. 28, 1930 '742,364 France Dec. 27, 1932
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2902529A (en) * 1956-09-11 1959-09-01 Rca Corp Thermoelectric materials and elements utilizing them
US3054840A (en) * 1958-05-06 1962-09-18 Westinghouse Electric Corp Thermopile
US3057940A (en) * 1960-06-17 1962-10-09 Minnesota Mining & Mfg Thermoelectric generator
US3059040A (en) * 1959-06-23 1962-10-16 Siemens Ag Method for producing sintered semiconductor bodies
US3188240A (en) * 1961-09-11 1965-06-08 Northrop Corp Copper oxide insulation layer for thermoelectric devices
US3189765A (en) * 1960-06-15 1965-06-15 Westinghouse Electric Corp Combined thermionic-thermoelectric converter
US3197342A (en) * 1961-09-26 1965-07-27 Jr Alton Bayne Neild Arrangement of thermoelectric elements for improved generator efficiency
US3243869A (en) * 1962-11-27 1966-04-05 Westinghouse Electric Corp Process for producing thermoelectric elements
US3281921A (en) * 1961-06-26 1966-11-01 Westinghouse Electric Corp Swaging process for forming a flattened composite thermoelectric member
US3285786A (en) * 1961-01-05 1966-11-15 Westinghouse Electric Corp Coextruded thermoelectric members
US3287176A (en) * 1962-10-15 1966-11-22 Webster Electric Co Inc Thermoelectric apparatus
US3481794A (en) * 1965-03-11 1969-12-02 Westinghouse Electric Corp Thermoelectric device with plastic strain inducing means
DE1539278B1 (en) * 1965-05-19 1970-05-27 Commissariat Energie Atomique Thermoelectric generator
DE102010002623A1 (en) * 2010-03-05 2011-09-22 Micropelt Gmbh Heat exchanger and method for producing a heat-conducting element for a heat exchanger

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US775187A (en) * 1903-12-09 1904-11-15 John A Lyons Thermopile.
US1638943A (en) * 1922-09-27 1927-08-16 Westinghouse Electric & Mfg Co Thermoelectric cell and method of making the same
FR627049A (en) * 1926-01-03 1927-09-24 Troate Process for the direct production of electrical energy by thermochemical means and apparatus for carrying it out
GB313602A (en) * 1928-06-15 1930-08-28 Josef Petrik Improvements in thermo-electric batteries
FR742364A (en) * 1933-03-04

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR742364A (en) * 1933-03-04
US775187A (en) * 1903-12-09 1904-11-15 John A Lyons Thermopile.
US1638943A (en) * 1922-09-27 1927-08-16 Westinghouse Electric & Mfg Co Thermoelectric cell and method of making the same
FR627049A (en) * 1926-01-03 1927-09-24 Troate Process for the direct production of electrical energy by thermochemical means and apparatus for carrying it out
GB313602A (en) * 1928-06-15 1930-08-28 Josef Petrik Improvements in thermo-electric batteries

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2902529A (en) * 1956-09-11 1959-09-01 Rca Corp Thermoelectric materials and elements utilizing them
US3054840A (en) * 1958-05-06 1962-09-18 Westinghouse Electric Corp Thermopile
US3059040A (en) * 1959-06-23 1962-10-16 Siemens Ag Method for producing sintered semiconductor bodies
US3189765A (en) * 1960-06-15 1965-06-15 Westinghouse Electric Corp Combined thermionic-thermoelectric converter
US3057940A (en) * 1960-06-17 1962-10-09 Minnesota Mining & Mfg Thermoelectric generator
US3285786A (en) * 1961-01-05 1966-11-15 Westinghouse Electric Corp Coextruded thermoelectric members
US3281921A (en) * 1961-06-26 1966-11-01 Westinghouse Electric Corp Swaging process for forming a flattened composite thermoelectric member
US3188240A (en) * 1961-09-11 1965-06-08 Northrop Corp Copper oxide insulation layer for thermoelectric devices
US3197342A (en) * 1961-09-26 1965-07-27 Jr Alton Bayne Neild Arrangement of thermoelectric elements for improved generator efficiency
US3287176A (en) * 1962-10-15 1966-11-22 Webster Electric Co Inc Thermoelectric apparatus
US3243869A (en) * 1962-11-27 1966-04-05 Westinghouse Electric Corp Process for producing thermoelectric elements
US3481794A (en) * 1965-03-11 1969-12-02 Westinghouse Electric Corp Thermoelectric device with plastic strain inducing means
DE1539278B1 (en) * 1965-05-19 1970-05-27 Commissariat Energie Atomique Thermoelectric generator
DE102010002623A1 (en) * 2010-03-05 2011-09-22 Micropelt Gmbh Heat exchanger and method for producing a heat-conducting element for a heat exchanger

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