US2540138A - Coke oven apparatus - Google Patents

Coke oven apparatus Download PDF

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US2540138A
US2540138A US54534A US5453448A US2540138A US 2540138 A US2540138 A US 2540138A US 54534 A US54534 A US 54534A US 5453448 A US5453448 A US 5453448A US 2540138 A US2540138 A US 2540138A
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bar
leveller
leveller bar
oven
coal
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US54534A
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Alfred R Powell
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Beazer East Inc
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Koppers Co Inc
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B37/00Mechanical treatments of coal charges in the oven
    • C10B37/02Levelling charges, e.g. with bars
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B31/00Charging devices
    • C10B31/06Charging devices for charging horizontally
    • C10B31/08Charging devices for charging horizontally coke ovens with horizontal chambers

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  • Another object of the invention is to provide an improved leveller bar of the type described together with means for filling the auxiliary portion of the leveller bar with granular material,
  • An object of this invention is to provide efiip oved leveller bar provided by this invention; cient means for carrying out the coking method F g- 2 is an ged S de elevation View of the shown in my application identified above. pusher machine showing the leveller bar and re- A further object of the invention is to provide lated app u apparatus which makes it possible to charge an F g.
  • FIG. 3 is a sectional view taken substant y oven chamber with coal of a selected type, level along the line III-III of Figv the charge, and thereafter cover at least a sub- Fig 4 is a sectional v taken u a flv stantial portion of the charge with a layer of along the line IV-IV of Fig. substantial thickness of material which is dif- 5 is a sectional view taken substantially ferent than the coal charge. along the i V of F a d
  • Figs. 6 d are dia rammatic views illusimproved levelling means which first operates tratihg the p on of the leveller bar.
  • a horizontal coke oven bather and thereafter operates to deposit thereon e y comprises a series of p l oki hama layer f a diff nt m t i l, bers which are separated by heating walls that
  • a further object of the invention is to proa heated by combustion o fuel as in fines vide an improved leveller bar having principal in the heating Walls.
  • the equ pment associated with a battery of Another object of the invention is to provide ovens comp-rises a pusher machine which is opan improved leveller bar of the type described 40 h d on tracks perallefine the push r d f and incorporating locking means operative at the battery, and a door machine operated on times to secure the principal and auxiliary portracks paralleling the other or coke side of the tions of the bar together so that they move in battery.
  • This invention is not concerned with unison, and incorporating locking means operathe equipment on the coke side of the battery, tive at other times to secure the auxiliary p01- and that equipment may be constructed in any tion of the leveller bar with respect to a staappropriate manner well known in the art.
  • the pusher machine is formed of heavy structhe leveller bar may be moved without moving tural steel and carries door handling equipment the auxiliary portion of the bar. for removing and replacing the doors on the
  • a further object of the invention is to provide 5 associated face of the battery.
  • the pusher maan improved leveller bar of the type described chine also carries a pusher ram which serves to which is arranged so that the auxiliary portion push coke from the coking chambers. This inof the bar assists in stiffening the principal porvention is not concerned with the door handling tion of the bar to prevent sagging of the bar equipment on the pusher machine, nor with the when the bar is in its fully extended position.
  • pusher ram and these portions of the pusher 3 machine may be arranged in any appropriate manner well known in the art. 7
  • the pusher machine carries a leveller bar which serves to level the coal in each freshly charged coking chamber.
  • This invention provides an improved leveller bar which serves not only to level the coal in a coking chamber after the chamber has been charged with coal, but which also serves to deposit on top of the levelled charge a layer of granular material.
  • the leveller bar operates through openings in the doors on the pusher side of the oven chambers. These openings in the oven chamber doors are normally closed by man ually controlled closures which are usually in the form of hinged doors. It is contemplated that the oven battery with which the eduipr'nent of this invention is employed will be provided with doors of the type described, but that the openings in the doors for the leveller bar will be of somewhat greater vertical extent than in the usual installation, this greater vertical size of the openings in the doors being necessary because of the larger size of the leveller bar-.
  • a conventional by-product coke oven battery indicated generally by the reference numeral IE! and having a series of coking chambers separated by heating walls.
  • the battery may be of any suitable construction, as, for example, as shown in U. S. Patent No. 2,100,762, issued Nov. 30, 1937, to Joseph Becker.
  • Each of the coking chambers is provided with a plurality of charging holes H through the chamber roof and through which coal to be coked is supplied from a larry car, not shown, which is operated on rails supported on the top of the oven battery.
  • Each oven chamber is also provided with at least one gas oiftake located at one end of the oven chamber and connected by an ascension pipe I2 with a collecting main.
  • the ends of the oven chambers are sealed by removable doors I 4 and l5.
  • the doors M on the right-hand or coke side of the battery are removed and replaced by a door machine, not shown, which operates on tracks on this side of the battery.
  • the doors .15 on the left-hand or pusherside of the battery are removed and replaced by door handling equip- ;rnent not shown, carried by the pusher machine.
  • the finished coke is discharged from the oven chambers by pushing the finished coke out of the oven chambers from the pusher to the coke side by means of the pusher ram on the pusher ma- "chine.
  • the pusher machine is indicated generally by the reference numeral 20 and comprises astructural steel carriage mounted on wheels 21 which run on rails 22.
  • the pusher machine is elec- 4 trically propelled on the rails 22 so as to move from chamber to chamber as required.
  • the leveller bar which includes a principal or lower portion 30, and an auxiliary or upper portion 3
  • the leveller bar is somewhat narrower than the portion of an oven chamber into which the bar extends so that the leveller bar is free to reciprocate in an oven chamber.
  • the principal portion 30 of the leveller bar is Supported and guided by rollers 32 which are rotatably supported on the framework of the pusher machine.
  • of the leveller bar is guided by similar rollers 33 which are rotatably supported on the framework of the pusher machine.
  • the lower or principal portion 30 of the leveller bar is formed of two spaced channel sections or beams 35, the flanges of which a're located on the inner faces of the beams.
  • the two channel sections may be secured together by a plurality of cross members 36 which may be riveted or Welded in place.
  • a smooth, flat plate 3! is secured on the upper face oft he beams or sections '35 and closes the upper side of the principal portion of the leveller bar.
  • of the leveller bar comprises two spaced channel sections or beams 40, the flanges of which are located on the outer faces of the beams.
  • the channels 43 aresecured together by a plurality of cross 'memhers 4] which are of such length that the outer edges of the flanges on the channels 4!] are approximately the same distance apart as the outer faces of the channels 35 of the lower or principal portion 30 of the leveller bar.
  • the cross members 41 are'prerembiy of substantially the same height as the channels 40.
  • Each 'of the channels 35 of the principal portion "of the leveller bar has secured to the outer face tli'ereo'f a plurality of angular brackets 42, each of which extends upwardly and has at its "upper end an inwardly extending portion which overlies the flange on a channel 40 of the upper or auxiliary portion '31 of the leveller bar.
  • "Ijh'e brackets '42 serve to keep the two portions of the leveller bar accurately positioned with respect to each other and to prevent their vertical separation, but at the same time, permit the two portions of the leveller bar to move longitud'inally with respect toeach other.
  • the two portions of the leveller bar are normally secured together so that they move as a unit. nsis best shown in Figs.-2 and 4, a sliding blockis carried by the upper or auxiliary portion 31 ;of the leveller bar.
  • the block 45 has at each side a tongue which extends into a groove 'a stationary block 46 secured to the channel '40.
  • Theblock 45 has a boreextending through ita-nd-i-n this-bore are mounted plungers 41 which rare urged apart by a coil spring-48.
  • the plungers 42 on-movement'of the two portions of the leveller-bar relative toeach other.
  • the lower face of the movable'block 45 carries .a downwardly extending projection 50, which is "of such length that when the block 45 is in its lower :position, the projection ertends through a hole in the upper flange of a channel 35 of the lower position, the projection 50 extends through when the block 55 is in its lower positiomthe two portions of the leveller bar are secured against relative longitudinal movement and move as' a unit.
  • ) is also of such length that when the block 45 is in its upper position, the projection 55 is out of the path of movement of the channel 35 so that the two portions of the leveller bar may be moved longitudinally relative to each other.
  • the principal portion of the leveller bar is reciprocated by power operated means in the form of an electric motor 5
  • One end of the cable 53 passes over a pulley or sheave 54 and is secured to the principal portion 35 of the leveller bar nearthe end of the bar adjacent the oven battery, while the other end of the cable 53 is wound around a sheave 55 and is secured to the principal portion 35 of the leveller bar near the other end of the bar.
  • the cable 53 passes around the sheave 55 several times so that the cable has effective driving connection with this sheave.
  • is manually controlled and is reversible and provides means for driving the cable 53 to move the principal portion 35 of the leveller bar into or out of the coking chambers. Suitable limit switches may be incorporated in the control of the motor 5
  • of the leveller bar has associated therewith means for drawing this portion of the leveller bar from an oven chamber.
  • this means comprises a cable 55 which is secured to the end of the leveller bar portion 3
  • the drum 64 is wound on a drum 64.
  • the drum 64 is mounted coaxially of the sheave 55 and is connected thereto by a clutch indicated diagrammatically at 65.
  • Th clutch 55 may be governed in any suitable manner by the operator in the cab of the pusher machine so as to at times connect the drum 64 to the sheave 55 to cause the drum 64 to rotate with the sheave 55, and so that at other times the drum 55 is disconnected from the sheave 55 and may be rotated independently of the sheave 55 by the motor 65.
  • the drum 64 and the sheave 55 are of substantially the same diameter so that when the drum 54 is driven by the sheave 55, the cable 55 is reeled out or in at substantially the same rate a the cable 53.
  • the cable 60 is reeled out fast enough to permit the upper portion 3
  • the pusher machine has associated therewith means for moving the block 45 to its upper position to release the two portions of the leveller bar; means for holding the upper or auxiliary portion of the leveller bar in its extended position; and means for moving the block 45- to its cur'edthereto a head 12 which is adapted to engage the projection 13 which projects horizontally from the block 45, as is best shown in Fig. 4.
  • of the leveller bar, are arranged so that when the leveller bar is in its fully extended position, the projection 13 On the block 35 is directly above the head 12 carried by the piston in the cylinder '13.
  • the projection 55 is raised out of the hole in the flange of the channel 35 of the lower portion 3! ⁇ of the leveller bar, and the lower portion of the leveller bar may be moved to the left to its normalv position while the upper portion of the leveller bar remains in its extended position.
  • the supply of air under pressure to the cylinder E5 is governed by a manually controlled plug valve M which normally connects the cylinder to atmosphere.
  • the valve is movable to a position in which the connection from the cylinder to the atmosphere is cut off and in which the cylinder is connected to a source of air under pressure.
  • Each of the other air cylinders has a similar valve associated therewith. In the drawings the valves are shown adjacent the cylinders, but it is to be understood that these valves may be located in the cab of the pusher machine where they will be convenient for the operator to manipulate.
  • the framework of the pusher machine has a second air cylinder mounted thereon with the axis of the cylinder substantially vertical.
  • the cylinder 55 has a piston mounted therein and urged to its upper position by a spring, not shown, located in the cylinder.
  • the piston carries a plunger I5, the lower end of which projects from the cylinder, is tapered, and is adapted to extend into a hole in the upper flange on one of the channels it! of the upper portion 3
  • the piston in the cylinder 15 is normally held in its upper position in which the plunger 16 is out of the path of movement of the upper portion of the leveller bar.
  • the plunger i5 On the supply of air under pressure to the cylinder 3'5 when the upper portion of the leveller bar is in its fully extended position, the plunger i5 is moved downwardly so as to extend through the hole in lower position to secure the two portions of the leveller bar together.
  • an air cylinder ii! is mounted on the framework of the pusher machine with the axis of the cylinder substantially vertical.
  • the cylinder contains a piston which carries a push rod which projects from the upper end of the cylinder'and has sethe flange of the beam to and thus prevent movement of the upper portion 3
  • the plunger 15 is moved upwardly and releases the upper portion of the leveller bar.
  • the framework of the pusher machine has a third air cylinder 88 mounted thereon in a substantially vertical position and having therein a piston having a head 8
  • the piston in this cylinder is urged to its upper position by a spring,'not shown, and is moved to'its lower position on the supply of air under pressure to the cylinder.
  • the cylinder is located on the pusher machine framework 'so as to be fmovement of the leveller atlases directly over the projection '13-on the block 45 when the upperportion 31 of thelevellerbar is in its fully retracted position. Accordingly, on the supply of air under pressure to the cylinder 89,
  • thehead '81 engages the projection 13 and moves the block 45 downwardly so that projection 51! prevents relative movement of the two portions of "the leveller bar. After movement of theblock -45 toits lower position, the block is held in that position'by the spring pressedplungers 4?.
  • the pusher fmachine has associated therewith means for supplying to 'the upper portion '3i of theleveller bar, granular material to be deposited on the charge in an oven'chamber.
  • 'a'hopper 85 is mounted on'the pusher machine above the level- -:ler bar and near the face of the oven battery.
  • the hoppertt is generallyfunnel-shaped, having a relatively large upper portion and having a relatively narrow lower or discharge portion.
  • Thehopperte is mounted so that it'isdirectly -'cve1 the leveller bar and so that the hopper discharges into the leveller bar at a point near the end of the leveller bar when the leveller bar .is in its fully retracted position.
  • the lower end of the hopper 85 is slightly narrower than the distance between the inner faces of the channels 40 forming the upper portion of the leveller bar so :that material discharged from the hopper 85 will'fiow into the upper portion of the leveller bar and will not'spill over the sides of the bar.
  • the 'lower'end of the hopper '85 is of such extent lengthwise of the leveller bar that on outward bar material can flowfrom the hopper 85 into the upper portion of the leveller barfast enough to coinpletely'fill the space between the channels 40.
  • the flow of material from the hopper 85 is :governed by a sliding door 86 near the mouth of thehopper.
  • the door '88 is located only a few inches above the upper face of the upper portiontl of the leveller bar and is adapted to be engaged'by a spring pressed buffer 88 carried bya bracket on the top of the upper portion iii of the leveller bar.
  • the buffer 88 is mounted'on the leveller bar at-such a point that on movement of the leveller bar almost to its extreme extended position, the buffer 83 engages the door 35 with the result thaton further outward movement of the leveller bar the door 86 is moved to its closed position.
  • the spring associated with the buifer 88 enables the buffer to yield in the event the leveller bar continues to move after the door 86 has'rnoved to its closed position.
  • the hopper 85 may be filled in any desired manner with granular material of any suitable type, as, for example, coke breeze, coarse coal, or coal of low bulk density.
  • the hopper 85 is preferably of such capacity that it will hold enough material to fill the leveller bar'several times.
  • an oven chamber is charged with.
  • the operator slides the door 86 at theibase of thehopper 85 to the left to its open .position so that material in the hopper flows into the upper portion of the levellerbar as the leveller bar moves beneath the hopper. This material rests on the plate 3'! on :thetop-face of the lower portion 30 of the leveller bar and fills the space between the channels 4!] of theupperportion of the leveller bar.
  • the block is :in its lower position in which the projection looks the two portions of the leveller bar together so that they move as a unit.
  • the clutch connects the drum 64 to thesheave '55 so that the drum 64 is rotated :by the sheave .55, and that the motor 66 is deenergized so that the motor armature will rotate freelyawith'the drum .64.
  • the air cylinders 10, 15 and are at atmospheric pressure so the pistons associated therewith are in their retractedpositions.
  • the leveller bar is now moved into the oven chamber byforce exerted through the cable 53. .As the lower or principal portion 3a of the leveller bar moves to the right, the upper or auxiliary .portion 3! of the leveller bar moves also. During this movement of the upper portion of the bariunder the hopper granular material from .thehopper flows into the upper portion of the levellerbar and substantially completely fills it. When the leveller'bar moves to its extreme extended position, the buffer 83 engages the sliding'door 86 and-closes it to prevent further flow of material from the hopper 85. The arrangement'of the apparatus is such, therefore, that the upper portion of the leveller bar is filled with granular material during initial movement of the leveller bar into the oven chamber.
  • the arrangement of the apparatus is also such that the supply of material from the hopper is automatically cut off when the leveller bar reaches the end of its stroke so that during subsequent movement ofthe leveller bar there will not be any flow of material from the hopper and hence there will be no spillage.
  • the free end of the bar When the leveller bar is initially extended into the oven chamber, the free end of the bar is pushed through the piles of coal beneath each of the charging holes, but with further reciprocation of the leveller bar the coal is spread so as to -fill the valleys between the piles and thus distribute the coal to a uniform level.
  • the operator moves the leveller bar to its fully extended.v position, .and then supplies air under '.-pressure :to the cylinder 10 so the pistonin this cylinder moves'the head 72 to engage the projec- -.tion:fl3.-and-, move :the block 45 to its upper position to release the two portions of the leveller bar.
  • the air is now released from cylinder 10, and air is supplied to cylinder to move the plunger 16 to its lower position in which it looks the upper portion 3
  • the clutch 65 is governed to disconnect the drum 64 from the sheave 55.
  • the granular material present in the upper portion of the bar falls on the top of the coal in the oven chamber.
  • the layer of granular material deposited on the coal in the oven chamber is of the desired thickness, such ason the order of six inches thick along the longitudinal center line of the charge.
  • the air is released from the cylinder E5 so the plunger 16 is retracted by the spring associated therewith, thereby releasing the upper portion of the leveller bar.
  • the operator now energizes the motor $6 to wind the cable Bil up on the drum B4 and thus draw the upper portion of the leveller bar out of the oven chamber.
  • the circuit of the motor 66 may be governed by a limit switch to deenergize the motor when the bar completes its return to its retracted posi'ion.
  • the operator now temporarily supplies air under pressure to the cylinder 3t so the plunger associated therewith moves the block to its lower position in which it secures the two portions of the leveller bar against relative movement.
  • the operator also restores the clutch 65 to its original condition in which it connects the drum 54 to the sheave 55, while the operator may also close the leveller bar door on the door of the oven chamber. This completes the work at this oven chamber and the pusher machine may be moved to another chamber where the cycle of operations is repeated.
  • a mechanism for leveling a body of coal in an elongated narrow coke oven in a battery of ovens and for depositing a layer of granular material on the leveled body of coal in an oven comprising: a carriage movable on tracks along the face of the oven battery, said carriage being arranged to support the leveling mechanism near the top of the ovens in a battery, said mechanism being of sufficient length to eX- tend the entire length of an oven with an outside portion of the mechanism supported by the carriage as a cantilever to hold the mechanism within the oven at a comparatively uniform spaced position near the top of the oven, said mechanism being composed of an upper section and a lower section secured together and slidably movable longitudinally with reference to one another, said sections being made up of long channel beams connected in spaced relation by a plurality of stifiening struts secured between the beams, said struts between the beamsv of the upper section forming a series of material compartments, a smooth plate covering the top of the lower
  • leveling and depositing mechanism defined in claim 1 in which a connecting device is secured at the side of said mechanism by which the upper and lower sections may be connected for movement in unison and disconnected for movement independently of one another, and means extending from the connecting devices to an operating station by which the connecting members of the upper and lower sections of the mechanism may be controlled.

Description

Feb. 6, 1951 A. R. POWELL 2,540,133
COKE OVEN APPARATUS Filed Oct. 14, 1948 2 Sheets-Sheet l INVENTOR.
a TTOEN f Feb. 6, 1951 A. R. POWELL 2,540,133
COKE OVEN APPARATUS Filed Oct 14. 1948 2 Sheets-Sheet 2 ll lll ly 1 IN V EN TOR.
Patented Feb. 6, 1951 2,540,138 COKE OVEN APE'ARATUS Alfred E. Powell, Pittsburgh, Pa., assignor to Koppers Company, Inc., Pittsburgh, Pa., a corporation of Delaware Application October 14, 1948', Serial No. 54,534
5 Claims. (01. 214-23) 1 This invention relates to horizontal coke ovens and particularly to improved apparatus for use therewith.
In my application, Serial No. 612,150, filed Aug.
Another object of the invention is to provide an improved leveller bar of the type described together with means for filling the auxiliary portion of the leveller bar with granular material,
23, 1945, and now Patent No. 2,495,763 granted 5 andjncorporating automatic means for discon- January 31, 1950, there is shown a method of tinuing the supply of granular material when preventing damage to the side walls of a coking the auxiliary portion of the level bar has become chamber while coking expanding coals. As filled. shown in my application identified above, an oven ther objects of the invention and features chamber is charged with coal of a type which of novelty will be apparent from the following deexpands to an objectionable degree when coked scription taken in connection with the accomin the normal manner, the charge is levelled, and panying drawings in which is then covered with a layer or material, such as ig. 1 i a v w, partly i r sv r e vertical coke breeze, to prevent formation of a highly imcross-section and partly in elevation, of a bypermeable plastic zone acrosathe top of the coal product horizontal coke oven battery together char with a pusher machine equipped with the im- An object of this invention is to provide efiip oved leveller bar provided by this invention; cient means for carrying out the coking method F g- 2 is an ged S de elevation View of the shown in my application identified above. pusher machine showing the leveller bar and re- A further object of the invention is to provide lated app u apparatus which makes it possible to charge an F g. 3 is a sectional view taken substant y oven chamber with coal of a selected type, level along the line III-III of Figv the charge, and thereafter cover at least a sub- Fig 4 is a sectional v taken u a flv stantial portion of the charge with a layer of along the line IV-IV of Fig. substantial thickness of material which is dif- 5 is a sectional view taken substantially ferent than the coal charge. along the i V of F a d Another object of the invention is to provide Figs. 6 d are dia rammatic views illusimproved levelling means which first operates tratihg the p on of the leveller bar. t 1eve1 t principal charge in coking h As is well known, a horizontal coke oven bather, and thereafter operates to deposit thereon e y comprises a series of p l oki hama layer f a diff nt m t i l, bers which are separated by heating walls that A further object of the invention is to proa heated by combustion o fuel as in fines vide an improved leveller bar having principal in the heating Walls. The ends of e Coking nd auxiliary ti ic are movame t chambers are closed by removable doors, and the gether to level the charge in an oven chamber 00941 carbonized in the Coking ambers is and'to carry into an oven chamber material to Charged thr u h a g holes n h ps of cover the charge, and are movable relative to the Chambers. each other to deposit the material on the charge. The equ pment associated with a battery of Another object of the invention is to provide ovens comp-rises a pusher machine which is opan improved leveller bar of the type described 40 h d on tracks perallefine the push r d f and incorporating locking means operative at the battery, and a door machine operated on times to secure the principal and auxiliary portracks paralleling the other or coke side of the tions of the bar together so that they move in battery. This invention is not concerned with unison, and incorporating locking means operathe equipment on the coke side of the battery, tive at other times to secure the auxiliary p01- and that equipment may be constructed in any tion of the leveller bar with respect to a staappropriate manner well known in the art. tiohary member so that the principal portion of The pusher machine is formed of heavy structhe leveller bar may be moved without moving tural steel and carries door handling equipment the auxiliary portion of the bar. for removing and replacing the doors on the A further object of the invention is to provide 5 associated face of the battery. The pusher maan improved leveller bar of the type described chine also carries a pusher ram which serves to which is arranged so that the auxiliary portion push coke from the coking chambers. This inof the bar assists in stiffening the principal porvention is not concerned with the door handling tion of the bar to prevent sagging of the bar equipment on the pusher machine, nor with the when the bar is in its fully extended position.
pusher ram, and these portions of the pusher 3 machine may be arranged in any appropriate manner well known in the art. 7
In addition, the pusher machine carries a leveller bar which serves to level the coal in each freshly charged coking chamber. This invention provides an improved leveller bar which serves not only to level the coal in a coking chamber after the chamber has been charged with coal, but which also serves to deposit on top of the levelled charge a layer of granular material.
As is well known, the leveller bar operates through openings in the doors on the pusher side of the oven chambers. These openings in the oven chamber doors are normally closed by man ually controlled closures which are usually in the form of hinged doors. It is contemplated that the oven battery with which the eduipr'nent of this invention is employed will be provided with doors of the type described, but that the openings in the doors for the leveller bar will be of somewhat greater vertical extent than in the usual installation, this greater vertical size of the openings in the doors being necessary because of the larger size of the leveller bar-.
, Referring to Fig. l of the drawings, there is shown therein a conventional by-product coke oven battery indicated generally by the reference numeral IE! and having a series of coking chambers separated by heating walls. The battery may be of any suitable construction, as, for example, as shown in U. S. Patent No. 2,100,762, issued Nov. 30, 1937, to Joseph Becker.
Each of the coking chambers is provided with a plurality of charging holes H through the chamber roof and through which coal to be coked is supplied from a larry car, not shown, which is operated on rails supported on the top of the oven battery. Each oven chamber is also provided with at least one gas oiftake located at one end of the oven chamber and connected by an ascension pipe I2 with a collecting main.
The ends of the oven chambers are sealed by removable doors I 4 and l5. As explained above, the doors M on the right-hand or coke side of the battery are removed and replaced by a door machine, not shown, which operates on tracks on this side of the battery. Likewise, the doors .15 on the left-hand or pusherside of the battery are removed and replaced by door handling equip- ;rnent not shown, carried by the pusher machine. The finished coke is discharged from the oven chambers by pushing the finished coke out of the oven chambers from the pusher to the coke side by means of the pusher ram on the pusher ma- "chine.
After the coke in a chamber has been expelled,
the doors are replaced and the oven chamber is then filled with fresh coal through the top charging holes. The coking chambers are designed to be filled with coal to a selected level, leaving a clear gas space above the coal for the flow of gas The pusher machine is indicated generally by the reference numeral 20 and comprises astructural steel carriage mounted on wheels 21 which run on rails 22. The pusher machine is elec- 4 trically propelled on the rails 22 so as to move from chamber to chamber as required.
The leveller bar, which includes a principal or lower portion 30, and an auxiliary or upper portion 3|, is of such length as to reach from one end of an oven chamber to the other. The leveller bar is somewhat narrower than the portion of an oven chamber into which the bar extends so that the leveller bar is free to reciprocate in an oven chamber.
The principal portion 30 of the leveller bar is Supported and guided by rollers 32 which are rotatably supported on the framework of the pusher machine. The upper or auxiliary portion 3| of the leveller bar is guided by similar rollers 33 which are rotatably supported on the framework of the pusher machine.
As is best shown in Fig. 3, the lower or principal portion 30 of the leveller bar is formed of two spaced channel sections or beams 35, the flanges of which a're located on the inner faces of the beams. The two channel sections may be secured together by a plurality of cross members 36 which may be riveted or Welded in place. A smooth, flat plate 3! is secured on the upper face oft he beams or sections '35 and closes the upper side of the principal portion of the leveller bar.
The upper or auxiliary portion 3| of the leveller bar comprises two spaced channel sections or beams 40, the flanges of which are located on the outer faces of the beams. The channels 43 aresecured together by a plurality of cross 'memhers 4] which are of such length that the outer edges of the flanges on the channels 4!] are approximately the same distance apart as the outer faces of the channels 35 of the lower or principal portion 30 of the leveller bar. The cross members 41 are'prerembiy of substantially the same height as the channels 40.
Each 'of the channels 35 of the principal portion "of the leveller bar has secured to the outer face tli'ereo'f a plurality of angular brackets 42, each of which extends upwardly and has at its "upper end an inwardly extending portion which overlies the flange on a channel 40 of the upper or auxiliary portion '31 of the leveller bar. "Ijh'e brackets '42 serve to keep the two portions of the leveller bar accurately positioned with respect to each other and to prevent their vertical separation, but at the same time, permit the two portions of the leveller bar to move longitud'inally with respect toeach other.
The two portions of the leveller bar are normally secured together so that they move as a unit. nsis best shown in Figs.-2 and 4, a sliding blockis carried by the upper or auxiliary portion 31 ;of the leveller bar. The block 45 has at each side a tongue which extends into a groove 'a stationary block 46 secured to the channel '40. Theblock 45 has a boreextending through ita-nd-i-n this-bore are mounted plungers 41 which rare urged apart by a coil spring-48. The plungers 42 on-movement'of the two portions of the leveller-bar relative toeach other.
The lower face of the movable'block 45 carries .a downwardly extending projection 50, which is "of such length that when the block 45 is in its lower :position, the projection ertends through a hole in the upper flange of a channel 35 of the lower position, the projection 50 extends through when the block 55 is in its lower positiomthe two portions of the leveller bar are secured against relative longitudinal movement and move as' a unit. The projection 5|) is also of such length that when the block 45 is in its upper position, the projection 55 is out of the path of movement of the channel 35 so that the two portions of the leveller bar may be moved longitudinally relative to each other.
As shown in Fig. l, the principal portion of the leveller bar is reciprocated by power operated means in the form of an electric motor 5|, speed reducing means 52, and a drum upon which is wound a. cable 53. One end of the cable 53 passes over a pulley or sheave 54 and is secured to the principal portion 35 of the leveller bar nearthe end of the bar adjacent the oven battery, while the other end of the cable 53 is wound around a sheave 55 and is secured to the principal portion 35 of the leveller bar near the other end of the bar. The cable 53 passes around the sheave 55 several times so that the cable has effective driving connection with this sheave. The motor 5| is manually controlled and is reversible and provides means for driving the cable 53 to move the principal portion 35 of the leveller bar into or out of the coking chambers. Suitable limit switches may be incorporated in the control of the motor 5| to limit the extent of movement of the principal portion or" the leveller bar.
The upper or auxiliary portion 3| of the leveller bar has associated therewith means for drawing this portion of the leveller bar from an oven chamber. As shown, this means comprises a cable 55 which is secured to the end of the leveller bar portion 3|, passes over sheaves 5| and 62, and
is wound on a drum 64. The drum 64 is mounted coaxially of the sheave 55 and is connected thereto by a clutch indicated diagrammatically at 65. Th clutch 55 may be governed in any suitable manner by the operator in the cab of the pusher machine so as to at times connect the drum 64 to the sheave 55 to cause the drum 64 to rotate with the sheave 55, and so that at other times the drum 55 is disconnected from the sheave 55 and may be rotated independently of the sheave 55 by the motor 65. The drum 64 and the sheave 55 are of substantially the same diameter so that when the drum 54 is driven by the sheave 55, the cable 55 is reeled out or in at substantially the same rate a the cable 53. Accordingly, during outward movement of the two portions of the leveller bar as a unit, the cable 60 is reeled out fast enough to permit the upper portion 3| of the leveller bar to move with the lower portion 30 of the leveller bar, while during inward movement of the two portions of the leveller bar as a unit the cable 6|] is reeled in rapidly enough to prevent development of excessive slack in the cable.
The pusher machine has associated therewith means for moving the block 45 to its upper position to release the two portions of the leveller bar; means for holding the upper or auxiliary portion of the leveller bar in its extended position; and means for moving the block 45- to its cur'edthereto a head 12 which is adapted to engage the projection 13 which projects horizontally from the block 45, as is best shown in Fig. 4. The position of the cylinder H3 on the pusher machine, and the location of the block 45 on the upper portion 3| of the leveller bar, are arranged so that when the leveller bar is in its fully extended position, the projection 13 On the block 35 is directly above the head 12 carried by the piston in the cylinder '13. The piston in the cylinder it! is urged to its lower position by a spring, not shown, within the cylinder. On the supply of air under pressure to the cylinder, the piston is moved upwardly against the spring and the head 12 engages the projection 13 to move the block 55 upwardly. At this time the plungers 5? move inwardly against the spring 48, and, upon movement of the block 45 to its upper position, the plungers 51 are forced outwardly into the upper set of recesses in the stationary blocks '55 to hold the block 45 in its upper position. On this movement of the block 45 the projection 55 is raised out of the hole in the flange of the channel 35 of the lower portion 3!} of the leveller bar, and the lower portion of the leveller bar may be moved to the left to its normalv position while the upper portion of the leveller bar remains in its extended position.
The supply of air under pressure to the cylinder E5 is governed by a manually controlled plug valve M which normally connects the cylinder to atmosphere. The valve is movable to a position in which the connection from the cylinder to the atmosphere is cut off and in which the cylinder is connected to a source of air under pressure. Each of the other air cylinders has a similar valve associated therewith. In the drawings the valves are shown adjacent the cylinders, but it is to be understood that these valves may be located in the cab of the pusher machine where they will be convenient for the operator to manipulate.
Referring to Fig. 2, it will be seen that the framework of the pusher machine has a second air cylinder mounted thereon with the axis of the cylinder substantially vertical. The cylinder 55 has a piston mounted therein and urged to its upper position by a spring, not shown, located in the cylinder. The piston carries a plunger I5, the lower end of which projects from the cylinder, is tapered, and is adapted to extend into a hole in the upper flange on one of the channels it! of the upper portion 3| of the leveller bar to thereby prevent movement of this portion of the leveller bar. The piston in the cylinder 15 is normally held in its upper position in which the plunger 16 is out of the path of movement of the upper portion of the leveller bar. On the supply of air under pressure to the cylinder 3'5 when the upper portion of the leveller bar is in its fully extended position, the plunger i5 is moved downwardly so as to extend through the hole in lower position to secure the two portions of the leveller bar together.
Referring to Fig. 2, it will be seen that an air cylinder ii! is mounted on the framework of the pusher machine with the axis of the cylinder substantially vertical. The cylinder contains a piston which carries a push rod which projects from the upper end of the cylinder'and has sethe flange of the beam to and thus prevent movement of the upper portion 3| of the leveller bar. On release of the air from the cylinder the plunger 15 is moved upwardly and releases the upper portion of the leveller bar.
The framework of the pusher machine has a third air cylinder 88 mounted thereon in a substantially vertical position and having therein a piston having a head 8| at its lower end. The
piston in this cylinder is urged to its upper position by a spring,'not shown, and is moved to'its lower position on the supply of air under pressure to the cylinder. The cylinder is located on the pusher machine framework 'so as to be fmovement of the leveller atlases directly over the projection '13-on the block 45 when the upperportion 31 of thelevellerbar is in its fully retracted position. Accordingly, on the supply of air under pressure to the cylinder 89,
thehead '81 engages the projection 13 and moves the block 45 downwardly so that projection 51! prevents relative movement of the two portions of "the leveller bar. After movement of theblock -45 toits lower position, the block is held in that position'by the spring pressedplungers 4?.
The pusher fmachine has associated therewith means for supplying to 'the upper portion '3i of theleveller bar, granular material to be deposited on the charge in an oven'chamber. Referring to Figs. '1 and 2, it will be seen that 'a'hopper 85is mounted on'the pusher machine above the level- -:ler bar and near the face of the oven battery.
The hoppertt is generallyfunnel-shaped, having a relatively large upper portion and having a relatively narrow lower or discharge portion.
Thehopperte is mounted so that it'isdirectly -'cve1 the leveller bar and so that the hopper discharges into the leveller bar at a point near the end of the leveller bar when the leveller bar .is in its fully retracted position. The lower end of the hopper 85 is slightly narrower than the distance between the inner faces of the channels 40 forming the upper portion of the leveller bar so :that material discharged from the hopper 85 will'fiow into the upper portion of the leveller bar and will not'spill over the sides of the bar. The 'lower'end of the hopper '85 is of such extent lengthwise of the leveller bar that on outward bar material can flowfrom the hopper 85 into the upper portion of the leveller barfast enough to coinpletely'fill the space between the channels 40.
The flow of material from the hopper 85 is :governed by a sliding door 86 near the mouth of thehopper. When the door 85 is moved to the left, it opens the hopper, and when the door 86 is moved to the right, it closes the hopper. The door '88 is located only a few inches above the upper face of the upper portiontl of the leveller bar and is adapted to be engaged'by a spring pressed buffer 88 carried bya bracket on the top of the upper portion iii of the leveller bar. The buffer 88 is mounted'on the leveller bar at-such a point that on movement of the leveller bar almost to its extreme extended position, the buffer 83 engages the door 35 with the result thaton further outward movement of the leveller bar the door 86 is moved to its closed position. The spring associated with the buifer 88 enables the buffer to yield in the event the leveller bar continues to move after the door 86 has'rnoved to its closed position.
The hopper 85 may be filled in any desired manner with granular material of any suitable type, as, for example, coke breeze, coarse coal, or coal of low bulk density. The hopper 85 is preferably of such capacity that it will hold enough material to fill the leveller bar'several times.
In operation, an oven chamber is charged with.
coal in the usual'manner except that the amount of coal supplied is slightly less than normal since the coal is to be levelled to a somewhat lower point than the normal. The pusher machine is now brought to a position in alignment with the chamber in which the charge is to'be levelled. The door closing the leveller openingin the oven chamber door'is now opened by thepusher machine operator. 'I'hese'doors. are manually con- -trolledand require the operator to go to the face,
of-the oven chamber. At this time, the operator slides the door 86 at theibase of thehopper 85 to the left to its open .position so that material in the hopper flows into the upper portion of the levellerbar as the leveller bar moves beneath the hopper. This material rests on the plate 3'! on :thetop-face of the lower portion 30 of the leveller bar and fills the space between the channels 4!] of theupperportion of the leveller bar.
It is assumed that at this time the block is :in its lower position in which the projection looks the two portions of the leveller bar together so that they move as a unit. In addition, it is assumed that the clutch connects the drum 64 to thesheave '55 so that the drum 64 is rotated :by the sheave .55, and that the motor 66 is deenergized so that the motor armature will rotate freelyawith'the drum .64. His assumed also that the air cylinders 10, 15 and are at atmospheric pressure so the pistons associated therewith are in their retractedpositions.
The leveller bar is now moved into the oven chamber byforce exerted through the cable 53. .As the lower or principal portion 3a of the leveller bar moves to the right, the upper or auxiliary .portion 3! of the leveller bar moves also. During this movement of the upper portion of the bariunder the hopper granular material from .thehopper flows into the upper portion of the levellerbar and substantially completely fills it. When the leveller'bar moves to its extreme extended position, the buffer 83 engages the sliding'door 86 and-closes it to prevent further flow of material from the hopper 85. The arrangement'of the apparatus is such, therefore, that the upper portion of the leveller bar is filled with granular material during initial movement of the leveller bar into the oven chamber. The arrangement of the apparatus is also such that the supply of material from the hopper is automatically cut off when the leveller bar reaches the end of its stroke so that during subsequent movement ofthe leveller bar there will not be any flow of material from the hopper and hence there will be no spillage.
When the leveller bar is initially extended into the oven chamber, the free end of the bar is pushed through the piles of coal beneath each of the charging holes, but with further reciprocation of the leveller bar the coal is spread so as to -fill the valleys between the piles and thus distribute the coal to a uniform level.
When the leveller bar is pushed through the piles ofcoal beneath the charging holes, coal rests on top of the; granular material in the upper portion of the leveller bar. As the coal is levelled, .this'coal falls over the sides of the leveller bar or is scraped off when theleveller bar is drawn out through the ovenchamber door so little coal remains ontop of the-leveller bar'when the levelling operation is completed.
During reciprocation of the leveller bar through the piles of coal in the oven chamber, the granu- -lar material in the upper portion 3! of the leveller .--bar--is-confined by the sides 3E, and-by the cross 1 braces 4|, so that little of this granular material escapes from the leveller and little coal is mixed with the granular material.
After the leveller bar has been reciprocated in the ovenchamber enough to level the coal charge, the operator-moves the leveller bar to its fully extended.v position, .and then supplies air under '.-pressure :to the cylinder 10 so the pistonin this cylinder moves'the head 72 to engage the projec- -.tion:fl3.-and-, move :the block 45 to its upper position to release the two portions of the leveller bar. The air is now released from cylinder 10, and air is supplied to cylinder to move the plunger 16 to its lower position in which it looks the upper portion 3| of the leveller bar against movement. In addition, at this time the clutch 65 is governed to disconnect the drum 64 from the sheave 55. The operator now governs the control mechanism to drive the motor 5| to withdraw the lower or principal portion 3!! of the leveller bar. At this time the lower portion of the leveller bar is free to move relative to the upper portion of the leveller bar, while the plunger 16 prevents movement of the upper portion of the leveller bar.
As the lower portion of the leveller bar is withdrawn from beneath the upper portion (H of the leveller bar, the granular material present in the upper portion of the bar falls on the top of the coal in the oven chamber. As a result, when the lower portion of the leveller bar is completely withdrawn from the oven chamber, there is a layer of granular material on top of the coal charge throughout substantially the entire length of the oven chamber. The various parts of the equipment are proportioned so that the layer of granular material deposited on the coal in the oven chamber is of the desired thickness, such ason the order of six inches thick along the longitudinal center line of the charge.
When the lower portion of the leveller bar completes its movement to its retracted position, the air is released from the cylinder E5 so the plunger 16 is retracted by the spring associated therewith, thereby releasing the upper portion of the leveller bar. The operator now energizes the motor $6 to wind the cable Bil up on the drum B4 and thus draw the upper portion of the leveller bar out of the oven chamber. The circuit of the motor 66 may be governed by a limit switch to deenergize the motor when the bar completes its return to its retracted posi'ion. The operator now temporarily supplies air under pressure to the cylinder 3t so the plunger associated therewith moves the block to its lower position in which it secures the two portions of the leveller bar against relative movement. At this time the operator also restores the clutch 65 to its original condition in which it connects the drum 54 to the sheave 55, while the operator may also close the leveller bar door on the door of the oven chamber. This completes the work at this oven chamber and the pusher machine may be moved to another chamber where the cycle of operations is repeated.
Although I have herein illustrated and described in detail one form of coke oven apparatus embodying my invention, it should be understood that the invention is not limited to these details and that numerous changes and modifications may be made without departing from the spirit and scope of the following claims.
Having thus described my invention, what I claim is:
1. A mechanism for leveling a body of coal in an elongated narrow coke oven in a battery of ovens and for depositing a layer of granular material on the leveled body of coal in an oven, said mechanism comprising: a carriage movable on tracks along the face of the oven battery, said carriage being arranged to support the leveling mechanism near the top of the ovens in a battery, said mechanism being of sufficient length to eX- tend the entire length of an oven with an outside portion of the mechanism supported by the carriage as a cantilever to hold the mechanism within the oven at a comparatively uniform spaced position near the top of the oven, said mechanism being composed of an upper section and a lower section secured together and slidably movable longitudinally with reference to one another, said sections being made up of long channel beams connected in spaced relation by a plurality of stifiening struts secured between the beams, said struts between the beamsv of the upper section forming a series of material compartments, a smooth plate covering the top of the lower section arranged to form the bottom of the upper section compartments, a hopper for granular materials supported on the carriage above the upper section of the mechanism and driving means mounted on the carriage with connections between the upper and lower sections of the driving means by which the sections may be moved longitudinally in unison or independently of one another to move the mechanism into and out of an oven.
2. The leveling and depositing mechanism defined in claim 1 in which a connecting device is secured at the side of said mechanism by which the upper and lower sections may be connected for movement in unison and disconnected for movement independently of one another, and means extending from the connecting devices to an operating station by which the connecting members of the upper and lower sections of the mechanism may be controlled.
3. The leveling and depositing mechanism defined in claim 1 in which a locking device is mounted on the carriage in a position to engage the upper section of the mechanism to hold the upper section in fixed position on the carriage and manually operated means for controlling the locking device to control the operation of the upper section of the mechanism.
4. The combination defined in claim 1 in which a discharge gate is mounted in the feed hopper and a closing device is mounted on the upper section of said mechanism to close the gate when the compartments of the upper section have been filled with granular material.
5. The combination defined in claim 1 in which separate driving mechanisms are connected with the upper and lower sections and means for operating each of said sections independently of the other sections to move the sections into and out of an oven.
ALFRED R. POWELL.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Certificate of Correction Patent No. 2,540,138 February 6, 1951 ALFRED R. PO'VVELL It is hereby certified that error appears in the printed specification of the above numbered patent requiring correction as follows:
Column 4:, line 74;, for ertends read extends; column 5, line 1, strike out position, the projection 50 extends through and insert instead portion of the leoeller bar. Accordtngly,;
and that the said Letters Patent should be read as corrected above, so that the same may conform to the record of the case in the Patent Oflice.
Signed and sealed this 8rd day of April, A. D. 1951.
THOMAS F. MURPHY,
Assistant Commz'ssz'oner of Patents.
US54534A 1948-10-14 1948-10-14 Coke oven apparatus Expired - Lifetime US2540138A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3784034A (en) * 1972-04-04 1974-01-08 B Thompson Coke oven pushing and charging machine and method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US134056A (en) * 1872-12-17 Improvement in apparatus for charging gas-retorts
US985266A (en) * 1909-05-20 1911-02-28 Friedrich Aus Der Mark Leveling apparatus for horizontal coke-ovens.

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US134056A (en) * 1872-12-17 Improvement in apparatus for charging gas-retorts
US985266A (en) * 1909-05-20 1911-02-28 Friedrich Aus Der Mark Leveling apparatus for horizontal coke-ovens.

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3784034A (en) * 1972-04-04 1974-01-08 B Thompson Coke oven pushing and charging machine and method

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