US2517150A - Governor - Google Patents

Governor Download PDF

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US2517150A
US2517150A US570698A US57069844A US2517150A US 2517150 A US2517150 A US 2517150A US 570698 A US570698 A US 570698A US 57069844 A US57069844 A US 57069844A US 2517150 A US2517150 A US 2517150A
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rotor
pitch
speed
servomotor
control
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US570698A
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Donald R Webb
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General Electric Co
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General Electric Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C27/00Rotorcraft; Rotors peculiar thereto
    • B64C27/54Mechanisms for controlling blade adjustment or movement relative to rotor head, e.g. lag-lead movement

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  • the present invention relates to aircraft control, and more particularly to a system for controlling the speed and pitch of the rotor of a hellcopter or other rotary wing aircraft.
  • Helicopters are usually provided with a powered lifting rotor or rotors having a plurality of blades which are hinged to the rotor hub to permit vertical movement or coning.
  • the blades are also mounted so that they can be rotated to adjust the pitch so that the lifting effort of the rotor or rotors can be controlled.
  • the lifting force exerted on the blade tends to pivot the blade upwardly but this upward movement is opposed by the centrifugal force of the blades which tends to keep them in an extended position. It is very important in flight that the speed of the rotor be kept above a minimum safe value to prevent the blades from collapsing or stalling.
  • a throttle governor the throttle 0f the drive motor unit is adjusted in accordance with the speed of the rotor to keep a constant motor and rotor speed, and the lift of the rotor is then controlled by varying the rotor pitch.
  • a pitch governor the pitch of the rotor is adjusted in accordance with the speed of the rotor to keep approximately constant rotor speed and the lift of the rotor is controlled by varying the motor throttle.
  • the throttle governor has the advantage that the lift of the rotor is immediately responsive to movement of the manually operated pitch control so that maneuvering, especially near the ground, is facilitated and, if necessary, the kinetic energy stored in the rotor can be utilized to provide additional momentary lift.
  • the throttle governor has the disadvantage that the governing system is exceedingly diflicult to stabilize due very sluggish, making maneuvering operations
  • An object of the present invention is to provide a pitch governor for controlling the speed of a helicopter rotor which has the desirable features of both the throttle and pitch governing systems without the above-mentioned disadvantages.
  • a further object is to provide a rotor speedgoverning system which is fast acting without sacrificing stability of operation.
  • Another object is to provide a rotor pitch governor for a helicopter which responds quickly to a movement of the engine throttle to change the rotor lift.
  • a still further object of the invention is to provide a helicopter rotor pitch-governing system which can be operated either manually or automatically and which will operate automatically to reduce the pitch of the rotor if the speed of the rotor falls below a minimum safe value while under either manual or automatic control.
  • Another object is to provide a pitch governor which is fail-safe, i. e., one which will disconnect the governing mechanism in case of failure of component parts of the governor;
  • an electrically controlled servo system for adjusting the pitch of the sustaining rotor blades in accordance with the speed of the rotor to maintain substantially constant rotor speed, the system, basically, falling into the category of the pitch governor system referred to above.
  • means controlled by the throttle are provided for causing operation of the servo system independently of the speed of the rotor so that the pitch of the rotor blades is adjusted in a direction to anticipate a change in rotor speed due to the changed power output of the driving motor as controlled by the position of the throttle.
  • Fig. 1 shows a conventional helicopter to which the present invention may be applied
  • Fig. 2 is a more detailed view of the rotor drive transmission showing an arrangement by which the speed responsive tachometer and the oil pump, forming a part of the servo control system, are geared to the rotor drive shaft
  • Fig. 3 shows in schematic form the servo control system embodying the present invention.
  • Fig. 1 a conventional helicopter l to which the governing system forming the subject matter of the present invention may be applied. It should be clearly understood, however, that my invention is not limited to this type helicopter but has application to rotary wing aircraft generally.
  • the helicopter is shown as being provided with a lifting or sustaining rotor comprising a rotary hub 2 which is mounted on the hellcopter for rotation about an approximately vertical axis.
  • a lifting or sustaining rotor comprising a rotary hub 2 which is mounted on the hellcopter for rotation about an approximately vertical axis.
  • Radially extending from the hub 2 are a plurality of lifting blades 3 which are secured to the hub by a conventional hinging arrangement not shown.
  • the hinging arrangement permits the blades to flap up and down as they rotate in order to compensate for the difference in the relative air speed of the blades when they are in the advancing and receding positions during horizontal flight.
  • the conventional hinging and mounting arrangement of the blades also permits the blades to be rotated about an axis extending lengthwise of the blades so that the total pitch and lift of the blades can be varied.
  • the rotor has a drive shaft 4 which is powerdriven by means of an internal combustion engine 5 through a transmission indicated generally at 6.
  • the transmission may comprise a gear-reduction unit I, a free-wheeling clutch 8, and a bevel gear 9 for transmitting power from the internal combustion engine 5 to a bevel or ring gear 10 which is secured to the lower end of the rotor drive shaft 4.
  • the free-wheeling clutch 8 is usually pro- 4 vided in helicopters to disconnect the rotor from the driving motor in case of motor failure so as to permit a safe autorotational descent.
  • the total pitch of the rotor blades is adjusted by means of a vertically moving shaft H which extends upwardly to the pitch. changing mechanism (not shown) in the rotor hub 2 through the inside of the rotor shaft 4 which is hollow.
  • the pitch control shaft H is coupled to a pivotally mounted pitch control lever l2 in the pilot's compartment by means of a linkage shown as comprising a bell crank l3 and a connecting link 14. Clockwise rotation of the pitch control lever l2 causes the pitch changing shaft II to move upwardly, which is in a direction to increase the pitch of the blade 3.
  • a counterclockwise rotation of the pitch control lever l2 causes a downward movement of the shaft II and a decrease in the pitch of the blades.
  • a throttle lever 15 which varies the power output of the internal combustion engine or driving motor 5.
  • the connection is such that a forward or counterclockwise movement of the throttle lever l5 acts to increase the power output of the driving motor 5.
  • the throttle is in the form of a motorcycle type grip mounted on the upper end of the pitch control lever l2.
  • cyclic pitch control lever I6 By means of which horizontal flight of the helicopter is controlled. This control acts cyclically to vary the pitch of the blades as they rotate. Since the cyclic pitch control forms no part of the present invention, a description thereof will be omitted. It should be pointed out, however, that the cyclic pitch change of the rotor blades used to control horizontal flight is different and entirely separate from the simultaneous pitch change of the rotor blades which is used to control the vertical lift of the rotor and the vertical flight of the helicopter. It is in connection with the simultaneous pitch control that the present invention is concerned.
  • the pilot controls the vertical flight of the helicopter by a coordinated movement of the throttle lever I5 and the pitch control lever I2.
  • the throttle lever I5 forward to increase the power output of the drive motor 5 and at the same time moves the pitch control lever l2 backward to increase the pitch and lift of the rotor.
  • the pilot desires the helicopter to descend, he pulls the throttle lever l5 backwards and moves the pitch control lever forward to decrease the pitch and lift of the rotor.
  • the throttle lever and pitch control lever are not properly coordinated, the speed of the sustaining rotor may exceed the maximum safe value or may fall below the minimum safe value, in which case serious difliculty will be encountered as pointed out above.
  • the governing system is a means whereby the pitch of the rotor blades 3 is automatically adjusted in accordance wit-h the speed of the rotor so as to maintain the rotor speed approximately constant at some value which is within the safe operating range.
  • a suitable servomotor ll which may, for example. be a hydraulic push-pull type.
  • the hydraulic servo I1 comprises an actuating shai't l9 which is coupled to a servo piston N which moves in response to the admission of hydraulic fluid under pressure to either end of the servo cylinder 22 through passages 2
  • the actuating shaft II of the servomotor is shown as being coupled to the lower end of the bell crank l2 so that as the shaft I9 moves outwardly the pitch of the rotor blades is decreased, and as the shaft moves inwardly the pitch of the rotor blades is increased.
  • the direction of movement of the servomotor i1 is controlled by means -of a control valve 22 which operates to connect a hydraulic pressure line 24 to either passage 2
  • valve element 25 If, however, the valve element 25 is moved upwardly, the pressure line 24 is connected to a line 29 leading to the passage 2
  • valve element 29 is displaced downwardly from the center position, hydraulic fluid from the pressure line 24 flows through the valve 22 and the line 29 to the passage 22 and into the opposite end of the servo cylinder, causing the shaft ii to move inwardly, the displaced oil on the opposite side of the piston i9 returning to the drain line 21 through the line 29 and the valve 22.
  • Any suitable hydraulic operating fluid such as hydraulic oil, is supplied to the pressure line 24 by means of a suitable hydraulic pump 29 which may, for example, be a gear-type displacement pump.
  • the pump 29 is driven from the rotor shaft 4 so that the servo system will continue to operate in case of engine failure.
  • the pump 29 is shown as being geared to the bevel gear "I on the rotor shaft 4 through a. gear train comprising a bevel gear 29 and spur gears 2
  • may be, as shown, mounted on the shaft which drives the counter-torque propeller located at the rear of the helicopter.
  • the discharge or outlet of the oil pump 29 is shown as being connected to the pressure line 24 by a hydraulic circuit-which includes a relief valve or pressure regulator 92,'an oil filter 24, a manually operated "on-oil? valve 25, and a normally open, electrically operated control valve 39.
  • the inlet or intake of the pump 29 is connected to the lower portion of a suitable reservoir or sump 21, the upper portion of which is connected to the drain line 21 so as to complete the hydraulic fluid circuit.
  • the hydraulic servo I1 is normally locked when the control valve element 25 is in the center position.
  • a by-pass passageway 24 which normally connects the opposite ends of the servo cylinder.
  • the bypass passageway 29, which is normally open, is arranged to be closed by means of apiston 29 which moves upwardly to the position shown against the bias of a spring 49 in response to the application of hydraulic pressure to" a chamber 4
  • is connected to the pressure line-24 by means of a line 42 so that when there is pressure in line 24, piston 29 is moved upwardly and the by-pass is closed, thereby conditioning the hydraulic servomotor for control in accordance with displacement of the valve element 25 of the control valve 22.
  • the spring 49 moves piston 29 downwardly, opening the by-pass passage 29 solthat the servo piston is freed. Trapped oil on theupper side of the piston 29 is returned to the drain line 21 through a line 42 and the control valve 29.
  • the shaft i9 of the hydraulic servo can be moved in either direction by the application of suflicient overpowering force to the pitch control lever
  • Electrically operated control valve 29 is provided for the purpose of engaging or disengaging the hydraulic servomotor H.
  • the construction of the valve may be the same as the control valve 22 previously described, and comprises a conventional three-land valve element 48 which moves vertically in either direction from a center or neutral position.
  • the valve 36 is suitably ported so that when the valve member 48 is in the upper position shown, the pressure line 24 is connected to the output of the oil pump 29 so that the control valve 22 is supplied with oil and the piston 39 moves upwardly to close the by-pass passage 29to render the hydraulic servomotor active. In this position ports are also open so that oil trapped on the upper side of piston 39 can return to the drain line 2:! through the line 42.
  • valve member 49 In order to move the valve element is downwardly to disengage the hydraulic servo in response to an electrical signal, there is provided an operating solenoid 50 which is mounted on the upper side of the valve 35.
  • the solenoid 50 comprises a plunger or armature member which is' supported for vertical movement on spider springs 52, the lower end of the plunger bearing against the top of the valve element 43.
  • a solenoid-operating winding 53 Surrounding the armature 5
  • the manner in which the solenoid winding 53 is energized to effect operation of the control valve 35 will be later described.
  • the control valve 23 which controls the direction of'movement of the servomotor I1 is operated by means of a solenoid 54, mounted on the top side of the valve which may be, as shown, of the same general construction as the solenoid 50 of the control valve 36.
  • the solenoid 54 is shown as comprisin a plunger or armature.
  • the valve element 25 moves upwardly causing the-shaft i8 of the hydraulic servo to move outwardly to decrease the pitch of the rotor blades.
  • the valve element 25 moves to its lowermost position causing an inward movement of the shaft l8 of the hydraulic servo and an increase in pitch of the rotor blades.
  • the valve element 25 will remain in the center position and the hydraulic servo will be stationary.
  • means are provided for varying the current flowing in the operating winding 51 of the solenoid 56 in accordance with the rotor speed. This is accomplished by supplying cur- Surrent to the operating winding 51 from a tachometer generator 59 which is geared to the rotor drive shaft 4 so as to be driven at a speed proportional to the rotor speed.
  • the tachometer generator 59 has mounted on its drive shaft the spur gear 59a which meshes with spur gear 3
  • the tachometer generator 59 is illustrated as being a three-phase alternating current type, the three-phase stator output windings being indicated at 591) in Fig.2 of the drawing.
  • Such a tachometer generator is usually already availfrequency responsive tachometer indicator. shown at 55, which is usually mounted on the controlpanel o! the pilot's compartment to indicate rotor speed.
  • the energizing circuit for the solenoid'winding 51 ot the solenoid operating control valve 23 is electrically connected to the three-phase output winding 55b of the tachometer generator 59 by a circuit which includes a three-phase rectifier 5
  • an'aclditional operating winding 62 surrounding the armature 55 may be provided.
  • the winding 62 is directly connected to one of the phases of the tachometer generator output, the connection being made ahead of the rectifier 6
  • a rheostat 53 which is connected in series circuit relation in the energizing circuit of the solenoid winding 51.
  • the voltage output of the tachometer generator 59, and consequently the rotor speed required to center the control valve 23, can be adjusted as desired
  • the position 01' rheostat 63 may be conveniently adjusted by a control knob 54 which may be placed, as shown, in the pilot's compartment and thereby provide a simple adjustment whereby the pilot may control the governed rotor speed.
  • the governing system thus far described is essentially a rotor pitch governor which adjusts the pitch of the rotor blades in accordance with the speed of the rotor so as to maintain approximately constant rotor speed.
  • Such a system without further additions, is subject to the above-mentioned disadvantage that the lift or the rotor is not immediately responsive to a change in the position of the throttle l5 so that maneuvering is rendered difllcult, particularly when the maneuvering is close to the ground or close to anyobject which must be cleared by a precise control of the vertical position of the helicopter.
  • the throttle i5 is suddenly opened, no controlling action takes place until thespeed or the rotor is increased sufficiently so that the solenoid 55 moves the valve element 25 downwardly to cause the actuating shaft l8 of the hydraulic servo to move inwardly and increase the pitch to reduce the rotor speed.
  • This momentary speed transient which is in a direction of increased R. P. M.
  • means are provided for causing the hydraulic servomotor ii to respond immediately to a change in position of throttle I! so as to change the pitch of the rotor blades in a direction to anticipate a speed change or the rotor caused by a change in the power output or the driving motor I, In the illustrated arrangement. this is. accomplished by the provision of a rheostat 85 which is connected in series circuit relation in. the energizing circuit or the solenoid winding 5! or the control valve 23. The resistance-adjusting arm oi the rheostat 85 is mechanically coupled to the throttle lever I!
  • the resistance of rheostat 66 is decreased and vice versa.
  • the action is such that when the throttle II is moved, for example, in a direction to increase the power output of the motorl, the resistance oi the solenoid-energizing circuit is de-.
  • the servomotor-operated rheostat 68 sets to limit the movement of the servomotor in response to a movement of the throttle in an amount proportional to the movement of the throttle.
  • the rheostat 66 also operates tomaintain approximately constant the resistance in the energizing circuit of the solenoid 51 so that the control point a speed of the governing system is not appreciably changed by operation of the throttle controlled rheostat .65. It should be understood that the positioning of the hydraulic servomotor in response to the movement of the throttle II does not interfere with additional positioning of the hydraulic servomotor and pitch of the rotor blades in accordance with the output or the tachometer generator 58 and the speed of the rotor.
  • the solenoid-operated control valve 23 will respond to a change in current or the energizing circuit caused by a change in the output of the tachometer generator is to additionally adjust the position of the servomotor and the pitch of the rotor blades to maintain constant the rotor speed.
  • the throttle-operated rheostat l! and the servomotor-operated rheostats it may be considered as a follow-up system for positioning the servomotor in accordance with the position or the throttle, this action being superimposed 7 upon the speed-regulating action 01' the governor as controlled by the output or the tachometer generator so.
  • the servomotor operated rheostat it also performs a very desirable additional function of stabilizing the governor when it operates to change the pitch of the rotor blades in response to a change in voltage output of the tachometer generator.
  • the output or the tachometer generator 59 and the current flowing in the solenoid winding I! will decrease, thereupon the valve element 28 will move upward to cause the servomotor to move outwardly to decrease the rotor pitch.
  • the solenoid-operated controlvalve 38 operates when energized to disable the servo system.
  • the tachometer generator 59 is used tosupply the power for operating the control valve 36 and with this arrangement an additional protective action is obtained as will presently be described.
  • a switch 81 comprising a rotary switching member 68 which in the automatic position which the servomotor is inactive.
  • the pilot desires to increase the lift of the rotor, he opens the throttle [5 which increases the power output of the driving motor 5 and simultaneously decreases the resistance in the solenoid-energizing circuit through the action of the throttle controlled rheostat 65. This increases the current in the solenoid 56 so that the valve element 25 moves downwardly, causing the servomotor ii to move outwardly in a direction to increase the pitch of the rotor blades thereby anticipating and preventing an upward speed transient which would otherwise be caused by the increased power output of the driving motor 5.
  • the combination of the throttle controlled rheostat 65 and the servomotor eontrol rheostat 66 functions to position the servomotor l8 in accordance with the position of the throttle and by properly adjusting the relationship between the rheostats, the throttle controlled servo movement may be selected to reduce or completely eliminate the rotor speed transient or to over-compensate if it is desired to use the kinetic energy of the rotor to obtain momentary additional lift.
  • the servomotor controlled rheostat 66 functions additionally to stabilize the governing system by rebalancing the control valve 25 in advance of the rotor speed returning to the set control point value.
  • this action would introduce a certain amount of regulation into the system, i. e., the governed rotor speed would vary in accordance with the position of the servomotor.
  • the action of the throttle controlled rheostat 651s such that the control point speed is reset to the initial value set by the rheostat 63 whereby regulation in the control point speed which would otherwise be caused by the action of the servomotor control rheostat 68 is compensated in a direction to maintain the set rotor speed.
  • the switch 61 is moved to the lower or manual position thus switching the output of the tachometer generator 59 from the solenoid-operated servo control valve 23 to the solenoid-operated control valve 36. So long as the rotor speed is maintained above the minimum safe value, the valve element 48 of control valve 36 remains in the lower position in which the hydraulic servomotor I! is disabled. However, if the pilot should inadvertently increase the pitch of the rotor to a point where the rotor speed falls below the minimum safe value, the valve element 48 moves to the upper position whereupon the servomotor I! is conditioned for operation as explained above.
  • the solenoid-operated control valve 23 In the manual position of the control switch 61, the solenoid-operated control valve 23 is de-energized and the valve element 25 is in the upper position so that the servomotor ll immediately moves the pitch control to theminimum pitch position where it is maintained until the rotor speed returns to a value above the minimum safe value, at which point the valve element 48 of the solenoid-operated control valve 35 returns to the lower position to against disable the hydraulic servo.
  • the free-wheeling clutch 8 acts to disconnect the driving motor from the rotor so that the rotor will continue to rotate with minimum drag. It will be noted that the governing system under this condition will continue to tunetion as before since both the tachometer generator 59 and the oil pump 29 are driven from the rotor shaft 4. As the rotor starts to slow down upon failure of the driving motor, the governing system will operate automatically to reduce the pitch of the rotor blades so that the rotor speed will be maintained for a safe autorotational descent.
  • the pilot can, in an emergency, always overpower the governor by simply applying sufllcient force to the pitch control lever l2.
  • Application of sufficient force to the pitch control will cause one of the by-pass valves 46 and 41 to open, depending upon the direction of application of the force, by-passing oil between opposite ends of the servo piston so that the servo mechanism is unlocked.
  • the system is fail-safe.
  • the spring 40 in the hydraulic servo moves the piston 39 downwardly so as to open the by-pass passageway 38 and thereby free the servomotor for manual control.
  • the control valve 23 will cause the servomotor to move the pitch control mechanism to the minimum pitch position, thereby preventing a dangerous underspeed which might cause the blade 3 to collapse or stall.
  • control valve 38 will move to the uppermost position, as shown in Fig. 3, under the force of spring 49 to again cause the servomotor to move the pitch control mechanism to the minimum pitch position.
  • a helicopter rotor pitchgoverning system which, in addition to maintaining a preset rotor speed, permits the rotor lift to be quickly changed in response to a change in throttle position so that precise maneuvering in a vertical direction is possible, the suggish operation previously encountered with pitch-governing systems being prevented by the elimination of rotor speed transients. Furthermore, the system is fail-safe and in addition gives automatic pitch reduction in case of engine failure. Also automatic rotor pitch reduction is obtained when the pilot is manually controlling the rotor pitch if the pilot inadvertently lowers the rotor speed below the minimum safe value.
  • a governing system for rotary wing aircraft having a lifting rotor and means for varying the pitch and lift of said rotor, said system comprising a servomotor for actuating said pitch-changing means, a first electroresponsive control device for controlling the direction of movement of said servomotor, a second electroresponsive control device for disabling said servomotor, a tachometer generator driven in accordance with the speed of said rotor, and a switching device for selectively connecting said tachometer generator to said first and second electroresponsive control devices.
  • a governing system for a rotary wing aircraft having a lifting rotor and means for varying the pitch and lift of said rotor, said system comprising a servomotor for actuating said pitch-changing means, a first device operable in ither direc tion from a neutral position for controlling the direction of movement of said servomotor in accordance with the position of said control device, said control device having means for biasing it to the direction causing said servomotor to move said pitch-changing means towards the minimum pitch position, and electroresponsive actuating means for moving said control device in the opposite direction to cause said servomotor to move said pitch-changing means towards the maximum pitch position, a second control device operable to either of two positions for rendering said servomotor active or inactive, said second control device having means for biasing it to the position in which said servomotor is active and electroresponsive actuating means for moving said second control device to the other position in which said servomotor is inactive when the current supplied thereto exceeds a predetermined critical value, means for producing
  • a rotor speed governing system for a rotary wing aircraft having a variable pitch rotor, pitchchanging means for varying the pitch and lift of said rotor, a power means for driving said rotor, and a throtte for varying the power output of said power means
  • said governing system comprising a servomotor for actuating said pitch-changing means, a control device for controlling the direction of movement of said servomotor, means responsive to deviations in speed of said rotor from a control point speed for actuating said control device to cause movement of said servomotor and said rotor pitch-changing means in adirection tocorrect for said speed deviation, means responsive to movements of said throttle for causing actuation of said control device and a resulting movement of said servomotor and pitchchanging means in a direction to oppose a transient change in rotor speed which would otherwise occur due to the change in power output of said power means in response to movements of said throttle, and means responsive to movements of said servomotor and pitch-changing means
  • a rotor speed governing system for a rotary wing aircraft having a variable pitch rotor, pitchchanging means for varying the pitch and lift of said rotor, a power means for driving said rotor, and a throttle for varying the power output of said power means
  • said governing system comprising a servomotor for actuatin said pitchchanging means, a control device for controlling the direction of movement of said servomotor, means responsive to deviations in speed of said rotor from a reference speed for actuating said control device to cause movement-cf said servomotor and said pitch-changing means in directions to correct for said speed deviations, means responsive to the positions of said pitch-changing means to change said reference speed of said speed responsive means in the direction of speed deviation to stabilize said governing system, and
  • a governing system for a rotary wing aircraft having a variable pitch lifting rotor, a power plant for driving said rotor including a. throttle for controlling the power output of said power plant, said system comprising a servomotor for varying the pitch and lift of said rotor, an electric current responsive control device operable to change the position of said servo, an electrical generator arranged to b driven by said rotor for the generation of an electric control current of a magnitude proportional to the speed of said rotor for the actuation of said control device to maintain a predetermined rotor speed by regulation of the pitch of said rotor, a follow-up control for changing the pitch of said rotor in accordance with a change in the position of said throttle comprising first and second rheostats connected in series between said generator and said current responsive control device, said first rheostat being adjustable in accordance with the position of said throttle and said second rheostat being adjustable in accordance with the position of said servomotor.

Description

D. R. WEBB Aug. 1, I950 common Filed Dc. so, 1944 M b .b Mm F6 P mw o a t nP ft E A mm 3 I H .0
Patented Aug. 1, 1950 GOVERNOR Donald B. Webb, Schenectady,
General Electric Company,
New York N. Y., assignor to a corporation of Application December 30, 1944, Serial No. 570,698 Claims- (CL 170135.74)
The present invention relates to aircraft control, and more particularly to a system for controlling the speed and pitch of the rotor of a hellcopter or other rotary wing aircraft.
Helicopters are usually provided with a powered lifting rotor or rotors having a plurality of blades which are hinged to the rotor hub to permit vertical movement or coning. The blades are also mounted so that they can be rotated to adjust the pitch so that the lifting effort of the rotor or rotors can be controlled. In flight, the lifting force exerted on the blade tends to pivot the blade upwardly but this upward movement is opposed by the centrifugal force of the blades which tends to keep them in an extended position. It is very important in flight that the speed of the rotor be kept above a minimum safe value to prevent the blades from collapsing or stalling. 0n the other hand, it is important that the speed of the rotor be kept below a maximum safe value to keep the centrifugal force from stressing the rotor parts beyond design limitations. In order to keep the rotor speed within safe limits, it is necessary in autorotational flight to adjust the pitch of the blades and in powered flight it is necessary to coordinate both the pitch of the blades and the power output of the driving motor. This coordination problem, if done manually, is not only burdensome to the pilot, but may result in a serious crash if not performed quickly and properly. Therefore, it is desirable that means be provided for accomplishing this coordination automatically.
Heretofore, two different rotor speed-governing systems have been proposed for solving this problem. In one system, referred to as a throttle governor, the throttle 0f the drive motor unit is adjusted in accordance with the speed of the rotor to keep a constant motor and rotor speed, and the lift of the rotor is then controlled by varying the rotor pitch. In the other system, referred to as a pitch governor, the pitch of the rotor is adjusted in accordance with the speed of the rotor to keep approximately constant rotor speed and the lift of the rotor is controlled by varying the motor throttle.
The throttle governor has the advantage that the lift of the rotor is immediately responsive to movement of the manually operated pitch control so that maneuvering, especially near the ground, is facilitated and, if necessary, the kinetic energy stored in the rotor can be utilized to provide additional momentary lift. The throttle governor has the disadvantage that the governing system is exceedingly diflicult to stabilize due very sluggish, making maneuvering operations An object of the present invention is to provide a pitch governor for controlling the speed of a helicopter rotor which has the desirable features of both the throttle and pitch governing systems without the above-mentioned disadvantages.
A further object is to provide a rotor speedgoverning system which is fast acting without sacrificing stability of operation.
Another object is to provide a rotor pitch governor for a helicopter which responds quickly to a movement of the engine throttle to change the rotor lift.
A still further object of the invention is to provide a helicopter rotor pitch-governing system which can be operated either manually or automatically and which will operate automatically to reduce the pitch of the rotor if the speed of the rotor falls below a minimum safe value while under either manual or automatic control.
Another object is to provide a pitch governor which is fail-safe, i. e., one which will disconnect the governing mechanism in case of failure of component parts of the governor;
Further objects and advantages of the invention will become apparent as the following description proceeds.
Briefly, according to the present invention, an electrically controlled servo system is provided for adjusting the pitch of the sustaining rotor blades in accordance with the speed of the rotor to maintain substantially constant rotor speed, the system, basically, falling into the category of the pitch governor system referred to above. However, in order to make the pitch of the blades immediately responsive to a change in throttle position to facilitate maneuvering, means controlled by the throttle are provided for causing operation of the servo system independently of the speed of the rotor so that the pitch of the rotor blades is adjusted in a direction to anticipate a change in rotor speed due to the changed power output of the driving motor as controlled by the position of the throttle. In this manner,
3 transient changes in the speed of the rotor which would otherwise occur while the speed governing system was operating are avoided or greatly reduced and the lift of the rotor becomes quickly responsive to a change in throttle position. This prevents a sluggish response condition previously found to exist in pitch governing system due to the fact that when the power of the driving motor was suddenly increased, as by opening the throttle, a considerable portion of the power was momentarily absorbed by the rotor in increasing the kinetic energy of the rotor due to the speed transient which is in a direction of increased R. P. M. when the power of the drive motor is increased. In addition, switching means are provided for rendering the pitch control servo system inactive for manual control of the pitch of the rotor when it is desired. However, if during manual operation the pilot inadvertently increases the pitch of the rotor to a point where the rotor speed falls below a minimum safe value, means are provided for automatically rendering the servo system active to change the pitch of the blade to the minimum pitch position. In
this manner, the possibility of a crash due to low rotor speed and a resulting collapsing or stalling of the blades is precluded in manual as well as in automatic control of the rotor pitch.
For a better understanding of the present invention, reference should be made to the following description taken in connection with the accompanying drawings in which Fig. 1 shows a conventional helicopter to which the present invention may be applied; Fig. 2 is a more detailed view of the rotor drive transmission showing an arrangement by which the speed responsive tachometer and the oil pump, forming a part of the servo control system, are geared to the rotor drive shaft; and Fig. 3 shows in schematic form the servo control system embodying the present invention.
Referring now to the drawing, there is shown in Fig. 1 a conventional helicopter l to which the governing system forming the subject matter of the present invention may be applied. It should be clearly understood, however, that my invention is not limited to this type helicopter but has application to rotary wing aircraft generally. The helicopter is shown as being provided with a lifting or sustaining rotor comprising a rotary hub 2 which is mounted on the hellcopter for rotation about an approximately vertical axis. Radially extending from the hub 2 are a plurality of lifting blades 3 which are secured to the hub by a conventional hinging arrangement not shown. The hinging arrangement permits the blades to flap up and down as they rotate in order to compensate for the difference in the relative air speed of the blades when they are in the advancing and receding positions during horizontal flight. The conventional hinging and mounting arrangement of the blades also permits the blades to be rotated about an axis extending lengthwise of the blades so that the total pitch and lift of the blades can be varied.
The rotor has a drive shaft 4 which is powerdriven by means of an internal combustion engine 5 through a transmission indicated generally at 6. As shown more clearly in Fig. 2, the transmission may comprise a gear-reduction unit I, a free-wheeling clutch 8, and a bevel gear 9 for transmitting power from the internal combustion engine 5 to a bevel or ring gear 10 which is secured to the lower end of the rotor drive shaft 4. The free-wheeling clutch 8 is usually pro- 4 vided in helicopters to disconnect the rotor from the driving motor in case of motor failure so as to permit a safe autorotational descent.
In the illustrated arrangement, the total pitch of the rotor blades is adjusted by means of a vertically moving shaft H which extends upwardly to the pitch. changing mechanism (not shown) in the rotor hub 2 through the inside of the rotor shaft 4 which is hollow. The pitch control shaft H is coupled to a pivotally mounted pitch control lever l2 in the pilot's compartment by means of a linkage shown as comprising a bell crank l3 and a connecting link 14. Clockwise rotation of the pitch control lever l2 causes the pitch changing shaft II to move upwardly, which is in a direction to increase the pitch of the blade 3. Similarly, a counterclockwise rotation of the pitch control lever l2 causes a downward movement of the shaft II and a decrease in the pitch of the blades.
Also provided in the pilot's compartment is a throttle lever 15 which varies the power output of the internal combustion engine or driving motor 5. The connection is such that a forward or counterclockwise movement of the throttle lever l5 acts to increase the power output of the driving motor 5. In some cases the throttle is in the form of a motorcycle type grip mounted on the upper end of the pitch control lever l2.
Usuall the pilot has under his control an additional cyclic pitch control lever I6 by means of which horizontal flight of the helicopter is controlled. This control acts cyclically to vary the pitch of the blades as they rotate. Since the cyclic pitch control forms no part of the present invention, a description thereof will be omitted. It should be pointed out, however, that the cyclic pitch change of the rotor blades used to control horizontal flight is different and entirely separate from the simultaneous pitch change of the rotor blades which is used to control the vertical lift of the rotor and the vertical flight of the helicopter. It is in connection with the simultaneous pitch control that the present invention is concerned.
In the absence of an automatic pitch-governing mechanism, the pilot controls the vertical flight of the helicopter by a coordinated movement of the throttle lever I5 and the pitch control lever I2. Thus, for example, if the pilot desires the helicopter to rise, he moves the throttle lever I5 forward to increase the power output of the drive motor 5 and at the same time moves the pitch control lever l2 backward to increase the pitch and lift of the rotor. Similarly, if the pilot desires the helicopter to descend, he pulls the throttle lever l5 backwards and moves the pitch control lever forward to decrease the pitch and lift of the rotor. It will be appreciated that if the throttle lever and pitch control lever are not properly coordinated, the speed of the sustaining rotor may exceed the maximum safe value or may fall below the minimum safe value, in which case serious difliculty will be encountered as pointed out above.
The governing system, forming the subject matter of the present invention, is a means whereby the pitch of the rotor blades 3 is automatically adjusted in accordance wit-h the speed of the rotor so as to maintain the rotor speed approximately constant at some value which is within the safe operating range.
In order to provide means for automatically actuating the pitch changin mechanism in accordance with the speed of the rotor and the I position of the throttle lever, there is provided a suitable servomotor ll which may, for example. be a hydraulic push-pull type. As shown, the hydraulic servo I1 comprises an actuating shai't l9 which is coupled to a servo piston N which moves in response to the admission of hydraulic fluid under pressure to either end of the servo cylinder 22 through passages 2| and 22 which are con-' nected to opposite ends of the cylinder. The actuating shaft II of the servomotor is shown as being coupled to the lower end of the bell crank l2 so that as the shaft I9 moves outwardly the pitch of the rotor blades is decreased, and as the shaft moves inwardly the pitch of the rotor blades is increased. The direction of movement of the servomotor i1 is controlled by means -of a control valve 22 which operates to connect a hydraulic pressure line 24 to either passage 2| or 22 of the hydraulic servo in accordance with the direction of vertical displacement of a three land valve element 29 from a center or neutral position. Thus. when the valve element 2! is in the center position shown, the port connected to the pressure line 24 is closed and the servomotor ll remains stationary. If, however, the valve element 25 is moved upwardly, the pressure line 24 is connected to a line 29 leading to the passage 2| of the hydraulic servo causing the shaft i9 to move outwardly, the displaced oil in the servo cylinder returning to a drain line 21 through a line 29 interconnecting the valve 23 and the passage 22. On the other hand, if the valve element 29 is displaced downwardly from the center position, hydraulic fluid from the pressure line 24 flows through the valve 22 and the line 29 to the passage 22 and into the opposite end of the servo cylinder, causing the shaft ii to move inwardly, the displaced oil on the opposite side of the piston i9 returning to the drain line 21 through the line 29 and the valve 22. The porting arrangement of the valve 22 whereby the hydraulic oil is admitted to either end of the servo cylinder 29 of the hydraulic servo I! in accordance with the displacement of the valve member 25 from its center or neutral position is entirely conventional and will be readily apparent from an inspection of the drawing.
Any suitable hydraulic operating fluid, such as hydraulic oil, is supplied to the pressure line 24 by means of a suitable hydraulic pump 29 which may, for example, be a gear-type displacement pump. The pump 29 is driven from the rotor shaft 4 so that the servo system will continue to operate in case of engine failure. Thus the pump 29 is shown as being geared to the bevel gear "I on the rotor shaft 4 through a. gear train comprising a bevel gear 29 and spur gears 2| and 92. The gears 29 and 2| may be, as shown, mounted on the shaft which drives the counter-torque propeller located at the rear of the helicopter.
The discharge or outlet of the oil pump 29 is shown as being connected to the pressure line 24 by a hydraulic circuit-which includes a relief valve or pressure regulator 92,'an oil filter 24, a manually operated "on-oil? valve 25, and a normally open, electrically operated control valve 39.
' The inlet or intake of the pump 29 is connected to the lower portion of a suitable reservoir or sump 21, the upper portion of which is connected to the drain line 21 so as to complete the hydraulic fluid circuit.
The hydraulic servo I1 is normally locked when the control valve element 25 is in the center position. In order to provide means for freeing the servo piston for manual operation of the pitch control, there is provided in the hydraulic servo a by-pass passageway 24 which normally connects the opposite ends of the servo cylinder. The bypass passageway 29, which is normally open, is arranged to be closed by means of apiston 29 which moves upwardly to the position shown against the bias of a spring 49 in response to the application of hydraulic pressure to" a chamber 4| on the underside of the piston 29. The chamber 4| is connected to the pressure line-24 by means of a line 42 so that when there is pressure in line 24, piston 29 is moved upwardly and the by-pass is closed, thereby conditioning the hydraulic servomotor for control in accordance with displacement of the valve element 25 of the control valve 22. However, upon a failure of pressure in the conduit 24, the spring 49 moves piston 29 downwardly, opening the by-pass passage 29 solthat the servo piston is freed. Trapped oil on theupper side of the piston 29 is returned to the drain line 21 through a line 42 and the control valve 29.
Thus it will be apparent from the foregoing that if the oil pressure fails in line '24 due to a closing of the manually operated valve 25 or a closing of the electrically operated valve 26, the servo piston will be freed for manual operation of the pitch controller in response to movements of the pitch control lever I2. However, to provide against some emergency condition in which it would be impossible to turn oflf the pressure supplied to line 24. there are provided additional by-pass passages 44 and 45 in the hydraulic servo which also interconnect opposite ends of the servo cylinder. The passages 44 and 45 are normally closed by spring-pressed ball check valves 49 and 41 which open to permit passage of hydraulic fluid between the opposite ends of the servo cylinder in response to application of ab normally high hydraulic pressures. Thus in the case of an emergency, the shaft i9 of the hydraulic servo can be moved in either direction by the application of suflicient overpowering force to the pitch control lever |2 so that in no case is there any danger of the pitch control system being locked by the hydraulic servomotor.
Electrically operated control valve 29 is provided for the purpose of engaging or disengaging the hydraulic servomotor H. The construction of the valve may be the same as the control valve 22 previously described, and comprises a conventional three-land valve element 48 which moves vertically in either direction from a center or neutral position. The valve 36 is suitably ported so that when the valve member 48 is in the upper position shown, the pressure line 24 is connected to the output of the oil pump 29 so that the control valve 22 is supplied with oil and the piston 39 moves upwardly to close the by-pass passage 29to render the hydraulic servomotor active. In this position ports are also open so that oil trapped on the upper side of piston 39 can return to the drain line 2:! through the line 42. However, if the valve member 49 is moved downwardly, oil pressure is cut on from the line 24 which is then connected to the drain line 21, and oil pressure from the pump 29 is directed through line 43 to the upper side of piston 39 in the hydraulic servo, forcing the piston downwardly so as to open the by-pass passage 38, thereby rendering the hydraulic servo inactive. Normally the valve member 49 is maintained in the upper position shown by means of a biasing spring 49 so that the hydraulic servo and its control valve 22 are conditioned for n operation. In order to move the valve element is downwardly to disengage the hydraulic servo in response to an electrical signal, there is provided an operating solenoid 50 which is mounted on the upper side of the valve 35. The solenoid 50 comprises a plunger or armature member which is' supported for vertical movement on spider springs 52, the lower end of the plunger bearing against the top of the valve element 43. Surrounding the armature 5| is a solenoid-operating winding 53 which when energized acts to pull the armature downwardly so that the valve element 48 is moved to its lowermost position against the bias of spring 49. The manner in which the solenoid winding 53 is energized to effect operation of the control valve 35 will be later described.
The control valve 23 which controls the direction of'movement of the servomotor I1 is operated by means of a solenoid 54, mounted on the top side of the valve which may be, as shown, of the same general construction as the solenoid 50 of the control valve 36. Thus the solenoid 54 is shown as comprisin a plunger or armature.
member 55 which is supported for vertical movement on spider springs 56, which support the armature so that the lower portion thereof bears against the top of the valve element 25. rounding the plunger 55 is a solenoid-operating winding 51 which when energized acts to pull the armature downwardly and thereby move the valve element 25 to its lowermost position against the force of a biasing spring 58 which bears upwardly against the bottom of the valve element 25. The movement of the plunger 55 varies in accordance with theamount of current flowing in the operating winding 51 so. that by varying the current in the operating winding the position of the valve element can be controlled. Thus when the current in the operating winding 51 has a relatively low value, the valve element 25 moves upwardly causing the-shaft i8 of the hydraulic servo to move outwardly to decrease the pitch of the rotor blades. On the other hand, if the current in the operating winding of the solenoid is increased to a relatively high value, the valve element 25 moves to its lowermost position causing an inward movement of the shaft l8 of the hydraulic servo and an increase in pitch of the rotor blades. At some balance value of current flowing in the operating winding of the solenoid 54, the valve element 25 will remain in the center position and the hydraulic servo will be stationary.
In order to adjust automatically the pitch of the rotor blades in accordance with the speed of the rotor so as to maintain approximately constant rotor speed, means are provided for varying the current flowing in the operating winding 51 of the solenoid 56 in accordance with the rotor speed. This is accomplished by supplying cur- Surrent to the operating winding 51 from a tachometer generator 59 which is geared to the rotor drive shaft 4 so as to be driven at a speed proportional to the rotor speed. Thus, as shown in Fig. 2, the tachometer generator 59 has mounted on its drive shaft the spur gear 59a which meshes with spur gear 3|;which also drives the oil pump 29 as has been previously described.
The tachometer generator 59 is illustrated as being a three-phase alternating current type, the three-phase stator output windings being indicated at 591) in Fig.2 of the drawing. Such a tachometer generator is usually already availfrequency responsive tachometer indicator. shown at 55, which is usually mounted on the controlpanel o! the pilot's compartment to indicate rotor speed. I
As shown in the drawing, the energizing circuit for the solenoid'winding 51 ot the solenoid operating control valve 23 is electrically connected to the three-phase output winding 55b of the tachometer generator 59 by a circuit which includes a three-phase rectifier 5|. Therefore, direct current is supplied to the operating winding 51 which is proportional to the voltage output of the tachometer generator 59 which is in turn proportional to the speed oi the rotor. In this manner, the positionrot valve element 25, and consequently the direction of movement of the hydraulic servomotor l1 and the pitch of the' rotor blades, is varied in a direction to maintain a rotor speed which corresponds to the current in the operating'winding 51 which maintains the tive to changes in current flowing in the operating winding 51, an'aclditional operating winding 62 surrounding the armature 55 may be provided. As shown, the winding 62 is directly connected to one of the phases of the tachometer generator output, the connection being made ahead of the rectifier 6| so that alternating current flows 1n the winding 62. This causes the armature55 to oscillate so that the eflective static friction of the valve element 23 is largely overcome, whereupon the valve is very sensitive go changes in current in the operating winding For the purpose of adjusting the rotor speed maintained by the governing system, there is provided a rheostat 53 which is connected in series circuit relation in the energizing circuit of the solenoid winding 51. By adjusting rheostat 53. it will be apparent that the voltage output of the tachometer generator 59, and consequently the rotor speed required to center the control valve 23, can be adjusted as desired, The position 01' rheostat 63 may be conveniently adjusted by a control knob 54 which may be placed, as shown, in the pilot's compartment and thereby provide a simple adjustment whereby the pilot may control the governed rotor speed.
It will be apparent that the governing system thus far described is essentially a rotor pitch governor which adjusts the pitch of the rotor blades in accordance with the speed of the rotor so as to maintain approximately constant rotor speed.
Such a system, without further additions, is subject to the above-mentioned disadvantage that the lift or the rotor is not immediately responsive to a change in the position of the throttle l5 so that maneuvering is rendered difllcult, particularly when the maneuvering is close to the ground or close to anyobject which must be cleared by a precise control of the vertical position of the helicopter. Thus, for example, if the throttle i5 is suddenly opened, no controlling action takes place until thespeed or the rotor is increased sufficiently so that the solenoid 55 moves the valve element 25 downwardly to cause the actuating shaft l8 of the hydraulic servo to move inwardly and increase the pitch to reduce the rotor speed. This momentary speed transient, which is in a direction of increased R. P. M. of the rotor, results in a momentary absorption of a considerable amount of the increased power output of the internal combustion engine 5, which power is used in increasing the kinetic energy or the rotor. when the throttle is closed, a reverse action takes place and a speed transient occurs in the direction or decreased R. P. M., which is required to eii'ect a reduction in the Ditch oi? the blades and the kinetic energy of the rotor tends to maintain the rotor lift momentarily after the throttle is moved towards the closed position. Therefore. it will be apparent that the rotor llit will respond in a sluggish manner to a change in throttle position which is undesirable ior maneuvering. In order to overcome this diliiculty, means are provided for causing the hydraulic servomotor ii to respond immediately to a change in position of throttle I! so as to change the pitch of the rotor blades in a direction to anticipate a speed change or the rotor caused by a change in the power output or the driving motor I, In the illustrated arrangement. this is. accomplished by the provision of a rheostat 85 which is connected in series circuit relation in. the energizing circuit or the solenoid winding 5! or the control valve 23. The resistance-adjusting arm oi the rheostat 85 is mechanically coupled to the throttle lever I! so that as 'the throttle is moved in a counterclockwise or forward direction to increase the power output of the motor I, the resistance in the solenoid-energizing circuit is decreased. This causes the plunger 5! and the valve element 25 to move downwardly whereupon the actuating shaft or the servomotor ll moves inwardly which is a direction to increase the pitch oi the rotor blades whereby transient overspeeds are prevented. Similarly, it the throttle is moved-in a clockwise or closing direction, the rheostat it increases the resistance of the solenoid energizingcircuit and thereby decreases thecurrent flowing therein. This causes.
the plunger 55 and the valve element 25 to move upwardly, whereupon the actuating shaft it of the servomotor moves outwardly which is in a direction to decrease the pitch of the rotor blades. whereby the transient underspeed is prevented.
In order to limit the travel of thehydraulic servomotor and the resulting change in pitch of the rotor blades in response to a movement or the throttle lever to an amount which'is proportional to the movement oi the throttle lever, and also to prevent a change in the governing speed which wouldotherwise be caused by the operation oi the throttle-controlled rheostat 65, there is provided an additional rheostat it which is also connected in series circuit relation in the energizing circuit of the solenoid 51. The adjusting arm of the rheostat 6B is connected to be operated by the actuating shalt it of the hydraulic servomotor I! in such a manner that when the shaft it moves outwardly to decrease the rotor pitch, the resistance of rheostat 66 is decreased and vice versa. The action is such that when the throttle II is moved, for example, in a direction to increase the power output of the motorl, the resistance oi the solenoid-energizing circuit is de-.
creased, causing the servomotor shaft It to move inwardly as explained above, However, as the shaft I8 the servomotor moves inwardly. rheostat it operates to increase the resistance oi the energizing circuit whereupon the solenoid plunger and the control valve element 25 are restored to the center or balanced position, thereby stopping movement of the servomotor. If the throttle lever ii is moved in opposite direction to decrease the power output of the driving motor I, itwill be apparent from the foregoing that the reverse action will take place. Therefore the servomotor-operated rheostat 68 sets to limit the movement of the servomotor in response to a movement of the throttle in an amount proportional to the movement of the throttle. The rheostat 66 also operates tomaintain approximately constant the resistance in the energizing circuit of the solenoid 51 so that the control point a speed of the governing system is not appreciably changed by operation of the throttle controlled rheostat .65. It should be understood that the positioning of the hydraulic servomotor in response to the movement of the throttle II does not interfere with additional positioning of the hydraulic servomotor and pitch of the rotor blades in accordance with the output or the tachometer generator 58 and the speed of the rotor. Therefore, it the speed or the rotor tends to change after the throttle setting has been varied, the solenoid-operated control valve 23 will respond to a change in current or the energizing circuit caused by a change in the output of the tachometer generator is to additionally adjust the position of the servomotor and the pitch of the rotor blades to maintain constant the rotor speed. Thus the throttle-operated rheostat l! and the servomotor-operated rheostats it may be considered as a follow-up system for positioning the servomotor in accordance with the position or the throttle, this action being superimposed 7 upon the speed-regulating action 01' the governor as controlled by the output or the tachometer generator so.
The servomotor operated rheostat it also performs a very desirable additional function of stabilizing the governor when it operates to change the pitch of the rotor blades in response to a change in voltage output of the tachometer generator. Thus, for example, it for some reason the speed of the rotor should fall below the set value, the output or the tachometer generator 59 and the current flowing in the solenoid winding I! will decrease, thereupon the valve element 28 will move upward to cause the servomotor to move outwardly to decrease the rotor pitch. This causes the rheostat 66 to decrease the resistance and therefore increase the current in the energizing circuit or the solenoid 51 so that it returns to the center or neutral position quicker than would otherwise be the case. This action tends to preventing hunting of the servomotor, whereupon more stable governor operation is obtained particularly when a fast acting, sensitive control valve 23 is used to obtain rapid pitch change adjustment.
As pointed out above, the solenoid-operated controlvalve 38 operates when energized to disable the servo system. Thereiore, when it is desired to operate the pitch control manually, it is only necessary to provide some switching means for connecting the solenoid winding 53 of the solenoid 50 to some suitable source of power. In the illustrated arrangement-the tachometer generator 59 is used tosupply the power for operating the control valve 36 and with this arrangement an additional protective action is obtained as will presently be described. In order to provide means for switching between automatic and manual operation of the pitch control, there is provided a switch 81 comprising a rotary switching member 68 which in the automatic position which the servomotor is inactive.
11 noids 6 and 52, respectively. Thus when the a switch 61 is in the position shown in which the switching member 68 engages the contact 69, the rectified output of the tachometer generator is connected to the solenoid 56 so that the control valve 36 is actuated according to the speedoi the rotor for the governing action as described above. In this position the solenoid-operated control valve36 is deenergized so that the hydraulic servo is active. When it is desired to operate the pitch control manually, the switching member 68 of the switch 61 is moved downwardly so that it disengages contact 69 and engages contact whereby the operating winding 5| of the solenoid 52 is connected to the rectified output of the tachometer generator. An ad- Justable rheostat I2 is shunted across the operating winding 5| and this is adjusted so that when the rotor speed is at the minimum safe value, the current flowing in winding 5| is just suflicient to maintain the valve element 48 of the control valve 36 in the lower position in However, if for some reason the pilot inadvertently increases the pitch of the rotor blades too far so that the speed of the rotor falls below the minimum safe value, the force of biasing spring 49 0f the control valve 36 exceeds the opposing force of the solenoid 52 and the valve element 46 moves upwardly whereupon the servomotor becomes active. It will be noted that when the switching member 68 is in the lower manual position, the operating winding 51 of the solenoid-operated control valve 23 is disconnected, so that the valve element 25 is moved to the upper position under the influence of the biasing spring 58. Therefore, the upward movement of the valve element 48 of the control valve 36 in response to a falling of the rotor speed below the minimum safe value, causes the pressure line 24 to be connected to the output of the hydraulic pump 29 and since the valve element 25 of the control valve 23 is in the upper position, oil flows from pressure line 24 to line 26, whereupon the actuating shaft I8 of the servomotor l1 immediately moves to the outward position reducing the pitch of the rotor blades to the minimum value. The rotor speed will therefore increase due to the decreased torque required to drive the rotor, but when the rotor speed increases beyond the minimumsafe value, the valve element of the control valve 36 will again move downwardly, disabling the hydraulic servo and restoring the manual control to the pilot. Thus it will be seen by energizing the solenoid-operated control valve 36 from the output of the tachometer generator, an additional protective action is obtained which prevents an inadvertent lowering of the rotor speed below the minimum safe value when the pitchadiusting mechanism is under manual control.
It is believed that the operation of the helicopter rotor speed governing system should now be clear. Assuming that the engine 5 is running and that the rotor is turning, if the pilot desires that the rotor speed be governed automatically, he sets the desired rotor speed by adjusting the control knob 64. He then turns the manually operated hydraulic valve 35 to'the on position and moves the switch 66 to the upper 'or automatic position. This action deenergizesthe control valve 36 and renders the hydraulic servo system operative. also connects the operating winding of the solenoid-operating control valve 23 with the output 01' the tachometer generator 59.' If the speed This action 12 of the rotor corresponds to the setting of the speed control knob 64, the valve element 25 of the control valve ,25 will be in the center position and the servomotor I! will remain stationary. If for some reason the speed of the rotor falls below the control point value, the voltage output of the tachometer generator 56 and the current flowing in the energizing circuit of the solenoid system 56 will decrease, whereupon the solenoid plunger 55 and the valve element 25 will move upwardly under the influence of biasing spring 56. This causes servomotor shaft l6 to move outwardly to decrease the rotor pitch, whereupon the rotor speed increases and the valve element 25 is returned to the center position stopping the servomotor. Similarly, if for some reason the rotor speed increases above the said control point value, the voltage output of the tachometer generator 56 and the current supplied to the solenoid 55 increases, moving the solenoidplunger 55 and the valve element 25 downwardly which causes the servomotor shaft l6 to move inwardly to increase the pitch of the rotor blades. When the rotor speed slowsdown to the set value, valve element 25 again returns to the center. position due to the decreased current supplied. to the solenoid and the correcting action ceases.
If the pilot desires to increase the lift of the rotor, he opens the throttle [5 which increases the power output of the driving motor 5 and simultaneously decreases the resistance in the solenoid-energizing circuit through the action of the throttle controlled rheostat 65. This increases the current in the solenoid 56 so that the valve element 25 moves downwardly, causing the servomotor ii to move outwardly in a direction to increase the pitch of the rotor blades thereby anticipating and preventing an upward speed transient which would otherwise be caused by the increased power output of the driving motor 5. Conversely, if the throttle is moved in a closing direction, the reverse action takes place so that the servomotor l1 moves in a direction to decrease the rotor pitch, thereby anticipating and preventing a drop in rotor speed due to the decreased output of the driving motor 5. Thus it will be seen that the inherent sluggish operation of the rotor speed-responsive pitch governor system is greatly reduced by the reduction or elimination of rotor speed transients and the resulting change in kinetic energy of the rotor as described above.
As pointed out above, the combination of the throttle controlled rheostat 65 and the servomotor eontrol rheostat 66 functions to position the servomotor l8 in accordance with the position of the throttle and by properly adjusting the relationship between the rheostats, the throttle controlled servo movement may be selected to reduce or completely eliminate the rotor speed transient or to over-compensate if it is desired to use the kinetic energy of the rotor to obtain momentary additional lift.
As pointed out above, the servomotor controlled rheostat 66 functions additionally to stabilize the governing system by rebalancing the control valve 25 in advance of the rotor speed returning to the set control point value. In the absence of the throttle controlled rheostat 65, this action would introduce a certain amount of regulation into the system, i. e., the governed rotor speed would vary in accordance with the position of the servomotor. However, the action of the throttle controlled rheostat 651s such that the control point speed is reset to the initial value set by the rheostat 63 whereby regulation in the control point speed which would otherwise be caused by the action of the servomotor control rheostat 68 is compensated in a direction to maintain the set rotor speed.
If the pilot desires to manually control the rotor pitch by moving the pitch control lever [2, the switch 61 is moved to the lower or manual position thus switching the output of the tachometer generator 59 from the solenoid-operated servo control valve 23 to the solenoid-operated control valve 36. So long as the rotor speed is maintained above the minimum safe value, the valve element 48 of control valve 36 remains in the lower position in which the hydraulic servomotor I! is disabled. However, if the pilot should inadvertently increase the pitch of the rotor to a point where the rotor speed falls below the minimum safe value, the valve element 48 moves to the upper position whereupon the servomotor I! is conditioned for operation as explained above. In the manual position of the control switch 61, the solenoid-operated control valve 23 is de-energized and the valve element 25 is in the upper position so that the servomotor ll immediately moves the pitch control to theminimum pitch position where it is maintained until the rotor speed returns to a value above the minimum safe value, at which point the valve element 48 of the solenoid-operated control valve 35 returns to the lower position to against disable the hydraulic servo.
If during powered flight the driving motor should fail, the free-wheeling clutch 8 acts to disconnect the driving motor from the rotor so that the rotor will continue to rotate with minimum drag. It will be noted that the governing system under this condition will continue to tunetion as before since both the tachometer generator 59 and the oil pump 29 are driven from the rotor shaft 4. As the rotor starts to slow down upon failure of the driving motor, the governing system will operate automatically to reduce the pitch of the rotor blades so that the rotor speed will be maintained for a safe autorotational descent.
If during flight there should for some reason occur a malfunctionin of the governing system, the pilot can, in an emergency, always overpower the governor by simply applying sufllcient force to the pitch control lever l2. Application of sufficient force to the pitch control will cause one of the by-pass valves 46 and 41 to open, depending upon the direction of application of the force, by-passing oil between opposite ends of the servo piston so that the servo mechanism is unlocked.
It will be noted that the system is fail-safe. Thus for example if the oil pressure in line 24 should fail for some reason, the spring 40 in the hydraulic servo moves the piston 39 downwardly so as to open the by-pass passageway 38 and thereby free the servomotor for manual control. If the tachometer generator should fail when the control switch 61 is in the automatic position, the control valve 23 will cause the servomotor to move the pitch control mechanism to the minimum pitch position, thereby preventing a dangerous underspeed which might cause the blade 3 to collapse or stall. Likewise, if the tachometer generator should fail when the control switch 61 is in the lower or manual position, control valve 38 will move to the uppermost position, as shown in Fig. 3, under the force of spring 49 to again cause the servomotor to move the pitch control mechanism to the minimum pitch position.
Thus it will be apparent from the foregoing that there is provided a helicopter rotor pitchgoverning system which, in addition to maintaining a preset rotor speed, permits the rotor lift to be quickly changed in response to a change in throttle position so that precise maneuvering in a vertical direction is possible, the suggish operation previously encountered with pitch-governing systems being prevented by the elimination of rotor speed transients. Furthermore, the system is fail-safe and in addition gives automatic pitch reduction in case of engine failure. Also automatic rotor pitch reduction is obtained when the pilot is manually controlling the rotor pitch if the pilot inadvertently lowers the rotor speed below the minimum safe value.
While I have shown and described particular embodiments of my invention, it will occur to those skilled in the art that various changes and modifications may be made without departing from my invention, and I therefore aim in the appended claims to cover all such changes and modifications as fall within the true spirit and scope of my invention.
What I claim as new and desire to secure by Letters Patent of the United States, is:
l. A governing system for rotary wing aircraft having a lifting rotor and means for varying the pitch and lift of said rotor, said system comprising a servomotor for actuating said pitch-changing means, a first electroresponsive control device for controlling the direction of movement of said servomotor, a second electroresponsive control device for disabling said servomotor, a tachometer generator driven in accordance with the speed of said rotor, and a switching device for selectively connecting said tachometer generator to said first and second electroresponsive control devices.
2. A governing system for a rotary wing aircraft having a lifting rotor and means for varying the pitch and lift of said rotor, said system comprising a servomotor for actuating said pitch-changing means, a first device operable in ither direc tion from a neutral position for controlling the direction of movement of said servomotor in accordance with the position of said control device, said control device having means for biasing it to the direction causing said servomotor to move said pitch-changing means towards the minimum pitch position, and electroresponsive actuating means for moving said control device in the opposite direction to cause said servomotor to move said pitch-changing means towards the maximum pitch position, a second control device operable to either of two positions for rendering said servomotor active or inactive, said second control device having means for biasing it to the position in which said servomotor is active and electroresponsive actuating means for moving said second control device to the other position in which said servomotor is inactive when the current supplied thereto exceeds a predetermined critical value, means for producing a voltage variable in accordance with the speed of said rotor, means comprising a selector switch having manual and automatic positions for selectively connecting said voltage producing means to the electroresponsive actuating means of said first and second control devices, whereby said first control device controls said servomotor to maintain constant speed of said rotor when said selector switch is in the automatic position, and said second control device maintains said servomotor inactive in the manual position unless the output of said voltage producing means and the current in the electroresponsive actuating mean of said second control device falls below said critical value corresponding to a minimum safe rotor speed in which case said second control device moves to the position in which said servomotor becomes active and said first device causes said servomotor to move said pitch-changing means to the minimum pitch position.
3. A rotor speed governing system for a rotary wing aircraft having a variable pitch rotor, pitchchanging means for varying the pitch and lift of said rotor, a power means for driving said rotor, and a throtte for varying the power output of said power means, said governing system comprising a servomotor for actuating said pitch-changing means, a control device for controlling the direction of movement of said servomotor, means responsive to deviations in speed of said rotor from a control point speed for actuating said control device to cause movement of said servomotor and said rotor pitch-changing means in adirection tocorrect for said speed deviation, means responsive to movements of said throttle for causing actuation of said control device and a resulting movement of said servomotor and pitchchanging means in a direction to oppose a transient change in rotor speed which would otherwise occur due to the change in power output of said power means in response to movements of said throttle, and means responsive to movements of said servomotor and pitch-changing means for causing the actuation of said control device and the movements of said servomotor to b limited in accordance with the amounts of movement of said throttle.
4. A rotor speed governing system for a rotary wing aircraft having a variable pitch rotor, pitchchanging means for varying the pitch and lift of said rotor, a power means for driving said rotor, and a throttle for varying the power output of said power means, said governing system comprising a servomotor for actuatin said pitchchanging means, a control device for controlling the direction of movement of said servomotor, means responsive to deviations in speed of said rotor from a reference speed for actuating said control device to cause movement-cf said servomotor and said pitch-changing means in directions to correct for said speed deviations, means responsive to the positions of said pitch-changing means to change said reference speed of said speed responsive means in the direction of speed deviation to stabilize said governing system, and
means responsive to the positions of said throttle to change said reference speed'of said speed responsive means to compensate for changes of reference speed which occur due to the operation of said means responsive to positions of said pitch-changing mean as said throttle is adjusted to change the power output of said power means.
5. A governing system for a rotary wing aircraft having a variable pitch lifting rotor, a power plant for driving said rotor including a. throttle for controlling the power output of said power plant, said system comprising a servomotor for varying the pitch and lift of said rotor, an electric current responsive control device operable to change the position of said servo, an electrical generator arranged to b driven by said rotor for the generation of an electric control current of a magnitude proportional to the speed of said rotor for the actuation of said control device to maintain a predetermined rotor speed by regulation of the pitch of said rotor, a follow-up control for changing the pitch of said rotor in accordance with a change in the position of said throttle comprising first and second rheostats connected in series between said generator and said current responsive control device, said first rheostat being adjustable in accordance with the position of said throttle and said second rheostat being adjustable in accordance with the position of said servomotor.
DONALD R. WEBB.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,374,787 Walker Apr. 12, 1921 1,908,894 Findley a- May 16, 1933 1,990,814 Castro Feb. 12, 1935 2,154,887 Baker Apr. 18, 1939 2,155,586 Ebert Apr. 25, 1939 2,187,120 Gosslau et al Jan. 16, 1940 2,217,364 Halford et al Oct. 8, 1940 2,217,760 MacNeil et a1 Oct. 22, 1940 2,317,341 Bennett Apr. 27, 1943 2,325,632 Pullin Aug. 3, 1943 2,336,844 Buck Dec. 14, 1943 2,346,916 Halford et al Apr. 18, 1944 2,350,126 Pitcairn May 30, 1944 2,382,847 Baumann, Jr Aug. 14, 1945 2,410,659 Hoover Nov. 5, 1946 2,423,191 Kopp July 1, 1947 Disclaimer 2,517,150.D0nald B. Webb, Schenectady, N. Y. GOVERNOR. Patent dated Aug. 1, 1950. Disclaimer filed Nov. 2, 1951, by the assignee, General Electric Oompzmy.
Hereby enters this disclaimer to claims 3 and 4 of said patent. Ofiicz'al Gazette February 12, 952.)
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Cited By (14)

* Cited by examiner, † Cited by third party
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US2613751A (en) * 1947-02-04 1952-10-14 Curtiss Wright Corp Helicopter control
US2631677A (en) * 1946-08-31 1953-03-17 Curtiss Wright Corp Turbine propeller control
US2640551A (en) * 1948-10-15 1953-06-02 United Aircraft Corp Throttle control with automatic governor
US2650046A (en) * 1950-12-14 1953-08-25 Piasecki Helicopter Corp Automatic control for helicopters
US2700424A (en) * 1948-07-28 1955-01-25 Firestone Tire & Rubber Co Governor system for rotorcraft
US2734585A (en) * 1956-02-14 Jet-driven helicopter rotor power plant control system
US2761518A (en) * 1951-09-08 1956-09-04 Gen Motors Corp Propeller pitch changing mechanism
US2809701A (en) * 1952-04-14 1957-10-15 Eastern Rotorcraft Corp Control for helicopter multiple speed transmission
US2840169A (en) * 1952-10-14 1958-06-24 United Aircraft Corp Propeller control system
US2961052A (en) * 1958-06-03 1960-11-22 Sperry Rand Corp Speed control system for helicopters
US3049178A (en) * 1959-07-20 1962-08-14 Hiller Aircraft Corp Helicopter governor
DE1235659B (en) * 1959-07-20 1967-03-02 Hiller Aircraft Corp Speed control device for an internal combustion engine for a helicopter
US3963372A (en) * 1975-01-17 1976-06-15 General Motors Corporation Helicopter power plant control
US20210254518A1 (en) * 2016-09-23 2021-08-19 Bell Textron Inc. Oil Filter with Impending and Full-Bypass Indicators

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US2346916A (en) * 1941-07-17 1944-04-18 Napier & Son Ltd Apparatus for the control of internal combustion engines
US2350126A (en) * 1941-12-04 1944-05-30 Autogiro Co Of America Helicopter
US2382847A (en) * 1942-06-16 1945-08-14 Jr Charles Ludwig Baumann Control apparatus for engines
US2410659A (en) * 1943-03-12 1946-11-05 Walter S Hoover Blade phase and constant speed synchronizer for multiple motor aircraft
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US1374787A (en) * 1920-07-07 1921-04-12 Walker Charles Bell Screw-propeller
US1908894A (en) * 1930-05-20 1933-05-16 Fred W Findley Speed controls for aircraft
US1990814A (en) * 1933-04-12 1935-02-12 Castro Lizandro Fernandez Variable pitch propeller
US2187120A (en) * 1935-04-30 1940-01-16 Siemens App Und Maschinen Aircraft engine control
US2155586A (en) * 1935-10-17 1939-04-25 Ver Deutsche Metallwerke Ag Arrangement for automatically regulating the pitch of variable pitch propellers
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US2217364A (en) * 1935-11-12 1940-10-08 Halford Frank Bernard Control system for the power units of aircraft
US2217760A (en) * 1937-04-03 1940-10-15 Angus A Martin Hair cutting instrument
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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2734585A (en) * 1956-02-14 Jet-driven helicopter rotor power plant control system
US2631677A (en) * 1946-08-31 1953-03-17 Curtiss Wright Corp Turbine propeller control
US2613751A (en) * 1947-02-04 1952-10-14 Curtiss Wright Corp Helicopter control
US2700424A (en) * 1948-07-28 1955-01-25 Firestone Tire & Rubber Co Governor system for rotorcraft
US2640551A (en) * 1948-10-15 1953-06-02 United Aircraft Corp Throttle control with automatic governor
US2650046A (en) * 1950-12-14 1953-08-25 Piasecki Helicopter Corp Automatic control for helicopters
US2761518A (en) * 1951-09-08 1956-09-04 Gen Motors Corp Propeller pitch changing mechanism
US2809701A (en) * 1952-04-14 1957-10-15 Eastern Rotorcraft Corp Control for helicopter multiple speed transmission
US2840169A (en) * 1952-10-14 1958-06-24 United Aircraft Corp Propeller control system
US2961052A (en) * 1958-06-03 1960-11-22 Sperry Rand Corp Speed control system for helicopters
US3049178A (en) * 1959-07-20 1962-08-14 Hiller Aircraft Corp Helicopter governor
DE1235659B (en) * 1959-07-20 1967-03-02 Hiller Aircraft Corp Speed control device for an internal combustion engine for a helicopter
US3963372A (en) * 1975-01-17 1976-06-15 General Motors Corporation Helicopter power plant control
US20210254518A1 (en) * 2016-09-23 2021-08-19 Bell Textron Inc. Oil Filter with Impending and Full-Bypass Indicators
US11680500B2 (en) * 2016-09-23 2023-06-20 Textron Innovations Inc. Oil filter with impending and full-bypass indicators

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