US2506417A - Organic sulfonates and methods of making and using - Google Patents
Organic sulfonates and methods of making and using Download PDFInfo
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- US2506417A US2506417A US722764A US72276447A US2506417A US 2506417 A US2506417 A US 2506417A US 722764 A US722764 A US 722764A US 72276447 A US72276447 A US 72276447A US 2506417 A US2506417 A US 2506417A
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- Prior art keywords
- benzene
- acid
- sulfonate
- alkyl
- acetaldehyde
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- 238000000034 method Methods 0.000 title description 13
- 150000003871 sulfonates Chemical class 0.000 title 1
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 claims description 54
- 239000002253 acid Substances 0.000 claims description 47
- 239000003795 chemical substances by application Substances 0.000 claims description 25
- 239000000203 mixture Substances 0.000 claims description 24
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 22
- 150000004996 alkyl benzenes Chemical class 0.000 claims description 21
- 238000009833 condensation Methods 0.000 claims description 16
- 230000005494 condensation Effects 0.000 claims description 16
- 238000006243 chemical reaction Methods 0.000 claims description 14
- 150000001299 aldehydes Chemical class 0.000 claims 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 27
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 24
- PWATWSYOIIXYMA-UHFFFAOYSA-N Pentylbenzene Chemical compound CCCCCC1=CC=CC=C1 PWATWSYOIIXYMA-UHFFFAOYSA-N 0.000 description 23
- 125000000217 alkyl group Chemical group 0.000 description 19
- 125000004432 carbon atom Chemical group C* 0.000 description 17
- -1 alkyl aromatic hydrocarbons Chemical class 0.000 description 14
- 239000000047 product Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 229910052783 alkali metal Inorganic materials 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000007859 condensation product Substances 0.000 description 10
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 10
- 150000003839 salts Chemical class 0.000 description 9
- 239000000243 solution Substances 0.000 description 8
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000003599 detergent Substances 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- 150000001768 cations Chemical class 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 125000001273 sulfonato group Chemical class [O-]S(*)(=O)=O 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 150000001339 alkali metal compounds Chemical class 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010790 dilution Methods 0.000 description 3
- 239000012895 dilution Substances 0.000 description 3
- 230000003472 neutralizing effect Effects 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- ZJMWRROPUADPEA-UHFFFAOYSA-N sec-butylbenzene Chemical compound CCC(C)C1=CC=CC=C1 ZJMWRROPUADPEA-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000004902 Softening Agent Substances 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052751 metal Chemical class 0.000 description 2
- 239000002184 metal Chemical class 0.000 description 2
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- VIDOPANCAUPXNH-UHFFFAOYSA-N 1,2,3-triethylbenzene Chemical compound CCC1=CC=CC(CC)=C1CC VIDOPANCAUPXNH-UHFFFAOYSA-N 0.000 description 1
- VMHAYKUZIAAXIZ-UHFFFAOYSA-N 1,2-bis(2-methylpropyl)benzene Chemical compound CC(C)CC1=CC=CC=C1CC(C)C VMHAYKUZIAAXIZ-UHFFFAOYSA-N 0.000 description 1
- BKOOMYPCSUNDGP-UHFFFAOYSA-N 2-methylbut-2-ene Chemical group CC=C(C)C BKOOMYPCSUNDGP-UHFFFAOYSA-N 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000004297 Draba Species 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 241000212342 Sium Species 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000007824 aliphatic compounds Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052936 alkali metal sulfate Inorganic materials 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 150000001896 cresols Chemical class 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 229940043237 diethanolamine Drugs 0.000 description 1
- YWEUIGNSBFLMFL-UHFFFAOYSA-N diphosphonate Chemical compound O=P(=O)OP(=O)=O YWEUIGNSBFLMFL-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 229940031098 ethanolamine Drugs 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- QUSNBJAOOMFDIB-UHFFFAOYSA-N monoethyl amine Natural products CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 1
- 150000004682 monohydrates Chemical class 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- YCWSUKQGVSGXJO-NTUHNPAUSA-N nifuroxazide Chemical group C1=CC(O)=CC=C1C(=O)N\N=C\C1=CC=C([N+]([O-])=O)O1 YCWSUKQGVSGXJO-NTUHNPAUSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical class CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- CDKDZKXSXLNROY-UHFFFAOYSA-N octylbenzene Chemical compound CCCCCCCCC1=CC=CC=C1 CDKDZKXSXLNROY-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- DLYUQMMRRRQYAE-UHFFFAOYSA-N phosphorus pentoxide Inorganic materials O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 150000003459 sulfonic acid esters Chemical class 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- YBBRCQOCSYXUOC-UHFFFAOYSA-N sulfuryl dichloride Chemical class ClS(Cl)(=O)=O YBBRCQOCSYXUOC-UHFFFAOYSA-N 0.000 description 1
- OBTWBSRJZRCYQV-UHFFFAOYSA-N sulfuryl difluoride Chemical class FS(F)(=O)=O OBTWBSRJZRCYQV-UHFFFAOYSA-N 0.000 description 1
- YTZKOQUCBOVLHL-UHFFFAOYSA-N tert-butylbenzene Chemical compound CC(C)(C)C1=CC=CC=C1 YTZKOQUCBOVLHL-UHFFFAOYSA-N 0.000 description 1
- 229960004418 trolamine Drugs 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C309/00—Sulfonic acids; Halides, esters, or anhydrides thereof
Definitions
- This invention relates to new compositions of matter and particularly to novel organic sulfonates having valuable surface-active properties and useful as detergents, wetting agents, frothing agents, dispersing agents and softening agents and as intermediates for the production of other valuable chemicals.
- sulfonate products having valuable surface-active properties are prepared by condensing acetaldehyde disulfonic acid with an alkyl benzene.
- the alkyl benzene should have at least one aromatic hydrogen atom.
- the condensation is effected readily at ordinary temperatures, e. g. between 5 and 40 C.
- alkyl benzenes containing at least one alkyl group of two to fourteen carbon atoms and particularly alkyl benzenes containing a single alkyl group having bebetween 3 and 8 carbon atoms in the form of a straight chain, which may contain branches to provide a total of up to 14 carbon atoms in the alkyl group.
- condensation products obtained from alkyl benzenes containing more or less carbon atoms in the alkyl group or more than one alkyl group also possess valuable surface-active properties. have found that the compounds of the group' defined by the specified limitations are particularly valuable in this respect.
- the compounds of the invention not only are valuable in the form of free acids or metal salts as detergents, lubricants, softening agents, and
- sulfonyl chlorides sulfonyl fluorides and other derivatives may be prepared.
- sulfonyl chlorides, sulfonyl fluorides and other derivatives may be prepared.
- detergents, emulsifiers, wetting agents, foaming agents, surface tension depressants and the like it is desirable to employ the sulfonates of the invention in the form of salts having water-soluble-soap-forming cations, such as the sodium, potassium, and ammonium salts, and the salts of amines, e. g.
- the condensation products of the invention may contain one or two sulfonate groups in the molecule and many of the products comprise mixtures of monoand disulfonates.
- the condensation process may be carried out using catalysts or dehydrating agents eifective for promoting condensations of the type involving removal of aldehyde oxygen and aromatic hydrogens to form the diaryl, or in this case, the dialkaryl methane nucleus.
- catalysts or dehydrating agents eifective for promoting condensations of the type involving removal of aldehyde oxygen and aromatic hydrogens to form the diaryl, or in this case, the dialkaryl methane nucleus.
- dehydrating agents eifective for promoting condensations of the type involving removal of aldehyde oxygen and aromatic hydrogens to form the diaryl, or in this case, the dialkaryl methane nucleus.
- examples of such agents are sulfuric acid, phosphoric acid, phosphorus pentoxide, hydrogen fluoride, boron trifluoride.
- the sulfonate condensation products of the invention are preferably made by adding the alkyl benzene gradually to a solution of the acetaldehyde disulfonic acid or an alkali metal salt thereof in concentrated sulfuric acid at a temperature between 5 and 40 C. until a slight excess, for instance about 2.2 mols of the alkyl benzene per mol of the acetaldehyde disulfonate has been added.
- the condensation products derived from alkyl benzenes containing two or more carbon atoms per alkyl group the product may be separated from excess sulfuric acid by dilution with water.
- This dilution causes separation of the condensation product as an oil, lighter than the sulfuric acid liquor, and this condensation product may be converted to a salt having a water-soluble soap-forming cation and organic sulfonic acid anion by conventional saltforming procedures; for instance, it may be converted to an alkali metal salt by treatment with an alkali such as sodium hydroxide, potassium hydroxide, ammonia, sodium carbonate, etc.
- an alkali such as sodium hydroxide, potassium hydroxide, ammonia, sodium carbonate, etc.
- the entire mixture may be neutralized to provide a mixture of the alkali metal" sulfonate and alkali metal sulfate.
- This procedure is of especial utility in the production of alkali metal salts of condensation products of toluene and xylene which do not separate from acid as separate phases upon dilution with water.
- Example 1 About 300 parts of potassium acetaldehyde disulfonate monohydrate (1.0 mol) was mixed with 900 parts of 95-96% H2504 and the mixture was cooled to 5 C. 325 parts of secondary amyl benzene (2.2 mols) was added at an approximately constant rate in a period of 20 minutes while th reaction mixture was agitated vigorously. After all of the amy1 benzene was added, the mixture was agitated for an additional three hours at 5-7 C. Stirring was then continued for an additional 2 /2 hours while the temperature was allowed to rise gradually to 30-35 C. The mixture was then poured into 2000 parts of water at C.
- the resulting oil layer was separated from the water by decantation and was neutralized to a pH of about 7 by the addition of 210 parts of 18% NaOH solution.
- the neutralized .mixture was dried at a temperature of about 100 C. and ground to a powder. 370 parts of a light yellow product was obtained, which yielded the following surface tension and Draves test results.
- Example 2 The process of Example 1 was repcated substituting 2.2 mols of ethylbenzene for the 2.2 mols of amyl benzene used in that exampie.
- the oil-likeproduct separated upon dilutim was neutralized by adding 1.7 mols of potas- 4 sium hydroxide as an 18% aqueous solution and the product was dried at about C. and ground.
- the product yielded a 0.30% aqueous solution giving a surface tension measurement at 30 C. of 38 dynes per cm.
- Example 3 The process of Example 1 was repeated employing 2.2 mols of secondary butyl benzene in place of the secondary amyl benzene. The product yielded an aqueous 0.30% solution which at 30 C. had a surface tension of 33 dynes per cm. The potassium salt prepared in a similar manner yielded a 0.30% solution which at 30 had a surface tension of 34 dynes per cm. The potassium salt also yielded the following data when tested at 25.5 C.
- Example 1 Water (dynes per cm Per Cent Example 4.-The process of Example 1 was repeated substituting an amyl benzene mixture containing isomeric amyl benzenes obtained by condensation of benzene with a commercial amylene mixture of petroleum origin for the secondary am'yl benzene in Example 1.
- the grczguct yielded the following surface activity Concentration Surface Tenin Distilled sion at 28 0. igg '6 Water (dynes per cm.) a
- Example 6.2.'7 parts of acetylene was slowly introduced into a mixture of 33 parts of liquid S03 and 210 parts of liquid S02 at 20 to 30" C.
- 71 parts of 80% H2804 solution was added gradually while S0: was permitted to evaporate.
- the mixture was stirred for 15 minutes and 33 parts of secondary amyl benzene was added gradually while the mixture was agitated. The addition required about 10 minutes.
- the mixture was then agitated at l0 to +10 C. for three hours and then was stirred for an additional 1 hours without cooling.
- a new composition of matter comprising an organic sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of an alkyl benzene in the presence of an aldehyde con densation type of condensing agent.
- a new composition of matter comprising an organic sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of alkyl benzene having an alkyl group with between 2 and 14 carbon atoms in the presence of an aldehyde condensation type of condensing agent.
- a surface-active organic sulfonate having a water-soluble soap-forming cation and an organic sulfonic acid anion obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of alkyl benzene having an alkyl group with between 2 and 14 carbon atoms in the presence of an aldehyde condensation type of condensing agent.
- a surface-active organic alkali metal sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of alkyl benzene having an alkyl group with between 2 and 14 carbon atoms in the presence of an aldehyde condensation type 01' condensing agent.
- a surface-active organic alkali metal sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid and an alkyl benzene having an alkyl group containing between 3 and 14 carbon atoms, between 3 and 8 of which are arranged as a straight chain, as its sole nuclear substituent in the presence of an aldehyde condensation type of condensing agent.
- a surface-active organic sulfonate having a water-soluble soap-forming cation and an organic sulfonic acid anion obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of amyl benzene efl'ected with a sulfuric acid condensing agent.
- a surface-active organic alkali metal sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of amyl benzene eiiected with a sulfuric acid condensing agent.
- a surface-active organic alkali metal sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of a branched chain octyl benzene efl'ected with a sulfuric acid condensing agent.
- a surface-active organic sodium sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of secondary amyl benzene efiected with a sulfuric acid condensing agent.
- a surface-active organic alkali metal sulfonate which comprises condensing acetaldehyde disulfonic acid with twice its molecular ratio of an alkyl benzene having an alkyl group with between 2 and 14 carbon atoms, in the presence of a condensing agent of the type promoting removal of aldehyde oxygen and aromatic hydrogen atoms, and neutralizing the resulting organic sulfonic acid with an alkali metal compound.
- a surface-active organic sulfonate which comprises condensing acetaldehyde disulfonic acid and a monoalkyl benzene having an alkyl group containing between 3 and 14 carbon atoms, between 3 and 8 of which are arranged as a straight chain, by means of a sulfuric acid condensing agent, and neutralizing the resulting organic sulfonate with an alkali metal compound.
- a surface-active organic sulfonate which comprises condensing acetaldehyde disulfonic acid with twice its molecular ratio of alkyl benzene having a single alkyl group containing between 3 and 14 carbon atoms, between 3 and 8 of which are arranged as a straight chain, by means of a sulfuric acid condensing agent, and neutralizing the resulting organic sulfonate with an alkali metal compound.
- the method of improving the surface ac- 22. tivity of water which comprises incorporating therein between 0.01% and 0.3% of a surface- 20 active'sulfonate as defined in claim 6.
- the method of improving the surface activity 0! water which comprises incorporating therein between 0.01% and 0.3% of a surfaceactive sulionate as defined irr'claim 11.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
Patented May 2, 1950 ORGANIC SULFONATES AND METHODS OF MAKING AND USING Everett E. Gilbert. New York, and Julian A. om, Long Island City, N. Y., assignors to Allied Chemical tr-Dye Corporation, a corporation of New York No Drawing. Application January 17, 1947,
Serial No. 722,764
24 Claims. (Cl. 260-505) This invention relates to new compositions of matter and particularly to novel organic sulfonates having valuable surface-active properties and useful as detergents, wetting agents, frothing agents, dispersing agents and softening agents and as intermediates for the production of other valuable chemicals.
In the past ithas been proposed to preparetanning agents by condensation of acetaldehyde disulfonic acid withpolynuclear aromatic hydrocarbons such as naphthalene. Such products do not possess surface-active properties necessary for use as detergents, emulsifying agents and the like. Condensation products of phenols and cresols with acetaldehyde disulfonic acid also have been proposed for useas tanning agents. Preparation of surface-active products by condensation of acetaldehyde disulfonic acid with .long chain unsaturated aliphatic compounds has been suggested. Presumably in this case the acetaldehyde disulionic acid condenses with the olefinic compound by way of one of the sulfonic acid groups forming a sulfonic acid ester monosulfonate.
It is an object of the present invention to provide organic products suitable as surface-active agents for a variety of purposes. It is a further object of the invention to provide such agents by a relatively low cost procedure from inexpensive initial materials. A still further object is the production of sulfonate detergents from alkyl aromatic hydrocarbons. Further objects will be apparent from the following general description of the invention and illustrative examples thereof.
In accordance with the present invention sulfonate products having valuable surface-active properties are prepared by condensing acetaldehyde disulfonic acid with an alkyl benzene. The alkyl benzene should have at least one aromatic hydrogen atom. The condensation is effected readily at ordinary temperatures, e. g. between 5 and 40 C.
It is preferred to employ alkyl benzenes containing at least one alkyl group of two to fourteen carbon atoms, and particularly alkyl benzenes containing a single alkyl group having bebetween 3 and 8 carbon atoms in the form of a straight chain, which may contain branches to provide a total of up to 14 carbon atoms in the alkyl group. It should be understood that condensation products obtained from alkyl benzenes containing more or less carbon atoms in the alkyl group or more than one alkyl group also possess valuable surface-active properties. have found that the compounds of the group' defined by the specified limitations are particularly valuable in this respect.
The compounds of the invention not only are valuable in the form of free acids or metal salts as detergents, lubricants, softening agents, and
However, we 4 the like but also are suitable for manufacture of other chemicals by conversion of the sulfonate group in known manner. Thus, sulfonyl chlorides, sulfonyl fluorides and other derivatives may be prepared. For use as detergents, emulsifiers, wetting agents, foaming agents, surface tension depressants and the like it is desirable to employ the sulfonates of the invention in the form of salts having water-soluble-soap-forming cations, such as the sodium, potassium, and ammonium salts, and the salts of amines, e. g. ethyl and methyl amine, ethanol-amine, diethanolamine, triethanol-amine, pyridine, aniline, and ethylene diamine, i. e. salts of metals, amines, and the like which form water-soluble salts of stearic acid and otherhigher fatty acids commonly used in soap making. The normal salts have a pH in dilute aqueous solution very close to 7. However, the detergent compositions are effective in acid solutions as well as in neutral and alkaline solutions. In acid solutions it is probable that a part of the composition is present as the free acid. The condensation products of the invention may contain one or two sulfonate groups in the molecule and many of the products comprise mixtures of monoand disulfonates. Thus, some of'the products in acid solution may form the acid salt, whereas others form merely a mixture of the free acid and the normal salt. It is noted in this connection that analytical data for alkali metal and sulfur contents have indicated some of the most valuable surface-active agents of the invention to comprise merely the monosulfonate. This is the case with secondary butyl benzene and amyl benzene condensation products.
Surface-active agents within the purview of the invention have been obtained by condensation of acetaldehyde disulfonic acid with toluene, xylenes or xylene mixtures, ethyl benzene, isopropyl benzene, polyethyl benzenes (such as the higher boiling by-products of the production of ethyl benzene, containing mostly diand tri-ethyl benzene), tertiary butyl benzene, secondary butyl benzene, secondary amyl benzene, and mixed mono-alkyl benzenes with average carbon contents of 5, 8 and 13 carbon atoms, respectively, in the alkyl groups and comprising for the most part primary and secondary alkyl benzenes in which the alkyl groups comprise straight and branched chain isomers of the designated numbers of carbon atoms, obtained by condensation of benzene with mixtures of isomeric oleflns.
The condensation process may be carried out using catalysts or dehydrating agents eifective for promoting condensations of the type involving removal of aldehyde oxygen and aromatic hydrogens to form the diaryl, or in this case, the dialkaryl methane nucleus. Examples of such agents are sulfuric acid, phosphoric acid, phosphorus pentoxide, hydrogen fluoride, boron trifluoride.
The sulfonate condensation products of the invention are preferably made by adding the alkyl benzene gradually to a solution of the acetaldehyde disulfonic acid or an alkali metal salt thereof in concentrated sulfuric acid at a temperature between 5 and 40 C. until a slight excess, for instance about 2.2 mols of the alkyl benzene per mol of the acetaldehyde disulfonate has been added. In the case of the condensation products derived from alkyl benzenes containing two or more carbon atoms per alkyl group, the product may be separated from excess sulfuric acid by dilution with water. This dilution causes separation of the condensation product as an oil, lighter than the sulfuric acid liquor, and this condensation product may be converted to a salt having a water-soluble soap-forming cation and organic sulfonic acid anion by conventional saltforming procedures; for instance, it may be converted to an alkali metal salt by treatment with an alkali such as sodium hydroxide, potassium hydroxide, ammonia, sodium carbonate, etc. For purposes in which the presence of inorganic salt is not objectionable, the entire mixture may be neutralized to provide a mixture of the alkali metal" sulfonate and alkali metal sulfate. This procedure is of especial utility in the production of alkali metal salts of condensation products of toluene and xylene which do not separate from acid as separate phases upon dilution with water.
The following examples further illustrate the invention and particularly the preparation and valuable properties of the products thereof. In the examples quantities are expressed in terms of weight unless otherwise indicated.
Example 1.-About 300 parts of potassium acetaldehyde disulfonate monohydrate (1.0 mol) was mixed with 900 parts of 95-96% H2504 and the mixture was cooled to 5 C. 325 parts of secondary amyl benzene (2.2 mols) was added at an approximately constant rate in a period of 20 minutes while th reaction mixture was agitated vigorously. After all of the amy1 benzene was added, the mixture was agitated for an additional three hours at 5-7 C. Stirring was then continued for an additional 2 /2 hours while the temperature was allowed to rise gradually to 30-35 C. The mixture was then poured into 2000 parts of water at C. The resulting oil layer was separated from the water by decantation and was neutralized to a pH of about 7 by the addition of 210 parts of 18% NaOH solution. The neutralized .mixture was dried at a temperature of about 100 C. and ground to a powder. 370 parts of a light yellow product was obtained, which yielded the following surface tension and Draves test results.
Concentration Surface Tension in Distilled at 0. 32?. 6 Water (dynes per cm.)
Per Cent Seconds 0. 30 31 4 0. 20 29 6 0. 10 34 14 0. 34 36 0. 01 42 Example 2.-The process of Example 1 was repcated substituting 2.2 mols of ethylbenzene for the 2.2 mols of amyl benzene used in that exampie. The oil-likeproduct separated upon dilutim was neutralized by adding 1.7 mols of potas- 4 sium hydroxide as an 18% aqueous solution and the product was dried at about C. and ground. The product yielded a 0.30% aqueous solution giving a surface tension measurement at 30 C. of 38 dynes per cm.
Example 3.The process of Example 1 was repeated employing 2.2 mols of secondary butyl benzene in place of the secondary amyl benzene. The product yielded an aqueous 0.30% solution which at 30 C. had a surface tension of 33 dynes per cm. The potassium salt prepared in a similar manner yielded a 0.30% solution which at 30 had a surface tension of 34 dynes per cm. The potassium salt also yielded the following data when tested at 25.5 C.
Concentration Surface 'lenin Distilled slon at 25.5 0.
Water (dynes per cm Per Cent Example 4.-The process of Example 1 was repeated substituting an amyl benzene mixture containing isomeric amyl benzenes obtained by condensation of benzene with a commercial amylene mixture of petroleum origin for the secondary am'yl benzene in Example 1. The grczguct yielded the following surface activity Concentration Surface Tenin Distilled sion at 28 0. igg '6 Water (dynes per cm.) a
Per Cent Seconds 0. 30 31 3 0. 20 25 5 0. 10 32 20 0. 0 33 48 U. 01 41 J Concentration Surface Tenin Distilled sion at 21 0. giggi, 'g
Water (dynes per cm.)
Percent Seconds 30 31 Example 6.2.'7 parts of acetylene was slowly introduced into a mixture of 33 parts of liquid S03 and 210 parts of liquid S02 at 20 to 30" C. To the resulting mixture 71 parts of 80% H2804 solution was added gradually while S0: was permitted to evaporate. After all of the sulfuric acid was added, the mixture was stirred for 15 minutes and 33 parts of secondary amyl benzene was added gradually while the mixture was agitated. The addition required about 10 minutes. The mixture was then agitated at l0 to +10 C. for three hours and then was stirred for an additional 1 hours without cooling. The
resulting mixture at a temperature of about 35 C. was poured into 200 parts of water and the resultant oil layer was separated and neutralized as described in Example 1. The surface tension Surface Ten- Condensation Product oi sion (dyncs per cm.)
15th! benzene 38 Tar at I benzene 42 (lu-aiky benzene (branched chain mixed alkyl) 44 We claim:
l. A new composition of matter comprising an organic sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of an alkyl benzene in the presence of an aldehyde con densation type of condensing agent.
2. A new composition of matter comprising an organic sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of alkyl benzene having an alkyl group with between 2 and 14 carbon atoms in the presence of an aldehyde condensation type of condensing agent.
3. A surface-active organic sulfonate having a water-soluble soap-forming cation and an organic sulfonic acid anion obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of alkyl benzene having an alkyl group with between 2 and 14 carbon atoms in the presence of an aldehyde condensation type of condensing agent.
4. A surface-active organic alkali metal sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of alkyl benzene having an alkyl group with between 2 and 14 carbon atoms in the presence of an aldehyde condensation type 01' condensing agent.
5. A surface-active organic alkali metal sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid and an alkyl benzene having an alkyl group containing between 3 and 14 carbon atoms, between 3 and 8 of which are arranged as a straight chain, as its sole nuclear substituent in the presence of an aldehyde condensation type of condensing agent.
6. A surface-active organic alkali metal sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of alkyl benzene having an alkyl group containing between 3 and 14 carbon atoms, between 3 and 8 of which are arranged as a straight chain, as its sole nuclear substituent in the presence of an aldehyde condensation type of condensing agent.
7. A surface-active organic sulfonate having a water-soluble soap-forming cation and an organic sulfonic acid anion obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of amyl benzene efl'ected with a sulfuric acid condensing agent.
' 8. A surface-active organic alkali metal sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of amyl benzene eiiected with a sulfuric acid condensing agent.
9. A surface-active organic alkali metal sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of a branched chain octyl benzene efl'ected with a sulfuric acid condensing agent.
10. A surface-active organic sodium sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid and an alkyl benzene having an alkyl group containing between 3 and 14 carbon atoms, between 3 and 8 of which are arranged as a straight chain in the presence of an aldehyde condensation type of condensing agent.
11. A surface-active organic sodium sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of secondary amyl benzene efiected with a sulfuric acid condensing agent.
12. A surface-active organic sodium sulfonate obtained in the form of the free acid by reaction of acetaldehyde disulfonic acid with twice its molecular ratio of di-isobutyl benzene effected with a sulfuric acid condensing agent.
13. The method of making an organic sulfonate, which comprises condensing acetaldehyde disulfonic acid with twice its molecular ratio of alkyl benzene in the presence of a condensing agent of the type promoting removal of aldehyde oxygen and aromatic hydrogen atoms.
14. The method of making an organic sulfonate. which comprises condensing acetaldehyde disulfonic acid with twice its molecular ratio of an alkyl benzene having'an alkyl group with between 2 and 14 carbon atoms by means of a sulfuric acid condensing agent.
15. The method of making a surface-active organic alkali metal sulfonate, which comprises condensing acetaldehyde disulfonic acid with twice its molecular ratio of an alkyl benzene having an alkyl group with between 2 and 14 carbon atoms, in the presence of a condensing agent of the type promoting removal of aldehyde oxygen and aromatic hydrogen atoms, and neutralizing the resulting organic sulfonic acid with an alkali metal compound.
16. The method of making a surface-active organic sulfonate, which comprises condensing acetaldehyde disulfonic acid and a monoalkyl benzene having an alkyl group containing between 3 and 14 carbon atoms, between 3 and 8 of which are arranged as a straight chain, by means of a sulfuric acid condensing agent, and neutralizing the resulting organic sulfonate with an alkali metal compound.
17. The method of making a surface-active organic sulfonate, which comprises condensing acetaldehyde disulfonic acid with twice its molecular ratio of alkyl benzene having a single alkyl group containing between 3 and 14 carbon atoms, between 3 and 8 of which are arranged as a straight chain, by means of a sulfuric acid condensing agent, and neutralizing the resulting organic sulfonate with an alkali metal compound.
18. The method of making a surface-active organic sulfonate, which comprises condensing acetaldehyde disulfonic acid with twice its molecular ratio of secondary amyl benzene by means of a sulfuric acid condensing agent and neutraltctive sulfonate as defined in claim 3.
2l."I"he method of improving the surface activity 01 water, which comprises incorporating therein between 0.01% and 0.3% of a surfaceactive 'sulfonate as defined in claim 4.
The method of improving the surface ac- 22. tivity of water, which comprises incorporating therein between 0.01% and 0.3% of a surface- 20 active'sulfonate as defined in claim 6.
23, The method of improving the surface activity 0! water, which comprises incorporating therein between 0.01% and 0.3% of a surfaceactive sulionate as defined irr'claim 11.
24. The method of improving the surface activity of waste which comprises incorporating therein between 0.01% and 0.3% oi a surfaceactive sulionate as defined in claim 12.
EVERE'I'I E. GILBERT. JULIAN A. O'I'IO.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,232,620 Stiasny July 10, 1917 1,237,405 Stiasny Aug. 21, 1917 2,029,073 Huttenlocher et a1. Jan. 28, 1936 2,126,232 Voss et al Aug. 9, 1938 2,218,996 Vosset a1 Oct. 22, 1940 OTHER REFERENCES Bayer, Ben. v. '1, (1874) p. 1190, 1 p.
Staudinger et 9.1., Ben, v. 49. (1916) pp. 1950- 1951, 2 pp.
Kharasch et a1., J.A.C.S., v. 61, (1939) p. 3092,
Claims (1)
1. A NEW COMPOSITION OF MATTER COMPRISING AN ORGANIC SULFONATE OBTAINED IN THE FORM OF THE FREE ACID BY REACTION OF ACETALDEHYDE DISULFONIC ACID WITH TWICE ITS MOLECULAR RATIO OF AN ALKYL BENZENE IN THE PRESENCE OF AN ALDEHYDE CONDENSATION TYPE OF CONDENSING AGENT.
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US722764A US2506417A (en) | 1947-01-17 | 1947-01-17 | Organic sulfonates and methods of making and using |
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Cited By (1)
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US3202691A (en) * | 1962-03-14 | 1965-08-24 | British Petroleum Co | Purification of sulfonyl esters |
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US1232620A (en) * | 1912-12-13 | 1917-07-10 | Basf Ag | Tanning. |
US1237405A (en) * | 1912-08-20 | 1917-08-21 | Basf Ag | Production of new tanning materials. |
US2029073A (en) * | 1932-04-18 | 1936-01-28 | Huttenlocher Richard | Production of sulphonic acids |
US2126232A (en) * | 1936-02-21 | 1938-08-09 | Ig Farbenindustrie Ag | Diaryl methane water-soluble condensation products |
US2218996A (en) * | 1936-12-02 | 1940-10-22 | Gen Aniline & Film Corp | Tanning material |
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US1237405A (en) * | 1912-08-20 | 1917-08-21 | Basf Ag | Production of new tanning materials. |
US1232620A (en) * | 1912-12-13 | 1917-07-10 | Basf Ag | Tanning. |
US2029073A (en) * | 1932-04-18 | 1936-01-28 | Huttenlocher Richard | Production of sulphonic acids |
US2126232A (en) * | 1936-02-21 | 1938-08-09 | Ig Farbenindustrie Ag | Diaryl methane water-soluble condensation products |
US2218996A (en) * | 1936-12-02 | 1940-10-22 | Gen Aniline & Film Corp | Tanning material |
Cited By (1)
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US3202691A (en) * | 1962-03-14 | 1965-08-24 | British Petroleum Co | Purification of sulfonyl esters |
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