US2501239A - Stitching machine - Google Patents

Stitching machine Download PDF

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US2501239A
US2501239A US691736A US69173646A US2501239A US 2501239 A US2501239 A US 2501239A US 691736 A US691736 A US 691736A US 69173646 A US69173646 A US 69173646A US 2501239 A US2501239 A US 2501239A
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belt
respect
drive
machine
guide rollers
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US691736A
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Frank M Schwartz
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B11/00Machines for sewing quilts or mattresses

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  • This invention relates to machinesfor stitching. fabrics, and more particularly to a machine for sewing ornamental as well as functional. stitch. lines in quilts, comforters, or the like, in any article consisting of two pieces of fabric enclosing a filler therebetween, and in general in any article consisting of or embodying. therein pieces of fabric, as well asfor sewing ornamental stitch lines on a single piece of fabric.
  • Such machines comprise a pattern board on which the master pattern is physically defined" by means of azgroove .or ridge and a follower element which successively engages consecutive points of said groove orfridge, said follower element being so shaped or having means associated therewith, sov constructed as to assure positive engagement of master pattern and follower.
  • the machine may be manually or power driven.
  • the work is mounted thereon in invariable positioned relationship to the master pattern, and the sewing heads in invariable positioned relationship to the follower, whereby the relative motion of' follower and master pattern is accompanied. by identical relative motion of sewing heads and work.
  • This last. mentioned type of machine has some important drawbacks, which result from. the type of engagement between the track and the follower and definite mechanical. limitations which.
  • The. generalv purpose of my invention is to provide a machine for. stitching fabrics. in a predetermined pattern, which machine allows of the exact reproduction of. the master pattern on a number of articles, and is furthermore simple, foolproof. and thoroughly efiicient.
  • a more. specific object. of my invention is to provide a machine of the class described which permits of the reproduction on pieces of fabric of master patternshaving parts as sharplycurved as it may be desirable-in practice.
  • Another object of my invention is to provide a machine of the class described comprising driving means carrying the master pattern, and driven means carrying. the work, wherein the motion of the; former may-be transmitted to the latter without ampli rcation, which driving and driven means may be modified whenever. desired to provide any suitable degree of amplification of the motion without departing from the invention.
  • a further object is to provide a machine of the class described whereby the most intricate convolutions, crossings and intertwinings of the master pattern may be exactly followed without the provision of any complicated special devices.
  • a still further object of my invention is to provide a machine of the class described having a number of features such as means for stopping the same in a practically instantaneous manner. and safety devices, which features render the production of quilted articles or the like easy. eificient and economical.
  • a still further object is to provide a machine of the class described embodying an element which may have defined thereon a master pattern and power means for controllably moving said elements, which power means are effective to pro" prise any motion of said element in the plane thereof, and are not restricted to motions the trajectory whereof is equal to the master pattern or to parts of this latter.
  • a still further object is to provide a machine of the class described provided with a flexible element having defined thereon the master pattern and a follower element which is to follow said pattern, whereby said pattern is reproduced on the work, wherein the follower element is fixetl in space and near the operator, so that the part of the master pattern which this latter has to watch is always near to him and well visible, and the master pattern carrying element by reason of its flexibility does not interfere with the operators maintaining a fixed position in the immediate vicinity of the follower element and the part of the master pattern to which this latter is juxtaposed.
  • a still further object is to provide a machine of the class described, embodying a removable and replaceable element upon which a master pattern may be defined, and means for causing the work to receive a stitch line corresponding to said master pattern, wherein said element is inexpensive in itself, and is such that a master pattern can be traced thereon easily and cheaply without the need of any special devices, and further that several master patterns can be successively traced thereon and erased, if so desired.
  • a still further object is to provide a machine of the class described embodying an element upon which a master pattern may be defined, and means for causing the work to receive a stitch line, corresponding to said master pattern, wherein said master pattern may be physically traced on said element only in part, such as by means of a number of separate points or arc segments, allowing an experienced operator to visualize the portions of said master pattern not physically traced on said element and to introduce variations in the same, if so desired.
  • Fig. 1 is a perspective side view of the machine, certain parts being shown in broken lines, and certain others being omitted for the sake of clarity.
  • Fig. 2 is a front perspective view of the central part of the machine, particularly illustrating the pattern belt and members associated therewith.
  • Fig. 3 is a perspective view of a detail of the mounting of the carriages.
  • Fig. 4 is a perspective view of part of the elements of Fig. 2, showing the pattern belt in its loose condition.
  • Fig. 5 is a perspective view of the front drive head.
  • Fig. 6 is a schematized elevation of the steering means for the drive heads.
  • Fig. 7 is a schematized plan view of the means for lifting and lowering the drive heads.
  • Fig. 8 is an elevation of a detail of Fig. '7.
  • Fig. 9 is a plan view of a work carrying frame.
  • Fig. 10 is a vertical section on an enlarged scale taken on the line l0-
  • Fig. 11 is a vertical section at an enlarged scale taken on the line lI-Il of Fig. 9, also showing work holding means associated with the frame of Fig. 9.
  • Fig. 12 is a plan view of the elements of Fig. 11.
  • Fig. 13 is a plan view of a detail of the belt stretching means.
  • Fig. 14 is a vertical section taken on the line I4l4 of Fig. 13.
  • Fig. 15 is a side elevation of a detail of a sewing head assembly.
  • Fig. 16 is a s'chematized perspective view of a portion of Fig. 15.
  • the preferred embodiment therein illustrated comprises the following sub-assemblies, which will be severally described in detail, and are generally indicated each by one numeral: a support or base frame [0, a lower or transverse carriage H, a number (in the case of the preferred embodiment shown, two) of upper or longitudinal carriages 12, a drive head assembly I3, and a number (in the case of the preferred embodiment shown, four) of sewing head assemblies l4.
  • a support or base frame [0 a lower or transverse carriage H
  • a number in the case of the preferred embodiment shown, two
  • drive head assembly I3 a drive head assembly
  • sewing head assemblies l4 Of the sewin head assemblies, only one is shown in full lines, the outline of the others being indicated in dotted lines in Fig. 1.
  • the base frame In consists of a number of suitable elements, such as metal bars, angles, channels, or the like, connected with one another in an appropriate rigid way, to achieve maximum strength and lightness, and secured to the floor, or to foundation plates or blocks, or to any other type of foundations or pedestals.
  • the base frame In is so formed so that it has on its upper surface rails or guideways l5 extending parallel to the front of the machine, and preferably jutting outwardly at the sides thereof, one of which rails I5, and precisely the front one, is interrupted centrally to permit an operator to enter the space [6 wherefrom he operates the machine.
  • the frame ID has attached to the front and rear thereof brackets I1, best shown in Fig. 3, mounting retaining rollers 18, the purpose of which will be set forth later.
  • the lower or transverse carriage I l is superimposed to the base frame Hi. It is to be pointed out here that the words transverse and longitudinal are employed in this specification to designate dimensions, structures, or motions respectively parallel and perpendicular to the front of the machine, which use, although arbitrary in itself, will be consistently maintained to contribute to the perspicuity of the description.
  • the words upper and lower, as applied to the carriages in the decription and the claims, are used for the sake of clarity, and are not to be taken absolutely. As will become apparent later, in the embodiment described the upper carriages are the ones which remain in invariable positionedl relationship with respect to the work.
  • the transverse carriage H also consists of a frame-work of suitable constituent elements rig.- idly interconnected. It carries on the underside thereof forked brackets I9, best shown in Fig. 3', upon which are mounted wheels 20, which in the particular embodiment herein illustrated, are simply ball bearings.
  • the lower carriage i ii is. also centrally interrupted in its front portion in correspondence of the space It. that is, itleaves the space It free when it is positioned centrally with respect to the base frame Ill. However in the course of the operation of the machine, parts of the carriages actually protrude into the space 16 at either side thereof, always leaving nevertheless a sufiicient clearance for the operator.
  • the lower carriage H is preferably narrower than the base frame ill to facilitate ample transverse motion of the former on the latter; in which transverse motion the lower carriage is guided atits front and rear by the retaining rollers [8, which prevent any longitudinal motion of the lower carriage H.
  • the upper or longitudinal carriages l 2 are provioled with wheels: 2
  • This latter mounts upper retaining or guide rollers H8 best shown in Fig. 2', having the function of preventing any transverse motion of the upper carriages H! with respect to the lower carriage.
  • Each upper carriage is adapted tosupport' two work carrying frames such as the frame 23, one of which is schematically indicated in broken lines in Fig. 1, and which are particularly illustrated in Figs. 9 to 12 inclusive.
  • Each frame 23 consists of four angles 24 or other suitable elements arranged and rigidly connected in rectangular formation, and means for holding aquilt or other piece of work.
  • These means comprise guide rails 25 fixed to two of the sides 24 which are atri'ght angles to each other, and two adjusting bars 26 having guide rails 2T fixed thereto. which bars 26 are attached by means of bolts 28 to the two sides 24 which do not have guide-rails, said bolts 28 permitting to adjust the distance of each adjusting bar 2'5 from the respective side 24 to stretch or relax the quilt.
  • the guide rails 26 and 21 are substantially I' shaped in cross-section, as best shown in Figs. 10 and 11, with the web of the I horizontal in the operating position of the frames 23.
  • a quilt or other piece of work indicated at 29 is engaged by a number of suitably shaped, suitably spaced hooks 33, particularly shown in Figs. 10 and 11.
  • One end of each hook 3! engages the work, and the other end can be slipped through a ring 3 l, whereby the hook is connected to a fork 32 provided with rollers 33.
  • the forks 32 straddle the web of the I-shaped guide rails 26 and 21', so that one roller 33 is over said web and the other is underneathv the same.
  • the rollers 33 bear against the inner ribs. ofthe guide rails 2t and 21, such as the rib 34, and are free to roll thereon.
  • the work carrying frames are so mounted on the upper carriages that the. work will be in a suitable position for stitching, that is will pass between the presser foot and. the work table of each sewing device associated therewith. This can be accomplished very simply by supporting each work carrying frame and spac ing it vertically from the respective upper carriage bymeans of uprights 35 bolted or otherwise connected theretoin any suitable manner, asshown in the case of one work carrying frame in Fig. 1, or by any other convenient arrangement adapted to achieve substantially the same results.
  • each upper carriage the longitudinal element 36 located closest to the center of the machine has a rack 3'! on the top thereof.
  • Each of said racks 3? meshes with two pinions 38' and 39 operatively mounted on shafts M and 4
  • carry respect'ively, besides the two pinions 38' and 39 and coaxially therewith, the elongated front guide roller M and rear guide roller 45, the diameter of these latter being substantially the same as that of the pinions 38 and 33 in the embodiment shown in the drawings.
  • a belt 45 made of a suitable stout fabric or any other appropriate flexible material.
  • the belt it is preferably provided with zipper closures 4?, or other suitable means for looping the same, preferably embody ing elastic elements such as the spring elements 48, which latter in cooperation with belt stretching means soon to be described, assure a proper tension in the belt 45.
  • the belt has a master pattern defined thereon in any suitable manner; which pattern is indicated schematically at 9.
  • Thebrackets 43' are mounted on and rigid with the lower carriage H and maintain the axis of the rear guideroller-AE and pinion 39 in invariable positioned relationship with respect to said lower carriage.
  • the brackets as, on the contrary, form part of the belt stretching means, are rigid with the handles 4t, and pivoted therewith by means of the rod 58 to the brackets 56 rigid with the lower carriage H. In the operative position of the machine, shown in Figs. 1 and 2, and in detail in Figs.
  • the handles 49 are substantially horizontal, the front guide roller 44 is all the way to the front thereby stretching the belt, the pin!- ions- Etengagethe racks 3'5 and all these elements are maintained fixedly in this position by the detentsSZ, best shown'in Figs. 13 and 14..
  • Each of said d'etents 52. engages a slot 53' in the respective bracket. 4'2. and bears on. a. fiat surface 54: in the 7 respective bracket 43, against which it is urge by the tension of the belt 46.
  • latch triggers 55 (Fig. 2) connected to the detents 52 by means of the links 56, are depressed, compressing the springs 51, and withdrawing the detents 52 entirely within their slots 53.
  • the brackets 42 are then allowed to rotate freely with respect to the brackets I, which latter are provided with a protruding portion 58 having a circular surface 59 to keep the detent within its slot.
  • the handles 49 can then be raised to the position of Fig. 4, carrying the front guide roller 44 and the pinions 38 upwards and forwards, To tighten the belt, the handles 49 are again depressed until the detents 52 reach a position wherein the resiliency of the springs 5'! causes them to snap back over the flat surfaces 54, looking the brackets 43 and 5
  • the drive head assembly i3 comprises a bracket frame 66 of any suitable sturdy construction, a front drive head 6!, a rear drive head 62, and means for steering the drive heads.
  • Each drive head (Fig. 5) comprises a swivel frame 63 and a drive motor frame 64 which are vertically slidable with respect to one another, for instance by means of a dovetail guide and guideway arrangement.
  • the drive motor frame 64 has a horizontal portion 65 at the top thereof which is mounted by means of a nut 66 on the lower end of a vertical shaft 61.
  • the swivel frame 63 also has a top horizontal portion 68 which has rigidly connected thereto a sprocket 69.
  • the rear drive head 62 has mounted below the sprocket 69 and in invariable position relationship with respect thereto, a gear wheel I6, best shown in Fig. 6.
  • the presence of this latter in the rear drive head 62 only constitutes the sole substantial structural difierentiation between the two drive heads.
  • the two sprockets 69 of front and rear drive heads are operatively connected by means of a chain I I.
  • the shaft 61 passes freely through the portion 68 of the swivel head, the sprockets 69, a portion I2 of the frame 66, a drum I3 superimposed and bolted or otherwise rigidly connected to the portion '12, and a cam follower ring 14.
  • the shaft 61 also passes through the gear wheel 16.
  • the upper end of the shaft 67 penetrates into a commutator head I5, which is so designated because it houses electrical elements of the unit comprising a commutator which assures flow of current to the drive motor to be described later in any and all the possible positions of the swivel head 63.
  • a suitable connection is provided between shaft 6'! and commutator head I5 inside this latter, to assure free relative rotation but invariable vertical relationship thereof, and said connection might comprise for instance a collar on the shaft 6! and a seat therefor in the head 15.
  • the head I5 carries a bolt I6 the shank of which passes through a slot 17 in a plate I8 bolted to portion "I2 of the bracket frame 66, whereby the head 75 is allowed to move vertically by a limited amount, but not to rotate with respect to the frame 66.
  • the drum I3 has in its upper portion a notch 19 limited at one side by a cam surface 86.
  • the cam follower ring 14 has thereon a follower wedge 8
  • Ring M has a lever 82 rigidly connected thereto or solid therewith.
  • the front and rear levers 82 are pivotally connected to a connecting rod 83, best shown in Fig. '7, and the rear lever 82 is reciprocably actuated through 8 a crank 84 and connecting rod 85 by a-reduced speed output shaft of a motor 86 which I will designate as the cam motor and which is supported by the bracket frame 66.
  • a helical spring 8'! is interposed between the upper face of the part 65 of the motor frame 64 and the lower face of the part 68 of the swivel frame 63 to urge the two frames away from one another, and normally press the motor frame 64 with its attachments firmly downwards.
  • a drive motor 88 is secured to each frame 64 and drives, through a suitable series of gearings constituting a reducer unit 89, a drive roller 96 journalled in a forked extension SI of the frame 64, said drive roller 96 can be of any suitable material and have either a substantially smooth, or a scabrous or knurled surface. Both drive heads ar so positioned that the driver rollers bear directly on the guide rollers 44 and 45, firml gripping the belt 46 in cooperation therewith.
  • the gear wheel 16 meshes with another gear 92 best shown in Fig. 6, operatively mounted on a vertical shaft 63 ,iournalled in the frame 96, and having at the lower end thereof a bevel gear 94.
  • the gear 94 meshes with a bevel gear 95 operatively mounted on a substantially horizontal shaft 96 journalled in the base frame I6.
  • the shaft 96 terminates with a steering wheel 6'1, in the vicinity of which there are located the control switches 96 which will thus be easily accessible to the operator.
  • the drive heads are steered by turning the steering wheel 91, thus causing rotation of the gear wheel I6 on the rear drive head 62 which rotation is communicated to the sprocket 69 of th rear drive head, and, through th chain II to the sprocket 69 of the front drive head 6
  • Rotation of each sprocket 69 causes rotation of the corresponding swivel frame 63, motor frame 64, and shaft 61.
  • the motor frame 64 carries with it all its attachments, particularly the drive roller 66, the shaft 99 of which therefore rotates in a horizontal plane. All the aforementioned parts rotate about the same vertical axis, which coincides with the axis of the shaft 6'1, and which intersects the roller 96 at the point of contact of this latter with the belt 46.
  • the switch is double, consisting of two units I66 and I6I embodying spring members I62 and I63, and located at diametrically opposite positions with respect to the disc 84, that is, spaced by
  • the disc 34 is provided at the periphery thereof with a portion I64 of increased radius, adapted to engage and depress the spring members I62 and N3 of the switch units I66 and I6I.
  • cam motor 86 can be started by acting on its switch among the control switches 96. As soon as the portion I66 has reached a position wherein it no longer engages the spring member I62, th circuit opens and the motor 86 is de-energized.
  • Thesewing head assemblies #54 comprise each a frame 105 slidabl'e by means of wheels 196 on stationary guides l'li'l, and the power and operating elements attached "thereto, which latter, though of a general type known in the art, embody certain newand valuable features,'best un derstood with reference to *Figs. Mend-l6.
  • the operating elements will not be described in detail as they are substantially conventionalthis art, embodying (Fig.
  • a drivingmechanism H2 and a sewing mechanism H 3 similar to those of ordinary sew ing machines, this latter comprising a verticaliy reciprocating needle and a needle bar.
  • Driving and sewing mechanisms are operatively connected by means of aneedle bar actuating shaft contained in the tubular element H4 which is steadied and supported by the bracket HE.
  • a portion H6 of the frame H35 serves as a base of the machin'eand'work-plate. Below thesame is carried a shaft, not shown,for drivingthe dog feed'mechanism.
  • the sewing machine is normally driven through the gearing I'O'Elan'dthe clutch Hit-con trolled by a'solenoid l3! through lever H32 and fork I33 schematically-indicated inthe drawings.
  • the automatic stop device l-ll comprisesa clutch i ii] normally held in its inoperative position by the spring H1, through the lever "ll-S, pivoted at 1 l9 tothe frame I95, and the fork We.
  • the clutch H0 is controlled by asolenoid F22.
  • the circuits ofsolenoids 531 and (Here part of the general wiring'diagram of the machine, so that they'operateashereinafter described whenever the machine stops, due to the drive motcrs be ing switched *o'if or to "the drive rollers being lifted from the belt.
  • the sewing -inachine is preferably provided with a safety device, of a type known in the art for stopping it automatically whenever the thread breaks. 'It'is merely amatter of skill'so to arrange the'wirlngadiagram o fthe machin that breaking 'of the thread will result in the stopping of thebelt, forinstance, through actuation of the cam motor 8%.
  • the operationof the machine constituting'a preferred embodiment thereof will be considered as comprising two distinct steps, which steps in point of fact are always concurrent and intimately related. Said steps are, first,-causing the belt l ii to move in apredetermined way, and secondly, causing the upper carriages l2 tomoyie in a corresponding manner, controlled by the motion of the belt.
  • thesewing headassemblies l4 may be intheir outermost position on the guide rails I01, and the belt stretching devices in their loose position.
  • the drive heads 6i and 62 are in their raised position.
  • the work frames 23 carrying the quilts or other work are mounted o'nthe upper carriages l2,the sewing head assemblies are pushed into their operativepositions, a belthaving the desired master pattern defined thereon ispositioned on the guide rollers i l and lfiand looped by means of its zipper closures A l or other substantially equivalent means, and the belt stretching devices are tightened, tensioning the spring elements 45.
  • the drive motors are then started, and the drive heads lowerecl,.-'the order of succession of these lasttwo operations being optional, although starting the drive motors first will avoid subjecting the same to undue strain.
  • each drive roller will describe on the belt a straight line, which straight line could have any desired direction. By rotating the axes of the drive rollers with respect to the belt the direction of the said straight line can be varied and a zigzag or polygonal line can be obtained.
  • steering means could be provided for controlling the orientation of the axis of the drive rollers 90.
  • the steering means consist of the steering wheel and the gearing connections herebefore described which act on the gear wheel to rotate the swivel head of the rear drive head 62, and thence through the sprockets 69 and the chain H to rotate the swivel head of the front drive head GI by exactly the same amount.
  • the drive rollers can be caused to follow a broken line on the surface of the belt, the sides of said broken line can be reduced at will to such an extent to render them practically infinitesimal. Then the path described by the drive rollers will be a curve.
  • the expression path of the drive rollers is to be taken relatively.
  • the drive rollers do not have a translatory motion, inasmuch as the intersection of the axis of each drive roller with the axis of the respective swivel head, and the point of contact of the periphery of each drive roller with the belt, are fixed in space, or at least fixed with respect to the base frame. It is the belt which has a translatory motion.
  • the belt 46 starts to move as soon as the drive rollers 90 have been lowered into contact therewith.
  • the operator stands next to and watches the front drive roller. By steering it, he causes the belt to move under it in the way he desires.
  • the front drive roller will not contact a point of the master pattern when it is first lowered. Therefore the operator will so manipulate the steering device as to bring a desired starting point of the master pattern in contact with the front drive rolleran operation which could not be carried out otherwise than manually in the machines of the prior art.
  • the sewing heads are started, and the stitching operation begins.
  • a further important feature of my invention is the cheapness of the master pattern, due to the nature of the flexible element used as a base therefor, and to the fact that the pattern itself is defined merely by a line, and not by structurally complex elements such as tracks, rails, or combinations thereof.
  • To trace a pattern on a belt according to my invention is an extremely simple, quick, and easy operation. As a matter of fact the same belt can be used for a number of different master patterns successively, or even concurrently.
  • the center of rotation of the swivel heads is in gem-pee direct vertically superimposed relationship to the points of contact of the drive rollers with the belt. In this fashion, cusps may be followed whenever they are present in the pattern, by stopping the machine and steering the swivel heads around at the same spot. Crossings and angles in the pattern can likewise be followed without lifting the drive rollers from the belt.
  • the speed of steering is determined in relation to the speed of the drive rollers largely by a human factor, that is by the ability of the operator to coordinate sight and manual action. I have found that a relatively inexperienced operator is aided in steering if the steering device has an overall gear ratio of 1:1. In this fashion if the steering wheel is rotated by a certain angle, the axes of the drive rollers rotate by exactly the same number of degrees. The correspondence between action and result is then the simplest possible. On the other hand, if a demultiplication is introduced in the steering device, the operation thereof requires less strength, but be comes slower.
  • each rectilinear displacement of the drive rollers with respect to the belt and in the case of a curve, each practically infinitesimal rectilinear displacement is decomposed into two components.
  • the transversal component is rigidly transmit ted to the upper carriages, inasmuch as both these latter and the drive rollers are mounted for this purpose on the lower carriage.
  • the Iongitudinal displacement of points of the belt becomes transformed into an exactly equal displacement of points of the periphery of the guide rollers and thence to a displacement of points of the periphery of the pinions 38 and 39 which is equal to the first mentioned displacement in the embodiment illustrated wherein the diameter of the pinions is the same as that of the guide rollers.
  • the displacement of points of the periphery of the pinions is transformed into an equal longitudinal displacement of the rack 31.
  • the upper carriages l2 and thework-carrymg frames 23 attached thereto receive this longitudinal displacement in composition with the transverse displacement transmitted thereto from the lower carriage I I.
  • the result of said composition is obviously a displacement equal to the finite or practically infinitesimal displacement of the front drive rollers with respect to the belt, which is an element of the master pattern.
  • the work moves with respect to the stitching points which are fixed in space, and thus receives a stitch line equal to the master pattern.
  • the guide roller support may be mounted, instead of on the lower carriage i I, on another carriage also transversely on the base frame and carrying a transverse rock meshing with a pinion, keyed to a shaft, journalled in the base frame.
  • a second pinion may be keyed to the same shaft, and mesh with a transverse rack rigid with the lower carriage which carries the upper carriages i2. Transverse motion of the belt will thencause the first mentioned transverse rack 'to rotate the first mentioned pinion. The second mentioned pinion will also rotate therewith, thuscaus'ing transverse motion of the second mentioned transverse rack of the lower carriage, and ultimately of the *work.
  • the transverse component of the motion of the belt can be transmitted to the work with a multiplication or demultiplication equal to that imparted to the longitudinal component.
  • Stitch lines will result which are an exact reproduction on an enlarged or reduced scale of the master pattern.
  • Other equivalent means for achieving the same result could obviously be devised through the exercise of mechanical ingenuity within the scope of my invention.
  • a base having means for attaching thereto fabrics to be stitched, a movable member defining a flexible surface, means for successively bringing points of said member defining together any desired figure to a point fixed with respect to said base and means controlled by the movement of said member acting on said carriages for concurrently bringing points of said fabrics defining together figures corresponding to the aforementioned desired figure to stitching points fixed with respect to said base.
  • a base movable carriages having means for attaching thereto fabrics to be stitched, a movable looped member defining a flexible surface, power driven means for bringing any point of a portion of said looped member to a point fixed with respect to said base, means controlled by the movement of said member for concurrently imparting to said carriages a motion controlled by the motion of said looped member, and means fixed in their operative position with respect to said base for stitching said fabrics during said motion of said carriages.
  • a. base movable carriages having means for attaching thereto fabrics to be stitched, a movable member defining a flexible surface, means for successively bringing points of said member defining together a predetermined master pattern to a point fixed with respect to said base frame, and means operatively connecting said member to said carriages and controllable by the movement of said members for successively bringing points of said fabrics defining together a pattern corresponding to said mastern pattern to stitching points fixed with respect to said base.
  • a base movable carriages having means for attaching thereto fabrics to be stitched, a flexible member, guide rollers for said flexible member, said guide rollers having supports movable with respect to said base in a direction parallel to the axes of said guide rollers, driving means for causing said flexible member to travel over said guide rollers and for concurrently causing said supports to move with respect to said base, whereby successively to bring points of said flexible member defining together any desired figure to a point fixed with respect to said base, and means operatively connecting said flexible member to said carriages for concurrentlybringing points of each of said fabrics defining together a figure corresponding to said desired figure to astitching point fixed with respect to said base.
  • a base movable carriages having means for attaching thereto fabrics to be stitched, a flexible member, guide rollers for said flexible member, said guide rollers having supports movable with respect to said base in a direction parallel to the axes of said guide rollers, driving means for causing the part of said flexible member located between said guide rollers to travel in a direction perpendicular to the axes of these latter and for concurrently causing said supports to move with respect to said base in a direction parallel to the axes of said'guide rollers, whereby successively to bring points of said flexible member defining together any desired figure to a point fixed with respect to said base, and means operatively connecting said flexible member to said carriages for concurrently bringing points of each of said fabrics defining together a figure corresponding to said desired figure to a stitching point fixed with respect to said base.
  • a base movable carriages having means for attaching thereto fabrics to be stitched, a flexible member, guide rollers for said flexible member, means for looping said flexible member over said guide rollers, said guide rollers having supports movable with respect to said base in a direction parallel to the axes of said guide rollers, driving means for causing said flexible member to travel over said guide rollers and for concurrently causing said supports to move with respect to said base, whereby any point of a portion of said flexible member can be brought to a point fixed with respect to said base, steering means for controlling the ratio of the speed of travel of said flexible member to the speed of movement of said supports, whereby successively to bring points of said Portion of said flexible member defining together any desired figure to a point fixed with respect to said base, and means operatively connecting said flexible member to said carriages for concurrently bringing points of each of said fabrics defining together a figure corresponding to said desired figure to a stitching point fixed with respect to said base.
  • a base frame a lower carriage reciprocably movable in one direction with respect to said base frame, upper carriages reciprocably movable perpendicularly to said first mentioned direction with respect to said lower carriage, means for attaching fabrics to be stitched to said upper carriages, guide rollers freely mounted with their axes parallel to said first mentioned direction in supports reciprocably movable in said first mentioned direction with respect to said base frame, a belt mounted over said guide rollers, the points of said belt located between said guide rollers describing a path rela tive to said supports perpendicular to said first mentioned direction when said guide rollers rotate, means for displacing said lower carriage with respect to said base frame by an amount controlled by the motion of said supports, means for displacing said upper carriages with respect to said lower carriage by an amount controlled by the displacement of said points of said belt with respect to said supports, and means for causing said belt in its motion to bring points thereof defining a predetermined pattern successively to a point fixed with respect to said base frame, whereby
  • a base frame a lower carriage reciprocable in one direction with respect to said base frame, upper carriage reciprocable perpendicularly to said first mentioned direction with respect to said lower carriage, supports for fabrics to be stitched, means for attaching said supports to said upper carriages,
  • a base frame a lower carriage reciprocably movable in one direction with respect to said base frame, upper carriages reciprocably movable perpendicularly to said first mentioned direction with respect to said lower carriage, means for attaching fabrics to be stitched to said upper carriages, guide rollers freely mounted with their axes parallel to said first mentioned direction in supports reciprocable in said first mentioneddirection with respect to said base frame, a belt mounted over said guide rollers, the points of said beltslocated between said guide rollers describing a path relative to said supports perpendicular to said first mentioned direction when said guide rollers rotate, means for displacing said lower carriage with respect to said base frame by an amount controlled by the motion of said supports, means for displacing said upper carriages with respect to said lower carriage by an amount controlled by the displacement of said points of said belt with respect to said supports, at least one drive roller cooperating with one of said guide rollers frictionally to engage said belt, manually controlled means for rotating the axis of said drive roller by any desired angle with respect
  • a base frame a lower carriage reciprocably movable in one direction with respect to said base frame, upper ,carriage reciprocably movable perpendicularly to said first mentioned direction with respect to said lower carriage, means for attaching fabrics to be stitched to said upper carriages, guide rollers freely mounted with their axes parallel to said first mentioned direction in supports reciprocably movable in said first mentioned d rection with respect to said base frame, a belt mounted over said guide rollers, the points of said belt located between "said guide rollers describing a path relative to said supports -pe'rpendi'cular to said first mentioned direction when said rollers rotate, means for displacing said lower carriage with respect to said base frame by an amount controlled by the motion of said supports, means for displacing said upper carriages "with respect to said lower carriage by an amount controlled by the displacement of said points of said belt with respect to said supports, a number of drive rollers normally cooperating with said guide r0ll ers frictionally to engage said belt
  • a base frame a lower carriage reciprocably movable in one direction with respect to said base frame, upper carriages reciprocably movable perpendicularly to said first mentioned direction with respect to said lower carriage, means for attaching fabrics to be stitched to said upper carriages, guide rollers freely mounted with their axes parallel to said first mentioned direction in supports reciprocably movable in said first mentioned direction with respect to said base frame, a belt mounted over said guide rollers, the points of said belt located between said guide rollers describing a path relative to said supports perpendicular to sa first mentioned direction when said guide rollers rotate, means for displacing said lower carriage with respect to said base frame by an amount controlled by the motion of said supports, means for displacing said upper carriages with respect to said lower carriage by an amount controlled by the displacement of said points of said belt with respect to said supports.
  • At least one drive roller cooperating with one of said guide rollers frictionally to engage said belt said drive roller being mounted in a support member vertically reciprocable with respect to a swivel member, said swivel member being rotatable with respect to said base frame "about a vertical axis passing through the point of contact of said drive roller with said belt, means for reciprocating said support member to em gage and disengage said drive roller from said belt, steering means for rotating said swivel frame to control the orientation 'of said drive roller, power means for rotating said drive roller about the axis thereof in any orientation thereof, whereby said belt is forced to travel over said guide rollers and said supports of said guide rollers to move so as to bring points of said belt defining a predetermined pattern successively in contact with said drive roller, whereby stitching points fixed with respect to said "base frame will describe a pattern corresponding to said predetermined pattern on fabrics fixed to said upper carriages.
  • said cam means having a position wherein said drive roller engages said belt and another position wherein said drive roller is disengaged from said belt, power-operated switchcontrolled crank and connecting-rod means for actuating said cam means to either of the aforementioned positions as desired, steering means .-for rotating said swivel frame to control the orientation of said drive roller, power means for rotating said drive roller about the axis thereof in any orientation thereof, whereby said belt is forced to travel over said guide rollers and said supports of said guide rollers to move so as to bring points of said belt defining a predetermined pattern successively in contact with said drive roller, and means for concurrently imparting to said carriages a motion-controlled by the motion of said points of said belt, whereby stitching points fixed with respect to said base frame will describe a pattern corresponding to said predetermined pattern on fabrics fixed to said upper carriages.
  • a base frame movable carriages, guide rollers freel mounted in supports reciprocably movable with respect to said base frame, a belt mounted over said guide rollers, a number of drive rollers normally cooperating with said guide rollers frictionally to enga e said belt, each of said drive rollers being rotatably mounted in a support member vertically reciprocable with respect to said base frame, the axis of each of said drive rollers being swingable with respect to said base frame about a vertical axis passing through the point of contact of said drive roller with said belt, power-operated switch-controlled means for vert cally reciprocat ng said drive rollers svnchronically and by the same amount between a rollers while maintaining the same in constant parallelism, and power means for rotating said drive rollers about the axis thereof in any orientation thereof, whereby said belt is forced to travel over said guide rollers and said supports of said guide rollers to move so as to bring points of said belt defining a predetermined pattern successively in contact with
  • a stitching machine in combination with a base, movable carriages, a member defining a flexible surface, power driven means for bringing any point of a portion of said member to a point fixed with respect to said base, means for concurrently imparting to said carriages a motion controlled by the motion of said member, and stitching means fixed in their operative position with respect to said base; supports for fabrics to be stitched, said supports comprising pairs of opposite guide rails and means for regulating the distance between the two opposite guide rails of each pair, means for gripping the fabrics adjacent the periphery thereof, means linkin said gripping means to said guide rails whereby the fabrics may be tensioned by suitably distancing the opposite guide rails of said pairs, said linking means being freely movable longitudinally of said guide rails in response to any inequalities in the tension of the fabrics whereby to eliminate the same, and means for rigidly attaching said supports to said carriages in suitable positioned relationship with respect to said stitching devices.
  • a base frame a lower carriage movable in one direction with respect to said base frame, upper carriages reciprocably movable perpendicularly to said first mentioned direction with respect to said lower carriage supports for pieces of fabric to be stitched, means for attaching said supports to said upper carriages, guide rollers freely mounted in said lower carriage with their axes parallel to said first mentioned direction, a belt mounted in tension over said guide rollers, the points of said belt located between said guide rollers describing a path relative to said lower carriage perpendicular to said first mentioned direction when said rollers rotate, pinions operatively mounted coaxially with said guide rollers, racks rigid with said upper carriages and meshing with said pinions, the diam eter of said pinions being substantially equal to the diameter of said guide rollers whereby said upper carriages are displaced relative to said lower carriage by an amount equal to displacement of said points of said belt with respect to said lower carriage, and means for causing said belt in its motion to bring points
  • a base frame a carriage reciprocably movable in one direction with respect to said base frame, supportin carriages for fabrics to be stitched reciprocably movable perpendicularly to said first mentioned direction with respect to said carriage, means for attaching fabrics to be stitched to said supporting carriages, guide rollers freely mounted with their axes parallel to said first mentioned direction in supports reciprocably movable in said first mentioned direction with respect to said base frame, a belt mounted over said guide rollers, the points of said belt located between said guide rollers describing a path relative to said supports perpendicular to said first mentioned direction when said guide rollers rotate, means for displacing said carriage with respect to said base frame by an amount controlled by the motion of said supports, means for displacing said supporting carriages with respect to said carriage by an amount controlled by the displacement of said points of said belt with respect to said supports, and means for causing said belt in its motion to bring points thereof definin a predetermined 21 pattern successively to a point fixed with respect to said base frame
  • a base movable carriages having means attaching thereto fabrics to be stitched, a movable member defining a flexible surface, guide means for said member, said guide means being movable with respect to said base, driving means for causing said member to travel flexibly over said guide means and for concurrently causing this latter to move with respect to said base, whereby successively to bring points of said member defining together any desired figure to a point fixed with respect to said base, and means operatively connected to said carriages controllable by the movement of said member for concurrently bringing points of each of said fabrics defining together a figure corresponding to said desired figure to a stitching point fixed with respect to said base.

Description

March 21, 1950 F. M. SCHWARTZ 2,501,239
STITCHING MACHINE Filed Aug. 20, 1946 8 Sheets-Sheet 1' INVENTOR.
P e/4AM n2 JMWAWTZ BY March 21, 1950 F. M. SCHWARTZ 2,501,239
STITCHING MACHINE Filed Aug. 20, 1946 s Sheets-Sheet 2 -E "x v 335333 'IN V EN TOR.
. t a A F/e/M/k m jaw/A272 BY v i 7 v 1 Avrae/m/ March 1950 F. M. SCHWARTZ STITCHING MACHINE 8 Sheets-Sheet 3 Filed Aug. 20, 1946 March 21, 1950 F, M, SCHWARTZ 2,501,239
STITCHING MACHINE Filed Aug. 20, 1946 8 Sheets-Sheet 5 INVENTOR.
flQAW/K M. 509M271? BY March 21, 1950 F. M. SCHWARTZ 2,501,239
STITCHING MACHINE Filed Aug. 20, 1946 8 Sheets-Sheet 6 March 21, 1950 Filed Aug. 20, 1946 F. M. SCHWARTZ STITCHING MACHINE 8 Sheets-Sheet '7 illlllllllllllHillllll I N V EN TOR.
A A/VA saw/W2 March 1950 F. M. SCHWARTZ 2,501,239
STITCHING MACHINE Filed Aug. 20, 1946 8 Sheets-Sheet 8 IN VEN TOR.
Patented Mar. 21, 1950 UNITED-STATES PATENT OFFICE STITCHING MACHINE Frank M. Schwartz, New York, N. Y.
Application August 20, 1946, Serial No. 691,736
17 Claims. (01. 112-118) This invention relates to machinesfor stitching. fabrics, and more particularly to a machine for sewing ornamental as well as functional. stitch. lines in quilts, comforters, or the like, in any article consisting of two pieces of fabric enclosing a filler therebetween, and in general in any article consisting of or embodying. therein pieces of fabric, as well asfor sewing ornamental stitch lines on a single piece of fabric.
A typical example ofan' article to which a machine according to my invention may be conveniently applied, is a quilt, and therefore the invention will be described with particular reference to a. quilt; however, in view of the variety of articles which can be handled by the machine, the word"wcrk will also be used collectively to designate any and allsucharticles'. In fact, my
invention could find. application in arts other than the textile art, and precisely wherever it may be desired to define on a: number of articles: the. same pattern to chest a design, a. stitch line, a. cutting line, or any type of line according to a predetermined master pattern.
Several attempts have been made in the text le art, to provide machine means for stitching quilts or single fabrics, and the like according to predetermined designs,'which predetermined designs may be reproduced with substantial exactness in a number of different-articles. These machine means may be hand-controlled, semi-automatic or completely automatic. It is, of course, possible to draw the design or pattern to be followed by the stitch line, on each individual article, and then manually to cause the sewing head to move over the article in a path responding to said design or pattern; However, this method offers a number of obvious drawbacks such as lack of The art has therefore developed types. of automatic or semi-automatic machines-for causing a number of quilts or like articles to receive stitch lines conforming to the same master pattern. Such machines comprise a pattern board on which the master pattern is physically defined" by means of azgroove .or ridge and a follower element which successively engages consecutive points of said groove orfridge, said follower element being so shaped or having means associated therewith, sov constructed as to assure positive engagement of master pattern and follower. The machine may be manually or power driven. In. any case. the work is mounted thereon in invariable positioned relationship to the master pattern, and the sewing heads in invariable positioned relationship to the follower, whereby the relative motion of' follower and master pattern is accompanied. by identical relative motion of sewing heads and work. This last. mentioned type of machine has some important drawbacks, which result from. the type of engagement between the track and the follower and definite mechanical. limitations which. are consequence of that type'of' engagement- For one thing, no part of the design can have a curvature exceeding certain. limits because it is not possible for the follower to move in a track or over a ridge too sharply curved. Furthermore, crossings, cusps-,and multiple points in the pattern constittute a problem which can only be solved by complicated, expensive; and not generally satisfactory mechanical means.
Finally, when the machine is provided with power means as is usually the case, said means can only operate as long as'f'ollower and master pattern are in engagement, that is'the follower must be brought over a point of the pattern by manual action and likewise any motion or displacement in the plane of the pattern but other than along the pattern must be manually ef-' fected. Thus the power means are boundto and limited in their operation. to the path of motion defined by the master pattern. The aforementioned limitations, and other undesirable features known to those skilled in the art, may vary in degree depending on. the particular design. and dimensions of the cooperating parts involved, but. they are present. in all automatic or semi-auto.- matic machines. of theprior. art to a significant, irreducible extent.
The. generalv purpose of my invention is to provide a machine for. stitching fabrics. in a predetermined pattern, which machine allows of the exact reproduction of. the master pattern on a number of articles, and is furthermore simple, foolproof. and thoroughly efiicient.
A more. specific object. of my invention is to provide a machine of the class described which permits of the reproduction on pieces of fabric of master patternshaving parts as sharplycurved as it may be desirable-in practice.
Another object of my invention is to provide a machine of the class described comprising driving means carrying the master pattern, and driven means carrying. the work, wherein the motion of the; former may-be transmitted to the latter without ampli rcation, which driving and driven means may be modified whenever. desired to provide any suitable degree of amplification of the motion without departing from the invention.
A further object is to provide a machine of the class described whereby the most intricate convolutions, crossings and intertwinings of the master pattern may be exactly followed without the provision of any complicated special devices.
A still further object of my invention is to provide a machine of the class described having a number of features such as means for stopping the same in a practically instantaneous manner. and safety devices, which features render the production of quilted articles or the like easy. eificient and economical.
A still further object is to provide a machine of the class described embodying an element which may have defined thereon a master pattern and power means for controllably moving said elements, which power means are effective to pro" duce any motion of said element in the plane thereof, and are not restricted to motions the trajectory whereof is equal to the master pattern or to parts of this latter.
A still further object is to provide a machine of the class described provided with a flexible element having defined thereon the master pattern and a follower element which is to follow said pattern, whereby said pattern is reproduced on the work, wherein the follower element is fixetl in space and near the operator, so that the part of the master pattern which this latter has to watch is always near to him and well visible, and the master pattern carrying element by reason of its flexibility does not interfere with the operators maintaining a fixed position in the immediate vicinity of the follower element and the part of the master pattern to which this latter is juxtaposed.
A still further object is to provide a machine of the class described, embodying a removable and replaceable element upon which a master pattern may be defined, and means for causing the work to receive a stitch line corresponding to said master pattern, wherein said element is inexpensive in itself, and is such that a master pattern can be traced thereon easily and cheaply without the need of any special devices, and further that several master patterns can be successively traced thereon and erased, if so desired.
A still further object is to provide a machine of the class described embodying an element upon which a master pattern may be defined, and means for causing the work to receive a stitch line, corresponding to said master pattern, wherein said master pattern may be physically traced on said element only in part, such as by means of a number of separate points or arc segments, allowing an experienced operator to visualize the portions of said master pattern not physically traced on said element and to introduce variations in the same, if so desired.
A number of other related and ancillar objects of my invention will fully appear as the description proceeds.
In the drawings:
Fig. 1 is a perspective side view of the machine, certain parts being shown in broken lines, and certain others being omitted for the sake of clarity.
Fig. 2 is a front perspective view of the central part of the machine, particularly illustrating the pattern belt and members associated therewith.
Fig. 3 is a perspective view of a detail of the mounting of the carriages.
Fig. 4 is a perspective view of part of the elements of Fig. 2, showing the pattern belt in its loose condition.
Fig. 5 is a perspective view of the front drive head.
Fig. 6 is a schematized elevation of the steering means for the drive heads.
Fig. 7 is a schematized plan view of the means for lifting and lowering the drive heads.
Fig. 8 is an elevation of a detail of Fig. '7.
Fig. 9 is a plan view of a work carrying frame.
Fig. 10 is a vertical section on an enlarged scale taken on the line l0-|0 of Fig. 9, also showing work holding means associated with the frame of Fig. 9.
Fig. 11 is a vertical section at an enlarged scale taken on the line lI-Il of Fig. 9, also showing work holding means associated with the frame of Fig. 9.
Fig. 12 is a plan view of the elements of Fig. 11.
Fig. 13 is a plan view of a detail of the belt stretching means.
Fig. 14 is a vertical section taken on the line I4l4 of Fig. 13.
Fig. 15 is a side elevation of a detail of a sewing head assembly.
Fig. 16 is a s'chematized perspective view of a portion of Fig. 15.
Referring now in detail to the drawings, the preferred embodiment therein illustrated comprises the following sub-assemblies, which will be severally described in detail, and are generally indicated each by one numeral: a support or base frame [0, a lower or transverse carriage H, a number (in the case of the preferred embodiment shown, two) of upper or longitudinal carriages 12, a drive head assembly I3, and a number (in the case of the preferred embodiment shown, four) of sewing head assemblies l4. Of the sewin head assemblies, only one is shown in full lines, the outline of the others being indicated in dotted lines in Fig. 1.
The base frame In consists of a number of suitable elements, such as metal bars, angles, channels, or the like, connected with one another in an appropriate rigid way, to achieve maximum strength and lightness, and secured to the floor, or to foundation plates or blocks, or to any other type of foundations or pedestals. The base frame In is so formed so that it has on its upper surface rails or guideways l5 extending parallel to the front of the machine, and preferably jutting outwardly at the sides thereof, one of which rails I5, and precisely the front one, is interrupted centrally to permit an operator to enter the space [6 wherefrom he operates the machine. The frame ID has attached to the front and rear thereof brackets I1, best shown in Fig. 3, mounting retaining rollers 18, the purpose of which will be set forth later.
The lower or transverse carriage I l is superimposed to the base frame Hi. It is to be pointed out here that the words transverse and longitudinal are employed in this specification to designate dimensions, structures, or motions respectively parallel and perpendicular to the front of the machine, which use, although arbitrary in itself, will be consistently maintained to contribute to the perspicuity of the description. The words upper and lower, as applied to the carriages in the decription and the claims, are used for the sake of clarity, and are not to be taken absolutely. As will become apparent later, in the embodiment described the upper carriages are the ones which remain in invariable positionedl relationship with respect to the work. It might be possible so to modify the details of com struction of the machine that the carriages would no longer be superimposed as in the embodiment illustrated, or their relationship might even be inverted. The words lower and upper. therefore are to be construed as including'a fair range of equivalents.
The transverse carriage H also consists of a frame-work of suitable constituent elements rig.- idly interconnected. It carries on the underside thereof forked brackets I9, best shown in Fig. 3', upon which are mounted wheels 20, which in the particular embodiment herein illustrated, are simply ball bearings. The lower carriage i ii is. also centrally interrupted in its front portion in correspondence of the space It. that is, itleaves the space It free when it is positioned centrally with respect to the base frame Ill. However in the course of the operation of the machine, parts of the carriages actually protrude into the space 16 at either side thereof, always leaving nevertheless a sufiicient clearance for the operator. The lower carriage H is preferably narrower than the base frame ill to facilitate ample transverse motion of the former on the latter; in which transverse motion the lower carriage is guided atits front and rear by the retaining rollers [8, which prevent any longitudinal motion of the lower carriage H.
The upper or longitudinal carriages l 2 are provioled with wheels: 2| which in the embodiment shown are simply ball bearings, and which bear on and move along the longitudinal rails 22 of the lower carriage H. This latter mounts upper retaining or guide rollers H8 best shown in Fig. 2', having the function of preventing any transverse motion of the upper carriages H! with respect to the lower carriage.
Each upper carriage is adapted tosupport' two work carrying frames such as the frame 23, one of which is schematically indicated in broken lines in Fig. 1, and which are particularly illustrated in Figs. 9 to 12 inclusive. Each frame 23 consists of four angles 24 or other suitable elements arranged and rigidly connected in rectangular formation, and means for holding aquilt or other piece of work. These means, in the preferred embodiment shown, comprise guide rails 25 fixed to two of the sides 24 which are atri'ght angles to each other, and two adjusting bars 26 having guide rails 2T fixed thereto. which bars 26 are attached by means of bolts 28 to the two sides 24 which do not have guide-rails, said bolts 28 permitting to adjust the distance of each adjusting bar 2'5 from the respective side 24 to stretch or relax the quilt. The guide rails 26 and 21 are substantially I' shaped in cross-section, as best shown in Figs. 10 and 11, with the web of the I horizontal in the operating position of the frames 23.
A quilt or other piece of work indicated at 29 is engaged by a number of suitably shaped, suitably spaced hooks 33, particularly shown in Figs. 10 and 11. One end of each hook 3!) engages the work, and the other end can be slipped through a ring 3 l, whereby the hook is connected to a fork 32 provided with rollers 33. The forks 32 straddle the web of the I-shaped guide rails 26 and 21', so that one roller 33 is over said web and the other is underneathv the same. When the bolts 28 have been adjusted to tension the work, the rollers 33 bear against the inner ribs. ofthe guide rails 2t and 21, such as the rib 34, and are free to roll thereon. In this fashion they 'automati cally position themselves so as to provide.- uniiomr tension throughout the work and allow the sameto dispose itself in a perfectly smooth and flat configuration. At the same time the tension of the work maintains the. hooks 3E firmly in interlocking engagement with their respective rings 3|. When the work is slack, on the other hand, the hooks 3|! can be turned to the position shown in broken lines in Fig. 1 1 and disengaged from or engaged with the rings 32, as the case may be. It is to be understood that the work carrying. frames and work holding means described. here inbefore aremerely examples of a preferred embodiment, and that other equivalent or similar devices could. be used in connection with my invention.v In any case, the work carrying frames are so mounted on the upper carriages that the. work will be in a suitable position for stitching, that is will pass between the presser foot and. the work table of each sewing device associated therewith. This can be accomplished very simply by supporting each work carrying frame and spac ing it vertically from the respective upper carriage bymeans of uprights 35 bolted or otherwise connected theretoin any suitable manner, asshown in the case of one work carrying frame in Fig. 1, or by any other convenient arrangement adapted to achieve substantially the same results.
In each upper carriage, the longitudinal element 36 located closest to the center of the machine has a rack 3'! on the top thereof. Each of said racks 3? meshes with two pinions 38' and 39 operatively mounted on shafts M and 4| respectively, which are iournalled in brackets 42 and it-l respectively. The shafts a! and 4| carry respect'ively, besides the two pinions 38' and 39 and coaxially therewith, the elongated front guide roller M and rear guide roller 45, the diameter of these latter being substantially the same as that of the pinions 38 and 33 in the embodiment shown in the drawings. This is not necessarily the case, however, and the diameter of the pinions maybe and in some applications will be, different from that of the guide rollers, for reasons which will be clearly set forth in the course of this specifica tion. Between front guide roller M and rear guide roller 45 there is stretched a belt 45, made ofa suitable stout fabric or any other appropriate flexible material. The belt it is preferably provided with zipper closures 4?, or other suitable means for looping the same, preferably embody ing elastic elements such as the spring elements 48, which latter in cooperation with belt stretching means soon to be described, assure a proper tension in the belt 45. The belt has a master pattern defined thereon in any suitable manner; which pattern is indicated schematically at 9.
v Thebrackets 43' are mounted on and rigid with the lower carriage H and maintain the axis of the rear guideroller-AE and pinion 39 in invariable positioned relationship with respect to said lower carriage. The brackets as, on the contrary, form part of the belt stretching means, are rigid with the handles 4t, and pivoted therewith by means of the rod 58 to the brackets 56 rigid with the lower carriage H. In the operative position of the machine, shown in Figs. 1 and 2, and in detail in Figs. 13 and 14, the handles 49 are substantially horizontal, the front guide roller 44 is all the way to the front thereby stretching the belt, the pin!- ions- Etengagethe racks 3'5 and all these elements are maintained fixedly in this position by the detentsSZ, best shown'in Figs. 13 and 14.. Each of said d'etents 52. engages a slot 53' in the respective bracket. 4'2. and bears on. a. fiat surface 54: in the 7 respective bracket 43, against which it is urge by the tension of the belt 46.
When it is desired to loosen the belt, latch triggers 55 (Fig. 2) connected to the detents 52 by means of the links 56, are depressed, compressing the springs 51, and withdrawing the detents 52 entirely within their slots 53. The brackets 42 are then allowed to rotate freely with respect to the brackets I, which latter are provided with a protruding portion 58 having a circular surface 59 to keep the detent within its slot. The handles 49 can then be raised to the position of Fig. 4, carrying the front guide roller 44 and the pinions 38 upwards and forwards, To tighten the belt, the handles 49 are again depressed until the detents 52 reach a position wherein the resiliency of the springs 5'! causes them to snap back over the flat surfaces 54, looking the brackets 43 and 5| once again with respect to each other.
The drive head assembly i3 comprises a bracket frame 66 of any suitable sturdy construction, a front drive head 6!, a rear drive head 62, and means for steering the drive heads.
Each drive head (Fig. 5) comprises a swivel frame 63 and a drive motor frame 64 which are vertically slidable with respect to one another, for instance by means of a dovetail guide and guideway arrangement. The drive motor frame 64 has a horizontal portion 65 at the top thereof which is mounted by means of a nut 66 on the lower end of a vertical shaft 61. The swivel frame 63 also has a top horizontal portion 68 which has rigidly connected thereto a sprocket 69. In addition the rear drive head 62 has mounted below the sprocket 69 and in invariable position relationship with respect thereto, a gear wheel I6, best shown in Fig. 6. The presence of this latter in the rear drive head 62 only constitutes the sole substantial structural difierentiation between the two drive heads. The two sprockets 69 of front and rear drive heads are operatively connected by means of a chain I I. The shaft 61 passes freely through the portion 68 of the swivel head, the sprockets 69, a portion I2 of the frame 66, a drum I3 superimposed and bolted or otherwise rigidly connected to the portion '12, and a cam follower ring 14. In the case of the rear drive head, the shaft 61 also passes through the gear wheel 16. The upper end of the shaft 67 penetrates into a commutator head I5, which is so designated because it houses electrical elements of the unit comprising a commutator which assures flow of current to the drive motor to be described later in any and all the possible positions of the swivel head 63. A suitable connection is provided between shaft 6'! and commutator head I5 inside this latter, to assure free relative rotation but invariable vertical relationship thereof, and said connection might comprise for instance a collar on the shaft 6! and a seat therefor in the head 15.
The head I5 carries a bolt I6 the shank of which passes through a slot 17 in a plate I8 bolted to portion "I2 of the bracket frame 66, whereby the head 75 is allowed to move vertically by a limited amount, but not to rotate with respect to the frame 66. The drum I3 has in its upper portion a notch 19 limited at one side by a cam surface 86. The cam follower ring 14 has thereon a follower wedge 8| adapted to cooperate with the notch 19 and cam surface 86 to produce the action which will be later explained. Ring M has a lever 82 rigidly connected thereto or solid therewith. The front and rear levers 82 are pivotally connected to a connecting rod 83, best shown in Fig. '7, and the rear lever 82 is reciprocably actuated through 8 a crank 84 and connecting rod 85 by a-reduced speed output shaft of a motor 86 which I will designate as the cam motor and which is supported by the bracket frame 66.
A helical spring 8'! is interposed between the upper face of the part 65 of the motor frame 64 and the lower face of the part 68 of the swivel frame 63 to urge the two frames away from one another, and normally press the motor frame 64 with its attachments firmly downwards. A drive motor 88 is secured to each frame 64 and drives, through a suitable series of gearings constituting a reducer unit 89, a drive roller 96 journalled in a forked extension SI of the frame 64, said drive roller 96 can be of any suitable material and have either a substantially smooth, or a scabrous or knurled surface. Both drive heads ar so positioned that the driver rollers bear directly on the guide rollers 44 and 45, firml gripping the belt 46 in cooperation therewith. The gear wheel 16 meshes with another gear 92 best shown in Fig. 6, operatively mounted on a vertical shaft 63 ,iournalled in the frame 96, and having at the lower end thereof a bevel gear 94. The gear 94 meshes with a bevel gear 95 operatively mounted on a substantially horizontal shaft 96 journalled in the base frame I6. The shaft 96 terminates with a steering wheel 6'1, in the vicinity of which there are located the control switches 96 which will thus be easily accessible to the operator.
The drive heads are steered by turning the steering wheel 91, thus causing rotation of the gear wheel I6 on the rear drive head 62 which rotation is communicated to the sprocket 69 of th rear drive head, and, through th chain II to the sprocket 69 of the front drive head 6|. Rotation of each sprocket 69 causes rotation of the corresponding swivel frame 63, motor frame 64, and shaft 61. The motor frame 64 carries with it all its attachments, particularly the drive roller 66, the shaft 99 of which therefore rotates in a horizontal plane. All the aforementioned parts rotate about the same vertical axis, which coincides with the axis of the shaft 6'1, and which intersects the roller 96 at the point of contact of this latter with the belt 46.
When the machine is not in operation, the drive heads 6i and 62 are raised, that is the follower edges 81 are out of the notches 19 in the position indicated in broken lines in Fig. 5. Among the control switches 98 there is a start button for the cam motor 86. This motor, however, is also provided with an automatic switch, which automatically stops it after it has operated for a time long enough to cause the crank arm 84 to rotate through an. angle of 186, and one preferred embodiment of which is illustrated in Fig. '8. In it the crank 84 is in the shape of a disc. The switch is double, consisting of two units I66 and I6I embodying spring members I62 and I63, and located at diametrically opposite positions with respect to the disc 84, that is, spaced by The disc 34 is provided at the periphery thereof with a portion I64 of increased radius, adapted to engage and depress the spring members I62 and N3 of the switch units I66 and I6I. When one of the spring members, for instance the member I62, is so depressed, cam motor 86 can be started by acting on its switch among the control switches 96. As soon as the portion I66 has reached a position wherein it no longer engages the spring member I62, th circuit opens and the motor 86 is de-energized. However the length of the portion I64 is so related "to the inertia of the moving parts that the crank 84 proceeds after the motorhasistopped to complete a rotation of 18011thus engaging the spring member H13 in precisely the same way in which it initially engaged the member 102. The process can then be repeated, W-iththe two spring members in inverted roles.
'Thesewing head assemblies #54 comprise each a frame 105 slidabl'e by means of wheels 196 on stationary guides l'li'l, and the power and operating elements attached "thereto, which latter, though of a general type known in the art, embody certain newand valuable features,'best un derstood with reference to *Figs. Mend-l6. Said power eleirients'comprise a motor 288, a reducer gearing generally indicated at H39, a clutch i327, an automatic stop 'device Hi l, and relay control means, later to be described, for the clutch i319 and the stop device 1 i i. The operating elements will not be described in detail as they are substantially conventionalthis art, embodying (Fig. 1) a drivingmechanism H2 and a sewing mechanism H 3 similar to those of ordinary sew ing machines, this latter comprising a verticaliy reciprocating needle and a needle bar. Driving and sewing mechanisms are operatively connected by means of aneedle bar actuating shaft contained in the tubular element H4 which is steadied and supported by the bracket HE. "A portion H6 of the frame H35 serves as a base of the machin'eand'work-plate. Below thesame is carried a shaft, not shown,for drivingthe dog feed'mechanism.
The sewing machine is normally driven through the gearing I'O'Elan'dthe clutch Hit-con trolled by a'solenoid l3! through lever H32 and fork I33 schematically-indicated inthe drawings. The automatic stop device l-ll comprisesa clutch i ii] normally held in its inoperative position by the spring H1, through the lever "ll-S, pivoted at 1 l9 tothe frame I95, and the fork We. The clutch H0 is controlled by asolenoid F22. The circuits ofsolenoids 531 and (Here part of the general wiring'diagram of the machine, so that they'operateashereinafter described whenever the machine stops, due to the drive motcrs be ing switched *o'if or to "the drive rollers being lifted from the belt. The sewing -inachine is preferably provided with a safety device, of a type known in the art for stopping it automatically whenever the thread breaks. 'It'is merely amatter of skill'so to arrange the'wirlngadiagram o fthe machin that breaking 'of the thread will result in the stopping of thebelt, forinstance, through actuation of the cam motor 8%.
Whenever the sewing machine I is stopped, the solenoid l3! disengagesthe-clu'tch r30. Concurrently the solenoid I22 engages the clutch H0. Motion-isnow transmittedzto the sewing machine through the belt and pulley transmission generallyindicated at I34 atagreatly reduced speed. Among the rotating partsQthere isa wheel 423 having atthe peripher y thereof a single ratchet element 124. A stop pawl I25 'shaped to fitlthe ratchet'wheel I24, is-carried at the end of a lever [26 hinged to'the frame Illdandnormally urged through the action of:-the pivoted link Hi, the lever'HB, andthe spring H! .to ayposition where it does'not interfere with' the free rotation of the wheel I23. Concurrently with the engagement of the clutch 'Hfl'through the a'ction ofithe sold hold 122, the link i2'|is lowered, :swingingthelever I25, andabringingithe stoppawl 125 in the path of the ratchet elementiitzl. This latter comes into contactiwithasaidi'pawl thussstopping the wheel I2-3and with it the needle bar actuating shaft, the needlebarand the needle, in apredetermined position, which is preferably chosen to be the one wherein the needle is at its highest point. Since the'stopping of the wheel I23 occurs while said wheel, together with the rest of the sewing machine, is being driven at a greatly 'reduced speed, andfurther is being driven through means which are inherently capable of slippage, shock of the contact of the pawl 25 with the ratchet element MM is reduced to a negligible amounuand-exce'ssive wear and tear or damage to-the machine areavoided. Thanks to the :fact that the machine stops with the needle at its ig'hest point, manipulation and servicing of the needle are facilitated,particularly incase of the breaking of the thread.
. In order to bring into sharp focus the nature Of my invention, the operationof the machine constituting'a preferred embodiment thereof will be considered as comprising two distinct steps, which steps in point of fact are always concurrent and intimately related. Said steps are, first,-causing the belt l ii to move in apredetermined way, and secondly, causing the upper carriages l2 tomoyie in a corresponding manner, controlled by the motion of the belt. I
. :It is clearrthat both p0ints-0f thei-belt endpoints of the upper carriages or of the pieces of :iabric connected thereto :are capable of describing a horizontal path of any configuration, inasmuch as both theforiner and thelatter are mounted-0n the lower carriage for transverse motion, and are further-capable of a-longitudinal translatory motion with respect thereto. Therefore, if a point of the belt is urged to undergo a horizontal displacement, the said displacement will be decomposed into a transverse and a longitudinal component, the first resulting in the lower frame H sliding on the guides i5, and the second causing horizontal portions of the belt 36 to travel longitudinally while its guide rollers 44 and 45 rotate.
With the machine in its completely inoperative position, thesewing headassemblies l4 may be intheir outermost position on the guide rails I01, and the belt stretching devices in their loose position. The drive heads 6i and 62 are in their raised position. To operate the machine, the work frames 23 carrying the quilts or other work are mounted o'nthe upper carriages l2,the sewing head assemblies are pushed into their operativepositions, a belthaving the desired master pattern defined thereon ispositioned on the guide rollers i l and lfiand looped by means of its zipper closures A l or other substantially equivalent means, and the belt stretching devices are tightened, tensioning the spring elements 45. The drive motors are then started, and the drive heads lowerecl,.-'the order of succession of these lasttwo operations being optional, although starting the drive motors first will avoid subjecting the same to undue strain.
With the rollers .50 in their operative position and with their axes parallel to those of the guide rollers, rotation of the drive rollers will cause the belt to travel in a direction longitudfinal with respect to the lower frame 4 l and will cause theguide-rollers E4 and 45 to rotate so that theinperiphery travels bya distance equalto that traveled by points of the belt lili. There is practically noslippage in the device either between drive rollers and-belt or between beltand guide roller-s. Among the control switches 98 there is provided a switchwhereby the drive motorscan 11 be stopped or reversed. When they are reversed, the sense of rotation of the drive rollers 90 is inverted thus reversing the longitudinal motion of the belt 46. The drive motors cannot be reversed without being stopped for an instant, during which the sewing machines also stop.
However, if the axes of the drive rollers are not parallel to the axes of the guide rollers, the displacement of a point of the periphery of each drive roller, which displacement is transmitted without slippage to the belt, will not be longitudinal with respect to the lower frame. Therefore, said displacement will, as heretofore set forth, become automatically decomposed into two component elements and result in a transverse displacement of the lower frame with respect to the base frame, in addition to the longitudinal displacement of the belt with respect to the lower frame. If the orientation of the axes of the drive rollers remains constant, then the ratio of the longitudinal component to the transverse component hereinbefore set forth will be constant. Each drive roller will describe on the belt a straight line, which straight line could have any desired direction. By rotating the axes of the drive rollers with respect to the belt the direction of the said straight line can be varied and a zigzag or polygonal line can be obtained.
A considerable variety of means which I will call steering means could be provided for controlling the orientation of the axis of the drive rollers 90. In the preferred embodiment shown in the drawings, the steering means consist of the steering wheel and the gearing connections herebefore described which act on the gear wheel to rotate the swivel head of the rear drive head 62, and thence through the sprockets 69 and the chain H to rotate the swivel head of the front drive head GI by exactly the same amount. It is, of course, immaterial what particular steering means may be chosen, as long as a connection is maintained between the two drive heads to insure synchronism and equality of the rotation of their swivel heads, which combined to the synchronism and equality of their vertical displacements, obtained through the means hereinbefore described, renders the rear drive head an exact reproduction in position and operation of the front drive head, and therefore allows an operator to control the machine by watching and steering the front drive head only.
It is now clear that if the drive rollers can be caused to follow a broken line on the surface of the belt, the sides of said broken line can be reduced at will to such an extent to render them practically infinitesimal. Then the path described by the drive rollers will be a curve. The expression path of the drive rollers is to be taken relatively. In reality, the drive rollers do not have a translatory motion, inasmuch as the intersection of the axis of each drive roller with the axis of the respective swivel head, and the point of contact of the periphery of each drive roller with the belt, are fixed in space, or at least fixed with respect to the base frame. It is the belt which has a translatory motion. Therefore what I call the path of the drive rollers can be precisely defined as the locus of the points of contact of the front drive roller with the belt, which locus when the machine is in operation is to be rendered equal and superimposed to the master pattern defined on the belt. The locus of the points of contact of the rear drive roller with the belt defines of course a 12 figure equal but not necessarily superimposed to the master pattern.
If the drive motors are running, the belt 46 starts to move as soon as the drive rollers 90 have been lowered into contact therewith. The operator stands next to and watches the front drive roller. By steering it, he causes the belt to move under it in the way he desires. Generally the front drive roller will not contact a point of the master pattern when it is first lowered. Therefore the operator will so manipulate the steering device as to bring a desired starting point of the master pattern in contact with the front drive rolleran operation which could not be carried out otherwise than manually in the machines of the prior art. When this has been done, the sewing heads are started, and the stitching operation begins.
Throughout said stitching operation, the operators position does not vary. He stands next to the front drive roller, which he must guide over the pattern, and has the steering wheel and switch control within easy reach. Thanks to the use of a looped flexible element as a base for the master pattern, and to the position of the front drive roller directly above the front guide roller, there is no encroachment of any mechanical part on the space reserved for the operator, and this latter is allowed to remain constantly in the immediate vicinity of the point he must observe. Such a feature is absolutely novel in the art, and is not found either in hand operated machines or in the automatic or semi-automatic machines, which embody a pattern board. So easy is the control and operation of a machine according to my invention, that an experienced operator, as I have found in practice, need not even always have the complete master pattern physically defined on the belt. Often it is suflicient to mark a number of suitably chosen points or are segments or portions of the pattern, and the operator can then connect the same by eye. In so doing, and whenever desired, he can introduce variations in the pattern. Thus the operation of my machine has a flexibility hitherto unknown in the art.
A further important feature of my invention is the cheapness of the master pattern, due to the nature of the flexible element used as a base therefor, and to the fact that the pattern itself is defined merely by a line, and not by structurally complex elements such as tracks, rails, or combinations thereof. To trace a pattern on a belt according to my invention is an extremely simple, quick, and easy operation. As a matter of fact the same belt can be used for a number of different master patterns successively, or even concurrently.
As stated before, there are two ways of stopping the motion of the belt: One is to switch off the drive motors, the other is to raise the drive rollers by acting on the cam motor. The second way results in a practically instantaneous arrest of the motion of the belt due to the great inertia and slow speed of the moving parts. It is so quick a stop that in practice no extra stitches are added and it will therefore be preferably employed, whenever stops must occur during the stitching operation. With the machine at a standstill, the swivel heads may be turned completely around without the drive rollers changing their point of contact with the belt. This is due to the fact that the proportions of the drive heads are naturally such that, as stated before,
the center of rotation of the swivel heads is in gem-pee direct vertically superimposed relationship to the points of contact of the drive rollers with the belt. In this fashion, cusps may be followed whenever they are present in the pattern, by stopping the machine and steering the swivel heads around at the same spot. Crossings and angles in the pattern can likewise be followed without lifting the drive rollers from the belt.
From the foregoing there follows an outstanding feature of my invention. This is the fact that, contrary to what obtains in machines of the prior art, there are no mechanical limits to the sharpness of curvature of a master pattern usable in my machine, nor to the number, sharpness and intricacy of anyconvolutions of the pattern itself. The actual curvature of the stitch pattern is of course a function of the ratio of the rotary speed of the drive rollers to the speed of steering. The first speed is a matter of judicious choice. It is well within the province of this invention to provide mechanical means whereby said speed of the drive rollers may be changed during the operation of the machine, for instance by providing one or morehigh speeds of the drive motor to be used when following substantially straight or moderately curved portions of the mastern pattern, and one or more low speeds to be used when following sharply curved portions, small loops, circles, intricate convolutions, cusps, and the like. When varying the speed of the drive motor, the speed of the sewing machines must vary in correspondence to preserve the same length of the stitches. Said length depends in general on the ratio of sewing speed to driving speed, and can thus be controlled by varying said ratio.
The speed of steering is determined in relation to the speed of the drive rollers largely by a human factor, that is by the ability of the operator to coordinate sight and manual action. I have found that a relatively inexperienced operator is aided in steering if the steering device has an overall gear ratio of 1:1. In this fashion if the steering wheel is rotated by a certain angle, the axes of the drive rollers rotate by exactly the same number of degrees. The correspondence between action and result is then the simplest possible. On the other hand, if a demultiplication is introduced in the steering device, the operation thereof requires less strength, but be comes slower. This drawback may be compensated, in the case of a machine provided with several speeds of the drive rollers, by using a low speed whenever sharp curvatures of the pat tern are encountered, and corresponding sharp steering is needed, thereby giving the operator more time for said steering. A multiplication in the steering device would, of course, make the steering quicker and harder. It is seen therefore in general that the overall gear ratio of the steering device can vary within wide limits; and should the steering device become too hard to operate at the speed desired, it would be a mere matter of design and well within the spirit of the invention to embody therein a source of power. Therefore in conclusion the only upper limit to the sharpness of curvature of a master pattern usable in my machine is the operators skill, :and experience shows that this upper limit is well above what is practically needed in the art. This was not the case with the machines heretoforeknown.
While the drive rollers are being lguided on the pattern traced :on the belt by the operator, the motionaof the belt causes s. correlated similar 14 motion ofthe upper carriages, As abovestated, each rectilinear displacement of the drive rollers with respect to the belt, and in the case of a curve, each practically infinitesimal rectilinear displacement is decomposed into two components. The transversal component is rigidly transmit ted to the upper carriages, inasmuch as both these latter and the drive rollers are mounted for this purpose on the lower carriage. The Iongitudinal displacement of points of the belt becomes transformed into an exactly equal displacement of points of the periphery of the guide rollers and thence to a displacement of points of the periphery of the pinions 38 and 39 which is equal to the first mentioned displacement in the embodiment illustrated wherein the diameter of the pinions is the same as that of the guide rollers. The displacement of points of the periphery of the pinions is transformed into an equal longitudinal displacement of the rack 31. The upper carriages l2 and thework-carrymg frames 23 attached thereto receive this longitudinal displacement in composition with the transverse displacement transmitted thereto from the lower carriage I I. The result of said composition is obviously a displacement equal to the finite or practically infinitesimal displacement of the front drive rollers with respect to the belt, which is an element of the master pattern. The work moves with respect to the stitching points which are fixed in space, and thus receives a stitch line equal to the master pattern.
It is within the scope of my invention to vary the relationship of the moving parts above described so as to cause the work to receive astitch line determined by, but not equal to the master pattern. It is seen immediately that by making the diameter of the pinions 38 and 39 different from that of the guide rollers, the longitudinal component of the motion of the work can be made different from the corresponding component of the motion of the master pattern. In this fashion a stitch line can be obtained which is compressed or elongated longitudinally with respect to the master pattern.
However, in general, such a relationship will not be desirable. is to have the stitch line an exact reproduction on a different scale of the master pattern. This is accomplished by introducing the same multiplication or demultiplication, as the case may be, in both the longitudinal and the trahsversecomponents of the motionof the belt during the process of transmitting these to the work. For the longitudinal component, it suffices to vary the diameter of the pinions 38 and 39 with respect to that of the guide rollers, as hereinbefore set forth. For the transverse component, a number or arrangements maybe employed.
For instance, the guide roller support may be mounted, instead of on the lower carriage i I, on another carriage also transversely on the base frame and carrying a transverse rock meshing with a pinion, keyed to a shaft, journalled in the base frame. A second pinion may be keyed to the same shaft, and mesh with a transverse rack rigid with the lower carriage which carries the upper carriages i2. Transverse motion of the belt will thencause the first mentioned transverse rack 'to rotate the first mentioned pinion. The second mentioned pinion will also rotate therewith, thuscaus'ing transverse motion of the second mentioned transverse rack of the lower carriage, and ultimately of the *work. By wary ing the ratio of the di-ametersof "the two pinions,
What may well be desirable the transverse component of the motion of the belt can be transmitted to the work with a multiplication or demultiplication equal to that imparted to the longitudinal component. Stitch lines will result which are an exact reproduction on an enlarged or reduced scale of the master pattern. Other equivalent means for achieving the same result could obviously be devised through the exercise of mechanical ingenuity within the scope of my invention.
It is thus apparent that my invention eliminates all the drawbacks and attains all of the objects set forth at the beginning of this specification.
A preferred embodiment has been described and shown for purposes of illustration. It is to be understood however that many variations and adaptations may be made therein which involve more mechanical skill or touch on matters of design and judicious choice, without departing from the spirit of the invention or exceeding the scope of the appended claims.
I claim:
1. In a stitching machine, a base, movable carriages having means for attaching thereto fabrics to be stitched, a movable member defining a flexible surface, means for successively bringing points of said member defining together any desired figure to a point fixed with respect to said base and means controlled by the movement of said member acting on said carriages for concurrently bringing points of said fabrics defining together figures corresponding to the aforementioned desired figure to stitching points fixed with respect to said base.
2. In a stitching machine, a base, movable carriages having means for attaching thereto fabrics to be stitched, a movable looped member defining a flexible surface, power driven means for bringing any point of a portion of said looped member to a point fixed with respect to said base, means controlled by the movement of said member for concurrently imparting to said carriages a motion controlled by the motion of said looped member, and means fixed in their operative position with respect to said base for stitching said fabrics during said motion of said carriages.
3. In a stitching machine, a. base, movable carriages having means for attaching thereto fabrics to be stitched, a movable member defining a flexible surface, means for successively bringing points of said member defining together a predetermined master pattern to a point fixed with respect to said base frame, and means operatively connecting said member to said carriages and controllable by the movement of said members for successively bringing points of said fabrics defining together a pattern corresponding to said mastern pattern to stitching points fixed with respect to said base.
4. In a stitching machine, a base, movable carriages having means for attaching thereto fabrics to be stitched, a flexible member, guide rollers for said flexible member, said guide rollers having supports movable with respect to said base in a direction parallel to the axes of said guide rollers, driving means for causing said flexible member to travel over said guide rollers and for concurrently causing said supports to move with respect to said base, whereby successively to bring points of said flexible member defining together any desired figure to a point fixed with respect to said base, and means operatively connecting said flexible member to said carriages for concurrentlybringing points of each of said fabrics defining together a figure corresponding to said desired figure to astitching point fixed with respect to said base.
5. In a stitching machine, a base, movable carriages having means for attaching thereto fabrics to be stitched, a flexible member, guide rollers for said flexible member, said guide rollers having supports movable with respect to said base in a direction parallel to the axes of said guide rollers, driving means for causing the part of said flexible member located between said guide rollers to travel in a direction perpendicular to the axes of these latter and for concurrently causing said supports to move with respect to said base in a direction parallel to the axes of said'guide rollers, whereby successively to bring points of said flexible member defining together any desired figure to a point fixed with respect to said base, and means operatively connecting said flexible member to said carriages for concurrently bringing points of each of said fabrics defining together a figure corresponding to said desired figure to a stitching point fixed with respect to said base.
6. In a stitching machine, a base, movable carriages having means for attaching thereto fabrics to be stitched, a flexible member, guide rollers for said flexible member, means for looping said flexible member over said guide rollers, said guide rollers having supports movable with respect to said base in a direction parallel to the axes of said guide rollers, driving means for causing said flexible member to travel over said guide rollers and for concurrently causing said supports to move with respect to said base, whereby any point of a portion of said flexible member can be brought to a point fixed with respect to said base, steering means for controlling the ratio of the speed of travel of said flexible member to the speed of movement of said supports, whereby successively to bring points of said Portion of said flexible member defining together any desired figure to a point fixed with respect to said base, and means operatively connecting said flexible member to said carriages for concurrently bringing points of each of said fabrics defining together a figure corresponding to said desired figure to a stitching point fixed with respect to said base.
7. In a stitching machine, a base frame, a lower carriage reciprocably movable in one direction with respect to said base frame, upper carriages reciprocably movable perpendicularly to said first mentioned direction with respect to said lower carriage, means for attaching fabrics to be stitched to said upper carriages, guide rollers freely mounted with their axes parallel to said first mentioned direction in supports reciprocably movable in said first mentioned direction with respect to said base frame, a belt mounted over said guide rollers, the points of said belt located between said guide rollers describing a path rela tive to said supports perpendicular to said first mentioned direction when said guide rollers rotate, means for displacing said lower carriage with respect to said base frame by an amount controlled by the motion of said supports, means for displacing said upper carriages with respect to said lower carriage by an amount controlled by the displacement of said points of said belt with respect to said supports, and means for causing said belt in its motion to bring points thereof defining a predetermined pattern successively to a point fixed with respect to said base frame, whereby stitching points fixed with re- I? spect to said base frame will describe a corresponding predetermined pattern on fabrics attached to said uppercaririag'es.
'8. In a stitching machine, a base frame, a lower carriage reciprocable in one direction with respect to said base frame, upper carriage reciprocable perpendicularly to said first mentioned direction with respect to said lower carriage, supports for fabrics to be stitched, means for attaching said supports to said upper carriages,
guide rollers freely mounted in said lower car riage with their axes parallel to said first mentioned direction, a belt mounted in tension over said guide rollers, the points of said belt located between said guide rollers describing a path relative to said lower carriage perpendicular to said first mentioned direction when said rollers rotate, means for displacing said upper carriages relative to said lower carriage by an amount equal to the displacement of said points of said belt with. respect to said lower carriage, and means for causing said belt in its motion to bring points thereof defining a predetermined pattern successively to a point fixed with respect to said base frame, whereby stitching points fixed with respect to said base frame will describe the same predetermined pattern on said fabrics.
9. In a stitching machine, a base frame, a lower carriage reciprocably movable in one direction with respect to said base frame, upper carriages reciprocably movable perpendicularly to said first mentioned direction with respect to said lower carriage, means for attaching fabrics to be stitched to said upper carriages, guide rollers freely mounted with their axes parallel to said first mentioned direction in supports reciprocable in said first mentioneddirection with respect to said base frame, a belt mounted over said guide rollers, the points of said beltslocated between said guide rollers describing a path relative to said supports perpendicular to said first mentioned direction when said guide rollers rotate, means for displacing said lower carriage with respect to said base frame by an amount controlled by the motion of said supports, means for displacing said upper carriages with respect to said lower carriage by an amount controlled by the displacement of said points of said belt with respect to said supports, at least one drive roller cooperating with one of said guide rollers frictionally to engage said belt, manually controlled means for rotating the axis of said drive roller by any desired angle with respect to that of said guide roller, power means for rotating said drive roller about the axis thereof, whereby said belt is forced to travel over said guide rollers and said supports of said guide rollers to move so as to bring points of said belt defining a predetermined pattern successively in contact with said drive roller, whereby stitching points fixed with respect to said base frame will describe a pattern corresponding to said predetermined pattern on the fabrics attached to said upper carriages.
10. In a stitching machine, a base frame, a lower carriage reciprocably movable in one direction with respect to said base frame, upper ,carriage reciprocably movable perpendicularly to said first mentioned direction with respect to said lower carriage, means for attaching fabrics to be stitched to said upper carriages, guide rollers freely mounted with their axes parallel to said first mentioned direction in supports reciprocably movable in said first mentioned d rection with respect to said base frame, a belt mounted over said guide rollers, the points of said belt located between "said guide rollers describing a path relative to said supports -pe'rpendi'cular to said first mentioned direction when said rollers rotate, means for displacing said lower carriage with respect to said base frame by an amount controlled by the motion of said supports, means for displacing said upper carriages "with respect to said lower carriage by an amount controlled by the displacement of said points of said belt with respect to said supports, a number of drive rollers normally cooperating with said guide r0ll ers frictionally to engage said belt, means for maintaining the axes of said drive rollers in 'constant parallelism to one another, hand-controlled means "for rotating't'he axes of said drive rollers by any desired angle with respect to those of said guide rollers, power means for rotating said drive rollers about the axes thereof, whereby said belt is forced to travel over said guide rollers and said supports of said guide rollers to move so as to bring points of said belt defining a predetermined pattern successive y in contact with a predetermined one of said drive rollers, the points of contacts of said drive rollers with said belt being fixed with respect to said base frame, whereby stitching points fixed with respect to said base frame will describe a pattern corresponding "to said predetermined pattern on the fabrics attached to said up er carriages.
11. In a stitching machine, a base frame, a lower carriage reciprocably movable in one direction with respect to said base frame, upper carriages reciprocably movable perpendicularly to said first mentioned direction with respect to said lower carriage, means for attaching fabrics to be stitched to said upper carriages, guide rollers freely mounted with their axes parallel to said first mentioned direction in supports reciprocably movable in said first mentioned direction with respect to said base frame, a belt mounted over said guide rollers, the points of said belt located between said guide rollers describing a path relative to said supports perpendicular to sa first mentioned direction when said guide rollers rotate, means for displacing said lower carriage with respect to said base frame by an amount controlled by the motion of said supports, means for displacing said upper carriages with respect to said lower carriage by an amount controlled by the displacement of said points of said belt with respect to said supports. at least one drive roller cooperating with one of said guide rollers frictionally to engage said belt, said drive roller being mounted in a support member vertically reciprocable with respect to a swivel member, said swivel member being rotatable with respect to said base frame "about a vertical axis passing through the point of contact of said drive roller with said belt, means for reciprocating said support member to em gage and disengage said drive roller from said belt, steering means for rotating said swivel frame to control the orientation 'of said drive roller, power means for rotating said drive roller about the axis thereof in any orientation thereof, whereby said belt is forced to travel over said guide rollers and said supports of said guide rollers to move so as to bring points of said belt defining a predetermined pattern successively in contact with said drive roller, whereby stitching points fixed with respect to said "base frame will describe a pattern corresponding to said predetermined pattern on fabrics fixed to said upper carriages.
12. In a stitching machine, a base frame,
19 movable carriages, guide rollers freely mounted in supports reciprocably movable with respect to said base frame, a belt mounted over said guide rollers, at least one drive roller cooperating with i one of said guide rollers frictionally to engage said belt, said drive roller being mounted in a support member vertically reciprocable with respect to a swivel member, said swivel member being rotatable with respect to said base frame about a vertical axis passing through the point of contact of said drive roller with said belt, cam
vmeans operatively connected to said support member, said cam means having a position wherein said drive roller engages said belt and another position wherein said drive roller is disengaged from said belt, power-operated switchcontrolled crank and connecting-rod means for actuating said cam means to either of the aforementioned positions as desired, steering means .-for rotating said swivel frame to control the orientation of said drive roller, power means for rotating said drive roller about the axis thereof in any orientation thereof, whereby said belt is forced to travel over said guide rollers and said supports of said guide rollers to move so as to bring points of said belt defining a predetermined pattern successively in contact with said drive roller, and means for concurrently imparting to said carriages a motion-controlled by the motion of said points of said belt, whereby stitching points fixed with respect to said base frame will describe a pattern corresponding to said predetermined pattern on fabrics fixed to said upper carriages.
13. In a stitching machine, a base frame, movable carriages, guide rollers freel mounted in supports reciprocably movable with respect to said base frame, a belt mounted over said guide rollers, a number of drive rollers normally cooperating with said guide rollers frictionally to enga e said belt, each of said drive rollers being rotatably mounted in a support member vertically reciprocable with respect to said base frame, the axis of each of said drive rollers being swingable with respect to said base frame about a vertical axis passing through the point of contact of said drive roller with said belt, power-operated switch-controlled means for vert cally reciprocat ng said drive rollers svnchronically and by the same amount between a rollers while maintaining the same in constant parallelism, and power means for rotating said drive rollers about the axis thereof in any orientation thereof, whereby said belt is forced to travel over said guide rollers and said supports of said guide rollers to move so as to bring points of said belt defining a predetermined pattern successively in contact with said drive rollers, and means for concurrently imparting to said carriages. a motion controlled by the motion of said points of said belt, whereby stitching points fixed with respect to said base frame will describe a pattern corresponding to said predetermined pattern on fabrics fixed to said upper carriages.
14. In a stitching machine in combination with a base, movable carriages, a member defining a flexible surface, power driven means for bringing any point of a portion of said member to a point fixed with respect to said base, means for concurrently imparting to said carriages a motion controlled by the motion of said member, and stitching means fixed in their operative position with respect to said base; supports for fabrics to be stitched, said supports comprising pairs of opposite guide rails and means for regulating the distance between the two opposite guide rails of each pair, means for gripping the fabrics adjacent the periphery thereof, means linkin said gripping means to said guide rails whereby the fabrics may be tensioned by suitably distancing the opposite guide rails of said pairs, said linking means being freely movable longitudinally of said guide rails in response to any inequalities in the tension of the fabrics whereby to eliminate the same, and means for rigidly attaching said supports to said carriages in suitable positioned relationship with respect to said stitching devices.
15. In a machine for stitching fabrics in a predetermined pattern, a base frame, a lower carriage movable in one direction with respect to said base frame, upper carriages reciprocably movable perpendicularly to said first mentioned direction with respect to said lower carriage supports for pieces of fabric to be stitched, means for attaching said supports to said upper carriages, guide rollers freely mounted in said lower carriage with their axes parallel to said first mentioned direction, a belt mounted in tension over said guide rollers, the points of said belt located between said guide rollers describing a path relative to said lower carriage perpendicular to said first mentioned direction when said rollers rotate, pinions operatively mounted coaxially with said guide rollers, racks rigid with said upper carriages and meshing with said pinions, the diam eter of said pinions being substantially equal to the diameter of said guide rollers whereby said upper carriages are displaced relative to said lower carriage by an amount equal to displacement of said points of said belt with respect to said lower carriage, and means for causing said belt in its motion to bring points thereof defining a predetermined pattern successively to a point fixed with respect to said base frame, whereby stitching points fixed with respect to said base frame will describe the same predetermined pattern on the basis of fabric fixed to said up per frames.
16. In a stitching machine, a base frame, a carriage reciprocably movable in one direction with respect to said base frame, supportin carriages for fabrics to be stitched reciprocably movable perpendicularly to said first mentioned direction with respect to said carriage, means for attaching fabrics to be stitched to said supporting carriages, guide rollers freely mounted with their axes parallel to said first mentioned direction in supports reciprocably movable in said first mentioned direction with respect to said base frame, a belt mounted over said guide rollers, the points of said belt located between said guide rollers describing a path relative to said supports perpendicular to said first mentioned direction when said guide rollers rotate, means for displacing said carriage with respect to said base frame by an amount controlled by the motion of said supports, means for displacing said supporting carriages with respect to said carriage by an amount controlled by the displacement of said points of said belt with respect to said supports, and means for causing said belt in its motion to bring points thereof definin a predetermined 21 pattern successively to a point fixed with respect to said base frame, whereby stitching points fixed with respect to said base frame will describe a corresponding predetermined pattern to fabrics attached to said supporting carriages.
17. In a stitching machine, a base, movable carriages having means attaching thereto fabrics to be stitched, a movable member defining a flexible surface, guide means for said member, said guide means being movable with respect to said base, driving means for causing said member to travel flexibly over said guide means and for concurrently causing this latter to move with respect to said base, whereby successively to bring points of said member defining together any desired figure to a point fixed with respect to said base, and means operatively connected to said carriages controllable by the movement of said member for concurrently bringing points of each of said fabrics defining together a figure corresponding to said desired figure to a stitching point fixed with respect to said base.
FRANK M. SCHWARTZ.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS
US691736A 1946-08-20 1946-08-20 Stitching machine Expired - Lifetime US2501239A (en)

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US3046921A (en) * 1960-01-05 1962-07-31 Schwarzberger Arthur Follower units for quilting machines
DE1141164B (en) * 1954-12-03 1962-12-13 Us Bedding Company Sewing machine for the production of punctiform stitching on workpieces filled with cushioning material, e.g. B. mattresses
US3125047A (en) * 1964-03-17 Pattern controlled driving mechanism for quilting machine
US3426710A (en) * 1967-01-26 1969-02-11 Cash Machine Co James Quilting machine of the shiftable guide-track type
US20070068432A1 (en) * 2005-09-26 2007-03-29 Ferber H T Movable work table for long-arm quilting machines
US20070193489A1 (en) * 2005-12-27 2007-08-23 Cheryl Winslow System and method for supportng a quilt for use with a long arm quilting machine
EP1972188A1 (en) 2007-03-20 2008-09-24 CNH Italia S.p.A. Sway block of a three-point implement hitch

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US1197400A (en) * 1916-02-29 1916-09-05 Hermann Richter Pantographic attachment for sewing-machines
US1880164A (en) * 1931-08-05 1932-09-27 Hickok Mfg Co Inc Machine for sewing belts, suspenders, garters and the like
US1967742A (en) * 1931-02-25 1934-07-24 Ibm Tabulating machine
US2139019A (en) * 1937-04-01 1938-12-06 Nat Sure Fit Quilting Company Comforter quilting machine
US2152819A (en) * 1937-10-27 1939-04-04 Palmer Brothers Company Sewing machine
US2236421A (en) * 1938-02-07 1941-03-25 Gustav A Boettcher Automatic fabric stitcher
US2410240A (en) * 1946-04-30 1946-10-29 Theodore F Schlicksupp Feeding mechanism for quilting machines and the like

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Publication number Priority date Publication date Assignee Title
US1197400A (en) * 1916-02-29 1916-09-05 Hermann Richter Pantographic attachment for sewing-machines
US1967742A (en) * 1931-02-25 1934-07-24 Ibm Tabulating machine
US1880164A (en) * 1931-08-05 1932-09-27 Hickok Mfg Co Inc Machine for sewing belts, suspenders, garters and the like
US2139019A (en) * 1937-04-01 1938-12-06 Nat Sure Fit Quilting Company Comforter quilting machine
US2152819A (en) * 1937-10-27 1939-04-04 Palmer Brothers Company Sewing machine
US2236421A (en) * 1938-02-07 1941-03-25 Gustav A Boettcher Automatic fabric stitcher
US2410240A (en) * 1946-04-30 1946-10-29 Theodore F Schlicksupp Feeding mechanism for quilting machines and the like

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3125047A (en) * 1964-03-17 Pattern controlled driving mechanism for quilting machine
DE1141164B (en) * 1954-12-03 1962-12-13 Us Bedding Company Sewing machine for the production of punctiform stitching on workpieces filled with cushioning material, e.g. B. mattresses
US3046921A (en) * 1960-01-05 1962-07-31 Schwarzberger Arthur Follower units for quilting machines
US3426710A (en) * 1967-01-26 1969-02-11 Cash Machine Co James Quilting machine of the shiftable guide-track type
US20070068432A1 (en) * 2005-09-26 2007-03-29 Ferber H T Movable work table for long-arm quilting machines
US20070193489A1 (en) * 2005-12-27 2007-08-23 Cheryl Winslow System and method for supportng a quilt for use with a long arm quilting machine
US7503269B2 (en) 2005-12-27 2009-03-17 Cheryl Winslow System and method for supporting a quilt for use with a long arm quilting machine
EP1972188A1 (en) 2007-03-20 2008-09-24 CNH Italia S.p.A. Sway block of a three-point implement hitch

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