US2466647A - Lubricating oil composition - Google Patents

Description

Patented Apr. 5, 1949 LUBRICATING OIL COMPOSITION Richard Stern, New York, N. Y., asslgnor to Shell Development Company, San Francisco, Calif., a corporation of Delaware No Drawing. Application November 5, 1945, Serial No. 626,915

Claims. (Cl. 252-425) This invention deals with hydrocarbon and certain. other compositions in which are dissolved certain organic phosphorus compounds, specifically organic polyphosphates.

It is a purpose of this invention to produce lubricating oils which are improved with regard to their detergency, anti-wear properties, corrosiveness towards ferrous metals as well as various types of bearing metals, particularly those containing cadmium, as for instance nickel cadmium bearings, etc. Another purpose is to improve emulsibility of hydrocarbons in water containing an emulsifier, specifically lubricating oils such as are used in cutting and grinding oils.

It has been discovered that the addition of organic polyphosphates, particularly polyphosphates which are partially salts and partially esters of polyphosphoric acids, to hydrocarbons such as mineral lubricating oils, as well as to nonmineral lubricating oils, exert beneficial efiects thereon. By the addition of these polyphosphates it is possible to simultaneously improve various properties of the hydrocarbons, lubricating oils, etc. Among these properties are detergency, anti-wear eifect, reduced corrosiveness to iron, cadmium and other metals. When added to emulsiflable oils, the organic polyphosphates of this invention stabilize the emulsion materially and yield emulsified oils particularly suitable as grinding and cutting oils.

Cutting and grinding oils serve a number of,

purposes. They must lubricate the surface being cut or ground so as to avoid seizure; they must efiect cooling; and they must carry away the metal particles cut away so that thelatter do not get in the way of the cutting tool; or load the grinding wheel. Loading of the grinding wheel is particularly a serious problem, for instance when grinding chromium or alloys rich in chromium. As a result of loading, the grinding surface becomes smooth and glazed and fails to grind properly. often presents a great many difiiculties.

In addition, so-called soluble cutting and grinding oils must mix spontaneously with water with little if any agitation, and the emulsion so formed 2 should be stable and not settle out on reasonably long standing. Moreover, when rapidly circulating an emulsion of a soluble oil in water it should not foam excessively.

It is thus a purpose of this invention to provide improved soluble grinding and cutting oils which when emulsified with water show improved performance in carrying away metal particles. Another purpose is to produce soluble mineral oils whose emulsions with water have improved storage stability. A further purpose is to produce emulsions having smaller particle size of the dis- In precision grinding, this continuous phase. Still another purpose is to reduce foaming tendencies of emulsified oils.

Specific compounds which may be added to hydrocarbons and lubricating oils are alkyl or aryl derivatives of tripolyphosphoric acid, tetrapolyphosphoric acid, etc. The acid may be completely esterified or partially only. If partially esterified, either the free acid or a salt thereof may be employed. Anions suitable for the salt include the alkali metals, Mg, Ca, Sr, Ba, Zn, Cd, Cu, Al, Cr, Co, Ni, etc., as well as amines, both organic and inorganic.

Examples of suitable compounds are the triphosphates such as the following: pentamethyl triphosphates; pentaethyl triphosphates; pentabutyl triphosphates, pentaethyl ammonium triphosphates; pentaethyl magnesium triphosphates; pentabutyl zinc triphosphates; penta isoamyl ammonium triphosphates; penta isoamyl sodium triphosphates; penta octyl sodium triphosphates; penta octyl potassium triphosphates; penta capryl sodium triphosphates;

penta capryl potassium triphosphates; penta capryl lauryl amine triphosphates; penta capryl stearyl amine triphosphates. Other representative polyphosphates are tetra polyphosphates, which include, for example, hexamethyl tetraphosphate, hexaethyl tetraphosphate, .hexabutyl tetraphosphate, triethyl ammonium tetraphosphate, triethyl potassium tetraphosphate. tri isoamyl ammonium tetraphosphate, trioctyl sodium tetraphosphate, trioctyl barium tetraphosphate, etc.

The properties of some penta-alkyl alkali metal ploy asphalt in some form or other including straight run, cracked, cutback, albino asphaits. etc.; oil-mud emulsions which are usually of the gas-oil type.

-If the oil is to be spontaneously emulsiilable with water, it must contain an emulsifier. Emulsifiers in general are organic surface-active com- Soap-type emulsifiers are usually preferred. They should, it possible, be oil-soluble, although here again their solubility in mineral oils may be enhanced by the presence of mutual solvents such as those described above. v Among the soaptype emulsifiers may be mentioned alkali metal salts of fatty acids, rosin acids, tallfoil acids, acids produced by oxidation of paraflln wax, naphthenic acids, oil-soluble sulfonic acids such as produced in the treatment of lubricating oils with sulfuric acid, sulfonic acids of dicarboxylic acid esters, alkyl naphthalene sulfonic acids. monoalkyl sulfuric acids having at least 10 carbon atoms per alkyl radical, etc.

Emulsifiers other than soap-type include polyethylene glycol mono esters of various organic acids such as fatty acids, naphthenic acids, rosin acids, tall oil acids, wool fat acids, acids produced by oxidation of parailln wax, etc.; polyethylene glycol monoalkyl ethers wherein the alkyl radical contains at least 8 carbon atoms. Still other emulsifiers are listed in Industrial and Engineero z s o a Bi onoen rap. r. a e .c'mnpoum tlon In :c/4 0. Index Water unds. Pontacthyl potassium tripolyphosp0 phato 55 1.390(30) 1.402 Penm-i-amyl potassium tripolyphosphate 68 1.323() 1.420 Penta-octyl poumium tripolyphos- I phate .L 71 1.%B(25) 1.434 Pcnta-capryl potasium tripolyos hate 77 1.175(25) 1.435

71 1. 17(25) lo phate 70 l.l7(25) 1.435 Penta-capryl sodium tripolyphosphate 70 1.1905) 1.437

0 Compound Mo]. Sp. Gr. at Rel. Decomp.

Wt. z/4 0. Index Point, O.

Pcntamethyl acid tripolyphosphate 586 1.64025) 1.435 175 enta-ethyl acid tripolyphosphate 656 1.5005) 1.435 109-14 2, Penta-n-butyl acid tripolyphosphate 796 1.309(25) 1. 442 115-1) Penta-i-butyl acid tripolyphosphate 866 l. 233(25) 1.438 123-28 Pehta-octyl acid tripoiypbosphate 1,076 1.123() 1.450 125-30 Solubility Alco- Ace- Tolu- Naph- Compound Water ho] tone Ether ene C014 the Pentamethyi acid tripolyphos baton... SR SR 8 I I I I Pcnta-ethy acid trlv I polyphosphatc SR SR S I I I I lcnta-n-but l acid tripolyphosp ato SR SR s 5 Pa 1 1 Penta- -butyl acid tripolyphoslohate. SS SR S S S S SS Penta-octy acid trip0lyph0sphate R SR S S S S S-soluble. I--insoluble. PS-partially soluble. R-reacts SS-sparingly soluble.

If used as additives to hydrocarbons it is desirable that the total number of carbon atoms in the organic radicals be at least 8 and that at least one individual organic radical contain not less than 5 carbon atoms, in order that they be sufilciently soluble. Or else solubility may be increased by the presence of a mutual solvent, such as lower alcohols, ethers, ketones, oil-soluble emulsifiers, etc. In general, the normal esters have a greater solubility in hydrocarbons than the corresponding partial esters containing ionizable cations. I

Lubricating oils may be hydrocarbon lubricating oils such as are produced from petroleum oils; or they may comprise various fatty oils or other esters such as sperm oil or alkyl esters of dicarboxylic acids, for example dioctyl sebacate; or poly ethers and/or thioethers such as polypropylene glycols, viscous liquids produced by the interreaction of diallyl ether with H2S, etc.

Hydrocarbons other than mineral lubricating oils, which may be benefited by the addition of the organic polyphosphates, include for example textile oils which must have the ability of being washed out readily and completely from textiles and require oils of relatively low viscositles; insect spray oils which may involve the use of anything from a light kerosene to a medium lubricating oil; asphalt emulsions which obviously em- SRsoluble and rcacts.

ing Chemistry, vol. 31, pp. 66-69; vol. 33, pp. 16- 22; vol. 35, Pp. 126130.

The amounts of the emulsifier employed are at least sufficient to enable without special aid spontaneous emulsification and impart to the emulsion a reasonable storage stability. These amounts will vary between extremely wide limits, depending upon the specific emulsifier, the nature of the oil, etc. Amounts varying from about .2% to 50% by weight of the oil may be used. Thus, with the proper amount, oils which are liquid at emulsion temperature emulsify with little if any agitation. On the other hand, asphalts whose melting points are close to or higher than the boiling temperature of water must be mechanically subdivided in a suitable mill such as a colloid mill, but thereafter will emulsify with little additional effort.

In addition, the oil may contain various additives for specific uses. Thus cutting 0115 may compriseextreme pressure compounds containing halogen or sulfur in addition to the phosphorus or a combination of these elements. Spray oils may contain various insecticides. Asphalt emulsions may contain timing agents such as sodium aluminate plus methyl formate which cause the emulsion to break after a certain length of time. The oils may also contain antioxidants, anticorrosives, etc.

In many cases it is very desirable to have available an emulsifiable but substantially water-free hydrocarbon oil containing all the necessary ingredients for emulsiflcation. other than water. It facilitates handling, storage and transportation problems, and makes unnecessary the measuring and blending in the field other than the addition of water. However, in other cases, as in the case of asphalt emulsions, this approach is not practical since special equipment is required for producing the emulsion, regardless 01' whether or not all of the ingredients are contained in the asphalt. Therefore, in such instances the blending of various ingredients is normally carried out on the site where the emulsion is produced. In this event it is not necessary that these ingredients, including the emulsifier, be oil-soluble.

While "soluble oils are normally emulsified with water for use, for some purposes, particularly for textile use and in metal drilling and cutting, they may be used as such without the addition of water. In emulsions, the water-to-oil ratio may vary between very wide limits, from less than 1:1 to above 100:1. Thus asphalt emulsions may contain as little as 30% and up to about 15% water by weight. Cutting oii emulsions may be used at water-to-oil ratios of 1:1 to 10:1 by volume, grinding oils at 10:1 to 100:1; and insect spray oils at about 100:1 and even higher waterto-oil ratios. In these ratios, oil-soluble addi tives including the emulsifier are considered part of the oil.

Several of the organic polyphosphates are subject to hydrolysis, alcoholysis, etc. If compositions are made containing water, alcohol, etc.,

-it is as a rule preferable not to employ organic polyphosphates which are decomposed by these substances. on the other hand, in asphalt emulsions for the fixation of soil by injecting them underground, it is desired to break them after a certain length of time. There the hydrolyzable polyphosphates may be used to great advantage. The amount of the organic polyphosphates to be used depends upon the application of the blended oil. In order to serve as detergents, quantities ranging from about 25% to 5% are usually required. Antiwear and anticorrosive properties may be noted at concentrations as low as 001%, although in general it is preferable mat the content be at least between about .1% and 1% for this purpose. As an aid to emulsitiers, the required amounts are of a similar magnitude, i. e. between about .1% and 5%. All these quantities are by weight of the oil.

The blended oil may contain, in addition to the polyphosphates, various other additives, among them being emulsifiers already described. Others are conventional detergents, such as are used in detergent lubricating oils, including polyvalent metal soaps of various soap-forming acids. as oil-soluble sulfonic acids, rosin acids, tall oil acids, aromatic carboxylic acids. phenols, etc. Antioxidants may be added, which may be of the phenol or aromatic amine type. such as 2.4-dimethyl-6-tertiary butyl phenol; 2.6-ditertiary butyl-4-methyl phenol, N,N'-dibutyl phenylene diamine, phenyl alpha or beta naphthylamine, N,N'-tetramethyl diamino diphenyl methane, benzyl para amino phenol, etc.; or sulfur.

antioxidants such as suifurized wax olefins, diwax disulfide, dibenzyl disulfide, thiurams. di-

anilino disulfide, thialdene, etc. Other additives' may include corrosion inhibitors such as high alcohols, e. g.-glycery1 mono oleate, and many others. Still other additives comprise metal deactivators such as disalicylal ethylene diamine, diacetyl acetone ethylene diamine, isovaleryi acetone ethylene diamine, etc. Also, extreme pressure'additiyes already mentioned, containing sulfur or chlorine or both, if desired. in combination with oxygen or phosphorus, may be added.

For the purpose of further illustrating the in vention and its advantages, there is given below a description of preferred embodiments thereof, with a comparison with results obtained by the use of similar compositions but not containing an organic polyphosphate.

An emulsifiable machining oil was prepared consisting of 71% by weight mineral lubricating oil, 9.3% by weight oil-soluble sodium sulionate of petroleum oils, 9.3% by weight of a potassium resinate soap, 1.3% by weight diethylene glycol monobutyl ether, and 7% water. This oil was divided into two portions. A and B. To the portions A and B were added, respectively, 0.7% by weight of monosodium pentacapryl tripolyphosphate and 0.7% by weight of monosodium pentaoctyl tripolyphosphate. These two portions A and B containing the organic polyphosphates were separately diluted each with 40 volumes of water and the resulting emulsions were employed in grinding a chromium alloy. The grinding was unusually efllcient with no loading, coating or glazing of the grinding wheel occurring even after a period of operation of six days or more, it being necessary only to add additional water and oil periodically to the emulsion in use to replace the water lost by evaporation and the oil carried away by the metal particles removed in the grinding and discharged from the grinding zone.

When the same oil, except for the absence of the organic polyphosphate, is employed for the same purpose and under similar conditions, satisfactory grinding is possible for only a relatively short period of time, usually not more than a few hours, on account of the loading up of the grinding wheel with metal particles.

I claim as my invention:

1. An emulsifiable oil composition comprising a hydrocarbon oil, an organic oil-in-water emulsifier and from 0.1% to 5% of an organic polyalkyl tri-polyphosphate ester.

2. An emulsifiable oil composition comprising a hydrocarbon oil, an organic oil-in-water emulsifier and from 0.1% to 5% of an organic polyalkyl tri-polyphosphate ester having at least 12 carbon atoms.

3. An emulsifiable oil composition comprising a hydrocarbon oil, an organic oil-in-water emulsifier and from 0.1% to 5% of an organic polyalkyl tri-polyphosphate ester having at least 8 carbon atoms and at least one organic radical having not less than 5 carbon atoms.

4. An emulsifiable oil composition comprising a hydrocarbon oil, an organic oil-in-water emulsifier and from 0.1% to 5% of a partially esterified organic polyalkyl tri-polyphosphate.

5. An emulsifiable oil composition comprising a hydrocarbon oil, an organic oil-in-water emulsifier and from 0.1% to 5% of a salt of a partially -esterified organic polyalkyl tri-polyphcsphate.

6. An emulsifiable oil composition comprising a hydrocarbon oil, an organic oil-in-water emul- 5% oi. a partially ester-i.

a hydrocarbon oil,'an organic oil-in-water emulsiiier and from 0.1% to 5% or an alkali metal 1 salt of a penta alkyi triphosphate ester.

9. An emulsiflable oil composition comprising a hydrocarbon 011, an organic oil-in-water emulsifler'and from 0.001% to 5% 01' an organic polyalkyl tri-polyphosphate ester.

10. A iiuid oleaginous lubricating composition comprising a mixture of hydrocarbons having a boiling point range within that of a mineral lubricating oil, and from 0.1% to 5% of an organic polyalkyl tri-polyphosphate ester, said composition forming a stable oil-in-water emulsion.

11. An emulsiflable oil composition consisting essentially of 71% by weight of lubricating oil,

9.3% by weight of oil-soluble sodium sulfonate of petroleum oil, 9.3% by weight of a potassium resinate soap, 1.3% by weight diethylene glycol monobutyl ether, 7% water, and 0.7% by weight of monosodium pentacapryl tripolyphosphate.

12. An emulsiflable oil composition comprising 71% by weight of lubricating oil, 9.3% by weight of oil-soluble sodium sulfonate of petroleum oil, 9.3% by weight of a potassium resinate soap,

. a 8 a r p 1.3% by weight diethylene glycol monobutyl ether, 7% water, and 0.7% by weight 01 mon sodium pentaoctyl tripolyphosphate.

13. An emulsiflable oil composition consisting essentially of a hydrocarbon oil, sniorganic oilin-water emulsifier and mm 0.1% to 5% of monosodium pentaoctyi tripolyphosphatew 14. A fluid lubricating composition consisting essentially of a water-insoluble lubricating oil and irom.0.1% to 5% of an organic poiyslkyl tripolyphosphate ester.

15. A fluid oleaginous lubricating composition consisting essentially of a higher alkylester oi a dicarboxylic acid, said ester having a viscosity suitable for lubrication Pu poses and from 0.1% to 5% 01' an organic polyslkyl tri-polyphosphate ester.

' RICHARD STERN.

REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS Schrader Dec. 7, 1943