US2458518A - Snap acting device - Google Patents
Snap acting device Download PDFInfo
- Publication number
- US2458518A US2458518A US535709A US53570944A US2458518A US 2458518 A US2458518 A US 2458518A US 535709 A US535709 A US 535709A US 53570944 A US53570944 A US 53570944A US 2458518 A US2458518 A US 2458518A
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- United States
- Prior art keywords
- contact
- carrier
- spring
- arm
- free end
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/02—Details
- H01H13/26—Snap-action arrangements depending upon deformation of elastic members
- H01H13/36—Snap-action arrangements depending upon deformation of elastic members using flexing of blade springs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/18—Mechanical movements
- Y10T74/18888—Reciprocating to or from oscillating
- Y10T74/18896—Snap action
- Y10T74/18904—Plate spring
Definitions
- My invention relates to snap acting devices and more particularly to a .device of this type in which a force is applied to store energy in a member to be actuated to provide snap motion when the applied force exceeds a predetermined amount.
- This change of direction of the force of the spring also takes place when the actuated member returns, or is returned to its original position, and consequently my improved device is particularly suitable for use in electrical switchesr because it provides a quick ⁇ make and break of contacts carried by the member'to be actuated and fixed contacts arranged on opposite sides of the contact carrying member, thus minimizing volatilization at the contacts.
- My invention also contemplates providing means to adjust the force opposing movement of the member to be actuated to provide a snap acting device that may be actuated by any desired pressure of the actuator.
- Another object of the invention is to provide 15 Claims. (Cl. ZOO-67) an improved snap acting device in which energy Y when the force of the actuator exceeds the opposing force, including means for adjusting the opposing force to regulate the amount of pressure required to actuate the device.
- a further object of my invention is to provide an improved snap acting switch in which energy is stored in a contact carrying member during the initial movement of an actuator against an opposing farce and in which the direction of the opposing force changes quickly when the contact on the carrying member is moved from engagement with a iixed contact.
- Another object of the invention is to provide an improved snap acting device in which the parts may be easily and simply constructed and readily assembled in place.
- a still further object of my invention is to provide a simple and improved means for permitting over travel of an actuator when the parts reach their actuated position.
- Fig. 5 is a plan view of a stamping from which the contact carrier and spring support is formed
- Fig. 6 is a perspective view of the stamping after it has been formed for assembly
- Fig. 7 is a view showing the loose connection 3 between the spring and projections on the contact carrier and spring support;
- Fig. 8 is a side elevational view of the upper portion of the switch with the cover in section and showing in elevation means to permit over travel of the actuator.
- Fig. 9 is a plan view of the spring which permits over travel of the actuator
- Fig. 10 is a view similar to Fig. 8 with the parts in actuated position;
- Fig. 11 is a cross sectional view on the line II-II of Fig. 10, looking in the direction of the arrows;
- Fig. 12 is a view of the upper portion of the switch, showing the arrangement of the parts when the switch is to be actuated through dead center;
- Fig. 13 is a view similar to Fig. 12 with the parts in a different position;
- Fig. 14 is a plan view of a modified form of switch with parts broken away to show underlying structure
- Fig. 15 is a side elevational view of the switch shown in Fig. 14 with the cover and other parts of the switch in section;
- Fig. 16 is a fragmentary portion of the switch shown in Fig. 15 with the parts in the actuated position;
- Fig. 17 is a side elevational view of a modified form of my improved switch attached to a base, a fragmentary portion of which is shown in elevation;
- Fig. 18 is a view similar to Fig. 17, showing an other modification of my improved switch
- Fig. 19 is a view similar to Fig. 18 with the parts in a different position.
- Figs. 20 and 21 are cross sectional views on the lines 20--20 and 2I-2I, respectively, of Fig. 19. While my improved snap acting device may be constructed in various ways and utilized for any suitable purpose, in Figs. l to 7 of the drawings it is illustrated as forming part of an electrical switch in which the free end of flexible contact carrier I is movable between a pair of spaced contacts 2 and 3 against the force of a spring 4, one end of which engages the contact carrier adjacent its free end and the other end of which engages a downwardly biased arm or support 5.
- the means for supporting my improved device will of course depend upon the function it is desired to perform and the particular apparatus with which it is associated.
- an assembly is shown comprising a base 6 formed of a suitable insulating material, such as a molded phenolic condensation product, having a downwardly inclined portion 'I and a cover 'Ia which is also preferably formed of a similar molded material.
- the cover is provided with an aperture which receives a freely slidable plunger 8 for moving the contact carrier against the force of spring 4, the head or button 9' of which plunger is also preferably formed of molded insulating material.
- contact carrier I and the arm or support 5 may be formed separately, they are preferably stamped from a sheet of thin spring stock as illustrated in Fig. 5 with a lug or tongue I0 extending from arm 5, a U-shaped slot II formed at the junction of arm 5 and contact carrier I, and a slot I2 formed in the contact carrier into which extends a lug or tongue I3.
- the contact carrier I, and arm 5 are therefore resilient.
- Aperture I4 is also preferably punched in the material for purposes to be described.
- the stamping is bent on substantially the line
- Means associated with the base are providedv for suitably securing the preformed stamping in place and for establishing an electrical circuit when a contact arranged on one side of the contact carrier engages contact 2 and a different electrical circuit when the contact on the opposite side of the carrier engages contact 3.
- the preformed stamping is arranged upon the base with one end in contact with an internally threaded insert I5 and the aperture I4 in the stamping aligned with the bore of the insert to receive the shank of a headed screw I6 which as shown is inserted through a washer, the apertur-e in the stamping, and is threaded in insert I5.
- Insert I5 is embedded in the base 6 and its opposite end receives terminal screw I'I.
- Contacts 2 and 3 may be of any desirable shape and are connected to suitable terminals in any convenient manner. As illustrated, contact 2 is of angular shape with one leg resting upon a projection I8 through which an internally threaded metal insert I9 extends which receives a terminal screw 20 and in a like manner an internally threaded metal insert 2
- contact carrier I is provided with contacts 23 and 23a, contact 23 being in engagement with the contact 2 when the switch is in the position shown in Fig. 2 and contact 23a being in engagement with contact 3 when the parts are in the position shown in Fig. 4.
- Contact 23 is normally held in engagement with contact 2 by means of a spring 4, one end of which engages the downwardly biased arm or support 5 and the other end of which engages contact carrier I.
- the spring 4 may be of any suitable form which is capable of maintaining contact 23 in engagement with contact 2 and which is capable of rocking upon the tongues or projections formed upon contact carrier I and arm 5, or upon the abutments or shoulders adjacent the tongues, to quickly change the direction of its force when a sufficient amount of pressure is applied to the contact carrier I adjacent its fixed end.
- the spring is of arcuate shape, as shown in Patent No. 2,237,705 granted to me on April 8, 1941, and which is here illustrated in detail in Fig.
- resilient metal of spring temper such as steel, a beryllium-copper alloy, bronze, or similar material
- the apertures or slots are wider than the respective tongues I0 and I3 to permit free rocking assasia movement of the spring upon the abutments or shoulders adjacent tongues Il and I3. They should not, however, be substantially wider than is necessary for this purpose. otherwise the spring isliable to become disengaged from the tongues in service.
- thek switch parts are in normal position with an electrical circuit established between terminal i1, contact carrier I. contact 2, insert I3 and terminal 23. Assuming that it is desired to interrupt this circuit, or to interrupt this circuit and establish a circuit through contact 3 and insert 2
- contact carrier I y is therefore nrst flexed as shown in dotted lines in Fig. 3 and energy is stored therein which increases as the plunger is moved downwardly but when suillcient energy is stored in contact carrier I to overcome the upward component of the force of spring 4, it is forced downwardly with a snap motion.
- contact 23 is movable from en- ⁇ gagement with contact 3 with a snap motion which is accelerated due to the rapid change in direction of the force of spring).
- contact 23 when contact 23 is moved from contact 2, it causes only a slight additional compression of spring 4 and that the reduction in the upward component of the i'orce of the spring is caused primarily by the change in direction of the force of the spring.
- a screw 23 threaded in base 3 has an upper pointed end which bears against the arm or support 3 and its lower end is provided with a slot 3l to receive a suitable tool for adjusting the position o! the screw. From the drawings, it will be apparent that by adjusting screw 23 upwardly.A arm 3 is raised ⁇ and the upward component of the force of spring 4' is reduced. thus enabling' the switch to be actuated with less force upon the contact carrier than when the parts are in the position shown in Fig. 2. On the other hand. when screw 23 is adjusted downwardly, the free end of arm 3 which is biased downwardly is lowered which increases the upward component of the force of spring 4 and consequently more force is required to actuate the v contact carrier than when the parts are in the position shown in Fig. 2.
- Means may also be provided to permit over travel of the actuator I .when the parts have been moved ⁇ to their actuated position. Such means are desirable when the switch is utilized in asso-A ciation with apparatus which has the tendency to move the actuating pin too far and place an undue strain upon the contact carrier after the parts have been moved to their actuated position.
- an over travel spring as illustrated in Figs. 8 to 11 of the drawings is inserted between the head 3 of plunger 8 and the contact carrier I.
- This spring may be stamped from a single sheet of spring metal and preformed to the shape shown in Figs. 8 and 9.
- the spring comprises a base portion 32 having a boss 33 formed thereon which engages contact carrier I and an upper portion 34, the iront portion of which is biased upwardly into engagement with Yflanges 35 and 36 formed upon spaced tongues 31 and 33 extending upwardly from the bottom portion.
- the bottom portion is provided with a narrow strip the upwardly acting component of the force of spring 4 without changing the position of the upper portion 34 of the spring.
- the parts are in the actuated position shown in Fig. 10, however, further downward movement of the over travel spring will flex contact carrier I until the resistance of the flexed carrier overcomes the force of the over travel spring. Further downward movement of the actuator 3 will then force the upper portion 34 of the over travel spring downwardly without further flexing of the contact carrier as illustrated' in Fig. 10 of the drawing.
- the other parts of the switch shown in Figs. 8 to 1l of the drawing are similar to the parts shown in Figs. 1 to 7 and have accordingly been designated by the same numerals.
- the switch shown in Figs. 12 and 13 has the same mode of operation and is similar to that shown in Figs. 1 to 7, inclusive, with the excepttion that contact 3 is located suillciently below contact 2 so that when the contact carrier is actuated, its free end is moved below dead center shown in Figs. 14 to 16 of the drawings.
- is provided having a head 42 which extends through an opening in the arm 5 and engages the contact carrier I to move contact 26 in engagement with contact 2 against the downward component of the force of spring 4 when pressure is applied to the contact carrier adjacentl its fixed end.
- the base, cover, terminals and the actuator are the same as shown in Figs. 1 to '7 and consequently these parts have been designated by the same numerals.
- the contact carrier 43 is formed separately from the arm or spring support 44 and is provided with a projection 45 terminating in an eyelet 46 which is held in place by the head of screw I8 and the free end is provided with contacts 41 and 48, contact 41 being in engagement with a contact 49 on arm when the parts are in the position shown in Fig. 15 and contact 48 being in engagement with the contact 5I on arm 52 when the parts are in the actuated position as shown in Fig. 16.
- One end of arm or spring support 44 is attached' to the base 6 by any suitable means, such as a rivet 53, and its free end is biased upwardly against the head 54 of a screw 54a which serves as the means for adjusting the force required to actuate the switch.
- Spring 55 while rockably mounted upon abutments formed on the free end of arm 44 and an abutment formed adjacent the free end of contact carrier 43, is held in engagement with the carrier and arm in a manner somewhat diiferent than that shown in Figs. 1 to 7.
- notches or slots are formed at opposite sides adjacent the margins of the free ends of spring 55 and projections or tongues 56 and 56a extending from opposite sides of arm 44-are received in the notches or slots at one end of the spring and shoulders or projections 51 and 58 adjacent the free end of contact carrier 43 are received in the notches or slots adjacent the opposite end.
- FIG. 17 of the drawing is somewhat similar to that shown in Figs. 1 to '7 with the exception that the arm 5 is not biased downwardly but is free to move when the contact 23 is forced from engagement with contact 2.
- actuator 8 when actuator 8 is applied to contact carrier I against the force of spring 4, the contact carrier is first flexed as shown in dotted lines in Fig.
- contact 23 is moved from contact 2 with a snap motion which is accelerated during movement of contact 23a to contact 3 by the decrease in the upward component of the force of spring 4 which is rocked upon its supports to change the direction of the force of spring 4 which in the position shown in dotted lines in Fig. 1'7 has a downward component of force acting upon the free end of contact carrier I and an upward component of force acting upon the free end of arm 5 which moves the free end of arm 5 upwardly and maintains it in a stressed condition.
- the switch illustrated in Figs. 18 to 21 is similar to that shown in Fig. 1'7 with the 4:xception that contact 3 is arranged at a suificient distantc ,3clow contact 2 so that when or-ess" -s applied to actuator 8, the parts wil. emain in their actuated position. It is therefc necessary to provide an additional actuator to return the parts to their original position.
- an actuator 59 is provided which is freely slidable through an opening in the cover in the same manner as actuator 8 and is provided with a head 60 which rests upon the free end of arm 5.
- actuator 8 When it ls desired to return the parts' to their original position, pressure is applied to actuator 59 which acts through spring 4 to return the contact carrier to its original position.
- actuator 8 and 56 may be positioned adjacent to each other and both may slide freely through apertures in the same cover.
- a switch having a resilient arm movable from a normal to an actuated position and mechanism for actuating said arm including a. spring having upper and lower sub- ⁇ stantially flat arms with a portion oi the lower arm engaging the resilient arm of said switch and the upper arm being biased away from the lower arm, means associated with the arms of said spring for maintaining them in spaced relation, and an actuator engaging the upper arm of said spring, said spring being of suicient strength to move the resilient arm of said switch from its normal to its actuated position without ilexing said spring when pressure is applied to said actuator, and the upper arm of said spring being ilexible to permit overtravel of said actuator after the resilient arm of said switch is moved to its actuated position.
- a switch having a resilient member to be actuated, a spring for maintaining said member in a predetermined position
- actuating mechanism for said switch including a second spring having upper and lower substantially at arms with the lower arm being provided with a boss which rests upon the member to be actuated and the upper arm being biased away from the lower arm, and means associated with the lower arm of the second spring for maintaining the arms of the second spring in spaced relation, and an actuator engaging the upper arm of the second spring, said second spring being of suiicient strength to move the resilient member of said switch from its normal to its actuated position without flexing the second spring when pressure is applied to said actuator, and the upper arm of the second spring being exible to permit overtravel of said actuator after the resilient member of the switch is moved to its actuated position.
- a switch having a resilient member movable from a normal to an actuated position and mechanism for actuating said member including a spring having integral upper and lower substantially at arms with the lower arm being provided with a boss which rests upon the resilient member'and the upper arm being biased away from the lower arm, means integralwith the lower arm for maintaining the arms in spaced relation, and an actuator engaging the upper arm of said spring, said spring being of sufficient strength to move the resilient member of said switch from its normal to its actuated position -without flexing said spring when pressure is applied to said actuator, and the upper arm of said spring being iiexible to permit overtravel of said actuator after the resilient member of said switch has been moved to its actuated position.
- Apparatus of the class described comprising a stationary contact, a resilient Contact carrier having a xed end and a free end and being provided adjacent its free end with an abutment and with a contact which is arranged opposite to th-e stationary contact and which is movable into and from engagement therewith, a resilient arm having a free end projection which is shorter than said contact carrier and which projection is provided with an abutment, a spring having its opposite ends rockably mounted on said abutments for normally maintaining the movable contact in engagement with the stationary contact and the free end projection of said arm in spaced relation to said carrier, and an actuator applied to said carrier adjacent to its fixed end on the side opposite to that from which the arm is spaced, and said arm being perpendicularly spaced at a sumcient distance arm to store sumcient energy in said carrier under the influence of said actuator to move the carrier with a snap motion when the'opposing force of said spring is exceeded.
- Apparatus o! the class described comprising a stationary contact, a resilient contact carrier having a fixed end and a free end and being provided adjacent its free end with an abutment and with a contact which is arranged opposite to the fixed contact and which is movable into and from engagement therewith.
- a resilient arm having a free end projection which is shorter than said contact carrier and which projection is provided with an abutment, a spring rockably mounted on said abutments for normally maintaining the movable contact in engagement with the stationary contact, an actuator applied to said carrier adjacent its fixed end on the side opposite to that from which the arm is spaced, said arm being perpendicularly spaced at a suilicient distance from said contact carrier opposite to the position at which said actuator is applied to permit suiilcient fiexure of the carrier in the space between the plane of said carrier and the plane of said arm to store suiilcient energy in said carrier under the iniluence of said actuator to move the carrier with a snap motion when the opposing force of said spring is exceeded, ⁇ and the free end of said arm being biased away from said contact carrier and being under suillcient stress to prevent its movement during movement of said contact carrier.
- Apparatus of the class described comprising rst and second spaced stationary contacts, a resilient contact carrier having a fixed end and a free end and being provided adjacent its free end with an abutment, first and second movable contacts affixed to opposite sides of said carrier adjacent its free end, the first being movable into and from engagement with the rst stationary contact and the second being movable into and from engagement with the second stationary contact, a resilient arm having a free end projection which is shorter than said contact carrier and which projection is provided with an abutment, a spring having its opposite ends rockably mounted on said abutments for normally maintaining the first movable contact in engagement with the rst stationary contact and the free end projection of said arm in spaced relation to said contact carrier, an actuator applied adjacent the fixed end of said carrier upon the same face thereof which carries the first movable contact,vsaid arm being perpendicularly spaced at a sulcient distance from said contact carrier opposite to the position at which said actuator is applied to permit suf
- said spring retains a component of force which is effective in initiating the return movement of the first movable contact to engagement with the first stationary contact when the force'upon said carrier is released, and the return movement of said carrier being effective in causing a rocking movement of said spring upon said abutments to return the first movable contact into engagement with the first stationary contact with a snap motion.
- Apparatus of the class described comprising a stationary contact, a resilient contact carrier having a fixed end and a free end and being provided with an abutment adjacent its free end, a movable contact fixedadjacent the free end of said carrier, a resilient arm having a free end projection shorter than said contact carrier which projection is provided with an abutment, a support, means for securing the opposite end of said arm to said support.
- Apparatus of the class described comprising first and second spaced stationary contacts, a resilient contact carrier having a fixed end and a free end, first and second movable contacts affixed to opposite sides of said contact carrier adjacent its free end and said carrier being provided with an abutment adjacent its free end, a resilient arm having a projection shorter than said carrier which projection is provided with an abutment, a spring rockably mounted on said abutments and normally maintaining the first movable contact in engagement with the first stationary contact and the free end of said projection in spaced relation to said carrier, an actuator applied to said carrier adjacentits fixed end on the side opposite to that from which said projection is spaced, said arm being perpendicularly spaced at a sufficient distance from said contact carrier opposite to the position at which said actuator is applied to permit suiicient flexure of the carrier in the space between the plane of said carrier and the plane of said arm to store suflcient energy in said carrier under the influence of said actuator to disengage the first movable contact from the first stationary contact and force the second
- Apparatus of the class described comprising a stationary contact, a resilient contact carrier having a xed end and a free end and being provided with an abutment adjacent its free end, a contact affixed to said carrier adjacent its free end which is movable into and from engagement with the stationary contact, a resilient arm having a free end projection shorter than said contact carrier and said projection being provided with an abutment, a spring having its opposite ends rockably mounted on said abutments for normally maintaining the movable contact in engagement with the stationary contact and the free end of said projection in spaced relation to said carrier, an actuator applied to said contact carrier adjacent its flXed end on the side opposite to that from which said projection is spaced, said arm being perpendicularly spaced at a suillcient distance from said contact carrier opposite to the position at which said actuator is applied to permit sufficient fiexure of the carrier in the space between the plane of said carrier and the plane of said arm to store sufficient energy in said carrier under the influence of said actuator to move the carrier with a snap
- Apparatus of the class described comprising a stationary contact, a resilient contact carrier having a fixed end and a free end and being provided adjacent its free end with an abutment, a movable contact aflixed adjacent the free end of said carrier, a resilient arm having a free end provided with an abutment, a support, means for securing the opposite end of said arm to said support, the free ends of said carrier and arm being extended in the same direction from said support and the free end of said arm being of less length than said carrier and being biased away from' said carrier, a spring rockably mounted on said abutments and normally maintaining the movable contact in engagement with the stationary Contact, an actuator applied to said contact carrier adjacent its fixed end, means for perpendicularly spacing said arm at sufiiclent distance from said contact carrier opposite to the position at which said actuator is applied to permit suicient fiexure of the carrier in the space between the plane of the carrier and the plane of the arm to move said carrier under the infiuence of said actuator with a snap motion
- Apparatus of the class described comprising first and second spaced stationary contacts, a resilient contact carrier having a fixed end and a free end and being provided adjacent its free end with an abutment, first and second movable contacts affixed to opposite sides of said carrier adjacent its free end, the rst being movable into and from engagement with the first stationary contact and the second being movable into and from engagement with the second stationary contact, a resilient arm having a free end pro- 13 jection shorter than said carrier which projection is provided with an abutment, a spring rockably mounted on said abutments for normally maintaining the iirst movable contact in engagement with the iirst stationary contact and the free end projection of said arm in spaced relation to the.
- Apparatus of the class described comprising first and second spaced stationary contacts, a resilient contact carrier having a fixed end and a free end provided with an abutment, rst and second movable contacts aiiixed to the opposite sides of said carrier adjacent the free end thereof, a resilient arm having a free end projection provided with an abutment, a spring rockably mounted on said abutments for maintaining the rst movable contact in engagement with the rst stationary contact and said projection in spaced relation to said carrier, an actuator applied to said carrier adjacent its fixed end on the side opposite to that from which said projection is spaced, said arm being perpendicularly spaced at a suicient distance from said contact carrier opposite to the position at which said actuator is applied to permit suflicient flexure of the carrier in the space between the plane of said carrier and the plane of said arm to store suilicient energy in said carrier under the iniiuence of said actuator to move the carrier with a snap motion to cause engagement of the second movable contact
- said arm having a free movable end spaced 6 from said contact carrier, the terminus of which lies intermediate planes perpendicular to the opposite ends of said contact carrier, said arm having a xed end and being provided with an abutment adjacent its free end, and means for perl pendicularly spacing said arm from said contact carrier throughout the length of said arm, including a spring rockably mounted upon said abutments to space thefree end of said arm from the free end of said carrier, and spaced 15 arcuate-shaped connectors integral with said arm and said contact carrier arranged adjacent the fixed end of said arm which space the contact carrier at a suiilcient perpendicular distance fro'msaid arm to permit sumcient iiexure of said contact carrier in said space to store sufcient energy in said carrier to move its free end with a snap motion when force is applied to said contact carrier adjacent said connectors.
- Apparatus of the class described comprising a stationary contact, a resilient contact carrier having a free end and being provided adjacent its free end with an abutment and with a contact which contact is arranged opposite to the stationary contact and which is movable in to and from engagement therewith, a spring for normally maintaining the movable contact in engagement with the stationary contact, said spring having one end rockably mounted on said abutment, means extending in substantially the same direction as said contact carrier and having a free end projection provided with an abutment on which the opposite end of said spring is rockably fmounted, and the abutment on saidprojectlon being perpendicularly spaced from said contact carrier and arranged intermediate planes perpendicular to the opposite ends of said contact carrier, an actuator applied to said carrier adjacent ⁇ its fixed end, and said means being perpendicularly spaced at sufficient 4distance from said contact carrier opposite to the position at which said Y actuator is applied to permit suilicient iiexure of said carrier in said space to store suiiicient energy
- Apparatus of the class described comprising a stationary contact, a resilient contact carrier having a free end and 'being provided adjacent its free end with an abutmentand with a contact which contact is arranged opposite to the stationary contact and which is movable into and from engagement therewith, an arm extending in substantially the same direction as said contact carrier and having a fixed end and a free end projection provided with an abutment arranged in a position which is perpendicularly spaced from said contact carrier and intermediate planes perpendicular to the opposite ends of said contact carrier, a spring having its opposite ends rockably mounted on said abutments, an actuator applied t0 said c arrier adjacent its xed end on the side opposite to that from which the arm is spaced, and said arm being perpendicularly spaced at a suilicient distance from saidcontact carrier op-v posite to the position at which-said actuator is applied to permit suflicient ilexure of said carrier in the space between said carrier and said arm to 15 store sui
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- Push-Button Switches (AREA)
Description
E. F. KOHL SNAP ACTING DEVICE Jan. 11,1949.
4 Shets-Sheet 1 Filed May 15, 1944 E'. F. KoHL SNAP ACTING DEVICE Jan. ll, 1949.
4 Sheets-Shes?I 2 Filed May 15, 1944 INVENTOR. BY Ere/aro//F/fa// 477V 7 Jan. l1, 1949. E. F. KoHl. 2,458,518
SNAP ACTING DEVICE Filed May 15, 1944 4 Sheets-Shawl'l 5 INVENT OR.
Jan. 11, 1949. 4 E.- F. KoHl. 2,458,518
SNAP ACTING DEVICE Filed May 15, 1944 4 sheets-sheet 4 'IN1/ENT Eve/ard F/fo Patented Jan. 11, 1949 UNITED STATES PATENT OFFICE SNAP ACTING DEVICE Everard F. Kohl, Lakewood, Ohio Application May 15, 1944, Serial No. 535,709
My invention relates to snap acting devices and more particularly to a .device of this type in which a force is applied to store energy in a member to be actuated to provide snap motion when the applied force exceeds a predetermined amount.
In electrical switches of the snap acting type, it has heretofore been the practice to apply an actuating force to a lever through a spring or toggle arrangement to move a contact carrying arm in the opposite direction. Snap acting switches have also been constructed in which pressure has been applied to a flexible contact carrying member against an`V opposing force to provide snap motion of the member when the pressure of the opposing force is exceeded. Such switches are not very sensitive, however, because the opposing force is usually provided by means of a spring that must be compressed to a considerable extent duringmovement of the member to be actuated. It is the purpose of the present invention to provide a snap acting device of this type in which the direction of the opposing force of the spring is quickly changed when sufficient energy has been stored in the member to be actuated to overcome the opposing force of the spring and consequently rapid motion. of the member to be actuated takes place. This change of direction of the force of the spring also takes place when the actuated member returns, or is returned to its original position, and consequently my improved device is particularly suitable for use in electrical switchesr because it provides a quick `make and break of contacts carried by the member'to be actuated and fixed contacts arranged on opposite sides of the contact carrying member, thus minimizing volatilization at the contacts. My invention also contemplates providing means to adjust the force opposing movement of the member to be actuated to provide a snap acting device that may be actuated by any desired pressure of the actuator.
It is therefore one of the objects of the present invention to provide an improved snap acting device in which energy is. stored in a member to be actuated against an. opposing force during the initial movement of an actuator to cause a snap motion of said member when the force of the actuator exceeds the opposing force.
Another object of the invention is to provide 15 Claims. (Cl. ZOO-67) an improved snap acting device in which energy Y when the force of the actuator exceeds the opposing force, including means for adjusting the opposing force to regulate the amount of pressure required to actuate the device.
A further object of my invention is to provide an improved snap acting switch in which energy is stored in a contact carrying member during the initial movement of an actuator against an opposing farce and in which the direction of the opposing force changes quickly when the contact on the carrying member is moved from engagement with a iixed contact.
Another object of the invention is to provide an improved snap acting device in which the parts may be easily and simply constructed and readily assembled in place.
A still further object of my invention is to provide a simple and improved means for permitting over travel of an actuator when the parts reach their actuated position.
Other objects and advantages of my invention will be -apparent as the specification proceeds when taken in conjunction with the accompanying drawings although it will be understood that the drawings are merely illustrative as my improved device may be utilized in conjunction with Fig. 4| is a View similar to Fig. 3 with the parts` in the actuated position;
Fig. 5 is a plan view of a stamping from which the contact carrier and spring support is formed;
Fig. 6 is a perspective view of the stamping after it has been formed for assembly;
Fig. 7 is a view showing the loose connection 3 between the spring and projections on the contact carrier and spring support;
Fig. 8 is a side elevational view of the upper portion of the switch with the cover in section and showing in elevation means to permit over travel of the actuator.
Fig. 9 is a plan view of the spring which permits over travel of the actuator;
Fig. 10 is a view similar to Fig. 8 with the parts in actuated position;
Fig. 11 is a cross sectional view on the line II-II of Fig. 10, looking in the direction of the arrows;
Fig. 12 is a view of the upper portion of the switch, showing the arrangement of the parts when the switch is to be actuated through dead center;
Fig. 13 is a view similar to Fig. 12 with the parts in a different position;
Fig. 14 is a plan view of a modified form of switch with parts broken away to show underlying structure;
Fig. 15 is a side elevational view of the switch shown in Fig. 14 with the cover and other parts of the switch in section;
Fig. 16 is a fragmentary portion of the switch shown in Fig. 15 with the parts in the actuated position;
Fig. 17 is a side elevational view of a modified form of my improved switch attached to a base, a fragmentary portion of which is shown in elevation;
Fig. 18 is a view similar to Fig. 17, showing an other modification of my improved switch;
Fig. 19 is a view similar to Fig. 18 with the parts in a different position; and
Figs. 20 and 21 are cross sectional views on the lines 20--20 and 2I-2I, respectively, of Fig. 19. While my improved snap acting device may be constructed in various ways and utilized for any suitable purpose, in Figs. l to 7 of the drawings it is illustrated as forming part of an electrical switch in which the free end of flexible contact carrier I is movable between a pair of spaced contacts 2 and 3 against the force of a spring 4, one end of which engages the contact carrier adjacent its free end and the other end of which engages a downwardly biased arm or support 5.
The means for supporting my improved device will of course depend upon the function it is desired to perform and the particular apparatus with which it is associated. For purposes of illustration, an assembly is shown comprising a base 6 formed of a suitable insulating material, such as a molded phenolic condensation product, having a downwardly inclined portion 'I and a cover 'Ia which is also preferably formed of a similar molded material. The cover is provided with an aperture which receives a freely slidable plunger 8 for moving the contact carrier against the force of spring 4, the head or button 9' of which plunger is also preferably formed of molded insulating material.
While the contact carrier I and the arm or support 5 may be formed separately, they are preferably stamped from a sheet of thin spring stock as illustrated in Fig. 5 with a lug or tongue I0 extending from arm 5, a U-shaped slot II formed at the junction of arm 5 and contact carrier I, and a slot I2 formed in the contact carrier into which extends a lug or tongue I3. The contact carrier I, and arm 5 are therefore resilient. Aperture I4 is also preferably punched in the material for purposes to be described.
The stamping is bent on substantially the line Means associated with the base are providedv for suitably securing the preformed stamping in place and for establishing an electrical circuit when a contact arranged on one side of the contact carrier engages contact 2 and a different electrical circuit when the contact on the opposite side of the carrier engages contact 3. To provide Contact between the stamping and one terminal of an electrical circuit, the preformed stamping is arranged upon the base with one end in contact with an internally threaded insert I5 and the aperture I4 in the stamping aligned with the bore of the insert to receive the shank of a headed screw I6 which as shown is inserted through a washer, the apertur-e in the stamping, and is threaded in insert I5. Insert I5 is embedded in the base 6 and its opposite end receives terminal screw I'I. Contacts 2 and 3 may be of any desirable shape and are connected to suitable terminals in any convenient manner. As illustrated, contact 2 is of angular shape with one leg resting upon a projection I8 through which an internally threaded metal insert I9 extends which receives a terminal screw 20 and in a like manner an internally threaded metal insert 2| extends through leg 22 of contact 3 to receive a suitable terminal screw not shown.
As illustrated in the drawings, the free end of contact carrier I is provided with contacts 23 and 23a, contact 23 being in engagement with the contact 2 when the switch is in the position shown in Fig. 2 and contact 23a being in engagement with contact 3 when the parts are in the position shown in Fig. 4.
The apertures or slots are wider than the respective tongues I0 and I3 to permit free rocking assasia movement of the spring upon the abutments or shoulders adjacent tongues Il and I3. They should not, however, be substantially wider than is necessary for this purpose. otherwise the spring isliable to become disengaged from the tongues in service.
l-As illustrated in Fig. 2 of the drawings. thek switch parts are in normal position with an electrical circuit established between terminal i1, contact carrier I. contact 2, insert I3 and terminal 23. Assuming that it is desired to interrupt this circuit, or to interrupt this circuit and establish a circuit through contact 3 and insert 2| to an additional terminal, plunger 3 is applied to cono. tact carrier I adjacent its xed end. Contact 23 f, upon the free end of contact carrier I, however, is
held in engagement with contact 2 by the force of spring 4. During the initial movement of the plunger 3, contact carrier I yis therefore nrst flexed as shown in dotted lines in Fig. 3 and energy is stored therein which increases as the plunger is moved downwardly but when suillcient energy is stored in contact carrier I to overcome the upward component of the force of spring 4, it is forced downwardly with a snap motion. When contact 23 disengages contact 2, the energy stored in conforce required to actuate the switch, and while any tact carrier I is 'of course gradually released but this decrease in the stored energy of the contact carrier is more than offset by the decrease in the upward component ofthe force of spring 4 which is rapidly rocked upon the shoulders or abutments adjacent tongues I0 and I3, thereby decreasing the upward component of the force of spring 4.
and consequently contact 23 is movable from en-` gagement with contact 3 with a snap motion which is accelerated due to the rapid change in direction of the force of spring). In the construction illustrated, it will be particularly noted that when contact 23 is moved from contact 2, it causes only a slight additional compression of spring 4 and that the reduction in the upward component of the i'orce of the spring is caused primarily by the change in direction of the force of the spring.
It will of course be understood that ii it is desired to establish and interrupt one circuit only. either contact 2 or contact 3 may be utilized as a stop. When only. one circuit is to be interrupted and established in the switch shown in Figs. l to 7,it is preferable, however, to interrupt the circuit between contacts 2 and 23 because when contact 23 `is in the position shown in Fig. 2, it is maintained in firm engagement with contact 2 by the upward component of the force of spring 4.
When the parts are in the .position shown in Fig. 4, it will be apparent that the parts will be returned to the position shown in Fig. 2 with a snap motion when the force upon actuator 3 is released. 'I'his return movement takes place be- .cause when the parts are in the position shown in Fig. 4. the upward component of the force of spring 4 while small is sufficient to initiate upward movement of the free end of contact carrier I, and as contact 23a moves from engagement with contact 3, spring 4 is immediately rocked upon the abutments or shoulders adjacent tongues or lugs I0 and I3, thus rapidly increasing the upward component of the force of spring 4 and returning contact 23 into engagement with contact 2 with a snap motion where it is held ilrmly in place by the upward component of the force of spring 4 until pressure is again applied to plunger 8.
In my improved switch, means may also -be provided for adjusting the position of the downl i6 wardiy biased arm or support l to regulate the suitable means may be provided for this purpose, as illustrated in the drawings, a screw 23 threaded in base 3, has an upper pointed end which bears against the arm or support 3 and its lower end is provided with a slot 3l to receive a suitable tool for adjusting the position o! the screw. From the drawings, it will be apparent that by adjusting screw 23 upwardly.A arm 3 is raised `and the upward component of the force of spring 4' is reduced. thus enabling' the switch to be actuated with less force upon the contact carrier than when the parts are in the position shown in Fig. 2. On the other hand. when screw 23 is adjusted downwardly, the free end of arm 3 which is biased downwardly is lowered which increases the upward component of the force of spring 4 and consequently more force is required to actuate the v contact carrier than when the parts are in the position shown in Fig. 2.
Means may also be provided to permit over travel of the actuator I .when the parts have been moved `to their actuated position. Such means are desirable when the switch is utilized in asso-A ciation with apparatus which has the tendency to move the actuating pin too far and place an undue strain upon the contact carrier after the parts have been moved to their actuated position. For
this purpose, an over travel spring. as illustrated in Figs. 8 to 11 of the drawings is inserted between the head 3 of plunger 8 and the contact carrier I. This spring may be stamped from a single sheet of spring metal and preformed to the shape shown in Figs. 8 and 9. As illustrated in Figs. 8 and 9, the spring comprises a base portion 32 having a boss 33 formed thereon which engages contact carrier I and an upper portion 34, the iront portion of which is biased upwardly into engagement with Yflanges 35 and 36 formed upon spaced tongues 31 and 33 extending upwardly from the bottom portion. To secure the spring in place,
the bottom portion is provided with a narrow strip the upwardly acting component of the force of spring 4 without changing the position of the upper portion 34 of the spring. When the parts are in the actuated position shown in Fig. 10, however, further downward movement of the over travel spring will flex contact carrier I until the resistance of the flexed carrier overcomes the force of the over travel spring. Further downward movement of the actuator 3 will then force the upper portion 34 of the over travel spring downwardly without further flexing of the contact carrier as illustrated' in Fig. 10 of the drawing. The other parts of the switch shown in Figs. 8 to 1l of the drawing are similar to the parts shown in Figs. 1 to 7 and have accordingly been designated by the same numerals.
The switch shown in Figs. 12 and 13 has the same mode of operation and is similar to that shown in Figs. 1 to 7, inclusive, with the excepttion that contact 3 is located suillciently below contact 2 so that when the contact carrier is actuated, its free end is moved below dead center shown in Figs. 14 to 16 of the drawings.
and the downward component of the force of the spring maintains it in this position and consequently in a switch of this type, a second actuator 4| is provided having a head 42 which extends through an opening in the arm 5 and engages the contact carrier I to move contact 26 in engagement with contact 2 against the downward component of the force of spring 4 when pressure is applied to the contact carrier adjacentl its fixed end.
Another modication of my improved switrrzllihs S switch is more compact than the switch shown in Figs. 1 to 7, inclusive, and some of the parts are arranged in a different manner.
As illustrated in the drawings, the base, cover, terminals and the actuator are the same as shown in Figs. 1 to '7 and consequently these parts have been designated by the same numerals. In the modification shown in Figs. 14 to 16, however, the contact carrier 43 is formed separately from the arm or spring support 44 and is provided with a projection 45 terminating in an eyelet 46 which is held in place by the head of screw I8 and the free end is provided with contacts 41 and 48, contact 41 being in engagement with a contact 49 on arm when the parts are in the position shown in Fig. 15 and contact 48 being in engagement with the contact 5I on arm 52 when the parts are in the actuated position as shown in Fig. 16. One end of arm or spring support 44 is attached' to the base 6 by any suitable means, such as a rivet 53, and its free end is biased upwardly against the head 54 of a screw 54a which serves as the means for adjusting the force required to actuate the switch.
The mode of operation of this switch is similar to that shown in Figs. 1 to 7 with the exception that when screw 54a is adjusted downwardly the upward component of the force of spring 55 is increased and more force is required to actuate the switch than when the parts are in the position shown in Fig. 15. On the other hand when the screw 54 is adjusted upwardly, less force is required to actuate the switch than when the parts are in the position shown in Fig. 15.
Another form of my improved switch is shown in Fig. 17 of the drawing which is somewhat similar to that shown in Figs. 1 to '7 with the exception that the arm 5 is not biased downwardly but is free to move when the contact 23 is forced from engagement with contact 2. In the operation of the switch shown in Fig. 17, when actuator 8 is applied to contact carrier I against the force of spring 4, the contact carrier is first flexed as shown in dotted lines in Fig. 17 and when sumcient energy has been stored in the contact carrier to overcome the force of spring 4, contact 23 is moved from contact 2 with a snap motion which is accelerated during movement of contact 23a to contact 3 by the decrease in the upward component of the force of spring 4 which is rocked upon its supports to change the direction of the force of spring 4 which in the position shown in dotted lines in Fig. 1'7 has a downward component of force acting upon the free end of contact carrier I and an upward component of force acting upon the free end of arm 5 which moves the free end of arm 5 upwardly and maintains it in a stressed condition. When the pressure applied adjacent the fixed end of contact carrier I is released, however, arm 5 because of its stressed condition returns to its original position, rocking spring 4 upon its supports to a position in which it provides an upward component of force upon contact carrier I, thereby returning the parts to their original position with a snap motion.
The switch illustrated in Figs. 18 to 21 is similar to that shown in Fig. 1'7 with the 4:xception that contact 3 is arranged at a suificient distantc ,3clow contact 2 so that when or-ess" -s applied to actuator 8, the parts wil. emain in their actuated position. It is therefc necessary to provide an additional actuator to return the parts to their original position. For this purpose, an actuator 59 is provided which is freely slidable through an opening in the cover in the same manner as actuator 8 and is provided with a head 60 which rests upon the free end of arm 5. When the parts are in the position shown in Fig. 1, pressure is applied to actuator 8 to stress contact carrier I and force contact 23 from engagement with contact 2 with a snap motion when the opposing force of spring 4 is overcome as more particularly described in connection with the operation of the switch shown in Fig.17. When it ls desired to return the parts' to their original position, pressure is applied to actuator 59 which acts through spring 4 to return the contact carrier to its original position. The advantage of this structure is that actuator 8 and 56 may be positioned adjacent to each other and both may slide freely through apertures in the same cover.
It will be particularly noted that in all forms of my improved device, except in the actuator 59 utilized to return the parts to their original position as shown in Fig. 19, the pressure for actuating the device is applied to the long arm which in case of a switch is the contact carrier. There is a distinct advantage in applying the force directly to the contact carrier because in such case positive actuation is obtained. It will also be noted that in applicants improved structure, the contact carrier is longer than the arm supporting the spring and consequently energy may be more readily stored in the contact carrying member than in a shorter arm acting through the intermediary of a spring or other toggle arrangement to effect snap motion of the contact carrier.
What I claim is:
1. In combination, a switch having a resilient arm movable from a normal to an actuated position and mechanism for actuating said arm including a. spring having upper and lower sub-` stantially flat arms with a portion oi the lower arm engaging the resilient arm of said switch and the upper arm being biased away from the lower arm, means associated with the arms of said spring for maintaining them in spaced relation, and an actuator engaging the upper arm of said spring, said spring being of suicient strength to move the resilient arm of said switch from its normal to its actuated position without ilexing said spring when pressure is applied to said actuator, and the upper arm of said spring being ilexible to permit overtravel of said actuator after the resilient arm of said switch is moved to its actuated position.
2. In combination, a switch having a resilient member to be actuated, a spring for maintaining said member in a predetermined position, actuating mechanism for said switch including a second spring having upper and lower substantially at arms with the lower arm being provided with a boss which rests upon the member to be actuated and the upper arm being biased away from the lower arm, and means associated with the lower arm of the second spring for maintaining the arms of the second spring in spaced relation, and an actuator engaging the upper arm of the second spring, said second spring being of suiicient strength to move the resilient member of said switch from its normal to its actuated position without flexing the second spring when pressure is applied to said actuator, and the upper arm of the second spring being exible to permit overtravel of said actuator after the resilient member of the switch is moved to its actuated position.
3. In combination, a switch having a resilient member movable from a normal to an actuated position and mechanism for actuating said member including a spring having integral upper and lower substantially at arms with the lower arm being provided with a boss which rests upon the resilient member'and the upper arm being biased away from the lower arm, means integralwith the lower arm for maintaining the arms in spaced relation, and an actuator engaging the upper arm of said spring, said spring being of sufficient strength to move the resilient member of said switch from its normal to its actuated position -without flexing said spring when pressure is applied to said actuator, and the upper arm of said spring being iiexible to permit overtravel of said actuator after the resilient member of said switch has been moved to its actuated position.
4. Apparatus of the class described comprising a stationary contact, a resilient Contact carrier having a xed end and a free end and being provided adjacent its free end with an abutment and with a contact which is arranged opposite to th-e stationary contact and which is movable into and from engagement therewith, a resilient arm having a free end projection which is shorter than said contact carrier and which projection is provided with an abutment, a spring having its opposite ends rockably mounted on said abutments for normally maintaining the movable contact in engagement with the stationary contact and the free end projection of said arm in spaced relation to said carrier, and an actuator applied to said carrier adjacent to its fixed end on the side opposite to that from which the arm is spaced, and said arm being perpendicularly spaced at a sumcient distance arm to store sumcient energy in said carrier under the influence of said actuator to move the carrier with a snap motion when the'opposing force of said spring is exceeded.
5. Apparatus o! the class described comprising a stationary contact, a resilient contact carrier having a fixed end and a free end and being provided adjacent its free end with an abutment and with a contact which is arranged opposite to the fixed contact and which is movable into and from engagement therewith. a resilient arm having a free end projection which is shorter than said contact carrier and which projection is provided with an abutment, a spring rockably mounted on said abutments for normally maintaining the movable contact in engagement with the stationary contact, an actuator applied to said carrier adjacent its fixed end on the side opposite to that from which the arm is spaced, said arm being perpendicularly spaced at a suilicient distance from said contact carrier opposite to the position at which said actuator is applied to permit suiilcient fiexure of the carrier in the space between the plane of said carrier and the plane of said arm to store suiilcient energy in said carrier under the iniluence of said actuator to move the carrier with a snap motion when the opposing force of said spring is exceeded,` and the free end of said arm being biased away from said contact carrier and being under suillcient stress to prevent its movement during movement of said contact carrier.
-6. Apparatus of the class described comprising rst and second spaced stationary contacts, a resilient contact carrier having a fixed end and a free end and being provided adjacent its free end with an abutment, first and second movable contacts affixed to opposite sides of said carrier adjacent its free end, the first being movable into and from engagement with the rst stationary contact and the second being movable into and from engagement with the second stationary contact, a resilient arm having a free end projection which is shorter than said contact carrier and which projection is provided with an abutment, a spring having its opposite ends rockably mounted on said abutments for normally maintaining the first movable contact in engagement with the rst stationary contact and the free end projection of said arm in spaced relation to said contact carrier, an actuator applied adjacent the fixed end of said carrier upon the same face thereof which carries the first movable contact,vsaid arm being perpendicularly spaced at a sulcient distance from said contact carrier opposite to the position at which said actuator is applied to permit suflicient ilexure of the carrier in the space between the plane of said carrier and the plane of said arm to store sufficient energy in said carrier under the influence of said actuator to disengage the first movable contact from the first stationary contact against the force of said spring and to rock said spring uponsaid abutments to rapidly change the direction of the force of said spring to cause the second movable contact to engage the second stationary contact with a snap motion, and the abutment on the free end projection of said arm being spaced sufliciently from the contact `carrier and the xed contacts being so disposed relative to each other and to the abutl1 ment on said arm that the second movable contact engages the second stationary contact? to limit the movement of the contact carrier before it passes into alignment with the abutmenton said arm, whereby said spring retains a component of force which is effective in initiating the return movement of the first movable contact to engagement with the first stationary contact when the force'upon said carrier is released, and the return movement of said carrier being effective in causing a rocking movement of said spring upon said abutments to return the first movable contact into engagement with the first stationary contact with a snap motion.
'7. Apparatus of the class described comprising a stationary contact, a resilient contact carrier having a fixed end and a free end and being provided with an abutment adjacent its free end, a movable contact fixedadjacent the free end of said carrier, a resilient arm having a free end projection shorter than said contact carrier which projection is provided with an abutment, a support, means for securing the opposite end of said arm to said support. the free end of said carrier and the free end projection on said `arm being extended in the same direction from said support and the free end projection of said arm being biased away from said carrier, a spring rockably mounted on said abutments and normally maintaining the movable contact in engagement with the stationary contact, an actuator applied to said contact carrier adjacent its fixed end, and resilient means for perpendicularly spacing said arm at a sufficient distance from said contact carrier opposite to the position at which said actuator is applied to permit suillcient flexure of the carrier in the space between the plane of the carrier and the plane of the arm to store suillcient energy in said carrier under the influence of said actuator to disengage the movable contact from the stationary contact with a snap motion.
8. Apparatus of the class described comprising first and second spaced stationary contacts, a resilient contact carrier having a fixed end and a free end, first and second movable contacts affixed to opposite sides of said contact carrier adjacent its free end and said carrier being provided with an abutment adjacent its free end, a resilient arm having a projection shorter than said carrier which projection is provided with an abutment, a spring rockably mounted on said abutments and normally maintaining the first movable contact in engagement with the first stationary contact and the free end of said projection in spaced relation to said carrier, an actuator applied to said carrier adjacentits fixed end on the side opposite to that from which said projection is spaced, said arm being perpendicularly spaced at a sufficient distance from said contact carrier opposite to the position at which said actuator is applied to permit suiicient flexure of the carrier in the space between the plane of said carrier and the plane of said arm to store suflcient energy in said carrier under the influence of said actuator to disengage the first movable contact from the first stationary contact and force the second movable contact into engagement with the second stationary contact with a snap motion, thereby rocking said spring on said abutments to change the direction of the fonce of said spring to flex said arm in a direction opposite to the movement of said carrier and store energy therein, and the fixed contacts being so disposed relative to each other and the abutment on said projection that the contact carrier passes the abutment on said projection during movement of the second movable contact into engagement with the second stationary contact, and the energy storedI in the free end of said arm being eilective in returning the first movable contact into engagement with the first stationary contact when the' force upon said actuator is released.
9. Apparatus of the class described comprising a stationary contact, a resilient contact carrier having a xed end and a free end and being provided with an abutment adjacent its free end, a contact affixed to said carrier adjacent its free end which is movable into and from engagement with the stationary contact, a resilient arm having a free end projection shorter than said contact carrier and said projection being provided with an abutment, a spring having its opposite ends rockably mounted on said abutments for normally maintaining the movable contact in engagement with the stationary contact and the free end of said projection in spaced relation to said carrier, an actuator applied to said contact carrier adjacent its flXed end on the side opposite to that from which said projection is spaced, said arm being perpendicularly spaced at a suillcient distance from said contact carrier opposite to the position at which said actuator is applied to permit sufficient fiexure of the carrier in the space between the plane of said carrier and the plane of said arm to store sufficient energy in said carrier under the influence of said actuator to move the carrier with a snap motion when the opposing force of said spring is exceeded, and means for adjusting the free end projection of said arm to vary the force required to actuate said contact carrier.
10. Apparatus of the class described comprising a stationary contact, a resilient contact carrier having a fixed end and a free end and being provided adjacent its free end with an abutment, a movable contact aflixed adjacent the free end of said carrier, a resilient arm having a free end provided with an abutment, a support, means for securing the opposite end of said arm to said support, the free ends of said carrier and arm being extended in the same direction from said support and the free end of said arm being of less length than said carrier and being biased away from' said carrier, a spring rockably mounted on said abutments and normally maintaining the movable contact in engagement with the stationary Contact, an actuator applied to said contact carrier adjacent its fixed end, means for perpendicularly spacing said arm at sufiiclent distance from said contact carrier opposite to the position at which said actuator is applied to permit suicient fiexure of the carrier in the space between the plane of the carrier and the plane of the arm to move said carrier under the infiuence of said actuator with a snap motion to disengage the movable contact from the stationary contact, and means for adjusting the position of the free end of said arm to vary the force required to actuate said contact carrier.
11. Apparatus of the class described comprising first and second spaced stationary contacts, a resilient contact carrier having a fixed end and a free end and being provided adjacent its free end with an abutment, first and second movable contacts affixed to opposite sides of said carrier adjacent its free end, the rst being movable into and from engagement with the first stationary contact and the second being movable into and from engagement with the second stationary contact, a resilient arm having a free end pro- 13 jection shorter than said carrier which projection is provided with an abutment, a spring rockably mounted on said abutments for normally maintaining the iirst movable contact in engagement with the iirst stationary contact and the free end projection of said arm in spaced relation to the.
contact carrier, an actuator applied adjacent the fixed end of saidcarrier upon the same face thereof which carries the rst movable contact, said arm being perpendicularly spaced 'at-a sufficient distance from said contact carrier opposite to the position at which said actuator is applied to permit sufficient ilexure of the carrier in the space between the plane of said carrier and the plane of said arm to store lsuiiicient energy in said carrier under the influence of said actuator todisengage the first movable contact from the ilrst stationary contact against the force of said spring and to rock said spring upon said abutments to rapidly change the directionof the force of said spring to cause the second movable contact to engage the second stationary contact and the abutment on said projection being spaced a sufficient distance from the contact carrier and the fixed contacts being so disposed relative to each other and said arm that the second movable contact engages the second stationary contact to limit the movement of the contact carrier before it passes into lalignment with the abutment on said projection, and means for adjusting the position of the free end of the flexible arm to vary the force required to actuate said contact carrier. i
12. Apparatus of the class described comprising first and second spaced stationary contacts, a resilient contact carrier having a fixed end and a free end provided with an abutment, rst and second movable contacts aiiixed to the opposite sides of said carrier adjacent the free end thereof, a resilient arm having a free end projection provided with an abutment, a spring rockably mounted on said abutments for maintaining the rst movable contact in engagement with the rst stationary contact and said projection in spaced relation to said carrier, an actuator applied to said carrier adjacent its fixed end on the side opposite to that from which said projection is spaced, said arm being perpendicularly spaced at a suicient distance from said contact carrier opposite to the position at which said actuator is applied to permit suflicient flexure of the carrier in the space between the plane of said carrier and the plane of said arm to store suilicient energy in said carrier under the iniiuence of said actuator to move the carrier with a snap motion to cause engagement of the second movable contact with the second stationary contact and to rock said spring upon said abutments when the opposing force of saidspring is exceeded and said xed contacts being spaced at a suiiicient distance from each other and being so disposed relative to the abutment on said pro- 14 free end, a resilient arm perpendicularly spaced from said contact carrier which extends in substantially the same direction as saidl contact carrier. said arm having a free movable end spaced 6 from said contact carrier, the terminus of which lies intermediate planes perpendicular to the opposite ends of said contact carrier, said arm having a xed end and being provided with an abutment adjacent its free end, and means for perl pendicularly spacing said arm from said contact carrier throughout the length of said arm, including a spring rockably mounted upon said abutments to space thefree end of said arm from the free end of said carrier, and spaced 15 arcuate-shaped connectors integral with said arm and said contact carrier arranged adjacent the fixed end of said arm which space the contact carrier at a suiilcient perpendicular distance fro'msaid arm to permit sumcient iiexure of said contact carrier in said space to store sufcient energy in said carrier to move its free end with a snap motion when force is applied to said contact carrier adjacent said connectors.
14. Apparatus of the class described comprising a stationary contact, a resilient contact carrier having a free end and being provided adjacent its free end with an abutment and with a contact which contact is arranged opposite to the stationary contact and which is movable in to and from engagement therewith, a spring for normally maintaining the movable contact in engagement with the stationary contact, said spring having one end rockably mounted on said abutment, means extending in substantially the same direction as said contact carrier and having a free end projection provided with an abutment on which the opposite end of said spring is rockably fmounted, and the abutment on saidprojectlon being perpendicularly spaced from said contact carrier and arranged intermediate planes perpendicular to the opposite ends of said contact carrier, an actuator applied to said carrier adjacent `its fixed end, and said means being perpendicularly spaced at sufficient 4distance from said contact carrier opposite to the position at which said Y actuator is applied to permit suilicient iiexure of said carrier in said space to store suiiicient energy in said contact carrier to disengage the movable contact from the stationary contact with a snap motion when force is applied to said actuator, and the abutment on said projection being `arranged at a closer distance to the abutment on saidcarrier than to said actuator.
15. Apparatus of the class described comprising a stationary contact, a resilient contact carrier having a free end and 'being provided adjacent its free end with an abutmentand with a contact which contact is arranged opposite to the stationary contact and which is movable into and from engagement therewith, an arm extending in substantially the same direction as said contact carrier and having a fixed end and a free end projection provided with an abutment arranged in a position which is perpendicularly spaced from said contact carrier and intermediate planes perpendicular to the opposite ends of said contact carrier, a spring having its opposite ends rockably mounted on said abutments, an actuator applied t0 said c arrier adjacent its xed end on the side opposite to that from which the arm is spaced, and said arm being perpendicularly spaced at a suilicient distance from saidcontact carrier op-v posite to the position at which-said actuator is applied to permit suflicient ilexure of said carrier in the space between said carrier and said arm to 15 store suiicient energy in saidcontact carrier to disengage the movable contact from the stationary contact when force is applied to said actuator, and the abutment on said arm being arranged at a closer distance to the abutment on said carrier 5 than to said actuator.
EVERARD F. KOHL.
REFERENCES CITED The following references are of record in the 10 le of this patent:
UNITED STATES PATENTS Number Name Date 2,109,953 Bates Mar. 1, 1938 15 Number Number
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US535709A US2458518A (en) | 1944-05-15 | 1944-05-15 | Snap acting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US535709A US2458518A (en) | 1944-05-15 | 1944-05-15 | Snap acting device |
Publications (1)
Publication Number | Publication Date |
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US2458518A true US2458518A (en) | 1949-01-11 |
Family
ID=24135437
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US535709A Expired - Lifetime US2458518A (en) | 1944-05-15 | 1944-05-15 | Snap acting device |
Country Status (1)
Country | Link |
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US (1) | US2458518A (en) |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2505605A (en) * | 1948-01-20 | 1950-04-25 | Charles F Coake | Snap switch |
US2525044A (en) * | 1947-02-11 | 1950-10-10 | Mallory & Co Inc P R | Snap action switch |
US2558219A (en) * | 1941-03-14 | 1951-06-26 | Everard F Kohl | Snap acting device |
US2570998A (en) * | 1948-10-22 | 1951-10-09 | Century Electric Company | Switch for dynamoelectric machines |
US2644899A (en) * | 1949-07-29 | 1953-07-07 | Perry Flasher Syndicate | Flasher |
US2651692A (en) * | 1952-11-19 | 1953-09-08 | Gen Electric | Condition responsive electric switch mechanism |
US2658121A (en) * | 1951-07-30 | 1953-11-03 | Gen Electric | Condition responsive electric switch mechanism |
US2789172A (en) * | 1953-05-26 | 1957-04-16 | Singer Mfg Co | Snap-acting switch mechanisms |
US2825778A (en) * | 1953-07-03 | 1958-03-04 | Electrical Apparatus Company I | Switch assembly |
US2839634A (en) * | 1956-01-30 | 1958-06-17 | Johnson Electronics Inc | Electric switch |
DE1155181B (en) * | 1957-11-29 | 1963-10-03 | Robertshaw Fulton Controls Co | Electrical snap-action switch with a leaf spring that is flat before installation |
US3322915A (en) * | 1966-01-03 | 1967-05-30 | Texas Instruments Inc | Snap acting overcentering motion transfer means for electrical switch |
US3353559A (en) * | 1965-05-18 | 1967-11-21 | Robertshaw Controls Co | Snap acting pneumatic diverting relay |
US3440584A (en) * | 1967-01-10 | 1969-04-22 | Heinmann Electric Co | Contact blade assembly for relays |
US3662132A (en) * | 1970-01-26 | 1972-05-09 | Robertshaw Controls Co | Electrical switch construction |
US20060131155A1 (en) * | 2004-12-15 | 2006-06-22 | Hopkins John D | Quiet snap action switch |
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US2354027A (en) * | 1942-12-31 | 1944-07-18 | Micro Switch Corp | Snap switch overtravel mechanism |
US2387089A (en) * | 1942-11-05 | 1945-10-16 | Vapor Car Heating Co Inc | Snap action switch |
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US2110674A (en) * | 1938-03-08 | Tkmpebature cx | ||
US2109953A (en) * | 1934-04-24 | 1938-03-01 | Clifford V Bates | Reciprocating motor |
GB503504A (en) * | 1937-10-06 | 1939-04-06 | Charles Archibald Pooley | Improvements in snap-action electric switches |
US2202681A (en) * | 1938-04-19 | 1940-05-28 | Mu Switch Corp | Switch |
US2237705A (en) * | 1938-06-21 | 1941-04-08 | Everard F Kohl | Snap-acting device |
US2260964A (en) * | 1938-10-19 | 1941-10-28 | Allen Bradley Co | Snap switch |
US2304400A (en) * | 1940-08-03 | 1942-12-08 | Micro Switch Corp | Snap switch |
US2301874A (en) * | 1940-09-30 | 1942-11-10 | Robert Hetherington & Son Inc | Clicker plunger switch |
US2327069A (en) * | 1942-07-27 | 1943-08-17 | Aro Equipment Corp | Fuel pressure switch |
US2387089A (en) * | 1942-11-05 | 1945-10-16 | Vapor Car Heating Co Inc | Snap action switch |
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Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2558219A (en) * | 1941-03-14 | 1951-06-26 | Everard F Kohl | Snap acting device |
US2525044A (en) * | 1947-02-11 | 1950-10-10 | Mallory & Co Inc P R | Snap action switch |
US2505605A (en) * | 1948-01-20 | 1950-04-25 | Charles F Coake | Snap switch |
US2570998A (en) * | 1948-10-22 | 1951-10-09 | Century Electric Company | Switch for dynamoelectric machines |
US2644899A (en) * | 1949-07-29 | 1953-07-07 | Perry Flasher Syndicate | Flasher |
US2658121A (en) * | 1951-07-30 | 1953-11-03 | Gen Electric | Condition responsive electric switch mechanism |
US2651692A (en) * | 1952-11-19 | 1953-09-08 | Gen Electric | Condition responsive electric switch mechanism |
US2789172A (en) * | 1953-05-26 | 1957-04-16 | Singer Mfg Co | Snap-acting switch mechanisms |
US2825778A (en) * | 1953-07-03 | 1958-03-04 | Electrical Apparatus Company I | Switch assembly |
US2839634A (en) * | 1956-01-30 | 1958-06-17 | Johnson Electronics Inc | Electric switch |
DE1155181B (en) * | 1957-11-29 | 1963-10-03 | Robertshaw Fulton Controls Co | Electrical snap-action switch with a leaf spring that is flat before installation |
US3353559A (en) * | 1965-05-18 | 1967-11-21 | Robertshaw Controls Co | Snap acting pneumatic diverting relay |
US3322915A (en) * | 1966-01-03 | 1967-05-30 | Texas Instruments Inc | Snap acting overcentering motion transfer means for electrical switch |
US3440584A (en) * | 1967-01-10 | 1969-04-22 | Heinmann Electric Co | Contact blade assembly for relays |
US3662132A (en) * | 1970-01-26 | 1972-05-09 | Robertshaw Controls Co | Electrical switch construction |
US20060131155A1 (en) * | 2004-12-15 | 2006-06-22 | Hopkins John D | Quiet snap action switch |
US7081593B2 (en) | 2004-12-15 | 2006-07-25 | John David Hopkins | Quiet snap action switch |
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