US2437456A - Method of and apparatus for treating wells - Google Patents

Method of and apparatus for treating wells Download PDF

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US2437456A
US2437456A US393352A US39335241A US2437456A US 2437456 A US2437456 A US 2437456A US 393352 A US393352 A US 393352A US 39335241 A US39335241 A US 39335241A US 2437456 A US2437456 A US 2437456A
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liquid
casing
particles
vibrator
sound waves
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Jr Albert G Bodine
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CALPAT Corp
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B37/00Methods or apparatus for cleaning boreholes or wells
    • E21B37/08Methods or apparatus for cleaning boreholes or wells cleaning in situ of down-hole filters, screens, e.g. casing perforations, or gravel packs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B28/00Vibration generating arrangements for boreholes or wells, e.g. for stimulating production
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/003Vibrating earth formations

Definitions

  • My invention relates to amethod of and apparatus for treating wells, and more particularly to a method of and apparatus for treating wells utilizing energy so transmitted by sound waves through an elastic medium that there is a standing or stationary wave in the medium. Since it finds particular utility in treating oil wells of conventional construction, the application of my invention to such use will be described for illustrative purposes, it being understood that my invention is not restricted to such use.
  • Difllculty is frequently experienced in the pumping of such wells, due to the accumulation of particles of sand, gravel, wax, and materials partially soluble in the oil, within the openings between the oil tubing and casing and within the openings in the casing, impeding or preventing the passage of oil therethrough. It is an object of my invention to provide a method of and apparatus for quickly and effectively freeing the openings in the oil tubing and well casing of the solid particles which wholly or partially close the same.
  • Dimculty is often encountered with similar particles deposited in the formation at or within a few hundred feet of the lower end of the well, impeding or dammlng off the oil from flowing into the lower end of the well; It is an object of this invention also to provide a method of and apparatus for freeing the formation of such flowimpeding particles.
  • My invention contemplates the freeing of the formation and the openings in "liquid downwardly in the well and through such openings and into the formation.
  • Such practice has been unsatisfactory in that such materials as are removed from the openings in the casing and the tubing are forced outwardly into the formation and accumulated therein to again exert a flow-impeding action.
  • such practice has been inefiective because the velocity of the wash liquid is of a very low order, its flow is in one direction only, and the force thus exerted upon theclogging particles is not substantial.
  • My invention contemplates the accomplishment of the objects hereinbefore stated, utilizing sound waves as means of transmitting energy to a 2 the clogging particles.
  • sound waves is meant not only'those frequencies of vibratory motion within the auditory range, but also other and very much higher frequencies.
  • my invention contemplates the transmission of energy by sound waves not only through air or gas, but also through solids and liquids.
  • the sound waves transmitted may represent alternate increases and decreases in pressure relative to a mean pressure which may be greater than normal or atmospheric pressure (as when a vertical column of water is the transmitting medium) or which may be less than the pressure on the medium at rest (as when a stretched wire is the transmitting medium).
  • My invention contemplates utilizing such movement of the particles in response to sound waves for the accomplishment of a flow of liquid and a movement of solid particles in both directions through the openings adjacent the bottom of the oil tubing and well casing and the formation adjacent thereto.
  • my invention contemplates an amplitude of in-and-out movement of the particles of the liquid and the solid particles through the openings adjacent the bottom of the oil tubing and well casing and in the formation, which is greater than the amplitude of movement of such particles, in such openings and in the formation, when a single pressure impulse or sound wave, or a series of unrelated pressure impulses or sound waves is transmitted to the particles.
  • This I accomplish by establishing within the medium transmitting the sound waves a resonant condition in which a large part of the energy supplied by the generating vibrator is stored in the medium by the reflection of the sound waves in such manner as to reinforce those originating with the generating vibrator to establish within the medium a standing wave.
  • the amplitude of the standing wave is so increased that its wave fronts are very steep, and the velocity and acceleration of the particles of the wave-transmitting medium at the maximum velocity variation zones are very great, and the velocity and acceleration of such particles may be in excess of the velocity and acceleration of the particles adjacent the surface of the generating vibrator and are usually much greater than the velocity and acceleration of the particles adjacent the receiving vibrator.
  • FIG. 1 is a fragmentary vertical sectional view of one embodiment of my invention
  • Fig. 2 is a fragmentary vertical sectional view of a second embodiment of my invention.
  • Fig. 3 is a fragmentary vertical sectional view of a third embodiment of my invention.
  • Fig. 4 is a side elevational view of a sound wave generating device adapted for use in accordance with my invention
  • Fig. 5 is a vertical sectional view of another form of sound wave generating apparatus:
  • Figs. 6 and '7 are diagrammatic illustrations of a standing sound wave in an elastic medium.
  • Fig. 1 a casing ll installed in an oil well and substantially closed at its lower end, indicated by the numeral i2, as by an end plate or a cement plug.
  • the casing II has adjacent its lower end a plurality of openings 13 which may be slots or perforations.
  • a receiving vibrator or vibrating element It is suspended within the casing II on or below the surface of the liquid therein.
  • the vibrator I4 is suspended from a metal wire or cable l5, which may e piano wire or the like, and is subjected to sound waves by variations in tension thereon by a vibration generating mechanism or generator at the surface of the ground.
  • the period of vibration of the cable l5 and its I length are so related that there is a standing sound wave in the cable i 5 between the generator and the receiving vibrator II.
  • a determination of the weight of the vibrator I4 is governed by the frictional resistance to its reciprocation within the casing II and princi pally by the resistance to its movement offered by the liquid in contact therewith.
  • the vibrator must be made of suilicient weight that its efficiency as an energy-transmitting element is not overcome by the inertia and other resistances to motion of the vibrating element which, if the as the weight is decreased, a greater vertical motion of the vibrator l l is made possible, which has the desirable eilect of increasing the amplitude of the standing wave in the liquid and hence increasing the energy transmitted from the vibrator through the liquid.
  • the lower end of the vibrator ll may, if desired, be made with a horizontal surface, it is preferred that it be convexed downwardly, and it may be formed in the shape of a cone with its apex downwardly directed, as indicated by the numeral I6.
  • Such a shape of the lower surface of the vibrator It serves to direct the impulses or sound waves angularly relative to the axis of u the casing Ii and thus better direct the impulses or sound waves in the liquid through the openings Is in the casing.
  • the directional property of a wave train increases as the frequency increases or the wave length decreases. It will be seen, therefore, that because of this tendency of impulses in the liquid generated by the vibrator H to travel in the direction of travel of the vibrator H the amount of clearance between the vibrator l4 and the casing ii may be increased as the frequency of vibration of the element II is increased or the wave length of the wave train in the liquid is decreased. For frequencies below approximately 100 vibrations per second, the vibrao tor It should fit rather closely within the easing II.
  • the frequency of vibration of the cable I5 and vibrator I4 is governed by the purpose to be accomplished by the wave train in the liquid below the vibrator I4. It is possible to vibrate the element It with a frequency approximating the natural period of vibration in their environment in the well of the particles of sand or other solids clogging the openings l3 in the casing ll. Such frequency may be of the order of 100,000 vibrations per second.
  • a frequency is impressed upon the vibrator ll of lesser value.
  • This frequency may be of the order of 10,000 to 20,000 impulses per second.
  • a lower frequency is impressed upon the vibrator H.
  • Such a frequency is of the order of 1,000 pulsations per second or less and may well be as low as 50 pulsations per second, the Waves travelling in the formation as far as a few hundred feet from the well.
  • the amplitude of the movement of the vibrating element I will, of course, vary with its frequency. If the frequency is low, for example, in the neighborhood of 50 vibrations per second, its amplitude of movement may be comparatively large, for example, of the order of a few inches. If the frequency of the element i4 is large, for example, in the neighborhood of 100,000 vibrations per second, its amplitude of movement is decreased to, for example, a distance of the order of a few 1,000ths of an inch.
  • the velocity of the liquid in such openings is greater than or equal to or less than that of the vibrator ll, factors aifecting these relative velocities being the decrease or damping out of the sound waves in the liquid and the degree of resonance.
  • the frequency of the impulses in the liquid column is increased and as the degree of resonance established in this liquid column is improved, the steepness of the wave fronts is increased.
  • Such an increase in the steepness of the standing waves within the liquid column increases both the velocity and acceleration of the liquid at the velocity variation nodes in the stationary wave. While the movement of the liquid through the openings it may be for only a very short distance, such as a fraction of-an inch, its
  • the performance of the method of my invention thus has an eflect dislodging particles from the openings l3 and formation adjacent thereto wholly unobtainable by forcing a washing fluid through the casing II in accordance with prior practice.
  • I have illustrated diagrammatically in Fig. 6 a standing wave in either the cable II or the liquid column between the vibrator l4 and the closed end I! of the casing ll, assuming for illustrative purposes that the effective length of the cable or column is equal to one and a half wave lengths.
  • Fig. 6 a standing wave in either the cable II or the liquid column between the vibrator l4 and the closed end I! of the casing ll, assuming for illustrative purposes that the effective length of the cable or column is equal to one and a half wave lengths.
  • the abscissa scale represents the distance along the cable or liquid column and the distance between a line drawn through EFG and the base of the abscissa scale represents the mean pressure within the cable or column, the ordinates representing variations in pressure above and below such mean-pressure value.
  • zones are located along the cable or liquid column at distances of one-half wave length from points A and B and each other respectively, as indicated by the points C, C and D, D'.
  • the curve A, E, C, F, D, G, B may be considered as a single sound wave travelling in the elastic medium. It will be seen that, when a pressure impulse generated at point A reaches point D, a distance of one wave length, the second impulse is generated at point A. When the second impulse has reached point D, the first impulse has travelled to point B and been reflected as a like impulse to point D. Likewise, when the third impulse reaches point D, the second impulse has been reflected from point B to point D, and the first impulse has reached point A, from which it is reflected to reinforce the fourth impulse generated at that instant at point A. The impulses reflected from points B and A, therefore, act to reinforce the impulses generated at point A, so that the amplitude of the standin wave, and hence the steepness of the wave, is constantly increased until that condition of equality previously described has been reached.
  • the standing wave within the liquid column is adjusted so that the zones of maximum velocity variations are located adjacent the openings in the casing or tubing to be cleaned the greatest velocity of liquid therethrough will be obtained.
  • This is a condition easily secured, particularly with high frequency sound waves, since the zones of maximum velocity variations of the stationary wave so formed are very close together.
  • the relative position of the vibrator H with respect to the closed end l2 of the casing ll may be readily adjusted to obtain the .desired condition.
  • the standing wave within the liquid column may be adjusted so that the zones of maximum pressure variation are adjacent the openings in the casing or tubing when desired, as for example, when such openings are substantially filled with flow-impeding particles.
  • the column is made of a length equal to any multiple of a half wave length.
  • a resonant condition is established in the cable I! by making its length between the generator and the vibrator it any multiple of a half wave length.
  • the wave length in the metal cable I! will, of course, begreater than the wave length in the liquid in the casing Ii, since the velocity of the sound waves in the cable I! is much greater than their velocity in the liquid column.
  • a resonant condition for all but very high frequency sound waves may be readily established in the liquid column between the vibrator l4 and the closed end of the casing i I by varying the length of the liquid column and the eilective length of the cable l5 until audible beats are absent.
  • the resonant condition in the liquid column diminishes in importance as the frequency of vibration increases, the waves being damped out within a short distance from the vibrator it at the very high frequencies hereinbefore mentioned.
  • FIG. 2 An embodiment of my invention taking advantage of an increase in tension in the cable l5 and at the same time utilizing the advantage of the light weight of the vibrator I4, is illusstrated in Fig. 2, in which a weight I! is positioned within the casing II with the cable I! running freely therethrough, the weight being of a diameter slightly less than the inner diameter of the casing. A coil compression spring I8 is positioned between the weight I! and the vibrator II.
  • the weight ll operates to place the desired tension upon the cable [5, facilitating a high rate of transmission of energy therealong.
  • a condensation or compression impulse in the spring I 8 being reflected from the weight H as a like impulse, the spring I! automatically acts as a continuation of the cable I! of.a length equal to one-fourth a wave length of the impulses in the cable I5, so that the vibrator l4 occupies a position in the stationary wave in the cable [5 corresponding to a maximum velocity variation zone, and the weight ll occupies a position in the stationary wave in the cable II corresponding to a maximum pressure variation zone or minimum velocity or no velocity zone.
  • the spring I 8 acts purely as a capacitance.
  • the distance between the weight I! and the vibrator I in its intermediate position represents a resonant condition in the liquid; that is, the length of the spring I! is a multiple of one-half a wave length of the sound waves in the liquid.
  • a rod of substantial thickness which is guided in the central opening l9 in the weight ll, thus preventing contact of the vibrator I with the casing II.
  • a cushioning material 20 such as neoprene, rubber, or the like, for frictionally engaging and cushioning the contact between the casing ii and the weight ll,
  • the weight Il may be located beneath the vibrator I4 and connected thereto by the spring i8 under tension.
  • the spring l8 acts in the same manner, and a resonant condition with a stationary wave in the cable I5 and liquid column is established in the same manner, as described for the arrangement of the spring l8 and weight I! above the vibrator H.
  • my invention may be applied using the pump tubing and strainer instead of the cable and vibrator.
  • the string of pump rods customarily employed. is withdrawn from the pump tubing and the standing valve is removed from the cage, the string of tubing may be reciprocated, the strainer or cage at its lower end acting in all respects like the vibrating element It, previously described.
  • the efl'ect of such reciprocation is imparted upon both the fluid inside the strainer and the fluid outside of the strainer within the casing, and also to some extent upon the iluid outside of the casing.
  • liquid is forced at high velocity and acceleration radially through both the openings in the strainer screen and the slots in the casing, effectively cleaning both of them.
  • a solvent for the wax or the like which may be deposited upon the screen or within the casing slots.
  • Suitable solvents for this purpose include carbon tetrachloride, organic phosphate, nitropentane.
  • the radial movement of the liquid adjacent the perforations l3 in the casing ll may be secured by substituting for the vibrator ll, in the embodiments described, a hollow plunger immersed in the liquid and having a plurality of jet openings in its sides which, during reciprocation,
  • Such advantage of directed flow of liquid combined with the advantage of a light weight vibrating element may be provided by forming in the vibrator l4 vertical passages opening on the top of the vibrator and communicating with radial passages opening on the side of the vibrator so that, during its reciprocation while immersed in the liquid. the liquid travels downwardly through the vertical passages and outwardly through the radial passages and is thus directed in jet form through the perforations in the casing ll. Any of the vibrating elements described may be moved vertically in the well to the desired proximity with perforations at different levels.
  • Fig. 3 is illustrated an embodiment of my invention in which the impulses are directly transmitted from the cable ii to the casing ll.
  • this embodiment there is secured to the lower end of the cable I! a weight 2
  • is provided with depending arms 22 pivoted thereto and adapted, when extended, for gripping the interior of the casing II with teeth 23 upon their extremities.
  • the arms 22 may be retained in their retracted position during their introduction into the casing and released when the desired position is reached by any suitable means.
  • the impulses are transmitted by variations in the proportion (but not the relief of all) of the weight pressing against --the casing II, which variations are in response to a standing sound wave or tension wave in the cable I5.
  • the casing or tubing II is itself rapidly vibrated by its elongation and contraction. freeing the particles clogging the openings therein.
  • Such vibrations of the casing or tubing have the effect previously described or transmitting vibrations throughout adjacent strata, agitating flow-impeding particles therein, freeing them of waxes and the like, and increasing the flow of liquid therethrough to the tubing or casing.
  • the invention is not limited in application to pumping. wells, but may be employed also on flowing wells.
  • impulses may be impressed upon the annular body of liquid between the casing and a tubing to establish a standing sound wave in such column of liquid.
  • the column of liquid within the tubing may be employed as the means of transmitting to the devices and formations at the bottom of the well high frequency impulses having the purposes and results previously described.
  • Such vibrations may be impressed upon an ascending stream of liquid in the pump tubing or in the annular space between the pump tubing and the casing as the liquid flows from the well.
  • My'invention is capable of application to and use in connection with the pumping of a washing or solvent liquid down the well and through the openings in the casing, tubing, and formation by impressing upon this stream of descending liquid longitudinal vibrations of the character and with the effect previously described.
  • Fig.4 I have illustrated a generating device suitable i'or impressing impulses upon the cable ii.
  • the device includes a shaft 21, which may be the drive shaft or a shaft geared in the desired speed relationship to the drive shaft. of a gasoline engine or electric motor, such as previously described. and rotating within an eccentric 28 connected by a crank arm 29 to an oscillating arm 30.
  • the oscillating arm 30 is pivoted upon a horizontal pivot 3
  • may be clamped by a nut 32 threaded thereto at various positions along the oscillating arm 30 to vary the amplitude of movement of the free end of the arm 30.
  • a weight 33 suspended upon a cable I! from the surface of the round.
  • an electric vibrating surface 34 for generation of sound waves in the liquid.
  • the vibrating device 34 is connected by electrical conductors 35 to a source of oscillating current on the surface of the ground.
  • a vibrating device may be employed at the surface of the ground to vibrate the cable with ultra-high frequency.
  • the method of dislodging material clogging an opening through which it is desired to conduct a fluid includes the step of transmitting sound waves under conditions of resonance through a body of liquid contacting such material; and adjusting the sound waves within said body to bring a zone of maximum pressure variation at the opening to be cleaned thereby to thus oscillate the liquid adjacent such a material with a frequency determined by said sound waves and with sufficient intensity to displace such material from clogging position.
  • the method of removing particles of a material from clog ing relationship with a fluid passage includes the steps of: subjecting such particles to the hydraulic pressure of a column of liquid; transmitting sound waves under conditions of resonance through such liquidcolumn to produce a standing wave therein: adjusting the standing wave thus provided within said column to bring a zone of maximum pressure variation at the passage to be cleaned; and subjecting the clogging particles to the oscillatory action of the liquid produced by said sound waves until the adhesion of said particles with the passage is broken while maintaining such hydraulic pressure on such particles substantially constant.
  • the method of removing bodies of material having different natural resonant frequencies from clogging position in a fluid passage includes the steps of: contacting said material with a body of liquid: transmitting sound waves under conditions of resonance through said liquid to such bodies of diil'erent material; and successively and selectively eifecting accuse ll vibration of said bodies diii'erent natural resonant frequencies by varying the irequency of the transmitted sound waves to correspond to the particular frequencies 01' said bodies to eflect removal of said bodies.
  • the method of removing flow-impeding bodies from a liquid passage in a well, which bodies are contacted by an elastic medium which includes the steps of: transmitting sound waves through-such elastic medium to such bodies; and relating the length of said sound waves and the distance they are transmitted through such maximni so that said distance is a multiple of half of the wave length or the. sound waves to establish in such medium a stationary wave having a maximum velocity or pressure variation zone located at a level substantially common to that of said passage. 4
  • the method of removing the impedance to flow 0! a liquid by particles in'a passage in a well, which particles are contacted by a liquid incapable of carrying from the well such particles in their state when impeding flow which includes the steps 01': transmitting sound waves under conditions oi resonance to the particles through the liquid contacting them; varying the frequency or the sound waves to that necessary to convert such particles to a state facilitating their carriage from the well by the liquid; and removing from the well the liquid carrying such converted particles.
  • the method of dislodging material clogging openings in a well casing or tubing or the formation therearound, which material is immersed in a liquid in said well includes the steps of: transmitting sound waves under conditions oi. resonance .to the liquid in the well through an elastic metallic medium un-. der tension; and further transmitting such sound waves under conditions oi. resonance through the liquid to such material to effect dislodgement thereof.
  • the method of dislodging particles from cl sins relationship in openings in a well near the bottom thereof, which particles are immersed in a liquid in the well includes the steps of: generating sound waves at a locus remote from the particles, which sound waves have a frequency. oi. to 100,000 cycles per second; and transmitting said sound waves under conditions of resonance through the liquid to such particles to dislodge them from clogging relationship with respect to said openings.
  • sound wave-generating means a member adapted to be immersed in the liquid in the well for vibration therein; and a wire connecting said means to said member for transmitting sound waves to said member under conditions of resonance, said member normally serving to transmit said sound waves to the liquid in the well under conditions of resonance and having a convex lower surface to direct sound waves in the liquid downwardly and outwardly of the well.
  • Apparatus as defined in claim 8 in which a weight is disposed on one side of said member and a spring is interposed between said weight and said member.

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Description

March 1948- A. G. BODINE, JR
METHOD OF AND APPARATUS FOR TREATING WELLS Filed May 14, 1941 gull/72.74%
//V VEN 7012/ 141. BERT G. BOD/NE, JR.
HARR/J, K/ECH, F05 76/? a HARR/J OR THE FIR 0 N m r m R m n a w w PRESSURE VARIATIONS A from: v:
Patented Mar. 9, 1948 METHOD OF AND APPARATUS FOR TREATING WELLS Albert G. Bodine, Jr., Burbank, Calif., asslgnor to the Calpat Corporation, Los Angelcs, Calif., a corporation of California Application May 14, 1941, Serial No. 393,352
9 China. (Cl. 166-20) My invention relates to amethod of and apparatus for treating wells, and more particularly to a method of and apparatus for treating wells utilizing energy so transmitted by sound waves through an elastic medium that there is a standing or stationary wave in the medium. Since it finds particular utility in treating oil wells of conventional construction, the application of my invention to such use will be described for illustrative purposes, it being understood that my invention is not restricted to such use.
Difllculty is frequently experienced in the pumping of such wells, due to the accumulation of particles of sand, gravel, wax, and materials partially soluble in the oil, within the openings between the oil tubing and casing and within the openings in the casing, impeding or preventing the passage of oil therethrough. It is an object of my invention to provide a method of and apparatus for quickly and effectively freeing the openings in the oil tubing and well casing of the solid particles which wholly or partially close the same.
Dimculty is often encountered with similar particles deposited in the formation at or within a few hundred feet of the lower end of the well, impeding or dammlng off the oil from flowing into the lower end of the well; It is an object of this invention also to provide a method of and apparatus for freeing the formation of such flowimpeding particles. My invention contemplates the freeing of the formation and the openings in "liquid downwardly in the well and through such openings and into the formation. Such practice has been unsatisfactory in that such materials as are removed from the openings in the casing and the tubing are forced outwardly into the formation and accumulated therein to again exert a flow-impeding action. Furthermore, such practice has been inefiective because the velocity of the wash liquid is of a very low order, its flow is in one direction only, and the force thus exerted upon theclogging particles is not substantial.
My invention contemplates the accomplishment of the objects hereinbefore stated, utilizing sound waves as means of transmitting energy to a 2 the clogging particles. By sound waves is meant not only'those frequencies of vibratory motion within the auditory range, but also other and very much higher frequencies. Likewise my invention contemplates the transmission of energy by sound waves not only through air or gas, but also through solids and liquids. Furthermore, by my invention the sound waves transmitted may represent alternate increases and decreases in pressure relative to a mean pressure which may be greater than normal or atmospheric pressure (as when a vertical column of water is the transmitting medium) or which may be less than the pressure on the medium at rest (as when a stretched wire is the transmitting medium).
In the transmission of sound waves through an elastic medium, the movement of the particles of the medium is purely local, each particle making small to-and-fro excursions in a manner similar to the vibrating body generating the sound waves. The particles move in the same line as the directions of travel of the wave and only a very short distance in the medium.
My invention contemplates utilizing such movement of the particles in response to sound waves for the accomplishment of a flow of liquid and a movement of solid particles in both directions through the openings adjacent the bottom of the oil tubing and well casing and the formation adjacent thereto.
Furthermore, my invention contemplates an amplitude of in-and-out movement of the particles of the liquid and the solid particles through the openings adjacent the bottom of the oil tubing and well casing and in the formation, which is greater than the amplitude of movement of such particles, in such openings and in the formation, when a single pressure impulse or sound wave, or a series of unrelated pressure impulses or sound waves is transmitted to the particles. This I accomplish by establishing within the medium transmitting the sound waves a resonant condition in which a large part of the energy supplied by the generating vibrator is stored in the medium by the reflection of the sound waves in such manner as to reinforce those originating with the generating vibrator to establish within the medium a standing wave. This reinforcement by reflection continues and increases the amplitude of the standing wave until the energy consumed by ,friction of the liquid passing in and out of the openings in the tubing or casing or formation and by the generation of heat and by overcoming inertia of the reciprocating parts is equal to the energy input to the generating vibrator.
Before such a condition of equality is reached, however, the amplitude of the standing wave is so increased that its wave fronts are very steep, and the velocity and acceleration of the particles of the wave-transmitting medium at the maximum velocity variation zones are very great, and the velocity and acceleration of such particles may be in excess of the velocity and acceleration of the particles adjacent the surface of the generating vibrator and are usually much greater than the velocity and acceleration of the particles adjacent the receiving vibrator.
Embodiments of my invention capable of accomplishing the foregoing objects and providing the foregoing advantages and others are illustarted in the accompanying drawings in which Fig. 1 is a fragmentary vertical sectional view of one embodiment of my invention;
Fig. 2 is a fragmentary vertical sectional view of a second embodiment of my invention;
Fig. 3 is a fragmentary vertical sectional view of a third embodiment of my invention;
Fig. 4 is a side elevational view of a sound wave generating device adapted for use in accordance with my invention;
Fig. 5 is a vertical sectional view of another form of sound wave generating apparatus: and
Figs. 6 and '7 are diagrammatic illustrations of a standing sound wave in an elastic medium.
In Fig. 1 is illustrated a casing ll installed in an oil well and substantially closed at its lower end, indicated by the numeral i2, as by an end plate or a cement plug. The casing II has adjacent its lower end a plurality of openings 13 which may be slots or perforations.
A receiving vibrator or vibrating element It is suspended within the casing II on or below the surface of the liquid therein. The vibrator I4 is suspended from a metal wire or cable l5, which may e piano wire or the like, and is subjected to sound waves by variations in tension thereon by a vibration generating mechanism or generator at the surface of the ground. Preferably the period of vibration of the cable l5 and its I length are so related that there is a standing sound wave in the cable i 5 between the generator and the receiving vibrator II. In other words, the wave length of the impulses in the cable I! are so related to the length of the cable ii that a resonant condition is established, the impulses or sound waves reflected along the cable I5 by the vibrator l4 reaching the generator at the exact time that like impulses or sound waves are imparted by the generator to the cable.
motion, since such motion may be transmitted from; one medium to another without change of wave form.
A determination of the weight of the vibrator I4 is governed by the frictional resistance to its reciprocation within the casing II and princi pally by the resistance to its movement offered by the liquid in contact therewith. The vibrator must be made of suilicient weight that its efficiency as an energy-transmitting element is not overcome by the inertia and other resistances to motion of the vibrating element which, if the as the weight is decreased, a greater vertical motion of the vibrator l l is made possible, which has the desirable eilect of increasing the amplitude of the standing wave in the liquid and hence increasing the energy transmitted from the vibrator through the liquid.
While the lower end of the vibrator ll may, if desired, be made with a horizontal surface, it is preferred that it be convexed downwardly, and it may be formed in the shape of a cone with its apex downwardly directed, as indicated by the numeral I6. Such a shape of the lower surface of the vibrator It serves to direct the impulses or sound waves angularly relative to the axis of u the casing Ii and thus better direct the impulses or sound waves in the liquid through the openings Is in the casing.
As is well known, the directional property of a wave train increases as the frequency increases or the wave length decreases. It will be seen, therefore, that because of this tendency of impulses in the liquid generated by the vibrator H to travel in the direction of travel of the vibrator H the amount of clearance between the vibrator l4 and the casing ii may be increased as the frequency of vibration of the element II is increased or the wave length of the wave train in the liquid is decreased. For frequencies below approximately 100 vibrations per second, the vibrao tor It should fit rather closely within the easing II.
The frequency of vibration of the cable I5 and vibrator I4 is governed by the purpose to be accomplished by the wave train in the liquid below the vibrator I4. It is possible to vibrate the element It with a frequency approximating the natural period of vibration in their environment in the well of the particles of sand or other solids clogging the openings l3 in the casing ll. Such frequency may be of the order of 100,000 vibrations per second. While it is difllcult to determine the natural period of vibration of such particles in the absence of complete knowledge of the conditions at the bottom of the well, it will be found that, if such natural period of vibration be anywhere nearly approximated by the period of the wave train in the liquid, the particles will be vibrated and dislodged from positions clogging the perforations i3. Very beneficial results may be achieved by varying the frequency of the vibration of the element I 4 from 50,000 to 100,000 impulses per second, thus approximating the natural period of vibration of particles of many different sizes under many diiferent conditions of environment.
If it is desired to homogenize or dissolve flowimpeding particles of a material insoluble or partly soluble in the liquid contained in the well or to pulverize particles by abrasion to a particle size facilitating their removal suspended in the liquid, which particles are in or adjacent the bottom of the well, a lesser frequency is impreesed upon the vibrator ll. This frequency, of course, varies with the properties of such materials and their environment, but it is found that frequencies of a very wide range are extremely beneficial in effecting this result; for example, frequencies of the order of 5,000 to 75,000 per second will be found to have beneficial properties in effecting the dislodgment of such particles and their remov with the liquid from the well.
In impressing a frequency to pulverize the wax, there is avoided a frequency which would cause an undesirable emulsification of the oil and water. If such an emulsion is formed, however, it is not of the utmost importance, since the quan 'tity of emulsion produced will be small and will be removed by the first flowing or pumping of the well. Under some circumstances it may be desirable to employ a frequency to emulsify water or sludge, trapping the emulsion in the formation or at the bottom of the well and preventing the flow of the fluids into the well.
If it is desired to establish the maximum acceleration of liquid in and out of the openings iii in the casing H, a frequency is impressed upon the vibrator ll of lesser value. This frequency may be of the order of 10,000 to 20,000 impulses per second.
If it is desired to subject the formation around the lower end of the casing II to impulses of the maximum magnitude in order to increase the flow of fluids through the formation to the casing II, a lower frequency is impressed upon the vibrator H. Such a frequency is of the order of 1,000 pulsations per second or less and may well be as low as 50 pulsations per second, the Waves travelling in the formation as far as a few hundred feet from the well.
It will be seen that, by varying the speed of the impulse generating device, all or any of the desired ranges of frequencies herein set forth may be employed with the same apparatus to accomplish all of those respective results hereinabove identified.
The amplitude of the movement of the vibrating element I will, of course, vary with its frequency. If the frequency is low, for example, in the neighborhood of 50 vibrations per second, its amplitude of movement may be comparatively large, for example, of the order of a few inches. If the frequency of the element i4 is large, for example, in the neighborhood of 100,000 vibrations per second, its amplitude of movement is decreased to, for example, a distance of the order of a few 1,000ths of an inch.
When the frequency of vibration of the vibrator I4 is adjusted for the maximum velocity of liquid through the openings l3, it may be found that the velocity of the liquid in such openings is greater than or equal to or less than that of the vibrator ll, factors aifecting these relative velocities being the decrease or damping out of the sound waves in the liquid and the degree of resonance. As the frequency of the impulses in the liquid column is increased and as the degree of resonance established in this liquid column is improved, the steepness of the wave fronts is increased. Such an increase in the steepness of the standing waves within the liquid column increases both the velocity and acceleration of the liquid at the velocity variation nodes in the stationary wave. While the movement of the liquid through the openings it may be for only a very short distance, such as a fraction of-an inch, its
' velocity will be very great, for example, of the ly great. The performance of the method of my invention thus has an eflect dislodging particles from the openings l3 and formation adjacent thereto wholly unobtainable by forcing a washing fluid through the casing II in accordance with prior practice. For example, I have illustrated diagrammatically in Fig. 6 a standing wave in either the cable II or the liquid column between the vibrator l4 and the closed end I! of the casing ll, assuming for illustrative purposes that the effective length of the cable or column is equal to one and a half wave lengths. In Fig. 6 the abscissa scale represents the distance along the cable or liquid column and the distance between a line drawn through EFG and the base of the abscissa scale represents the mean pressure within the cable or column, the ordinates representing variations in pressure above and below such mean-pressure value.
It will be seen that a zone of maximum pressure variation is present at points A, A and B, B, representing the surface of the generating vibrator and the closed end of the column or lower end of the cable respectively, and that other maximum pressure variation. zones are located along the cable or liquid column at distances of one-half wave length from points A and B and each other respectively, as indicated by the points C, C and D, D'.
The curve A, E, C, F, D, G, B may be considered as a single sound wave travelling in the elastic medium. It will be seen that, when a pressure impulse generated at point A reaches point D, a distance of one wave length, the second impulse is generated at point A. When the second impulse has reached point D, the first impulse has travelled to point B and been reflected as a like impulse to point D. Likewise, when the third impulse reaches point D, the second impulse has been reflected from point B to point D, and the first impulse has reached point A, from which it is reflected to reinforce the fourth impulse generated at that instant at point A. The impulses reflected from points B and A, therefore, act to reinforce the impulses generated at point A, so that the amplitude of the standin wave, and hence the steepness of the wave, is constantly increased until that condition of equality previously described has been reached.
Since the ordinates of the graph of Fig. 8 represent variations in pressure along the cable or liquid column, it will be seen that the zones E, F, and G, located half way between the maximum pressure variation zones, represents zones of minimum pressure variations or zones of maximum velocity variations. Thus, if there be plotted velocity variation of the particles as ordinates against the same abscissa employed in Fig. 6, a graph like Fig. 7 is provided, the maximum velocity variation zones being located at points E, E, F, F, and G, G and the minimum velocity variation zones or maximum pressure zones being located at points A, C, D, and B. At points A. C, D, and B the velocities in opposite directions urged upon the particles by travelling waves of opposite and equal amplitudes are equal, with the result that particles at .these points do not move, but are by such opposite forces subjected to the maximum pressure variation.
It will be seen that, if the standing wave within the liquid column is adjusted so that the zones of maximum velocity variations are located adjacent the openings in the casing or tubing to be cleaned the greatest velocity of liquid therethrough will be obtained. This is a condition easily secured, particularly with high frequency sound waves, since the zones of maximum velocity variations of the stationary wave so formed are very close together. With low frequency sound waves the relative position of the vibrator H with respect to the closed end l2 of the casing ll may be readily adjusted to obtain the .desired condition. In a similar manner the standing wave within the liquid column may be adjusted so that the zones of maximum pressure variation are adjacent the openings in the casing or tubing when desired, as for example, when such openings are substantially filled with flow-impeding particles.
To establish this resonant condition within the column of liquid between the vibrator I4 and the closed end I! of the casing II, the column is made of a length equal to any multiple of a half wave length. Likewise, a resonant condition is established in the cable I! by making its length between the generator and the vibrator it any multiple of a half wave length. The wave length in the metal cable I! will, of course, begreater than the wave length in the liquid in the casing Ii, since the velocity of the sound waves in the cable I! is much greater than their velocity in the liquid column.
If there be employed as a prime mover for the vibration generating device at the surface of the ground, a gas engine, or an electric motor of non-synchronous type, it will be found that the engine or motor will automatically tend to assume that speed establishing a resonant condition of the wave train in the cable i5, because at such condition any increase in speed consid erably increases the energy load on the prime mover, thus retarding its speed, and any decrease in speed is resisted by a rapid decrease in the energy load on the prime mover which allows immediate acceleration of the engine. A resonant condition for all but very high frequency sound waves may be readily established in the liquid column between the vibrator l4 and the closed end of the casing i I by varying the length of the liquid column and the eilective length of the cable l5 until audible beats are absent. The resonant condition in the liquid column diminishes in importance as the frequency of vibration increases, the waves being damped out within a short distance from the vibrator it at the very high frequencies hereinbefore mentioned.
An embodiment of my invention taking advantage of an increase in tension in the cable l5 and at the same time utilizing the advantage of the light weight of the vibrator I4, is illusstrated in Fig. 2, in which a weight I! is positioned within the casing II with the cable I! running freely therethrough, the weight being of a diameter slightly less than the inner diameter of the casing. A coil compression spring I8 is positioned between the weight I! and the vibrator II.
In this embodiment of my invention the weight ll operates to place the desired tension upon the cable [5, facilitating a high rate of transmission of energy therealong. A condensation or compression impulse in the spring I 8 being reflected from the weight H as a like impulse, the spring I! automatically acts as a continuation of the cable I! of.a length equal to one-fourth a wave length of the impulses in the cable I5, so that the vibrator l4 occupies a position in the stationary wave in the cable [5 corresponding to a maximum velocity variation zone, and the weight ll occupies a position in the stationary wave in the cable II corresponding to a maximum pressure variation zone or minimum velocity or no velocity zone.
In this embodiment the spring I 8 acts purely as a capacitance. The distance between the weight I! and the vibrator I in its intermediate position represents a resonant condition in the liquid; that is, the length of the spring I! is a multiple of one-half a wave length of the sound waves in the liquid.
If desired,'there may be substituted for the portion of the cable is travelling through the weight i1 and extending therebeneath to the vibrator l4 a rod of substantial thickness which is guided in the central opening l9 in the weight ll, thus preventing contact of the vibrator I with the casing II. There may with advantage be placed upon the periphery of the weight II a cushioning material 20, such as neoprene, rubber, or the like, for frictionally engaging and cushioning the contact between the casing ii and the weight ll,
The weight Il may be located beneath the vibrator I4 and connected thereto by the spring i8 under tension. The spring l8 acts in the same manner, and a resonant condition with a stationary wave in the cable I5 and liquid column is established in the same manner, as described for the arrangement of the spring l8 and weight I! above the vibrator H.
While I have described those embodiments oi my invention referred to as applied to a well casing, they may with equal advantage be applied to tubing within a well having, instead of the slots or perforations, openings in wire mesh, or a liner, or interstices between particles in a gravel pack or strainer, the sound waves operating to free the openings in both the tubing and the casing around it.
Likewise, my invention may be applied using the pump tubing and strainer instead of the cable and vibrator. Thus, if the string of pump rods customarily employed. is withdrawn from the pump tubing and the standing valve is removed from the cage, the string of tubing may be reciprocated, the strainer or cage at its lower end acting in all respects like the vibrating element It, previously described. The efl'ect of such reciprocation is imparted upon both the fluid inside the strainer and the fluid outside of the strainer within the casing, and also to some extent upon the iluid outside of the casing. Thus, liquid is forced at high velocity and acceleration radially through both the openings in the strainer screen and the slots in the casing, effectively cleaning both of them.
If desired, simultaneously with the reciprocation of the pump tubing there may be fed through the tubing and through the strainer a solvent for the wax or the like which may be deposited upon the screen or within the casing slots. Suitable solvents for this purpose include carbon tetrachloride, organic phosphate, nitropentane.
The radial movement of the liquid adjacent the perforations l3 in the casing ll may be secured by substituting for the vibrator ll, in the embodiments described, a hollow plunger immersed in the liquid and having a plurality of jet openings in its sides which, during reciprocation,
direct jets of liquid substantially radially.
Such advantage of directed flow of liquid combined with the advantage of a light weight vibrating element may be provided by forming in the vibrator l4 vertical passages opening on the top of the vibrator and communicating with radial passages opening on the side of the vibrator so that, during its reciprocation while immersed in the liquid. the liquid travels downwardly through the vertical passages and outwardly through the radial passages and is thus directed in jet form through the perforations in the casing ll. Any of the vibrating elements described may be moved vertically in the well to the desired proximity with perforations at different levels.
In Fig. 3 is illustrated an embodiment of my invention in which the impulses are directly transmitted from the cable ii to the casing ll. In this embodiment there is secured to the lower end of the cable I! a weight 2| greater than the tension impulses transmitted through the cable ii. The weight 2| is provided with depending arms 22 pivoted thereto and adapted, when extended, for gripping the interior of the casing II with teeth 23 upon their extremities. The arms 22 may be retained in their retracted position during their introduction into the casing and released when the desired position is reached by any suitable means. For example, they may be secured against the resilient tendency of springs 24 urging them outwardly, by a wire 25 adapted to be broken by a weight 26 slidable in the main weight 2| upon rapid upward movement of the weight 2 I. i The arms 22 will drag upon and move inwardly over obstructions on the interior of the casing during their upward travel.
In this embodiment of my invention the impulses are transmitted by variations in the proportion (but not the relief of all) of the weight pressing against --the casing II, which variations are in response to a standing sound wave or tension wave in the cable I5. In this manner the casing or tubing II is itself rapidly vibrated by its elongation and contraction. freeing the particles clogging the openings therein. Such vibrations of the casing or tubing have the effect previously described or transmitting vibrations throughout adjacent strata, agitating flow-impeding particles therein, freeing them of waxes and the like, and increasing the flow of liquid therethrough to the tubing or casing.
It is possible by the use of any of the embodiments of my invention to transmit from a well surrounded by other wells impulses through the formation, increasing in the manner hereinbefore described the flow of fluids through the formations to all of such wells.
The invention is not limited in application to pumping. wells, but may be employed also on flowing wells. For example, impulses may be impressed upon the annular body of liquid between the casing and a tubing to establish a standing sound wave in such column of liquid. Likewise, in a flowing wellthe column of liquid within the tubing may be employed as the means of transmitting to the devices and formations at the bottom of the well high frequency impulses having the purposes and results previously described. Such vibrations may be impressed upon an ascending stream of liquid in the pump tubing or in the annular space between the pump tubing and the casing as the liquid flows from the well.
My'invention is capable of application to and use in connection with the pumping of a washing or solvent liquid down the well and through the openings in the casing, tubing, and formation by impressing upon this stream of descending liquid longitudinal vibrations of the character and with the effect previously described.
In Fig.4 I have illustrated a generating device suitable i'or impressing impulses upon the cable ii. The device includes a shaft 21, which may be the drive shaft or a shaft geared in the desired speed relationship to the drive shaft. of a gasoline engine or electric motor, such as previously described. and rotating within an eccentric 28 connected by a crank arm 29 to an oscillating arm 30. The oscillating arm 30 is pivoted upon a horizontal pivot 3| and connected at its free end to the cable I5. The pivot 3| may be clamped by a nut 32 threaded thereto at various positions along the oscillating arm 30 to vary the amplitude of movement of the free end of the arm 30.
In Fig. 5 I have illustrated a weight 33 suspended upon a cable I! from the surface of the round. Connected to the lower surface of the weight 33 is an electric vibrating surface 34 for generation of sound waves in the liquid. such as a piezo electric crystal or magneto striction bar, both of which are suitable for the ultra-high frequency ranges. The vibrating device 34 is connected by electrical conductors 35 to a source of oscillating current on the surface of the ground. Such a vibrating device may be employed at the surface of the ground to vibrate the cable with ultra-high frequency.
While those embodiments of the method and apparatus of my invention are fully capable of performing the objects and providing the advantages primarily stated, and the applications of my invention as described hereinbefore are illustrative of its operation and utility, various modiflcations of such methods and apparatus, and such applications may be made without departing from the scope of my invention as defined by the claims which follow.
I claim as my invention:
1. The method of dislodging material clogging an opening through which it is desired to conduct a fluid, which method includes the step of transmitting sound waves under conditions of resonance through a body of liquid contacting such material; and adjusting the sound waves within said body to bring a zone of maximum pressure variation at the opening to be cleaned thereby to thus oscillate the liquid adjacent such a material with a frequency determined by said sound waves and with sufficient intensity to displace such material from clogging position.
2. The method of removing particles of a material from clog ing relationship with a fluid passage, which method includes the steps of: subjecting such particles to the hydraulic pressure of a column of liquid; transmitting sound waves under conditions of resonance through such liquidcolumn to produce a standing wave therein: adjusting the standing wave thus provided within said column to bring a zone of maximum pressure variation at the passage to be cleaned; and subjecting the clogging particles to the oscillatory action of the liquid produced by said sound waves until the adhesion of said particles with the passage is broken while maintaining such hydraulic pressure on such particles substantially constant.
3. The method of removing bodies of material having different natural resonant frequencies from clogging position in a fluid passage, which method includes the steps of: contacting said material with a body of liquid: transmitting sound waves under conditions of resonance through said liquid to such bodies of diil'erent material; and successively and selectively eifecting accuse ll vibration of said bodies diii'erent natural resonant frequencies by varying the irequency of the transmitted sound waves to correspond to the particular frequencies 01' said bodies to eflect removal of said bodies.
4. The method of removing flow-impeding bodies from a liquid passage in a well, which bodies are contacted by an elastic medium, which includes the steps of: transmitting sound waves through-such elastic medium to such bodies; and relating the length of said sound waves and the distance they are transmitted through such mediuni so that said distance is a multiple of half of the wave length or the. sound waves to establish in such medium a stationary wave having a maximum velocity or pressure variation zone located at a level substantially common to that of said passage. 4
5. The method of removing the impedance to flow 0! a liquid by particles in'a passage in a well, which particles are contacted by a liquid incapable of carrying from the well such particles in their state when impeding flow, which includes the steps 01': transmitting sound waves under conditions oi resonance to the particles through the liquid contacting them; varying the frequency or the sound waves to that necessary to convert such particles to a state facilitating their carriage from the well by the liquid; and removing from the well the liquid carrying such converted particles.
6. The method of dislodging material clogging openings in a well casing or tubing or the formation therearound, which material is immersed in a liquid in said well, which method includes the steps of: transmitting sound waves under conditions oi. resonance .to the liquid in the well through an elastic metallic medium un-. der tension; and further transmitting such sound waves under conditions oi. resonance through the liquid to such material to effect dislodgement thereof.
7. The method of dislodging particles from cl sins relationship in openings in a well near the bottom thereof, which particles are immersed in a liquid in the well. which method includes the steps of: generating sound waves at a locus remote from the particles, which sound waves have a frequency. oi. to 100,000 cycles per second; and transmitting said sound waves under conditions of resonance through the liquid to such particles to dislodge them from clogging relationship with respect to said openings.
8. In apparatus for dislodging particles adhering to a wall adjacent the bottom of a well. the combination or: sound wave-generating means: a member adapted to be immersed in the liquid in the well for vibration therein; and a wire connecting said means to said member for transmitting sound waves to said member under conditions of resonance, said member normally serving to transmit said sound waves to the liquid in the well under conditions of resonance and having a convex lower surface to direct sound waves in the liquid downwardly and outwardly of the well.=
9-. Apparatus as defined in claim 8, in which a weight is disposed on one side of said member and a spring is interposed between said weight and said member. ALBERT G. BODINE, Ja.
REFERENCES CITED The following references are of record in the tile of this patent:
UNITED STATES PATENTS
US393352A 1941-05-14 1941-05-14 Method of and apparatus for treating wells Expired - Lifetime US2437456A (en)

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