US2410717A - Metallic compounds adapted to form an electrical contact - Google Patents

Metallic compounds adapted to form an electrical contact Download PDF

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Publication number
US2410717A
US2410717A US461601A US46160142A US2410717A US 2410717 A US2410717 A US 2410717A US 461601 A US461601 A US 461601A US 46160142 A US46160142 A US 46160142A US 2410717 A US2410717 A US 2410717A
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Prior art keywords
silver
molybdenum
contact
powder
electrical contact
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US461601A
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Irvin W Cox
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Cutler Hammer Inc
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Cutler Hammer Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/02Contacts characterised by the material thereof
    • H01H1/021Composite material

Definitions

  • This invention relates to improvements in metallic compounds.
  • the invention also relates to bodiesconsisting of said metallic compounds.
  • the compounds herein contemplated are adaptable for various uses, they are particularly advantageous for use in the formation of electrical switch contacts and the like.
  • my invention is useful inthe formationof many different metallic compositions,-it isparticularly useful and advantageous in the formation of metallic compounds, havingalloy characteristics, by the-use of metals or elements which will not allo in the ordinary manner.
  • I refer to a compoundof silver and molybdenum, from which ingredients' an alloy, in the ordinary sense, cannot be produced.
  • non-alloy-ableingredients m y be compounded in'a manner to obtain substantially all of the desirable characteristics of an alloy; such as homogeneity of the mixture of the ingredients, proper proportionality thereof, required hardness and electrical characteristics; etc.
  • the aforementioned desirable results are attained by treatment of the ingredients of the compound in a relatively simple and inexpensive manner.
  • Cobalt,tungsten and carbon (cobalt tungsten carbide from cobalt tungsten cyanide),
  • Cobalt, tungsten and chromium stellite, from cobalt chromate and cobalt tungsten. chromate
  • molybdenum and tungsten by the use of hydrogen, hydrocarbon, or carbonaceous gases; andthe invention also contemplates the controlled reduction by such agents of mixture of the aforementioned poly metallic salts.
  • An object of the invention is to provide. metal-- 110 compounds having most. of the desirable characteristics of alloys.
  • Another object is to provide for alloy char-- acteristics in metallic compounds the ingredients of which are unalloyable in the ordinary sense.
  • Another and more specific object is to provide improved metallic compounds adaptable for use in the production of electrical switch contacts..-
  • Another object is to provide electrical switch: contacts and the like of novel composition.
  • One example of the method. herein contemplated is as follows: To a hot saturated solution of para ammonium molybdate is added. a hot. so lution of dilute silver nitrate, with resulting formation of a fine yellow precipitate. Such precipitate is freed of ammonium nitrate in a Wellknown manner, then dried, and then reduced in a. current or flow of dry hydrogen in steps say, for about fifteen minutes at 400 degrees EL, then. for about fifteen minutes at 800 degrees F., after which the temperature isgradually raised to about 1600 degrees F., at which temperature the reduction appears to be complete.
  • the product of such reduction is an extremely fine grained silvery powder: of constant or homogeneous composition, in the sense that the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest. Powder produced in the manner just described showed a silver content of 49.2 per cent by weight.
  • the compounds of silver and molybdenum, silver and tungsten, and silver and cobalt produced in accordance with my invention are especially adapted for the production of electrica1 contacts or contact tips, inasmuch as the inherently fine and substantially perfect (molecular) distribution of the refractory metal lattice, molybdenum, tungsten or cobalt) enables its most efficient use; so that for a given hardness and are resisting capactiy a greater percentage of silver can be used than has heretofore been possible, with a consequent decrease in the contact resistance. Also, the aforementioned precipitation hardening which pro Jerusalems a strain in the silver enhances the conductivity of the latter.
  • any one of the powders (molybdides, tungstides or chromides) in the manner herein disclosed I may add thereto and intimately mix therewith a powder of the particular soft metal constituent thereof (such as silver, copper, nickel, cobalt, iron or manganese) to increase the percentage quantity of such softer metal in the final molded article. It is, of course, preferable to employ a powder obtained by the aforedescribed reducing operation which approXimates as closely as possible the desired percentages of the metallic ingredients in the final pressure molded and heat treated article.
  • a powder adapted for molding under pressure into suitable form for use as an electrical contact saidpowder consisting of a homogeneous composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribw' tion of the molybdenum lattice is insured in the molded contact, said powder having a composition which is the equivalent of silver molybdide of the formula AgsMO'I.
  • a powder form for use as an electrical contact said powder consisting of a homogeneous composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice is insured in the molded contact, said powder having a composition which is the equivalent of silver molybdide of the formula AgsMow, said powder having a silver content of 49.2 per cent by weight.
  • a pressure molded electrical contact consistin of a homogeneous powder composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice in the contact is insured, said powder composition being the equivalent of silver molybdide of the formula AgsMow.
  • a pressure molded electrical contact consisting of a homogeneous powder composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice in the contact is insured, said powder composition being the equivalent of silver molybdide of the formula AgeMo'z, and the silver content of said contact being 49.2 per cent by weight.
  • a pressure molded electrical contact consisting of a. homogeneous powder composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice in the contact is insured, said powder composition being the equivalent of silver molybdide of the formula AgsMov, the silver content of said contact being 49.2 per cent by weight, and said contact when annealed at a temperature of 1200 degrees F. having a hardness of about 75 Rockwell B.
  • a pressure molded electrical contact consisting of a homogeneous powder composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice in the contact is insured, said powder composition being the equivalent of silver molybdide of the formula AgeMov, the silver content of said contact being 49.2 per cent by weight, said contact when annealed at a temperature of 1200 degrees F. having a hardness of about '75 Rockwell B., and said contact when aged for several hours at 600 degrees F. having a hardness of about 97 Rockwell B.
  • a pressure molded electrical contact consisting of a homogeneous powder composition of silver and molybdenum wherein the finest particles thereof. contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice in the contact is insured, so that for a given hardness and are resisting capacity an extremely high percentage of silver may beutilized.

Description

Patented Nov. 5, 1 945 METALLIC COMPOUNDS ADAPTED TO FORM AN ELECTRICAL CONTACT Irvin W. Cox, West Allis, Wis, assignor to-Cutler- Hammer, Inc., Milwaukee, Wis, a corporation oFFicEi of Delaware.
No Drawing. Application October 10, 1942,. Serial No. 461,601
7: Claims. 1
This invention relates to improvements in metallic compounds. The invention also relates to bodiesconsisting of said metallic compounds. Although the compounds herein contemplated are adaptable for various uses, they are particularly advantageous for use in the formation of electrical switch contacts and the like.
Although, as will appear, my invention is useful inthe formationof many different metallic compositions,-it isparticularly useful and advantageous in the formation of metallic compounds, havingalloy characteristics, by the-use of metals or elements which will not allo in the ordinary manner. Forexam-ple, I refer to a compoundof silver and molybdenum, from which ingredients' an alloy, in the ordinary sense, cannot be produced. Inaccordance with my invention, however, such non-alloy-ableingredients m y be compounded in'a manner to obtain substantially all of the desirable characteristics of an alloy; such as homogeneity of the mixture of the ingredients, proper proportionality thereof, required hardness and electrical characteristics; etc. Moreover, in accordance with my invention the aforementioned desirable results are attained by treatment of the ingredients of the compound in a relatively simple and inexpensive manner.
I will herein describe the method of producing one of the desired compounds of silver and molybdenum; but it is tobe understood that the method or technique herein disclosed is likewise applicable tothe production of other similar compounds of silver and molybdenum, and to a series of compounds of silver and tungsten, silver and cobalt; as well as to a series of compounds of:
Nickel and tungsten,
Nickel and molybdenum,
Cobalt and tungsten,
Cobalt,tungsten and carbon (cobalt tungsten carbide from cobalt tungsten cyanide),
Cobalt, tungsten and chromium (stellite, from cobalt chromate and cobalt tungsten. chromate),
Cobalt and molybdenum,
Copper and tungsten,
Copper and molybdenum,
Iron and tungsten,
Iron and molybdenum,
Manganese andtungsten,
Manganese and molybdenum.
and, in general, to suchv and other compounds containing atoms of. two or more metals in each.
controlled reduction of well defined poly metallic salts, such as those of the acids of chromium,
molybdenum and tungsten by the use of hydrogen, hydrocarbon, or carbonaceous gases; andthe invention also contemplates the controlled reduction by such agents of mixture of the aforementioned poly metallic salts.
An object of the invention is to provide. metal-- 110 compounds having most. of the desirable characteristics of alloys.
Another object is to provide for alloy char-- acteristics in metallic compounds the ingredients of which are unalloyable in the ordinary sense. v
Another and more specific object is to provide improved metallic compounds adaptable for use in the production of electrical switch contacts..-
Another object is to provide electrical switch: contacts and the like of novel composition.
Other objects and advantages of the invention will hereinafter appear.
One example of the method. herein contemplated is as follows: To a hot saturated solution of para ammonium molybdate is added. a hot. so lution of dilute silver nitrate, with resulting formation of a fine yellow precipitate. Such precipitate is freed of ammonium nitrate in a Wellknown manner, then dried, and then reduced in a. current or flow of dry hydrogen in steps say, for about fifteen minutes at 400 degrees EL, then. for about fifteen minutes at 800 degrees F., after which the temperature isgradually raised to about 1600 degrees F., at which temperature the reduction appears to be complete. The product of such reduction is an extremely fine grained silvery powder: of constant or homogeneous composition, in the sense that the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest. Powder produced in the manner just described showed a silver content of 49.2 per cent by weight.
From the foregoing it. is obvious that the yel'-- low silver molybdate; (precipitate) was the para. salt corresponding to silver para ammonium molybdate, or AgsMoqO24(H2O) X, and that the reduced powder is the equivalent of silver molybdide, of the formula AgGMO'I.
When such reduced powder is molded or com-' pressed into suitable form for use as electrical contacts, a polished and etched specimen shows, under a microscope, an extremely fine structure; in which silver and molybdenum are not distinguishable asseparate components. After the molded contacts have been annealed: at a temperature of 1200 degrees F. they have a hardness ofabout Rockwell B., but by aging the same for several hours at 600 degrees F. the hardness thereof is increased to about 97 R. B. This hardening is, to a large. extent atleast, a strain hardening produced by the tendency toward precipitation of the silver from the silver molybdide of which the contact is composed.
The fact that the material produced in accordance with my invention is a new and different constitution of matter has been demonstrated by a comparison of a micro-photograph of such material with a similar micro-photograph of a sin tered contact material made in the usual way from substantially the same percentage content of the ingredients silver and molybdenum (namely, by mixing silver powder with molybdenum powder, and pressing and sintering the mixture).
The following is a partial list of the various silver salts of molybdenum and tungsten acids--the water of crystallization being omitted from the formulae--and the final column showing the respective molybdides and tungstides:
The compounds of silver and molybdenum, silver and tungsten, and silver and cobalt produced in accordance with my invention are especially adapted for the production of electrica1 contacts or contact tips, inasmuch as the inherently fine and substantially perfect (molecular) distribution of the refractory metal lattice, molybdenum, tungsten or cobalt) enables its most efficient use; so that for a given hardness and are resisting capactiy a greater percentage of silver can be used than has heretofore been possible, with a consequent decrease in the contact resistance. Also, the aforementioned precipitation hardening which pro duces a strain in the silver enhances the conductivity of the latter.
After producing any one of the powders (molybdides, tungstides or chromides) in the manner herein disclosed I may add thereto and intimately mix therewith a powder of the particular soft metal constituent thereof (such as silver, copper, nickel, cobalt, iron or manganese) to increase the percentage quantity of such softer metal in the final molded article. It is, of course, preferable to employ a powder obtained by the aforedescribed reducing operation which approXimates as closely as possible the desired percentages of the metallic ingredients in the final pressure molded and heat treated article.
I claim:
1. As an article of manufacture, a powder adapted for molding under pressure into suitable form for use as an electrical contact, saidpowder consisting of a homogeneous composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribw' tion of the molybdenum lattice is insured in the molded contact, said powder having a composition which is the equivalent of silver molybdide of the formula AgsMO'I.
2. As an article of manufacture, a powder form for use as an electrical contact, said powder consisting of a homogeneous composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice is insured in the molded contact, said powder having a composition which is the equivalent of silver molybdide of the formula AgsMow, said powder having a silver content of 49.2 per cent by weight.
3. As an article of manufacture, a pressure molded electrical contact consistin of a homogeneous powder composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice in the contact is insured, said powder composition being the equivalent of silver molybdide of the formula AgsMow.
4. As an article of manufacture, a pressure molded electrical contact consisting of a homogeneous powder composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice in the contact is insured, said powder composition being the equivalent of silver molybdide of the formula AgeMo'z, and the silver content of said contact being 49.2 per cent by weight.
5. As an article of manufacture, a pressure molded electrical contact consisting of a. homogeneous powder composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice in the contact is insured, said powder composition being the equivalent of silver molybdide of the formula AgsMov, the silver content of said contact being 49.2 per cent by weight, and said contact when annealed at a temperature of 1200 degrees F. having a hardness of about 75 Rockwell B.
6. As an article of manufacture, a pressure molded electrical contact consisting of a homogeneous powder composition of silver and molybdenum wherein the finest particles thereof contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice in the contact is insured, said powder composition being the equivalent of silver molybdide of the formula AgeMov, the silver content of said contact being 49.2 per cent by weight, said contact when annealed at a temperature of 1200 degrees F. having a hardness of about '75 Rockwell B., and said contact when aged for several hours at 600 degrees F. having a hardness of about 97 Rockwell B.
7. As an article of manufacture, a pressure molded electrical contact consisting of a homogeneous powder composition of silver and molybdenum wherein the finest particles thereof. contain the same proportions of silver and molybdenum as the coarsest, whereby an inherently fine and substantially perfect distribution of the molybdenum lattice in the contact is insured, so that for a given hardness and are resisting capacity an extremely high percentage of silver may beutilized.
'IRVIN w. ooxd
US461601A 1942-10-10 1942-10-10 Metallic compounds adapted to form an electrical contact Expired - Lifetime US2410717A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2720458A (en) * 1952-04-29 1955-10-11 Sylvania Electric Prod Nickel-tungsten-aluminum alloy for cathode structure
US2814571A (en) * 1953-08-28 1957-11-26 Sylvania Electric Prod Process of coating ceramic with pyrophoric molybdenum
US3206385A (en) * 1960-07-12 1965-09-14 Gen Electric Dispersion hardening
US3317286A (en) * 1961-11-02 1967-05-02 Gen Electric Composite superconductor body
US3418103A (en) * 1964-12-11 1968-12-24 Mallory & Co Inc P R Process for making tungsten and molybdenum alloys

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2720458A (en) * 1952-04-29 1955-10-11 Sylvania Electric Prod Nickel-tungsten-aluminum alloy for cathode structure
US2814571A (en) * 1953-08-28 1957-11-26 Sylvania Electric Prod Process of coating ceramic with pyrophoric molybdenum
US3206385A (en) * 1960-07-12 1965-09-14 Gen Electric Dispersion hardening
US3317286A (en) * 1961-11-02 1967-05-02 Gen Electric Composite superconductor body
US3418103A (en) * 1964-12-11 1968-12-24 Mallory & Co Inc P R Process for making tungsten and molybdenum alloys

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