US2406429A - Electronic control system - Google Patents

Electronic control system Download PDF

Info

Publication number
US2406429A
US2406429A US511087A US51108743A US2406429A US 2406429 A US2406429 A US 2406429A US 511087 A US511087 A US 511087A US 51108743 A US51108743 A US 51108743A US 2406429 A US2406429 A US 2406429A
Authority
US
United States
Prior art keywords
potential
control
source
valve
current
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US511087A
Inventor
John R Mahoney
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CBS Corp
Original Assignee
Westinghouse Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Westinghouse Electric Corp filed Critical Westinghouse Electric Corp
Priority to US511087A priority Critical patent/US2406429A/en
Application granted granted Critical
Publication of US2406429A publication Critical patent/US2406429A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/248Electric supplies using discharge tubes

Definitions

  • This invention relates to an electronic control system and has particular relation to a system such as is employed in resistance welding in which current is supplied from an alternating potential source to a load under the control of electric discharge valves.
  • a pair of inversely connected ignitrons are interposed between an alternating-current source and the welding transformer for controlling the flow of current to the transformer.
  • the ignitro-ns are rendered conductive alternately in successive half periods of the source by suitable control circuits during a predetermined interval of time which is measured in terms of half periods of the source.
  • the control circuits are arranged to cause each ignitron to become conductive at an instant in a half period preselected by the operator in accordance with the requirements of the material to be welded. In this manner, a preselected number of spaced current impulses is supplied to the welding transformer.
  • the control circuit which includes means for compensating for fluctuations in the source potential.
  • the welding current is controlled by a pair of inversely connected ignitrons which are rendered conductive alternately in successive half-periods of the source at an instant in each half-period, known as the firing point, selected according to the welding heat desired.
  • the control means for the ignitrons includes means responsive to the source potential to advance the firing point of the ignitrons for a decrease in the source potential to supply current over a greater portion of a half-period and thereby to avoid the corresponding decrease in welding heat.
  • the firing point is, of course, delayed, In any case, the amount of variation in the position of the firing point depends upon the amount of variation in the source potential.
  • the Smith apparatus operates quite satisfactorily to maintain the welding heat within limits suitable for many welding operations even though the source potential may fluctuate. However, it has been found that the limits are not suificiently close for some of the welding operations which require extremely accurate heat control.
  • an object of my invention to provide a new and improved control system for resistance welding apparatus in which the welding heat is maintained within narrow limits even though the effective value of the source potential may fluctuate.
  • Another object of my invention is to provide apparatus for supplying spaced current impulses from a source of alternating potential to a load in which a predetermined amount of energy is supplied to the load by each of the impulses regardless of fluctuations in the effective value of the source potential.
  • My invention arises from a realization that the amount of compensation in the nature of a variation or shifting of the firing point of the ignitrons which is necessary for a given variation in the effective value of the source potential, differs for different heat settings and differs for the is same heat setting with different power factor conditions. That this is tru may be understood from a consideration of the operation of the supply circuit under different conditions. For a low heat, an ignitron is fired late in. a half-period of the source potential. A drop in the effective value of the source potential then requires an advancing of the firing point by a certain amount to increase the effective value of the current supplied and thereby maintain the heat constant.
  • the possible firing point positions over the entire range of heat control settingsfrom 190% heat to 20% heat includes a smaller portion of a half-period for a low power factor than for a high power factor.
  • the ratio of the variation of the instant of firing of the ignitrons for compensation to the source potential variation must not onl increase for adjustments of the heat control selecting means from a setting for an instant late in a halfperiod toward a setting for an instant early in a half-period, but. in addition, the rate of increase must be adjusted to be greater for loads having lower power factors than for loads having higher power factors.
  • each ignitron is rendered conductive while its anode is positive, when a control potential in a control circuit 13 comes more positive than a predetermined critical potential.
  • the control potential comprises a first periodically pulsating potential having a preselected phase displacement relative to the source potential, each of the pulsations of said first potential having a sloping wave front with a slope which is non-uniform over the length of said front, a second direct-current potential of a magnitude depending upon both the particular phase displacement selected and the power factor, and
  • the ratio of the variation of the instant in a halfperiod in which an ignitron become conductive to the source potential variation is varied in accordance with the adjustment of the phase preselecting means with the ratio increasing for adjustments of the phase preselecting means from a setting for an instant late in a half-period toward a setting for an instant early in a halfperiod and with the rate of increase adjusted in accordance with the power factor of the load.
  • Figure l is a schematic diagram illustrating a specific embodiment of my invention.
  • Figs. 2 and 3 are curves illustrating the operation of the circuit of Fig. 1.
  • a pair of welding electrodes 3 and 5 engage the material "i to be welded and are connected across the secondary 9 of a welding transformer I l.
  • the primary 53 of the welding transformer is supplied with power from a source of alternating current potential it through a pair of inversely-connected ignitrons ill and iii.
  • A. pair of electric devices at and 23, preferably thyratrons, which are hereinafter designated as firing valves, are arranged to control the ignition of the ignitrons ll and i0. respectively.
  • the ignition circuit for one of the ignitrons ll extends from one 2d of t e source i5 through a conductor the anode and cathode 29 of the firing valve 2!, the igniter 3i and cathode 33 of the ignitron ii and the primary !3 of the welding transformer to the other side 34. of the source l5.
  • the ignition circuit of the other ignitron 19 may be traced from the other side 36 of the source It through the primary E3 of the welding transformer, a conductor the anode and cathode 39 of the firing valve 23, the igniter ll and cathode 43 of the ignitron Hi to side 24 of the source l5.
  • the anode 21 of firing valve 2! is always of the same polarity as the anode ih of the corresponding ignitron Ill, and the anode of firing valve 27; is of the same polarity as the anode d1 of ignitron iii.
  • ignition of the corresponding ignitron is eifectcd.
  • the ignition circuit through the corresponding firing valve is shortcircuited by the discharge path through the ignitron, and the firing valve is rendered non-conductive.
  • the ignitron then becomes non-conductive at the end of the half-period of the source potential in. which it was ignited.
  • the control electrodes 49 and 5! of the firing valves 2! and 23 are interconnected through their corresponding grid resistors 53 and 55 and conductor 57.
  • the cathodes 29 and 39 of the firing valves are also interconnected through three resistors 523, M, 63.
  • a gaseous discharge rectifier tube 05 is connected across the first and second resistors 59 and 6
  • the first rectifier tube 65 is arranged to conduct current away from the junction point of the first and second resistors 59 and GI and the second rectifier tube 51 is arranged to conduct current away from the junction point of the second and third resistors BI and 63.
  • the remainder of the circuit shown in Fig. 1 is arranged to produce the control potential and includes a voltage divider II energized from the source I5 through an auxiliary transformer I3, a full wave rectifier I5 and filtering elements 11.
  • An intermediate tap 19 on the divider II is connected to the center tap 69 on the second resistor 6i interconnecting the cathodes 29 and 39 of the firing valves 2! and 23.
  • the negative terminal of the divider II is connected to the control electrodes 49 and SI of the firing valves 2!
  • An electric discharge valve 93 preferably a thyratron, has its anode 95 connected through a push-button switch 91 to th positive terminal of the divider II.
  • the valve 93 is designated as a start valve and its cathode 49 is connected through a rectifier IIlI, a potentiometer I93, and a capacitor I95 to the negative terminal of the divider II.
  • is connected in parallel with the rectifier I0 I, potentiometer I03, and capacitor I65.
  • the control circuit of the start valve 93 may be traced from its grid I51 through a grid resistor I59 and resistors III and 32 to the oathode 59.
  • a direct current biasing potential is impressed across the resistor 82 from an auxiliary source H3 and is of such polarity as to tend to maintain the start valve 93 non-conductive.
  • a potential impulse is periodically impressed across the resistor III through an impulse transformer H5 energized from the alternating current source I5 through a phase-shifting circuit Ill.
  • the phase-shifting circuit III is adjusted so that the potential impulse is impressed across the resistor III at the beginning of a period of the alternating current source.
  • the potential impulse across the resistor MI is sufiicient to counteract the biasing potential across the resistor 82.
  • the capacitor I95 is also connected in the control circuit of another electric discharge device I I9, preferably a thyratron, which is designated a stop valve.
  • the anode I2I of the stop valve H9 is also connected to the positive terminal of the divider II through the pushbutton switch 9?.
  • the cathode I23 of the stop valve is connected to another intermediate tap I25 on the divider II.
  • the control circuit of the stop valve H9 may then be traced from the grid I21 through the grid resistor I3I, the capacitor I95 to the negative terminal f divider II and from the intermediate tap I25 to the cathode I23.
  • the potential appearing between the intermediate tap I25 and the negative terminal of the divider II normally maintains the stop valve non-conductive.
  • a predetermined interval of time after the start valve 93 becomes conductive, as determined by the setting of the potentiometer I33 the potential across the capacitor I rises to a value sufficient to counteract the biasing potential in the control circuit of the stop valve I I3 to render it conductive.
  • a second phase shifting circuit I33 is energized from the alternating-current source I5 by an auxiliary transformer I35.
  • a reactance I31 and a resistor I 39 are connected in series across the end terminals of the secondary I4I of the transformer I35.
  • the reactance I31 and the resistor I 39 both have an intermediate tap I 43 and I45, respectively.
  • a full-wave rectifier unit I53 has one of its input terminals I55 connected to a center tap I51 on the secondary MI, and the other input terminal I59 connected to the adjustable tap I6I of the potentiometer I41.
  • the output terminals of the rectifier I53 are connected across the third resistor 83 in the circuit between the negative terminal of the divider H and the control electrodes 49 and 5I of the firing valves.
  • a potential is impressed across the third resistor 83 which has the wave form of a full wave rectified alternating potential inverted with respect to the control electrodes 49 and 5I and displaced in phase relative to the source potential.
  • the amount of phase displacement is determined by the position of the adjustable tap IBI on the potentiometer I41 and the setting of the variable resistor I5I.
  • a scale I63 is provided alongside the variable resistor I5I to permit setting thereof in accordance with the power factor of the load.
  • Another scale IE5 is provided alongside the potentiometer I41 to permit setting of the adjustable tap I6l thereof in accordance with the welding heat desired.
  • Another auxiliary transformer I51 has its primary I69 connected between an end terminal of the potentiometer I41 connected to tap I45 on resistor I39 and the adjustable tap I5I of the potentiometer.
  • the potential appearing across the secondary ill of the auxiliary transformer is rectified and filtered by a rectifier unit I13 and impressed across the fourth resistor 84 in the circuit between the negative terminal of the divider TI and the control electrodes 49 and 5
  • the potential across the fourth resistor 84 therefore, is a direct current potential which varies in accordance with the setting of the heat control potentiometer I41. It is to be noted that for the same heat control setting of potentiometer I41, different potentials appear across the fourth resistor 84 for different settings of the variable resistor I5I in series with the heat control potentiometer.
  • the fourth resistor SI and the potentiometer 81 in the control circuit of the firing valves are also part of a voltage compensating circuit I12.
  • are connected in series across the end terminals of the potentiometer 81.
  • a substantially constant direct current potential is impressed across the potentiometer 81 which is derived from the alternating source I5 through a voltage regulator I18, an auxiliary transformer I19, a rectifier I8I and several filtering elements I83, I85, I81 and I89.
  • the voltage regulator I18 shown in the drawings is the well-known type manufactured by the Raytheon Manufacturing Company, although any suitable regulator may be used. The purpose of the regulator is to prevent the potential across potentiometer 81 from varying with fluctuations in the source.
  • the vacuum device I111 is of the type whose resistivity varies in accordance with variations in the magnitude of the potential impressed between its grid I15 and cathode I11, an R. C. A. 2A3 tube being satisfactory.
  • the grid I 15 is con nected through a grid resistor I9I to an intermediate tap I93 n another voltage divider I95 whose positive terminal is connected to the oathode I11.
  • a direct current potential is also impressed across the second voltage divider I95 but its magnitude varies with variations in the magnitude of the alternating source potential.
  • the potential across the second divider I95 is derived from a three-phase rectifying system I91 energized from the source I5 through a pair of auxiliary transformers I99 and 20L
  • the primary and secondary windings of the transformers I99 and 29I are connected in a well-known manner to deliver three-phase alternating potential to the rectifying system.
  • a small filter capacitor 293 is connected across divider I95 so that the re sultant potential appearing between the grid and cathode of device I14 is only varied to any appreciable degreee when the effective value of the source potential varies.
  • Figs. 2 and 3 The operation of the apparatus may be more readily understood by reference to Figs. 2 and 3 with respect to the circuit of Fig. 1.
  • Fig. 3 the anode potential of one firing valve is shown by the dotted curve 294, and the anode potential of the other firing valve is shown by the solid line curve 295.
  • control potential for the firing valves is represented by curve 291.
  • the push-button switch 91 is closed manually.
  • the start valve 93 then becomes conductive when the next potential impulse is impressed across the resistor III in its control circuit.
  • the control potential is raised to the position shown as curve 291'. In this position, the control potential curve 291 rises above the critical potential of the first firing valve, which for the purposes of simplicity is assumed to be zero, at a point 299 in each half period of the source in which the anode of the first firing valve is positive.
  • control potential rises above the critical potential of the second firing valve at a point 2I I in each half period of the source in which the anode of the second firing valve is positive.
  • the corresponding ignitron becomes conductive to conduct current to the welding transformer.
  • the phase position of the points 299 and M I is the same with respect to the corresponding half-period and is determined by the setting of the variable resistor I5I and the heat control potentiometer I41 of the phase shifting circuit E33.
  • the variable resistor I5I is set in accordance with the power factor of the load so that for a 100% heat setting of the potentiometer I41, the firing valves are rendered conductive at the beginning of the positive half-period of the current regardless of the power factor.
  • the potentiometer I4! may, of course, be set for different heats, each of which is a given percentage of the available current.
  • the anode potential of one of the firing Valves is represented by a solid line curve 2l3.
  • the control potential may be represented by another solid line curve 295.
  • the control potential causes the valve to be rendered conductive at the point 216.
  • the circuit I12 increases the direct-current component of the control potential by an amount illustrated as ill. Consequently, the control potential is raised to the position represented by the second dotted line curve 255a and the valve becomes conductive at point 22!.
  • the firing point of a firing valve is advanced by an amount represented by 223.
  • the control potential curve would be lowered so that the firing point of the valve would be delayed by an amount necessary to compensate for the reduced potential.
  • the firing valve With the 29% heat setting, the firing valve is rendered conductive at the point 229. Should the source potential decrease to the position of the dotted line curve Zita, the control potential is raised by the same amount as in the case of the higher heat setting to curve 215a. However, because the slope of the wave front of the control potential increases with respect to time, the firing point is only advanced from point 228 to point 23! by an amount 23! which is less than the amount of advance 223 of the firing point in the case of the higher heat setting. As previously pointed out, the compensation required with a low heat setting is much less than with a high heat setting, and, consequently, the firing point need not be advanced to the same extent.
  • is set to correspond with the power factor. Then with the same hi h heat setting as in the original case, the control potential is represented by curve 2! and rises above the critical potential at the point 235. If the source potential is then lowered to Zita, the control potential is raised to the dotted curve 2i5e and the firing point is advanced from point 235 to point 231 by an amount 238.
  • the lower end of the potentiometer M1 is always employed for the 20% heat setting, and the line representing the positions of the control potential peaks for various heat settings with normal source potential always passes through the point 239.
  • changing the power factor setting of the variable resistor l5! selects the angle of the line of peaks
  • changing the heat setting of the potentiometer selects the particular point along the line of peaks at which the control potential peak is to be located.
  • a variation in source potential is compensated by a variation in the position of the firing point with due regard to the power factor and heat control setting.
  • the line of peaks falls along line 24 I.
  • the capacitor E05 in the control circuit of the stop valve I I9 becomes charged sufficiently to render the stop valve conductive.
  • the sum of the continuous potentials in the control circuit of the firing valves again becomes highly negative to prevent the control potential curve from rising above the critical potential of the valve.
  • the push-button switch 91 may then be released, whereupon a back contactor 243 thereon is closed to complete a discharge circuit for the capacitor Hi5.
  • Another welding operation may thereafter be initiated by reclosing the push-button switch 91.
  • the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, and control means for rendering said valve means conductive in successive half-periods of said source potential including manually adjustable means for preselecting the instant in a half-period at which said valve means is normally rendered conductive, means for varying said instant in a half-period in accordance with variations in the effective value of said source potential, and means for varying the ratio of the variation of said instant to the source potential variation in accordance with the adjustment of said preselecting means and with the power factor of said load.
  • the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, and control means for rendering said valve means conductive in successive half-periods of said source potential including manually adjustable means for preselecting the instant in a half-period at which said valve means is normally rendered conductive, means for varying said instant in a half-period in accordance with variations in the effective value of said source potential, means for varying the ratio of the variation of said instant to the source potential variation in accordance with the adjustment of said preselecting means with said ratio increasing for adjustments of said preselecting means from a setting for an instant late in a half-period toward a setting for an instant early in a half-period, and means for adjusting the rate of increase of said ratio for loads having different power factors.
  • the combination comprising electric valve means or" the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a period of said source potential upon the application to said control means of a potential greater than a predetermined critical value, means for applying to said control means a second periodically pulsating control potential of the same periodicity but having a preselected phase displace-- ment relative to said source potential, each of the pulsations of said second potential having a sloping Wave front with a slope which is non-uniform over the length of said front, means for applying to said control means a third direct-current control potential of a magnitude depending upon the particular phase displacement selected, and means for also applying to said control means a fourth direct-current control potential which varies in magnitude in accordance with variations in the effective value of said source potential.
  • the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a period of said source potential upon the application to said control means of a potential greater than a predetermined critical value, means for applying to said control means a second periodically pulsating control potential of the same periodicity but having a preselected phase displacement relative to said source potential, each of the pulsations of said second potential having a sloping wave front with the degree of slope with respect to time increasing over length of said front, means for applying to said control means a third direct-current control potential of a magnitude depending upon the particular phase displacement selected, and means for also applying to said control means a fourth direct-current control potential which varies in magnitude in accordance with variations in the effective value of said source potential.
  • the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a period of said source potential upon the application to said control means of a potential greater than a predetermined critical value, means for applying to said control means a second periodically pulsating control potential of the same periodicity but having a preselected phase displacement relative to said source potential, each of the pulsations of said second potential having a sloping wave front with the degree of slope with respect to time increasing over the length of said front, means for applying to said control means a third direct-current control potential of a magnitude determined by the particular phase displacement selected with the magnitude decreasing with an increase in displacement, and means for also applying to said control means a fourth direct-current control potential which varies in magnitude in accordance with variations in the effective value of said source potential.
  • the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a period of said source potential upon the application to said control means of a potential greater than a pre determined critical value, means for applying to said control means a second periodically pulsating control potential of the same periodicity but having a preselected phase displacement relative to said source potential, each of the pulsations of said second potential having a sloping wave front with a slope which is non-uniform over the length of said front, means for applying to said control means a third direct-current control potential including means for adjusting the magnitude thereof in accordance with both the power factor of the load and the particular phase displacement selected, and means for also applying to said control means a fourth direct-current control potential which varies in ma nitude in accordance with variations in the effective value of said source potential.
  • valve means for use in controlling the supply of current from a source of alternating potential to a load, th combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a half-period of said source potential upon the application of said control means of a potential greater than a predetermined critical value, means for applying to said control means a second control potential having the wave form of an inverted, full-Wave rectified, alternating potential of the same frequency but having a preselected phase displacement relative to said source potential, means for applying to said control means a third direct-current control potential which varies with variations in the effective value of said source potential, and means for also applying to said control means a fourth direct-current potential including means for ad- 13 justing the magnitude thereof in accordance with both the power factor of the load and the particular phase displacement selected.
  • the combination comprising electric valve means of the arc-like type interposed in cir cuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a period of said source potential upon the application to said control means of a potential greater than a predetermined critical value, means for applying to said control means a second periodically pulsating control potential of the same periodicity but having a preselected phase displacement relative to said source potential, each of the pulsations of said second potential havin a sloping wave front with the degree of slope with respect to time increasing over the length of said front, means for applying to said control mean a third directcurrent control potential including means for adjusting the magnitude thereof in accordance with both the power factor of the load and the particular phas displacement selected with the magnitude increasing with an increase in power factor and decreasing with an increase in phase displacement, and means for also applying to said control means a fourth direct current control potential which varies in magnitude in
  • the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, and control means for rendering said valve means conductive in successive half-periods of said source potential including manually adjustable means for preselecting the instant in a half -period at which said valve means is normally rendered conductive, means for varying said instant in a half-period in accordance with variations in the effective value of said source potential, and means responsive to adjustment of said preselecting means for varying the ratio of the variation of said instant to th source potential variation in accordance with such adjustment and with the power factor of said load.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Generation Of Surge Voltage And Current (AREA)

Description

7, 1946. J. R. MAHONEY 2,406,429
ELECTRONIC CONTROL SYSTEM Filed NOV. 20, 1943 2 Sheets-Sheet l INVENTOR Jb/w') Ell/czhoney.
ATTORNE g 27, 1946- J. R. MAHONEY 2,406,429
ELECTRONIC CONTROL SYSTEM I Filed Nov. 20, 1945 2 sheets-sheet- 2 pafenf/a/ Pofen/y'a/ WITNESSES: INVENTOR 547 v Ame/whoa Patented Aug. 2?, 1946 wane ELECTRONIC CONTROL SYSTEM John R. Mahoney, Pittsburgh, Pa, assignor to Westinghouse Electric Corporation, East Pittsburgh, Pa., a corporation of Pennsylvania Application November 20, 1943, Serial No. 511,087
Claims. 1
This invention relates to an electronic control system and has particular relation to a system such as is employed in resistance welding in which current is supplied from an alternating potential source to a load under the control of electric discharge valves.
In resistance welding apparatus constructed in accordance with the teachings of the prior art, a pair of inversely connected ignitrons are interposed between an alternating-current source and the welding transformer for controlling the flow of current to the transformer. For each Weld the ignitro-ns are rendered conductive alternately in successive half periods of the source by suitable control circuits during a predetermined interval of time which is measured in terms of half periods of the source. To control the amount of energy supplied to the welding transformer and thus to control the welding heat, the control circuits are arranged to cause each ignitron to become conductive at an instant in a half period preselected by the operator in accordance with the requirements of the material to be welded. In this manner, a preselected number of spaced current impulses is supplied to the welding transformer.
I is well known that in man welding operations, the maintenance of a proper welding heat i essential. If too much heat is provided, the material is burned. On the other hand, if too little heat is provided, the material is not properly fused. However, in the usual power system employed for resistance welding, the effective value of the source potential is subject to numerous fluctuations as the result of such conditions as a widely varying load or a lack of capacity of the system. It is apparent that when the effective value of the source potential decreases, the eifective value of the current conducted to the transformer and, therefore, the welding heat, decreases. Conversely, when the source potential increases, the welding heat increases. It follows that to maintain the welding heat substantially constant, it is necessary to compensate for fluctuations in the source potential.
Since changes or fluctuations of the source potential may occur with considerable rapidity, it is impossible to compensate for the fluctuations by manual adjustment of the control circuits. In the copending application of Clyde E. Smith Serial No. 443,987, filed May 21, 1942, and assigned to the assignee of the present invention,
which application issued as United States Patent No. 2,374,044 on April 17, 1945, is described a control circuit which includes means for compensating for fluctuations in the source potential. In the Smith circuit, the welding current is controlled by a pair of inversely connected ignitrons which are rendered conductive alternately in successive half-periods of the source at an instant in each half-period, known as the firing point, selected according to the welding heat desired. To compensate for fluctuations in the eifective value of the source potential, the control means for the ignitrons includes means responsive to the source potential to advance the firing point of the ignitrons for a decrease in the source potential to supply current over a greater portion of a half-period and thereby to avoid the corresponding decrease in welding heat. For increases in the effective value of the source potential, the firing point is, of course, delayed, In any case, the amount of variation in the position of the firing point depends upon the amount of variation in the source potential.
The Smith apparatus operates quite satisfactorily to maintain the welding heat within limits suitable for many welding operations even though the source potential may fluctuate. However, it has been found that the limits are not suificiently close for some of the welding operations which require extremely accurate heat control.
It is, accordingly, an object of my invention to provide a new and improved control system for resistance welding apparatus in which the welding heat is maintained within narrow limits even though the effective value of the source potential may fluctuate.
More generally, it is an object of my invention to provide an improved apparatus for supplying a preselected number of spaced current impulses from a source of potential to a load in which variations in the effective value of the current supplied in response to variations in the effective value of the source potential is avoided.
Another object of my invention is to provide apparatus for supplying spaced current impulses from a source of alternating potential to a load in which a predetermined amount of energy is supplied to the load by each of the impulses regardless of fluctuations in the effective value of the source potential.
My invention arises from a realization that the amount of compensation in the nature of a variation or shifting of the firing point of the ignitrons which is necessary for a given variation in the effective value of the source potential, differs for different heat settings and differs for the is same heat setting with different power factor conditions. That this is tru may be understood from a consideration of the operation of the supply circuit under different conditions. For a low heat, an ignitron is fired late in. a half-period of the source potential. A drop in the effective value of the source potential then requires an advancing of the firing point by a certain amount to increase the effective value of the current supplied and thereby maintain the heat constant.
For a high heat, an ignitron is fired early in a half-period. However, with the source potential having the usual sinusoidal wave form, a drop in the effective value of the source potential requires an advancing of the firing point by an amount greater than that required under low heat condi tions to mainta n the heat constant. For exarnple, with a 20% heat setting, a decrease in source potential causes a 10% decrease in current supplied which amounts to a 2% decrease in current with respect to the maximum steady state current at 100% heat setting and the original source potential. Likewise with a 50% heat setting, a 10% decrease in source potential cause a 10% decrease in current supplied but the decrease amounts to a 5% decrease in current with respect to the maximum steady state current at 100% heat setting and the original source potential, To compensate for a 5% decrease requires an advancing of the firing point by a greater amount than that necessary to compensate for a 2% decrease.
I have also found that it is necessary to con sider the power factor of the load in determining the amount of compensation necessary. For a 100% power factor and an 80% heat setting, an ignitron is rendered conductive at a given instant in a half-period of the source potential. However, for a different power factor, such as a 2 5% power factor, and the same 80% heat setting. an ignitron is rendered conductive at a different instant later in a half-period of the source potential to deliver 80% of the available current. However, for a heat setting an ignitron must be rendered conductive at approximatel the same instant in a half-period with any power factor under which the rsual welding apparatus is operated. It follows that the possible firing point positions over the entire range of heat control settingsfrom 190% heat to 20% heat includes a smaller portion of a half-period for a low power factor than for a high power factor. Consequenh ly, the ratio of the variation of the instant of firing of the ignitrons for compensation to the source potential variation must not onl increase for adjustments of the heat control selecting means from a setting for an instant late in a halfperiod toward a setting for an instant early in a half-period, but. in addition, the rate of increase must be adjusted to be greater for loads having lower power factors than for loads having higher power factors.
In accordance with my invention, each ignitron is rendered conductive while its anode is positive, when a control potential in a control circuit 13 comes more positive than a predetermined critical potential. The control potential comprises a first periodically pulsating potential having a preselected phase displacement relative to the source potential, each of the pulsations of said first potential having a sloping wave front with a slope which is non-uniform over the length of said front, a second direct-current potential of a magnitude depending upon both the particular phase displacement selected and the power factor, and
a third direct-current potential which varies in magnitude in accordance with variations in the eifective value of the source potential. Thus, the ratio of the variation of the instant in a halfperiod in which an ignitron become conductive to the source potential variation is varied in accordance with the adjustment of the phase preselecting means with the ratio increasing for adjustments of the phase preselecting means from a setting for an instant late in a half-period toward a setting for an instant early in a halfperiod and with the rate of increase adjusted in accordance with the power factor of the load.
The novel features that I consider characteristic of my invention are set forth with particularity in the claims, the invention itself, however, both as to its organization and its method of operation, together with additional objects and advantages thereof, will best be understood from the following description of a specific embodiment when read in connection with the accompanying drawings, in which:
Figure l is a schematic diagram illustrating a specific embodiment of my invention; and
Figs. 2 and 3 are curves illustrating the operation of the circuit of Fig. 1.
In the apparatus as shown in the drawings, a pair of welding electrodes 3 and 5 engage the material "i to be welded and are connected across the secondary 9 of a welding transformer I l. The primary 53 of the welding transformer is supplied with power from a source of alternating current potential it through a pair of inversely-connected ignitrons ill and iii. A. pair of electric devices at and 23, preferably thyratrons, which are hereinafter designated as firing valves, are arranged to control the ignition of the ignitrons ll and i0. respectively. The ignition circuit for one of the ignitrons ll extends from one 2d of t e source i5 through a conductor the anode and cathode 29 of the firing valve 2!, the igniter 3i and cathode 33 of the ignitron ii and the primary !3 of the welding transformer to the other side 34. of the source l5. The ignition circuit of the other ignitron 19 may be traced from the other side 36 of the source It through the primary E3 of the welding transformer, a conductor the anode and cathode 39 of the firing valve 23, the igniter ll and cathode 43 of the ignitron Hi to side 24 of the source l5.
It is to be noted that the anode 21 of firing valve 2! is always of the same polarity as the anode ih of the corresponding ignitron Ill, and the anode of firing valve 27; is of the same polarity as the anode d1 of ignitron iii. Thus, when a firing valve becomes conductive, ignition of the corresponding ignitron is eifectcd. When an ignitron becomes conductive, the ignition circuit through the corresponding firing valve is shortcircuited by the discharge path through the ignitron, and the firing valve is rendered non-conductive. The ignitron then becomes non-conductive at the end of the half-period of the source potential in. which it was ignited.
The control electrodes 49 and 5! of the firing valves 2! and 23 are interconnected through their corresponding grid resistors 53 and 55 and conductor 57. The cathodes 29 and 39 of the firing valves are also interconnected through three resistors 523, M, 63. A gaseous discharge rectifier tube 05 is connected across the first and second resistors 59 and 6| and a second gaseous discharge rectifier tube ST is connected across the second and third resistors BI and 63. The first rectifier tube 65 is arranged to conduct current away from the junction point of the first and second resistors 59 and GI and the second rectifier tube 51 is arranged to conduct current away from the junction point of the second and third resistors BI and 63. This arrangement is more particularly described in the copending application of Donald P. Faulk, Serial No. 463,989, filed October 30, 1942, and assigned to the assignee of the present invention, which application issued as United States Patent No. 2,363,305 on November 21, 1944. As will be explained hereinafter, a control potential is impressed between the control electrodes 49 and 5I of the firing valves and a center tap 69 on the second resistor 6| to control the conductivity of the ignitrons. The three resistors 59, 6| and 63 interconnecting the oathodes 29 and 39 of the firing valves are also connected across the source I5 through the igniters 3| and M and cathodes 33 and 43 of the ignitrons I! and I9. Consequently, an alternating potential in phase with the source appears across these resistors. When the potential across the resistors 59, 5| and 63 is of such polarity that the cathode connected end of the first resistor 59 is negative, meaning that the anode 27 of firing valve 2| is positive, the first rectifier I55 becomes conductive to short-circuit the first and second resistors 59 and GI. It follows that the control potential impressed between the control electrodes 49 and 5I of the firing valves and the center tap 69 of the second resistor 5i is then effectively impressed directly between the control electrode 49 and cathode 29 of the firing valve 2!. Similarly, when the cathode connected end of the third resistor 63 is negative, meaning that the anode 37 of firing valve 23 is positive, the second rectifier Ii'I becomes conductive to shortcircuit the second and third resistors SI and 53 and the control potential is effectively impressed between the control electrode 5| and cathode 39 of the second firing valve 23. Interference with the shape of the wave form of the control potential by the alternating potential across the three resistors is thus avoided.
The remainder of the circuit shown in Fig. 1 is arranged to produce the control potential and includes a voltage divider II energized from the source I5 through an auxiliary transformer I3, a full wave rectifier I5 and filtering elements 11. An intermediate tap 19 on the divider II is connected to the center tap 69 on the second resistor 6i interconnecting the cathodes 29 and 39 of the firing valves 2! and 23. The negative terminal of the divider II is connected to the control electrodes 49 and SI of the firing valves 2! and 23 in a circuit extending from the negative terminal through four resistors 8|, 82, 93, 84 to an adjustable tap 85 on a potentiometer I31 and from the end terminal 89 of the potentiometer through another resistor BI, the conductor 51, and the corresponding grid resistors 53 and 55 to the control electrodes. The potential originally appearing between the intermediate tap "i9 on the divider "II and the negative terminal thereof is suflicient to maintain the firing valves non-conductive regardless of the other potentials in the control circuit.
An electric discharge valve 93, preferably a thyratron, has its anode 95 connected through a push-button switch 91 to th positive terminal of the divider II. The valve 93 is designated as a start valve and its cathode 49 is connected through a rectifier IIlI, a potentiometer I93, and a capacitor I95 to the negative terminal of the divider II. The resistor 8| is connected in parallel with the rectifier I0 I, potentiometer I03, and capacitor I65. Thus, when the start valve 53 is conductive, the terminal of the resistor 8| which is connected to the cathode 99 of the start valve becomes positive with respect to the center tap I3 of the divider II. As a result, the control electrodes 49 and 5| of the firing valves become less negative with respect to their cathodes 29 and 39.
The control circuit of the start valve 93 may be traced from its grid I51 through a grid resistor I59 and resistors III and 32 to the oathode 59. A direct current biasing potential is impressed across the resistor 82 from an auxiliary source H3 and is of such polarity as to tend to maintain the start valve 93 non-conductive. A potential impulse is periodically impressed across the resistor III through an impulse transformer H5 energized from the alternating current source I5 through a phase-shifting circuit Ill. The phase-shifting circuit III is adjusted so that the potential impulse is impressed across the resistor III at the beginning of a period of the alternating current source. The potential impulse across the resistor MI is sufiicient to counteract the biasing potential across the resistor 82. Thus, when the push-button switch 9'! is closed, the start valve 93 is rendered conductive by the next succeeding potential impulse across the resistor III.
Current flowing through the start valve 93 charges the capacitor IE5 at a rate determined by the setting of the potentiometer I93 in series therewith. The capacitor I95 is also connected in the control circuit of another electric discharge device I I9, preferably a thyratron, which is designated a stop valve. The anode I2I of the stop valve H9 is also connected to the positive terminal of the divider II through the pushbutton switch 9?. The cathode I23 of the stop valve is connected to another intermediate tap I25 on the divider II.
The control circuit of the stop valve H9 may then be traced from the grid I21 through the grid resistor I3I, the capacitor I95 to the negative terminal f divider II and from the intermediate tap I25 to the cathode I23. The potential appearing between the intermediate tap I25 and the negative terminal of the divider II normally maintains the stop valve non-conductive. However, a predetermined interval of time after the start valve 93 becomes conductive, as determined by the setting of the potentiometer I33, the potential across the capacitor I rises to a value sufficient to counteract the biasing potential in the control circuit of the stop valve I I3 to render it conductive. Upon the stop valve I I 9 becoming conductive, the intermediate tap I25 is connected through the stop valve to the positive terminal of the divider and the intermediate tap I9 connected to the cathodes 29 and 39 of the firing valves again becomes positive with respect to the control electrodes 49 and 5!. The start and stop valve circuits are explained in detail in Patent No. 2,220,151 issued to Finn I-I. Gulliksen on November 5, 1940 and assigned to the assignee of the present invention.
A second phase shifting circuit I33 is energized from the alternating-current source I5 by an auxiliary transformer I35. A reactance I31 and a resistor I 39 are connected in series across the end terminals of the secondary I4I of the transformer I35. The reactance I31 and the resistor I 39 both have an intermediate tap I 43 and I45, respectively. A heat control potentiometer I41,
another resistor I49, and a variable resistor I5I are connected in series between the intermediate tap I45 on the resistor I39 and the intermediate tap I43 on the reactance I31. A full-wave rectifier unit I53 has one of its input terminals I55 connected to a center tap I51 on the secondary MI, and the other input terminal I59 connected to the adjustable tap I6I of the potentiometer I41. The output terminals of the rectifier I53 are connected across the third resistor 83 in the circuit between the negative terminal of the divider H and the control electrodes 49 and 5I of the firing valves.
Thus, a potential is impressed across the third resistor 83 which has the wave form of a full wave rectified alternating potential inverted with respect to the control electrodes 49 and 5I and displaced in phase relative to the source potential. The amount of phase displacement is determined by the position of the adjustable tap IBI on the potentiometer I41 and the setting of the variable resistor I5I. A scale I63 is provided alongside the variable resistor I5I to permit setting thereof in accordance with the power factor of the load. Another scale IE5 is provided alongside the potentiometer I41 to permit setting of the adjustable tap I6l thereof in accordance with the welding heat desired.
Another auxiliary transformer I51 has its primary I69 connected between an end terminal of the potentiometer I41 connected to tap I45 on resistor I39 and the adjustable tap I5I of the potentiometer. The potential appearing across the secondary ill of the auxiliary transformer is rectified and filtered by a rectifier unit I13 and impressed across the fourth resistor 84 in the circuit between the negative terminal of the divider TI and the control electrodes 49 and 5| of the firing valves. The potential across the fourth resistor 84, therefore, is a direct current potential which varies in accordance with the setting of the heat control potentiometer I41. It is to be noted that for the same heat control setting of potentiometer I41, different potentials appear across the fourth resistor 84 for different settings of the variable resistor I5I in series with the heat control potentiometer.
The fourth resistor SI and the potentiometer 81 in the control circuit of the firing valves are also part of a voltage compensating circuit I12.
A vacuum discharged device 114 and resistor 9| are connected in series across the end terminals of the potentiometer 81. A substantially constant direct current potential is impressed across the potentiometer 81 which is derived from the alternating source I5 through a voltage regulator I18, an auxiliary transformer I19, a rectifier I8I and several filtering elements I83, I85, I81 and I89. The voltage regulator I18 shown in the drawings is the well-known type manufactured by the Raytheon Manufacturing Company, although any suitable regulator may be used. The purpose of the regulator is to prevent the potential across potentiometer 81 from varying with fluctuations in the source.
The vacuum device I111 is of the type whose resistivity varies in accordance with variations in the magnitude of the potential impressed between its grid I15 and cathode I11, an R. C. A. 2A3 tube being satisfactory. The grid I 15 is con nected through a grid resistor I9I to an intermediate tap I93 n another voltage divider I95 whose positive terminal is connected to the oathode I11. A direct current potential is also impressed across the second voltage divider I95 but its magnitude varies with variations in the magnitude of the alternating source potential. The potential across the second divider I95 is derived from a three-phase rectifying system I91 energized from the source I5 through a pair of auxiliary transformers I99 and 20L The primary and secondary windings of the transformers I99 and 29I are connected in a well-known manner to deliver three-phase alternating potential to the rectifying system. A small filter capacitor 293 is connected across divider I95 so that the re sultant potential appearing between the grid and cathode of device I14 is only varied to any appreciable degreee when the effective value of the source potential varies.
As the grid-cathode potential of the vacuum discharge device I14 increases, the resistivity of the device to the flow of current increases. The current flowing through the resistor 9I in series with the device I14 then decreases as does the potential developed thereacross by that current. It is then apparent that the potential across the resistor 9| varies in accordance with the potential across potentiometer I95 and, therefore, in accordance with the source potential. However, because of the amplification effected through device I1 3 a slight change in the effective value of the source potential produces a comparatively large change in the direct current potential on resistor 9|. The polarity of the potential across resistor 9I tends to make the control electrodes 99 and El of the firing valves positive. However, it is to be noted that an increase in the source potential acts through resistor 9| to make the control electrodes less positive and a decrease in the source potential makes the control electrodes more positive.
The operation of the apparatus may be more readily understood by reference to Figs. 2 and 3 with respect to the circuit of Fig. 1. In Fig. 3, the anode potential of one firing valve is shown by the dotted curve 294, and the anode potential of the other firing valve is shown by the solid line curve 295.
Originally the control potential for the firing valves is represented by curve 291. To initiate a welding operation, the push-button switch 91 is closed manually. The start valve 93 then becomes conductive when the next potential impulse is impressed across the resistor III in its control circuit. When the start valve 93 becomes conductive, the sum of the continuous potentials in the control circuit of the firing valves becomes less negative. As a result, the control potential is raised to the position shown as curve 291'. In this position, the control potential curve 291 rises above the critical potential of the first firing valve, which for the purposes of simplicity is assumed to be zero, at a point 299 in each half period of the source in which the anode of the first firing valve is positive. Likewise the control potential rises above the critical potential of the second firing valve at a point 2I I in each half period of the source in which the anode of the second firing valve is positive. As each firing valve becomes conductive, the corresponding ignitron becomes conductive to conduct current to the welding transformer.
The phase position of the points 299 and M I is the same with respect to the corresponding half-period and is determined by the setting of the variable resistor I5I and the heat control potentiometer I41 of the phase shifting circuit E33. The variable resistor I5I is set in accordance with the power factor of the load so that for a 100% heat setting of the potentiometer I41, the firing valves are rendered conductive at the beginning of the positive half-period of the current regardless of the power factor. The potentiometer I4! may, of course, be set for different heats, each of which is a given percentage of the available current.
In Fig. 2, the anode potential of one of the firing Valves is represented by a solid line curve 2l3. Let it be assumed that the power factor is so that the current curve tends to follow the source potential curve. Then for a given heat setting, which may be high, the control potential may be represented by another solid line curve 295. Assuming that the critical potential of the firing valve is zero, the control potential causes the valve to be rendered conductive at the point 216. Should the source potential decrease, as represented by the dotted line curve 213a, the circuit I12 increases the direct-current component of the control potential by an amount illustrated as ill. Consequently, the control potential is raised to the position represented by the second dotted line curve 255a and the valve becomes conductive at point 22!. Because of the slope of the wave front of the control potential curve, the firing point of a firing valve is advanced by an amount represented by 223. Of course, if the source potential should increase, the control potential curve would be lowered so that the firing point of the valve would be delayed by an amount necessary to compensate for the reduced potential.
If the heat setting is then changed to a position corresponding to 20% heat with the anode potential represented by curve Zlt, the directcurrent component of the control potential is lowered by an amount illustrated by 225, and at the same time the phase position of the pulsating component is shifted to the right. As a result, the control potential now assumes the position represented by curve 2 51). It is to be noted that with the same power factor setting, but with various heat settings, the peak of the control potential curve will follow along the line 227.
With the 29% heat setting, the firing valve is rendered conductive at the point 229. Should the source potential decrease to the position of the dotted line curve Zita, the control potential is raised by the same amount as in the case of the higher heat setting to curve 215a. However, because the slope of the wave front of the control potential increases with respect to time, the firing point is only advanced from point 228 to point 23!! by an amount 23! which is less than the amount of advance 223 of the firing point in the case of the higher heat setting. As previously pointed out, the compensation required with a low heat setting is much less than with a high heat setting, and, consequently, the firing point need not be advanced to the same extent.
If the power factor of the load is not 100% but is something less so that the current assumes the position represented by the dot-dash line the variable resistor i| is set to correspond with the power factor. Then with the same hi h heat setting as in the original case, the control potential is represented by curve 2! and rises above the critical potential at the point 235. If the source potential is then lowered to Zita, the control potential is raised to the dotted curve 2i5e and the firing point is advanced from point 235 to point 231 by an amount 238.
It has been found that regardless of the power factor of the load, a 20% heat may be obtained by rendering the valve conductive at a phase point of shown in Fig. 2 as point 229. Con-.
sequently, the lower end of the potentiometer M1 is always employed for the 20% heat setting, and the line representing the positions of the control potential peaks for various heat settings with normal source potential always passes through the point 239. In other words, changing the power factor setting of the variable resistor l5! selects the angle of the line of peaks and changing the heat setting of the potentiometer selects the particular point along the line of peaks at which the control potential peak is to be located. In this manner, a variation in source potential is compensated by a variation in the position of the firing point with due regard to the power factor and heat control setting. Thus, in the present case, the line of peaks falls along line 24 I.
A predetermined time interval after the firing of the start valve 93, the capacitor E05 in the control circuit of the stop valve I I9 becomes charged sufficiently to render the stop valve conductive. When the stop valve becomes conductive, the sum of the continuous potentials in the control circuit of the firing valves again becomes highly negative to prevent the control potential curve from rising above the critical potential of the valve. Thus, further conductivity by the ignitrons I! and I9 is prevented. The push-button switch 91 may then be released, whereupon a back contactor 243 thereon is closed to complete a discharge circuit for the capacitor Hi5. Another welding operation may thereafter be initiated by reclosing the push-button switch 91.
Although I have shown and described a specific' embodiment of my invention, I am fully aware that many modifications thereof are possible without departing from the spirit of the invention. My invention, therefore, is not intended to be restricted to the specific embodiment shown.
I claim as my invention:
1. For use in controlling the supply of current from a source of alternating potential to a load, the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, and control means for rendering said valve means conductive in successive half-periods of said source potential including manually adjustable means for preselecting the instant in a half-period at which said valve means is normally rendered conductive, means for varying said instant in a half-period in accordance with variations in the effective value of said source potential, and means for varying the ratio of the variation of said instant to the source potential variation in accordance with the adjustment of said preselecting means and with the power factor of said load.
2. For use in controlling the supply of current from a source of alternating potential to a load, the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, and control means for rendering said valve means conductive in successive half-periods of said source potential including manually adjustable means for preselecting the instant in a half-period at which said valve means is normally rendered conductive, means for varying said instant in a half-period in accordance with variations in the effective value of said source potential, means for varying the ratio of the variation of said instant to the source potential variation in accordance with the adjustment of said preselecting means with said ratio increasing for adjustments of said preselecting means from a setting for an instant late in a half-period toward a setting for an instant early in a half-period, and means for adjusting the rate of increase of said ratio for loads having different power factors.
3. For use in controlling the supply of current from a source of periodically pulsating potential to a load, the combination comprising electric valve means or" the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a period of said source potential upon the application to said control means of a potential greater than a predetermined critical value, means for applying to said control means a second periodically pulsating control potential of the same periodicity but having a preselected phase displace-- ment relative to said source potential, each of the pulsations of said second potential having a sloping Wave front with a slope which is non-uniform over the length of said front, means for applying to said control means a third direct-current control potential of a magnitude depending upon the particular phase displacement selected, and means for also applying to said control means a fourth direct-current control potential which varies in magnitude in accordance with variations in the effective value of said source potential.
4. For use in controlling the supply of current from a source of periodically pulsating potential to a load, the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a period of said source potential upon the application to said control means of a potential greater than a predetermined critical value, means for applying to said control means a second periodically pulsating control potential of the same periodicity but having a preselected phase displacement relative to said source potential, each of the pulsations of said second potential having a sloping wave front with the degree of slope with respect to time increasing over length of said front, means for applying to said control means a third direct-current control potential of a magnitude depending upon the particular phase displacement selected, and means for also applying to said control means a fourth direct-current control potential which varies in magnitude in accordance with variations in the effective value of said source potential.
5. For use in controlling the supply of current from a source of alternating potential to a load, the combinationcomprising electric valve means of the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a half-period of said source potential upon the application to said control means of a potential greater than a predetermined critical value, means for applying to said control means a second control potential having the wave form of an inverted, full-wave rectified, alternating potential of the same frequency but having a preselected phase displacement relative to said source potential, means for applying to said control means a third direct-current control potential which varies with. variations the effective value of said source potential, and means for also applying to said control means a fourth,
direct current control potential of a magnitude dependent upon the particular phase displacement selected.
6. For use in controlling the supply of current from a source of periodically pulsating potential to a load, the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a period of said source potential upon the application to said control means of a potential greater than a predetermined critical value, means for applying to said control means a second periodically pulsating control potential of the same periodicity but having a preselected phase displacement relative to said source potential, each of the pulsations of said second potential having a sloping wave front with the degree of slope with respect to time increasing over the length of said front, means for applying to said control means a third direct-current control potential of a magnitude determined by the particular phase displacement selected with the magnitude decreasing with an increase in displacement, and means for also applying to said control means a fourth direct-current control potential which varies in magnitude in accordance with variations in the effective value of said source potential.
7. For use in controlling the supply of current from a source of periodically pulsating potential to a load, the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a period of said source potential upon the application to said control means of a potential greater than a pre determined critical value, means for applying to said control means a second periodically pulsating control potential of the same periodicity but having a preselected phase displacement relative to said source potential, each of the pulsations of said second potential having a sloping wave front with a slope which is non-uniform over the length of said front, means for applying to said control means a third direct-current control potential including means for adjusting the magnitude thereof in accordance with both the power factor of the load and the particular phase displacement selected, and means for also applying to said control means a fourth direct-current control potential which varies in ma nitude in accordance with variations in the effective value of said source potential.
8. For use in controlling the supply of current from a source of alternating potential to a load, th combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a half-period of said source potential upon the application of said control means of a potential greater than a predetermined critical value, means for applying to said control means a second control potential having the wave form of an inverted, full-Wave rectified, alternating potential of the same frequency but having a preselected phase displacement relative to said source potential, means for applying to said control means a third direct-current control potential which varies with variations in the effective value of said source potential, and means for also applying to said control means a fourth direct-current potential including means for ad- 13 justing the magnitude thereof in accordance with both the power factor of the load and the particular phase displacement selected.
9. For use in controlling the supply of current from a source of periodically-pulsating potential to a load, the combination comprising electric valve means of the arc-like type interposed in cir cuit between said source and load, control means for said valve means, said valve means being adapted to be rendered conductive in a period of said source potential upon the application to said control means of a potential greater than a predetermined critical value, means for applying to said control means a second periodically pulsating control potential of the same periodicity but having a preselected phase displacement relative to said source potential, each of the pulsations of said second potential havin a sloping wave front with the degree of slope with respect to time increasing over the length of said front, means for applying to said control mean a third directcurrent control potential including means for adjusting the magnitude thereof in accordance with both the power factor of the load and the particular phas displacement selected with the magnitude increasing with an increase in power factor and decreasing with an increase in phase displacement, and means for also applying to said control means a fourth direct current control potential which varies in magnitude in accordance with variations in the effective value of said source potential.
10. For use in controlling the supply of current from a source of alternating potential to a load, the combination comprising electric valve means of the arc-like type interposed in circuit between said source and load, and control means for rendering said valve means conductive in successive half-periods of said source potential including manually adjustable means for preselecting the instant in a half -period at which said valve means is normally rendered conductive, means for varying said instant in a half-period in accordance with variations in the effective value of said source potential, and means responsive to adjustment of said preselecting means for varying the ratio of the variation of said instant to th source potential variation in accordance with such adjustment and with the power factor of said load.
JOHN R. MAHONEY.
US511087A 1943-11-20 1943-11-20 Electronic control system Expired - Lifetime US2406429A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US511087A US2406429A (en) 1943-11-20 1943-11-20 Electronic control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US511087A US2406429A (en) 1943-11-20 1943-11-20 Electronic control system

Publications (1)

Publication Number Publication Date
US2406429A true US2406429A (en) 1946-08-27

Family

ID=24033419

Family Applications (1)

Application Number Title Priority Date Filing Date
US511087A Expired - Lifetime US2406429A (en) 1943-11-20 1943-11-20 Electronic control system

Country Status (1)

Country Link
US (1) US2406429A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2477211A (en) * 1943-12-16 1949-07-26 Taylor Winfield Corp Welding system
US2496719A (en) * 1946-08-22 1950-02-07 Westinghouse Electric Corp Control system
US2545998A (en) * 1948-05-08 1951-03-20 Westinghouse Electric Corp Welding current regulator
US2602888A (en) * 1945-09-04 1952-07-08 Cutler Hammer Inc Electronic timer
US2956156A (en) * 1956-07-05 1960-10-11 Philips Corp Cold cathode gas discharge tube circuit-arrangement

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2477211A (en) * 1943-12-16 1949-07-26 Taylor Winfield Corp Welding system
US2602888A (en) * 1945-09-04 1952-07-08 Cutler Hammer Inc Electronic timer
US2496719A (en) * 1946-08-22 1950-02-07 Westinghouse Electric Corp Control system
US2545998A (en) * 1948-05-08 1951-03-20 Westinghouse Electric Corp Welding current regulator
US2956156A (en) * 1956-07-05 1960-10-11 Philips Corp Cold cathode gas discharge tube circuit-arrangement

Similar Documents

Publication Publication Date Title
US2303453A (en) Welding timer
US2473915A (en) Heating and welding system
US2406429A (en) Electronic control system
US2374044A (en) Electronic control system
US2393884A (en) Voltage compensator
US2169023A (en) Power control system
US2233810A (en) Electric discharge apparatus
US2364998A (en) Electric control circuit
US2270799A (en) Electric discharge apparatus
US2424324A (en) Arc welder
US2329090A (en) Timing system
US2372068A (en) Electric control circuits
US2340077A (en) Electric discharge apparatus
US2694762A (en) Apparatus for resistance welding
US2239289A (en) Discharge apparatus
US2355453A (en) Electric valve circuit
US2372129A (en) Electronic timing control
US2421994A (en) Electric valve system
US2359142A (en) Electronic timing control
US2765402A (en) Electric timer
US2263773A (en) Spot welding timer
US2688721A (en) Voltage regulation
US2226375A (en) Spot welding timer
US2431248A (en) Constant current system
US2372128A (en) Electronic timing control