US2404097A - Ground mat - Google Patents

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US2404097A
US2404097A US465859A US46585942A US2404097A US 2404097 A US2404097 A US 2404097A US 465859 A US465859 A US 465859A US 46585942 A US46585942 A US 46585942A US 2404097 A US2404097 A US 2404097A
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mat
bars
mats
bar
unit
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Frederick H Ruppel
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C9/00Special pavings; Pavings for special parts of roads or airfields
    • E01C9/08Temporary pavings
    • E01C9/083Temporary pavings made of metal, e.g. plates, network

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  • GROUND MAT 7 Filed Nov. 17, 1942 5 sheets-sheen- F. H. RUPPEL GROUND MAT I iled Ndv. 17, 1942 July -16, 1946.
  • This invention relates to uniplanar metal mats formed from a large number of collapsible lattice type mats of convenient size for handling, the composit mat being laid on the ground for forming airplane runways, roads, gun foundations and for similar purposes.
  • An object of the invention is to provide a satisfactory joint construction for rapidly and strong- 1y interconnecting a plurality of small lattice mats to form a composite mat suitable for use as a landing field, roadway, or the like.
  • Another object is to provide an individual lattice mat of such construction andwith such accessories as to permit the mats to be dropped to the ground from aircraft.
  • Each individual mat is made up of two sets of channel bars, with the bars of each set parallel toeach other but at right angles to the bars of the other set.
  • the two sets of bars are laid back to back so that the flanges of the lower set of channel bars dig into the surface of the earth and the flanges of the upper set of channel bars provide a nonskid surface for engagement with the wheels of the airplane or other vehicle used thereon.
  • the upper and lower bars are pivotally connected together so that an individual mat of substantially square shape can be collapsed into a relatively compact long narrow package for shipment and handling.
  • the present invention relates to the same general type of mat disclosed in my first application, as described above, but incorporates a different and stronger structure for interconnecting individual mats to each other to form a large landing field or roadway. It also incorporates a mat construction and accessory equipment which permits the unit mats to be dropped in folded condition from an airplane and automatically opened in response to impact with the ground.
  • Fig. 1 is a plan view showing a portion of a landing mat, in accordance with. the invention, consisting of a plurality of individual mats f rectangular shape having bars running parallel to the sides of the mat;
  • Fig. 2 is an enlarged plan view of one of the individual mats shown in Fig. 1, the mat being shown in extended condition;
  • Fig. 3 is a plan showing the individual mat 0 Fig, 2 in contracted or folded condition
  • Fig. 4 is an elevation view showing a folded mat of the type illustrated in Fig. 3 with accessory equipment whereby it maybe dropped from an airplane;
  • Fig. 5 is a detail cross section taken in the plan V--V of Fig. 4;
  • Fig. 6 is an enlarged plan view of a portion of the composite mat of Fig. 1 showing the details of the joint constructions between the individual mats;
  • Fig. '7 is a. cross section in the plane VII-VII of Fig. 6;
  • Fig. 8 is a cross section. in the plane VIIl-VIII of Fig. 6;
  • Fig. 9 is a plan view of a composite mat composed of individual mats in which the bars extend diagonally with respect to the edges of the individual mats;
  • Fig- 10 is a plan view of one of the individual mats of Fig. 9 in collapsed or folded condition
  • FIG. 11 is an enlarged plan view of a portion of the composite mat shown in Fig. 9 showing the joint construction for interconnecting the individual mats;
  • Fig. 12 is a detail section taken along the line XII-XII of Fi 11;
  • Fig. 13 is a detail side elevation showing a modification of the impact cushioning structure shown in Fig. 4;
  • Fig. 14 is a cross-section taken in the plane XIVXIV of Fig. 13;
  • Fig. 15 is a detail vertical section taken in the plane XVXV of Fig. 14;
  • Fig. 16 is a view similar to Fig. 13 but showing how the structure may rupture at time of impact;
  • Fig. 17 is a plan view similar to Fig. 6 but showing hinge type connecting means between the mats;
  • Fig. 18 is a detail plan view showing the marginal bars of two unit mats joined together with a fastening structure composed of bar and sleeve elements;
  • Fig. 19 is a perspective View of a tool that may be employed to spread the cotter pins emof rectangular shape and having smooth edges. It is composedof a plurality of unit mats I 5 suitably joined together by joint construction to be described later. As shown in Fig. 2, each of the individual mats I5 consists of a lower set of parallel bars I6 and an upper set of parallel bars H, the bars of the upper set crossing the bars of the lower set at right angle and each bar of the upper set being pivotally connected to each bar of the lower set by rivets I8 (Fig. 6).
  • the bars are preferably of channel section with the channels of the two sets positioned back to back.
  • the web of each channel bar may be perforated at intervals as shown at I9 in Fig. 6.
  • the type of individual mat disclosed in Fig. 2 has the advantage that a plurality of the mats can be joined together to form a rectangular field in which the edges of the individual mats are parallel to the outer edges of the field and the bars extend parallel to either the sides or the ends of the field. It has been found desirable in practice to have one set of bars extend parallel to and the other set of bars extend atright angles to the direction of tramc instead of having both sets of bars extending diagonally to the direction of traffic. The mat of Fig. 2 is, therefore, desirable for this reason.
  • the mat of Fig. 2 is also desirable for another reason, namely, that it facilitates the delivery of the mats by airplane in that the mats can be dropped from an airplane in flight without destruction. In fact the energy of the falling mat can" be used to open it.
  • Fig. 3 it will be observed that when the mat of Fig. 2 is collapsed or folded to bring the bars of each set in contact with each other, the mat is shaped like a thin diamond and if it is dropped point downward so that the point strikes the earth, the impact tends to open it.
  • the exact extent of opening depends, of course, on a number of variable factors, such as the velocity of the mat at time of impact and the tightness of the rivets I8 which interconnect the bars to each other.
  • Fig. 4 Accessories for use in dropping collapsed mats as shown in Fig. 3 are shown attached to a falling mat in Fig. 4. These accessories include a small parachute connected to one end of the mat and a protective cradle 2I connected tothe other end of the mat.
  • the parachute 20 may consist of a canopy 22 of cloth or other similar material secured to a hoop .23 of some resilient material such as flat spring steel. The hoop in turn may be secured by three or more shroud lines 24 to the upper end of the mat.
  • the parachute may be laid against one of the fiat sides of the mat and secured thereto by any known form of tie wire or band. Because of the fact that the hoop 23 is elastic or resilient, it may be flattened against the side of the mat by the tie wire or band and will resume its circular shape when the tie wire or band is removed prior to tossing the mat overboard from an airplane.
  • on the lower end of the mat functions as a shock absorber to reduce the force of impact on the relatively small tip of the collapsed mat. It can be made in various forms but as shown in Figs. 4 and 5 it consists of a metal channel member 25 folded into the shape of a narrow V and fitting over the edges of the mat adjacent the lower point thereof. As best shown in Fig. 5, the width of the channel member 25 is just suificient to easily receive the edges of the mat I5.
  • the band 2! may be wired as by one or more short tie wires 28 to the mat.
  • the wires 28 may have their upper ends hooked into some of the holes I 9 (Fig. 6) in the channel bars of the mat.
  • - 'It is essential in a composite mat of the type shown in Fig. 1 that the individual or unit mats I5 be firmly connected together because the tensile forces produced in the mat when it is supporting a heavy vehicle on soft ground is very great. Furthermore, it is desirable that the joint construction be such as to permit rapid assembly of the mats.
  • FIG. 6 A superior joint construction in accordance with the present invention is disclosed in Figs. 6, 7 and 8. As shown in Fig. 6, a plurality of small connectors 35 are employed at intervals along the adjoining edges of each pair of mats and a large connector 36 is employed at each intersection of the four corners of four mats.
  • each small connector 35 comprises a clip 31 of approximate U shape and a cotter pin 38 which is extended through apertures provided therefor in the opposite legs 1 4B of the clip 31, the projecting ends of the cotter pin being spread to retain it in position and resist separating movement of the legs of the clip.
  • the cotter pin 38 may be made of relatively hard steel so as to be capable of withstanding substantial straightening forces.
  • the clip 31 preferably has a base member 39 slightly longer than twice the width of the bar members I! so as to insure ready placement of the clip.
  • the legs 40 are preferably bent inwardly so as to form angles of less than ninety degrees with the base 39 and have their tip portions 4
  • the large connectors 36 each consist of two connected inverted channel members 44 and 45, respectively, the channel member 44 being lower than the channel 45 and fitting over the lower bars l6 of the mats, and the channel 45 fitting over the upper bars I! of the mats.
  • the lower channel 44 is cut out so as to fit over the upper bars I1, and the sides of the upper channel 45 are cut out to receive the lower channel 44.
  • the two members 44 and 45 are preferably jointed together, as by welding '70,. at their intersections.
  • Each of the channel members 44 and 45 has apertures in its side walls for receiving cotter pins 38 identical with the cotter pins employed with the clips 3! and functioning in the same manner in channel members 44 and 45 as they do with the clips 31.
  • Figs. 9 a portion of an air field consisting of. individual mats 50 in each of which the bars extend diagonally with respect to the sides of the mat and in which the bars are of varying length.
  • Such an individual mat 5i) collapses to the shape shown in Fig. 10, forming a bundle or parcel of less length than the mats l5 and of substantially uniform width from end to end instead of being diamond shaped-as is the case with the mats 15.
  • the mats shown in Figs. 9 and 10 have the disadvantage that because the bars extend diagonally with respect to the edges of the mat, the mats must be arranged diagonally with respect to the direction of trafiic if the latter is to be parallel to one set of bars and at right angles to the other set.
  • the landing field shown in 5 Fig. 9 has serrated edges resulting in loss of chiciency since the outer half of each mat along the border of the field is useless for traific purposes.
  • This disadvantage is, however, more than compensated for in some instances by the better shipping and handling characteristics of the collapsed mat shown in Fig. 10 as compared to that shown in Fig. 3.
  • Figs. 9 require a somewhat different connecting structure than that disclosed in Figs. 6, 7 and 8.
  • a diiferent connecting structure is shown in Figs. 11 and 12, which incorporates four individual mats 62, 63, 54 and 65, joined together by a plurality of small connectors 52 and two large connectors 53.
  • the small connectors 52 are employed intermediate the corners of the individual mats and are identical in structure with the small clips 31 shown in Figs. 6 and 8 except that they are 6 slightly longer since they must extend diagonally across the marginal bars of two adjacent mats (Fig.1l).
  • Each of the large connectors 53 comprises a lower inverted channel member 54 which fits over the shortest lower end bar 55 of the mat 64 or and one of the longest bars 56 of each of the adjacent mats 52 and 63. It is secured in place by cotter pins 33 identical with the pin 38 of Fig. 8 and having its ends spread after insertion to prevent separation of the side walls of the channel member 54.
  • an upper inverted channel member 60 Connected to the lower channel member 54, as by welding, is an upper inverted channel member 60 which is slightly wider than three times the width of the bars employed in the mats so that it fits over the parallel but spaced-apart short bars 55 of the juxtaposed.
  • hinge members are employed including identical hinge leaves 10 welded to the marginal bars of different mats, each associated pair of hinge. leaves being detachably connected together with a hinge pin H, which pin as shown in Fig. 17 consists of acotter pin.
  • the hinge leaves 10 may be welded to the bars of their associated mats. This construction slightly spaces the marginal bars of adjacent unit mats, thereby increasing the coverage afforded by a given number of units.
  • the eyes of the hinge leaves 10 are preferably large as compared to the diameter of the hinge pins so that there is substantial freedom of movement of the difierent mat units relative to each other.
  • a U-shaped bar 13 has its base portion 14 welded to the outer edge of the marginal bar of one mat unit as indicated at 15, and has its legs l6 and T! extending outwardly from the mat but in the plane thereof. Th outer portions 18 and 19 of the legs 16 and 17, respectively, are bent parallel to the base 74 in opposite directions, and they lie against similar parallel portions 86 and SI of a cooperating bar member 82 on the next adjacent mat unit.
  • the mem ber '82 includes a U-shaped part having a base 83 and legs 84 and 85 extending outwardly therefrom and merging at their outer ends into the sections and 8!.
  • the sections 8% and SI of the member 82 have their outer ends bent back against the marginal bar of the associated mat unit and are preferably welded thereto as indicated at 36 and 8
  • the two adjoining parallel bar sections 18 and so are interconnected by a sleeve 88, and the bar sections 19 and 8
  • the bar sections 18' and T9 are moved against the bar sections 80 and ill while the sleeves 88 and 89 are adjacent the outer end portions of the member 82, after which the sleeves are slipped inwardly over the legs 18 and 19 into the position shown in Fig. 18.
  • the sleeves may then be locked in position by bending the ends of the portions 18 and I9 outwardly, the bent position of portions 18 and I9'being indicated in dotted lines.
  • the portions 18 and [9 may have shoulders formed thereon as indicated by the dotted line showing at 'I8a. When such a shoulder is provided, it is necessary to bend the bar out only slightly to lock the sleeve in position.
  • Fig. 18 has the advantage that all the connecting parts are .permanently attached to the mat units so that no auxiliary fastening means have to be shipped.
  • cotter pins are employed as a part of the fastening elements, as shownin Fig. 17 and other figures, it is desirable to make the cotter pins of relatively hard steel, and such cotter; pins are naturally relatively difficult to spread. It is therefore desirable to employ a special tool in accordance with the invention and illustrated in Fig. 19 for this purpose.
  • This tool consists of a pair of pliers, one jaw 90 of which is provided with a recess or dimple for receiving the head of a cotter pin and having its other jaw 92 provided with a wedge 03 adapted to enter between the two portions of the split end of the cotter pin and spread them apart.
  • the wedge 93 is preferably hollow-ground so that the entering edge 94 of the wedge is relatively sharp.
  • the success of the present invention is due in large measure to the fact that it combines light weight with great strength.
  • the construction involving the use of channel bar members pivotally secured together by rivets appears to provide the greatest possible load-carrying capacity for the amount of metal employed. It has been found in practice that the non-rigid pivotal connection of the bars to each other facilitates the distribution of strains among all of the bars so that no single bar is apt to be stressed beyond its yield point.
  • a mat unit may become dished (concave on the upper side) by passage of a heavy load over the mat, when the mat overlies a depression, it is found that the deformation is not permanent and that the individual bars are not permanently bent.
  • Such a mat can be restored to its normal flat position by inverting it and rapping it with a hammer or by merely rapping the rivet joints to loosen them. It appears that the deformation slightly rotates the bars relative to each other about their rivet connections, and the friction of the riveting connection is the only force that prevents the mat from straightening out when the load is removed.
  • FIG. 13 A modification of the cradle structure shown in Fig. 4 is illustrated in Figs. 13, 14, 15 and 16.
  • the main frame structure of the cradle of Fig. 4 is a V-shaped channel member of metal
  • the cradle of Figs. 13 to 16 is made of wood, and consists of two side members I00 and IOI of rectangular cross section (see Fig. 14) and a bottom member I02 which are joined to each other by front and rear walls I03 of plyboard, the plyboard being nailed directly to the members I00.
  • the cradle is so dimensioned that the bottom member I02 is spaced from the lower end of the mat on which it is attached and a bumper block I04 of fibrous material is inserted to reduce the impact on the lower end bars of the mat.
  • the shoulders for supporting the lower ends I05 of the bars riveted to the marginal bar I0! may consist of nails I08 driven into the member I00 so that their heads lie under the bar ends I05.
  • a composite mat of the type described consisting of a plurality of similar unit lattice-work mats connected together in which each unit mat is rectangular in shape and comprises a lattice work consisting of a lower set of parallel spacedapart bars, all of equal length and extending parallel to one side of said unit, and an upper set of parallel spaced-apart bars overlying said lower set, the bars of the upper set being all of equal length and crossing the bars of the lower set at right angles, means pivotally securing each bar to the bars of the other set at its intersections therewith, each unit mat having smooth edges, each constituted by one of said bars constituting a marginal bar, and means for securing the marginal bars of one unit to the marginal bars of adjoining units.
  • said securing means comprises an inverted U clip having its base extending across the two marginal bars of two mats andoverlying said bars and having its legs extending downwardly past said marginal bars, and means tying together the lower ends of said legs below said bar s.
  • said fastening means comprises an inverted U clip having a base overlying the adjoining marginal bars of two mat units and extending beyond said bars, said clip having legs extending downwardly and inwardly from the ends of said base to a point below said bars, the lower tips of the legs diverging below said bars, and means tying together the lower ends of said legs below said bars.
  • said fastening means comprises an inverted U clip having a base overlying said marginal bars and legs extending downwardly past said bars, said legs being apertured below said bars, and pin means extending through said holes in said legs, said pin means being deformed beyond said legs to prevent retraction through said holes.
  • said securing means includes a corner fastener for connecting the adjacent corners of four mat units, said corner fastener comprising a pair of inverted channel members secured together in crossed relation and dimensioned to fit over the adjacent marginal bars of four mat units, and means for tying together the side walls of said channel members below said bars.
  • said securing means includes a corner fastener for connecting the adjacent corners of four mat units, said corner fastener comprising a pair of inverted channel members secured together in crossed relation and dimensioned to fit over the adjacent marginal bars of four mat units, and means for tying together the side walls of said channel members below said bars, one of said inverted channel members fitting over the four upper bars of said mat units and having its base portion continuous from end to end, and the other channel member being formed in two sections extending from the sides of said first channel member at a lower level, each section thereof fitting over two marginal lower bars of one pair of unit mats.
  • a composite mat comprising two sets of parallel bars, one set of bars overlying the other and all of the bars of each set being of equal length, and each of one set being pivotally connected to all the bars of the other set at its points of intersection therewith whereby each unit is deformable by a lazy tongs action from a rectangular to a diamond shape, parachute means connected to one end of the diamond for causing said unit to strike the ground end on when unloaded from a height above the ground.
  • a unit as described in claim 7 in said diamond shape including frangible means for releasably retaining said unit in diamond shape.
  • a unit as described in claim 7 in said diamond shape including cushion means on the opposite end of said diamond for reducing the impact on that end, said cushion means comprising a V-shaped channel member having its channel side facing inwardly and dimensioned to fit over the edges of said diamond shaped unit adjacent the lower end thereof, with means interposed between the apex of said V-shaped member and the lower end of said mat and means for releasably securing said V-shaped member in engagement with said mat.
  • said securing means comprises a pair of cooperating bar members secured to respective unit mats to be joined together, one bar member of each pair comprising a U-shaped member 13- ing in the plane of the mat and having its base portion joined to the marginal bar of its associated mat unit, and having extensions on its leg portions, said extensions extending in opposite directions from each other parallel to said base portion, the other bar member of said pair comprising a U-shaped member juxtaposed to said first mentioned U-shaped member and having its base portion secured to the marginal bar of the adjacent mat unit, and having oppositely extending extensions on its leg portions lying alongside said extensions of said first mentioned memher, the outer ends of said extensions being bent back against the marginal bar of its associated unit, and sleeve means encircling the outward extensions of both bar members of each pair for hingedly securing them together.
  • a unit as described in claim 7 in said diamond shape including means on the opposite end of said diamond for cushioning the impact on that end and promoting the opening of said unit in response to impact with the ground, said last mentioned means comprising a V-shaped receptacle fitting over the lower end of said diamond unit and having shoulders located in one interior edge wall thereof, said shoulders being so located as to abut against the lower ends of some of the bars of one of said sets of bars in said unit mat whereby part of the force of impact is transmitted by said shoulders to said lower ends of said bars, and means for retaining said receptacle on the end of said mat unit.

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Description

July 16, 1946. F. H. RUPP'EL ,4 9
GROUND MAT, 7 Filed Nov. 17, 1942 5 sheets-sheen- F. H. RUPPEL GROUND MAT I iled Ndv. 17, 1942 July -16, 1946.
5 Shets-Sheet 2 July 16, 1946. PE v 2,404,097
" GROUND MAT Filed Nov. 17, 1942 5 Sheets-Sheet 3 July 16, 1946. v I RUPPEL 2,404,097 I GROUND MAT Fil ed Nov. 17, 1942 s Sheets- Sheet 4 GROUND MAT Filed Nov. 17, 1942 5 Sheets-Sheet 5 Patented July 16, 1946 2,404,097 GROUND MAT Frederick H. Ruppel, Pasadena, Calif. Application November 17, 1942, Serial No. 465,859
14 Claims.
This invention relates to uniplanar metal mats formed from a large number of collapsible lattice type mats of convenient size for handling, the composit mat being laid on the ground for forming airplane runways, roads, gun foundations and for similar purposes.
An object of the invention is to provide a satisfactory joint construction for rapidly and strong- 1y interconnecting a plurality of small lattice mats to form a composite mat suitable for use as a landing field, roadway, or the like.
Another object is to provide an individual lattice mat of such construction andwith such accessories as to permit the mats to be dropped to the ground from aircraft.
Other more specific objects and features of the invention will appear from the description to follow of .certain specific embodiments of the invention.
I have disclosed in my copending application Serial No. 452,681, filed July 29, 1942, now Patent No. 2,369,412 and entitled Lattice mat, the use of open work steel mats adapted to be laid directly on soft or uneven ground and form a suitable base for airplanes to land on and'take off from. Each individual mat, as disclosed in that application, is made up of two sets of channel bars, with the bars of each set parallel toeach other but at right angles to the bars of the other set. The two sets of bars are laid back to back so that the flanges of the lower set of channel bars dig into the surface of the earth and the flanges of the upper set of channel bars provide a nonskid surface for engagement with the wheels of the airplane or other vehicle used thereon. At each intersection the upper and lower bars are pivotally connected together so that an individual mat of substantially square shape can be collapsed into a relatively compact long narrow package for shipment and handling.
The present invention relates to the same general type of mat disclosed in my first application, as described above, but incorporates a different and stronger structure for interconnecting individual mats to each other to form a large landing field or roadway. It also incorporates a mat construction and accessory equipment which permits the unit mats to be dropped in folded condition from an airplane and automatically opened in response to impact with the ground.
In the drawings:
Fig. 1 is a plan view showing a portion of a landing mat, in accordance with. the invention, consisting of a plurality of individual mats f rectangular shape having bars running parallel to the sides of the mat;
Fig. 2 is an enlarged plan view of one of the individual mats shown in Fig. 1, the mat being shown in extended condition;
Fig. 3 is a plan showing the individual mat 0 Fig, 2 in contracted or folded condition;
Fig. 4 is an elevation view showing a folded mat of the type illustrated in Fig. 3 with accessory equipment whereby it maybe dropped from an airplane;
Fig. 5 is a detail cross section taken in the plan V--V of Fig. 4;
Fig. 6 is an enlarged plan view of a portion of the composite mat of Fig. 1 showing the details of the joint constructions between the individual mats; I
Fig. '7 is a. cross section in the plane VII-VII of Fig. 6;
Fig. 8 is a cross section. in the plane VIIl-VIII of Fig. 6;
Fig. 9 is a plan view of a composite mat composed of individual mats in which the bars extend diagonally with respect to the edges of the individual mats;
Fig- 10 is a plan view of one of the individual mats of Fig. 9 in collapsed or folded condition;
.Fig. 11 is an enlarged plan view of a portion of the composite mat shown in Fig. 9 showing the joint construction for interconnecting the individual mats;
Fig. 12 is a detail section taken along the line XII-XII of Fi 11;
Fig. 13 is a detail side elevation showing a modification of the impact cushioning structure shown in Fig. 4;
Fig. 14 is a cross-section taken in the plane XIVXIV of Fig. 13;
Fig. 15 is a detail vertical section taken in the plane XVXV of Fig. 14;
Fig. 16 is a view similar to Fig. 13 but showing how the structure may rupture at time of impact;
Fig. 17 is a plan view similar to Fig. 6 but showing hinge type connecting means between the mats;
Fig. 18 is a detail plan view showing the marginal bars of two unit mats joined together with a fastening structure composed of bar and sleeve elements; and
Fig. 19 is a perspective View of a tool that may be employed to spread the cotter pins emof rectangular shape and having smooth edges. It is composedof a plurality of unit mats I 5 suitably joined together by joint construction to be described later. As shown in Fig. 2, each of the individual mats I5 consists of a lower set of parallel bars I6 and an upper set of parallel bars H, the bars of the upper set crossing the bars of the lower set at right angle and each bar of the upper set being pivotally connected to each bar of the lower set by rivets I8 (Fig. 6). The bars are preferably of channel section with the channels of the two sets positioned back to back. The web of each channel bar may be perforated at intervals as shown at I9 in Fig. 6.
The type of individual mat disclosed in Fig. 2 has the advantage that a plurality of the mats can be joined together to form a rectangular field in which the edges of the individual mats are parallel to the outer edges of the field and the bars extend parallel to either the sides or the ends of the field. It has been found desirable in practice to have one set of bars extend parallel to and the other set of bars extend atright angles to the direction of tramc instead of having both sets of bars extending diagonally to the direction of traffic. The mat of Fig. 2 is, therefore, desirable for this reason.
The mat of Fig. 2 is also desirable for another reason, namely, that it facilitates the delivery of the mats by airplane in that the mats can be dropped from an airplane in flight without destruction. In fact the energy of the falling mat can" be used to open it.
Thus referring to Fig. 3, it will be observed that when the mat of Fig. 2 is collapsed or folded to bring the bars of each set in contact with each other, the mat is shaped like a thin diamond and if it is dropped point downward so that the point strikes the earth, the impact tends to open it. The exact extent of opening depends, of course, on a number of variable factors, such as the velocity of the mat at time of impact and the tightness of the rivets I8 which interconnect the bars to each other.
' Accessories for use in dropping collapsed mats as shown in Fig. 3 are shown attached to a falling mat in Fig. 4. These accessories include a small parachute connected to one end of the mat and a protective cradle 2I connected tothe other end of the mat. The parachute 20 may consist of a canopy 22 of cloth or other similar material secured to a hoop .23 of some resilient material such as flat spring steel. The hoop in turn may be secured by three or more shroud lines 24 to the upper end of the mat. During shipment and prior to the release of the mat from an airplane, the parachute may be laid against one of the fiat sides of the mat and secured thereto by any known form of tie wire or band. Because of the fact that the hoop 23 is elastic or resilient, it may be flattened against the side of the mat by the tie wire or band and will resume its circular shape when the tie wire or band is removed prior to tossing the mat overboard from an airplane.
The cradle 2| on the lower end of the mat functions as a shock absorber to reduce the force of impact on the relatively small tip of the collapsed mat. It can be made in various forms but as shown in Figs. 4 and 5 it consists of a metal channel member 25 folded into the shape of a narrow V and fitting over the edges of the mat adjacent the lower point thereof. As best shown in Fig. 5, the width of the channel member 25 is just suificient to easily receive the edges of the mat I5. A small block 26 of yieldable material such as soft wood, fiber, or the like, is positioned between the point of the mat and the bend of the V shaped cradle 2|. The upper ends of the cradle are secured in place against the edges of the mat by a circumferential band 21 of metal strip or wire, which is of suflicient strength to maintain the cradle in position during handling and shipment but sufiiciently weak to rupture in response to the forces created upon impact with the ground after the assembly is dropped from an airplane. To prevent the cradle from slipping downwardly off the end of the mat, the band 2! may be wired as by one or more short tie wires 28 to the mat. Thus the wires 28 may have their upper ends hooked into some of the holes I 9 (Fig. 6) in the channel bars of the mat.
When the assembly shown in Fig. 4 strikes the ground, the lower point of the mat is stopped whereas the remaining portion of the mat rearwardly (above) thereof tends to continue its downward motion by virtue of its inertia. These forces tend to reverse the diamond shape of the collapsed mat; in other words, bring the lower tip and the upper tip close together and spread the other two tips, indicated at 30 and 3| in Fig. 4, far apart. It is conceivable that the force may be such, in some instances, as to completely reverse the mat, moving it through-the fully open position in Fig. 2 in the process. However, by employing a parachute 20 of sufiicient size to limit the rate of fall of the assembly, and making the rivets I8 fairly tight so as to offer substantial frictional resistance to opening movement, the impact forces can be caused to open the mat into substantially its normal form shown in Fig. 2.
However, even if the force of the impact opens the mat only partly, or opens it and then partlycollapses it in the other direction, the manual labor of placing the mat in proper open position, as shown in Fig. 2, is greatly reduced. When one of the mats has been in folded condition for a substantial length of time, it is often very difficult to break the rivet joints from their initial position, although further movement may be relatively easy. Even if the shock of impact serves only the function of loosening the rivet joints, it greatly facilitates the further opening of the mat.
- 'It is essential in a composite mat of the type shown in Fig. 1 that the individual or unit mats I5 be firmly connected together because the tensile forces produced in the mat when it is supporting a heavy vehicle on soft ground is very great. Furthermore, it is desirable that the joint construction be such as to permit rapid assembly of the mats.
1 A superior joint construction in accordance with the present invention is disclosed in Figs. 6, 7 and 8. As shown in Fig. 6, a plurality of small connectors 35 are employed at intervals along the adjoining edges of each pair of mats and a large connector 36 is employed at each intersection of the four corners of four mats.
As best shown in Fig. 8, each small connector 35 comprises a clip 31 of approximate U shape and a cotter pin 38 which is extended through apertures provided therefor in the opposite legs 1 4B of the clip 31, the projecting ends of the cotter pin being spread to retain it in position and resist separating movement of the legs of the clip. The cotter pin 38 may be made of relatively hard steel so as to be capable of withstanding substantial straightening forces.
The clip 31 preferably has a base member 39 slightly longer than twice the width of the bar members I! so as to insure ready placement of the clip. However, the legs 40 are preferably bent inwardly so as to form angles of less than ninety degrees with the base 39 and have their tip portions 4| turned outwardly. In practice, it is often necessary to force two bars ll, which are to be connected, into engagement by means of the clips 31. It is found that this can be easily done by slipping one of the legs 40 into place with the outwardly turned tip 4 l of the other leg resting on the flange 43 of the other bar I1 and then stepping on the base 39 of the clip to force it home.
The large connectors 36 each consist of two connected inverted channel members 44 and 45, respectively, the channel member 44 being lower than the channel 45 and fitting over the lower bars l6 of the mats, and the channel 45 fitting over the upper bars I! of the mats. The lower channel 44 is cut out so as to fit over the upper bars I1, and the sides of the upper channel 45 are cut out to receive the lower channel 44. The two members 44 and 45 are preferably jointed together, as by welding '70,. at their intersections. Each of the channel members 44 and 45 has apertures in its side walls for receiving cotter pins 38 identical with the cotter pins employed with the clips 3! and functioning in the same manner in channel members 44 and 45 as they do with the clips 31.
Although the type of individual mat shown in Figs. 2 and. 3 has special advantages, as described, when the mats are to be transported by airplane and dropped from the airplane to the ground, they are of irregular shape and are not as convenient to ship and handle as are mats in which the bars extend diagonally with respect to the sides of the 'mat. Thus, there is shown in Fig. 9 a portion of an air field consisting of. individual mats 50 in each of which the bars extend diagonally with respect to the sides of the mat and in which the bars are of varying length. Such an individual mat 5i) collapses to the shape shown in Fig. 10, forming a bundle or parcel of less length than the mats l5 and of substantially uniform width from end to end instead of being diamond shaped-as is the case with the mats 15. The mats shown in Figs. 9 and 10 have the disadvantage that because the bars extend diagonally with respect to the edges of the mat, the mats must be arranged diagonally with respect to the direction of trafiic if the latter is to be parallel to one set of bars and at right angles to the other set. Hence the landing field shown in 5 Fig. 9 has serrated edges resulting in loss of chiciency since the outer half of each mat along the border of the field is useless for traific purposes. This disadvantage is, however, more than compensated for in some instances by the better shipping and handling characteristics of the collapsed mat shown in Fig. 10 as compared to that shown in Fig. 3.
Because of .the different arrangement of the bars, the mats shown in Fig. 9 require a somewhat different connecting structure than that disclosed in Figs. 6, 7 and 8. Such a diiferent connecting structure is shown in Figs. 11 and 12, which incorporates four individual mats 62, 63, 54 and 65, joined together by a plurality of small connectors 52 and two large connectors 53.
The small connectors 52 are employed intermediate the corners of the individual mats and are identical in structure with the small clips 31 shown in Figs. 6 and 8 except that they are 6 slightly longer since they must extend diagonally across the marginal bars of two adjacent mats (Fig.1l).
Each of the large connectors 53 comprises a lower inverted channel member 54 which fits over the shortest lower end bar 55 of the mat 64 or and one of the longest bars 56 of each of the adjacent mats 52 and 63. It is secured in place by cotter pins 33 identical with the pin 38 of Fig. 8 and having its ends spread after insertion to prevent separation of the side walls of the channel member 54. Connected to the lower channel member 54, as by welding, is an upper inverted channel member 60 which is slightly wider than three times the width of the bars employed in the mats so that it fits over the parallel but spaced-apart short bars 55 of the juxtaposed.
mats 62 and 63, respectively. The sides of channels 60 are securedtogether by long cotter pins 66 identical with the cotter pins 38 of Fig. 8 except for their greater length. a
Two alternative fastening structures for interconnecting adjacent unit mats are disclosed in Figs. 17 and 18. In the structure of Fig. 17 hinge members are employed including identical hinge leaves 10 welded to the marginal bars of different mats, each associated pair of hinge. leaves being detachably connected together with a hinge pin H, which pin as shown in Fig. 17 consists of acotter pin. The hinge leaves 10 may be welded to the bars of their associated mats. This construction slightly spaces the marginal bars of adjacent unit mats, thereby increasing the coverage afforded by a given number of units. The eyes of the hinge leaves 10 are preferably large as compared to the diameter of the hinge pins so that there is substantial freedom of movement of the difierent mat units relative to each other.
In the alternative connecting structure of Fig. 18. a U-shaped bar 13 has its base portion 14 welded to the outer edge of the marginal bar of one mat unit as indicated at 15, and has its legs l6 and T! extending outwardly from the mat but in the plane thereof. Th outer portions 18 and 19 of the legs 16 and 17, respectively, are bent parallel to the base 74 in opposite directions, and they lie against similar parallel portions 86 and SI of a cooperating bar member 82 on the next adjacent mat unit. Thus the mem ber '82 includes a U-shaped part having a base 83 and legs 84 and 85 extending outwardly therefrom and merging at their outer ends into the sections and 8!. However, whereas the outer sections 13 and 19 of the member 13 are openended, the sections 8% and SI of the member 82 have their outer ends bent back against the marginal bar of the associated mat unit and are preferably welded thereto as indicated at 36 and 8 The two adjoining parallel bar sections 18 and so are interconnected by a sleeve 88, and the bar sections 19 and 8| are interconnected by a sleeve 39, which sleeves are mounted on the members 80 and 8|, respectively, before the bar member 82 is secured to its associated mat. At the time the mats are assembled, the bar sections 18' and T9 are moved against the bar sections 80 and ill while the sleeves 88 and 89 are adjacent the outer end portions of the member 82, after which the sleeves are slipped inwardly over the legs 18 and 19 into the position shown in Fig. 18. If desired, the sleeves may then be locked in position by bending the ends of the portions 18 and I9 outwardly, the bent position of portions 18 and I9'being indicated in dotted lines. To facilitate, the locking of the sleeves 88 and 89 in the position shown, the portions 18 and [9 may have shoulders formed thereon as indicated by the dotted line showing at 'I8a. When such a shoulder is provided, it is necessary to bend the bar out only slightly to lock the sleeve in position.
The structure of Fig. 18has the advantage that all the connecting parts are .permanently attached to the mat units so that no auxiliary fastening means have to be shipped.
Where cotter pins are employed as a part of the fastening elements, as shownin Fig. 17 and other figures, it is desirable to make the cotter pins of relatively hard steel, and such cotter; pins are naturally relatively difficult to spread. It is therefore desirable to employ a special tool in accordance with the invention and illustrated in Fig. 19 for this purpose. This tool consists of a pair of pliers, one jaw 90 of which is provided with a recess or dimple for receiving the head of a cotter pin and having its other jaw 92 provided with a wedge 03 adapted to enter between the two portions of the split end of the cotter pin and spread them apart. The wedge 93 is preferably hollow-ground so that the entering edge 94 of the wedge is relatively sharp.
It has already been mentioned that the hinge pins II of Fig. 1'7 fit loosely in the eyes in the hinge leaves 10 so that there is considerable freedom of movement between the interconnected unit mats. This relatively free movement is usually desirable to transfer stresses from one mat unit to another without permanently deforming the mats. Similar freedom of movement can be and is preferably obtained with the connector structures of Figs. 6, 7, 8,11 and 12, by making the channels of the members 36 (Fig. 6) and 53 (Fig. 11) substantially larger than the bars that they overlap.
The success of the present invention is due in large measure to the fact that it combines light weight with great strength. The construction involving the use of channel bar members pivotally secured together by rivets appears to provide the greatest possible load-carrying capacity for the amount of metal employed. It has been found in practice that the non-rigid pivotal connection of the bars to each other facilitates the distribution of strains among all of the bars so that no single bar is apt to be stressed beyond its yield point. Thus, although a mat unit may become dished (concave on the upper side) by passage of a heavy load over the mat, when the mat overlies a depression, it is found that the deformation is not permanent and that the individual bars are not permanently bent. Such a mat can be restored to its normal flat position by inverting it and rapping it with a hammer or by merely rapping the rivet joints to loosen them. It appears that the deformation slightly rotates the bars relative to each other about their rivet connections, and the friction of the riveting connection is the only force that prevents the mat from straightening out when the load is removed.
A modification of the cradle structure shown in Fig. 4 is illustrated in Figs. 13, 14, 15 and 16. Whereas the main frame structure of the cradle of Fig. 4 is a V-shaped channel member of metal, the cradle of Figs. 13 to 16 is made of wood, and consists of two side members I00 and IOI of rectangular cross section (see Fig. 14) and a bottom member I02 which are joined to each other by front and rear walls I03 of plyboard, the plyboard being nailed directly to the members I00. IOI and I02. The cradle is so dimensioned that the bottom member I02 is spaced from the lower end of the mat on which it is attached and a bumper block I04 of fibrous material is inserted to reduce the impact on the lower end bars of the mat.
The strain on the lower end bars is further reduced, and the automatic opening of the mat by the impact is facilitated, by providing shoulders on the inner face of the frame member I00 juxtaposed to the ends I05 of some of the bars of that set of bars which are not extending parallel to the frame member I00. Thus, referring back to Fig. 4., it will be observed that if the diamond-shaped mat I 5 is compressed between its upper and lower ends, the corner ill will move downwardly relative to the corner 30. In fact, the marginal bar I07 extending downwardly from the point 30 to the lower point of the diamond will remain practically stationary during the opening movement, and likewise the ends of all the bars that are riveted to the marginal bar I07 will have no downward movement. Hence, if the lower ends I05 of these bars can be supported at the time of impact, the total force of impact does not have to be sustained by the lower tip of the diamond-shaped mat. As shown in Figs. 14 and 15, the shoulders for supporting the lower ends I05 of the bars riveted to the marginal bar I0! may consist of nails I08 driven into the member I00 so that their heads lie under the bar ends I05.
The manner in which the mat construction opens itself by impact is shown in Fig. 16. Thus it will be observed that the bars of the mat are separating from each other andthe spreading force has ruptured the plyboard walls I03 of the cradle. Of course it is not necessary that the plyboard walls be so constructed as to rupturein the particular manner shown in Fig. 16. They might yield at the nails joining them to the frame members I00, IOI and I02.
Although for the purpose of explaining the in vention certain embodiments thereof have been described in detail, it will be obvious to those skilled in the art that modifications can be made in the specific structure shown without departing from the invention, which is to be limited only to the extent set forth in the appended claims.
I claim:
1. A composite mat of the type described, consisting of a plurality of similar unit lattice-work mats connected together in which each unit mat is rectangular in shape and comprises a lattice work consisting of a lower set of parallel spacedapart bars, all of equal length and extending parallel to one side of said unit, and an upper set of parallel spaced-apart bars overlying said lower set, the bars of the upper set being all of equal length and crossing the bars of the lower set at right angles, means pivotally securing each bar to the bars of the other set at its intersections therewith, each unit mat having smooth edges, each constituted by one of said bars constituting a marginal bar, and means for securing the marginal bars of one unit to the marginal bars of adjoining units.
2. A composite mat as described in claim 1, in which said securing means comprises an inverted U clip having its base extending across the two marginal bars of two mats andoverlying said bars and having its legs extending downwardly past said marginal bars, and means tying together the lower ends of said legs below said bar s.
3. A mat as described in claim 1, in which said fastening means comprises an inverted U clip having a base overlying the adjoining marginal bars of two mat units and extending beyond said bars, said clip having legs extending downwardly and inwardly from the ends of said base to a point below said bars, the lower tips of the legs diverging below said bars, and means tying together the lower ends of said legs below said bars.
4. A mat as described in claim 1, in which said fastening means comprises an inverted U clip having a base overlying said marginal bars and legs extending downwardly past said bars, said legs being apertured below said bars, and pin means extending through said holes in said legs, said pin means being deformed beyond said legs to prevent retraction through said holes.
5. A composite mat as described in claim 1, in which said securing means includes a corner fastener for connecting the adjacent corners of four mat units, said corner fastener comprising a pair of inverted channel members secured together in crossed relation and dimensioned to fit over the adjacent marginal bars of four mat units, and means for tying together the side walls of said channel members below said bars.
6. A composite mat as described in claim 1, in which said securing means includes a corner fastener for connecting the adjacent corners of four mat units, said corner fastener comprising a pair of inverted channel members secured together in crossed relation and dimensioned to fit over the adjacent marginal bars of four mat units, and means for tying together the side walls of said channel members below said bars, one of said inverted channel members fitting over the four upper bars of said mat units and having its base portion continuous from end to end, and the other channel member being formed in two sections extending from the sides of said first channel member at a lower level, each section thereof fitting over two marginal lower bars of one pair of unit mats.
'7. A composite mat comprising two sets of parallel bars, one set of bars overlying the other and all of the bars of each set being of equal length, and each of one set being pivotally connected to all the bars of the other set at its points of intersection therewith whereby each unit is deformable by a lazy tongs action from a rectangular to a diamond shape, parachute means connected to one end of the diamond for causing said unit to strike the ground end on when unloaded from a height above the ground.
8. A unit as described in claim 7 in said diamond shape including frangible means for releasably retaining said unit in diamond shape.
9. A unit as described in claim 7 in said diamond shape, including cushion means on the opposite end of said diamond for reducing the impact on that end.
10. A unit as described in claim 7 in said diamond shape, including cushion means on the opposite end of said diamond for reducing the impact on that end, said cushion means comprising a V-shaped channel member having its channel side facing inwardly and dimensioned to fit over the edges of said diamond shaped unit adjacent the lower end thereof, with means interposed between the apex of said V-shaped member and the lower end of said mat and means for releasably securing said V-shaped member in engagement with said mat.
11. A composite mat as described in claim 1, in which said securing means comprises a pair of cooperating hinge leaves, one permanently affixcd to one unit mat and the other permanently affixed to the other mat, and detachable hinge pin means for interconnecting said hinge leaves.
A composite mat as described in claim 1, in which said securing means comprises two hinge leaves on each unit mat closely adjacent a corner of the mat, each permanently aifixed to and parallel to a marginal bar, and detachable hinge pin means for interconnecting each of said hinge leaves on one unit mat to a hinge leaf of another adjacent mat.
13. A composite mat as described in claim 1, in which said securing means comprises a pair of cooperating bar members secured to respective unit mats to be joined together, one bar member of each pair comprising a U-shaped member 13- ing in the plane of the mat and having its base portion joined to the marginal bar of its associated mat unit, and having extensions on its leg portions, said extensions extending in opposite directions from each other parallel to said base portion, the other bar member of said pair comprising a U-shaped member juxtaposed to said first mentioned U-shaped member and having its base portion secured to the marginal bar of the adjacent mat unit, and having oppositely extending extensions on its leg portions lying alongside said extensions of said first mentioned memher, the outer ends of said extensions being bent back against the marginal bar of its associated unit, and sleeve means encircling the outward extensions of both bar members of each pair for hingedly securing them together.
14. A unit as described in claim 7 in said diamond shape, including means on the opposite end of said diamond for cushioning the impact on that end and promoting the opening of said unit in response to impact with the ground, said last mentioned means comprising a V-shaped receptacle fitting over the lower end of said diamond unit and having shoulders located in one interior edge wall thereof, said shoulders being so located as to abut against the lower ends of some of the bars of one of said sets of bars in said unit mat whereby part of the force of impact is transmitted by said shoulders to said lower ends of said bars, and means for retaining said receptacle on the end of said mat unit.
FREDERICK H. RUPPEL.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2912910A (en) * 1953-08-05 1959-11-17 Acme Steel Co Beach landing mat
US3042400A (en) * 1960-07-05 1962-07-03 J D O'rear Game apparatus
DE1181557B (en) * 1960-07-29 1964-11-12 Snecma Take-off and landing area for perpendicular take off and landing aircraft
US4797026A (en) * 1984-05-09 1989-01-10 The United States Of America As Represented By The Secretary Of The Army Expandable sand-grid for stabilizing an undersurface
US6007271A (en) * 1998-09-09 1999-12-28 American Landfill Management, Inc. Ground pressure distribution mat and method of use
US20150098757A1 (en) * 2013-10-07 2015-04-09 Mark Mitchell Playground mats

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2912910A (en) * 1953-08-05 1959-11-17 Acme Steel Co Beach landing mat
US3042400A (en) * 1960-07-05 1962-07-03 J D O'rear Game apparatus
DE1181557B (en) * 1960-07-29 1964-11-12 Snecma Take-off and landing area for perpendicular take off and landing aircraft
US4797026A (en) * 1984-05-09 1989-01-10 The United States Of America As Represented By The Secretary Of The Army Expandable sand-grid for stabilizing an undersurface
US6007271A (en) * 1998-09-09 1999-12-28 American Landfill Management, Inc. Ground pressure distribution mat and method of use
US20150098757A1 (en) * 2013-10-07 2015-04-09 Mark Mitchell Playground mats

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