US2380512A - Machine for making multiply boards - Google Patents

Machine for making multiply boards Download PDF

Info

Publication number
US2380512A
US2380512A US451441A US45144142A US2380512A US 2380512 A US2380512 A US 2380512A US 451441 A US451441 A US 451441A US 45144142 A US45144142 A US 45144142A US 2380512 A US2380512 A US 2380512A
Authority
US
United States
Prior art keywords
roll
sheet
rolls
machine
squeeze
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US451441A
Inventor
Jerry U Forbes
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Container Corp
Smurfit Kappa Packaging Corp
Original Assignee
Container Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Container Corp filed Critical Container Corp
Priority to US451441A priority Critical patent/US2380512A/en
Application granted granted Critical
Publication of US2380512A publication Critical patent/US2380512A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702For plural parts or plural areas of single part
    • Y10T156/1712Indefinite or running length work
    • Y10T156/1722Means applying fluent adhesive or adhesive activator material between layers
    • Y10T156/1724At spaced areas
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702For plural parts or plural areas of single part
    • Y10T156/1712Indefinite or running length work
    • Y10T156/1722Means applying fluent adhesive or adhesive activator material between layers
    • Y10T156/1727Plural indefinite length or running length workpieces
    • Y10T156/1732Fluid applied to plural workpieces

Definitions

  • the present invention relates to a method of and apparatus for the production of multi-ply sheet material and more particularly to the production of sheets of multi-ply corrugated paper board and solid fibre board.
  • a primary object of the present invention is to provide an apparatus for selectively forming an improved solid fibre board and a multi-ply corrugated paperboard, such apparatus being capable of being easily and rapidly converted for the production of either one form of material or the other.
  • Other objects of the present invention are generally to improve and simplify the mechanism and apparatus for the production of solid fibre board and corrugated paperboard, to utilize parts usually employed for one form of paperboard in the production of the other form of paperboard, the parts being assembled in a single, relatively compact unit whereby duplication of costly machine parts is avoided and valuable factory floor space is conserved.
  • the machine which embodies the present invention is particularly useful in sheet fabricating plants in a locality in which there is a demand for only limited quantities of corrugated paperboard and solid fibre board, and where the demand is not great enough to justify the maintenance and operation of specialized machinery adapted solely for each of these types of paperboard.
  • the disclosure made therein teaches how a standard, or conventional, form of double-face corrugated paperboard machine can readily be converted into a machine having a dual operating facility so that the machine when constructed can be prepared by a few simple changes and adjustments for the efficient production of solid fibre bt ard.
  • Fig. 1 is a, side elevation of the discharge end of a combined corrugated and solid fibre pasting machine mad in accordance with the present invention
  • Fig. 2 is a side elevation of another portion of such machine, such portion being located immediately to the right of the portion illustrated in Fig. 1;
  • Fig. 3 is a side elevational view of a third portion of the machine, but on a somewhat smaller scale, such portion being located immediately to the right of the portion illustrated in Fig. 2;
  • Fig. 4 is a somewhat schematic side elevational view of the sheet conveying elements illustrated in Fig. l with the framework of this portion of the machine omitted;
  • Fig. 5 is a schematic .side elevational view of a portion of the machine illustrated in Fig. 2 with the framework of the machine omitted, the parts being indicated as adjusted for the manufacture of three-ply or so-called doubleface corrugated board; I
  • Fig. 6 is a schematic side elevational view of the portion of the machine illustrated in Fig. 3 when this portion is used in the manufacture of three-ply or double-face corrugated board;
  • Fig. 7 is a schematic side elevational view of the portion of the machine illustrated in Fig. 2 with th framework of the machine omitted, the parts of this portion of the machine being shown as adjusted for the manufacture of a continuous sheet of four-ply solid fibre board.
  • the machine embodying the present invention generally comprises: (a) a roll supporting section for supplying a plurality of continuous sheets or webs of paper or paperboard which are either to be made into multl-ply corrugated board or multi-ply solid fiber board; (b) a singleface corrugating unit; (0) a gluing and squeezeroll section for joining the several sheets which are to be made up into a sheet of multi-ply solid fibre board; (d) a double-facer unit comprising adhesive applying elements for applying a liner sheet onto the single-face sheet; and (e) a conveying and drying section for carrying the double-face corrugated, or the solid fibre, sheet, whichever is being produced, away from the forming and assembling section whereby the composite sheet, being produced, has ample time for its adhesive to become set before it is cut into the desired lengths at the discharge end of the machine.
  • the machine as herein disclosed, is constructed on a suitable frame, the various parts of which, illustrated in Figs. 1, 2 and 3, are, for convenlence of description, designated generally at Illa, lb and We.
  • the single-face corrugating unit is indicated generally at ll, being mounted in a portion ll of the frame lflc.
  • A. plurality of roll supporting members herein designated at l3, l4, l5 and I6, are suitably mounted n the base member l8 of the machine portion lilo. As shown in Fig. 3, as many as four rolls can be supported on the roll-supporting members to form solid fibre board, but when it is desired to form three-ply corrugated board, only two of these roll supporting members will usually .be employed and a third roll supporting member, not shown, will be provided on the opposite side of the single face unit.
  • the roll on the supporting .member 13 will preferably be used to supply the inner corrugated sheet while the roll on the supporting member l will be used as the liner to be applied to the single face corrugated board at the double-facer unit.
  • the parts on the frame section lllb comprise essentially two squeeze-roll, or press-roll, units 20 and 2! located on the frame section 22 and designed for use with solid fibre board; a composite double-facer and squeeze-roll unit generally indicated at 23, for selectively applying the second liner sheet to complete the double face corrugated board and for applying smoothingout pressure to the completed solid fibre board; and suitable driving and transmission mechanism which will be referred to in detail as the description proceeds.
  • the essential parts located on or associated with the frame section Hla are the sheet drying conveying mechanism 24, and a change-speed and reduction gear unit, indicated generally at 25, constituting a main driving means through which a motor (not shown) is connected to drive all the various parts except the single face corrugating unit.
  • the machine of the present invention is adapted to feed the completed sheet of corrugated or solid fibre board to a cut-off knife (not shown) which is located just beyond the discharge end 01' the drying conveyor 24 illustrated in Fig. 1.
  • the specific problem which has been solved by the present invention is that of rapidly converting an eflicient corrugated board machine into an equally efiicient machine which will produce satisfactory multi-ply solid fibre board.
  • the machine includes parts which are normally idle or inoperative when corrugated board is being produced and likewise includes other parts that remain idle or inoperative when solid fibre board is being produced.
  • the singlefacer unit is preferably located in a position in advance of the roll-supporting members as indicated in Figs. 3 and 6.
  • the web to be corrugated is indicated at 21 in Fig. 6, bein in the form of a roll, located on the roll supporting member I3.
  • the liner web to be applied to the corrugated web is indicated at 28 and is supplied from a roll, not shown.
  • the web 21 passes between grooved or fluted rolls 29 and 30 which form the web into a series of corrugations.
  • a motor (not shown) is connected to one or the other of the rolls 29 or 36 to drive the singleracer unit.
  • the liner web 28 passes around roll 3! and is joined to the corrugated web by means of adhesive supplied from a pan 32 in which an adhesive-applying roll 33 is located in such a position as to carry adhesive from the pan to the crests of the corrugations of the corrugated Web just prior to its leaving roll 30.
  • the single-face sheet after it leaves the conveyor in frame I00 is directed over a roll 35 mounted on the frame IUb, thence downward below a guide roll 31, and thence horizontally between rolls 38 and 39 where adhesive is applied to the crests of the corrugations by means of a fountain roll 40 rotating in a supply of adhesive 4
  • the single-face sheet with adhesive upon the exposed crests of its corrugations, passes on to meet a liner sheet 43 as or somewhat after it passes over roll 44.
  • the liner sheet 43 is preferably supplied from a roll supported on roll supporting member i5. This sheet is directed forwardly and passes under a. preheater roll 45 after which it is directed upwardly to the roll 44.
  • the sheet now in the form of double-face corrugated board, passes on to the sheet conveying mechanism 24.
  • This conveying mechanism is preferably of a generally conventional form and comprises in the present instance upper and lower endless belts indicated, respectively, at 46 and 41.
  • the upper belt 46 passes over a suitable roll 48 mounted on a shaft 49 supported by the upright portion 49a-of frame section fill).
  • the roll 48 is arranged to rotate in a clockwise direction, as viewed in Figs 1, 2, 4 and 5, so that the lower reach of belt 46 will move toward the left.
  • the arrangement is such that the lower reach of belt 46 will bear against the upper surface of the completed sheet.
  • the belt 46 passes around a driven roll 50 mounted on a shaft 5
  • the upper reach of the belt 46 is brought somewhat downwardly beneath rolls 52 and 53 from which it passes around the first mentioned roll 48.
  • the belt 41 passes around roll 54, mounted on shaft 55, journaled in the frame section la, and rotating in a counter -clockwise direction. After leaving roll 54 the belt passes over rolls 55 and 51.
  • the upper surfaces of rolls 54 and 51 are so disposed as to bring the belt in contact with the lower surface of the double face sheet.
  • the two belts due to their passing around the driven rolls 50 and 54, engage the double-face corrugated sheet between them and draw the sheet toward the left as viewed in the figures of the drawings.
  • a plurality of upper rollers 59, 58 and lower rollers 60, 60 are mounted on shafts journaled in the frame Illa and are arranged to bear respectively against the upper surface of the lower reach of belt 46 and against the under surface of the upper reach of belt 41.
  • heat is preferably supplied by means of steam glands or boxes located intermediate the rollers 60, 60, thus applying heat to the corrugated board through the belt 41. In this manner the adhesive connecting the corrugated web with the liner webs will be caused to become set in a.
  • the solid fibre sheet may be composed of any convenient number of laminations but, in the present instance, the production of a sheet having four laminations is illustrated.
  • the solid fibre sheet may be composed of any convenient number of laminations but, in the present instance, the production of a sheet having four laminations is illustrated.
  • Webs 65 and 68 are the two outer webs or the liners for the solid fibre sheet.
  • a suitable number of idler rolls mounted on shafts, journaled in brackets depending from the under side of the frame section [60.
  • idler rolls l6 and II will support the web 65 for part of its movement; rolls 12, 13 and 14 support the web 66; and roll '55 supports the web 61.
  • the web 65 may also be conveniently supported by-contacting the web 66 at the point where this latter web runs over roll 13.
  • one of the inner webs 66 is directed beneath spaced idler rolls 1! and 18, journaled on the frame section I611, between which a coating of adhesive 19 is applied from a series of nozzles, one of which is indicated at 86.
  • web 6'! passes beneath idler roll 8! and adhesive spreading roll 82 located just beyond the point of application of another film of adhesive 83 supplied from a series of nozzles, one of which is indicated at 84,
  • adhesive 59 and B3 is applied on the upper surfaces of the webs 66 and 61.
  • web 65 is directed over idler roll 88 and then downwardly between squeeze rolls 89 and 96.
  • the web 68 is directed over idler roll 9! and thence upwardly between the same squeeze rolls.
  • Adhesive is also applied to the lower surface of web 6'! and for this purpose there is provided a pan 92 having a quantity of adhesive 93 therein.
  • the edge of the pan is placed closely adjacent to the surface of roll 81 so that rotation of the roll, in contact with the liquid adhesive, will direct a continuous film of adhesive against the under surface of the web 61.
  • the assembled group of webs 66 and 61 will have adhesive on the upper and lower sides as the assembled webs pass through the first set of squeeze rolls 86 and 81.
  • the group 66 and 6! of assembled webs will next be directed in between the second pair of squeeze rolls 89 and 98 but as webs 65 and 68 are also directed in between these same rolls, the web group 66 and 61 will consequently pass in between the webs 65 and 68 to form a four-ply solid fibre sheet.
  • the completed solid fibre sheet passes beneath the roll 31 used in the corrugating equipment but does not contact such roll. It also passes in between rolls 38 and 39 of the double facer unit but as these rolls are spaced apart a greater distance than the thickness of the solid fibre sheet, they will not interfere with the movement of such sheet.
  • the sheet continues on and passes between a third pair of squeeze rolls, one of which is the roll 44 already referred to and the other is a roll 95.
  • the mounting, .adjusting and driving mechanism for the rolls 95 and 44 as Well as rolls 86, .87, 89 and Will presently be described in detail.
  • the solid fibre sheet continues to travel to the left as illustrated in Figs. 4 and 7 and enters the conveying mechanism 24 where it is contacted both above'and below by the respective conveyor belts 46 and 41. Passage of a sheet in between these belts also applies a degree of pressure to the sheet, keeping the laminations in firm contact until the adhesive has become set. While-heat may be applied to the solid fibre sheet, it is considered preferable in most cases not to apply heat during the passage of the sheet through this conveyor. It is to be noted that the belts 46 and 41 may have considerable length. In practice, this length is from 40 to 60 feet, depending more or less upon the requirements of the corrugating mechanism.
  • the conveyor belts are actuatedby means of the driven rolls 50 and 54.
  • the driving mechanism for the rolls will later be described in detail but it is in order to point out that the speed of rotation of the rolls 50 and 54 is preferably such as to produce a surface speed in the conveyor belts 46 and 41 which is slightly in excess of the rate of speed of the completed solid-fibre sheet at the discharge end of the conveyor.
  • the conveyor belt also produces somewhat of a smoothing or ironing-out effect on the sheet.
  • a suitable sprocket chain IE is arranged over sprockets I00a and I001) on the shafts 96 'and 91 so that these shafts will rotate in a fixed ratio to each other. and in a predetermined or selected ratio relative to the conveyor belt, the ratio being dependent upon the adjustment of change-speed gearing in the gear box 25.
  • belts 46 and 4! become worn, their rate of travel becomes slightly changed, and this can be compensated for by changing sprocket I00a or sprocket
  • a driving shaft IIlI having a pinion I02 fixed thereon which runs in mesh with a gear I04, fixed on shaft 55, on which is keyed the roll 54 for the lower conveyor belt 41.
  • the gear I04 meshes with gear I05 on the top roll shaft 5
  • the shaft 96 is suitably journaled at III, H2 and H3 on the frame sections Illa and I0b. This shaft is connected with an intake shaft in a second change-speed gear box II 4. Ashaft I'I'5 driven by the gears within the gear box I I4 has a small sprocket I I0 and a larger sprocket I I-I both keyed thereon.
  • the sprocket IIE has a sprocket chain I I8 .running thereover, connecting it with a similar sprocket H9, which is keyed on shaft I20 on which lower squeeze roll 90 is keyed.
  • A-sprocket I I 9a adjacent and similar to sprocket H9 is connected by means of a sprocket chain -I.2I to sprocket I22, similar to sprocket Ba. and keyed on shaft I23 on which the lower squeeze roll 81 is keyed.
  • the sprocket I IT by means of a sprocket chain I25, drives a similar sprocket I26, keyed to shaft I2I.on which lower squeeze roll 44 is mounted.
  • the sprocket wheels II! and I26 are preferably of the .same siZe so that the shaft I21 will rotate the same number of revolutions per unit time as the shafts I20 and I22 on which the other two lower. rolls are mounted.
  • Roll 44 is driven at a surface speed slightly in excess of the speed-of roll 90 and for this purpose the roll 44 is formed with a diameter slightlyin excess of the'diameter of roll 90.
  • the driving transmission for the belts 46 and 41 is so constructed as to cause the belts to operate at a speed slightly in excess of the surface speed of roll 44 so that the belt will tend to creep to a small degree uponthe solid fibresheet.
  • the upper squeeze rolls'80, 89 and- 95, in the present instance are not driven. Each of these rolls is so arranged that it may. be lifted out of contact with the sheet or brought down into contact with the sheet to hold it with more-or less pressure against it'scompanion dr-ivenrell.
  • the lever I32 is pivoted at I34 and has an end portion 35 bearing on a rotary cam I33 which, in one position, will permit the roll 39 to rest freely on the lower roll and which, When moved to another position, will lift and support the roll 89 away from the roll 90.
  • weights or other pressure applying means may be imposed on the end of lever arm I35 to increase the pressure exerted by the squeeze rolls on the sheet passing between them.
  • the single-face unit When the mechanism herein described is to be employed to produce double-face corrugated board, the single-face unit will be set into oper ation and the liner sheet for the double facer unit will be brought in under the roll 45 and over the roll 44 as previously described.
  • Each of the top squeeze rolls 86, B9 and will be lifted by means of the cam element I36 and these rolls will be held in raised position during the time that the corrugated board is being produced.
  • the next step is to remove sprocket chain I25 from the sprockets II? and I26.
  • a sprocket chain I38 is then applied leading from a sprocket I39, keyed on the shaft 49, to a sprocket I40 on shaft I40a carrying the adhesive applying roll 40.
  • the lower reach of the sprocket chain I38 passes over a sprocket I H keyed to shaft I21 for the purpose of rotating the roll 44 in a counter-clockwise direction which will cause its upper surface to move in the direction of the advancing corrugated sheet.
  • the shaft 9t is disconnected from its drive and allowed to remain idle. This is accomplished in the present instance by removing the sprocket chain I00 which passes over the sprocket I00a and limb on the shafts 96 and '97.
  • the roll 40 will be driven in a .clockwise direction.
  • This roll 40 serves to remove adhesive from the pan 42 and apply it to the sheet contacting roll 39 wl1ich, due to its contact with roll 40, will be caused to rotate in a clockwise direction, thus causing its upper surface to travel in the direction of the advancing, sheet and applying adhesive to the downwardly presented corrugations of the corrugated sheet.
  • the rotational effect applied through the shaft 91 will pass through the reduction and change-speed gear within the gear box 25 and thence, from the drive shaft IN, the gear I04 will be caused to rotate which causes rotation of the rolls 54 and 50.
  • the conveyor belt 46 acts as a driving transmission between shaft 5
  • the sprocket chain I When it is desired to again condition the machine for the production of solid fibre board, the sprocket chain I will be replaced on the sprockets W000 and I001) on the shafts 96 and 91 respectively.
  • the sprocket chain I38 will then be removed from the sprockets 48, I40 and HI, after which sprocket chain I25 will be arranged oversprockets H1 and I25.
  • the belt 46 will no longer be employed as a power transmission, as nothing will be driven from the sprocket I39,
  • the drive forthe conveyor will be connected directly to the shaft I 0
  • a basic principle of operation is to handle the completed sheet without the application of heavy pressure at any point along the line of its formation, thus the drier belts 46 and 41 serve to draw the single face sheet and the liner sheet 43 through the double-facer unit, retaining the sheets under a moderate degree of pressure while the adhesive is allowed to set and finally delivering the finished sheet to the cut-off knife.
  • the pressure of the conveyor belts on the sheet and the action of the belts in pulling the sheet through the double facer unit produces the necessary tension which provides a smooth, flat sheet.
  • a machine for the manufacture of multiply solid fibre board comprising a frame, means associated with the frame for supplying at least two continuous webs of paper, a pair of cooperating squeeze rolls supported for rotation on the frame, driving means for at least one of said squeeze rolls, means for bodily adjusting one of said squeeze rolls toward and from the other whereby said squeeze rolls are adapted to engage and draw the webs in superposed, contacting arrangement therebetween, means for applying a film of adhesive between the superposed webs in advance of the point where the webs pass between said squeeze rolls, a conveyor comprising an endless belt arranged to receive the webs after passing between said squeeze rolls, a main driving means for the conveyor belt connected thereto by positive transmission means at its discharge end remote from said squeeze rolls, the driving transmission for said driven squeeze roll being also connected to the main driving means by means incapable of slippage, and the driving transmission for the conveyor belt being so related to the driving transmission for said driven squeeze roll as to cause the belt to travel at a surface speed slightly in excess of the surface speed of said driven squeeze roll whereby a smoothing-out effect
  • a machine for the manufacture of multi-ply solid fibre board comprising a frame, means associated with the frame for supplying at least two continuous webs of paper, a pair of cooperating squeeze rolls supported for rotation on the frame, driving means for at least one of said squeeze rolls, means for bodily adjusting one of said squeeze rolls toward and from the other whereby said squeeze rolls are adapted to engage and draw the webs in superposed arrangement therebetween, means for applying a film of adhesive between the superposed webs in advance of the point where the webs pass between said squeeze rolls, a conveyor comprising a pair of endless belts arrangedto receive.
  • a main driving means positive transmission-means from the main driving means connected with said conveyor beltsat their discharge end remote from said squeeze rolls, the driving.
  • means for-said conveyor belts being so related-to the drivingmeans for said driven squeeze rolli'as to cause said belts to: travel at asurface speed slightlyin excess of thesurface speed of said driven squeeze-roll whereby a smoothing-out eiTect is produced by said conveyor belts on the complet.ed:mnlti-ply sheet
  • said driving means forsaid drivenzsqueeze roll also being incapable of slippage and comprising a rigid shaft directlyconnecteduto the 3 squeeze rolls, means for passing two of said webs between::said'first pair of squeeze rolls, a second pair'of squeeze rolls, means for passing the composite sheet formed from said two webs to said second pair of squeeze rolls, means for bringing at least one additional web into contact with said composite sheet and passing the newly formed composite sheet, formed from all of the webs

Description

I J. U FORBES MACHINE FOR MAKING MULTi-PLY BOARDS Filed July l8, 1942 5 Sheets-Sheet l fizi/eni ar' July 31. E945. Y J U, FORBES v 2,380,512-
' MACHINE FOR MAKING MULTI-PLY BOARDS Filed July 18, 1942 5 Sheets-Sheet 2 1/6 g J22 J23 July 31, 1945.
.J. u. FORBES MACHINE FOR MAKING MULTI-PLY BOARDS Filed July 18, 1942 s sheet -sheet s fizz/672.507 Ivy Z6. For es" July 31, 1945. J. u. FORB'ES 2,380,512
MACHINE-FOR MAKING MULTI-PLY BOARDS Filed July 18, 1942 i 5 Sheets-Sheet 4 hwRzQr/ kfrzzy Z6. fZrZeQs .J g a W July 31, 1945. FOR S 2,380,512
I MACHINE FOR MAKING MULTI-PLY BOARDS Filed July 18, 1942 5 Sheets-Sheet 5 I I I I I I I I I I I I I I I I I I I I I I I I.
Patented July 31, 1945 MACHINE FOR MAKING MULTIPLY BOARDS Jerry U. Forbes, Cincinnati, Ohio, assignor to Container Corporation of America, Chicago, Ill., a
corporation of Delaware Application July 18, 1942, Serial No. 451,441
3 Claims.
The present invention relates to a method of and apparatus for the production of multi-ply sheet material and more particularly to the production of sheets of multi-ply corrugated paper board and solid fibre board.
A primary object of the present invention is to provide an apparatus for selectively forming an improved solid fibre board and a multi-ply corrugated paperboard, such apparatus being capable of being easily and rapidly converted for the production of either one form of material or the other.
Other objects of the present invention are generally to improve and simplify the mechanism and apparatus for the production of solid fibre board and corrugated paperboard, to utilize parts usually employed for one form of paperboard in the production of the other form of paperboard, the parts being assembled in a single, relatively compact unit whereby duplication of costly machine parts is avoided and valuable factory floor space is conserved.
Additional and more specific objects will become apparent as the description proceeds.
The machine which embodies the present invention is particularly useful in sheet fabricating plants in a locality in which there is a demand for only limited quantities of corrugated paperboard and solid fibre board, and where the demand is not great enough to justify the maintenance and operation of specialized machinery adapted solely for each of these types of paperboard. The disclosure made therein teaches how a standard, or conventional, form of double-face corrugated paperboard machine can readily be converted into a machine having a dual operating facility so that the machine when constructed can be prepared by a few simple changes and adjustments for the efficient production of solid fibre bt ard.
In the drawings, illustrating a preferred embodiment of the present invention:
Fig. 1 is a, side elevation of the discharge end of a combined corrugated and solid fibre pasting machine mad in accordance with the present invention;
Fig. 2 is a side elevation of another portion of such machine, such portion being located immediately to the right of the portion illustrated in Fig. 1;
Fig. 3 is a side elevational view of a third portion of the machine, but on a somewhat smaller scale, such portion being located immediately to the right of the portion illustrated in Fig. 2;
Fig. 4 is a somewhat schematic side elevational view of the sheet conveying elements illustrated in Fig. l with the framework of this portion of the machine omitted;
Fig. 5 is a schematic .side elevational view of a portion of the machine illustrated in Fig. 2 with the framework of the machine omitted, the parts being indicated as adjusted for the manufacture of three-ply or so-called doubleface corrugated board; I
Fig. 6 is a schematic side elevational view of the portion of the machine illustrated in Fig. 3 when this portion is used in the manufacture of three-ply or double-face corrugated board; and
Fig. 7 is a schematic side elevational view of the portion of the machine illustrated in Fig. 2 with th framework of the machine omitted, the parts of this portion of the machine being shown as adjusted for the manufacture of a continuous sheet of four-ply solid fibre board.
The machine embodying the present invention generally comprises: (a) a roll supporting section for supplying a plurality of continuous sheets or webs of paper or paperboard which are either to be made into multl-ply corrugated board or multi-ply solid fiber board; (b) a singleface corrugating unit; (0) a gluing and squeezeroll section for joining the several sheets which are to be made up into a sheet of multi-ply solid fibre board; (d) a double-facer unit comprising adhesive applying elements for applying a liner sheet onto the single-face sheet; and (e) a conveying and drying section for carrying the double-face corrugated, or the solid fibre, sheet, whichever is being produced, away from the forming and assembling section whereby the composite sheet, being produced, has ample time for its adhesive to become set before it is cut into the desired lengths at the discharge end of the machine.
Referring mor particularly to the drawings, the machine, as herein disclosed, is constructed on a suitable frame, the various parts of which, illustrated in Figs. 1, 2 and 3, are, for convenlence of description, designated generally at Illa, lb and We. The single-face corrugating unit is indicated generally at ll, being mounted in a portion ll of the frame lflc.
A. plurality of roll supporting members, herein designated at l3, l4, l5 and I6, are suitably mounted n the base member l8 of the machine portion lilo. As shown in Fig. 3, as many as four rolls can be supported on the roll-supporting members to form solid fibre board, but when it is desired to form three-ply corrugated board, only two of these roll supporting members will usually .be employed and a third roll supporting member, not shown, will be provided on the opposite side of the single face unit. The roll on the supporting .member 13 will preferably be used to supply the inner corrugated sheet while the roll on the supporting member l will be used as the liner to be applied to the single face corrugated board at the double-facer unit.
The parts on the frame section lllb comprise essentially two squeeze-roll, or press-roll, units 20 and 2! located on the frame section 22 and designed for use with solid fibre board; a composite double-facer and squeeze-roll unit generally indicated at 23, for selectively applying the second liner sheet to complete the double face corrugated board and for applying smoothingout pressure to the completed solid fibre board; and suitable driving and transmission mechanism which will be referred to in detail as the description proceeds.
The essential parts located on or associated with the frame section Hla are the sheet drying conveying mechanism 24, and a change-speed and reduction gear unit, indicated generally at 25, constituting a main driving means through which a motor (not shown) is connected to drive all the various parts except the single face corrugating unit.
The machine of the present invention is adapted to feed the completed sheet of corrugated or solid fibre board to a cut-off knife (not shown) which is located just beyond the discharge end 01' the drying conveyor 24 illustrated in Fig. 1. The specific problem which has been solved by the present invention is that of rapidly converting an eflicient corrugated board machine into an equally efiicient machine which will produce satisfactory multi-ply solid fibre board. The machine includes parts which are normally idle or inoperative when corrugated board is being produced and likewise includes other parts that remain idle or inoperative when solid fibre board is being produced. The advantage, as will be later more fully pointed out, is in being able alternately to manufacture either corrugated board or solidfibre board along the same production line, using certain common items of equipment which must be employed, such as the usual cut-off knife, the motor for driving the various mechanisms, roll stands, supporting framework and other auxiliary parts.
For the purpose of a clear understanding of the machine, it will be described first from the standpoint of its use as a corrugating mechanism, and, thereafter from the standpoint of the solid fibre pasting mechanism.
In the manufacture of three-ply corrugated board, it is desirable to operate the single-facer independently of the double-facer and also to accumulate an excess supply of single-face board ahead of the duoble-facer unit where the second liner is applied. For this purpose the singlefacer unit is preferably located in a position in advance of the roll-supporting members as indicated in Figs. 3 and 6. As this single-facer unit II is quite well known in the art, it is considered that a, brief description will suffice. The web to be corrugated is indicated at 21 in Fig. 6, bein in the form of a roll, located on the roll supporting member I3. The liner web to be applied to the corrugated web is indicated at 28 and is supplied from a roll, not shown. The web 21 passes between grooved or fluted rolls 29 and 30 which form the web into a series of corrugations. A motor (not shown) is connected to one or the other of the rolls 29 or 36 to drive the singleracer unit. The liner web 28 passes around roll 3! and is joined to the corrugated web by means of adhesive supplied from a pan 32 in which an adhesive-applying roll 33 is located in such a position as to carry adhesive from the pan to the crests of the corrugations of the corrugated Web just prior to its leaving roll 30.
The single-face corrugated sheet, designated at 34, then passes up around a roll 35 to a belt conveyor (not shown) located in the frame I00 which carries the single-face sheet in the direction of the double-facer unit.
Referring now to Fig. 5, the single-face sheet, after it leaves the conveyor in frame I00 is directed over a roll 35 mounted on the frame IUb, thence downward below a guide roll 31, and thence horizontally between rolls 38 and 39 where adhesive is applied to the crests of the corrugations by means of a fountain roll 40 rotating in a supply of adhesive 4| in the pan 42. The single-face sheet, with adhesive upon the exposed crests of its corrugations, passes on to meet a liner sheet 43 as or somewhat after it passes over roll 44. The liner sheet 43 is preferably supplied from a roll supported on roll supporting member i5. This sheet is directed forwardly and passes under a. preheater roll 45 after which it is directed upwardly to the roll 44.
The sheet, now in the form of double-face corrugated board, passes on to the sheet conveying mechanism 24. This conveying mechanism is preferably of a generally conventional form and comprises in the present instance upper and lower endless belts indicated, respectively, at 46 and 41. The upper belt 46 passes over a suitable roll 48 mounted on a shaft 49 supported by the upright portion 49a-of frame section fill). The roll 48 is arranged to rotate in a clockwise direction, as viewed in Figs 1, 2, 4 and 5, so that the lower reach of belt 46 will move toward the left. The arrangement is such that the lower reach of belt 46 will bear against the upper surface of the completed sheet. At its discharge end, the belt 46 passes around a driven roll 50 mounted on a shaft 5| which also rotates in a clockwise direction. The upper reach of the belt 46 is brought somewhat downwardly beneath rolls 52 and 53 from which it passes around the first mentioned roll 48.
The belt 41 passes around roll 54, mounted on shaft 55, journaled in the frame section la, and rotating in a counter -clockwise direction. After leaving roll 54 the belt passes over rolls 55 and 51. The upper surfaces of rolls 54 and 51 are so disposed as to bring the belt in contact with the lower surface of the double face sheet. Thus, the two belts, due to their passing around the driven rolls 50 and 54, engage the double-face corrugated sheet between them and draw the sheet toward the left as viewed in the figures of the drawings.
A plurality of upper rollers 59, 58 and lower rollers 60, 60 are mounted on shafts journaled in the frame Illa and are arranged to bear respectively against the upper surface of the lower reach of belt 46 and against the under surface of the upper reach of belt 41. When corrugated board is being conveyed through the conveyor 24, heat is preferably supplied by means of steam glands or boxes located intermediate the rollers 60, 60, thus applying heat to the corrugated board through the belt 41. In this manner the adhesive connecting the corrugated web with the liner webs will be caused to become set in a.
shorter time than if heat was not supplied.
The means for driving the various parts' of the corrugating mechanism will be described after the description of the solid fibre pasting mechanism which follows.
The solid fibre sheet may be composed of any convenient number of laminations but, in the present instance, the production of a sheet having four laminations is illustrated. For this purpose, there will be provided four webs 65, 66, 61 and 68 respectively, in the form of rolls, supportedon the roll supporting members I3, l4, l and I6. Webs 65 and 68 are the two outer webs or the liners for the solid fibre sheet. In order to guide the webs 65, 66 and Bl to the adhesive-applying and squeeze-roll section, there is provided a suitable number of idler rolls, mounted on shafts, journaled in brackets depending from the under side of the frame section [60. As illustrated, idler rolls l6 and II will support the web 65 for part of its movement; rolls 12, 13 and 14 support the web 66; and roll '55 supports the web 61. The web 65 may also be conveniently supported by-contacting the web 66 at the point where this latter web runs over roll 13.
Referring now to Fig. 7, showing the webs entering the adhesive-applying and squeeze-roll section, one of the inner webs 66 is directed beneath spaced idler rolls 1! and 18, journaled on the frame section I611, between which a coating of adhesive 19 is applied from a series of nozzles, one of which is indicated at 86. In a similar manner web 6'! passes beneath idler roll 8! and adhesive spreading roll 82 located just beyond the point of application of another film of adhesive 83 supplied from a series of nozzles, one of which is indicated at 84, In each case the adhesive 59 and B3 is applied on the upper surfaces of the webs 66 and 61.
These two webs are then directed in between upper and lower squeeze rolls, or press rolls, 86 and 8'5, which are arranged, as will be presently described, to exert a considerable degree of pressure on the two webs 66 and 61 to bring them into close facial contact. It is to be noted that the adhesive 83 causes adherence between these two webs.
For the purpose of bringing the outer two webs 65 and 68 into adhering relation to the inner group of adhering webs, web 65 is directed over idler roll 88 and then downwardly between squeeze rolls 89 and 96. The web 68 is directed over idler roll 9! and thence upwardly between the same squeeze rolls.
The application of adhesive to the upper sur-- face of web 66 has already been described, Adhesive is also applied to the lower surface of web 6'! and for this purpose there is provided a pan 92 having a quantity of adhesive 93 therein. The edge of the pan is placed closely adjacent to the surface of roll 81 so that rotation of the roll, in contact with the liquid adhesive, will direct a continuous film of adhesive against the under surface of the web 61. Thus the assembled group of webs 66 and 61 will have adhesive on the upper and lower sides as the assembled webs pass through the first set of squeeze rolls 86 and 81.
The group 66 and 6! of assembled webs will next be directed in between the second pair of squeeze rolls 89 and 98 but as webs 65 and 68 are also directed in between these same rolls, the web group 66 and 61 will consequently pass in between the webs 65 and 68 to form a four-ply solid fibre sheet.
The completed solid fibre sheet, indicated at 94, passes beneath the roll 31 used in the corrugating equipment but does not contact such roll. It also passes in between rolls 38 and 39 of the double facer unit but as these rolls are spaced apart a greater distance than the thickness of the solid fibre sheet, they will not interfere with the movement of such sheet. The sheet continues on and passes between a third pair of squeeze rolls, one of which is the roll 44 already referred to and the other is a roll 95. The mounting, .adjusting and driving mechanism for the rolls 95 and 44 as Well as rolls 86, .87, 89 and Will presently be described in detail. The construction and manner of driving the rolls just mentioned is such that the surface speed of rolls 89 and 96 is very slightly in excess of the surface speed of rolls 86 and 81 whereby the sheet formed by the group of webs 66 and 61 will be maintained taut between the two pairs of rolls and there will also be produced a very slight slippage at the rolls 89 and 96. Likewise, rolls 44 and are so constructed and driven as to have a surface speed very slightly in excess of the surface speed of rolls 89 and 99 whereby there is produced a slight degree of slippage, giving an ironing-out effect to the completed sheet 94 as it passes between these rolls.
The solid fibre sheet continues to travel to the left as illustrated in Figs. 4 and 7 and enters the conveying mechanism 24 where it is contacted both above'and below by the respective conveyor belts 46 and 41. Passage of a sheet in between these belts also applies a degree of pressure to the sheet, keeping the laminations in firm contact until the adhesive has become set. While-heat may be applied to the solid fibre sheet, it is considered preferable in most cases not to apply heat during the passage of the sheet through this conveyor. It is to be noted that the belts 46 and 41 may have considerable length. In practice, this length is from 40 to 60 feet, depending more or less upon the requirements of the corrugating mechanism.
The conveyor belts are actuatedby means of the driven rolls 50 and 54. The driving mechanism for the rolls will later be described in detail but it is in order to point out that the speed of rotation of the rolls 50 and 54 is preferably such as to produce a surface speed in the conveyor belts 46 and 41 which is slightly in excess of the rate of speed of the completed solid-fibre sheet at the discharge end of the conveyor. Thus, the conveyor belt also produces somewhat of a smoothing or ironing-out effect on the sheet.
It is important that the movement of the conveyor belt, particularly in starting and stopping, is at all times accurately controlled with respect to the surface speed of the three pairs of squeeze rolls 86, 81; 89, 90; and 95, 44. For this purpose, means are provided for positively connecting the gearing for the belt drive and the gearing for the drive for the various pairs-of squeezerolls so that over-running of the squeeze rolls with respect to the conveyor drive will substantially be prevented. For this purpose a long, rigid shaft 96 is provided for connecting the gearing at the discharge end of the conveyor with gearing operating the three pairs of squeeze rolls.
The driving transmission mechanism for all of the parts and the arrangement of the shaft 96 with respect to the various driving mechanisms will now be described. Motive power for operating the conveyor and the squeeze rolls is applied in any suitable manner, as by means of an electric motor, not shown, geared to a jack shaft 91 (Fig,
1) journaled in frame element 98 and .having its end connected at 99 with an intake .or driven'shaft in the reduction and change-speed gearbox 25. A suitable sprocket chain IE is arranged over sprockets I00a and I001) on the shafts 96 'and 91 so that these shafts will rotate in a fixed ratio to each other. and in a predetermined or selected ratio relative to the conveyor belt, the ratio being dependent upon the adjustment of change-speed gearing in the gear box 25. As belts 46 and 4! become worn, their rate of travel becomes slightly changed, and this can be compensated for by changing sprocket I00a or sprocket |00b or both so as to obtain a slightly different ratio between shafts 96 and 91. Extending from the gear box 25 is a driving shaft IIlI having a pinion I02 fixed thereon which runs in mesh with a gear I04, fixed on shaft 55, on which is keyed the roll 54 for the lower conveyor belt 41. The gear I04 meshes with gear I05 on the top roll shaft 5| so that roll 50 and roll 54 are driven in synchronism. This forms a drive in which free play is reduced to a negligible value. It is thus apparent that rotation of driving shaft 9! drives the conveyor belts through the reduction and change-speed gear mechanism and through the other gears just described.
The shaft 96 is suitably journaled at III, H2 and H3 on the frame sections Illa and I0b. This shaft is connected with an intake shaft in a second change-speed gear box II 4. Ashaft I'I'5 driven by the gears within the gear box I I4 has a small sprocket I I0 and a larger sprocket I I-I both keyed thereon. The sprocket IIE has a sprocket chain I I8 .running thereover, connecting it with a similar sprocket H9, which is keyed on shaft I20 on which lower squeeze roll 90 is keyed. A-sprocket I I 9a adjacent and similar to sprocket H9 is connected by means of a sprocket chain -I.2I to sprocket I22, similar to sprocket Ba. and keyed on shaft I23 on which the lower squeeze roll 81 is keyed.
In order to obtain a slight differential speed between the rolls 90 and 81 as above referred to, this may be done by providinga different number of sprocket teeth in one than in the other squeeze roll sprocket.- In the present instance, however, the differential speed is obtained by a slight increase in the diameter of. the roll 90 with respect to the diameter of the roll 81. Thus, when both rolls are driven at the same number of revolutions per unit time, the surface speed of the roll 90 slightly exceeds the surface speed of roll 81..
The sprocket I IT, by means of a sprocket chain I25, drives a similar sprocket I26, keyed to shaft I2I.on which lower squeeze roll 44 is mounted. The sprocket wheels II! and I26 are preferably of the .same siZe so that the shaft I21 will rotate the same number of revolutions per unit time as the shafts I20 and I22 on which the other two lower. rolls are mounted. Roll 44 is driven at a surface speed slightly in excess of the speed-of roll 90 and for this purpose the roll 44 is formed with a diameter slightlyin excess of the'diameter of roll 90.
The driving transmission for the belts 46 and 41 is so constructed as to cause the belts to operate at a speed slightly in excess of the surface speed of roll 44 so that the belt will tend to creep to a small degree uponthe solid fibresheet.
The upper squeeze rolls'80, 89 and- 95, in the present instanceare not driven. Each of these rolls is so arranged that it may. be lifted out of contact with the sheet or brought down into contact with the sheet to hold it with more-or less pressure against it'scompanion dr-ivenrell.
- the latter shaft with the sprocket As each of the rolls 86, 89. and 95lis mounted in a similar manner, .a description of the mountmg of one roll will suffice. Considering the mounting for roll 80, this roll is mounted on a shaft I20 journaled in a pair of movable blocks, one of which is indicated at I30, slidab'ly mounted-in'guides in the frame member I3I, and connected to a lever I32 by means of a link I33. The lever I32 is pivoted at I34 and has an end portion 35 bearing on a rotary cam I33 which, in one position, will permit the roll 39 to rest freely on the lower roll and which, When moved to another position, will lift and support the roll 89 away from the roll 90. understood, weights or other pressure applying means may be imposed on the end of lever arm I35 to increase the pressure exerted by the squeeze rolls on the sheet passing between them.
The description thus far completes the explanation of the gearing for the solid fiber pasting mechanism. It is to be noted that the sprocket chains IIB, I2I and I25 that are employed for the solid fibre pasting operation are shown in full lines to distinguish them from the sprocket chains, now to be described, used for the corrugating operation.
When the mechanism herein described is to be employed to produce double-face corrugated board, the single-face unit will be set into oper ation and the liner sheet for the double facer unit will be brought in under the roll 45 and over the roll 44 as previously described. Each of the top squeeze rolls 86, B9 and will be lifted by means of the cam element I36 and these rolls will be held in raised position during the time that the corrugated board is being produced. The next step is to remove sprocket chain I25 from the sprockets II? and I26. A sprocket chain I38 is then applied leading from a sprocket I39, keyed on the shaft 49, to a sprocket I40 on shaft I40a carrying the adhesive applying roll 40. The lower reach of the sprocket chain I38 passes over a sprocket I H keyed to shaft I21 for the purpose of rotating the roll 44 in a counter-clockwise direction which will cause its upper surface to move in the direction of the advancing corrugated sheet.
During the corrugating operation, the shaft 9t is disconnected from its drive and allowed to remain idle. This is accomplished in the present instance by removing the sprocket chain I00 which passes over the sprocket I00a and limb on the shafts 96 and '97.
Due to the drive connection between the sprockets I39, I40 and MI, the roll 40 will be driven in a .clockwise direction. This roll 40 serves to remove adhesive from the pan 42 and apply it to the sheet contacting roll 39 wl1ich, due to its contact with roll 40, will be caused to rotate in a clockwise direction, thus causing its upper surface to travel in the direction of the advancing, sheet and applying adhesive to the downwardly presented corrugations of the corrugated sheet.
Due to the removal of the chains I25 and I00, and the application of chain I30, the rotational effect applied through the shaft 91 will pass through the reduction and change-speed gear within the gear box 25 and thence, from the drive shaft IN, the gear I04 will be caused to rotate which causes rotation of the rolls 54 and 50. The conveyor belt 46 acts as a driving transmission between shaft 5| and 49 to rotate I39 keyed thereto so that the sprocket chain I38will drive As is wellthe rolls 40, 39 and 44. Due to this arrangement, it is to be understood that the liner sheet 43 and the single-face sheet 34 are pulled through the double-face unit 23 by means of the pair of belts 46 and 41. With the tension thus produced in the advancing end of the double-face corrugated sheet, there will be no tendency for the sheet'to become buckled or wrinkled which might otherwise becaused if rolls 39, 40 and 44, rotated with a, surface speed faster than the travel of the sheet.
When it is desired to again condition the machine for the production of solid fibre board, the sprocket chain I will be replaced on the sprockets W000 and I001) on the shafts 96 and 91 respectively. The sprocket chain I38 will then be removed from the sprockets 48, I40 and HI, after which sprocket chain I25 will be arranged oversprockets H1 and I25. According to this arrangement the belt 46 will no longer be employed as a power transmission, as nothing will be driven from the sprocket I39, The drive forthe conveyor will be connected directly to the shaft I 0| and the drive for the solid fibre squeeze rolls will be directed through shaft H5 which is connected by suitable gearing with the end of shaft 96.
When multi-ply solid fibre board is to be formed, the use of squeeze rolls such as the rolls indicated in the drawings is necessary for the production of a smooth, compact sheet with well adhering laminations. As a considerable degree of pressure is required to be applied on the squeeze rolls, it is not feasible to attempt to drive the squeeze rolls from the end of the conveyor belt 46, as there would be too much likelihood of slipping or overrunning of the parts atone point or another. It is also undesirable to attempt to drive the squeeze rolls from the conveyor belt for the additional reason that there is a relatively high degree of friction developed when these rolls are tightly pressed toether.
By driving the belts 4B and 41 at their discharge end from a, point close to the power shaft 91 and by driving the squeeze rolls from the end of the long, rigid shaft 96, the likelihood of slippage is reduced to an altogether negligible value.
From the foregoing it is apparent that the machine of the present invention is adapted equally well for the production of double face corrugated board and multi-ply solid fibre board.
In the production of double face corrugated board, a basic principle of operation is to handle the completed sheet without the application of heavy pressure at any point along the line of its formation, thus the drier belts 46 and 41 serve to draw the single face sheet and the liner sheet 43 through the double-facer unit, retaining the sheets under a moderate degree of pressure while the adhesive is allowed to set and finally delivering the finished sheet to the cut-off knife. The pressure of the conveyor belts on the sheet and the action of the belts in pulling the sheet through the double facer unit produces the necessary tension which provides a smooth, flat sheet.
Advantage is taken of the conveyor belts 46 and 41 in the production of solid fibre board due to the fact that the newly formed solid fibre sheet, with its adhesive still slightly wet, is received in between the conveyor belts and maintained under moderate or light pressure for a sufficient period of time to allow the adhesive to become thoroughly set, In order to insure this advantage from the use of the conveyor belts 46 and 41 it is important that the movement of the belts is so controlled at all times, both in starting and stopping, as well as in normal running operation, that the belts will never travel at a speed less than the speed of the sheet coming from the last pair of squeeze rolls 44 and 95.
Due to the long, rigid shaft 96, the travel of belts 40 and 4! will always be in exact timed relation with the operation of the three pairs of squeeze rolls. As there is preferably a slight differentialspeed between the successive groups of adjacent pairs of squeeze rolls and between the last pair of squeeze rolls and the conveyor belts whereby the surface speed of the squeeze rolls and the surface speed of the belt is slightly in excess of the speed of the sheet passing through these points, the laminations in the sheet will at all times be given a smoothing out action which will result in a smooth fiat sheet, free from wrinkles. 7
While the present description sets forth a preferred embodiment of the invention, numerous changes may be made in the construction without departing from the spirit of the invention, and it is therefore desired that the present embodiment be considered in all respects as illustrative and not restrictive, reference being had to the appended claims rather than to the foregoing description to indicate the scope of the invention.
I claim:
1. A machine for the manufacture of multiply solid fibre board, comprising a frame, means associated with the frame for supplying at least two continuous webs of paper, a pair of cooperating squeeze rolls supported for rotation on the frame, driving means for at least one of said squeeze rolls, means for bodily adjusting one of said squeeze rolls toward and from the other whereby said squeeze rolls are adapted to engage and draw the webs in superposed, contacting arrangement therebetween, means for applying a film of adhesive between the superposed webs in advance of the point where the webs pass between said squeeze rolls, a conveyor comprising an endless belt arranged to receive the webs after passing between said squeeze rolls, a main driving means for the conveyor belt connected thereto by positive transmission means at its discharge end remote from said squeeze rolls, the driving transmission for said driven squeeze roll being also connected to the main driving means by means incapable of slippage, and the driving transmission for the conveyor belt being so related to the driving transmission for said driven squeeze roll as to cause the belt to travel at a surface speed slightly in excess of the surface speed of said driven squeeze roll whereby a smoothing-out effect is produced by the conveyor belt on the completed solid fibre sheet.
2. A machine for the manufacture of multi-ply solid fibre board, comprising a frame, means associated with the frame for supplying at least two continuous webs of paper, a pair of cooperating squeeze rolls supported for rotation on the frame, driving means for at least one of said squeeze rolls, means for bodily adjusting one of said squeeze rolls toward and from the other whereby said squeeze rolls are adapted to engage and draw the webs in superposed arrangement therebetween, means for applying a film of adhesive between the superposed webs in advance of the point where the webs pass between said squeeze rolls, a conveyor comprising a pair of endless belts arrangedto receive. the webs therebetween a-fteripassing between said squeeze rolls, a main driving means, positive transmission-means from the main driving means connected with said conveyor beltsat their discharge end remote from said squeeze rolls, the driving. means for-said conveyor belts being so related-to the drivingmeans for said driven squeeze rolli'as to cause said belts to: travel at asurface speed slightlyin excess of thesurface speed of said driven squeeze-roll whereby a smoothing-out eiTect is produced by said conveyor belts on the complet.ed:mnlti-ply sheet, said driving means forsaid drivenzsqueeze rollalso being incapable of slippage and comprising a rigid shaft directlyconnecteduto the 3 squeeze rolls, means for passing two of said webs between::said'first pair of squeeze rolls, a second pair'of squeeze rolls, means for passing the composite sheet formed from said two webs to said second pair of squeeze rolls, means for bringing at least one additional web into contact with said composite sheet and passing the newly formed composite sheet, formed from all of the webs, between said secondxpair of squeeze rolls, means for operating said second pair of squeeze rolls at a surface speed slightly in .excessof the surface speed of said first pair of squeeze rolls, a pair of superposed belt conveyors having closely adjacent reaches arranged to travel in the same direction ascrsaid last-mentioned composite sheet, means :Eor passing said last-mentioned composite sheet to. and betweensaid belt conveyors, and means for operating said belt conveyors at a' speed slightly in excess of the surface speed of said second 20 pair of squeeze rolls to produce a smoothing-out effect upon the newly formed. composite sheet.
J ERRY U. FORBES.
US451441A 1942-07-18 1942-07-18 Machine for making multiply boards Expired - Lifetime US2380512A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US451441A US2380512A (en) 1942-07-18 1942-07-18 Machine for making multiply boards

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US451441A US2380512A (en) 1942-07-18 1942-07-18 Machine for making multiply boards

Publications (1)

Publication Number Publication Date
US2380512A true US2380512A (en) 1945-07-31

Family

ID=23792226

Family Applications (1)

Application Number Title Priority Date Filing Date
US451441A Expired - Lifetime US2380512A (en) 1942-07-18 1942-07-18 Machine for making multiply boards

Country Status (1)

Country Link
US (1) US2380512A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2587273A (en) * 1948-08-04 1952-02-26 Eagle Nat Printing And Die Cut Machine for making corrugated paperboard

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2587273A (en) * 1948-08-04 1952-02-26 Eagle Nat Printing And Die Cut Machine for making corrugated paperboard

Similar Documents

Publication Publication Date Title
GB2077236A (en) Web accumulator controlling corrugated boardmaking machine
US2008974A (en) Method for making corrugated board
US3068934A (en) Apparatus for producing helical air cell pipe covering
US2193052A (en) Formation of corrugated webs
US2289909A (en) Corrugating machine
US1924873A (en) Machine for making packing material
US2380512A (en) Machine for making multiply boards
US2219065A (en) Double backing machine
US6782933B2 (en) Single facer quick change corrugating rolls
US2042243A (en) Method and machine for making diagonally corrugated board
US3220911A (en) Corrugating machine
US1858375A (en) Machine for making double-faced corrugated paper board
US2710043A (en) Apparatus for corrugating paper or cardboard
US2482627A (en) Machine for making corrugated paper
US1909513A (en) Method and apparatus for making laminated angular members
US2710045A (en) Corrugated paper web guiding and tensioning apparatus
US1931365A (en) Machine for forming diagonally corrugated board
US905076A (en) Apparatus for forming multiply material.
US1121817A (en) Machine for making package-wrappers.
US1065681A (en) Tube-machine.
US972121A (en) Corrugated-paper-board machine.
US2788840A (en) Method for producing pipe covering and the like
US887007A (en) Machine for making combination paper-board.
US1492490A (en) Machine for making double-faced cellular paper board
US2587273A (en) Machine for making corrugated paperboard