US2362977A - Resistance type temperature controlling and indicating system - Google Patents

Resistance type temperature controlling and indicating system Download PDF

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US2362977A
US2362977A US236824A US23682438A US2362977A US 2362977 A US2362977 A US 2362977A US 236824 A US236824 A US 236824A US 23682438 A US23682438 A US 23682438A US 2362977 A US2362977 A US 2362977A
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switch
bridge
relay
temperature
valve
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US236824A
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Jr David N Crosthwait
Everett W Werts
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C A DUNHAM Co
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C A DUNHAM CO
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D19/00Details
    • F24D19/10Arrangement or mounting of control or safety devices
    • F24D19/1003Arrangement or mounting of control or safety devices for steam heating systems
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/1902Control of temperature characterised by the use of electric means characterised by the use of a variable reference value
    • G05D23/1904Control of temperature characterised by the use of electric means characterised by the use of a variable reference value variable in time
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
    • G05D23/24Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element having a resistance varying with temperature, e.g. a thermistor

Definitions

  • the invention relates to certain new and useful improvements in a resistance type temperature controlling and indicating system, and more particularly to a system which from a single .control point remote from many of the elements which effect the control or are to be controlled, modulates the flow of steam or other heating medium to a heating system in accordance with existing temperature conditions both inside and outside of the heated space, and also permits indications to be obtained at this central point of the prevailing temperatures, rate of heat output, and setting of the valve or other controlled apparatus.
  • the particular mechanism hereinafter described by way of example adjusts a central control valve for modulating or proportioning the flow of steam to a steam heating system, but the control mechanism could be adapted for the adjustment of automatic combustion devices, or other apparatus for regulating the heat supply.
  • This improved control system is based upon the principle of the variation in the resistance of a metallic conductor in response to temperature changes. This principle is applied by the use of temperature sensitive resistance windings in Wheatstone bridge circuits to operate a sensitive galvanometer relay, which in turn controls the setting of a motorized valve.
  • the controller reacts to the inner surface temperature of the glass as a measure of the heat requirements of the building as determined by prevailing outdoor weather conditions, also inside air temperature and mean radiant temperature of interior parts of the building.
  • a pair of'temperature sensitive resistance windings one mounted below and the The Wheatstonebridge comprises a multiplicity of arms which other above the heating element in a convector type of heating unit, the controller reacts to the rise in temperature of the air stream passing through this heating element as a measure of the rate of heat output from the heating system.
  • the controller is capable of performing the following automatic control functions:
  • valve can be manually a'd- .justed, and also'rapidly opened or closed at any time from the central control point.
  • the galvanometer relay as a null point indicator in selected bridge circuits 1neorporating the different primary sensitive elements, the following indications may be obtained at the central control point:
  • the principal object 01' this invention is to provide an improved controlling and indicating system of the type briefly described hereinabove and disclosed more in detail in the specifications which follow.
  • Another object is to provide an improved heatbalancer or radiator thermostatic mechanism for measuring and indicating the rate of heat output of the system.
  • Another object is to provide an improved thermostatic mechanism for measuring the heating requirements within the building as a function of prevailing outside weather conditions.
  • Another object is to provide improved means for automatically compensating for or balancing the resistance and heat response of the conductors leading to the various remotely positioned heat-sensitive resistances.
  • Another object is to provide improved means for automatically aflecting a step by step control of the valve, and simultaneously maintaining the heat output within a temperature range determined by outside temperature conditions.
  • Another object is to provide means for automatically positioning-the valve in the event that an excess steam pressure is developed.
  • Another object is to provide means for automatically re-balancing certain 01' the bridge circuits as the valve opening is adjusted.
  • Another object is to provide means operable from the control panel, and readable at the panel, for utilizing portions of the bridge mechanism to indicate the prevailing temperature, rate 01' heat output, or valve openings.
  • Another object is to provide means operable from the control panel for manually setting the valve opening.
  • Another object is to provide means operable from the control panel for interchangeably selecting various combinations of bridge circuits to eflect a variety of manual and automatic controls and indications.
  • Another object is to provide various adjustments in the control panel for establishing the temperature range, and the sensitivity and rate of response of the temperature controlling elements of the system. 7
  • Fig. 1 is a diagrammatic layout of a heating system with the improved control and indicating system applied thereto.
  • Figs. 2 and 3 constitute together a complete wiring diagram of the control system, Fig. 3 being a continuation oi the right-hand side of Fig. 2.
  • the circuit wires extending from the righthand side of Fig. 2 and entering at the left-hand side of Fig. 3 are designated successively by the characters a to 2' respectively so as to facilitate the reading of these two figures in connection with one another.
  • Fig. 4 is a schematic diagram illustrating the general principle of the Wheatstone bridge circuits.
  • Fig. 5 is a wiring diagram of the room temperature control bridge.
  • Fig. 6 is a diagram of the maximum and minimum heat control bridges.
  • Fig. 7 is a diagram of the heat-output setting control bridge.
  • Fig. 8 is a diagram oi the valve-opening setting and indicatin bridge circuits.
  • Fig. 9 is a diagram of the heat output indication bridge.
  • Fig, 10 is a diagram 01 the room-temperature indication bridge.
  • Fig. 11 is a chart indicating the principle of automatic control carried out by this system.
  • Fig. 12 is a detail view showing one of the room thermostats, and the cable connection used for automatically balancing the bridge arms.
  • Fig. 13 is an elevation, partally broken away, showing the main control switch.
  • Fig. 14 is a plan view of the operating knob and dial of the main control switch, as seen looking downwardly on the assembly of Fig. 13.
  • Fig. 15 is a horizontal section, looking upwardly, and taken substantially on the line l5l5 of Fig. 13.
  • Fig. 16 is a detail vertical section, taken substantially on the line I6-l 6 of Fig. 15.
  • Fig. 17 is a horizontal section showing the locking mechanism, the view being taken looking upwardly along the line
  • Fig. 18 is a front view of the control panel.
  • FIG. 1 illustrates the application of this improved control system to a heating system of the general type disclosed in the patent to Dunham 1,644,114, granted October 4, 1927.
  • This particular form of heating system is merely shown by way of example, and it will be understood that the improved control mechanism which forms the subject matter of this invention is applicable to other types of heating systems.
  • the boiler or generator which supplies steam at sufiiciently high pressure through main H to the control or reducing valve IS.
  • the motor assembly indicated generally at A automatically modulates the position of valve 1 5 so as to establish a controlled flow of steam at reduced pressure through the supply main IS.
  • the conduit wires for motor mechanism A extend through cable I! to the main control panel indicated at 13.
  • the heat-balancer or device for measuring the heat output from the system this device as here shown being in the form of a small radiating unit enclosed in a casing through which air flows in at grille 23 and out through grille 30.
  • the thermostatic elements psitioned in this heat balancer are connected by conductors extending through cable 3
  • At D is indicated one of the room thermostats which is connected by cable 32 with the terminal box E. Additional inside or room thermostats similar to D (for example as indicated at D' Fig. 3) are similarly connected to terminal box E by individual cables as grouped at 33 (Fig. l). A cable 3 extends from terminal box E to control panel B'.
  • the window-selector F which is responsive to changes in outside temperature and will, be referred to more in detail hereinafter, is connected through cable 35 with control panel B.
  • a maximum steam-pressure control switch responsive to the steam pressure in main l4, and connected to control panel B through cable 36.
  • the Wheatstone bridgeshown in Fig. 4 comprises a galvanometer relay G connected across the opposite terminals 59 and 6B ofthe bridge.
  • the upper half of the bridge comprises three similar branches 6i, each comprising a pair of arms 62 and 63 joined at terminal 64 which is connected through wire 65 with one contact 66 of a switch comprising the movable selecting arm 61.
  • the positive lead of the current supply circuit is connected to arm 61.
  • the other side of the bridge comprises a branch 68 similar in all respects to one of the branches already described, this branch being connected through wire 69 to a contact 10 of a second switch II with which the negative power lead connects.
  • a pair of branches I2 and 13 of the bridge are connected by a wire 14 leading to another contact of switch II.
  • the branches 12 and 13' are connected in parallel in one side of the bridge.
  • Each of these resistances 12 may consist of a plurality of resistances connected'either in series or in parallel. Some'of these are in the form of fixed resistances; some are in the form of adjustable potentiometers or rheostats; and some are in the form of resistance coils that are highly sensitive to temperature changes,' that is the resistance varies in response to small changes in the temperature of the medium to which they are exposed.
  • the resistances of this latter group are alternative not positioned directly within the control panel but are embodied in the temperature responsive devices D, C and F hereinabove referred to and described more in detail hereinafter.
  • the .galvanometer is fixedly connectedacross two terminals 53 and 60 of the bridge.
  • the power supply could be directly connected across terminals 59 and 50 and the galvanometer could be alternatively connected with different branches of the bridge system.
  • the first form as herein disclosed is preferred, since all separable contacts are eliminated from the galvanometer circuit. Since the galvanometer is an extremely sensitive device and responds to very small current changes, it. is desirable not to have any relatively movable contacts in the galvanometer circuit.
  • the simplified bridge system shown in Fig. 4 is merely used to illustrate the general principle of operation of this system, whereas the various bridge circuits actually used are shown separately in Figs. 5 to 10 inclusive, and are also embodied in the main wiring diagram shown in Figs. 2 and 3.
  • the heat output may be adjusted in accordance with deviations from a desired temperature within the enclosure that is being heated.
  • the heat output is controlled by one or more inside thermostats. Cooperating thermostats responding respectively to the outdoor temperature and the rate of heat output prevailing at any given time function tomaintain the heat output within the proper control zone.
  • the heat output of the radiators is adjusted step-by-step, or intermittently. for example onceevery minute" in response to departures from the desired inside temperature.
  • the inside temperature is-below the desired temperature at some one tlmethe heat output is somewhat increased, for example by giving a slight opening movement to the modulating steam valve. After a certain period of time, for example a minute, during which this adjustment is allowed to take effect, if the heat output is' still insumcient the valve is given an additional opening movement, and so on until the necessary adjustment is effected. However, between each adjustment in response to inside temperature readings, additional readings are taken as to the prevailing heat output in relation to the outside temperature. If the maximum heat output for that outside temperature is being exceeded, the valve is slightly closed, and the control mechanism is rendered ineffective to cause any further opening of the valve in response to the inside temperature until the heat output has been brought below the permitted maximum. In the same way, if the heat output has fallen below the required minimum for that outside temperature, the valve is given an opening adjustment, and no closing movement can be imparted to the valve by the inside thermostat until the heat output has again risen above the necessary minimum.
  • Valve-operating motor motor-actuating circuits extends from the com- I mon terminal 80 of the two motors to terminal 58 on panel board B.
  • the other wires of the two motor circuits lead respectively to the panelboard terminals 56 and 51.
  • the bridge re-balancing potentiometer J comprises a movable contact member 82 that is driven at reduced speed from the motor mechanism through the connections indicated diagrammatically at 79'. This potentiometer J is located in certain of the bridge circuits and will be referred to again hereinafter.
  • Circuit wires lead from the two extremities of resistance J and from the movable contact member 82 to the three terminals 53, 54 and 55 of the panel board. All of these wires leading from the motor-assembly A to the panel board are included in the cable indicated at H in Fig. 1.
  • a pair of limit switches 83 and 84 are located in the respective actuating circuits of the two motors l5 and '16 so as to break these respective circuits and stop the motor when the valve has been moved to extreme closed or open position. These limit switches are operated mechanically in well known manner.
  • the pressure-release switch H is positioned in the'motor-actuating circuits (as hereinafter described in connection with the panel board B) and is connected with the panel board through three wires leading to the board terminals ll, 39 and 40, these wires being included in the cable 38 as shown in Fig. 1.
  • This switch H comprises a movable contact 85 which will normally remain in engagement with fixed contact 80 as long as the steam pressure in the generator and main I 4 does not exceed a certain maximum.
  • the outside circuit wires will be connected to the terminals 88 and 89 so that the entire resistance will be included in the circuit. If two similar room thermostats D and D are used (as in Fig. 3) the outside circuit wires will be connected to terminals 89 and 90 so as to include only half of the resistance in the circuit, the resistances or the two thermostats being connected in series so that the total resistance will be the same as ii one-thermostat were used.
  • the end portion or a balancing wire loop 02 is contained within the thermostat housing and connected let its ends to another pair of terminals 93 and '4.
  • the resistance oi the thermostat D is connected in one arm 01 one branch or a bridge circuit, while the balancing loop 92 is connected in the opposite arm of this branch so as to automatically compensate for the resistance of the leads extending from the panel board to the thermostat
  • the cable 32 (see alsoFig. 1) extending from the thermostat D to the terminal box E- contains four coded wires which are connected to similarly coded terminals in the thermostat and terminal box respectively. It will be understood that in different installations the distance between the thermostat and the terminal box will vary, but by using a four-wire coded cable the length of the balancing loop 82 'will be automatically adjusted in accordance with the circuit loop extending to the heat-sensitive resistance, even through the installing electrician does not clearly understand the functioning of the apparatus.
  • the terminal box E is connected with the panel board B.
  • the circuit wires leading from the resistance coil of the thermostat extend to terminals and 52 of the panel board.
  • the circuit wires of balancing loop 92 extend to the terminals 49 and 59 on the panel board.
  • thermotats can be used while still keeping the total effective resistance of the several thermostats substantially constant.
  • the heat-balancer Th heat-balancer C which has already been briefly described in connection with Fig. 1, comprises a pair of equal heat-sensitive resistances C and C" which are positioned respectively below and above the radiator or heating element 95 and in the path of the air stream flowing upwardly through the heat-balancer casing from inlet grille 29 to outlet grille 39 (Fig. l).
  • the resistances C and C" are not only of equal resistance value, but are preferably of the same length and similarly positioned within the air stream with relation to different portions of the radiating element 95.
  • Resistance 0' is connected in one arm of one branch of a control bridge by means of circuit wires leading from terminals 45 and 46 on the control panel B.
  • the other resistance C" is connectedwith terminals 41 and 48 on the control panel so a to position this resistanc in the opposite arm of the same bridge branch. Any difference in the temperatures to which the two resistances are subjected will thus cause a resistance change or unbalance in the two arms of the bridge.
  • a heat-balancer of this type is preferable to one utilizing a single thermostat or single temperature responsive resistance. By utilizing the difference in the two resistances C and C" as a measure of the heatoutput any variation in the temperature of the air entering the heat-balancer is automatically compensated for. er when the heat-output should be quite small and changes in heat-output are difficult to measure, this resistance-differential method of measuring the heat output is more 'efiicient.
  • the radiating element 95 may be only partially filled and different portions thereof will have different temperatures.
  • the resistance elements C and C" are similarly positioned with respect to the air stream 50 as to compensate for temperature differences at various locations in the radiator. This type of heat-balancer directly measures the temperature change in the air-stream as the result of heat imparted thereto by the radiator,
  • the window-thermostat F (Figs. 1 and 3) is adapted to directly measure the effect within the building of outside temperature and weather changes.
  • the heat-sensitive resistance of this thermostat is housed within a casing 96 supported in contact with the inner surface of the glass of an outside window. It is arranged to respond quickly to outside temperature changes as transmitted through the window and less rapidly to inside temperature changes.
  • the heat-sensitive coil is connected to terminals 43 and 44 on the panel board B.
  • a balancing loop 91 is similarly connected to terminals 4i and 92 on the panel board. It will be understood that the heat-sensitive resistance F, and the balanc ing loop 91 are positioned in opposite arms of a bridge control branch, as will be hereinafter described.
  • the thermostat is connected with the control panel by means of a four-wire coded cable 35 (Fig. 1) so as to automatically adjust the length of the balancing loop, as already de scribed in connection with the other control thermostats.
  • ,Means are preferably provided for yieldaoly holding the window-thermostat F in engagement with the inner surface of the window pane, as
  • This switch is of the so-called multiple-gang" type already known, although it has been modified and adapted for the present purpose.
  • This switch comprises nine separate but simultaneous- 1y operated switches or decks indicated by the reference characters I to 9 in Fig. 2. The several decks are all substantially alike, except for the wiring connections, and for this reason a central portion of the switch has been broken away a The fixed contacts of each deck of the switch.
  • eachdeck is mounted ,on a disk I02 of insulating material (see also Figs. 15 and 16) keyed at I03 on the central rotatable operating shaft I04 which is journaled in the end plates I05 and I06 also carried by bolts I00.
  • Operating shaft I04 projects through the cover plate of panel B and carries the operating knob I01 provided with the index pointer I08 adapted to indicate on dial I03 the position to which the switch has been adjusted.
  • Each deck of the switch (for example deck 2 as shown in Fig. 15) comprises a single stationary contact arm IIO (located at the ofl" position of the switch), which has an inner pair or" spring contact arms III) which continuously engage the outer portion of rotatable contact ring I M.
  • IIO located at the ofl" position of the switch
  • spring contact arms III At equally spaced circumferential intervals there are eleven other stationary contacts III, similar to the first described contact H with the exception that the spring arms do not project inwardly far enough to engage the contact ring I III.
  • there-is an outwardly projecting finger II 2 on ring IOI which is adapted to successively engage between the contact fingers of the respective fixed contacts III as the central rotary contact I M is moved to its successive positions.
  • circuit wire i is constantly connected to the main central contact I I0 of deck 2 of the switch.
  • connection is made from wire 1' to wire H3, and since a similar connection is desired when the switch is in position 9, the same wire- H3 is connected to contact 9.
  • connection should be made with another circuit wire II4, which wire is accordingly connected with each of the fixed contacts III at these positions on the switch.
  • the locking device shown in Figs. 13 and 17 is .used.
  • This comprises a spring arm II5, keyed at one end I I6 on shaft I04, and carrying at its other end a ball II 1 adapted to ride over and snap between the several locking lugs II8 arranged in a circular series on the lower face of end plate I 05.
  • the alternating current supply mains IIS and I20 extend to the primary of transformer I2I.
  • One secondary coil I22 of this transformer is provided with a series of taps from which the appropriate alternating current is taken off for operating the valve-actuating motors A, and the timing motor M (hereinafter described).
  • Another secondary I23 of transformer I 2I supplies current to the rectifier I24 which supplies direct current for operating the several bridge circuits and relays hereinafter referred to.
  • FIG. 2 Fig. 2 are indicated the relays for closing the energizing circuit for valve-closing motor 15 and valve-opening motor 16 respectively.
  • the wire 1 leads from one terminal of transformer secondary I22 to panel terminal 03 and thence to the common terminal of the two valve motors. Wires lead from the other terminals of these motors to panel terminals 50 and 51, and thence through wires 2 and z to the fixed terminals of switches I25 and I26 controlled by relays K and K respectively. Wire 1) leads from the movable contacts of these two switches to panel terminal 39, and thence to fixed contact 86 of pressure release switch H. Movable contact of switch H is connected to panel terminal 40 and thence through wire a to the other terminal of transformer secondary I22.
  • relay K is energized switch I26 will be closed and a circuit will be completed for energizing the valve-closing motor 15.
  • relay K' is energized another circuit will be closed energizing the valve-opening motor "I6.
  • movable contact 85 of pressure-release switch H will be moved intoengagement with contact 81 of this switch. This will complete a circuit through wire a to terminal I21 of relay K and thence through wire 2 to valve-opening motor 76 As already noted this will only occur, when an excessive pressure has been reached in the generator, and under all normal circumstances the valve operating motors will be entirely under the control of the two relays K and K.
  • the galvanometer relay G (Fig. 2 is of known type and comprises the usual highly sensitive galvanometer coil I28 which swings the indicating needle I29 in one direction or the other as the potential-difference varies across certain terminals of a Wheatstone bridge circuit.
  • the galvanometer relay G (Fig. 2 is of known type and comprises the usual highly sensitive galvanometer coil I28 which swings the indicating needle I29 in one direction or the other as the potential-difference varies across certain terminals of a Wheatstone bridge circuit.
  • the heat-output is too high needle I29 will be swung toward the left so as to be over the movable contact arm of a normally opened switch I30.
  • needle I29 will swing toward the right so as to be over a second normally open switch I3I.
  • the relay coil I32 is energized, the needle and switch assembly will be pulled toward one another so that whichever switch the needle is above will be closed.
  • switches I30 and I3I are located in energizing circuits (hereinafter described) for the valve controlling relays K and K respectively. Wires d and e lead from the terminals of the sensitive galvanometer coil I28 to the terminals 59 and 60 of the several bridge circuits hereinafter described.
  • P and Q are indicated three similar relays, 0 being the room temperature bridge relay; P being the minimum heat relay; and Q being the maximum heat relay.
  • relay 0 When relay 0 is deenergized (as here shown) switches I32 and I33 will be closed.
  • switches I32 and I33 When the relay 0 is energized, switches I32 and I33 will be opened. but a second pair of switches I34 and I35 will be closed. Relays P and Q operate in an exactly similar manner, the switches controlled thereby being hereinafter referred to.
  • R being known as the maximum heat lock-out relay
  • S as the minimum heat-lock-.
  • relay R functions to prevent any further opening of the valve whenever the maximum heat output for any certain outside temperature has been exceeded, until the heat output again drops below this permitted maximum (see Fig. 11).
  • Relay S operates in a similar manner to prevent any further closing movement of the valve when the heat output has fallen below the permitted minimum for the prevailing outside temperature.
  • switches I36 and I31 of relay R will be closed, and switches I38 and I39 will be open.
  • switches I36 and I3'I will be opened and switches I38 and I39 will be closed.
  • relay switches will remain in this position until the buck-out coil I4! is energized, whereupon the relay switches will return to the normal position first described.
  • the relay S operates in an exactly similar manner.
  • the timing motor M is energized through a circuit extending from one terminal of transformer secondary I22 through normally closed switch I42, motor M, switch I43, and, thence through wire c to the other terminal of the transformer secondary.
  • the switch I42 will normally remain closed except when it is desired to manually break this motor circuit.
  • the switch I43 is operated by the master control switch L, and will be opened to stop the motor M when this switch is moved to the off position. In all other positions of the master switch, the switch I43 will remain closed.
  • the timing motor M acts, through suitable reduction gearing, to rotate the two cams M and M" at a predetermined slow speed, for example one revolution per minute.
  • Cam M is provided with a raised portion I44 adapted to successively close the switches I45, I46 and I41 as the cam rotates, not more than one of these switches being closed at any one time.
  • the upper branch of the bridge comprises an arm I50 in which the heat-sensitive winding of room-thermostat D is connected, and an opposite arm I 5I in which the compensating loop92 is connected, together with a fixed resistance I52.
  • the adjacent ends of arms I56 and I5I are connected through the resistances of a pair of potentiometers T and T, and the negative current lead is connectedto the junction of the two bridge arms through the moving contact member of one or the other of the potentiometers T and T. Since the resistance of D varies as a function of'the temperature at its location, the arm ratio of this branch of the bridge varies with the room air temperature.
  • the arms. of a second branch of this bridge contain the equal resistances I53 and I54, the juncture of these arms being through the resistance of a potentiometer U which. provides a means of varying the arm ratio in this branch for the purpose of initially balancing the bridge after the apparatus is installed. This is called a bridge centering adjustment, and is utilized to bring the galvanometer needle to the zero point.
  • the third arm of the bridge comprises the fixed and equal resistances I55 and I56 positioned in opposite arms which are connected at their juncture through the potentiometer J (previously described) which is adjusted by the valve motor A.
  • the arm ratio of this branch is, therefore, a function of the setting :of this potentiometer J and consequently of the degree of valve opening.
  • the arm junction of this last.
  • branch of the bridge is connected through be completed as follows": From the positive terminal or rectifier I24 to deck 8 of switch L, to relay I32, to switch I49, and thence to the negative terminal of rectifier I24.
  • valve adjustments will take place step by step, once each minute until the correct heat output is obtained to maintain the desired room
  • the one minute interval between these increments of valve adjustment will provide time for the change in heat supply to take effect before further adjustment is made.
  • the action of the controller in varying the setting of the valve potentiometer J to keep the bridge in balance results in the valve opening being modulated or proportioned in relation to changes in the temperature at the room thermostat D.
  • Fig. 6 shows the maximum and minimum heat control bridges.
  • the temperature sensitive resistances C and C" of the heat-balancer C are connected-in opposite arms of one branch of this bridge, the junction of these arms being through a potentiometer X through which the initial or balancing adjustment is made.
  • a diiferent adjustable resistance W is substituted for the adjustable resistance V previously used.
  • This change is made by the room temperature-relay 0 which is now deenergized so as to open switch I34 (in the circuit of resistance D) and close the switch I32 which completes the circuit through adjustable resistance W.
  • the setting of this adjustable resistance W determines the amount of change in temperature difference of the heat-output coils C and C" required to balance the efiect of a given change in the setting of the valve potentiometer J.
  • another branch in parallel with the first described branch comprises two arms in one of which is connected the window thermostat resistance F, and in the other of which is connected the balancing loop 91 and a fixed resistance I62 connected in series therewith.
  • the junction of these two arms is made through a pair of similar potentiometers Y and Z connected in parallel, the former being in the minimum temperature bridge and the latter in the maximum temperature bridge.
  • These Potentiometers Y and Z are, respectively, for making the minimum and maximum heat intercept cut-off temperature adjustments. In other words, the adjustment of these potentiometers determines the outdoor temperatures as recorded at thermostat F where the minimum and maximum heat lines will intercept the zero heat output line (Fig. 11).
  • the positive currentsupply lead to both of the lower branches of both the maximum and minimum bridges has already been referred to and is substantially the same as in the room control bridge shown in Fig. 5.
  • the negative supply lead to the upper branches of the minimum heat control bridge is as follows: From the negative terminal of the rectifier to deck I of switch L, to switch I83 of relay P (which is closed when the minimum heat relay is energized), to deck I of switch L, through wire 1 to the movable contact v the negative side of the rectifier.
  • this resistance 2' is connected through wire f to switch I66 of relay Q, to deck 2 of switch L, and thence as before to the central movable contact of potentiometer X.
  • the positions of the radiator coils C and C", and the window thermostat coil F in the bridge arms are such that as the temperature at the window coil is reduced, the temperature difference of the radiator coils C and C" (which indicate the heat output) must increase in order to keep the bridge in balance.
  • the potentiometers the amount which the temperature difference of the radiator coils must increase in order to balance the effect of a 1 decrease in the temperature at the window coil can be determined.
  • valve controlling action results since the already described energizing circuit for relay K is now' tive terminal of the rectifier through deck 8 of switch L to switch I3I of galvanometerrelay G to switch I61 (now closed) of relay P, to switch I68 of relay S, through pull-in coil I69 of this relay, and thence through deck 1 of switch L to This will actuate relay S to open switches I60 and I68 and close switches I10 and IN.
  • the closing of switch I10 completes a hold-in circuit for relay coilI69, this circuit extending from terminal I12 in the positive lead, adjacent switch I3I, through switch I10 and coil I69, to the negative lead as already described.
  • switch I31 breaks the normal energizing circuit of valve-opening relay K' so that no further increases in the valve opening can be caused by operation of the room temperature bridge.
  • switch I30 breaks the normal energizing circuit of valve-opening relay K' so that no further increases in the valve opening can be caused by operation of the room temperature bridge.
  • switch I30 breaks the normal energizing circuit of valve-opening relay K' so that no further increases in the valve opening can be caused by operation of the room temperature bridge.
  • switch I59 of relay P switch I60 of relays, and relay K so as to close the valve I5 by a small increment.
  • switch I3I of the galvanometer relay When this takes place the next succeeding operation of the maximum temperature bridge will cause switch I3I of the galvanometer relay to be closed thereby completing a circuit from switch I 3
  • this alternative arm in'the minimum bridge at night serves to depress the minimum heat control to such a point that itwill permit the heat output to be reduced practically to zerounder any normal weather conditions.
  • the minimum heat control is substantially eliminated during night operation thus permitting the substantially reduced temperature which is suflicient for night use to be maintained.
  • FIG. 7 Heat output setting control
  • Fig. 7 the bridge used for automatically maintaining a selected constant heat output from the radiating system.
  • This bridge will be connected in service when switch L is moved to position 3 and contains the same valve potentiometer branch through potentiometer J, and the same radiator coil or heat balancer branch containing heat sensitive resistances C and C", as were used in the maximum and minimum bridges previously described.
  • a third branch 0! this bridge comprises the arms containing resistances I53 and I54 connected to the ends of a potentiometer EE.
  • the junction of the arms of this branch is connected with the junction of the arms of the valve-potentiometer branch through the equal fixed resistances I51, I 58, the adjustable resistance FF, through wire 1) to contact 3 of deck 5 of switch L, thence through wire q to the central contact 82 of potentiometer J.
  • Potentiometer EE is a centering adjustment for initially balancing the bridge.
  • the adjustable resistance FF provides an independent differential ad- Justment for this bridge.
  • Another branch oi. this bridge shown at the top of Fig. 7 comprises the opposite arms containin resistances I85 and I8! respectively and connected to the ends of a Dotentiometer BB. Connected in parallel with P tentiometer BB is an adjustable resistance GG.
  • valve setting control- If master switch L is set to position 2, the bridge shown in Fig. 8 will be utilized to automatically set the valve'opening to a selected position determined by the manual setting of the potentiometer AA.
  • the lower branch of this bridge is the valve-potentiometer J branch as heretofore used.
  • the upper branch of this bridge comprises two arms connected to the terminals of the valve-setting potentiometer AA.
  • the two arms of this branch respectively include the fixed resistances I81 and I88.
  • These two arms also include respectively the two halves of a dual adjustable resistance HH.
  • the windings of this dual resistance are of equal value and the sliding contacts are so. arranged that as one resistance is increased the other is reduced. This provides an adjustment for initially balancing the bridge.
  • the setting of the adjustable resistance JJ determines the effective range ofadiustment of the J.
  • the negative current lead is i'rom the conswitch L, to relay coil I32, to switch I49, to the negative side of the rectifier.
  • the galvanometer needle will swing to one side or the other in accordance with whether the valve-opening at that particular time (as indicated by the valve-potentiometer J) is above or below the desired valve opening for which potentiometer AA has been manually set. If the valve opening is too small switch I3I will be closed to cause a small opening movement of the valve. Conversely, if the valve opening is too large switch I30 will be closed to cause a slight closing movement of the valve. In either case, a corresponding adjustment of potentiometer J will occur. When the desired valve opening has been attained, the bridgawill be balanced by the setting of potentiometer J.
  • Valve opening indication In order to measure the valveopening existing at any given time, the master switch L is moved to position III. The bridge of Fig. 8 will now be connected in circuit in the same manner as Dreviously described. However, with this setting of control switch L no circuit can be completed for energizing the relay magnet I'32, so that the galvanometer is utilized simply as a null point indicator. Ii potentiometer AA is now adjusted until the galvanometer needle comes to the zero or null point, an indication of the valve opening can be read on the dial of potentiometer AA.
  • Heat output indication To obtain an indication of the rate of heat outputexisting at any given time master switch L is moved to position 9, and the bridge shown in Fig. 9 is utilized.
  • the two upper branches of this bridge are the same as the two upper branches shown in Fig. 7 and used in the heat-output control bridge.
  • the lower branch of the bridge shown in Fig. 9 comprises the two arms containing fixed resistances I53 and i54 extending to the end terminals of a potentiometer KK.
  • the positive supply line leads from the positive side of the rectifier through contact 9 of deck 3 of switch L through wire u to the movable contact of potentiometer KK.
  • the negative supply line leads from the rectifier through contact 9 of deck I and wire m to the movable contact of potentiometer BB.
  • Another branch of this supply line leads through wire III to contact 9 of deck 2 of switch L and thence through wire i to the movable contact of potentiometer X.
  • the potentiometer KK is used as a centering
  • the bridge shown in Fig. 10 is utilized to measure the room temperature existing at this time.
  • the upper branch of this bridge is the same one as shown in the day tempe ature control bridge (Fig. 5) and contains the room temperature thermostat or thermostats D.
  • the lower branch of this bridge is similar to the lower branch of the bridge shown in Fig. 9, except-that another potentiometer LL is substituted for the potentiometer KK.
  • the positive current supply connection is from the rectifier to contacts I or 8 of deck 3 of switch L through wire p to the movable contact of potentiometer LL.
  • This ptentiometer is used for initially balancing the bridge.
  • the negative current supply runs from the converter to contact 1 of deck I of switch L, then though wire 0 to the movable contact of potentiometer T.
  • valve indication bridge is connected in circuit the same as in position III of switch L so that the valve setting indication feature is available at this time. 7
  • a loading resistor which is connected across decks I and 3 0f master switch L (and hence across the terminals of the converter or rectifier I24) only when the master switch is in position I, or the off position. This is used simply for the purpose of increasing the life of the rectifier.
  • Fig. 5- At the top of Fig. 5-is indicated another bridge branch including in its respective arms the fixed resistances I90 and NH.
  • the juncture of these bridge arms is connected through wire a: with one end of the rheostat MM (Fig. 2), the end terminals of this rheostat being connected across the secondary coil I22 of transformer I2I.
  • the movable contact of rheostat MM is connected through switch I33 of relay 0 to deck 4 of master switch L.
  • the direct current to this bridge is supplied through deck 4 when the master switch is in automatic control positions. It will be noted that switch I33 of relay 0 will be open so as to break the alternating current circuit) whenever relay 0 is energized to connect the room temperature bridge in circuit.
  • switch I33 will be closed when relay 0 is deenergized so that alternating current will be fed into this bridge to keep the thermostats heated to the normal operating temperature.
  • the rheostat MM is for adjusting this alternating current to the proper value to maintain this heating effect It will be noted from deck 4 of switch L that when this switch is in any other position except positions 1 and 9 for day or night temperature indication, alternating current will be fed into this bridge at all times when direct current is not being fed into the bridge for control purposes. This prevents the prolonged interruptions of the direct current flow from upsetting the balance of this bridge.
  • control dialsfor the master switch L, the day and night temperature setting potentiometers T and T, and the single dial I99 for controlling the heat output potentiometer BB and the valve setting potentiometer AA are preferably accessible on the face of the panel board.
  • the adjustments of the other potentiometers are of a more or less permanent character and can be made from normally concealed positions in the panel board.
  • a plurality of signal lights are also visible from the front of the panel board. Referring to Figs. 2 and 18, the lights I92, I93 and I94 are respectively connectedin shunt with the several relays O, P and Q so as to indicate at any time whether the room vtemperature control bridge,
  • the lights I95 and I99 are respectively connected in parallel with the valve-controlling relays K and K so as to indicate at any time whether the valve is being closed or opened.
  • At I91 is indicated another signal light connected in series with a thermostatically oper ated circuit breaker I 98 sothat this light will flash on and 01T- orwink.
  • the energizing circuit for this lamp extends from the positive side of rectifier I24 through deck I of the master switch and thence back to the negative side of the rectifier. It will be noted that this circuit will be completed whenever the master switch is in any other operating position than 4, i or 6. In other words, whenever the system is set for any control other than the usual automatic controls (day, night or clock), the flasher I91 will operate continually as a warning signal.
  • the thermostat F which measures a resistance change'as a function of outside temperature changes, or changes in weather conditions, might be located outside of the building.- This would not give as accurate results, since the effects of outside temperature change are always felt within the building as a result of a change in the rate of heat loss through the building walls, and there is a certain time lag before these effects are noticed within the building so as to effect the inside temperature.
  • the thermostat F-might be positioned against the inner surface of an outside wall of the building. This. would give more accurate results than placing the thermostat outside of the building, but here again the rate of heat loss would not be as accurately timed since the great preponderance of heat loss is usually through the glass of the windows.
  • thermostat F is against the inner surface of one of the outside windows.
  • This placing of thermostat F has several other advantages.
  • the thermostat will respond directly to changes in sunlight, either direct or reflected from opposite buildings. This radiant heat of sunlight has an effect within the building quite apart from the actual prevailing outside temperature. changes in the direction and velocity of the wind will change the rate of heat loss through the, window, and consequently the temperature at the inner surface of the window against which the thermostat is positioned. Variations in the relative humidity of the air will also affect the .moisture film on the window so as to affect the temperature reading of the sensitive resistance F.
  • the enclosing casing 96 and the inner surface of the window-pane respond to temperature changes of the inside air and the mean radiant temperature of walls, floors and ceiling, all of these temperature changes being transmitted to some extent to the heat-responsive resistance F,
  • the maximum and minimum heat supply limits to temporarily increase the permitted heatoutput for given outside temperatures to satisfy the increased heat demand during the heating-upperiod before the desired room temperatures have been established as for example after night operation when-the inside temperature has been lowered.
  • potentiometers Y'and Z I are quite independent of the slope or rate of heat-output adjustments as made by resistances Y and Z. This is quite important since it permits an independent selection of the maximum and minimum heat-outputs for any outside temperature as well as an independent selection of properly set for any combination of building conditions.
  • the motor-operated proportioning potentiometer J is located in a branch of all of the automatic control circuits, this resistance-being adjusted in accordance with the degree of valve opening and thereby rebalancing the bridges as the valve is adjusted, thus preventing an over-adjustment of the valve opening.

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Description

Nov. 21, 1944. n. N, CROSTHWAIT, JR., ETAL 2,362,977
RESISTANCE TYPE TEMPERATURE GONTRbLLING AND INDICATING SYSTEM Filed Oct. 24, 1938 7 Sheets-Sheet 1 N V- 1944- D. N. CROSTHWAIT, JR., ETAL 2,362,977
RESISTANCE TYPE TEMPERATURE CONTROLLING AND INDICATING SYSTEM Filed 001:. 24, 1938' 7 Sheets-Sheet 2 orng'ya NOW D. N. CROSTHWAIT, JR., ET AL 2,362,977
v RESISTANCE TYPE TEMPERATURE CONTROLLING AND INDICATING SYST EM Filed Oct. 24, 1938 7 Shets-Sheet 3 I 77% l I I 1 I I I l I 1944. D. N. CROSTHWAIT, JR, ET AL 77 RESISTANCE TYPE TEMPERATURE CONTROLLING AND INDICATING SYSTEM Filed Oct. 24, 1938 7 Sheets-Sheet A 2 was"; .7 7'
15m; Nari-AU OMAT C Rw" TEMP /.9J' 4495 UPENIN ALVE MAXIMUM HEAT 196 @1951 CLOSING VALVE MINITAUH v lnzfen tsrs flaL/Zd Frasffiuz'l E 2/8781? WZfir s 1944- D. N. CROSTHWAIT, JR., ETAL 2,362,977 RESISTANCE TYPE TEMPERATURE CONTROLLING AND INDICATING SYSTEM Filed 001;. 24, 1938 7 Shets-Sheet 5 Z1 PHI/(21113713 pal/id as/waif TI/ere?! QMQfirZfs Nov. 21, 1944. D. N. CROSTHWAIT, JR., ETAL I 2,362,977 RE$ISTANCE TY PE TEMPERATURE CONTROLLING AND INDI CATING SYSTEM Filed Oct. 24, 1938 7 Sheets-Sheet 6 5 g L g 8D Q 7 L of Q a/ Q i 40 z y- ROOM TEMP. r CONTROL RANGE /ff '5 1 I I /r E I I a 2G t- ,r I a? B l K OUTDOOR TEMPERATURE-05s. mm.
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RESISTANCE TYPE TEMPERATURE CONTROLLING AND INDICATING SYSTEM Filed Oct. 24, 1938 7 Sheets-Sheet '7 mm 1. o TEMP [0 I I inflenizas. 90 3 Jami /1. Gwflwil:
Patented Nov. 21,
RESISTANCE TYPE TEMPERATURE CON- TROLLING AND INDIOATING SYSTEM David N. Crosthwait, In, Chicago, Ill., and Everett W. Werts, Michigan City, Ind., assignors to C. A. Dunham Company, Marsballtown, Iowa, a corporation of Iowa Application October 24, 1938, Serial No. 236,824 41 Claims. (Cl. 236-91) The invention relates to certain new and useful improvements in a resistance type temperature controlling and indicating system, and more particularly to a system which from a single .control point remote from many of the elements which effect the control or are to be controlled, modulates the flow of steam or other heating medium to a heating system in accordance with existing temperature conditions both inside and outside of the heated space, and also permits indications to be obtained at this central point of the prevailing temperatures, rate of heat output, and setting of the valve or other controlled apparatus. The particular mechanism hereinafter described by way of example adjusts a central control valve for modulating or proportioning the flow of steam to a steam heating system, but the control mechanism could be adapted for the adjustment of automatic combustion devices, or other apparatus for regulating the heat supply.
This improved control system is based upon the principle of the variation in the resistance of a metallic conductor in response to temperature changes. This principle is applied by the use of temperature sensitive resistance windings in Wheatstone bridge circuits to operate a sensitive galvanometer relay, which in turn controls the setting of a motorized valve.
as the need for another correction is detected.
By means of a temperature sensitive'resistance winding mounted on the inside surface of a pane of window glass, the controller reacts to the inner surface temperature of the glass as a measure of the heat requirements of the building as determined by prevailing outdoor weather conditions, also inside air temperature and mean radiant temperature of interior parts of the building. By means of a pair of'temperature sensitive resistance windings, one mounted below and the The Wheatstonebridge comprises a multiplicity of arms which other above the heating element in a convector type of heating unit, the controller reacts to the rise in temperature of the air stream passing through this heating element as a measure of the rate of heat output from the heating system. By
means of a temperature sensitive resistance windstep by step rotation to operate the galvanometer relay, the controller is capable of performing the following automatic control functions:
1. Automatic step by step modulating or pro portioning control of the steam valve in response to the temperature deviation from the predetermined level, the control stands by until such time to temperature changes inside the heated space, as determined by the setting of a manually operated resistance potentiometer, but with the control from within the space dominated by the control from the window and radiator thermostats in a manner to maintain the rate of heat output "from the heating system above a minimum rate and below a maximum rate established and independently varied in relation to the prevailing outdoor weather conditions, and independently adjusted in accordance with the requirements of the particular building in which the heating system is installed. The temperature thus maintained is adjusted in accordance with either day or night requirements, and if desired this adjustment is afl'ected automatically by means of a clock.
2. Automatic step by step modulating control of the steam valve in response to temperature changes of the radiator thermostats to maintain a selected rate of heat output from the system as determined by the'setting of a manually operated potentiometer.
3. Automatic stepby step positioning of the steam control valve to any desired degree of opening as determined by the setting of a manually operated potentiometer.
In addition to the above noted alternative automatic controls the valve can be manually a'd- .justed, and also'rapidly opened or closed at any time from the central control point.
By the use of the galvanometer relay as a null point indicator in selected bridge circuits 1neorporating the different primary sensitive elements, the following indications may be obtained at the central control point:
1. An indication of the inside or room air temperature then prevailing.
2. An indication of the prevailing rate of heat output from the system.
3. An indication of the established degree of opening of the control valve.
The principal object 01' this invention is to provide an improved controlling and indicating system of the type briefly described hereinabove and disclosed more in detail in the specifications which follow.
Another object is to provide an improved heatbalancer or radiator thermostatic mechanism for measuring and indicating the rate of heat output of the system.
Another object is to provide an improved thermostatic mechanism for measuring the heating requirements within the building as a function of prevailing outside weather conditions.
Another object is to provide improved means for automatically compensating for or balancing the resistance and heat response of the conductors leading to the various remotely positioned heat-sensitive resistances.
Another object is to provide improved means for automatically aflecting a step by step control of the valve, and simultaneously maintaining the heat output within a temperature range determined by outside temperature conditions.
Another object is to provide means for automatically positioning-the valve in the event that an excess steam pressure is developed.
Another object is to provide means for automatically re-balancing certain 01' the bridge circuits as the valve opening is adjusted.
Another object is to provide means operable from the control panel, and readable at the panel, for utilizing portions of the bridge mechanism to indicate the prevailing temperature, rate 01' heat output, or valve openings.
Another object is to provide means operable from the control panel for manually setting the valve opening.
Another object is to provide means operable from the control panel for interchangeably selecting various combinations of bridge circuits to eflect a variety of manual and automatic controls and indications.
Another object is to provide various adjustments in the control panel for establishing the temperature range, and the sensitivity and rate of response of the temperature controlling elements of the system. 7
Other objects and advantages of this invention will be more apparent from the following detailed description of one approved system constructed and operating according to the principles of this invention.
In the accompanying drawings:
Fig. 1 is a diagrammatic layout of a heating system with the improved control and indicating system applied thereto. I
Figs. 2 and 3 constitute together a complete wiring diagram of the control system, Fig. 3 being a continuation oi the right-hand side of Fig. 2. The circuit wires extending from the righthand side of Fig. 2 and entering at the left-hand side of Fig. 3 are designated successively by the characters a to 2' respectively so as to facilitate the reading of these two figures in connection with one another.
Fig. 4 is a schematic diagram illustrating the general principle of the Wheatstone bridge circuits.
Fig. 5 is a wiring diagram of the room temperature control bridge.
Fig. 6 is a diagram of the maximum and minimum heat control bridges.
Fig. 7 is a diagram of the heat-output setting control bridge.
Fig. 8 is a diagram oi the valve-opening setting and indicatin bridge circuits.
Fig. 9 is a diagram of the heat output indication bridge.
Fig, 10 is a diagram 01 the room-temperature indication bridge.
Fig. 11 is a chart indicating the principle of automatic control carried out by this system.
Fig. 12 is a detail view showing one of the room thermostats, and the cable connection used for automatically balancing the bridge arms.
Fig. 13 is an elevation, partally broken away, showing the main control switch.
Fig. 14 is a plan view of the operating knob and dial of the main control switch, as seen looking downwardly on the assembly of Fig. 13.
Fig. 15 is a horizontal section, looking upwardly, and taken substantially on the line l5l5 of Fig. 13.
Fig. 16 is a detail vertical section, taken substantially on the line I6-l 6 of Fig. 15.
Fig. 17 is a horizontal section showing the locking mechanism, the view being taken looking upwardly along the line |1--|1 of Fig. 13.
Fig. 18 is a front view of the control panel.
Attention is first directed to Fig. 1 which illustrates the application of this improved control system to a heating system of the general type disclosed in the patent to Dunham 1,644,114, granted October 4, 1927. This particular form of heating system is merely shown by way of example, and it will be understood that the improved control mechanism which forms the subject matter of this invention is applicable to other types of heating systems. At 13 is indicated the boiler or generator which supplies steam at sufiiciently high pressure through main H to the control or reducing valve IS. The motor assembly indicated generally at A automatically modulates the position of valve 1 5 so as to establish a controlled flow of steam at reduced pressure through the supply main IS. The conduit wires for motor mechanism A extend through cable I! to the main control panel indicated at 13. Steam flows from supply main it through risers I8 to the several individual radiators of the heating system, these radiators being provided with outlet traps through which condensateand air are drawn out through pipes l9 into the return main 2!! leading back to the accumulator tank 2!. The exhauster mechanism indicated generally at 22, and controlled by the difierential pressure-controller 23 functions to help maintain the desired vacuum in the radiators and return, to withdraw and vent the air or non-condensable gases, and to return condensate to the generator I3. As examples of the types of radiation that may be used, at 24 is indicated an ordinary room radiator, whereas at 25 is located a concealed radiator positioned beneath window 26, air flowing in from the room through opening 21 thence upwardly in contact with the radiator and the heated air flowing out through grille 28.
At C is indicatedthe heat-balancer or device for measuring the heat output from the system, this device as here shown being in the form of a small radiating unit enclosed in a casing through which air flows in at grille 23 and out through grille 30. The thermostatic elements psitioned in this heat balancer are connected by conductors extending through cable 3| to control panel B. The construction and operation of this heat-balancer will be referred to in detail hereinafter.
At D is indicated one of the room thermostats which is connected by cable 32 with the terminal box E. Additional inside or room thermostats similar to D (for example as indicated at D' Fig. 3) are similarly connected to terminal box E by individual cables as grouped at 33 (Fig. l). A cable 3 extends from terminal box E to control panel B'.
The window-selector F which is responsive to changes in outside temperature and will, be referred to more in detail hereinafter, is connected through cable 35 with control panel B.
At H is indicated a maximum steam-pressure control switch, responsive to the steam pressure in main l4, and connected to control panel B through cable 36.
Referring now for the moment to Figs. 2 and 3, all of the mechanism shown in Fig. 2, and all of the mechanism at the left of Fig. 3 as far as the dash line 31 is located in or on the control control system in detail. brief reference will be I made to the schematic wiring diagram shown in Fig. 4 in order to explain the general principle on which this system operates. The Wheatstone bridgeshown in Fig. 4 comprises a galvanometer relay G connected across the opposite terminals 59 and 6B ofthe bridge. The upper half of the bridge comprises three similar branches 6i, each comprising a pair of arms 62 and 63 joined at terminal 64 which is connected through wire 65 with one contact 66 of a switch comprising the movable selecting arm 61. The positive lead of the current supply circuit is connected to arm 61. The other side of the bridge comprises a branch 68 similar in all respects to one of the branches already described, this branch being connected through wire 69 to a contact 10 of a second switch II with which the negative power lead connects. A pair of branches I2 and 13 of the bridge are connected by a wire 14 leading to another contact of switch II. In this manner the branches 12 and 13' are connected in parallel in one side of the bridge. It will be apparent that by proper manipulation of the switches 61 and II a great many different combinations of branches may be alternatively connected in the bridge system so that it may function as a plurality of alternative control bridgeseach utilizing the same galvanometer relay G. In each arm of the various branches of the bridge are positioned resistances 12'. Each of these resistances 12 may consist of a plurality of resistances connected'either in series or in parallel. Some'of these are in the form of fixed resistances; some are in the form of adjustable potentiometers or rheostats; and some are in the form of resistance coils that are highly sensitive to temperature changes,' that is the resistance varies in response to small changes in the temperature of the medium to which they are exposed. The resistances of this latter group are alternative not positioned directly within the control panel but are embodied in the temperature responsive devices D, C and F hereinabove referred to and described more in detail hereinafter. With the bridge in an initial state of'balance, a variation in the resistance of the temperature-responsive resistances will unbalance the bridge and create a difference in potential between the terminals 59 and 60 so that the needle of the sensitive galvanometer G will be deflected in one direction or the other, and through its cooperating relay (hereinafter described) will, through the motor mechanism A, effect an adjustment of the valve 15 and thus control the heat output of the heating system.
In the illustrative bridge system shown in Fig. 4, and in the bridges actually used as disclosed hereinafter, the .galvanometer is fixedly connectedacross two terminals 53 and 60 of the bridge. Alternatively, the power supply could be directly connected across terminals 59 and 50 and the galvanometer could be alternatively connected with different branches of the bridge system. However, the first form as herein disclosed is preferred, since all separable contacts are eliminated from the galvanometer circuit. Since the galvanometer is an extremely sensitive device and responds to very small current changes, it. is desirable not to have any relatively movable contacts in the galvanometer circuit. As already noted, the simplified bridge system shown in Fig. 4 is merely used to illustrate the general principle of operation of this system, whereas the various bridge circuits actually used are shown separately in Figs. 5 to 10 inclusive, and are also embodied in the main wiring diagram shown in Figs. 2 and 3.
Before proceeding further with the description of the apparatus, brief reference will be made to the chart shown in Fig. 11. In this chart the rate of heat output in percent of the heating capacity of the system is indicated by the horizontal lines, and the outdoor temperature is indicated by the vertical lines. In order to prevent over-shooting, or under-shooting, or other undue departures from the substantially steady heat output which provides the most balanced and efiicient operation of the system, there is, for
a each outdoor temperature, a certain maximum heat output which should never be exceeded, and a certain minimum below which the heat output should never be permitted to drop. Within the range between this maximum and minimum, the heat output may be adjusted in accordance with deviations from a desired temperature within the enclosure that is being heated. Within the zone between the maximum heat line" and minimum heat line as indicated on the chart, the heat output is controlled by one or more inside thermostats. Cooperating thermostats responding respectively to the outdoor temperature and the rate of heat output prevailing at any given time function tomaintain the heat output within the proper control zone. In the actual operation of the present system, the heat output of the radiators is adjusted step-by-step, or intermittently. for example onceevery minute" in response to departures from the desired inside temperature. If the inside temperature is-below the desired temperature at some one tlmethe heat output is somewhat increased, for example by giving a slight opening movement to the modulating steam valve. After a certain period of time, for example a minute, during which this adjustment is allowed to take effect, if the heat output is' still insumcient the valve is given an additional opening movement, and so on until the necessary adjustment is effected. However, between each adjustment in response to inside temperature readings, additional readings are taken as to the prevailing heat output in relation to the outside temperature. If the maximum heat output for that outside temperature is being exceeded, the valve is slightly closed, and the control mechanism is rendered ineffective to cause any further opening of the valve in response to the inside temperature until the heat output has been brought below the permitted maximum. In the same way, if the heat output has fallen below the required minimum for that outside temperature, the valve is given an opening adjustment, and no closing movement can be imparted to the valve by the inside thermostat until the heat output has again risen above the necessary minimum.
As will be noted from the chart shown in Fig. 11, there will usually'be a wider permissible heat output range at lower outdoor temperatures than for higher outdoor temperatures. The actual slope of the maximum and minimum heat lines, as well as the width of the permitted control zone between these lines, and the proper maximum and minimum heat output for any given outdoor temperature, will vary for each building installation, on account of many factors such asthe size and shape of the building; the construction of the building, that is the rate of heat loss therefrom; and the weather conditions normally prevailing at this location. For this reason it is necessary that the slope or inclination of the maximum and minimum heat lines, as well as the location of these lines on the chart and the distance between them, must be initially adjusted for any given installation, and many of the potentiometers or rheostats hereinafter described are provided for making these initial adjustments.
Referring now again to Figs. .1 and 3, the several instrumentalities not located in or on the control panel B will first be described. These devices are indicated at the right of the dashline 31 in Fig. 3.
Valve-operating motor motor-actuating circuits extends from the com- I mon terminal 80 of the two motors to terminal 58 on panel board B. The other wires of the two motor circuits lead respectively to the panelboard terminals 56 and 51. The bridge re-balancing potentiometer J comprises a movable contact member 82 that is driven at reduced speed from the motor mechanism through the connections indicated diagrammatically at 79'. This potentiometer J is located in certain of the bridge circuits and will be referred to again hereinafter. Circuit wires lead from the two extremities of resistance J and from the movable contact member 82 to the three terminals 53, 54 and 55 of the panel board. All of these wires leading from the motor-assembly A to the panel board are included in the cable indicated at H in Fig. 1.
A pair of limit switches 83 and 84 are located in the respective actuating circuits of the two motors l5 and '16 so as to break these respective circuits and stop the motor when the valve has been moved to extreme closed or open position. These limit switches are operated mechanically in well known manner.
The pressure-release switch H is positioned in the'motor-actuating circuits (as hereinafter described in connection with the panel board B) and is connected with the panel board through three wires leading to the board terminals ll, 39 and 40, these wires being included in the cable 38 as shown in Fig. 1. This switch H comprises a movable contact 85 which will normally remain in engagement with fixed contact 80 as long as the steam pressure in the generator and main I 4 does not exceed a certain maximum. In the event that the generator pressure rises above this maximum, movable contact 85 will engage a second fixed contact 81 so that the valve l5 will be automatically thrown open to let the steam flow freely into the radiating system and thus relieve the prmsure in the generator, This of course will disturb the proper automatic control of the heating system until the generator pressure has been again lowered within safe limits. In ordinary operation the switch H will remain in the position shown in Fig. 3, and this control switch can be omitted entirely as far as the proper operation of the temperature control system is concerned.
Inside or room thermostat mostat D is used (as in Figs. 1 and 12) the outside circuit wires will be connected to the terminals 88 and 89 so that the entire resistance will be included in the circuit. If two similar room thermostats D and D are used (as in Fig. 3) the outside circuit wires will be connected to terminals 89 and 90 so as to include only half of the resistance in the circuit, the resistances or the two thermostats being connected in series so that the total resistance will be the same as ii one-thermostat were used. The end portion or a balancing wire loop 02 is contained within the thermostat housing and connected let its ends to another pair of terminals 93 and '4. As will be more apparent hereinafter, the resistance oi the thermostat D is connected in one arm 01 one branch or a bridge circuit, while the balancing loop 92 is connected in the opposite arm of this branch so as to automatically compensate for the resistance of the leads extending from the panel board to the thermostat The cable 32 (see alsoFig. 1) extending from the thermostat D to the terminal box E- contains four coded wires which are connected to similarly coded terminals in the thermostat and terminal box respectively. It will be understood that in different installations the distance between the thermostat and the terminal box will vary, but by using a four-wire coded cable the length of the balancing loop 82 'will be automatically adjusted in accordance with the circuit loop extending to the heat-sensitive resistance, even through the installing electrician does not clearly understand the functioning of the apparatus.
By means of a similar four-wire coded cable. the terminal box E is connected with the panel board B. The circuit wires leading from the resistance coil of the thermostat extend to terminals and 52 of the panel board. Similarly, the circuit wires of balancing loop 92 extend to the terminals 49 and 59 on the panel board.
It will be noted in Fig. 3 that the terminals within terminal box E are so connected that the two half-resistances of thermostats D and D are connected in series, whereas the balancing loops 92 are also connected in series. It will be apparent to one skilled in the art that by using either all or one-half of the temperature sensitive resistance in each thermostat, and by appropriately arranging the connections within the terminal box E, either four, nine, or a greater number of thermotats can be used while still keeping the total effective resistance of the several thermostats substantially constant.
The heat-balancer Th heat-balancer C which has already been briefly described in connection with Fig. 1, comprises a pair of equal heat-sensitive resistances C and C" which are positioned respectively below and above the radiator or heating element 95 and in the path of the air stream flowing upwardly through the heat-balancer casing from inlet grille 29 to outlet grille 39 (Fig. l). The resistances C and C" are not only of equal resistance value, but are preferably of the same length and similarly positioned within the air stream with relation to different portions of the radiating element 95. Resistance 0' is connected in one arm of one branch of a control bridge by means of circuit wires leading from terminals 45 and 46 on the control panel B. The other resistance C" is connectedwith terminals 41 and 48 on the control panel so a to position this resistanc in the opposite arm of the same bridge branch. Any difference in the temperatures to which the two resistances are subjected will thus cause a resistance change or unbalance in the two arms of the bridge. A heat-balancer of this type is preferable to one utilizing a single thermostat or single temperature responsive resistance. By utilizing the difference in the two resistances C and C" as a measure of the heatoutput any variation in the temperature of the air entering the heat-balancer is automatically compensated for. er when the heat-output should be quite small and changes in heat-output are difficult to measure, this resistance-differential method of measuring the heat output is more 'efiicient. Under such conditions, the radiating element 95 may be only partially filled and different portions thereof will have different temperatures. Howver, the resistance elements C and C" are similarly positioned with respect to the air stream 50 as to compensate for temperature differences at various locations in the radiator. This type of heat-balancer directly measures the temperature change in the air-stream as the result of heat imparted thereto by the radiator,
and this is the logical and most effective way oi measuring the heat-output.
It will be noted that since the two resistances C and C" are connected in opposite arms of a branch of the control bridge, and. connected with the control panel by a four-wire coded cable 31 (Fig. 1) the resistances of the leads extending to the heat-balancer are automatically compensated for. Also since different portions of this Also, in extremely mild weathcables leading cable are subjected to the same temperaturechange conditions (as is also the case with the to the room thermostats previcusly described) any change in resistance of these lead wires due to temperature conditions will be the same for all of the lead wires.
Window-thermostat The window-thermostat F (Figs. 1 and 3) is adapted to directly measure the effect within the building of outside temperature and weather changes. The heat-sensitive resistance of this thermostat is housed within a casing 96 supported in contact with the inner surface of the glass of an outside window. It is arranged to respond quickly to outside temperature changes as transmitted through the window and less rapidly to inside temperature changes. The heat-sensitive coil is connected to terminals 43 and 44 on the panel board B. A balancing loop 91 is similarly connected to terminals 4i and 92 on the panel board. It will be understood that the heat-sensitive resistance F, and the balanc ing loop 91 are positioned in opposite arms of a bridge control branch, as will be hereinafter described. The thermostat is connected with the control panel by means of a four-wire coded cable 35 (Fig. 1) so as to automatically adjust the length of the balancing loop, as already de scribed in connection with the other control thermostats.
,Means are preferably provided for yieldaoly holding the window-thermostat F in engagement with the inner surface of the window pane, as
well as for automatically moving the thermostat Some of the elements of the main control panel B will now be described, beginning with the master control switchL shown in detail in Figs. 13 to 17 inclusive. The wiring of this switch is also indicated in Fig. 2 within the broken line enclosure indicated by the reference character L. This switch is of the so-called multiple-gang" type already known, although it has been modified and adapted for the present purpose. This switch comprises nine separate but simultaneous- 1y operated switches or decks indicated by the reference characters I to 9 in Fig. 2. The several decks are all substantially alike, except for the wiring connections, and for this reason a central portion of the switch has been broken away a The fixed contacts of each deck of the switch.
are mounted on a plate of insulating material 98, the several plates 99 being separated by cylindrical spacers 99 on the two screw-bolts I99 which hold the assembly together. The central movable contact ring ll of eachdeck is mounted ,on a disk I02 of insulating material (see also Figs. 15 and 16) keyed at I03 on the central rotatable operating shaft I04 which is journaled in the end plates I05 and I06 also carried by bolts I00. Operating shaft I04 projects through the cover plate of panel B and carries the operating knob I01 provided with the index pointer I08 adapted to indicate on dial I03 the position to which the switch has been adjusted.
Each deck of the switch (for example deck 2 as shown in Fig. 15) comprises a single stationary contact arm IIO (located at the ofl" position of the switch), which has an inner pair or" spring contact arms III) which continuously engage the outer portion of rotatable contact ring I M. At equally spaced circumferential intervals there are eleven other stationary contacts III, similar to the first described contact H with the exception that the spring arms do not project inwardly far enough to engage the contact ring I III. However, there-is an outwardly projecting finger II 2 on ring IOI which is adapted to successively engage between the contact fingers of the respective fixed contacts III as the central rotary contact I M is moved to its successive positions. In this way a circuit is closed between the wire leading to contact H0, and the selected one of contacts III which is engaged by finger II2. In Fig. 15 the several fixed contacts I30 and I II are indicated by the reference characters I to i2 inclusive to correspond with the twelve positions of the switch as indicated in Fig. 2.
In Figs. 14, 15 and 16 theswitch is shown, by way of example,
in the number three stage or position indicated as heat set, that is the position in which the knob is adjusted to maintain a constant but selected heat-output. It will be noted from Figs. 2 and 15 that circuit wire i is constantly connected to the main central contact I I0 of deck 2 of the switch. When the switch is in the number three position, connection is made from wire 1' to wire H3, and since a similar connection is desired when the switch is in position 9, the same wire- H3 is connected to contact 9. It will also be noted that when the switch is in either of positions 4, or 6, connection should be made with another circuit wire II4, which wire is accordingly connected with each of the fixed contacts III at these positions on the switch. When the switch is in any of the other positions (that is in positions I, 2, 1, 8, I 0, II and I2) no circuits are to be completed through deck 2 of the switch, and consequently there are no circuit wires connected with the corresponding fixed terminals II I, as is indicated in Figs. 2 and 15. The circuits established through the other decks of the switch will be apparent from the wiring connections indicated in Fig. 2.
In order to yieldably lock the switch in each of its twelve positions, the locking device shown in Figs. 13 and 17 is .used. This comprises a spring arm II5, keyed at one end I I6 on shaft I04, and carrying at its other end a ball II 1 adapted to ride over and snap between the several locking lugs II8 arranged in a circular series on the lower face of end plate I 05.
Returning now to Figs. 2 and 3, the alternating current supply mains IIS and I20 extend to the primary of transformer I2I. One secondary coil I22 of this transformer is provided with a series of taps from which the appropriate alternating current is taken off for operating the valve-actuating motors A, and the timing motor M (hereinafter described). Another secondary I23 of transformer I 2I supplies current to the rectifier I24 which supplies direct current for operating the several bridge circuits and relays hereinafter referred to.
At K and K (Fig. 2) are indicated the relays for closing the energizing circuit for valve-closing motor 15 and valve-opening motor 16 respectively. The wire 1 leads from one terminal of transformer secondary I22 to panel terminal 03 and thence to the common terminal of the two valve motors. Wires lead from the other terminals of these motors to panel terminals 50 and 51, and thence through wires 2 and z to the fixed terminals of switches I25 and I26 controlled by relays K and K respectively. Wire 1) leads from the movable contacts of these two switches to panel terminal 39, and thence to fixed contact 86 of pressure release switch H. Movable contact of switch H is connected to panel terminal 40 and thence through wire a to the other terminal of transformer secondary I22. Consequently, if relay K is energized switch I26 will be closed and a circuit will be completed for energizing the valve-closing motor 15. In the same manner, if relay K' is energized another circuit will be closed energizing the valve-opening motor "I6. In the event-that an excessive pressure is developed in the generator, movable contact 85 of pressure-release switch H will be moved intoengagement with contact 81 of this switch. This will complete a circuit through wire a to terminal I21 of relay K and thence through wire 2 to valve-opening motor 76 As already noted this will only occur, when an excessive pressure has been reached in the generator, and under all normal circumstances the valve operating motors will be entirely under the control of the two relays K and K.
The galvanometer relay G (Fig. 2 is of known type and comprises the usual highly sensitive galvanometer coil I28 which swings the indicating needle I29 in one direction or the other as the potential-difference varies across certain terminals of a Wheatstone bridge circuit. In the present system, if the heat-output is too high needle I29 will be swung toward the left so as to be over the movable contact arm of a normally opened switch I30. Similarly, if the heat output is too low, needle I29 will swing toward the right so as to be over a second normally open switch I3I. Whenever the relay coil I32 is energized, the needle and switch assembly will be pulled toward one another so that whichever switch the needle is above will be closed. In the event that the system is properly balanced and there is no deflection of needle I23, neither of switches I30 or I3I willbe closed. These switches I30 and I3I .are located in energizing circuits (hereinafter described) for the valve controlling relays K and K respectively. Wires d and e lead from the terminals of the sensitive galvanometer coil I28 to the terminals 59 and 60 of the several bridge circuits hereinafter described.
At 0, P and Q (Fig. 2) are indicated three similar relays, 0 being the room temperature bridge relay; P being the minimum heat relay; and Q being the maximum heat relay. When relay 0 is deenergized (as here shown) switches I32 and I33 will be closed. When the relay 0 is energized, switches I32 and I33 will be opened. but a second pair of switches I34 and I35 will be closed. Relays P and Q operate in an exactly similar manner, the switches controlled thereby being hereinafter referred to.
At R and S are indicated a pair of similar relays, R being known as the maximum heat lock-out relay, and S as the minimum heat-lock-.
out relay. The relay R. functions to prevent any further opening of the valve whenever the maximum heat output for any certain outside temperature has been exceeded, until the heat output again drops below this permitted maximum (see Fig. 11). Relay S operates in a similar manner to prevent any further closing movement of the valve when the heat output has fallen below the permitted minimum for the prevailing outside temperature.
Under normal conditions, switches I36 and I31 of relay R will be closed, and switches I38 and I39 will be open. Whenever relay coil I40 is energized, switches I36 and I3'I will be opened and switches I38 and I39 will be closed. The
relay switches will remain in this position until the buck-out coil I4! is energized, whereupon the relay switches will return to the normal position first described. The relay S operates in an exactly similar manner.
The timing motor M is energized through a circuit extending from one terminal of transformer secondary I22 through normally closed switch I42, motor M, switch I43, and, thence through wire c to the other terminal of the transformer secondary. The switch I42 will normally remain closed except when it is desired to manually break this motor circuit. The switch I43 is operated by the master control switch L, and will be opened to stop the motor M when this switch is moved to the off position. In all other positions of the master switch, the switch I43 will remain closed.
The timing motor M acts, through suitable reduction gearing, to rotate the two cams M and M" at a predetermined slow speed, for example one revolution per minute. Cam M is provided with a raised portion I44 adapted to successively close the switches I45, I46 and I41 as the cam rotates, not more than one of these switches being closed at any one time.
Assuming now that the master switch L is in any one of positions 4, 5 or 6, when cam M closes switch I45 a circuit for energizing relay 0 is completed as follows: From the positive terminal of rectifier I24 to deck 8 of switch L, to switch I45, to relay 0, to deck I of switch L and thence to the negative terminal of rectifier I24. When the cam M is further rotated to close switch I46, a similar circuit energizing relay P will be completed as follows: From deck 8 of switch L to switch I46, to deck 9 of switch L, to relay P, and thence to deck I of switch L. When cam M is further rotated to close switch I41, a circuit energizing relay Q will be completed as follows: To switch I41, to relay Q, and thence back to deck "I of switch L. It will thus be seen that the relays 0, P and Q will be successively energized and automatic operation, and this will first be described. Reference will first be made to Fig. 5 (in connection, with Figs. 2 and 3), Fig. 5 showing'in simplified form the room temperature control bridge circuit. This is a compound bridge made up of three separate branches. (What appears to be a fourth branch shown at the top of Fig. 5 is used to feed in alternating current under certain conditions and will be described hereinafter.) The upper branch of the bridge comprises an arm I50 in which the heat-sensitive winding of room-thermostat D is connected, and an opposite arm I 5I in which the compensating loop92 is connected, together with a fixed resistance I52. The adjacent ends of arms I56 and I5I are connected through the resistances of a pair of potentiometers T and T, and the negative current lead is connectedto the junction of the two bridge arms through the moving contact member of one or the other of the potentiometers T and T. Since the resistance of D varies as a function of'the temperature at its location, the arm ratio of this branch of the bridge varies with the room air temperature. The setting of the potentiometer T or T determines the division of the total resistance of these potentiometers between the two arms of. the bridge branch, and consequently determines the temperature at thermostat D required to bring the branch into balance. Therefore these two potentiometers T and T (which are accessible for adjustment on the face of the panel board, see Fig. 18) provide a means of setting the controller to maintain different room temperatures. The total range of temperature setting adjustment is divided between the two potentiometers T' and T. Potentiometer T provides a range of higher temperature settings suitable for day temperature control, and potentiometer T provides a range of lower settings suitable for night temperature control.
The arms. of a second branch of this bridge contain the equal resistances I53 and I54, the juncture of these arms being through the resistance of a potentiometer U which. provides a means of varying the arm ratio in this branch for the purpose of initially balancing the bridge after the apparatus is installed. This is called a bridge centering adjustment, and is utilized to bring the galvanometer needle to the zero point.
The third arm of the bridge comprises the fixed and equal resistances I55 and I56 positioned in opposite arms which are connected at their juncture through the potentiometer J (previously described) which is adjusted by the valve motor A. The arm ratio of this branch is, therefore, a function of the setting :of this potentiometer J and consequently of the degree of valve opening. The arm junction of this last.
named branch of the bridge is connected through be completed as follows": From the positive terminal or rectifier I24 to deck 8 of switch L, to relay I32, to switch I49, and thence to the negative terminal of rectifier I24.
Day temperature automatic control With masterswitch L moved to position 6 the apparatus is set for the usual day temperature an adjustable resistance V to the mid-point of the bridge formed across potentiometer U through the equal fixed resistances I51 and I58. This bridging connection makes possible the coupling of the two branches at the arm junctions without introducing a circulating bridge current through the moving contact of potentioma definite relation between the resistance of thermostat D and the setting of potentiometer J must be maintained in order to keep the bridge in balance. magnitude of the coupling resistance V determines the relative effect of a given change in the setting of J upon the condition of balance or unbalance of the bridge. Thus the setting of resistance V determines the amount of change in the setting of potentiometer J required to balance a given change in temperature at thermostat D, or in other words the amount of temperature change at the thermostat required to produce a given change in the valve opening.
Assuming now that master switch L has been has been set in position 6 for day temperature automatic control, and that switch I45 has been closed by the timing cam M so as to energize room temperature relay 0, direct current connections to the bridge will be completed as follows: From the negative terminal of the rectifier to deck I of master switch L, to switch I35 of relay 0, to deck 4 of switch L, through wire to the movable contact of potentiometer T. The connection to the other side of the bridge is from the positive terminal of the rectifier to deck 3 of switch L, through wire r to the movable contact of potentiometer U. This connection continues through potentiometer U, resistances I51 and I58,'and resistance V, through wire w to switch I34 of relay 0, to deck 5 of switch L, through wire q to the movable contact of potentiometer J.
If the bridge is in proper balance at this time. that is if the room temperature is that for which potentiometer T is set, there will be no movement of the needle I29 of galvanometer G. If the room temperature is too high, needle I29 will swing to the left (Fig. 2). Relay coil I32 will now be energized for a few seconds (its circuit being closed by cam M" as already described) so that switch I 30 will be temporarily closed thus completing an energizing circuit for relay K as follows: From the positive terminal of the rectifier to deck 8 of switch L, to switch I30, to switch I59 of relay P, to switch I60 of minimum heat lock-out relay S, to relay K, and thence back to the negative side of the rectifier. The closing of switch I26 of relay K, will complete the actuating circuit for valve-closing motor I5 so that the valve will be slightly closed, and at the same time potentiometer J will be adjusted in a direction tending to re-balance the bridge.
On the other hand, if the room temperature had been too low at this time, the galvanometer needle I29 would have swung to the right, over switch I3I, so that this switch would be closed when relay I32 was energized. This would complete a circuit similar to the one last described but extending from switch IN to switch I6I of maximum heat relay Q, to switch I31 of maximum heat lock-out relay R, to relay K. closing of switch I25 of relay K completes the energizing circuit for valve opening motor I6 so that the valve would be opened by a small increment, and simultaneously potentiometer J would be adjusted in an opposite direction to tend to re-balance the bridge. Assuming that the maximum heat output permitted for the prevailing outdoor temperature is not exceeded (Fig. 11) or the heat output does not fall below the minimum for that outside temperature, the above described valve adjustments will take place step by step, once each minute until the correct heat output is obtained to maintain the desired room The temperature, after which the bridge will be in balance, needle I29 will not be deflected, and no further valve adjustments will be made. The one minute interval between these increments of valve adjustment will provide time for the change in heat supply to take effect before further adjustment is made. The action of the controller in varying the setting of the valve potentiometer J to keep the bridge in balance results in the valve opening being modulated or proportioned in relation to changes in the temperature at the room thermostat D.
Attention is now directed to Fig. 6 which shows the maximum and minimum heat control bridges. The temperature sensitive resistances C and C" of the heat-balancer C are connected-in opposite arms of one branch of this bridge, the junction of these arms being through a potentiometer X through which the initial or balancing adjustment is made. At the other side of this bridge are the same two branches, connected in parallel, that were previously included in the room temperature-bridge shown in Fig. 5, with the single exception that a diiferent adjustable resistance W is substituted for the adjustable resistance V previously used. This change is made by the room temperature-relay 0 which is now deenergized so as to open switch I34 (in the circuit of resistance D) and close the switch I32 which completes the circuit through adjustable resistance W. The setting of this adjustable resistance W determines the amount of change in temperature difference of the heat-output coils C and C" required to balance the efiect of a given change in the setting of the valve potentiometer J.
-At the first mentioned side of the bridge, another branch in parallel with the first described branch comprises two arms in one of which is connected the window thermostat resistance F, and in the other of which is connected the balancing loop 91 and a fixed resistance I62 connected in series therewith. The junction of these two arms is made through a pair of similar potentiometers Y and Z connected in parallel, the former being in the minimum temperature bridge and the latter in the maximum temperature bridge. These Potentiometers Y and Z are, respectively, for making the minimum and maximum heat intercept cut-off temperature adjustments. In other words, the adjustment of these potentiometers determines the outdoor temperatures as recorded at thermostat F where the minimum and maximum heat lines will intercept the zero heat output line (Fig. 11). These points will vary with the building construction, and general character of the heating installation, and these adjustments will also determine the width of the room temperature control range. In series with the movable contacts of potentiometers Y and Z respectively are the adjustable resistances Y and Z for making the minimum and maximum heat temperature ratio adjustments, that is these adjustments determine the slope of the minimum and maximum heat lines respectively, as shown in Fig. 11.
The positive currentsupply lead to both of the lower branches of both the maximum and minimum bridges has already been referred to and is substantially the same as in the room control bridge shown in Fig. 5. The negative supply lead to the upper branches of the minimum heat control bridge is as follows: From the negative terminal of the rectifier to deck I of switch L, to switch I83 of relay P (which is closed when the minimum heat relay is energized), to deck I of switch L, through wire 1 to the movable contact v the negative side of the rectifier.
aseaovv of adjusting resistance Y, and from one end of this resistance to the movable contact of potentiometer Y. Another branch of this circuit extends from the other end of resistance Y through wire h to switch I64 of maximum heat relay Q (which is closed when this relay is deenergized) to deck 2 of switch L, and through wire i to the movable contact of potentiometer X. This last branch of the circuit connects the two upper bridge branches together at their junctures. The negative lead to the maximum temperature bridge extends from deck I of switch L to switch I65 of relay Q (which will be closed when this relay is energized), through wire a to the movable contact of resistance Z. One end f this resistance is connected to the movable contact of potentiometer Z. The other end of this resistance 2' is connected through wire f to switch I66 of relay Q, to deck 2 of switch L, and thence as before to the central movable contact of potentiometer X. The positions of the radiator coils C and C", and the window thermostat coil F in the bridge arms are such that as the temperature at the window coil is reduced, the temperature difference of the radiator coils C and C" (which indicate the heat output) must increase in order to keep the bridge in balance. By properly adjusting the potentiometers, the amount which the temperature difference of the radiator coils must increase in order to balance the effect of a 1 decrease in the temperature at the window coil can be determined.
We have already described how an increment of adjustment is imparted to valve I5 in response to a reading of the room temperature control bridge (Fig. 5), one of these adjustments taking place once every minute. Now let us assume that one of these adjustments has been completed and the rotation of cam M (in a counter-clockwise direction Fig. 2) has closed switch I46 so as to energize minimum heat relay P, and has opened switch I45 so as to deenergize room temperature relay 0. The circuits through the minimum heat control bridge of Fig. 6 will now be completed, as
already described. Normally the rate of heat output will be greater than the minimum required in relation to the weather conditions so that the temperature difierence of the radiator coils C' and C" will be greaterthan that required t balance the bridge for the temperature existing at thermostat F. As a consequence, the bridge will be unbalanced so that galvanometer needle I29 will swing to the left and when relay I32 is energized switch I30 will be closed. However, no
valve controlling action results since the already described energizing circuit for relay K is now' tive terminal of the rectifier through deck 8 of switch L to switch I3I of galvanometerrelay G to switch I61 (now closed) of relay P, to switch I68 of relay S, through pull-in coil I69 of this relay, and thence through deck 1 of switch L to This will actuate relay S to open switches I60 and I68 and close switches I10 and IN. The closing of switch I10 completes a hold-in circuit for relay coilI69, this circuit extending from terminal I12 in the positive lead, adjacent switch I3I, through switch I10 and coil I69, to the negative lead as already described. As long as switch I60 of relay S is held open, the energizing circuit for valve closing relay K cannot be closed, so that no succeeding operation of the room temperature control bridge can effect a closing movement of the valve, even though the roomthermostats should indicate a high room temperature.
The same operation of the minimum heat output bridge, in addition to setting the relay S as just described, will cause a valve-opening operation of relay K by completing the following circuit: From switch I3I through switch I6I oi. relay Q, to switch I31 of relay R, to relay K, and thence as before to the negative terminal of the converter. This will give a small opening movement to the valve I5, and this opening movement will be repeated every time the minimum heat control bridge is operated until the heat output again rises above the required minimum for the prevailing weather conditions. When the minimum heat output has beenreestablished, an operation of the minimum heat. output bridge will cause galvanometer needle I29 to swing normally toward the left so that switch I30 will be closed. This will now complete a circuit to reestablish the normal positioning of relay S, the circuit being as follows: From switch I30 through switch I 12 of relay P, through switch "I of relay S, through buck-out coil I13 of relay S, and thence as before to the negative side of the power supply. The energizationof coil has rotated further in a counter-clockwise direction it will close switch I41 and open switch I46, thus energizing the relay Q and deenergizing the relay P. Under normal conditions the heat output will be below the permitted maximum so that needle I29 of the galvanometer will swing to the right and switch I3I will be closed when relay coil I32 is energized. Howevemno opening movement of the valve will result since the normal energizing circuit of relay K is now open at the switch I6I (relay Q now being en- However, if the heat output should ergized). be above the permitted maximum needle I29 will swing to the left and switch I30 will be closed. A circuit will now be closed from switch I30 through switch I14 of relay Q, switch I36 of relay R, and pull-in coil I40 of relay R, so as to close switches I39 and I36 of relay R, and open switches I36 and I31. The closing of switch I39 completes a hold-in circuit for coil I40, this circuit extending as before from terminal I12 of galvanometer relay G through switch I39 to coil I40. The opening of switch I31 breaks the normal energizing circuit of valve-opening relay K' so that no further increases in the valve opening can be caused by operation of the room temperature bridge. At the same time a circuit is established from switch I30 through switch I59 of relay P, switch I60 of relays, and relay K so as to close the valve I5 by a small increment. These closing movements will continue each time the maximum heat control bridgeis used (that is once every minute) until the heat output is again lowered below the permitted maximum. When this takes place the next succeeding operation of the maximum temperature bridge will cause switch I3I of the galvanometer relay to be closed thereby completing a circuit from switch I 3| through switch I of relay Q and switch I38 of relay R so as to energize the buck-out coil II of relay R, and reestablish the normal positioning of the switches of this relay, as now shown in Fig. 2.
Briefly restating the normal automatic day operation of this system, a small opening or closing adjustment will be given once each minute to valve I5 depending on whether the average inside or room temperature is below or above the desired room temperature for which potentiometer T is set. If the room temperature is correct no adjustment of the valve is made. Between each valve adjustment in response to room temperature readings, the minimum and maximum bridges are separately and successively utilized to find out whether the heat output of the system is above the permitted maximum for the prevailingweather conditions, or outside tem-- Night automatic temperature control For the night control, master switch L is moved to position 8. Substantially the same bridges as are used for day control (with the alterations hereinafter noted) are used as shown in Figs. 5 and 6 and described in detail hereinabove, and these bridges are employed in the same order. In the room temperature bridge (Fig. 5) the negative current supply lead now runs from deck 4 of switch L through wire n to potentiometer T which is set for the lower temperature that is to be maintained at night. Otherwise this control bridge is the same as for day operation and the same control operation takes place. The negative control-lead of the minimum temperature bridge (Fig. 6) now runs from contact 5 of deck 8 of 7 switch L to one end of the potentiometer AA in the extra bridge branch shown at the top of Fig. 6, this being the same as the bridge branch shown at the top of Fig. 8 and forming a part of the valve-opening setting bridge hereinafter described in more detail. The use of this alternative arm in'the minimum bridge at night serves to depress the minimum heat control to such a point that itwill permit the heat output to be reduced practically to zerounder any normal weather conditions. In other words, the minimum heat control is substantially eliminated during night operation thus permitting the substantially reduced temperature which is suflicient for night use to be maintained.
Clock control When master switch L is moved to' position 4 for clock control, the system is automatically shifted from automatic day control to automatic night control and then back again to automatic day control at certain selected hours. The clock mechanism shown at CC (Fig. 2) rotates the cam I" once in twenty-four hours, and during the night hours the raised portion I'll 0! this cam engages and closes a switch I I9, thus energizing coil IIII of relay DD through the circuit from contact 4 of deck 8 of switch L, to coil I80, to clockswitch I19, to deck 1 of switch L. As long as switch I19 is open and relay DD is deenergized the usual day operation takes pla'ce. At this time the following changes are made in the usual day" circuits: In place 01 the lead that formerly extended from contact 8 of deck 8 of switch L direct to resistance Y of the minimum heat bridge, a new lead is substituted extending from contact 4 of deck 6 through normally closed switch IOI of relay DD to resistance Y. Also for the lead which formerly extended from contact 6 of deck 4 of switch L direct; to the potentiometer T, is now substituted a lead extending from contact 4 01 deck 4 through switch I82 of relay DD and thence as before to potentiometer T. Obviously switches I 8i and I82 will be opened when relay DD is energized so as to break these two day operation circuits. At the same time switches I83 and I84 of relay DD will be closed. A circuit now extends from contact 4 of deck 4 of switch L through switch .I 84 of relay DD and thence through wire 11 to the night setting potentiometer T. Another circuit extends from contact 4 of deck 8 through switch I" and wire it to the potentiometer AA so as to depress the minimum heat output bridge as already described.
Heat output setting control In Fig. 7 is shown the bridge used for automatically maintaining a selected constant heat output from the radiating system. This bridge will be connected in service when switch L is moved to position 3 and contains the same valve potentiometer branch through potentiometer J, and the same radiator coil or heat balancer branch containing heat sensitive resistances C and C", as were used in the maximum and minimum bridges previously described. A third branch 0! this bridge comprises the arms containing resistances I53 and I54 connected to the ends of a potentiometer EE. The junction of the arms of this branch is connected with the junction of the arms of the valve-potentiometer branch through the equal fixed resistances I51, I 58, the adjustable resistance FF, through wire 1) to contact 3 of deck 5 of switch L, thence through wire q to the central contact 82 of potentiometer J. Potentiometer EE is a centering adjustment for initially balancing the bridge. The adjustable resistance FF provides an independent differential ad- Justment for this bridge. Another branch oi. this bridge shown at the top of Fig. 7 comprises the opposite arms containin resistances I85 and I8! respectively and connected to the ends of a Dotentiometer BB. Connected in parallel with P tentiometer BB is an adjustable resistance GG. The movable contact of potentiometer BB is connected through wire m to contact 3 on deck I of master switch L, to contact 3 of deck 2, and through wire i to the movable contact of potentiometer X, thus coupling together the last justment tor the heat-output setting potentiometer BB. The negative current supply lead aaeaovv for this bridge extends from the converter through contact 3 of deck I of master switch L through wire m to the movable contact of potentiometer BB. The positive current lead ex tends through contact 3 of deck 3, through wire s to the movable contact of potentiometer EE.
Now, with the bridge of Fig. 7 thus energized, if the heat output falls below the desired output for which potentiometer BB is set, the galvanometer needle will swing to the right, and conversely if the heat output is above the desired value the needle will swing to the left. Once each minute the depressor relay I32 of the galvanometer G will be energized so as to selectively close either switch I3Il or I3I (in accordance with which one the needle is above), the circuit for energizing relay I32 at this time being as follows: From the positive side of the converter to deck 8 switch L, to contact 3 of deck- 9, to switch I43, to relay coil I32, to switch I49, and thence to the negative side of the rectifier. It will be apparent that this circuit will only be closed once a minute, at the time the two cam-operated switches I 46 and I 43 are simultaneously closed. The closure of switch I 30 at the galvanometer will cause a closing operation of motor-operating relay K, and on the other hand a closure of switch I3I will cause an opening movement of the valve through the closing of relay K. In other words, if the heat output is above the desired value valve I5 will be given a small closing movement, and if the heat output is below the desired value the valve will be slightly opened. These periodic valve movements will continue until the desired heat output is established, at which time the galvanometer needle will remain in. a central position and no further valve movements will take place until a departure from this heat output again unbalances the bridge.
Valve setting control- If master switch L is set to position 2, the bridge shown in Fig. 8 will be utilized to automatically set the valve'opening to a selected position determined by the manual setting of the potentiometer AA. The lower branch of this bridge is the valve-potentiometer J branch as heretofore used. The upper branch of this bridge comprises two arms connected to the terminals of the valve-setting potentiometer AA. The two arms of this branch respectively include the fixed resistances I81 and I88. These two arms also include respectively the two halves of a dual adjustable resistance HH. The windings of this dual resistance are of equal value and the sliding contacts are so. arranged that as one resistance is increased the other is reduced. This provides an adjustment for initially balancing the bridge. The setting of the adjustable resistance JJ, connected in parallel with potentiometer AA, determines the effective range ofadiustment of the J. The negative current lead is i'rom the conswitch L, to relay coil I32, to switch I49, to the negative side of the rectifier. The galvanometer needle will swing to one side or the other in accordance with whether the valve-opening at that particular time (as indicated by the valve-potentiometer J) is above or below the desired valve opening for which potentiometer AA has been manually set. If the valve opening is too small switch I3I will be closed to cause a small opening movement of the valve. Conversely, if the valve opening is too large switch I30 will be closed to cause a slight closing movement of the valve. In either case, a corresponding adjustment of potentiometer J will occur. When the desired valve opening has been attained, the bridgawill be balanced by the setting of potentiometer J.
, Valve opening indication In order to measure the valveopening existing at any given time, the master switch L is moved to position III. The bridge of Fig. 8 will now be connected in circuit in the same manner as Dreviously described. However, with this setting of control switch L no circuit can be completed for energizing the relay magnet I'32, so that the galvanometer is utilized simply as a null point indicator. Ii potentiometer AA is now adjusted until the galvanometer needle comes to the zero or null point, an indication of the valve opening can be read on the dial of potentiometer AA.
Heat output indication To obtain an indication of the rate of heat outputexisting at any given time master switch L is moved to position 9, and the bridge shown in Fig. 9 is utilized. The two upper branches of this bridge are the same as the two upper branches shown in Fig. 7 and used in the heat-output control bridge. The lower branch of the bridge shown in Fig. 9 comprises the two arms containing fixed resistances I53 and i54 extending to the end terminals of a potentiometer KK. The positive supply line leads from the positive side of the rectifier through contact 9 of deck 3 of switch L through wire u to the movable contact of potentiometer KK. The negative supply line leads from the rectifier through contact 9 of deck I and wire m to the movable contact of potentiometer BB. Another branch of this supply line leads through wire III to contact 9 of deck 2 of switch L and thence through wire i to the movable contact of potentiometer X. The potentiometer KK is used as a centering adjustment for this heat output indication bridge.
With the master switch L in position 9. no circuit can be completed for energizing the galvanometer relay I32 so that the galvanometer needle is used simply as a null-point indicator. By adjusting the potentiometer BB until the galvanometer needle is at the zero position, the rate of heat output can be read on the operating dial of potentiometer BB. It may here be notedthat in the construction here shown the two potentiometers AA and BB are operated from the same control dial I83, only one of these potentiometers being used at any one time. I Day or night room temperature indications If master switch L is moved to position "I, the
bridge shown in Fig. 10 is utilized to measure the room temperature existing at this time. The upper branch of this bridge is the same one as shown in the day tempe ature control bridge (Fig. 5) and contains the room temperature thermostat or thermostats D. The lower branch of this bridge is similar to the lower branch of the bridge shown in Fig. 9, except-that another potentiometer LL is substituted for the potentiometer KK. The positive current supply connection is from the rectifier to contacts I or 8 of deck 3 of switch L through wire p to the movable contact of potentiometer LL. This ptentiometer is used for initially balancing the bridge. The negative current supply runs from the converter to contact 1 of deck I of switch L, then though wire 0 to the movable contact of potentiometer T. When master switch L is set to position 8 for night temperature indication, this last mentioned circuit extends from contact 8 of deck I through wire 11. to the potentiometer T. With the master switch in either of positions 1 or 8 no circuit can be completed for energizing the depressor coil I32 of galvanometer G.
With the master switch in position I, the setting at which potentiometer T is adjusted to bring the galvanometer needle to zero is an indication of the temperature existing at the room thermostat D. In the same manner, with master switch L set at position 8-, the position to which potentiometer T is adjusted to balance the bridge and bring the galvanometer needle to zero is an indication of the temperatur existing at th room thermostat D during night operation.
Manual opening or closing of the value When master switch L is set to position II, a
circuit is completed from the positive terminal of the rectifier through contact II of deck 8 of switch L to relay K and thence directly back to the negative side 01 the converter. The closing of switch I25 by relay K will cause motor 16 to run continuously until limit switch 94 is opened, thus completely opening the valve. If master switch L is moved to position I2 a rapid closing oi the valve is accomplished in the same manner through a similar circuit through deck 8 of switch L which energizes relay K. Motor 15 will continue to run until the valve is completely closed and limit switch 83 has been opened.
It will be noted (see Fig. 8) that when master switch L has been set in either of positions I I or I2 for a rapid opening or closing of the valve,
the valve indication bridge is connected in circuit the same as in position III of switch L so that the valve setting indication feature is available at this time. 7
At I89 (Fig. 2) is indicated a loading resistor which is connected across decks I and 3 0f master switch L (and hence across the terminals of the converter or rectifier I24) only when the master switch is in position I, or the off position. This is used simply for the purpose of increasing the life of the rectifier.
It will be noted that in the preferred form oi bridge circuits here shown, the current leads are switched instead of the galvanometer leads in order to obtain greater accuracy in the galvanometer readings. Therefore the room bridge (Fig. 5) will be excited only during the time that this bridge is being used for controlling purposes unless current is being fed into it from a different source at other times. There is a certain amount of heating effect due to current flow and alternate flow and cessation of the current would result in the thermometers changing their resistances and consequently giving inaccurate indications or controlling effects. That is, if the current is part Of the time left oif of the resistances sensitive to room temperature, whenever current flow is restored the elapse of an appreciable time interval would be required before the resistances sensitive to room temperature reached the proper value in response to the existing room temperature. To prevent this possibility and at the same time not upset the direct current excitation of the bridge, an alternating current is fed to the room bridge at times when otherwise there would be no current flowing therein.
At the top of Fig. 5-is indicated another bridge branch including in its respective arms the fixed resistances I90 and NH. The juncture of these bridge arms is connected through wire a: with one end of the rheostat MM (Fig. 2), the end terminals of this rheostat being connected across the secondary coil I22 of transformer I2I. The movable contact of rheostat MM is connected through switch I33 of relay 0 to deck 4 of master switch L. The direct current to this bridge is supplied through deck 4 when the master switch is in automatic control positions. It will be noted that switch I33 of relay 0 will be open so as to break the alternating current circuit) whenever relay 0 is energized to connect the room temperature bridge in circuit. However, switch I33 will be closed when relay 0 is deenergized so that alternating current will be fed into this bridge to keep the thermostats heated to the normal operating temperature. The rheostat MM is for adjusting this alternating current to the proper value to maintain this heating effect It will be noted from deck 4 of switch L that when this switch is in any other position except positions 1 and 9 for day or night temperature indication, alternating current will be fed into this bridge at all times when direct current is not being fed into the bridge for control purposes. This prevents the prolonged interruptions of the direct current flow from upsetting the balance of this bridge.
The normally closed but manually operable switch I42 in the supply circuit to timing motor M provides means for stopping the cycle operation of the switches in any position so that adiustments 'can be made in any of the bridges while these bridges are energized.
It will be noted from Fig. 18 that the control dialsfor the master switch L, the day and night temperature setting potentiometers T and T, and the single dial I99 for controlling the heat output potentiometer BB and the valve setting potentiometer AA, are preferably accessible on the face of the panel board. The adjustments of the other potentiometers are of a more or less permanent character and can be made from normally concealed positions in the panel board. A plurality of signal lights are also visible from the front of the panel board. Referring to Figs. 2 and 18, the lights I92, I93 and I94 are respectively connectedin shunt with the several relays O, P and Q so as to indicate at any time whether the room vtemperature control bridge,
the minimum temperature control bridge, or the maximum temperature control bridge is in operation. The lights I95 and I99 are respectively connected in parallel with the valve-controlling relays K and K so as to indicate at any time whether the valve is being closed or opened.
At I91 is indicated another signal light connected in series with a thermostatically oper ated circuit breaker I 98 sothat this light will flash on and 01T- orwink. The energizing circuit for this lamp extends from the positive side of rectifier I24 through deck I of the master switch and thence back to the negative side of the rectifier. It will be noted that this circuit will be completed whenever the master switch is in any other operating position than 4, i or 6. In other words, whenever the system is set for any control other than the usual automatic controls (day, night or clock), the flasher I91 will operate continually as a warning signal.
It will be understood that the thermostat F which measures a resistance change'as a function of outside temperature changes, or changes in weather conditions, might be located outside of the building.- This would not give as accurate results, since the effects of outside temperature change are always felt within the building as a result of a change in the rate of heat loss through the building walls, and there is a certain time lag before these effects are noticed within the building so as to effect the inside temperature. on the other hand, the thermostat F-might be positioned against the inner surface of an outside wall of the building. This. would give more accurate results than placing the thermostat outside of the building, but here again the rate of heat loss would not be as accurately timed since the great preponderance of heat loss is usually through the glass of the windows. Therefore the preferable positioning of thermostat F is against the inner surface of one of the outside windows. This placing of thermostat F has several other advantages. The thermostat will respond directly to changes in sunlight, either direct or reflected from opposite buildings. This radiant heat of sunlight has an effect within the building quite apart from the actual prevailing outside temperature. changes in the direction and velocity of the wind will change the rate of heat loss through the, window, and consequently the temperature at the inner surface of the window against which the thermostat is positioned. Variations in the relative humidity of the air will also affect the .moisture film on the window so as to affect the temperature reading of the sensitive resistance F. It will also be noted that the enclosing casing 96 and the inner surface of the window-pane respond to temperature changes of the inside air and the mean radiant temperature of walls, floors and ceiling, all of these temperature changes being transmitted to some extent to the heat-responsive resistance F, There is thus provided a self-compensating adjustment of the maximum and minimum heat supply limits to temporarily increase the permitted heatoutput for given outside temperatures to satisfy the increased heat demand during the heating-upperiod before the desired room temperatures have been established as for example after night operation when-the inside temperature has been lowered.
Referring again to the maximum and minimum heat output control (see Figs. 6 and 11), it should be noted that thecut-ofi temperature Also.
adjustments as made by potentiometers Y'and Z I are quite independent of the slope or rate of heat-output adjustments as made by resistances Y and Z. This is quite important since it permits an independent selection of the maximum and minimum heat-outputs for any outside temperature as well as an independent selection of properly set for any combination of building conditions. It will be noted that the motor-operated proportioning potentiometer J is located in a branch of all of the automatic control circuits, this resistance-being adjusted in accordance with the degree of valve opening and thereby rebalancing the bridges as the valve is adjusted, thus preventing an over-adjustment of the valve opening. This provides for a true modulating or proportioning adjustment of the control valve so that the valve can be accurately positioned to maintain a steady rate of heat output just sufficient to'offset the prevailing heat losses. Also timing the valve adjustments and providing a substantial pause between each increment of adjustment so that the adjusted rate of heat output will have an opportunity to take effect within the building before an additional adjustment is made, guards against over-shooting and consequent repeated and unnecessary opening and variations in the outside temperature, a resistance thermostat responsive to variations in the heat output of the heating system, a balanced bridge electrical system embodying said temperature responsive resistances, timing mechanism for alternatively connecting selected resistances in the system and functioning to move the valve in response to an unbalanced condition of the system so that the heat output will be restricted to a range between a predetermined maximum and minimum for each prevailing outside temperature, and the valve will be moved within said range in response to variations from a predetermined inside temperature, and a resistance in the system that is mechanically adjusted in accordance with the valve movement to rebalance the system, and stop the movement of the valve. I
2. In an automatioiemperature control apparatus which modulates the heat output-of a heating system, a balanced bridge electrical circuit consisting of a plurality of parallel branches each comprising a pair of series connected resistance arms, means comprising a galvanometer con: nected across the bridge for increasing or decreasing the heat output in response to a condition of unbalance of the bridge, one branch of the bridge includirig a resistance that is mechanically varied proportionate to the changes thus made in heat output so as to restore the balance of the bridge, another branch of the bridge comprising in one arm a heat sensitiveresistance that varies its resistance in response to temperature changes at a certain location, a normally compensating resistance in the-other arm of this branch, and an adjustable potentiometer at the juncture of these arms for determining the temperature at the heat-sensitive resistance that will balance the bridge.
3. In an automatic temperature control appa-.
consisting of a plurality of parallel branches each comprising a pair of series connected resistance arms," means comprising a galvanometer con-
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2431790A (en) * 1940-08-02 1947-12-02 C A Dunham Co Balanced resistance type temperature control apparatus
US2616013A (en) * 1949-09-17 1952-10-28 Barber Colman Co Condition regulating apparatus
US2620135A (en) * 1948-12-28 1952-12-02 C A Dunham Co Balanced resistance type temperature control apparatus
US2628076A (en) * 1949-01-22 1953-02-10 Honeywell Regulator Co Air-conditioning control system
US2654882A (en) * 1945-10-15 1953-10-06 Honeywell Regulator Co Aircraft radio apparatus
US2729396A (en) * 1951-09-12 1956-01-03 Vapor Heating Corp Electronically rebalanced temperature sensing bridge
US2744688A (en) * 1955-06-23 1956-05-08 Alfred A Ross Automatic heat control system with warm-up period
US4079887A (en) * 1976-03-10 1978-03-21 Dunham-Bush, Inc. Temperature control system
US4136822A (en) * 1976-08-05 1979-01-30 Felter John V Apparatus and methods for controlling fan operation
DE2800704A1 (en) * 1978-01-09 1979-07-12 Lenz Measurement and control for fluid flow valve position - is performed by logic circuit permitting energy consumption calculation
US4199102A (en) * 1978-07-05 1980-04-22 Dunham-Bush, Inc. Temperature control system
US20070200717A1 (en) * 2006-02-06 2007-08-30 Robert Michaud Thermohygrometer for windows

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2431790A (en) * 1940-08-02 1947-12-02 C A Dunham Co Balanced resistance type temperature control apparatus
US2654882A (en) * 1945-10-15 1953-10-06 Honeywell Regulator Co Aircraft radio apparatus
US2620135A (en) * 1948-12-28 1952-12-02 C A Dunham Co Balanced resistance type temperature control apparatus
US2628076A (en) * 1949-01-22 1953-02-10 Honeywell Regulator Co Air-conditioning control system
US2616013A (en) * 1949-09-17 1952-10-28 Barber Colman Co Condition regulating apparatus
US2729396A (en) * 1951-09-12 1956-01-03 Vapor Heating Corp Electronically rebalanced temperature sensing bridge
US2744688A (en) * 1955-06-23 1956-05-08 Alfred A Ross Automatic heat control system with warm-up period
US4079887A (en) * 1976-03-10 1978-03-21 Dunham-Bush, Inc. Temperature control system
US4136822A (en) * 1976-08-05 1979-01-30 Felter John V Apparatus and methods for controlling fan operation
DE2800704A1 (en) * 1978-01-09 1979-07-12 Lenz Measurement and control for fluid flow valve position - is performed by logic circuit permitting energy consumption calculation
US4199102A (en) * 1978-07-05 1980-04-22 Dunham-Bush, Inc. Temperature control system
US20070200717A1 (en) * 2006-02-06 2007-08-30 Robert Michaud Thermohygrometer for windows

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