US2352517A - Thermal circuit breaker - Google Patents

Thermal circuit breaker Download PDF

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Publication number
US2352517A
US2352517A US392618A US39261841A US2352517A US 2352517 A US2352517 A US 2352517A US 392618 A US392618 A US 392618A US 39261841 A US39261841 A US 39261841A US 2352517 A US2352517 A US 2352517A
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casing
bar
contact
link
switch
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US392618A
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Paul M Christensen
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Colts Manufacturing Co Inc
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Colts Manufacturing Co Inc
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Priority to US392618A priority Critical patent/US2352517A/en
Priority to US524864A priority patent/US2403051A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/50Manual reset mechanisms which may be also used for manual release
    • H01H71/52Manual reset mechanisms which may be also used for manual release actuated by lever
    • H01H71/527Manual reset mechanisms which may be also used for manual release actuated by lever making use of a walking beam with one extremity latchable, the other extremity actuating or supporting the movable contact and an intermediate part co-operating with the actuator

Definitions

  • My present; invention relates to circuit breakers and contemplates the provision of circuit breakers including switching mechanism automatically operable in response to conditionsexisting in the circuits in which they are connected as well as being manually operable to establish the switch mechanism in on and off positions.
  • a circuit breaker including a casing with a stationary contact mounted therein as well as a movable contact on a movable contact bar with an operating member to actuate the contact bar to open and close the circuit; and in which a thermostatic element is included to automatically break the circuit under abnormal conditions in the circuit.
  • means for effecting movement of the contactbar to off position when abnormal conditions prevail in the circuit may be of various types somechanism in on position and the other in oif" position. This is accomplished by the pro vision of a toggle mechanism including the contact bar and handle with a link connected therebetween and movable therewith, said link having sliding guided movement at one end in a part of the casing and oscillating or swinging movement during operation or functioning of the switch mechanism, as hereinafter pointed out and explained in detail.
  • the construction and arrangement of parts is such that the contact bar has both pivotal movement on and sliding movement with the link which connects the operating handle with the contact bar during manual operation of the switch, aswell as when the contact bar is moved automatically to tripped position when abnormal conditions prevail in the circuit caused by overload or short circuit.
  • the invention provides for utilizing a portion of the movable contact bar adjacent the movable contact carried thereby as a fulcrum for swinging movement of the contact bar on the link forming part of the toggle when the switch is moved from on to "off" position and in utilizing the other end of the contact bar as a fulcrum when the switch is moved fromoif" to on position.
  • Another important feature of the invention is the arrangement of the linkage whereby the handle is movable manually to only two positions, namely on" and 011" but whereby when abnormal conditions prevail or occur in the circuit the contact bar is automatically tripped causing movement of the handle to a third or indicating position not obtainable by manual operation of the handle but from which position the handle is movable to itsoflf" position to re-establish the contact bar in its normal off" position from which it is movable to on position by movement of the handle to its normally manually established "on position.
  • Another object of the invention is to provide a sectional casing, different from that in my prior Patent 2,130,369.
  • the present construction
  • Fig. 3 is a view similar to Fig. 2 showing the switch in open position by operation of the handle;
  • Fig. 4 is a view showing the switch'in open position as a result of automatic operation due to abnormal conditions in the circuit
  • Fig. 5 is a transverse sectional view of the easing showing the bus bar in established position in the casing and taken on the line 5--5 of Fig. 2;
  • Fig. 6 is a view similar to Fig. 5 illustrating the manner of inserting a bus bar in accordance with the present invention
  • Fig. '7 is a top plan view of a modification of the invention in respect to the construction of casing and location of the switch parts therein;
  • Fig. 8 is a view taken on the line 8--8 of Fig. '7;
  • Fig. 9 is a fragmentary view taken on the line 9-9 of Fig. 8.
  • a sectional casing for the switch mechanism of the circuit breaker there is shown a sectional casing for the switch mechanism of the circuit breaker.
  • my prior Patent 2,130,369 I disclosed a sectional casing composed of two sections enclosing all of the movable parts of the switch mechanism except the manually engageable portion of the operating member or handle.
  • the sectional casing is shown as composed of three parts, namely, a middle section ll,,and covers Ill and I2, suitably secured together.
  • the middle section II supports the movable parts of the switch mechanism to which access may be had.
  • the covers 10 and I2 are provided on their outer surfaces with grooves I3 and projections H to facilitate nesting or grouping of the casings where the requirements are such that more than one circuit breaker is necessary.
  • the structure defined in the foregoing which facilitates nesting or grouping of the casings is such that two casings may be nested and, when so nested, the bus bar and terminal 23, to be described in detail subsequently, project from opposite sides of the nested pair of casings. If it is desired to closely associate more than two casings, said casings are first disposed in nested pairs and then additional casings are mounted adjacent thereto as closely as the terminals of the adjacent casings will permit. As best shown in Figs.
  • the cover II has formed therein a well or recess l5 to receive the lower end 16 of the bus bar 20.
  • the wall I! of an opening in the middle section II is located transversely in spaced relation to, but above, the wall 18 of the recess or well l5 so as to provide a restricted opening through which the end IB of the bus bar is insertable upon tilting movement of the bus bar, as illustrated in Fig. 6.
  • the width of the well or recess I5 is such as to permit this tilting movement of the bus bar during insertion thereof during assembly of the parts and the relative positions of the walls I1 and i8 is such as to permit the bus bar to be pivotally moved into the upright position illustrated in Fig. 5, in which it is properly located for cooperation with the other parts of the switch mechanism, as hereinafter will become more apparent,
  • Complemental elements are provided on the bus bar and the wall ll of the part II of the casing to interengage when the bus bar is moved from the tilted posi tion of Fig. 6 to its upright position of Fig. 5.
  • I have illustrated such elements as being projections l9 formed on the wall 11 and notches 2
  • the arrangement may be reversed and other suitable means provided so long as the bus bar is insertable in the manner described and after insertion and proper location by interengageable elements is maintained against lateral movement so that the switch will function properly.
  • ears or struck-up portions 22 on the bus bar which are provided for definitely locating the stationary contact 44 in the process of manufacture.
  • a corresponding depression is formed on the other side and a stationar contact '44 is mounted in said depression by securing the contact to ear 22 by welding, soldering, or in any other suitable manner.
  • said depression forms a convenient means for locating and properly positioning each stationary contact 44.
  • the lower ears 22 may serve as stops for limiting the movement of the bus bar while inserting the same into recess l5. Said lower ears 22 also serve as fulcrums for the tilting movement of the bus bar when moved from the position of Fig. 6 to that of Fig.
  • the end l6 of the bus bar may be of such length as to contact the bottom of the well l5 and thus providing the fulcrum for tilting movement of the bus bar to bring the interfitting elements l9 and 2
  • FIG. 1 Further means for firmly maintaining the bus bar in position during operation of the breaker is shown best in Fig. 1 and comprises a terminal 23 having in one wall an enlarged screw-threaded opening to receive a clamping screw 24.
  • a screw 25 is insertable through an opening in the opposite wall to be threaded into the opening 26 (Fig. 5) in the top offset end of the bus bar.
  • the upper offset end of the bus bar 20 is secured to the terminal 23 by the screw 25 and the upper offset end extends through a slot in the cover l2 proportioned to receive with a fairly close fit the shoulder 21.
  • the has bar is firmly held in position by the interengaging elements 19 and 2
  • sections In, H and I2 are shown hold together by screws 28 which may be threaded into the section H) or into nuts or sleeves (not shown).
  • screws 28 may be threaded into the section H
  • nuts or sleeves not shown.
  • the means for holding the sections in assembled relation is not an essential feature of the present invention. 1
  • the other terminal 30 may be of any suitable construction to clamp or hold the end of a wire, but in the present case I have shown a plate 3
  • a screw 34 is threaded through one leg of the plate 3
  • the bimetallic strip or thermally responsive element 32 is connected to a flexible conducting wire or cable 31 at its end opposite the connection 33.
  • the bimetallic element or strip 32 may be readily ad justed or calibrated at the time of assembly to regulate the current value in response to which strip 32 is distorted, by means of a screw 38 cooperating with a nut 39 partially embedded in the section I I, it being understood, of course, that after the calibration is accomplished and test has been made that the screw 38 is sealed against movement relative to the elongated arm of the plate 3
  • the other end of the flexible copper cable or wire is electrically and mechanically connected with an operating contact bar or blade 40 which is pivotally mounted on one end of a slidable link 4
  • the free end of the current responsive element 32 is contacted by the end 42 of the contact bar or blade 40, as shown in Fig. 2.
  • ] has connected therewith a contact point 43 to cooperate with the stationary contact 44 on the bus bar 20.
  • on which the contact bar or blade 40 is pivotally mounted extends into' a groove 45 provided therefor in the top of the middle section II of the casing for guided sliding movement transversely of the casing during actuation of the contact bar, as will be hereinafter pointed out in detail.
  • the slot 45 is proportioned to the amount of movement required in accordance with the relation of the movable parts of the switch.
  • a spring 49 bears at one end against a recess provided by complementary formations on the sections and 2, as indicated by the numeral 50, with its other end surrounding a lug adjacent the connection between the link 4
  • the section H is superimposed upon the section In so that the bus bar 20 may be inserted as illustrated in Figs. 5 and 6 and previously describedin connection therewith.
  • the section l2 may thenbe applied so that the top of the bus bar extends through the slot provided therefor in the section
  • the sections may then be secured together by any suitable means, but'in the present applica-' tion I have illustrated screws 28 extending through these sections and serving the purpose in connection with nuts (not shown) to hold the sections in assembled relation.
  • the terminal 23 is connected to the top of the bus bar, preferably by a screw 25 which has threaded engagement with the top-of the bus bar.
  • the screw 24 is then inserted in-the terminal 23 to clamp the conductor to which the bus bar is adapted for electrical connection to establish the circuit breaker in circuit; the other conductor being electrically connected to the terminal 30.
  • the projection 40' on the end of the bar 40 which carries the movable contact 43 serves as a fulcrum for the bar as the end 42 thereof is brought into engagement with the end of the member 32, and thereafter as the link continues its straightening movement the movable contact 43 is brought into engagement with the stationary contact 44 as the end of the link on which the contact bar is pivoted slidably moves in the slot 45.
  • the structure affords three possible positions which the operating handle may occupy. Two of these positions have been fully described, namely, the manually on" and of! positions of Figs. 2 and 3 respectively.
  • the link connecting the contact bar and operating handle extends obliquely across the casing and in such position the toggle compresses the spring 48 preventing the spring from moving the contact bar on its pivot.
  • the linkage is straightened, as shown in Fig. 2, the spring 89 acts upon the contact bar 40 to maintain it in "on position.
  • Fig. 4 to the full line position where it contacts the beveled surface II' at one side of the opening in the sections H and I2 through which the operating handle extends.
  • the dotted line position of Fig. 4 may be termed the "on indicating position because when the switch handle is contacting the beveled surface I I there is a clear indication that the switch has been tripped.
  • the structure also provides a chamber 52 on the interior of the casing in front of the bus bar 28, which chamber is substantially closed by complemental surfaces or formations on the sections ill, H and I2. Since the action between the movable contact 48 and the stat onary contact 48 occurs within the chamber 52, I provide an opening 58 for the escapement of gases c eated by arcing. In Fig. l I have shown the o ening 88 as being arcuate thus obtaining substantial length for the opening across the top of the chamber 52. Some of the gases may escape into the relatively shallow chamber in which t e bar 80, bimetallic element 82 and flexible conducting wire or cable 81 are housed. To permit e ca ement of the gases which may enter this ortion of the casing, I provide a plurality of small openlu s 54 in the cover.
  • Fi s. 7-9 I have illustrated a modification in the structure above described in connection with Figs. 1-6.
  • the numeral 88 designates a section of a 'casing made of molded insulating material.
  • compartments may be formed according to the size and number desired and in each of which the switch mechan sm about to be described would be similarly mounted.
  • the ends of the casing are recessed as ndicated b the numeral 51.
  • a terminal 58 s milar to the terminal 28 of Fig. 1 is mounted in the recess 51.
  • a clamping screw 59 is mounted through one wall of the terminal 58 and an L-shaped conductin bar 88 is secured mechanically and electrically to the terminal 58.
  • the means for securing the conducting bar to the terminal under the present form of the invention comprises a sleeve in the nature of a hollow rivet 8
  • is reduced in thickness and is burred over under the end 68 of the conducting bar.
  • the interior of the sleeve or rivet is screw-threaded to receive the screw 83 which is insertable through the terminal 58 when the clamping screw 88 is removed in the same manner as the screw 25 in Fig. 1.
  • a spring washer N is arranged between the head of the screw 83 and the top of the terminal 58. It will be understood, of course, that there is mechanical as well as electrical connection between the screw 68 and the conducting bar 88, the latter having an elongated portion extending downwardly in the chamber 88 in the casing. Said elongated portion is longitudinally severed to provide three fingers including two spaced outer fingers and a middle finger 88 which is angularly offset from the plane of the outer fingers 80' as indicated in Figs. '7 and 8.
  • the fingers 60' are received in grooves formed on the inner walls of the casing which encloses chamber 88, said grooves being formed by ribs 89 and 89'.
  • a crosspiece 88' is suitably secured to the free ends of fingers 68' such as by welding.
  • a calibrating screw 67 is threaded through crosspiece 68' to bear against the free end of finger 88.
  • the free end of finger 88 is offset transversely from the main plane 01' the finger and is disposed at an angle to said ma n plane as indicated at H.
  • a bimetallic element T0 is suitably secured to said offset end II of finger 68.
  • the calibrating screw 81 may be rotated to vary the po sition of the offset end H and the attached bimetallic element 10 for the same purposes as set forth in the foregoing with respect to bimetallic element 32.
  • the upper end of the bimetallic element 10 is mechanically and electrically connected with a flexible cable or wire 12, the other end of said cable or wire being electrically and mechanically connected as indicated at 13 with the bar ll corresponding to the bar 40 of Fig. 2.
  • the bar 14 is pivotally mounted on the leg 15 of the link 16 corresponding to the link ll of Fig. 3.
  • the end of the leg 15 has stabilized guided movement in a relatively long and deep groove or slot 11 formed in the relatively thick wall of the easing, as shown most clearl in Fig. 9.
  • the other end of the link 18 is inserted in the lug 18 on the operating handle 18 within the chamber 85.
  • a coil spring 80 is seated in a recess provided in another wall of the casing and bears at one end against said wall of the casing and at its other end engages over a lug or project on on the bar [4 similar to the lug Si in Fig. 3.
  • link Ia and bar H constitute a toggle acted upon and acting against the spring 80 during operation of the breaker.
  • a partition of insulating material BI is mounted in the casing and is provided with a slot 82 in which the end of the bar 74 carrying the movable contact point 83 has guided movement. Openings B4 and 84' are provided for the es capement of gases created as the result of arcing upon short circuit or overload.
  • a stationary contact is mounted in chamber 85 between partitions 8
  • the stationary contact 81 is secured to the plate of conducting material 88 arranged across the chamber 85 and is secured in place within the chamber 85 by a bolt 89 which extends through a wall of the casing and a fiber insulating member 90, preferably but not necessarily of U-shape in cross-section.
  • which extends through the casing and is electrically connected with a terminal 92 engages the plate 88 and is connected thereto by the bolt 89 which extends through all of said parts and having a nut 93 threaded on the end thereof to clamp and hold the parts together, as clearly shown in Fig. 8.
  • the unitary casing which as previously mentioned may contain any number of contactchambers in accordance with the requirements of the conditions under which the circuit breaker'is to be used, would preferably have its open end covered by a substantially U-shaped insulating cover 95 which may be secured in position by any suitable means.
  • a metallic plate 96 disposed on top of the insulating cover 95 and through which the manually operable actuating member 19 extends, said actuating member being pivoted at 91 on a pin extending between the sides of the casing and held in position therebetween.
  • the ends of the fiber closure 95 extends transversely across the ends of the casing in the recesses 51 and are located between the terminals 58 and ribs or parts 69.
  • the casing may contain several switches according to the requirements imposedby the usage to which the switchesare applicable.
  • I have shown but a single chamber, whereas the invention is adapted for use in casings having several switches and chambers therefor formed in the casings.
  • a circuit breaker of the character described comprising a casing, a stationary contact in the casing, a contact bar in the casing adapted to engage the stationary contact at one end, means adjacent the other end of the contact bar and automatically movable in accordance with conditions prevailing in the circuit to be engaged by said other end of the contact bar under normal conditions in the circuit to provide a manually established on position of the switch, a link having one end forming a pivot for the contact bar, a manually operable actuating member accessible on the exterior of the casing and connected with the other end of the link and forming therewith a toggle whereby the contact bar may be moved by manual operation of said actuating member into on and off positions, and a spring normally acting against said toggle, the connection of said link between said contact bar and actuating member being such as to permit said contact bar to swing to another oii position under the action of said spring when released by said first means under abnormal conditions in the circuit and effect movement ofthe manually operable member automatically under the action of said spring to an indicating .off
  • a circuit breaker of the character described including an insulating casing and switch mechanism therein comprising a stationary contact, a bimetallic strip spaced from the stationary contact, a movable contact bar, a manually operable actuating member accessible on the exterior of the casing, and means mechanically connecting said actuating member and contact bar and forming therewith a toggle adapted to make and break an electric circuit by moving said contact bar into bridging and spaced relation with respect to said stationary contact and bimetallic strip and corresponding respectively to on and off" positions of.the switch, said means pivotally supporting said contact bar and comprising a terminal portion having sliding guided movement in a guide portion in said insulating casing when moved by said actuating member and the construction and arrangement of said parts providing that when the switch mechanism is in off position the portion of the contact bar adjacent one end thereof serves as a fulcrum for pivotal movement of the contact bar as the other end approaches the bimetallic strip to establish the switch in on" position and said other end of the contact bar during manual operation of the switch serves" as
  • a circuit breaker of the character described including a casing and switch mechanism mounted therein and comprising a stationary contact, a thermostatic element spaced from the stationary contact. a movable contact bar adapted to bridge said thermostatic element and contact to establish the switch in ,on' and "off positions, a manually operable actuating member accessible on the exterior of the casing, and means pivotally engaging said contact bar and mechanically connecting said actuating member and contact bar providing a toggle, the construction and arrangement being such that when the contact bar is bridging the stationary contact and thermostatic element establishing the switch in on position the thermostatic element serves as a fulcrum for the contact bar as it is initially moved away from the stationary contact to "off position and the other end of the contact bar subsequently fulcrums against a part of the casing as said first end of the contact bar is moved away from the thermostatic element upon further movement of the actuating member to off position.
  • a circuit breaker of the character described including a casing and switch mechanism mounted therein and comprising a stationary contact, athermostatic element spaced from the stationary contact, a movable conducting element adapted to bridge said thermostatic element and contact to establish the switch in on and off positions, an actuating member accessible on the exterior of the casing and manually movable to establish the switch in said on" and 0115" positions, and a link pivoted adjacent opposite ends respectively to said actuating member and conducting element and providing a toggle with said actuating member and, movable conducting element, the construction and arrangement being such that when the conducting element is bridging the stationary contact and thermostatic element establishing the switch in on position the thermostatic element serves as a fulcrum acting against one face of the conducting element when it is moved away from the stationary contact toward off position and one portion of the opposite face of the conducting element is subsequently fulcrumed about a fixed portion of the circuit breaker as the conducting element is moved away from the thermostatic element upon further movement of the actuating member toward off position.
  • a circuit breaker of the character described including a casing and switch mechanism mounted therein and comprising a stationary contact, a thermostatic element spaced from the stationary contact, a movable conducting element adapted to bridge said thermostatic element and contact to establish the switch in "on and oii positions, a manually operable actuating member accessible on the exterior of the casing, a link mechanically connecting said actuating member and conducting element and forming therewith a toggle, the construction and arrangement being such that when the conducting element is bridging the stationary contact and thermostatic element establishing the switch in on" position the thermostatic element serves as a fulcrum acting against one face of the conducting element when it is moved away from the stationary contact toward 03" position and one portion of the opposite face of the conducting element is subsequently fulcrumed about a fixed portion of the circuit breaker as the conducting element is moved away from the thermostatic element upon further movement of the actuating member toward 05" position, and resilient means co-acting with the conducting element and normally urging the conducting element toward the man ually oper
  • a circuit breaker of the character described including a casing and switch mechanism therein and comprising a stationary contact within the casing, a thermostatic element within the casing in spaced relation to the stationary contact, a movable conductor adapted to bridge said thermostatic element and stationary contact to make and break an electric circuit, a manually operable member accessible on the exterior of the casing, and a link connecting said manually operable member and said movable conductor and forming therewith a toggle, one end of the link having guided sliding movement in the easing and pivotally supporting said conductor and said link also being located transversely of the casing at substantially right angles to the longitudinal axis thereof when the switch is in the on position and movable by the manually operable member to an oblique position across the casing in the off" position of the switch.
  • a circuit breaker of the character described including a casing and switch mechanism therein and comprising a stationary contact within the casing, a thermostatic element Within the casing in spaced relation to the stationary contact, a movable conductor adapted to bridge said thermostatic element and stationary contact to make and break an electric circuit, a manually operable member accessible on the exterior of the casing, a link connecting said manually operable member and said movable conductor and forming therewith a toggle, one end of the link having guided sliding movement in the casing and pivotally sup# porting said conductor, and said link also being located transversely of the casing at substantially right angles to the longitudinal axis thereof when the switch is in the on position and movable by the manually operable member to an oblique position across the casing in the off" position of the switch, and means engaging said conductor between its point of pivotal connection to the link and its end which engages the thermostatic element, said means being operable automatically to move said link and the conductor connected therewith to a second oif position
  • a circuit breaker of the character described including a casing and switch mechanism therein and comprising a stationary contact, a movable contact bar, a movable contact carried by the contact bar adjacent one end thereof, a bimetallic strip in the casing and having one end located for engagement by the other end of the contact bar under normal conditions in the circuit when the switch is in on position, a link pivotally connected to said contact bar intermediate the ends thereof and affording pivotal movement of the contact bar thereon, and a manually operable actuating member accessible on the exterior of the casing and mechanically connected to the link, said link also having sliding guided movement in a part of the casing; whereby the contact bar has pivotal movement and a portion of it also has movement in a fixed path when moved to on and off positions by said actuating member and link.
  • a circuit breaker of the character described including a casing and switch mechanism thercin and comprising a stationary contact, a movable contact bar, a movable contact carried by the contact bar adjacent one end thereof, a bimetallic strip in the casing having one end located for engagement by the other end of the contact bar under normal conditions in the circuit when the switch is in on" position, a link pivotally connected to said contact bar intermediate the ends thereof and afiording pivotal movement of the contact bar thereon, and a manually operable actuating member accessible on the exterior of the casing and mechanically connected to the link, said link also having sliding guided movement in a part of the casing, where by the contact bar has pivotal movement and a portion of it also has movement in a fixed path when moved to on" and 011" positions by said actuating member and link and when the manually operable actuating member is in the on position and the contact bar is released by the bimetallic strip upon deflection due to abnormal conditions in the circuit the contact bar has only pivotal movement on the
  • a circuit breaker of the character described including a casing of molded insulating material and switch mechanism therein and comprising a stationary contact, a movable contact bar, a movable contact carried by the contact bar adjacent one end thereof, a bimetallic strip in the casing having one end located for engagement by the other end of the contact bar under normal conditions in the circuit to hold said contact bar in on" position, a link pivotally connected at one end to said contact bar intermediate the ends of 7 said bar and aflording pivotal movement of the contact bar on one end of said link, a manually operable actuating member accessible on the exterior of the casing and mechanically connected to the other end 01' the link, and a slot formed j transversely in said casing and said first end 01' the link also having sliding guided movement in a said slot, whereby the contact bar has pivotal j movement and a portion of it also has movement in a fixed path when moved to on" and ofl" positions by operation of said actuating member and link and when the manually operable actu

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Description

June 1944- P. M. CHRISTENSEN v THERMAL CIRCUIT BREAKER Filed May 9, 1941 3 Sheets-Sheet 1 Jhvenb 02" .PEU]
22b arrzgy June 27, 1944.
P. M. CHRISTENSEN 2,352,517
THERMAL C IRCUIT BREAKER 3 Sheets-Sheet 2 Filed May 9, 1941 Patented June 27,
UNITED STATES PATENT OFFICE Paul M. Christensen, Newi'ngtou, Conn, assignor to Colt's Patent FireArms Manufacturing Company, Hartford,v Connz a corporation of Connecticut Application May'ili 1941, Serial No. 392,618
(or. zoo-41c) 12. Claims.
My present; invention relates to circuit breakers and contemplates the provision of circuit breakers including switching mechanism automatically operable in response to conditionsexisting in the circuits in which they are connected as well as being manually operable to establish the switch mechanism in on and off positions.
It is well-known that fuses of various types" have been interposed in electric circuits to protect electrical appliances and lamps, and that the fuses are ruptured and rendered useless upon the occurrence of an overload or short circuit requiring replacement in order to re-establish the circuit. Also if the fuses are inserted while the abnormal conditions still exist the new, fuses will also be ruptured.
I am aware of the fact that automatic circuit breakers containing various types of switch mech anism to serve the purpose of fuses have been used and proposed for use prior to my present.
I am also aware that it is not new to provide a circuit breaker including a casing with a stationary contact mounted therein as well as a movable contact on a movable contact bar with an operating member to actuate the contact bar to open and close the circuit; and in which a thermostatic element is included to automatically break the circuit under abnormal conditions in the circuit.
With the foregoing in mind, my invention may be stated generally to reside in the provision of a circuit breaker characterized by simplicity of construction and assembly of the parts under which the automatic breaking of the circuit by tripping of the contact bar is assured. The
means for effecting movement of the contactbar to off position when abnormal conditions prevail in the circuit may be of various types somechanism in on position and the other in oif" position. This is accomplished by the pro vision of a toggle mechanism including the contact bar and handle with a link connected therebetween and movable therewith, said link having sliding guided movement at one end in a part of the casing and oscillating or swinging movement during operation or functioning of the switch mechanism, as hereinafter pointed out and explained in detail.
Also as will be hereinafter pointed out in detail, the construction and arrangement of parts is such that the contact bar has both pivotal movement on and sliding movement with the link which connects the operating handle with the contact bar during manual operation of the switch, aswell as when the contact bar is moved automatically to tripped position when abnormal conditions prevail in the circuit caused by overload or short circuit.
The invention provides for utilizing a portion of the movable contact bar adjacent the movable contact carried thereby as a fulcrum for swinging movement of the contact bar on the link forming part of the toggle when the switch is moved from on to "off" position and in utilizing the other end of the contact bar as a fulcrum when the switch is moved fromoif" to on position.
Another important feature of the invention is the arrangement of the linkage whereby the handle is movable manually to only two positions, namely on" and 011" but whereby when abnormal conditions prevail or occur in the circuit the contact bar is automatically tripped causing movement of the handle to a third or indicating position not obtainable by manual operation of the handle but from which position the handle is movable to itsoflf" position to re-establish the contact bar in its normal off" position from which it is movable to on position by movement of the handle to its normally manually established "on position.
Another object of the invention is to provide a sectional casing, different from that in my prior Patent 2,130,369. The present construction,
in one form, facilitates the insertion of particu larly designed bus bars in the casing, said casing and bus bar having interfltting parts which locate the bus bar and stationary contact thereon in proper position.
I wish it to be understood that the drawings forming part of the present application are illustrative of the operation of the switch mechanism; and that any means responsive to abnor- Fig. 2 is a sectional view taken on the line 2-2 of Fig, 1;
Fig. 3 is a view similar to Fig. 2 showing the switch in open position by operation of the handle;
Fig. 4 is a view showing the switch'in open position as a result of automatic operation due to abnormal conditions in the circuit;
Fig. 5 is a transverse sectional view of the easing showing the bus bar in established position in the casing and taken on the line 5--5 of Fig. 2;
Fig. 6 is a view similar to Fig. 5 illustrating the manner of inserting a bus bar in accordance with the present invention;
Fig. '7 is a top plan view of a modification of the invention in respect to the construction of casing and location of the switch parts therein;
Fig. 8 is a view taken on the line 8--8 of Fig. '7; and
Fig. 9 is a fragmentary view taken on the line 9-9 of Fig. 8.
Referring to the drawings and particularly at the present to Figs. 1-6 inclusive, there is shown a sectional casing for the switch mechanism of the circuit breaker. In my prior Patent 2,130,369 I disclosed a sectional casing composed of two sections enclosing all of the movable parts of the switch mechanism except the manually engageable portion of the operating member or handle. In Figs. 1-6 of the present application the sectional casing is shown as composed of three parts, namely, a middle section ll,,and covers Ill and I2, suitably secured together. As will be presently explained in detail, the middle section II supports the movable parts of the switch mechanism to which access may be had. The covers 10 and I2 are provided on their outer surfaces with grooves I3 and projections H to facilitate nesting or grouping of the casings where the requirements are such that more than one circuit breaker is necessary. The structure defined in the foregoing which facilitates nesting or grouping of the casings is such that two casings may be nested and, when so nested, the bus bar and terminal 23, to be described in detail subsequently, project from opposite sides of the nested pair of casings. If it is desired to closely associate more than two casings, said casings are first disposed in nested pairs and then additional casings are mounted adjacent thereto as closely as the terminals of the adjacent casings will permit. As best shown in Figs. 5 and 6, the cover II] has formed therein a well or recess l5 to receive the lower end 16 of the bus bar 20. When the cover It) and middle section II are properly assembled in superposed relation, the wall I! of an opening in the middle section II is located transversely in spaced relation to, but above, the wall 18 of the recess or well l5 so as to provide a restricted opening through which the end IB of the bus bar is insertable upon tilting movement of the bus bar, as illustrated in Fig. 6. The width of the well or recess I5 is such as to permit this tilting movement of the bus bar during insertion thereof during assembly of the parts and the relative positions of the walls I1 and i8 is such as to permit the bus bar to be pivotally moved into the upright position illustrated in Fig. 5, in which it is properly located for cooperation with the other parts of the switch mechanism, as hereinafter will become more apparent, Complemental elements are provided on the bus bar and the wall ll of the part II of the casing to interengage when the bus bar is moved from the tilted posi tion of Fig. 6 to its upright position of Fig. 5. In this application I have illustrated such elements as being projections l9 formed on the wall 11 and notches 2| in the bus bar. However, the arrangement may be reversed and other suitable means provided so long as the bus bar is insertable in the manner described and after insertion and proper location by interengageable elements is maintained against lateral movement so that the switch will function properly.
I have shown ears or struck-up portions 22 on the bus bar which are provided for definitely locating the stationary contact 44 in the process of manufacture. When each ear 22 is struck up from one side of the bus bar, a corresponding depression is formed on the other side and a stationar contact '44 is mounted in said depression by securing the contact to ear 22 by welding, soldering, or in any other suitable manner. It will thus be seen that said depression forms a convenient means for locating and properly positioning each stationary contact 44. The lower ears 22 may serve as stops for limiting the movement of the bus bar while inserting the same into recess l5. Said lower ears 22 also serve as fulcrums for the tilting movement of the bus bar when moved from the position of Fig. 6 to that of Fig. 5 by resting on the top of the section III of the casing, as shown in the drawings. However, this is not essential because the end l6 of the bus bar may be of such length as to contact the bottom of the well l5 and thus providing the fulcrum for tilting movement of the bus bar to bring the interfitting elements l9 and 2| into engagement to prevent lateral movement of the bus bar during operation of the switch.
Further means for firmly maintaining the bus bar in position during operation of the breaker is shown best in Fig. 1 and comprises a terminal 23 having in one wall an enlarged screw-threaded opening to receive a clamping screw 24. A screw 25 is insertable through an opening in the opposite wall to be threaded into the opening 26 (Fig. 5) in the top offset end of the bus bar. When the parts thus far described are assembled in the position shown in Fig. l, the lower end of the terminal 23 rests on the offset portion projecting from the shoulder 21 of the bus bar. When the parts shown in Figs, 1-6 inclusive are completely assembled, the upper offset end of the bus bar 20 is secured to the terminal 23 by the screw 25 and the upper offset end extends through a slot in the cover l2 proportioned to receive with a fairly close fit the shoulder 21. Thus the has bar is firmly held in position by the interengaging elements 19 and 2|, the abutment of the lower end [6 against the wall I8 of recess I5 and the reception of the shoulder 21 in the slot in the cover as well as by the terminal 23 secured to the bus bar by screw 25.
Under the construction and arrangement of parts of the casing, as shown in Figs. 1-6 inclusive, sections In, H and I2 are shown hold together by screws 28 which may be threaded into the section H) or into nuts or sleeves (not shown). However, the means for holding the sections in assembled relation is not an essential feature of the present invention. 1
The other terminal 30 may be of any suitable construction to clamp or hold the end of a wire, but in the present case I have shown a plate 3| electrically and mechanically connected at one end to the bimetallic or thermostatic strip 32, as indicated at 33, by welding or soldering or other suitable means not interfering with the conductivity. A screw 34 is threaded through one leg of the plate 3| and a clamp 35 so that'the wire or cable leading into the device may be inserted between the head of the screw 34 and the clamp or clip 35 to be tightly gripped. The bimetallic strip or thermally responsive element 32 is connected to a flexible conducting wire or cable 31 at its end opposite the connection 33. -The bimetallic element or strip 32 may be readily ad justed or calibrated at the time of assembly to regulate the current value in response to which strip 32 is distorted, by means of a screw 38 cooperating with a nut 39 partially embedded in the section I I, it being understood, of course, that after the calibration is accomplished and test has been made that the screw 38 is sealed against movement relative to the elongated arm of the plate 3| against which it bears adjacent the point of connection 33 between said elongated arm of the plate 3| and the bimetallic element The other end of the flexible copper cable or wire is electrically and mechanically connected with an operating contact bar or blade 40 which is pivotally mounted on one end of a slidable link 4| forming part of the toggle mechanism by which the circuit-controlling device is manually operable. Under normal current condition the free end of the current responsive element 32 is contacted by the end 42 of the contact bar or blade 40, as shown in Fig. 2. The other end of the contact bar or blade 4|] has connected therewith a contact point 43 to cooperate with the stationary contact 44 on the bus bar 20. The depending end of the link 4| on which the contact bar or blade 40 is pivotally mounted extends into' a groove 45 provided therefor in the top of the middle section II of the casing for guided sliding movement transversely of the casing during actuation of the contact bar, as will be hereinafter pointed out in detail. The slot 45 is proportioned to the amount of movement required in accordance with the relation of the movable parts of the switch.
The other end of the link 4| is inserted in a lug 46 on the operating handle 41 pivotally mounted on a pin 48 extending through the handle and engageable in sockets in the sections H and I2.
A spring 49 bears at one end against a recess provided by complementary formations on the sections and 2, as indicated by the numeral 50, with its other end surrounding a lug adjacent the connection between the link 4| and the operating plate or bar 40.
In assembling the parts of the circuit breaker shown in and described in connection With Figs. 1-6, the section H is superimposed upon the section In so that the bus bar 20 may be inserted as illustrated in Figs. 5 and 6 and previously describedin connection therewith. The section l2 may thenbe applied so that the top of the bus bar extends through the slot provided therefor in the section |2 with the shoulder 21 located in the slot to assist in stabilizing the bus bar during operation of the circuit breaker manually and automatically, as hereinabove described. The sections may then be secured together by any suitable means, but'in the present applica-' tion I have illustrated screws 28 extending through these sections and serving the purpose in connection with nuts (not shown) to hold the sections in assembled relation. After the sections have been assembled the terminal 23 is connected to the top of the bus bar, preferably by a screw 25 which has threaded engagement with the top-of the bus bar. The screw 24 is then inserted in-the terminal 23 to clamp the conductor to which the bus bar is adapted for electrical connection to establish the circuit breaker in circuit; the other conductor being electrically connected to the terminal 30.
With the parts in the assembled relation described above, the operation is as follows, it being assumed that the switch is in "off position shown in Fig. 3 wherein the movable contact 43 and the end 42 of the bar 40 are not contacting the stationary contact 44 nor the end of the bi metallic element 32. Thus the manually. controlled off position of the operating handle 41 is to the left, as shown in Fig. 3. To close the circuit the handle i moved to the right or to the position of Fig. 2. This moves the link 4| to the position of Fig. 2 from the position of Fig. 3 by a toggle action. I g It will be noted that when the switch is in completely "oiT position under the manual con-v trol that the link 4| extends obliquely across the casing with the end which pivotally supports the bar 40 adjacent the rear of the slot 45. When the operating handle is moved from left to right the link is straightened in its position so that it is substantially at right angles to the longitudinal side walls of the casing and the endof the l nk on which the bar 4|) is pivotally supported has been moved to adjacent the front end of the slot 45. This manual movement of the operating handle from the off to th on position establishes the handle in the full line position of Fig. 2 which corresponds to the dotted line po sition of Fig. 4. The full line position of the operating handle in Fig. 4 is established upon automatic actuation of the switch mechanism under the means responsive to abnormal conditions in the circuit, a will be presently pointed out. Also, as will be pointed out in detail, during the movement of the operating handle the contact bar has both sliding and pivotal movement.
The projection 40' on the end of the bar 40 which carries the movable contact 43 serves as a fulcrum for the bar as the end 42 thereof is brought into engagement with the end of the member 32, and thereafter as the link continues its straightening movement the movable contact 43 is brought into engagement with the stationary contact 44 as the end of the link on which the contact bar is pivoted slidably moves in the slot 45. When the circuit is broken by manually moving the'operating handle from the position of Fig. 2 to the position of Fig. 3 the action is reversed for then the end 42 contact ng the bimetallic strip serves as a fulcrum for the initial movement of the movable contact away from the stationary contact and then the sliding and swinging movement of the link 4| moves the end 42 away from the bimetallic element re-establishing parts in the off position of Fig. 3.
As previously mentioned, the structure affords three possible positions which the operating handle may occupy. Two of these positions have been fully described, namely, the manually on" and of! positions of Figs. 2 and 3 respectively. As shown in Fig. 3 where the switch is in "off" position, the link connecting the contact bar and operating handle extends obliquely across the casing and in such position the toggle compresses the spring 48 preventing the spring from moving the contact bar on its pivot. When the linkage is straightened, as shown in Fig. 2, the spring 89 acts upon the contact bar 40 to maintain it in "on position. These two positions are possible during manual operation of the switch under normal conditions. However, when abnormal conditions occur the link I moves slightly forward and is swung to the left when the end 82 of the contact bar I8 is released by the current responsive means employed to engage the end 82 of the contact bar under normal conditions. Release of the end 42 oi the contact bar permits the spring to expand from the position of Fig. 2 to the position of Fig. 4 rocking the contact bar on its pivot and also exerting its force against the contact bar to move the link forwardly and swinging it slightly to the left so that the tog le then maintains the switch in open position until it is manually restored to closed position. This movement of the link under abnormal current conditions moves the operating handle from the dotted line position of Fig. 4 to the full line position where it contacts the beveled surface II' at one side of the opening in the sections H and I2 through which the operating handle extends. The dotted line position of Fig. 4 may be termed the "on indicating position because when the switch handle is contacting the beveled surface I I there is a clear indication that the switch has been tripped.
The structure also provides a chamber 52 on the interior of the casing in front of the bus bar 28, which chamber is substantially closed by complemental surfaces or formations on the sections ill, H and I2. Since the action between the movable contact 48 and the stat onary contact 48 occurs within the chamber 52, I provide an opening 58 for the escapement of gases c eated by arcing. In Fig. l I have shown the o ening 88 as being arcuate thus obtaining substantial length for the opening across the top of the chamber 52. Some of the gases may escape into the relatively shallow chamber in which t e bar 80, bimetallic element 82 and flexible conducting wire or cable 81 are housed. To permit e ca ement of the gases which may enter this ortion of the casing, I provide a plurality of small openlu s 54 in the cover.
In Fi s. 7-9 I have illustrated a modification in the structure above described in connection with Figs. 1-6. The principle and the o eration s the same in both instances, but in the construction shown in Figs. 7-9 I provide a unitary casi whereas in the other form of the invention a 3- art sectional casing s shown and descr bed. In Fig. '7 the numeral 88 designates a section of a 'casing made of molded insulating material.
Only a section of the casing is shown because it is well understood that compartments may be formed according to the size and number desired and in each of which the switch mechan sm about to be described would be similarly mounted.
The ends of the casing are recessed as ndicated b the numeral 51. A terminal 58 s milar to the terminal 28 of Fig. 1 is mounted in the recess 51. A clamping screw 59 is mounted through one wall of the terminal 58 and an L-shaped conductin bar 88 is secured mechanically and electrically to the terminal 58. The means for securing the conducting bar to the terminal under the present form of the invention comprises a sleeve in the nature of a hollow rivet 8| mounted in a recess 82 in the casing and provided with a head resting on the shoulders provided by the lower end of the recess 62. The lower'end of the sleeve 6| is reduced in thickness and is burred over under the end 68 of the conducting bar. The interior of the sleeve or rivet is screw-threaded to receive the screw 83 which is insertable through the terminal 58 when the clamping screw 88 is removed in the same manner as the screw 25 in Fig. 1. A spring washer N is arranged between the head of the screw 83 and the top of the terminal 58. It will be understood, of course, that there is mechanical as well as electrical connection between the screw 68 and the conducting bar 88, the latter having an elongated portion extending downwardly in the chamber 88 in the casing. Said elongated portion is longitudinally severed to provide three fingers including two spaced outer fingers and a middle finger 88 which is angularly offset from the plane of the outer fingers 80' as indicated in Figs. '7 and 8. The fingers 60' are received in grooves formed on the inner walls of the casing which encloses chamber 88, said grooves being formed by ribs 89 and 89'. A crosspiece 88' is suitably secured to the free ends of fingers 68' such as by welding. A calibrating screw 67 is threaded through crosspiece 68' to bear against the free end of finger 88. As shown in Fig. 8, the free end of finger 88 is offset transversely from the main plane 01' the finger and is disposed at an angle to said ma n plane as indicated at H. A bimetallic element T0 is suitably secured to said offset end II of finger 68.
With the fingers 80 held stationary between the ribs 88 and 88', it will be seen that the calibrating screw 81 may be rotated to vary the po sition of the offset end H and the attached bimetallic element 10 for the same purposes as set forth in the foregoing with respect to bimetallic element 32. The upper end of the bimetallic element 10 is mechanically and electrically connected with a flexible cable or wire 12, the other end of said cable or wire being electrically and mechanically connected as indicated at 13 with the bar ll corresponding to the bar 40 of Fig. 2. The bar 14 is pivotally mounted on the leg 15 of the link 16 corresponding to the link ll of Fig. 3. The end of the leg 15 has stabilized guided movement in a relatively long and deep groove or slot 11 formed in the relatively thick wall of the easing, as shown most clearl in Fig. 9. The other end of the link 18 is inserted in the lug 18 on the operating handle 18 within the chamber 85. A coil spring 80 is seated in a recess provided in another wall of the casing and bears at one end against said wall of the casing and at its other end engages over a lug or project on on the bar [4 similar to the lug Si in Fig. 3. Thus. as in the construction shown and described in connection with Figs. 2-4, the operating handle 19. link Ia and bar H constitute a toggle acted upon and acting against the spring 80 during operation of the breaker.
A partition of insulating material BI is mounted in the casing and is provided with a slot 82 in which the end of the bar 74 carrying the movable contact point 83 has guided movement. Openings B4 and 84' are provided for the es capement of gases created as the result of arcing upon short circuit or overload. A stationary contact is mounted in chamber 85 between partitions 8| and 86, and is designated by the nu-' meral 81. The stationary contact 8! is arranged in alignment with the movable contact 83 in its path of travel when the bar 14 is oscillated. The stationary contact 81 is secured to the plate of conducting material 88 arranged across the chamber 85 and is secured in place within the chamber 85 by a bolt 89 which extends through a wall of the casing and a fiber insulating member 90, preferably but not necessarily of U-shape in cross-section. The bus bar 9| which extends through the casing and is electrically connected with a terminal 92 engages the plate 88 and is connected thereto by the bolt 89 which extends through all of said parts and having a nut 93 threaded on the end thereof to clamp and hold the parts together, as clearly shown in Fig. 8.
In the form of the invention now being described in connection with Figs. 7-9 inclusive, the unitary casing, which as previously mentioned may contain any number of contactchambers in accordance with the requirements of the conditions under which the circuit breaker'is to be used, would preferably have its open end covered by a substantially U-shaped insulating cover 95 which may be secured in position by any suitable means. In the present case I have shown a metallic plate 96 disposed on top of the insulating cover 95 and through which the manually operable actuating member 19 extends, said actuating member being pivoted at 91 on a pin extending between the sides of the casing and held in position therebetween. The ends of the fiber closure 95 extends transversely across the ends of the casing in the recesses 51 and are located between the terminals 58 and ribs or parts 69. I also wish it to be understood that under the form of the invention shown in Figs. 1-6 the casing may contain several switches according to the requirements imposedby the usage to which the switchesare applicable. In other words, in both forms of the invention illustrated in this application I have shown but a single chamber, whereas the invention is adapted for use in casings having several switches and chambers therefor formed in the casings.
What I claim is:
l. A circuit breaker of the character described, comprising a casing, a stationary contact in the casing, a contact bar in the casing adapted to engage the stationary contact at one end, means adjacent the other end of the contact bar and automatically movable in accordance with conditions prevailing in the circuit to be engaged by said other end of the contact bar under normal conditions in the circuit to provide a manually established on position of the switch, a link having one end forming a pivot for the contact bar, a manually operable actuating member accessible on the exterior of the casing and connected with the other end of the link and forming therewith a toggle whereby the contact bar may be moved by manual operation of said actuating member into on and off positions, and a spring normally acting against said toggle, the connection of said link between said contact bar and actuating member being such as to permit said contact bar to swing to another oii position under the action of said spring when released by said first means under abnormal conditions in the circuit and effect movement ofthe manually operable member automatically under the action of said spring to an indicating .off position reversely of its normal manually established off position.
3. A circuit breaker of the characterdescribed, I
comprising a casing, a stationary contact in the casing, a contact bar in the casing adapted to engage the stationary contact at one end, means adjacent the other end of the contact bar and automatically movable in accordance with conditions prevailing in the circuit to engage said other end or release said other end to provide on andfoff positions of the switch, a link having one end pivotally connected with the contact bar, and a manually operable actuating member pivotally supported on the casing and having a portion accessible on the exterior of the casing and said actuating member also being connected with the other end of the link within the casing and forming therewith a toggle, whereby the contact bar may be moved by manual operation of said actuating member into on and off positions and the connection of said link between said contact bar and actuating member being such as to permit said link and contact bar to swing to a second off position when the contact bar is released by said first. means and effect movement 9f the manually operable member automatically to an indicating oiT position beyond its normal manually established on position. v
4. A circuit breaker of the character described including an insulating casing and switch mechanism therein comprising a stationary contact, a bimetallic strip spaced from the stationary contact, a movable contact bar, a manually operable actuating member accessible on the exterior of the casing, and means mechanically connecting said actuating member and contact bar and forming therewith a toggle adapted to make and break an electric circuit by moving said contact bar into bridging and spaced relation with respect to said stationary contact and bimetallic strip and corresponding respectively to on and off" positions of.the switch, said means pivotally supporting said contact bar and comprising a terminal portion having sliding guided movement in a guide portion in said insulating casing when moved by said actuating member and the construction and arrangement of said parts providing that when the switch mechanism is in off position the portion of the contact bar adjacent one end thereof serves as a fulcrum for pivotal movement of the contact bar as the other end approaches the bimetallic strip to establish the switch in on" position and said other end of the contact bar during manual operation of the switch serves" as a fulcrum for pivotal movement of said first end of the bar toward the stationary contact.
5. A circuit breaker of the character described including a casing and switch mechanism mounted therein and comprising a stationary contact, a thermostatic element spaced from the stationary contact. a movable contact bar adapted to bridge said thermostatic element and contact to establish the switch in ,on' and "off positions, a manually operable actuating member accessible on the exterior of the casing, and means pivotally engaging said contact bar and mechanically connecting said actuating member and contact bar providing a toggle, the construction and arrangement being such that when the contact bar is bridging the stationary contact and thermostatic element establishing the switch in on position the thermostatic element serves as a fulcrum for the contact bar as it is initially moved away from the stationary contact to "off position and the other end of the contact bar subsequently fulcrums against a part of the casing as said first end of the contact bar is moved away from the thermostatic element upon further movement of the actuating member to off position.
6., A circuit breaker of the character described including a casing and switch mechanism mounted therein and comprising a stationary contact, athermostatic element spaced from the stationary contact, a movable conducting element adapted to bridge said thermostatic element and contact to establish the switch in on and off positions, an actuating member accessible on the exterior of the casing and manually movable to establish the switch in said on" and 0115" positions, and a link pivoted adjacent opposite ends respectively to said actuating member and conducting element and providing a toggle with said actuating member and, movable conducting element, the construction and arrangement being such that when the conducting element is bridging the stationary contact and thermostatic element establishing the switch in on position the thermostatic element serves as a fulcrum acting against one face of the conducting element when it is moved away from the stationary contact toward off position and one portion of the opposite face of the conducting element is subsequently fulcrumed about a fixed portion of the circuit breaker as the conducting element is moved away from the thermostatic element upon further movement of the actuating member toward off position.
7. A circuit breaker of the character described including a casing and switch mechanism mounted therein and comprising a stationary contact, a thermostatic element spaced from the stationary contact, a movable conducting element adapted to bridge said thermostatic element and contact to establish the switch in "on and oii positions, a manually operable actuating member accessible on the exterior of the casing, a link mechanically connecting said actuating member and conducting element and forming therewith a toggle, the construction and arrangement being such that when the conducting element is bridging the stationary contact and thermostatic element establishing the switch in on" position the thermostatic element serves as a fulcrum acting against one face of the conducting element when it is moved away from the stationary contact toward 03" position and one portion of the opposite face of the conducting element is subsequently fulcrumed about a fixed portion of the circuit breaker as the conducting element is moved away from the thermostatic element upon further movement of the actuating member toward 05" position, and resilient means co-acting with the conducting element and normally urging the conducting element toward the man ually operable actuating member, said resilient means being compressible by the conducting element when the actuating member is moved to on position by operation of said actuating member.
8. A circuit breaker of the character described including a casing and switch mechanism therein and comprising a stationary contact within the casing, a thermostatic element within the casing in spaced relation to the stationary contact, a movable conductor adapted to bridge said thermostatic element and stationary contact to make and break an electric circuit, a manually operable member accessible on the exterior of the casing, and a link connecting said manually operable member and said movable conductor and forming therewith a toggle, one end of the link having guided sliding movement in the easing and pivotally supporting said conductor and said link also being located transversely of the casing at substantially right angles to the longitudinal axis thereof when the switch is in the on position and movable by the manually operable member to an oblique position across the casing in the off" position of the switch.
9. A circuit breaker of the character described including a casing and switch mechanism therein and comprising a stationary contact within the casing, a thermostatic element Within the casing in spaced relation to the stationary contact, a movable conductor adapted to bridge said thermostatic element and stationary contact to make and break an electric circuit, a manually operable member accessible on the exterior of the casing, a link connecting said manually operable member and said movable conductor and forming therewith a toggle, one end of the link having guided sliding movement in the casing and pivotally sup# porting said conductor, and said link also being located transversely of the casing at substantially right angles to the longitudinal axis thereof when the switch is in the on position and movable by the manually operable member to an oblique position across the casing in the off" position of the switch, and means engaging said conductor between its point of pivotal connection to the link and its end which engages the thermostatic element, said means being operable automatically to move said link and the conductor connected therewith to a second oif position upon occurrence of abnormal conditions in the circuit.
10. A circuit breaker of the character described including a casing and switch mechanism therein and comprising a stationary contact, a movable contact bar, a movable contact carried by the contact bar adjacent one end thereof, a bimetallic strip in the casing and having one end located for engagement by the other end of the contact bar under normal conditions in the circuit when the switch is in on position, a link pivotally connected to said contact bar intermediate the ends thereof and affording pivotal movement of the contact bar thereon, and a manually operable actuating member accessible on the exterior of the casing and mechanically connected to the link, said link also having sliding guided movement in a part of the casing; whereby the contact bar has pivotal movement and a portion of it also has movement in a fixed path when moved to on and off positions by said actuating member and link.
11. A circuit breaker of the character described including a casing and switch mechanism thercin and comprising a stationary contact, a movable contact bar, a movable contact carried by the contact bar adjacent one end thereof, a bimetallic strip in the casing having one end located for engagement by the other end of the contact bar under normal conditions in the circuit when the switch is in on" position, a link pivotally connected to said contact bar intermediate the ends thereof and afiording pivotal movement of the contact bar thereon, and a manually operable actuating member accessible on the exterior of the casing and mechanically connected to the link, said link also having sliding guided movement in a part of the casing, where by the contact bar has pivotal movement and a portion of it also has movement in a fixed path when moved to on" and 011" positions by said actuating member and link and when the manually operable actuating member is in the on position and the contact bar is released by the bimetallic strip upon deflection due to abnormal conditions in the circuit the contact bar has only pivotal movement on the link to eflect movement of the movable contact away from the stationary contact.
12. A circuit breaker of the character described including a casing of molded insulating material and switch mechanism therein and comprising a stationary contact, a movable contact bar, a movable contact carried by the contact bar adjacent one end thereof, a bimetallic strip in the casing having one end located for engagement by the other end of the contact bar under normal conditions in the circuit to hold said contact bar in on" position, a link pivotally connected at one end to said contact bar intermediate the ends of 7 said bar and aflording pivotal movement of the contact bar on one end of said link, a manually operable actuating member accessible on the exterior of the casing and mechanically connected to the other end 01' the link, and a slot formed j transversely in said casing and said first end 01' the link also having sliding guided movement in a said slot, whereby the contact bar has pivotal j movement and a portion of it also has movement in a fixed path when moved to on" and ofl" positions by operation of said actuating member and link and when the manually operable actuating member is in the on" position the contact bar is released by the bimetallic strip upon deflection due to abnormal conditions in the circuit the
US392618A 1941-05-09 1941-05-09 Thermal circuit breaker Expired - Lifetime US2352517A (en)

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US524864A US2403051A (en) 1941-05-09 1944-03-03 Circuit breaker construction

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2459427A (en) * 1945-05-24 1949-01-18 Fed Electric Prod Co Circuit breaker
US2528922A (en) * 1946-12-12 1950-11-07 Robert E Barry Circuit maker and breaker
US2645693A (en) * 1949-09-13 1953-07-14 Fed Electric Prod Co Molded casing for electrical apparatus
US2759063A (en) * 1950-07-25 1956-08-14 Murray Mfg Corp Circuit breaker
US2760029A (en) * 1953-04-27 1956-08-21 Fed Electric Prod Co Circuit breakers
FR2574987A1 (en) * 1984-12-13 1986-06-20 Telemecanique Electrique SWITCH PROTECTION DEVICE
EP0462310A1 (en) * 1990-06-21 1991-12-27 Siemens Aktiengesellschaft Built-in switch

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2459427A (en) * 1945-05-24 1949-01-18 Fed Electric Prod Co Circuit breaker
US2528922A (en) * 1946-12-12 1950-11-07 Robert E Barry Circuit maker and breaker
US2645693A (en) * 1949-09-13 1953-07-14 Fed Electric Prod Co Molded casing for electrical apparatus
US2759063A (en) * 1950-07-25 1956-08-14 Murray Mfg Corp Circuit breaker
US2760029A (en) * 1953-04-27 1956-08-21 Fed Electric Prod Co Circuit breakers
FR2574987A1 (en) * 1984-12-13 1986-06-20 Telemecanique Electrique SWITCH PROTECTION DEVICE
EP0188143A1 (en) * 1984-12-13 1986-07-23 Telemecanique Protective switching device
EP0462310A1 (en) * 1990-06-21 1991-12-27 Siemens Aktiengesellschaft Built-in switch

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