US2335317A - Fluid heater - Google Patents

Fluid heater Download PDF

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US2335317A
US2335317A US323706A US32370640A US2335317A US 2335317 A US2335317 A US 2335317A US 323706 A US323706 A US 323706A US 32370640 A US32370640 A US 32370640A US 2335317 A US2335317 A US 2335317A
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furnace
tubes
gases
wall
tubular members
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US323706A
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Tracy H Sherman
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Foster Wheeler Inc
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Foster Wheeler Inc
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/14Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in pipes or coils with or without auxiliary means, e.g. digesters, soaking drums, expansion means
    • C10G9/18Apparatus
    • C10G9/20Tube furnaces

Definitions

  • This invention relates to heating, and more particularly pertains to apparatus for the heating of fluids such as petroleum and the like.
  • Controlled uniform heating is of prime importance when heating fluids, such as petroleum, that break down and produce undesirable substances when overheated.
  • rate of applying heat must be within a maximum allowable limit and it is most desirable that all of the tubes of a tube still which are exposed directly to the source of heat, absorb heat at or near the maximum allowable rate for their entire length.
  • An arrangement of this type is preferable to an arrangement in which tubes in cooler parts of the furnace absorb heat at considerably below the maximum allowable rate radiant heat absorbed by these tubes due to their location in the cooler part of the furnace.
  • the convection bank or economizer may be lodue to the fact that the latter arrangement is uneconomical because of wasteful use of heating surface.
  • the present invention provides heating apparatus which fulfill the requirement of uniform heating of the tubes in a practical manner.
  • oil or gas is burned in conventional burners located in one of the Walls of a combustion chamber. proportioned to insure complete combustion of the fuel and uniform temperature throughout, and heatabsorbing tubes are symmetrically arranged about this source of heat in a casing lined with refractory, ⁇ material.
  • heatabsorbing tubes are symmetrically arranged about this source of heat in a casing lined with refractory, ⁇ material.
  • the gas outlet is at the bottom of the chamber and some of the heat absorbing tubes extend across the gas outlet in spaced relationship to each other, so that the cooled gases stream between these tubes and are collected in a chamber below the combustion chamber and thereafter are passed countercurrent between the tubes of a convection bank or an economizer at high velocity induced by the pull of a stack or induced draft fan.
  • the stack draft also assists the gravity flow of furnace gas'es between the tubes at the bottom of the furnace chamber, and, to insure the gases being distributed substantially evenly over the entire horizontal area of the furnace chamber, the bottom tubesfare closely spaced. or a distributing.
  • baille is located below or on these tubes.
  • the bottom tubes are subjected to heating by convection as wellV as radiation, but because the mass flow of gases past these tubes is very low, the heating by convection is definitely moderated and serves to compensate for a deficiency of cated in a separate chamber outside the casing of the furnace chamber, or in the chamber directly below it, as determined by local conditions or whetheran overhead or underground flue is desirable. While the foregoing describes one form of the invention, it will be understood that other forms ofthe invention may be utilized without departing from the principles of .the invention.
  • the preferred heater arrangement utilizes a rectangular furnace chamber of the required length lwhich is lined with heat absorbing surface on all four sides. Thefurnace gasesv ow naturally from the bottom of the furnace chamber, thus dispensing with bridge walls. In consequence of the omission of bridge walls it is possible to proportion the furnace more nearly on the basis of liberation of heat units per cu. ft. of furnace volume and the relative location of burners and heating surface. greatlyreduced overall dimensions and-economy of space occupied.
  • Heater arrangements embodying the invention are flexible inasmuch as small gas burners can be arranged in the roof or side walls closely spaced for the full length of the furnace, the 4room required being provided between tubes.
  • Other fuel burners may be Vlocated in the end walls if desired or required.
  • One or more heater cells each independently red and having individual or collective economizers or convection sections may be employed. In consequence,
  • any number of streams can be heated in one heater with adequate control of the heat supplied to each.
  • Sufllcientradiant heat absorbing surface can be provided economicaily to prevent excessive furnace temperatures with a minimum quantity of excess air, so that stack losses are reduced to a minimum. Because the arrangement lends itself to small overall dimensions, radiation losses from the walls of the casing are minimized. For these reasons the thermal efficiency is high with corresponding low fuel consumption.
  • the average rate of heat absorption is not limited bythe possibility of over absorption of any particular parts of the exposed surface as where bridge walls or bailles are used.
  • Fig. 2 is a horizontal sectional view taken on line 2-2 of Fig. 1;
  • Fig. 3 is ⁇ a transverse vertical sectional view showing more or less diagrammatically, another form of heater embodying the invention
  • Fig. 4 is a view similar to Fig. 3, showing a further form of the invention
  • Fig. 5 is a view similar to Fig. 4, illustrating a further form of the invention
  • Fig. 6 is a longitudinal vertical sectional view on line 6 6 of Fig. '7, showing a further form of heater embodying the invention.
  • Fig. 7 is a transverse vertical sectional view taken on line lof Fig. 6.
  • the form of heater shown in Figs. 1 and 2 has two independently red furnaces with the convection bank of tubes disposed at one side of one of the furnaces.
  • the same general arrangement may be employed with a single furnace, or with more than two furnaces.
  • the heater has front and rear walls l and II, side walls I2 and i3, a bottom l-, and a roof I5, which .form a sub- A vertical wall loparallel to the side walls I2 and I3 divides the enclosure into two furnaces I1 and'l, and -a similar vertical wall I3 separates'furnace I8 from the convection heating zone 20.
  • Each fur'- nace Il and I2 is fired by a fuel burner 2 I located .in the front wall l0.
  • a ⁇ plurality of burners may-be utilized to .fire each furnace if desired.
  • Heat absorbing tubes are symmetrically arroof I ofeach furnace, and a bank of wall tubes is supported adjacent eachvside wall of each furslots or narrow gas lpassages 38 which are disposed in alignment with each of the tubes 21 with the exception of the tubes at each end of the bank.
  • the slots or passages 38 in the distributing baille 28 havea dimension in a directin transverse to the axes of the tubes 21,' which is substantially no greater than the outside diameter of the tubes with which they are in alignment. It will be understood, however, that the distributing bailles may be omitted if desired, in which event, the tubes 2l will be spaced suiiiciently close to insure that the gases produced in each furnace will be distributed substantially evenly over the entire horizontal area of the furnace chamber.
  • the space between the bottom IB and the distributing baille 28 is divided longitudinally into a plurality of gas passages 29 by tube supports 30, and the gas passage through the convection section is similarly divided by tube supports 3l from the bottom thereof to an elevation above the convection tube. bank 32.
  • a series of dampers or other fluid flow control devices not shown on the drawings, one for each of the gas passages, may beutilized above the convection bank 32, whereby the flow of gas through each of the gas passages may be independently controlled and the distribution of the heating effect over the lengths of the furnaces may be controlled.
  • the fluid to be -heated is delivered to the upper end of the convection bank 32 simultanenace.
  • I n furnace I1 tube bank 23 is disposed I adjacent' side wall I2, and' tubefbank l2l is located adjacent .wall I3,.while in furnace I8, tube bank 25 is supported adjacent wall I6,
  • ⁇ and tubebank 26 is mounted in front of wall I9.
  • a row of tubes 21 defines the bottom of each furnace -chamber I1 and I8. These tbesare closely spaced and extend parallel to the roof tubes 22 as shown, and ata somewhat greater vertical distance from the burner- 2I than the roof tubes, although this 'distance may be varied as desired.
  • a distributing baille 28 extends parallel to and below the tubes 21 of each furnace ⁇ ln closely spaced relationshipv thereto.
  • Each bailleA is provided ⁇ with elongated ously at two points, and flows ldownwardly through the bank in parallel paths countercurrent to the -upflowing gases.
  • One stream of fluid after passing through the lconvection bank is delivered to the top row of side wall tubes 24 'in furnace ll and flows downwardly through that bank of tubes to the right hand end, as
  • the heated fluid is discharged from the right hand end of the bank.
  • the other stream of fluid is delivered to the top tube of wall tube bank '26 and flows through this bank, the bottom bank, wall bank 25 and roof tube bank 22 in furnace I8 in the same manner as in furnace Il.
  • the ow of the fluid to be heated may be otherwise, with the sequence of ow through the several tube banks as desired.
  • any' suitable means may be vutilized for the support ofthe tubes in the heater and also for the support of the distributing bale if used.
  • the convection bank of tubes 32 is supported from the foundation.
  • the bottom tubes 2l are also supported from the foundation independently of the support ofthe distributing bafe.
  • the tubes 21 are supported adjacent their ends and at spaced points intermediate their ends on the tube supports 3D.
  • the side wall tubes 23 are supported on side wall I2 by a plurality of spaced supporting brackets 33 which extend through the wall and are secured to'the steel framework of the heater setting 'I'he wall tubes 24, 25 and 2B are supported from the heater foundation.
  • the ⁇ bottom tube of each of these wall tube banks is supported by spaced pedestals having arcuate tube engaging surfaces.
  • spacing blocks for the tubes 24 and 25 are secured together by bolts 35 which extend between blocks at the saine elevation and which pass .through sleeves to maintain the blocks in proper spaced relationship.
  • the spacing blocks for the 'wall tubes 26 are maintained in position by bolts 36 which pass through sleeves and are secured to the wall I9. These blocks are proportioned to hold the tubes rmly when hot, thereby avoiding the accumulated expansion of a long .support made in one piece. This tube supporting arrangement will permit of the easy removal and replacement of the wall tubes.
  • Theroof tubes 22 are supported in hangers 31.
  • the distributing baille 28 is employed and is disposed below the bottom tubes as shown inv Figs. 1 and 2, it is supported preferably, entirely by the heater foundation andv completely independently of the bottom tubes 21.
  • This manner of supporting the distributing baille possesses certain advantages, among which the following advantages are included. If the tubes distort, the baille is not affected in any way. Since the baille is spaced from the bottom tubes,
  • the bottom tubes are subject to heat absorbed both by convection and radiation, but due to the face that the mass fiow of the gases past the bottom tubes is very low, the heating by convection is greatly modified but serves to compensate for a deficiency of radiant heat absorbed by these tubes due to their location in the cooler part of the furnace.
  • the spacing of the bottom tubes 21 as previously mentioned, or the use of the distributing bavegate 28, 4or both, assures a control of the flow of the gases in each furnace chamber so that the gases are distributed substantially evenly over approximately the entire horizontal area of each furnace chamber. Distribution of the heating effect over the length of each furnace is also controlled by controlling the flow of gases through each of the gas passages 29 as hereinbefore mentioned. It is understood that the fluid after having passed through the tubes of the convection bank 32 may be introduced into any one or more of the tube banks in each furnace chamber, and that the fluid circuit through either or both of the furnace chambers may be varied as desired.
  • the form of heater shown in Fig. 3 differs from lthe arrangement shown in Figs. l and 2, essentially in the location of the burners and the convection section, and inthe vertical inclination of the side walls.
  • above the distributing baille 28 are inclined toward each other and are lined with side wall is disposed in the chamber 48 below the distributing baffle 28 in a gas passage 49 formed in part by the wall 50. Gases leaving the convection section flow out of a flue 5
  • the operation is substantially the same as the operation of the heater shown in Figs. 1 and 2.
  • This heater may have one or a plurality of furnaces, and one or more burners may be disposed in one or both side walls, or in one or both endwalls, instead of, or in addition to, the roof burners.
  • the distributing baffle 28 may be omitted, in which event the spacing of the bottom tubes 21 will be close enough to provide for substantially even distribution of the gases over the entire horizontal area of the furnace chamber ⁇
  • the arrangement is like the heater shown in Figs. 1 and 2 with the principal'exceptions of the omission of the distributing baille, the location of the burners and the convection sections, and the use of roof tubes and underground flues.
  • the heater is divided into two furnace ⁇ chambers 55 and 56 by a vertical partition Awall 51 located midway between the side walls 58 and 59.
  • Furnace'55 has wall tubes 66 and 6I
  • furnace 56 has wall tubes 62 and 63.
  • Each furnace has roof tubes 84 below the roof 65, and bottom tubes 66 which are spaced suflicientlyclosely to provide substantially even distribution of the gases over the entire horizontal area of the furnace chamber.
  • One or more burners 61 are disposed in the roof of each furnace in such manner that they re vertically downwardly.
  • the operation is substantially the same as the operation of the heater shown in Figs. 1
  • the burners may be mounted 'in the end or side walls, or both, either in lieu of, or in addition to the burners 61 in the roof.
  • the roof tubes may be omitted, and tubes may be mounted adjacent one or both of the end walls, if desired. Additionally, a distributing baiiie may be used below the bottom tubes 66.
  • the form of heater shown in Fig. 5 is the same as that shown in Fig. 4 with the exception' of the distributing baeller, and the location of the convectionsection.
  • the convection section Illis similar to the convection section 41 ofFig. 3, and is disposed in the gas chamber 1l below the distributing bafe 28.
  • Section 18 is located in a gas passage 12 which is formed in part by a partition wall 13. After the gases have passed over the tubes of the convection bank 10, they enter a flue 14 which is controlled by a damper 15. From the description of the operation of the forms of heaters previously described, the operation of this form of heater will be apparent.
  • the heater has a single furnace chamber 80, with av plurality of burners 8
  • the convection section 89 is like the convection section in Figs. 3 and 5, and is positioned in a gas passage 98 formed in the chamber 9
  • a damper 93 controls the iiue 94.
  • the distributing baille 28 may be omitted if desired, and if omitted, the bottom tubes will be spaced to ensure substantially equal distribution of the gases throughout the horizontal area of the furnace chamber. Tubes may be utilized on the front or rear wall, or both, and additional burners may be used which fire downwardly through the roof 81. In-view of previous descriptions of the operation of prior forms of heaters, the operation of the form shown in Figs. 6 and 7 will be apparent. I
  • more than a singie row of tubes extending across the gas 'outlet of each furnace may be used, either with or without a distributingbafile or the equivalentr
  • the tubes in each row will ordinarily be staggered with respect to 4the tubes in the adjacent row or rows, and the spacing of' the tubes in each row .and the spacing of theA rows will be such as to control the iiow of gases so that substantially equal distribution of the gases through the horizontal area of each furnace will be obtained.
  • control of the flow of the gases out of the furnace and consequent distribution of the gases through the horizontal area of the furnace may be obtained by providing one or more of the rows of the bottom tubes with extended surfaces.
  • One such arrangement would consist of longitudinally extending ns for the bottom tubes of the furnace. These fins would be diametrically opposed on each bottom tube with all the fins lying substantially in a horizontal plane and with adjacent? fins of adjacent tubes spaced apart a distance to provide the size of gas ports desired. Or, if two or more rows of tubes extend across the gas outlet, the distributing baille, or the-component parts thereof, may be supported directly upon, or from. the lowermost row of these bottom tubes. Other means for performing the same function will occur to those skilled in the art and may be utilized.
  • Any suitable firing arrangement may be utilized for the furnaces, inasmuch as the invention lends itself 'readily to the use of any desired num ber of burners 'in any or all of the side walls of each furnace as well as in the roof thereof. Any combination of burners with respect to number and location may be employed within practical limits.
  • Fluid heating apparatus comprising walls forming an unobstructed furnace having its bottomv open to provide an outlet for the gases of combustion 'in the furnace, fluid fuel burner means for firing the furnace in one of said walls,
  • substantially straight iiuid conducting tubular members adjacent oppositely disposed enclosing walls of the furnace adjoining said one'wall said burner means being located substantially equidistantly between said oppositely disposed walls, other substantially straight, parallel tubular vmembers extending across said outlet in a substantially horizontal row inl substantially uni-- formly spaced relationship in said row, the spacing of said other tubular members being sufficiently close to provide substantially even distribution of thefurnace gases over substantially the entire horizontal area of the furnace chamber, tubular members in said row being connected in series, the arrangement being such that the 'hot gases of combustion are cooled by radiating suiilcient to provide gas outlet-openings for the flow area. required for the gas distribution desired.
  • each/,bottom tube may be used, the arrangement being such that the fins all lie substantially in a horizontal plane and extend from the 'same side of each'tube. with the outer longitudinal edge of each iin being spaced from the wall of the adjacent tube to provide the size of gas outlet desired.
  • these fins will be welded to the tubes but they may be secured permanently thereto by .other means, or they may be removably attached to the tubes -by hav- ⁇ .ing the oppositely disposed fins secured to arcuate straps at spacedA intervals, andhanging the straps and the fins on the tubes.
  • means which perform the function of the distributing baille may be supported directly on or by the bottom tubes.
  • the bottom tubes are provided with horizontally extending fins as previously described, refractory or tile slabs or blocks may be laid on the fins and spaced apart heat to the cooler tubular members thereby becoming more dense and falling to the bottom of the furnace and flowing over the tubular members ,extending across the outlet, and means forming a gas passage through which the cooled gases are withdrawn from the'region below the tubular members extending across the gas outlet.
  • Fluid ⁇ heating apparatus comprising walls forming an unobstructed furnace having its bottom open to provide an outlet forthe gases of combustion in the furnace, fluid fuel burner means ixi one vertically extending wall of the furnace for ring the furnace, fluid conducting tubular members adjacent opposed vertically extending walls of the furnace adjoining said one wall, said burner means being located substantially equidistantly between said oppositely disposed walls, other substantially straight, parallel tubular members extending across said out' let in a'substantially horizontal roW in substantially uniformly spaced relationship in said row, the spacing of said other tubular members being sufficiently close to provide substantially even e gas outlet.
  • said outlet being connected in series, the arwalls forming an'unobstructed Afurnace having betweenaaid side walls, a substantially horizontal row of substantially straight, parallel tubular l extending across said outlet in-substan- 1 tially uniformly spaced relationship in said row, vtubular members in said row being connected in series, the spacing ofthe tubular members in members extending across the f 3.
  • Fluid heating apparatus comprising walls forming 'an unobstructed furnace having its bottom open to provide an outlet for the gases of combustion in the furnace, uid fuel burner means in the roof of the-furnace for firing the jacent oppositely disposed vertically extending wallsof the furnace, said burner means being located substantially equidistantly between said oppositely disposed walls, other substantially straight, parallel tubular membersextending across said outlet in a substantially horizontal rowin substantially uniformly spaced relationship'in said row, the spacing oi.' said "other tubular members being sumciently close to provide substantially .even distribution of the furnace gases over subst tiallythe entire horizontal area ofthe furnace c amber, tubular members in said row being connected" in series, the arrangement being such that the hot gases of combustion are Icooled by radiating heat to the coolertubular i members thereby becoming more dense and falling to the bottom o f the furnace and owing over the tubular members extending across the outlet, and means formingA a gas passage through which the cooled gases are withdrawn from the
  • Il'luid ⁇ heating apparatus comprising walls forming an unobstructed 'furnacehaving'its bottom opento provide an outlet for the gases of combustion inthe furnace, means for nring the rin-nace, substamialiy straight nula conducting as tubular members adjacent at least one enclosing wall of the furnace, other substantially straight.y
  • Apparatus for heating .uids Y comprising walls'fo'rming an unobstructed furnace having its bottom open to provide an outlet for the gases ofcombustion in the furnace, burner means in the roof. of the furnace for firing the furnace, furnace being vertically'inclined and sloping outwardly toward the bottom thereof, substantially horizontally exmembers adiacent the inner sides'of'said oppositely disposed walls of the furnace, said burner means beingv located substantially equidistantly between said oppositely disposed walls, a substantially horizontal row 'of substantially straight, parallel tubular members extending across said outlet in substantially uniformly spaced relationship in said row, tubular members in said row being connected in series, the spacing of said other tubular members being sufiiciently close to provide substantially even distribution oi ⁇ the furnace gases over substantially the entire horizontal area of Y the furnace chamber, the arrangement being such that the hot gses vof combustion are cooled b y radiating heat to the cooler tubular members thereby becoming moredense and'
  • Apparatus for heating fluids comprising walls forming r an unobstructed furnace having its bottomv opento provide an outlet for the gases of combustion inthe furnace.
  • burner means in a vertically extending wall of thefurnace for firing the furnace, substantially horizontally( extending fiuid gqnducting tubular members adjasubstantially horizontal row of substantially straight,Vv parallel tubular., members extending 'across .said outlet in'substantialiy uniformly spaced Vrelationship in said row, tubular members in said row being connected in series, said burner means being-located substantially 'equidistantly Vbetween the tubular' members adjacent the roof and said row'of .tubular members, the spacing 'of said-other tubular membersl being suiliciently closevto provide substantially even distribution of the furnace gases over substantially the entire horizontal area of the furnace chamber, the arrangement being such thatthe hot gases of combustion' are cooled by radiating heat'to thecooler tubular members thereby becomingfmore dense 'and falling tothe

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  • Physics & Mathematics (AREA)
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Description

Nov. 30, 1943. T. H. SHERMAN I FLUID HEATER Filed March 13, 1940V s" sheets-sheet 1 f I f ff.
me. F.
if j mvENToR 764cv H. ff MA/v ATTORNEY 3 Sheets-Sheet 2 FLUID HEATER Filed March 13. 1940 INVESlTOR 7240/ /f #5e/MN ATTORNEY Nov.' 3o, 1943.
Nov.- 30, 1943*.M- T` SHERMAN 2,335,317
FLUID HEATER Filed Ma'rch v125, 1940 5 Sheets-Sheet 5 le-7 87 I ATTORNEY Patented Nov. 30, 1943 l FLUID HEATER Tracy H. Sherman. South Nyack.
Y., assignor to Foster Wheeler Corporation, New York, N. Y., a corporation of New York Application March 13, 1940, Serial No. 323,706
. 7 claims. (C1. 122-356) This invention relates to heating, and more particularly pertains to apparatus for the heating of fluids such as petroleum and the like.
Controlled uniform heating is of prime importance when heating fluids, such as petroleum, that break down and produce undesirable substances when overheated. Hence the rate of applying heat must be within a maximum allowable limit and it is most desirable that all of the tubes of a tube still which are exposed directly to the source of heat, absorb heat at or near the maximum allowable rate for their entire length. An arrangement of this type is preferable to an arrangement in which tubes in cooler parts of the furnace absorb heat at considerably below the maximum allowable rate radiant heat absorbed by these tubes due to their location in the cooler part of the furnace.
, The convection bank or economizer may be lodue to the fact that the latter arrangement is uneconomical because of wasteful use of heating surface.
The present invention provides heating apparatus which fulfill the requirement of uniform heating of the tubes in a practical manner. In one form of the invention, oil or gas is burned in conventional burners located in one of the Walls of a combustion chamber. proportioned to insure complete combustion of the fuel and uniform temperature throughout, and heatabsorbing tubes are symmetrically arranged about this source of heat in a casing lined with refractory,` material. As the hot gases cool because of heat radiated to the heat absorbing surface of the surrounding tubes, the gases fall by .gravity to the bottom of the chamber because of their increased density. The gas outlet is at the bottom of the chamber and some of the heat absorbing tubes extend across the gas outlet in spaced relationship to each other, so that the cooled gases stream between these tubes and are collected in a chamber below the combustion chamber and thereafter are passed countercurrent between the tubes of a convection bank or an economizer at high velocity induced by the pull of a stack or induced draft fan. The stack draft also assists the gravity flow of furnace gas'es between the tubes at the bottom of the furnace chamber, and, to insure the gases being distributed substantially evenly over the entire horizontal area of the furnace chamber, the bottom tubesfare closely spaced. or a distributing.
baille is located below or on these tubes. The bottom tubes are subjected to heating by convection as wellV as radiation, but because the mass flow of gases past these tubes is very low, the heating by convection is definitely moderated and serves to compensate for a deficiency of cated in a separate chamber outside the casing of the furnace chamber, or in the chamber directly below it, as determined by local conditions or whetheran overhead or underground flue is desirable. While the foregoing describes one form of the invention, it will be understood that other forms ofthe invention may be utilized without departing from the principles of .the invention.
The preferred heater arrangement utilizes a rectangular furnace chamber of the required length lwhich is lined with heat absorbing surface on all four sides. Thefurnace gasesv ow naturally from the bottom of the furnace chamber, thus dispensing with bridge walls. In consequence of the omission of bridge walls it is possible to proportion the furnace more nearly on the basis of liberation of heat units per cu. ft. of furnace volume and the relative location of burners and heating surface. greatlyreduced overall dimensions and-economy of space occupied.
Heater arrangements embodying the invention are flexible inasmuch as small gas burners can be arranged in the roof or side walls closely spaced for the full length of the furnace, the 4room required being provided between tubes.
Other fuel burners may be Vlocated in the end walls if desired or required. One or more heater cells each independently red and having individual or collective economizers or convection sections may be employed. In consequence,
any number of streams can be heated in one heater with adequate control of the heat supplied to each. Sufllcientradiant heat absorbing surface can be provided economicaily to prevent excessive furnace temperatures with a minimum quantity of excess air, so that stack losses are reduced to a minimum. Because the arrangement lends itself to small overall dimensions, radiation losses from the walls of the casing are minimized. For these reasons the thermal efficiency is high with corresponding low fuel consumption.
Heaters embodying the invention combine the following advantages:
1. The entire length of every tube is uniformly exposed to the source of heat.
2.The average rate of heat absorption is not limited bythe possibility of over absorption of any particular parts of the exposed surface as where bridge walls or bailles are used.
The result is stantially rectanglar enclosure.
lranged about the burner in each furnace. 'bankof roof tubes 22 is supported just below the 3.- The design is flexible in that many different arrangements are possible.
4. The design is most compact.
5. The construction follows well understood practice and because of its simplicity, is 'inexpensive.
Fig. 2 is a horizontal sectional view taken on line 2-2 of Fig. 1;
Fig. 3 is` a transverse vertical sectional view showing more or less diagrammatically, another form of heater embodying the invention; Fig. 4 is a view similar to Fig. 3, showing a further form of the invention;
Fig. 5 is a view similar to Fig. 4, illustrating a further form of the invention;
Fig. 6 is a longitudinal vertical sectional view on line 6 6 of Fig. '7, showing a further form of heater embodying the invention, and
Fig. 7 is a transverse vertical sectional view taken on line lof Fig. 6.
Like characters of reference refer to the same or to similar parts throughout the several views. Referring to the drawings, the form of heater shown in Figs. 1 and 2, has two independently red furnaces with the convection bank of tubes disposed at one side of one of the furnaces. The same general arrangement may be employed with a single furnace, or with more than two furnaces. As shown, the heater has front and rear walls l and II, side walls I2 and i3, a bottom l-, and a roof I5, which .form a sub- A vertical wall loparallel to the side walls I2 and I3 divides the enclosure into two furnaces I1 and'l, and -a similar vertical wall I3 separates'furnace I8 from the convection heating zone 20. Each fur'- nace Il and I2 is fired by a fuel burner 2 I located .in the front wall l0. A` plurality of burners may-be utilized to .fire each furnace if desired. f l
Heat absorbing tubes are symmetrically arroof I ofeach furnace, and a bank of wall tubes is supported adjacent eachvside wall of each furslots or narrow gas lpassages 38 which are disposed in alignment with each of the tubes 21 with the exception of the tubes at each end of the bank. The slots or passages 38 in the distributing baille 28 havea dimension in a directin transverse to the axes of the tubes 21,' which is substantially no greater than the outside diameter of the tubes with which they are in alignment. It will be understood, however, that the distributing bailles may be omitted if desired, in which event, the tubes 2l will be spaced suiiiciently close to insure that the gases produced in each furnace will be distributed substantially evenly over the entire horizontal area of the furnace chamber.
The space between the bottom IB and the distributing baille 28 is divided longitudinally into a plurality of gas passages 29 by tube supports 30, and the gas passage through the convection section is similarly divided by tube supports 3l from the bottom thereof to an elevation above the convection tube. bank 32. If desired, a series of dampers or other fluid flow control devices not shown on the drawings, one for each of the gas passages, may beutilized above the convection bank 32, whereby the flow of gas through each of the gas passages may be independently controlled and the distribution of the heating effect over the lengths of the furnaces may be controlled.
The fluid to be -heated is delivered to the upper end of the convection bank 32 simultanenace. I n furnace I1, tube bank 23 is disposed I adjacent' side wall I2, and' tubefbank l2l is located adjacent .wall I3,.while in furnace I8, tube bank 25 is supported adjacent wall I6,
`and tubebank 26 is mounted in front of wall I9. A row of tubes 21 defines the bottom of each furnace -chamber I1 and I8. These tbesare closely spaced and extend parallel to the roof tubes 22 as shown, and ata somewhat greater vertical distance from the burner- 2I than the roof tubes, although this 'distance may be varied as desired.
In the embodiment of the invention illustrated in Figs. 1 and 2,- a distributing baille 28 extends parallel to and below the tubes 21 of each furnace `ln closely spaced relationshipv thereto. Each bailleA is provided `with elongated ously at two points, and flows ldownwardly through the bank in parallel paths countercurrent to the -upflowing gases. One stream of fluid after passing through the lconvection bank is delivered to the top row of side wall tubes 24 'in furnace ll and flows downwardly through that bank of tubes to the right hand end, as
viewed in Fig. 1, of the bottom tubes 21, through the bottom tubes to the left hand end of the row thereof and into the lowest row of the wall tubes 23, upwardly through these tubes 23 and vinto the left hand end of the roof tube bank 22,
and after flowing through all the. tubes of this bank, the heated fluid is discharged from the right hand end of the bank. The other stream of fluid is delivered to the top tube of wall tube bank '26 and flows through this bank, the bottom bank, wall bank 25 and roof tube bank 22 in furnace I8 in the same manner as in furnace Il. The ow of the fluid to be heated may be otherwise, with the sequence of ow through the several tube banks as desired.
Any' suitable means may be vutilized for the support ofthe tubes in the heater and also for the support of the distributing bale if used. As shown, the convection bank of tubes 32 is supported from the foundation. The bottom tubes 2l are also supported from the foundation independently of the support ofthe distributing bafe. The tubes 21 are supported adjacent their ends and at spaced points intermediate their ends on the tube supports 3D. The side wall tubes 23 are supported on side wall I2 by a plurality of spaced supporting brackets 33 which extend through the wall and are secured to'the steel framework of the heater setting ' I'he wall tubes 24, 25 and 2B are supported from the heater foundation. The `bottom tube of each of these wall tube banks is supported by spaced pedestals having arcuate tube engaging surfaces. The
spacing blocks for the tubes 24 and 25 are secured together by bolts 35 which extend between blocks at the saine elevation and which pass .through sleeves to maintain the blocks in proper spaced relationship. The spacing blocks for the 'wall tubes 26 are maintained in position by bolts 36 which pass through sleeves and are secured to the wall I9. These blocks are proportioned to hold the tubes rmly when hot, thereby avoiding the accumulated expansion of a long .support made in one piece. This tube supporting arrangement will permit of the easy removal and replacement of the wall tubes. Theroof tubes 22 are supported in hangers 31.
In the event the distributing baille 28 is employed and is disposed below the bottom tubes as shown inv Figs. 1 and 2, it is supported preferably, entirely by the heater foundation andv completely independently of the bottom tubes 21. This manner of supporting the distributing baille possesses certain advantages, among which the following advantages are included. If the tubes distort, the baille is not affected in any way. Since the baille is spaced from the bottom tubes,
better radiation of heat from the baffle to the lowermost portions of the bottom'tubes is obtained, so that with the heat radiated from the furnace, the entire circumference of each of the i bottom tubes is exposed to radiation. One or more of the bottom tubes can be removed and replaced without affecting .the baille.
In operation, as the hot gases produced by the burner in eachof the furnaces become cooled due to heat radiated to the heat absorbing surface of the tubes in the furnace, the gasesk fall by gravity to the bottom of the chamber due to their greater density. The cooled gases stream between the bottom tubes, and where a distributing baille is employed, the gases pass through the slots in the baille and into the gas passage 29 at the bottom. of the heater, whence they flow over the convection tube bank 32 and out to the stack. The stack draft assists the gravity flow of the furnace gases between the bottom tubes and induces a high velocity of gas flow over the tubes 32 of the convection bank. The bottom tubes are subject to heat absorbed both by convection and radiation, but due to the face that the mass fiow of the gases past the bottom tubes is very low, the heating by convection is greatly modified but serves to compensate for a deficiency of radiant heat absorbed by these tubes due to their location in the cooler part of the furnace. The spacing of the bottom tubes 21 as previously mentioned, or the use of the distributing baiile 28, 4or both, assures a control of the flow of the gases in each furnace chamber so that the gases are distributed substantially evenly over approximately the entire horizontal area of each furnace chamber. Distribution of the heating effect over the length of each furnace is also controlled by controlling the flow of gases through each of the gas passages 29 as hereinbefore mentioned. It is understood that the fluid after having passed through the tubes of the convection bank 32 may be introduced into any one or more of the tube banks in each furnace chamber, and that the fluid circuit through either or both of the furnace chambers may be varied as desired.
The form of heater shown in Fig. 3 differs from lthe arrangement shown in Figs. l and 2, essentially in the location of the burners and the convection section, and inthe vertical inclination of the side walls. In Fig. 3, the side walls 40 and 4| above the distributing baille 28, are inclined toward each other and are lined with side wall is disposed in the chamber 48 below the distributing baffle 28 in a gas passage 49 formed in part by the wall 50. Gases leaving the convection section flow out of a flue 5| which is controlled by a damper 52. The operation is substantially the same as the operation of the heater shown in Figs. 1 and 2. This heater may have one or a plurality of furnaces, and one or more burners may be disposed in one or both side walls, or in one or both endwalls, instead of, or in addition to, the roof burners. It will be understood that the distributing baffle 28 may be omitted, in which event the spacing of the bottom tubes 21 will be close enough to provide for substantially even distribution of the gases over the entire horizontal area of the furnace chamber` In Fig. 4, the arrangement is like the heater shown in Figs. 1 and 2 with the principal'exceptions of the omission of the distributing baille, the location of the burners and the convection sections, and the use of roof tubes and underground flues. The heater is divided into two furnace ` chambers 55 and 56 by a vertical partition Awall 51 located midway between the side walls 58 and 59. Furnace'55 has wall tubes 66 and 6I, and furnace 56 has wall tubes 62 and 63. Each furnace has roof tubes 84 below the roof 65, and bottom tubes 66 which are spaced suflicientlyclosely to provide substantially even distribution of the gases over the entire horizontal area of the furnace chamber. One or more burners 61 are disposed in the roof of each furnace in such manner that they re vertically downwardly. A convection section 6G is located be= low the bottom tubes 66 of each furnace cham-` ber, and after the gases from each furnace flow over the section 68, they enter an underground flue 69. The operation is substantially the same as the operation of the heater shown in Figs. 1
and 2 with the exception `of the function performed by the distributing baille 28. The burners may be mounted 'in the end or side walls, or both, either in lieu of, or in addition to the burners 61 in the roof. The roof tubes may be omitted, and tubes may be mounted adjacent one or both of the end walls, if desired. Additionally, a distributing baiiie may be used below the bottom tubes 66.
The form of heater shown in Fig. 5 is the same as that shown in Fig. 4 with the exception' of the distributing baiile, and the location of the convectionsection. The convection section Illis similar to the convection section 41 ofFig. 3, and is disposed in the gas chamber 1l below the distributing bafe 28. Section 18 is located in a gas passage 12 which is formed in part by a partition wall 13. After the gases have passed over the tubes of the convection bank 10, they enter a flue 14 which is controlled by a damper 15. From the description of the operation of the forms of heaters previously described, the operation of this form of heater will be apparent.
In the embodiment of the invention shown in Figs. 6 and 7, the heater has a single furnace chamber 80, with av plurality of burners 8| in opposed walls of the furnace. As shown, these burners `are located at approximately the same elevation in the front and rear walls 82 and 83, but they may be located. if desired in the side walls 84 and 85. Roof tubes 86 are supported below the roof 81, and a row of bottom tubes 88 are maintained above the distributing baille 28. The convection section 89 is like the convection section in Figs. 3 and 5, and is positioned in a gas passage 98 formed in the chamber 9| partly by the partition 92. A damper 93 controls the iiue 94. vAs in the case of some of the previous embodiments ,of the invention, the distributing baille 28 may be omitted if desired, and if omitted, the bottom tubes will be spaced to ensure substantially equal distribution of the gases throughout the horizontal area of the furnace chamber. Tubes may be utilized on the front or rear wall, or both, and additional burners may be used which fire downwardly through the roof 81. In-view of previous descriptions of the operation of prior forms of heaters, the operation of the form shown in Figs. 6 and 7 will be apparent. I
It will be understood that the inventionis not limited to the particular embodiments of the invention whichhave been selected for illustration and description. It will be apparent to those skilled in the art that changes may be made in the form, location and relative arrangement of the several parts of each of the embodiments disclosed without departing from the principles of the invention. For example, more than a singie row of tubes extending across the gas 'outlet of each furnace may be used, either with or without a distributingbafile or the equivalentr With two or more rows of these tubes without a distributing baille, the tubes in each row will ordinarily be staggered with respect to 4the tubes in the adjacent row or rows, and the spacing of' the tubes in each row .and the spacing of theA rows will be such as to control the iiow of gases so that substantially equal distribution of the gases through the horizontal area of each furnace will be obtained. Additionally, control of the flow of the gases out of the furnace and consequent distribution of the gases through the horizontal area of the furnace may be obtained by providing one or more of the rows of the bottom tubes with extended surfaces. One such arrangement would consist of longitudinally extending ns for the bottom tubes of the furnace. These fins would be diametrically opposed on each bottom tube with all the fins lying substantially in a horizontal plane and with adjacent? fins of adjacent tubes spaced apart a distance to provide the size of gas ports desired. Or, if two or more rows of tubes extend across the gas outlet, the distributing baille, or the-component parts thereof, may be supported directly upon, or from. the lowermost row of these bottom tubes. Other means for performing the same function will occur to those skilled in the art and may be utilized.
Any suitable firing arrangement may be utilized for the furnaces, inasmuch as the invention lends itself 'readily to the use of any desired num ber of burners 'in any or all of the side walls of each furnace as well as in the roof thereof. Any combination of burners with respect to number and location may be employed within practical limits.
From the foregoing it will be understood that the invention is not to be limited excepting by the scope ofthe appended claims.
' What is claimed is: 1. Fluid heating apparatus comprising walls forming an unobstructed furnace having its bottomv open to provide an outlet for the gases of combustion 'in the furnace, fluid fuel burner means for firing the furnace in one of said walls,
substantially straight iiuid conducting tubular members adjacent oppositely disposed enclosing walls of the furnace adjoining said one'wall, said burner means being located substantially equidistantly between said oppositely disposed walls, other substantially straight, parallel tubular vmembers extending across said outlet in a substantially horizontal row inl substantially uni-- formly spaced relationship in said row, the spacing of said other tubular members being sufficiently close to provide substantially even distribution of thefurnace gases over substantially the entire horizontal area of the furnace chamber, tubular members in said row being connected in series, the arrangement being such that the 'hot gases of combustion are cooled by radiating suiilcient to provide gas outlet-openings for the flow area. required for the gas distribution desired. Or, a single longitudinally extending fln on each/,bottom tube may be used, the arrangement being such that the fins all lie substantially in a horizontal plane and extend from the 'same side of each'tube. with the outer longitudinal edge of each iin being spaced from the wall of the adjacent tube to provide the size of gas outlet desired. Ordinarily, these fins will be welded to the tubes but they may be secured permanently thereto by .other means, or they may be removably attached to the tubes -by hav- `.ing the oppositely disposed fins secured to arcuate straps at spacedA intervals, andhanging the straps and the fins on the tubes.
In lieu of using a distributing bafiiewhich is entirely independent of the bottom tubes, means which perform the function of the distributing baille may be supported directly on or by the bottom tubes. For instance, if the bottom tubes are provided with horizontally extending fins as previously described, refractory or tile slabs or blocks may be laid on the fins and spaced apart heat to the cooler tubular members thereby becoming more dense and falling to the bottom of the furnace and flowing over the tubular members ,extending across the outlet, and means forming a gas passage through which the cooled gases are withdrawn from the'region below the tubular members extending across the gas outlet.
2. Fluid` heating apparatus comprising walls forming an unobstructed furnace having its bottom open to provide an outlet forthe gases of combustion in the furnace, fluid fuel burner means ixi one vertically extending wall of the furnace for ring the furnace, fluid conducting tubular members adjacent opposed vertically extending walls of the furnace adjoining said one wall, said burner means being located substantially equidistantly between said oppositely disposed walls, other substantially straight, parallel tubular members extending across said out' let in a'substantially horizontal roW in substantially uniformly spaced relationship in said row, the spacing of said other tubular members being sufficiently close to provide substantially even e gas outlet.
furnace, fluid conducting tubular members adship, the spacing of said other tubular members,
said outlet being connected in series, the arwalls forming an'unobstructed Afurnace having betweenaaid side walls, a substantially horizontal row of substantially straight, parallel tubular l extending across said outlet in-substan- 1 tially uniformly spaced relationship in said row, vtubular members in said row being connected in series, the spacing ofthe tubular members in members extending across the f 3. Fluid heating apparatus comprising walls forming 'an unobstructed furnace having its bottom open to provide an outlet for the gases of combustion in the furnace, uid fuel burner means in the roof of the-furnace for firing the jacent oppositely disposed vertically extending wallsof the furnace, said burner means being located substantially equidistantly between said oppositely disposed walls, other substantially straight, parallel tubular membersextending across said outlet in a substantially horizontal rowin substantially uniformly spaced relationship'in said row, the spacing oi.' said "other tubular members being sumciently close to provide substantially .even distribution of the furnace gases over subst tiallythe entire horizontal area ofthe furnace c amber, tubular members in said row being connected" in series, the arrangement being such that the hot gases of combustion are Icooled by radiating heat to the coolertubular i members thereby becoming more dense and falling to the bottom o f the furnace and owing over the tubular members extending across the outlet, and means formingA a gas passage through which the cooled gases are withdrawn from the region below the tubular `members extending across thegasoutlet.
4f.l Il'luid` heating apparatus comprising walls forming an unobstructed 'furnacehaving'its bottom opento provide an outlet for the gases of combustion inthe furnace, means for nring the rin-nace, substamialiy straight nula conducting as tubular members adjacent at least one enclosing wall of the furnace, other substantially straight.y
parallel tubularmembers extending'across said' outlet in substantially uniformly spaced relation- 40 being suiliciently close to provide 4substantiallyV even distribution of the furnace gases over sub-v stantially the entire horizontal area of the i'urv nace chamber, tubular members extending across rangement being such that t ehot gases of coml bustion are cooled by radiat ng heat tothe cooler tubular members thereby -becoming more dense and falling to the bottom of the furnace and flowing over the tubular members extending across4 the outlet, baille means below the tubular members extending across thegas outlet, said baille .means having yelongated openings of a, width not substantially greater than the outside diameter'tof said llast mentioned tubular mem'- bers, and means forming a gas passage through which the cooled gases are withdrawn from the region below said baille means. v 5. Apparatus for heating fluids comprising Y its bottom open to provide an outletfor the gases of. combustionfin the furnace. .burnermeans in an end wall of the furnace for firing the furnace,
substantially horizontally extending vfluid conducting tubular memiers adjacent the inner sides of the side walls o the furnace, said burner means being located'substantlally equidist'antlysaid row being 'sumciently close to provide sub-A such that the hot gases -opposi-tely disposed walls of the ,tendingflu'id conducting tubular f cent the inner side of the rooi' of the furnace, a
stantially even distribution 'of the furnace gases over substantially the entire horizontal area of the furnace chamber, the arrangement being -of combustion are cooled by radiating heat to the cooler tubular members thereby becoming more dense and falling to the bottom of the furnace and flowing over the tubu- .lar members extending across th'e outlet, and
means forming a gas passage through which the cooled gases are withdrawn Ifrom the region below the tubular-'members extending across the gas outlet. t
6.v Apparatus for heating .uids Y comprising walls'fo'rming an unobstructed furnace having its bottom open to provide an outlet for the gases ofcombustion in the furnace, burner means in the roof. of the furnace for firing the furnace, furnace being vertically'inclined and sloping outwardly toward the bottom thereof, substantially horizontally exmembers adiacent the inner sides'of'said oppositely disposed walls of the furnace, said burner means beingv located substantially equidistantly between said oppositely disposed walls, a substantially horizontal row 'of substantially straight, parallel tubular members extending across said outlet in substantially uniformly spaced relationship in said row, tubular members in said row being connected in series, the spacing of said other tubular members being sufiiciently close to provide substantially even distribution oi` the furnace gases over substantially the entire horizontal area of Y the furnace chamber, the arrangement being such that the hot gses vof combustion are cooled b y radiating heat to the cooler tubular members thereby becoming moredense and'falling .to the bottom ,of the furnace and flowing over the tubular members extending across the outlet, and means iorming a gas passage'through which the cooled gases are withdrawn'from the region below the tubular members extending across the gasoutlet.. g f
7. Apparatus for heating fluids comprising walls forming r an unobstructed furnace having its bottomv opento provide an outlet for the gases of combustion inthe furnace. burner means in a vertically extending wall of thefurnace for firing the furnace, substantially horizontally( extending fiuid gqnducting tubular members adjasubstantially horizontal row of substantially straight,Vv parallel tubular., members extending 'across .said outlet in'substantialiy uniformly spaced Vrelationship in said row, tubular members in said row being connected in series, said burner means being-located substantially 'equidistantly Vbetween the tubular' members adjacent the roof and said row'of .tubular members, the spacing 'of said-other tubular membersl being suiliciently closevto provide substantially even distribution of the furnace gases over substantially the entire horizontal area of the furnace chamber, the arrangement being such thatthe hot gases of combustion' are cooled by radiating heat'to thecooler tubular members thereby becomingfmore dense 'and falling tothe bottom of the. furnace and flowing over the `tubular members extending across the outlet, and means forming a cas passage through which thecooled gases are withfrom the region below the tubular mem-l I extending across the gaa outlet.
' frascy H. sHERMAN.
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2415726A (en) * 1943-12-02 1947-02-11 Phillips Petroleum Co Apparatus for heating oils
US2419252A (en) * 1943-09-27 1947-04-22 Gen Motors Corp Prevention of seizure of metal parts
US2430344A (en) * 1944-09-08 1947-11-04 C M Kemp Mfg Company Preheater for oil for refinery crackers
US2498717A (en) * 1943-01-01 1950-02-28 Foster Wheeler Corp Heater
US2579350A (en) * 1946-05-01 1951-12-18 Phillips Petroleum Co Furnace
US2649625A (en) * 1948-08-18 1953-08-25 Eugene A Johnson Tornado proof building
US2687119A (en) * 1952-04-03 1954-08-24 Foster Wheeler Corp Fluid heater
US2812212A (en) * 1951-04-17 1957-11-05 Babcock & Wilcox Co Liquid fuel burner
US3405691A (en) * 1966-08-26 1968-10-15 Pullman Inc Zoned furnace

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2498717A (en) * 1943-01-01 1950-02-28 Foster Wheeler Corp Heater
US2419252A (en) * 1943-09-27 1947-04-22 Gen Motors Corp Prevention of seizure of metal parts
US2415726A (en) * 1943-12-02 1947-02-11 Phillips Petroleum Co Apparatus for heating oils
US2430344A (en) * 1944-09-08 1947-11-04 C M Kemp Mfg Company Preheater for oil for refinery crackers
US2579350A (en) * 1946-05-01 1951-12-18 Phillips Petroleum Co Furnace
US2649625A (en) * 1948-08-18 1953-08-25 Eugene A Johnson Tornado proof building
US2812212A (en) * 1951-04-17 1957-11-05 Babcock & Wilcox Co Liquid fuel burner
US2687119A (en) * 1952-04-03 1954-08-24 Foster Wheeler Corp Fluid heater
US3405691A (en) * 1966-08-26 1968-10-15 Pullman Inc Zoned furnace

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