US2331037A - Hopper for building mixers - Google Patents
Hopper for building mixers Download PDFInfo
- Publication number
- US2331037A US2331037A US359529A US35952940A US2331037A US 2331037 A US2331037 A US 2331037A US 359529 A US359529 A US 359529A US 35952940 A US35952940 A US 35952940A US 2331037 A US2331037 A US 2331037A
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- US
- United States
- Prior art keywords
- hopper
- drum
- batch
- opening
- discharge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 description 37
- 230000004888 barrier function Effects 0.000 description 11
- 230000005484 gravity Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 239000012615 aggregate Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4234—Charge or discharge systems therefor
- B28C5/4237—Charging, e.g. hoppers
Definitions
- This invention relates to concrete mixers of the type commonly used in the building trades and hence designated building mixers.
- charging of the drum is effected by a power loading mechanism comprising a pivoted skip arranged when lowered to the ground to receive material and when elevated to discharge its load into the mixing drum.
- the capacity of the skip should be suflicient to provide one complete batch of concrete forming ingredients to the mixer drum.
- a power loader has been dispensed with because of its additional and possibly disproportionate cost. Loading of the batch has been done by hand after the previous batch has been mixed and discharged from the drum. Since mixing is not considered to begin until the en tire batch has been loaded, this results in loss of time.
- a stationary hopper or batch assembly device has been employed, said hopper having a roughly funnel shape with its throat portion feeding into the end of the drum. Material is shovelled by hand into the hopper and retained there by a gate across the bottom of the throat. With the gate closed, the hopper may be filled with material while a batch is being mixed in the drum, and when the latter is discharged, the hopper gate may be opened and the materials charged into the drum.
- the hopper gate is by necessity positioned directly at the charging opening of the drum Where it is exposed to the splashing of concrete, which may set on the gate and interfere with its sliding or hinging action.
- Still another fault with this type of hopper is the plugging of material across the throat of the hopper.
- Two factors promote this, first the generally funnel shape which causes material to settle and pack the throat due to the force of successive shovel-fulls landing on the mass, with the result that when the gate is opened, there is an arch of material which prevents or retards the fiow.
- Another object of the invention is the elimination of a sliding or swinging gate, which may cause trouble due to sticking, and the provision of a more effective operating structure therefor.
- Figure 1 is a side elevation, partly in section of a machine incorporating therein a preferred embodiment of the invention
- Figure 2 is a front end View of the machine shown in Figure l;
- Figure 3 is a fragmentary detailed view showing the hopper in loading position in contrast to the discharging position shown in Figure 1.
- the numeral [1 represents the drum of the mixer, which is mounted for rotation about a horizontal axis,
- Charging device i5 is hopper shapedin that it is narrowed at its discharge end or throat portion, so that when pivoted into discharging position, the throat portion may generally occupy or nest within a stationary Ll-shaped chute 8 mounted on the frame, which chute has a discharge end feeding into an opening in the mixer drum.
- the lower end of chute i8 is supported on a bracket ill in fairly close proximity to the drum head while the higher portion is supported 7 on a bracket 26.
- chute l8 Arranged above chute l8 and spaced equidistant on either side of the center of the hopper are a pair of vertical plates 2i, said plates being spaced apart slightly more than the width of the discharge opening in -"ie hottorn of the hopper.
- the back wall of the hopper is shaped so that in pivoting it will clear plate 22, and when its lower portion is nesting within chute re, the back wall rests against a stop 23 fastened to the plates 2! a distance above plate 22, said stop forming a restraint against further pivoting.
- the back of the hopper is shaped inwardly with a surface 24 forming a chord across the curved plate "22 when the two are in juxtaposed relation.
- the edges 25 of the sides'of the discharge opening are "curved on a radius having the same center but slightly *less than that of plate 22 so that as the hopper is pivoted to load-receiving position, there will be no interference, but rather a close fit, with plate 22 closing the discharge opening of the hopper. Consequently the hopper may be filled with "the necessary quantity of material without leakage, and then through pivoting of the hoppefthis material may be emptied as -a batch i-nto the- "other end is pinned to arms attached to one end of a horizontal shaft 29, said arms being actuated by a lever attached to the other end of the shaft in convenient position for manual operation.
- the forward edge which may be provided with a stiffening lip 3!, is at an elevation such that material may be easily thrown by shovel over this edge.
- the upper edges 32 of the sides of the hopper when in this position slope slightly more than the angle of repose of the material, thereby permitting a large .portion of the hopper to ice utilized without spilling.
- the discharge opening which moves relative to the barrier formed by plate 2 2-, permits aggre gates to flow into chute l8 and hence into the drum.
- the hopper may be tilted :to a position where the bottom 33 forms an angle of as much as 50 degrees with the horizontal, which angle is normally sufficient to enable all material to pass rapidly through the discharge opening. Should any sticking occur, however, the back of the hopper "may'be bumped agains't the stop 23 thereby shaking loose the adhering material and effecting a clean dischar e.
- a pipe may be arranged so as to pass through the space between plates 2-! and between plate "Z2 and the drum to conduct water through the upper portion-of the charging opening. In this way the jet of water may be direotedback against the head mixing obtained. Moreover disposition of *the *barrier removed from the opening prevents concrete from accumulating thereon.
- charging instrumentalities comprising an inclined chute communicating with the drum opening for feeding materials therethrough, a stationary barrier disposed above said chute and forwardly of said mixer drum, a pivotal charging hopper having a bottom Wall and a charging outlet at one end, said charging outlet being disposed for closure by said barrier when the bottom wall is in substantially horizontal position, and manually operable means for pivoting said hopper from said last named position into a position in which said' bottom wall is inclined and said outlet is freed from said barrier and communicates with said chute for passage of materials into said drum.
- a concrete mixer having a mixing receptacle provided with a material-transfer opening, mechanism for receiving and charging a batch of concrete-making materials into the receptacle through said opening, comprising an inclined chute communicating with said opening; a stationary barrier disposed above said chute; a hopper having a discharge end portion disposed adjacent said receptacle, said hopper being pivotally mounted intermediate its ends whereby the hopper may be swung between an inclined position in which said discharge end portion is disposed in nesting relation to said chute whereby the materials in the hopper may be gravitationally transferred into the receptacle, and a batch receiving position in which said end portion is closed by the barrier, said pivotal mounting of the hopper being so disposed relative to the center of gravity of the hopper when either empty or loaded that swinging of the hopper between said positions will shift said center of gravity from one side of the pivot to the other thereby biasing the hopper toward the position to which it is being moved; means for limiting the movement of the hopper in each direction; and means for
- a concrete mixer having a mixing drum provided with a material transfer opening
- mechanism for receiving and charging a batch of concrete-making materials into said drum through said opening comprising an inclined chute communicating with said transfer opening, a hopper having a bottom wall and a discharge opening, said hopper being pivotally mounted intermediate its ends, limits on either side of the hopper pivot defining batch-receiving and batch-charging portions, the bottom wall of said hopper when in batch-receiving position being substantially horizontal, whereby packing and arching of the material in the discharge portion is avoided, and when in batch-charging position being inclined with the discharge portion disposed cooperatively with respect to said chute to permit gravitational descent of material into said transfer opening, a gate across said throat to prevent discharge of material received when the hopper bottom is in substantially horizontal position, and means for moving said hopper between said positions and for bumping said hopper against one of said limits to effect clean discharge of the hopper contents when in batchcharging position.
- a concrete mixer having a mixing drum provided with a material-transfer opening, mechanism for receiving and charging a batch of concrete-making materials into said receptacle through said opening, comprising an inclined chute communicating with said opening, a stationary barrier disposed above said chute, a hopper disposed adjacent said receptacle having a discharge portion for discharging materials through the drum opening, said hopper being pivotally mounted intermediate its ends with the center of gravity of the hopper when either empty or loaded so disposed with respect to the pivot that swinging of the hopper from one position to the other will shift the center of gravity from one side of the pivot to the other, thereby biasing the hopper toward the position to which it is being moved, the discharge portion of said hopper being closed by said barrier when the hopper is receiving material and being clear of said barrier when discharging material into said chute, and means for moving said hopper from batch-receiving position to batch-charging position including a toggle linkage arranged so that the greatest mechanical advantage is obtained prior to shifting the center of gravity over the pivot.
Description
t- 1943- A. M MILLAN HOPPER FOR BUILDING MIXERS Filed Oct. 3, 1940 2 Sheets-Sheet l Andrew McMillan INVENTOR. BY, 5m.
ATTORNEK Oct. 5, 1943. MCMILLAN 2,331,037
HOPPER FOR BUILDING MIXERS Filed Oct. 3, 1940 2 Sheets-Sheet 2 Andrew McMillan INVENTOR.
ATTORNEX Patented Oct. 5, 1943 HOPPER FOR BUILDING MIXERS Andrew McMillan, Milwaukee, Wis., assignor to Chain Belt Company, Milwaukee, Wis., a corporation of Wisconsin Application October 3, 1940, Serial No. 359,529
4 Claims.
This invention relates to concrete mixers of the type commonly used in the building trades and hence designated building mixers. Generally with these machines, charging of the drum is effected by a power loading mechanism comprising a pivoted skip arranged when lowered to the ground to receive material and when elevated to discharge its load into the mixing drum. The capacity of the skip should be suflicient to provide one complete batch of concrete forming ingredients to the mixer drum.
In the case of the smaller sizes of these machines, a power loader has been dispensed with because of its additional and possibly disproportionate cost. Loading of the batch has been done by hand after the previous batch has been mixed and discharged from the drum. Since mixing is not considered to begin until the en tire batch has been loaded, this results in loss of time. To overcome this handicap a stationary hopper or batch assembly device has been employed, said hopper having a roughly funnel shape with its throat portion feeding into the end of the drum. Material is shovelled by hand into the hopper and retained there by a gate across the bottom of the throat. With the gate closed, the hopper may be filled with material while a batch is being mixed in the drum, and when the latter is discharged, the hopper gate may be opened and the materials charged into the drum.
With a stationary hopper there is a serious conflict between desire to reduce the height of the hopper and the necessity to maintain a steep slope to the sides and bottom to facilitate rapid and complete emptying of aggregates. The common types now in use represent a compromise which is not entirely satisfactory from either point of view, the top edge of the hopper over which material must be thrown remaining high, while the slope of the sides and bottom is not steep enough to permit the type of discharge which is desirable. In fact, if the inside of the hopper is at all moist, material may adhere to the sides and eventually set as a concrete mass, making it generally necessary to push the material into the drum with a stick or spade at each emptying operation.
Furthermore the hopper gate is by necessity positioned directly at the charging opening of the drum Where it is exposed to the splashing of concrete, which may set on the gate and interfere with its sliding or hinging action.
Still another fault with this type of hopper is the plugging of material across the throat of the hopper. Two factors promote this, first the generally funnel shape which causes material to settle and pack the throat due to the force of successive shovel-fulls landing on the mass, with the result that when the gate is opened, there is an arch of material which prevents or retards the fiow. Second, vibrations of the machine by the engine, accentuate this compacting and arching effect especially where the engine is a single rather than a multi-cylinder internal combustion engine.
Finally with a fixed hopper and a movable gate, it is practically impossible to introduce wa ter through the charging opening of the drum, and consequently water cannot be added at this end, inside the drum, where it may be used to flush the head of the drum. Hence materials may build up on the head and interfere with efficient mixing action. Bringing the water pipe through the discharge opening at the other end of the drum and extending it across the drum is not considered practical, nor can the throat of the hopper be decreased to provide a space at the charging opening without further accentuating thepacking tendencies just described.
It is an object of the present invention to pro- Vide a hopper for machines of this character which will be easier to load and more efficient in discharge and which will not in any way'interfere with the most advantageous disposition of the water supply system or other parts of the machine.
Another object of the invention is the elimination of a sliding or swinging gate, which may cause trouble due to sticking, and the provision of a more effective operating structure therefor.
With these objects and other objects in view, which will be more fully discussed hereafter, the invention resides in the novel construction, COlIlbination and arrangement of elements substantially as hereinafter described and more particularly defined in the appended claims.
- The invention will now be described on reference to the accompanying drawings, in which:
Figure 1 is a side elevation, partly in section of a machine incorporating therein a preferred embodiment of the invention;
Figure 2 is a front end View of the machine shown in Figure l; and
Figure 3 is a fragmentary detailed view showing the hopper in loading position in contrast to the discharging position shown in Figure 1.
Referring to the drawings, the numeral [1 represents the drum of the mixer, which is mounted for rotation about a horizontal axis,
blades of the type well known in the art and consequently not shown herein. I
Disposed above the engine it is a batch assem bly device l of a capacity at least sufiicient to hold one complete batch of aggregates, viz. sand,
gravel and cement, as required by the drum for mixing operations. The loading device I5 is rigidly connected to a horizontal rod "It jour'" nalled for rotation in bearings ll mounted on the frame, said frame having a substantially horizontal forward extension or arm i=3 on which the loading device may rest when lowered or material receiving position as shown in Figure 3.
Charging device i5 is hopper shapedin that it is narrowed at its discharge end or throat portion, so that when pivoted into discharging position, the throat portion may generally occupy or nest within a stationary Ll-shaped chute 8 mounted on the frame, which chute has a discharge end feeding into an opening in the mixer drum. The lower end of chute i8 is supported on a bracket ill in fairly close proximity to the drum head while the higher portion is supported 7 on a bracket 26.
Arranged above chute l8 and spaced equidistant on either side of the center of the hopper are a pair of vertical plates 2i, said plates being spaced apart slightly more than the width of the discharge opening in -"ie hottorn of the hopper.
Extending between these plates is a curved plate 2? formed on -a radius having a center in close proximity to the pivot rod It. The adjoining edges of plates 2! are similarly curved so as to form a nice fit With the plate 22 to whichthey are rigidly secured. This assembly, comprising the plates 2i and 22, maybe rig-idly suspended from the top of the housing frame or shield surrounding the drum.
The back wall of the hopper is shaped so that in pivoting it will clear plate 22, and when its lower portion is nesting within chute re, the back wall rests against a stop 23 fastened to the plates 2! a distance above plate 22, said stop forming a restraint against further pivoting. To permit the clearance sought -the back of the hopper is shaped inwardly with a surface 24 forming a chord across the curved plate "22 when the two are in juxtaposed relation. The lower portion of the hopper, i. e. the edges 25 of the sides'of the discharge opening, are "curved on a radius having the same center but slightly *less than that of plate 22 so that as the hopper is pivoted to load-receiving position, there will be no interference, but rather a close fit, with plate 22 closing the discharge opening of the hopper. Consequently the hopper may be filled with "the necessary quantity of material without leakage, and then through pivoting of the hoppefthis material may be emptied as -a batch i-nto the- "other end is pinned to arms attached to one end of a horizontal shaft 29, said arms being actuated by a lever attached to the other end of the shaft in convenient position for manual operation. With this arrangement the center of mass of a batch of material which, due to the shape of the hopper, is disposed closely to the pivot point [6, is quickly shifted during pivoting to the discharge side, thereby reducing the amount of work required of the operator. The toggle arrangement is such that the greatest mechanical advantage is available at the start of the tilting operation, thereby compensating for the fact that the load is heaviest at this time.
When the hopper is in load-receiving position, as shown in Figure "3, the forward edge, which may be provided with a stiffening lip 3!, is at an elevation such that material may be easily thrown by shovel over this edge. The upper edges 32 of the sides of the hopper when in this position slope slightly more than the angle of repose of the material, thereby permitting a large .portion of the hopper to ice utilized without spilling.
When the hopper is in receiving position, material is supported by bottom wall 33 which is practical-1y horizontal and of relatively large area, and the pile which is accumulated is of comparatively "shallow depth. Material which strikes the back of hopper has its motion arrested that its fall onto material in the hopper does not result in a packing elfec't, particularly at the throat portion. Nor does engine vibration result in packing or arching. Eventually when'the hopper is pivoted, the material, which is in a loose pile pressed tightly against the walls, takes a rolling motion as it passes down the incline.
Upon pivoting the hopper counterclockwise into the discharge portion as shown in Figure 1, the discharge opening, which moves relative to the barrier formed by plate 2 2-, permits aggre gates to flow into chute l8 and hence into the drum. With the machine illustrated in the drawings, the hopper may be tilted :to a position where the bottom 33 forms an angle of as much as 50 degrees with the horizontal, which angle is normally sufficient to enable all material to pass rapidly through the discharge opening. Should any sticking occur, however, the back of the hopper "may'be bumped agains't the stop 23 thereby shaking loose the adhering material and effecting a clean dischar e.
With the stationary barrier disclosed, a pipe may be arranged so as to pass through the space between plates 2-! and between plate "Z2 and the drum to conduct water through the upper portion-of the charging opening. In this way the jet of water may be direotedback against the head mixing obtained. Moreover disposition of *the *barrier removed from the opening prevents concrete from accumulating thereon.
I These advantages combined with the fact that the hopper may be manually operated with a minimum of efiort constitute 'a decided improvement over present practices and machines.
The invention having been described, what 'I claim as new and see'k to protect by Letters Patentis:
1 In a concrete mixer having a mixing drum with an opening at one end for receiving -mate rials, charging instrumentalities comprising an inclined chute communicating with the drum opening for feeding materials therethrough, a stationary barrier disposed above said chute and forwardly of said mixer drum, a pivotal charging hopper having a bottom Wall and a charging outlet at one end, said charging outlet being disposed for closure by said barrier when the bottom wall is in substantially horizontal position, and manually operable means for pivoting said hopper from said last named position into a position in which said' bottom wall is inclined and said outlet is freed from said barrier and communicates with said chute for passage of materials into said drum.
2. In a concrete mixer having a mixing receptacle provided with a material-transfer opening, mechanism for receiving and charging a batch of concrete-making materials into the receptacle through said opening, comprising an inclined chute communicating with said opening; a stationary barrier disposed above said chute; a hopper having a discharge end portion disposed adjacent said receptacle, said hopper being pivotally mounted intermediate its ends whereby the hopper may be swung between an inclined position in which said discharge end portion is disposed in nesting relation to said chute whereby the materials in the hopper may be gravitationally transferred into the receptacle, and a batch receiving position in which said end portion is closed by the barrier, said pivotal mounting of the hopper being so disposed relative to the center of gravity of the hopper when either empty or loaded that swinging of the hopper between said positions will shift said center of gravity from one side of the pivot to the other thereby biasing the hopper toward the position to which it is being moved; means for limiting the movement of the hopper in each direction; and means for moving said hopper.
3. In a concrete mixer having a mixing drum provided with a material transfer opening, mechanism for receiving and charging a batch of concrete-making materials into said drum through said opening, comprising an inclined chute communicating with said transfer opening, a hopper having a bottom wall and a discharge opening, said hopper being pivotally mounted intermediate its ends, limits on either side of the hopper pivot defining batch-receiving and batch-charging portions, the bottom wall of said hopper when in batch-receiving position being substantially horizontal, whereby packing and arching of the material in the discharge portion is avoided, and when in batch-charging position being inclined with the discharge portion disposed cooperatively with respect to said chute to permit gravitational descent of material into said transfer opening, a gate across said throat to prevent discharge of material received when the hopper bottom is in substantially horizontal position, and means for moving said hopper between said positions and for bumping said hopper against one of said limits to effect clean discharge of the hopper contents when in batchcharging position.
4. In a concrete mixer having a mixing drum provided with a material-transfer opening, mechanism for receiving and charging a batch of concrete-making materials into said receptacle through said opening, comprising an inclined chute communicating with said opening, a stationary barrier disposed above said chute, a hopper disposed adjacent said receptacle having a discharge portion for discharging materials through the drum opening, said hopper being pivotally mounted intermediate its ends with the center of gravity of the hopper when either empty or loaded so disposed with respect to the pivot that swinging of the hopper from one position to the other will shift the center of gravity from one side of the pivot to the other, thereby biasing the hopper toward the position to which it is being moved, the discharge portion of said hopper being closed by said barrier when the hopper is receiving material and being clear of said barrier when discharging material into said chute, and means for moving said hopper from batch-receiving position to batch-charging position including a toggle linkage arranged so that the greatest mechanical advantage is obtained prior to shifting the center of gravity over the pivot.
ANDREW McMILLAN.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US359529A US2331037A (en) | 1940-10-03 | 1940-10-03 | Hopper for building mixers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US359529A US2331037A (en) | 1940-10-03 | 1940-10-03 | Hopper for building mixers |
Publications (1)
Publication Number | Publication Date |
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US2331037A true US2331037A (en) | 1943-10-05 |
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US359529A Expired - Lifetime US2331037A (en) | 1940-10-03 | 1940-10-03 | Hopper for building mixers |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2447413A (en) * | 1946-04-08 | 1948-08-17 | Blaw Knox Co | Charging hopper and door mechanism for rotary-drum mixers |
US2902268A (en) * | 1957-02-11 | 1959-09-01 | T L Smith Co | Apparatus for preventing leakage from open ended mixers or agitators |
US3136533A (en) * | 1960-06-21 | 1964-06-09 | London Concrete Machinery Co L | Trailer body |
US3576314A (en) * | 1969-11-20 | 1971-04-27 | Lyco Mfg Inc | Mobile concrete mixer with foldable filler unit |
EP3381635A1 (en) * | 2017-03-30 | 2018-10-03 | Hymix Ltd | Hopper assembly |
-
1940
- 1940-10-03 US US359529A patent/US2331037A/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2447413A (en) * | 1946-04-08 | 1948-08-17 | Blaw Knox Co | Charging hopper and door mechanism for rotary-drum mixers |
US2902268A (en) * | 1957-02-11 | 1959-09-01 | T L Smith Co | Apparatus for preventing leakage from open ended mixers or agitators |
US3136533A (en) * | 1960-06-21 | 1964-06-09 | London Concrete Machinery Co L | Trailer body |
US3576314A (en) * | 1969-11-20 | 1971-04-27 | Lyco Mfg Inc | Mobile concrete mixer with foldable filler unit |
EP3381635A1 (en) * | 2017-03-30 | 2018-10-03 | Hymix Ltd | Hopper assembly |
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