US2323639A - Internal combustion engine charge forming apparatus - Google Patents

Internal combustion engine charge forming apparatus Download PDF

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US2323639A
US2323639A US279394A US27939439A US2323639A US 2323639 A US2323639 A US 2323639A US 279394 A US279394 A US 279394A US 27939439 A US27939439 A US 27939439A US 2323639 A US2323639 A US 2323639A
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fuel
mixture
valve
passage
venturi
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US279394A
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Raymond M Anderson
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Evans Products Co
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Evans Products Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M31/00Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture
    • F02M31/02Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating
    • F02M31/04Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating combustion-air or fuel-air mixture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M13/00Arrangements of two or more separate carburettors; Carburettors using more than one fuel
    • F02M13/06Arrangements of two or more separate carburettors; Carburettors using more than one fuel the carburettors using different fuels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M23/00Apparatus for adding secondary air to fuel-air mixture
    • F02M23/14Apparatus for adding secondary air to fuel-air mixture characterised by adding hot secondary air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/52Systems for actuating EGR valves
    • F02M26/55Systems for actuating EGR valves using vacuum actuators
    • F02M26/58Constructional details of the actuator; Mounting thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/52Systems for actuating EGR valves
    • F02M26/59Systems for actuating EGR valves using positive pressure actuators; Check valves therefor
    • F02M26/61Systems for actuating EGR valves using positive pressure actuators; Check valves therefor in response to exhaust pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • This invention relates broadly to internal combustion engines, particularly of the gasoline spark ignition type, and more specifically to certain improved charge forming and regulating apparatus for such engines to materially increase fuel economy and to make possible the use of heavy or cheap fuel without objectionable sacrifice of the several desirable performance or operation characteristics, such as flexibility, full power including high volumetric efficiency, anti-knocking, easy starting, and lack of objectionable carbonization, crankcase dilution, and smoking.
  • the objects of the present invention are to provide an improved charge forming and regulating apparatus for conventional types of gasoline engines (particularly for use in automotive vehicles including trucks, boats, etc.) permitting the use of a large proportion or all heavy or cheap fuels, such as oil or cheap or low octane rating gasoline or the like, to lower fuel costs and at the same time materially increase efliciency (particularly the over-all fuel consumption as represented by tank miles per gallon) all either increasing or without objectionable sacrifice of the desirable performance or operating characteristics, such as high torque, high volumetric efliciency, flexibility, good distribution, easy starting, and without entailing objectionable operating conditions, such as knocking, crankcase dilution, carboniz ation, or smoking.
  • efliciency particularly the over-all fuel consumption as represented by tank miles per gallon
  • FIG. 1 is a general view showing in eievatio an'embodiment of the charge forming and regulating apparatus of the present invention as a whole as it appears installed on or applied to a conventional, present-day, automotive vehicle gasoline engine, with the economizer air supply conduit I34 being shown somewhat schematically or diagrammatically to simplify this figure;
  • Fig. 2 is a fragmentary plan view of the apparatus shown in Fig. 1', the air cleaner being removed;
  • Fig. 3 is a top plan view of the vaporizer-heater unit, a portion being broken away to show underlying parts:
  • Fig. 4 is a vertical sectional view of the same unit taken on the line 4-4 of Fig. 3;
  • Fig. 4A is a reduced scale plan view of the screen coil used in the vaporizer-heater unit
  • Fig. 5 is a view of the under side of the upper cap of said vaporizer-heater unit, portions being broken away to show underlying parts;
  • Fig. 6 is a transverse view taken on' the line 6-6 of Fig. 4;
  • Fig. 7 is a detail end elevation view of the exhausi; gas regulating unit as viewed from the let in Fig. 1;
  • Fig. 8 is a fragmentary end elevation of the other side of this exhaust gas regulating unit with portions being broken away;
  • Fig. 9 is a vertical sectional view of this valve unit taken on the line 9-9 of Fig. 8;
  • Fig. 10 is a fragmentary view of the main carburetor unit as seen in Fig. 1, with portions being broken away to show the accelerator pump;
  • Fig. 11 is a fragmentary view of the main carburetor unit as seen from the right in Fig. 1, with portions being broken away to show the floats and interior parts;
  • Fig. 12 is a fragmentary sectional view of the main carburetor unit taken on the line i 2i2 of Fig.
  • Fig. 13 is a fragmentary sectional view taken on the line l3-l3 of Fig. 12;
  • Fig. 14 is a fragmentary sectional view taken on the line l4i4 of Fig. 12;
  • Fig. 15 is a fragmentary perspective view of portions of the fuel selecting snap-action unit
  • Fig. 16 is a fragmentary view as seen in Fig. 1, with portions being broken away to show underlying parts, including the idling assembly and the economizer structure;
  • Fig. 17 is a fragmentary sectional view taken on the line i 7-11 of Fig. 16;
  • Fig. 18 is a fragmentary sectional view taken on the line i8--i8 of Fig. 16, with a portion of the view being in plan;
  • Fig. 19 is a fragmentary sectional view taken on the line i9l 9 of Fig. 16;
  • Fig. 20 is a wholly diagrammatic and spread out view of the major portions of the whole charge forming and regulating apparatus, showing generally or schematically the connections between the several parts, but not accurately showing relative positions or the relative vertical levels of the parts;
  • Fig. 21 is a partly diagrammatic view showing a. modified form of anti-detonation unit.
  • Fig. 22 is a sectional view of still another modified form of anti-detonation unit.
  • the improved charge forming and regulating apparatus is applied to a conventional type gasoline engine 2 having an induction intake conduit including the intake manifold 3 and an exhaust conduit including the exhaust manifold 4.
  • the intake conduit includes a carburetor unit i which, as illustrated herein, may be of the down draft type.
  • the engine is provided with the usual air cleaner H2 mounted above the carburetor.
  • a compact, flat, vaporizerheater unit or heat exchanger 5 (see also Figs. 3- 6 inc.) is jacketed and heated by exhaust gases conveyed thereto from the exhaust manifold by a pipe 6, the used exhaust gases being carried back to the exhaust conduit by pipe I.
  • Pipes 6 and 1 may be used to support'this vaporizerheater unit, the novel features of which are hereinafter more fully described. 1
  • the main unheated air-fuel mixture is carried from the carburetor unit i to the heater by horizontal pipe connection 8, and the hot super-rich mixture is conducted from the heater to the carburetor mixing chamber by the slightly lowerhorizontal pipe connection 9, which is preferably made of aluminum, aluminum alloys or the like, as discussed hereinafter.
  • the major part of the engines air supply is sucked down through the intake conduit (comprising the riser, the mixing chamber, and the intake manifold) in the usual fashion, while a small proportion (preferably about 5% and less than 10%) of the total air supply is drawn through a separate passage, the hot mixture-contacting portions of which are all of aluminum or the like, and which includes connections 8 and 9 and the substantially horizontal, tortuous, mixture-heating passage in the heater 5.
  • Venturi means 65 preferably located near the entrance to the passage. with the heavy or light fuel jets 62 and passage 64, meters and mixes the main fuel supply into its air stream. This super-rich mixture is heated to a high temperature so that the sprayed fuel is partly gaslfled, partly vaporized, and the balance finely divided. For the sake of simplicity, this conditiOn is hereinafter referred to as vaporized.”
  • the actual temperatures of the exhaust gas in the manifold of ordinary gasoline engines vary within wide limits (about 600 degrees F. to nearly 1450 degrees F.) under different speed and load conditions so that the amount of heat available to the exhaust heater for the super-rich air-fuel mixture varies widely. Accordingly, it is important that the quantity of exhaust gas made available to the heater unit be regulated not only in accordance with temperature but in accordance with engine speed-load conditions, which may be represented by exhaust gas flow rate. If the rich heated mixture of air and heavy fuel is not heated to a high enough temperature, there will be excessive and objectionable crankcase dilution due to lack of vaporization of the heavy fuel orcondensation. Also, too low a temperature is apt to cause smoking.
  • a temperature for this mixture will reduce the volumetric efflciency, as noted above. It has been found that a mixture temperature of about 400 degrees F. is best when using oil or similar heavy fuels, although this temperature may be varied from about 3'75 to 500 degrees F. When using gasoline, even the cheaper, poorer grades with low octane rating, in this super-rich heated mixture, good results may be obtained with lower mixture temperatures. For example, a temperature as low as 280 degrees F. can be used, with best results at about 350 degrees F. However, the above mentioned 400 degrees F'. temperature will be found satisfactory for either type of fuel.
  • valves 56, 51 may control the change over from gasoline to heavy fuel, or vice versa at starting or at other times, as is well known in this art.
  • the novel features of the valve actuating snap-action unit 15 are described hereinafter.
  • An important feature of this invention is the provision of auxiliary fuel supplying means to supply volatile unheated fuel directly into the intake conduit concurrently with the varying supply of the high temperature, super-rich, airfuel mixture into the intake conduit. It is particularly desirable to supply a compensating or limited flow of volatile fuel (which is relatively constant at normal running speeds) in conjunction with the hot rich oil-air mixture so that the proportion of volatile fuel to the total fuel is large at low speeds and small at higher speeds and loads. Similarly, it is desirable to have an idling supply of volatile fuel only.
  • a compensating jet assembly I45, I44, I22, l2l which is shown in Figs. 12 and 14, and the later described details of which are entirely conventional so that this assembly per se forms no part of the present invention, discharges liquid gasoline or other like fuel into the annular space in the composite smaller venturi 69 of the main mixing chamber 68 as shown.
  • This supply of fuel is limited to a substantially constant rate, as is well known in connection with the Zenith carburetor.
  • volatile idling fuel is supplied by the conventional idling organization (see Figs. 20, 16, 17 and 18) by opening H4 adjacent the throttle H3.
  • this idling supply will constitute all of the fuel supply and, as the speed increases, the idling supply cuts out and the compensating jet then supplies volatile fuel at a substantially constant and limited rate.
  • the supply of unheated volatile liquid fuel increases with engine speed to a relatively constant limited value under normal running conditions so that the unheated volatile fuel is a large proportion of the total fuel supply at these low engine speeds, with this proportion decreasing at the higher engine speeds to a small proportion of the engine fuel.
  • I speed and load until it is suilicient, beyond which point it islimited or regulated by the automatically controlled exhaust gas regulating valve 99.
  • the quantity of fuel supplied through the vaporizer-heater 5 substantially matches the amount of heat available to this heater unit from the exhaust as the speed or load increases.
  • An accelerating pump unit I50 (see Figs. 20, 10 and 13), which is conventional per se, discharges unheated liquid volatile fuel through nozzle I61 directly into the main mixing chamber 68 ahead of the first or smaller venturi 69 to give rapid acceleration on this quickly vaporized gasoline which will supplement the main fuel charge supplied through the vaporizer-heater unit 5.
  • the main air-fuel supply through this vaporizer-heater unit 5 will vary in accordance with the suction in the mixing chamber 68 or, more accurately, in accordance with the suction at the throat of the inner venturi 69.
  • the economizer unit I30 meters a pre-determined amount of air or other diluent into the intake manifold at each part-throttle part-speed condition to thin the mixture down to the desired point for each condition.
  • This later described unit is responsive t and meters in accordance with throttle position and engine speed-load conditions, and is particularly useful in connection with the long mixture-heating passage in the heater 5.
  • a novel anti-detonation unit (of which three forms are hereinafter described) which may admit a small amount of exhaust gas into the intake manifold at the time of detonating conditiors under the control of the throttle itself or in response to exhaust manifold and intake manifold pressures, which are a measure of the engine load-speed conditions.
  • the present invention is peculiarly adapted for use on cold running or heavy duty type engines. -In such installations the limitations of detonation or knocking at or near full loads when using heavy or low octane rating fuel are much less severe, and appreciable increases in power output or torque, coupled with higher efiiciency, have been obtained with oil and low grade fuels having octane ratings below 40. For example. in marine engine installations, for
  • the present invention can be simplified to use only one fuel, such as cheap or low grade gasoline or other relatively volatile fuel.
  • one fuel such as cheap or low grade gasoline or other relatively volatile fuel.
  • the two bowls, the change over valves and the like can be omitted and a much cheaper and simpler apparatus can be made.
  • the vaporizerheater unit comprises an intermediate section I which is tightly clamped between a cap portion II and a base portion I2 by means of through bolts I3.
  • An elbow I4 is mounted on the base I2 and serves as a connection between the exhaust intake pipe 6 and the interior or exhaust gas jacket portion of the heater through annular port I5 formed in the base.
  • the exhaust gases are discharged from the heater through an annular port I6 in cap II into a similar elbow I'I communicating with the exhaust discharge pipe 1.
  • Tie rod or through bolt I8 with nut I8 draws the two elbows I4 and I!
  • Cap II is provided with ducts 26, 21, 28 and 29 adjacent its periphery and extending through its lower wall 30 to form the upper portion of the exhaust jacket passage. Ducts 3
  • the mixture-heating chamber 35 comprises a lower wall 31 extending out from the sleeve 24 to an annular lateral wall 38 which is Joined to the outer shell wall 39 of the section II] by webs 40 around the through bolts I3.
  • This chamber 35 is closed by an upper wall 30 which is integral with the sleeve 23 and the cap II, the whole being otherwise generally similar to the structure of the base I2.
  • which may be formed in various ways but which preferably comprises a flat, spiral, coiled steel spring which is substantially equal to the depth of the annular chamber in member 35 so that it is more or less tightly received between the walls 30 and 3'! to form with these walls a flat, spiral, mixture-heating passage.
  • the outer end of the spring M is beaded at 42 for removable anchorage in a notch 43,
  • the horizontal pipe 8 supplies air-fuel mixture to the horizontal, flat, spiral passage in the heater through passage 46?) communicating with the radial passage 46 having its end closed by a cap 46a.
  • This arrangement permits easier coring in the casting of this member.
  • the passage 46 in turn communicates with the annular space 4'! about the sleeve 23 which opens into the center of the space in the unit 35 and into the inner end of the spiral passage between the turns of the spring 4
  • the heated air-fuel mixture leaves through port 45 which communicates with the substantially horizontal aluminum pipe 9.
  • this whole length of this tortuous mixture-carrying passage be substantially fiat or horizontal. It may, of course, include several slight downwardly extending portions as shown. If this passage or the vaporizer-heater unit extends downward vertically or on a steep slope, the heavier liquid fuel particles tend to run through too fast and escape vaporization. On the other hand, if the passage extends upwardly, it will necessarily form or include a trap to collect liquid fuel. Also, the passage will require a much greater lift or suction to pull the mixture through.
  • the compact and flat or substantially horizontal vaporizer-heater unit has a height or difference of level between its intake and discharge connections 8 and 9 which corresponds to the difference in height between the throat of the inner venturi 69 and the fuel lift distance (about above the fuel level in bowls 49 and 52.
  • a fiat heater unit cooperates with the use of a one or two bowl carburetor carried by or integral with the mixing chamber 68 and also supplying the auxiliary fuel directly to this mixing chamber 68.
  • the entire heater posits in the heater unit and in the mixing chamber and its venturi.
  • this vaporizerheater unit 5 can be readily disassembled by the operator and that the screen member 44 can be removed for cleaning by brushing or bending it.
  • the cheap mesh unit 44 can be readily replaced if corroded or burned.
  • is readily removable and can be cleaned when necessary by striking it against a hard object to knock off dep sits or by unit 5, including the sections l0, l2, H, l4, l1, and
  • pipe 9 or at least a part of its hot mixturecontacting portions, is formed of aluminum or the like (including predominantly aluminum alloys) for the above reasons, and particularly since it has been found this causes the heater to be more emcient in gasifying and vaporizing the fuel in the rich hot mixture and reduces carbon formation.
  • the reason for this last is not entirely understood, although it may involve some type of catalytic action.
  • the screen should be rather fineinorder to have a large area exposed. However, it is preferably formed of a medium weight (for example .022") bronze wire so that it will not readily burn out. Aluminum or aluminum alloy screen or mesh is more apt to burn out rapidly, and even copper is corroded more rapidly than the copper alloys such as bronze. It will be apparent that this gasifying aid of wires or the like may be employed to advantage in other applications and in various forms.
  • a medium weight (for example .022") bronze wire so that it will not readily burn out.
  • Aluminum or aluminum alloy screen or mesh is more apt to burn out rapidly, and even copper is corroded more rapidly than the copper alloys such as bronze. It will be apparent that this gasifying aid of wires or the like may be employed to advantage in other applications and in various forms.
  • the forming of the hot mixture-contacting portions of aluminum or aluminum alloy and the use of the mesh unit 44 aid in reducing carbon deposits or gummy descraping if necessary.
  • the flat inner surface of the upper and lower walls 30 and 31 may be read ily cleaned by scraping or the like upon the removal of 44 and 4
  • Gasoline or the like is conveyed from any suitable source of supply such as the usual fuel pump drawing from a gasoline supply tank through the supply pipe 46, suitable filter 50 and float regulated valve 5
  • heavy fuel such as oil or the like, is conveyed to afloat chamber 52 through pipe 53, a suitable filter 54 and float controlled valve unit 55.
  • the conventional floats are shown in Fig. 11.
  • the two float chambers 49 and 52 are formed in a common casing 14 which is integral with the mixing chamber section of the intake conduit, and these two chambers are divided by an upright partition 49a which does not extend to the top of this casing. As shown in Fig.
  • duplicate valve units 56 and 51 selectively shut off the flow of either the light or heavy fuel to the passage 61.
  • the oil valve unit has a valve body 51 guiding a valve stem 58 which carries a valve member 6
  • the valve body 51 is removably screwed into-a corresponding socket formed in the bottom of the float chamber casing.
  • This multiple venturi in the mixing chamber 66 comprises the composite inner venturi 69 and the outer venturi 68a.
  • the inner venturi consists of the upper or inner venturi portion I41 threaded into the portion I46 which also forms an enclosed annular space about and opening into the throat of the inner venturi 69.
  • the lower Venturi portion I48 is also suitably secured in the portion I46. Further, it is advantageous, and more thoroughly mixes all the fuel from both sources, to have the compensating nozzle I45 discharge into this same inner venturi 69.
  • the lift from the level of the oil or gasoline to the throat of this primary venturi 65, 65a is a somewhat greater lift than that used in conventional present-day automobile carburetors so that fuel will not start to be drawn through the separate mixture-heating passage until the engine has reached a slightly higher speed and the heater has come up to temperature. Until then, the fuel is supplied by the idle and compensating jets. In the embodiment illustrated, this lift is about /3". This lift is sufiicient so that no fuel will be drawn into the heating passage when the throttle is closed or nearly closed and the venturi 69 exerts little suction. Thus, in coasting with the throttle closed or nearly closed, little or no fuel comes through the vaporizer-heater, since the inner venturi 69 of the multiple venturi set will not b exerting sufflcient suction to lift fuel from the bowl.
  • the two valve units 56 and 51 are either positively on or off and the fuel to be supplied to the primary venturi 65 is selected by depressing the valve stem for the fuel desired (permitting the other valve to be closed by its spring) by the swinging arms 83 of the snap-action mechanism hereinafter described.
  • Air is drawn from the intake conduit Ill through sloping passage I3 formed in the carburetor unit cover 14b and opening above the choke II, through communicating passage I2 formed in the carburetor unit body I4, and thence through the primary venturi 65-65a, as described above.
  • the valves 56 and 51 are actuated by an improved snap-action unit 75 which is best seen in Figs. 2, 12, 13 and 15.
  • This unit includes a rock shaft I6 journaled at its inner end in a lug 11 formed on th cover 14b and also journaled in a bushing I8 carrying a bracket 18a, all fixed in the cover 14b above the partition 49a.
  • An actuating sleeve I9 is pinned to the shaft I6 in abutment with the bushing I8.
  • Snap sleeve 89 is rotatably and slidably mounted on a shaft 16 adjacent the sleeve I9.
  • This sleeve 89 has axially extending cams 8I-8.I cooperating with a pair of similar opposed and axially extending cams 82-82 on the sleeve I9.
  • a pair of arms 83-83 extend ra;- dially from opposite sides of the sleeve 89 to actuate one or the other of the valve stems.
  • the cam points or lobes 8I-8I rest against the flat surface 84-84 between the cam lobes 82-82, the sleeve 89 being biased towards the sleeve I9 by the compression spring 86 mounted on the shaft between the lugs 11 and the sleeve 89.
  • this snap-action mechanism which will positively open one valve and close the other, is quite compact. Particularly, it is of small height or diameter so that it may be readily mounted in the cover or upper part of the carburetor casing above the partition 49a where it is completely shielded and housed against dirt and the like.
  • Its control shaft I9 is journaled in and extends out through the side of the carburetor casing lid where it carries a pinned arm 9I which may be actuated by any suitable manual or automatic control linkage. It is desirable to have manual control available at all times, and if automatic control is used it may be made responsive to various engine conditions, as is well known in the art.
  • a bi-metallic coil spring thermostat 81 having one end anchored by pin 88 is mounted on or above the vaporizer-heater mixture discharge conduit 9 so that it will be actuated responsive to the temperature of said mixture.
  • the inner end of this bi-metallic coil actuates an arm 89 pivoted about pin 90.
  • the action of this arm is transferred through a link 92 to a pivoted bell crank lever 93 which is in turn connected by a link 94 to a second pivoted bell crank lever 95 which is connected by a link 96 to the arm 9
  • a suitable manual control linkage which may be held in either position by conventional means, is connected to the bell crank lever, 93 by a link 91, and it will be apparent that manual control can over-ride the automatic control through deflection 0f the bimetallic spring element in either direction or by other known means.
  • the unbalanced exhaust regulating valve 99 which is preferably pivoted at one edge by being fixed on
  • a bolt I06 secures this weight to the wheel in any one of the'plurality of holes I05 so that the weight is adjustable angularly around the periphery of the wheel; and since the bolt hole in the weight itself is eccentric, the weight may be moved in or out radially, both of which movements permit a nice adjustment of the effective lever arm of the weight acting on the valve so that the temperature setting may be varied for difi'erent installations, for different fuels, for winter and summer operation, etc.
  • pin "II is fixedly connected to the inner end of a bi-metallic coiled spring I01, the outer hooked nd of which I09 is fixed to pin II which may be adjustably secured in any one of a plurality of holes H041 to givea further adjustment for the temperature setting or calibration for this valve unit.
  • Bi-metallic temperature responsive member I0'I is set to hold the valve in position against seat I02 to direct all exhaust gas through the heater at low temperatures and at temperatures slightly above the desired setting, which, as noted above, may be about 400 degrees F. to move the valve toward seat I II to an extent dependent on the temperature and the pressure exerted on the valve. It will be apparent that since this bi-metallic element is mounted adjacent the fitting I00 its action will be responsive to exhaust gas temperatures.
  • the butterfly type valve 99 itself is responsive to the rate of flow of the exhaust gas, which is a function of engine load-speed conditions.
  • this exhaust gas regulator valve will occupy some intermediate position dependent upon the exhaust gas temperature and flow rate to limit and to regulate the exhaust gas made available to the vaporizer-heater and consequently the mixture temperature.
  • the idling mechanism (which is conventional per se) and its passages and connections include the following:
  • opening H4 is positioned alongside the edge of the throttle when it is in closed position and opens into passage I20 including connecting fitting 520a and having at its upper end a threaded jet member I I9.
  • Jet II9 has an axial opening II8 therethrough and has an orifice I21 communicating with an annular space I26 surrounding this member. Space the air cleaner II2 and above the choke II.
  • Passage II5 opens into the intake conduit below communication with passage III is controlled by the adjustable screw II6 to control the air bleed into the upper end of opening I I8.
  • the economizer unit designated generally by the numeral I28 and shown in detail in Figs. 16, 19 and 20, may be made in accordance with the disclosure and teachings, of my previous United 'working fit in the cylinder or valve housing, and
  • this valve unit serves as a piston or a spring-pressed one-way vacuum motor to actuate the valve and place'it in any one of a number of positions in accordance with'the degree of vacuum exerted on its upper portion.
  • Calibrated opening I32 is located in a'particular position inside of the intake conduit so that it will be slightly above the edge ofthe butterfly throttle valve II3 when it is in fully closed position and so that the edge of the throttle 'plate sweeps over this opening as the throttle .is opened. This opening is conneced to the piston side of the valve element I29 by the pipe I33 so that the position of the valve is determined by or is responsive to the position of the throttle and of the rate of flow of air past the'throttle plate and this opening I32.
  • valve body The lower end of the valve body is closed by a cap including pipe connection I34 which may be heated if desired by having it include any suitableheatexchanger or having it extend through all or a substantial part of the length of the exhaust manifold, as shown in Fig. 1.
  • the pipe then is extended up to the end of the intake conduit so that it takes in air just below the air cleaner, thus eliminating the necessity for an additional air cleaner.
  • This pipe connection from the exhaust manifold up to adjacent the air cleaner II2 is shown schematically only in Fig. 1.
  • Piston valve I29 has calibrated slots or openings I35 affording a pre-determined area of opening for any particular valve position between pipe I 34 andthe annular chamber I36 in the valve body and surrounding this valve element.
  • Space I36 is connected by a connection I38 to an annular space I43 which is formed in an insert member I39 held by its ears Mil-I40 .to the top of the intake conduit and between it and the Its a partially or substantially tangentially so that the diluent, comprising hot air or gases which are sucked in through these slots, will set up a swirling in this portion of the intake conduit to promote turbulence, which will assure a more thorough mixing, subdividing and vaporizing of the fuel in the mixture.
  • a more complete disclosure of this type of economizer unit and its advantages will be found in the above mentioned United States Patents Nos. 2,154,417 and 2,152,028, the disclosures of which are intended to be incorporated herein.
  • This economizer unit may, if desired, be used in lieu of the usual power jet or economizer piston valve for opening an additional fuel jet (which open up only at high speeds to richen the mixture for full power)
  • the main Jet is made larger so that it supplies enough fuel to give the rich mixture necessary for full power at high speeds.
  • the economizer admits a pre-determined quantity of diluent (i. e., hot or cold air or exhaust gas as taught in the above mentioned Church and Anderson patents) for all part-speed and part-throttle conditions to give as lean a mixture for each of these conditions as is consistent with proper operation and performance.
  • this economizer unit is peculiarly advantageous when used in combination with the separate, long, super-rich mixture passage of the vaporizer-heater unit of the present invention since there is a considerable lag or inertia effect because of this long passage.
  • the very quick acting, almost instantaneously operating economizer will tend to keep the mixture on the lean sidewhen the load or throttle positions change.
  • the well I44 is supplied only from the float chamber 49 for gasoline or other volatile fuel through the above described passage I22 so that the flow of fuel for the idling and for compensating is controlled by the callbrated jet I2I.
  • both float bowls 49 and 52 are in open communication above their partitions 49a and both are vented by passage 14a in the carburetor casing cover to the intake conduit 10 above the choke and below the air cleaner, to correct for any increase in suction due to a dirty air cleaner, as is well knownin the art.
  • a removably screwed-in nozzle or upwardly extending small conduit I45 extends nearly to the bottom of the open well I44 and extends through the side of the central housing member I46 of the inner venturi 69 to discharge gasoline or other light fuel into the annular space about the throat of the inner venturi 69.
  • the accelerating unit (which is conventional per se) comprises a piston I49 within a cylinder I50, piston I49 being operated by the throttle operating connections through the slide rod I5I, the bridge member I52, and the piston rod I53.
  • the slide rod I5I is connected through a pivoted link I60 to a pivoted lever I59 having its other end connected by link I58 to an arm I51 on the throttle shaft I56.
  • the throttle shaft is operated by the usual controls acting through the link I54 connected to the arm I55.
  • Gasoline or the like enters the cylinder I61 having a suitable one-way or check valve unit I62. Rapid downward movement of the piston I49 closes the check valve I62 and forces gasoline out through passage I63 through the one-way check valve I64 to the chamber or space I65.
  • Valve housing I650 has a lower opening which serves as a guide for the non-illustrated upper end of the valve stem for valve I64.
  • a disk valve I65b has a serrated outer edge to permit fuel to flow past it when it is in the intermediate or lower position.
  • the sudden increase in pressure seats the valve disk I65b against its upper seat and closes off the upper part of space I65 so that the fuel is forced up passage I66.
  • the upper end of space I65 is vented to the gasoline float bowl by a pipe I66a.
  • the passage I66 communicates with a removable nozzle I61 (see Figs. 2, 12 and 14) which nozzle extends well out into the upper end of the mixing chamber 68 just below the choke.
  • this nozzle I61 discharge the accelerating gasoline into the mixing chamber ahead of the Venturi unit 69 so that this stream of accelerating gasoline goes into the air which carries no fuel so that part of it can be more readily vaporized and the remainder will be carried by the air stream into the smaller venturi and there thoroughly mixed with the air and fuel mixture.
  • the mounting of the accelerating gasoline discharge nozzle ahead of the point of entry of the hot mixture into the inner venturi prevents accelerating gasoline from being discharged onto the side walls of the venturi 68a. or the side walls of the mixing chamber and running down these walls, and permits the use of less gasoline for a given acceleration. It also eliminates stratification which would be apt to occur if the accelerating nozzle discharged beyond or into the inner-venturi.
  • Figs. 1 and 20 One form of anti-detonation unit is shown more or less schematically in Figs. 1 and 20 in which the housing I10 has a narrow valve guiding portion I1I, the enlarged upper end of which is connected by pipe I12 to the intake manifold or to the intake conduit on the engine side of the unit of this type.
  • valve element I14 has a loose or sloppy fit in the guide portion "I so that gases can readily leak or flow past it to act upon the piston element I15.
  • the lower end of the housing on the other side of the piston is vented to atmosphere at I16.
  • the valve element I14 is quite heavy so that it will be inertia damped to prevent flutter. When the valve is closed it will be up against the valve seat I11 and close off communication from the exhaust connection I13.
  • this valve unit is either on or off, and it will be apparent that the piston I15 is actuated by and is responsive to the algebraic sum of the exhaust pressure and the intake manifold pressure when the valve I14 is off its seat I11; that is, the exhaust pressure is aided by the weight of the valve in holding it open while the intake manifold vacuum is tending to lift the piston I15 up to close the valve.
  • valve unit of the types disclosed herein it has been found desirable to admit inert gas up to about 10% of the volume of the air-fuel charge for full or nearly full loads only. This will eliminate or greatly reduce the knocking which is more of a problem when the hot engine is running on all or nearly all oil or heavy fuel having a low octane rating.
  • Fig. 21 shows another modification of this antidetonation unit in which the heavy valve unit 214 is biased to closed position on its seat 211 by its own weight to close oil exhaust gases coming from the pipe 213 from going into the pipe 212 communicating with the intake manifold 3.
  • the valve guiding portion 2" of thehousing 210 has a loose fit about valve unit 214, and the upper end of this housing 210 has an opening for the valve actuating rod 28I which carries a pivoted member 280 which contains a slot 219 cooperating with a pin 218 which is fixed on or with respect to the throttle II3.
  • This pin-andslot lost motion connection is so arranged that the valve is lifted from its seat only at or near full load throttle openings so that exhaust gas will be admitted only at these conditions when detonation would be apt to occur.
  • valve housing 310 which may be made in the form of a simple casting or otherwise, is tapped for the exhaust manifold pipe or connection 313 and the intake manifold pipe or connection 312.
  • the upper end of the valve housing 310 is closed by plate 382 which may be secured on suitable shoulders by the upper edges of the housing being peaned over or the like. This plate is vented to atmosphere at 316, and a slight amount of gas may leak through this vent 316.
  • the plate or disk valve element 314 may be circular and slightly smaller in diameter than'the circular housing 310 so that it has a loose or sloppy fit therein. The disk valve 314 need only be heavy enough to insure its seating when the engine is being started.
  • the valve when the intakemanifold suction is small and the exhaust pressure is high, the valve will be unseated and will be pushed all the way up against the plate 382 to permit a pre-determined flow of exhaust gas into the manifold only at full load conditions of the engine and when it has reached a suiiicient speed, which are the conditions when detonation occurs.
  • the disk valve 314 When the disk valve 314 is in its upper or open position, it is subjected to the -value of the exhaust pressure minus the value of the manifold suction and, in addition, to its own slight weight. Note however, that when the valve is opened, the resultant of these two pressures acts over its whole area.
  • the anti-detonation units of both Figs. 21 and 22 have one advantage over the unit of Fig. 20 in that they will not be open when the engine is first started and thus permit a fiow of exhaust gas into the intake manifold, which will make starting more difiicult. It is also noted that the units of Figs. 21 and 22 may include a cooling fluid if desired.
  • the present invention has proved to be flexible in operation, to have high efiiciency coupled with full power or torque throughout the operating range, and in general to fulfill the several objects set forth herein.
  • the apparatus may be simplified considerably to include one float bowl, etc. to use only one fuel, such as cheap or low grade gasoline the auxiliary volatile fuel supply or bowl. Conventional power jets may be used if desired.
  • main fuel means supplying said mixing chamber with a highly heated rich mixture consisting of a small part of the total air supply and vaporized and finely divided oil or the like at a rate varying with a the mixing chamber suction, and auxiliary compensating fuel means concurrently and always supplying said mixing chamber with unheated gasoline or the like at an automatically controlled and limited rate which is relatively constant during normal running.
  • a mixing chamber for an internal combustion engine air intake conduit having a main regulatable throttle valve therein beyond said mixing chamber
  • main fuel means supplying said mixing chamber with a highly heated r'ich mixture consisting of a small part of the total air supply and vaporized fuel at a rate varying with the mixing chamber suction
  • auxiliary compensating fuel means concurrently supplying said mixing chamber with gasoline or the like at an automatically controlled rate which increases to a limited, relatively constant value for normal running conditions.
  • an induction intake conduit carrying the main air supply and having a mixing chamber including a venturi, main fuel means supplying a hot, super-rich airfuel mixture into said venturi, and auxiliary fuel means concurrently supplying unheated volatile fuel into said venturi.
  • an induction intake conduit means to supply said intake conduit with a high temperature, super-rich mixture of vaporized fuel and air at a rate varying substantially with the intake suction, and including a mixture heater associated with said exhaust conduit to be heated thereby and exhaust gas regulating means to hold said mixture at a substantially constant temperature, and auxiliary fuel means to supply said intake conduit concurrently with volatile fuel at a rate which increases with engine speed to'a relatively constant, limited value for normal running conditions so that the volatile fuel is a large proportion of the total fuel supply at low speeds with this proportion decreasing with engine speeds to match substantially the small amount of exhaust heat available at low speeds; and which amount of heat increases with engine speed until it is limited or regulated by said exhaust gas regulating means to a substantially constant value.
  • main fuel means including a heated passage carrying a small part of the total air supply into said intake conduit and carburetor means to meter and mix fuel in said passage to suppl o hot, rich mixture of air and vaporized fuel to said intake conduitat a varying rate, a reservoir for oil or the like, a reservoir for gasoline or the like, means to connect one or the other of said reservoirs to supply said carburetor means, and compensating fuel means connected to said gasoline reservoir concurrently supplying said intake conduit at a substantially constant rate during normal rumiing.
  • an exhaust conduit In combination with an internal combustion engine, an exhaust conduit, an induction intake conduit having a mixing chamber, a passage carrying a small part of the total air supply to said mixing chamber, carburetor means to meter and mix the principal fuel supply into said passage at a rate varying with suction therein, an exhaust heater operatively associated with said exhaust conduit and with said passage to heat and vaporize the rich fuel mixture therein, auxiliary carburetor means to supply concurrently a relatively small compensating flow of unheated volatile fuel to said mixing chamber at a relatively constant rate, and a single throttle in said conduit regulating both fuel supplies.
  • an internal combustion engine having an intake conduit having a main regulatable throttle valve therein and operatively associated, multiple fuel carburetor apparatus including Jet means to supply said conduit ahead of said throttle valve directly with light, volatile fuel at a limited and relatively constant rate for compensation during normal running and at a variable rate for idling at low engine speeds, and main fuel supply jet means discharging into 'a separate, long, heated passage communicating with said intake conduit ahead of said throttle valve to mix heavy fuel with a small portion of the total air supply in said passage at a rate controlled by said throttle and varying with intake conduit suction.
  • a heat exchanger including a long, heated passage carrying a small part of the total air supply to said mixing chamber, carburetor means to meter and mix the main supply of fuel into said passage adjacent its entrance at a rate varying with mixing chamber suction, said heat exchanger being operatively connected with said exhaust conduit to heat and vaporize the fuel mixture in'said passage, and means to regulate the flow of exhaust gases to said heat exchanger in accordance with the exhaust temperature and the exhaust flow rate to maintain sisting of said fuel mixture at a substantially constant temperature during normal running.
  • an air intake conduit having a mixing chamber Venturi
  • An internal combustion engine having an exhaust conduit and an induction intake conduit with a mixing chamber venturi and a following throttle therein, means operated by the opening of said throttle to inject a highly volatile fuel into the intake conduit air stream ahead of said venturi, means including a passage to supply said mixing chamber Venturi with a rich mixture of the main fuel supply of heavy fuel, such as oil, with a small part of the total air supply, and means connecting said exhaust conduit to heat the mixture passing through said passage to a high temperature and including exhaust gas flow regulating means to maintain said mixture temperature substantially constant.
  • an air cleaner at the entrance to said intake passage, a mixing chamher in said intake passage having venturi means to meter the air supply, a separate passage drawing a small part of the total air supply through said air cleaner, Venturi and jet means to meter and mix the main fuel supply into said passage to form a rich mixture, and said passage including a vaporizer-heater connected with said exhaust passage to heat said rich mixture and being connected to discharge into the Venturi means in said mixing chamber.
  • means including a separate heated passage for supplying said conduit with a rich hot mixture of the main fuel supply with a small part of the total air supply, and means including a different size fixed metering jet for each fuel for alternatively supplying light or heavy fuel to said first means.
  • means to supply said conduit' at a variable rate with a high temperature, super-rich mixture consisting of the main fuel supply and a small part of the total air supply means to supply said conduit concurrently with liquid volatile fuel during P riods of acceleration, means to supply said conduit with a limited flow of liquid volatile fuel for idling of the engine, and a single throttle means for said conduit beyond the entry points for all said fuel supply means.
  • means for supplying said engine with its main varying fuel supply of a rich mixture of air and light 'or heavy fuel said mean including a long heated passage and a jet for each fuel, and a single common economizer for varying the engines air-fuel ratio comprising means regulating the metered admission of diluent quickly responsive to engine load-speed conditions and calibrated to give the desired lean mixturesfor part load conditions and rich mixtures for heav load or top speed conditions, thus eliminating the need for a power jet for each fuel and correcting for the lag due.
  • an intake conduit supplying the major part of the required air and having a throttle
  • means including a long heated passage, supplying said conduit with a metered varying main fuel supply comprising a hot super-rich mixture of a small part of the total air and vaporized and finely divided oil
  • a quick-acting economizer for varying the engines air-fuel ratio comprising a calibrated valve regulating a metered admission of small amounts of additional air into sail intake conduit, and means actuating said valve responsive to throttle positions and load-speed conditions to quickly give the desired lean mixtures at part throttle and part load conditions and rich mixtures for heavy load or full throttle conditions.
  • an internal combustion engine embodying an exhaust conduit and an intake conduit, means to supply said intake conduit with a high temperature, super-rich mixture of oil and a small part of the total air supply,
  • ' and anti-knock means admitting a small amount of exhaust gas from the exhaust conduit to the a separate vaporizer-heater including an exhaust gas passage with inlet and outlet connections therefor and a mixture heating passage with air inlet and mixture outlet connections therefor and carburetor means associated with said mixture air inlet to meter and mix fuel in said passage, said mixture passage bang continuously substantially horizontal or slightly downhill from its carburetor to its discharge into the intake conduit mixing chamber so that there are no upward bends, traps, dams, or the like to collect 23.
  • an internal combustion engine embodying an induction intakeconduit, a mixing chambersection forming a part of said intake 'conduiMnd having a Venturi therein.
  • a carburetor float bowl unit alongside of and carried by said mixing chamber section, and means including aseparate passage for supplying said mixing chamber with a. high-superrich air-fuel mixture
  • a. high-superrich air-fuel mixture comprising a separate vaporizer-heater unit having a tortuous and substantially horizontal mixture passageway therein, an air inlet connection, a venturi therein ad- J'acent to and only slightly above the fuel level in said float b'owl, means including a jet supplying fuel from said bowl to said passage venturi, and a mixture discharge connection opening into the mixing chamber venturi closely adjacent the fuel levelin said float bowl.
  • an internal combustion engine induction intake conduit having ,a single main regulatable throttle valve therein, said conduit supplying most of the total air and being substantially unheated to obtain a high volumetric efilciency
  • main fuel means including a separate pipe supplying said conduit ahead of said throttle with a hot super-rich mixture consisting of the remaining small part of the total air supply and vaporized fuel, and auxiliary fuel means concurrently and continuously supplying said conduit ahead of said throttle with unheated liquid gasoline or the like, both fuel means being controlled by said throttle.
  • main fuel means including a separate heated lon passage substantially horizontal throughout its length to avoid any liquid fuel-collecting upward bends, traps, dams, or the like, and including a primary Venturi mixing chamber adjacent its entrance to supply said main mixing chamber with a hot, rich mixture consisting of fuel and a small part of the total air supply, and means to supply said primary mixing chamber with either of two types of fuel.

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  • Chemical & Material Sciences (AREA)
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  • General Engineering & Computer Science (AREA)
  • Control Of The Air-Fuel Ratio Of Carburetors (AREA)

Description

July 6, 1943. R. M. ANDERSON ,6
INTERNAL COMBUSTION ENGINE CHARGE FORMING APPARATUS Filed June 16, 1959 5 Sheets-Sheet 1 \NTAK E. MAN \FOLD INVENTOR. RA YMOIYD M mv gfijo/v ATTORNEY.
July 6, 1943.
R. M. ANDERSON 2,323,639
' INTERNAL COMBUSTION ENGINE CHARGE FORMING APPARATUS 5 Sheets-Sheet 2 Filed June 16', 1939 lllllllllllllllll 50 TOEXHAUJT NAN/FOLD 1N VENTOR. R/IWTOND M ANDL'RSO/V ATTORNEY.
I "7 wk 1Q Z 7 35 z: 47 24 I 1/ 7 ll 40 2/ I INVENTOR.
M I RAYMOND M AIYDfKfiON BY m 4 July 6, 1943. R. M. ANDERSON 2,323,639
INTERNAL COMBUSTION ENGINE CHARGE FORMING APPARATUS Filed June 16, 1939 5 Sheets-Sheet 3 ATTORNEY.
July 6, 1943.- R. M. ANDERSON INTERNAL COMBUSTION ENGINE QHARGE FORMING APPARATUS Filed June 16, 1939 5 Sheets-Sheet 5 UvEFZ.
INVENTOR. m4 man 0 m A/YOE/FfiO/Y ATTORNEY.
Patented July 6, 1,943
INTERNAL COMBUSTION ENGINE CHARGE FORMING APPARATUS Raymond M. Anderson,
Detroit, Mich, assignor,
' by mesneassignments, to Evans Products Company, Detroit. Mich, a corporation of Delaware Application June 16, 1939, Serial No. 279,394
28 Claims.
This invention relates broadly to internal combustion engines, particularly of the gasoline spark ignition type, and more specifically to certain improved charge forming and regulating apparatus for such engines to materially increase fuel economy and to make possible the use of heavy or cheap fuel without objectionable sacrifice of the several desirable performance or operation characteristics, such as flexibility, full power including high volumetric efficiency, anti-knocking, easy starting, and lack of objectionable carbonization, crankcase dilution, and smoking.
Many extensive and expensive efforts have been made heretofore to use heavy or low grade fuel, such as oil, in conventional types of spark ignition, Otto cycle, gasoline engines, particularly for vehicles or similar uses. In fact, since the early days of the gasoline automobile engine there have been more than several thousands of such proposals or attempts, but, insofar as is known, none have been so made as to be commercially acceptable or successful.
Today the requirements for such apparatus are even more exacting in view of the present relatively high compression engines and the higher standards of performance. Although the systems taught in this crowded art are too numerous and too varied to discuss here, it may be noted generally that these prior systems are in large measure impractical or undesirable in falling to satisfy the major conditions set forth above, and also that they would be expensive to build and difficult to apply to existing engines.
In general, the objects of the present invention are to provide an improved charge forming and regulating apparatus for conventional types of gasoline engines (particularly for use in automotive vehicles including trucks, boats, etc.) permitting the use of a large proportion or all heavy or cheap fuels, such as oil or cheap or low octane rating gasoline or the like, to lower fuel costs and at the same time materially increase efliciency (particularly the over-all fuel consumption as represented by tank miles per gallon) all either increasing or without objectionable sacrifice of the desirable performance or operating characteristics, such as high torque, high volumetric efliciency, flexibility, good distribution, easy starting, and without entailing objectionable operating conditions, such as knocking, crankcase dilution, carboniz ation, or smoking.
Other objects are to provide an, apparatus for these purposes which includes or makes use of standard present-day carburetor parts and unit's,'which is 'cheap to build, and which is easy to install and service.
Thenumerous other and more specific objects and advantages, andthe manner in which all the various objects are realized, will appear in the following description which, considered in I connection with the accompanying drawings, sets forth a preferred embodiment of the invention.
As indicated below, certain divisible units or sub-combinations disclosed herein'are claimed in my four divisional or continuation-impart applications, all entitled: Internal combustion engine charge forming apparatus.
My divisional application Serial No. 466,275, file'd November 20, 1942, claims the three antiknock or anti-detonation units hereof shown in Figures 20, 21 and 22; these units being claimed per se or in combination with ordinary internal combustion engines without regard to the superrich mixture or the special charge forming apparatus of this parent application.
My divisional application Serial No. 466,276,
filed November 20, 1942, claims the fuel selecting valves, their arrangement in a multi-fuel carbu'retor and their operating or snap action control means as shown in 2, 11, 12, 13 and 15 hereof; these features being claimed per se or in combination with an ordinary internal combustion engine, carburetor, or multi-fuel carburetor without regard to the particular charge forming apparatus of this parent application.
My continuation-impart application No. 466,835, filed November 25, 1942, has claims to the exhaust gas flow regulating valve unit or the automatic control for the fuel mixture heater as shown in Figures 1, 7, 8 and 9 hereof,-this unit being claimed in combination with an ordinary engine or mixture heater, without regard to the special form of mixture heater or the other features of the particular charge forming apparatus of this parent application.
My divisional application SerialNo. 467,848, filed December 4, 1942, claims the vaporizerheater unit of Figures -3,3A, 4,5 and 6 hereof, this unit being claimed per se or in combination with an ordinary internal combustion engine, without regard ,to the rest of the particular charge forming apparatus of this parent application or the features, as claimed herein, that the whole hot, rich mixture supplying means, including the connection into the main mixing chamber, is flat and free from liquid fuel collecting traps or bends.
Referring to the drawings which illustrate a Serial preferred embodiment of the invention, including three modifications of the anti-detonation unit-- Fig. 1 is a general view showing in eievatio an'embodiment of the charge forming and regulating apparatus of the present invention as a whole as it appears installed on or applied to a conventional, present-day, automotive vehicle gasoline engine, with the economizer air supply conduit I34 being shown somewhat schematically or diagrammatically to simplify this figure;
Fig. 2 is a fragmentary plan view of the apparatus shown in Fig. 1', the air cleaner being removed;
Fig. 3 is a top plan view of the vaporizer-heater unit, a portion being broken away to show underlying parts:
Fig. 4 is a vertical sectional view of the same unit taken on the line 4-4 of Fig. 3;
Fig. 4A is a reduced scale plan view of the screen coil used in the vaporizer-heater unit;
Fig. 5 is a view of the under side of the upper cap of said vaporizer-heater unit, portions being broken away to show underlying parts;
Fig. 6 is a transverse view taken on' the line 6-6 of Fig. 4;
Fig. 7 is a detail end elevation view of the exhausi; gas regulating unit as viewed from the let in Fig. 1;
Fig. 8 is a fragmentary end elevation of the other side of this exhaust gas regulating unit with portions being broken away;
Fig. 9 is a vertical sectional view of this valve unit taken on the line 9-9 of Fig. 8;
Fig. 10 is a fragmentary view of the main carburetor unit as seen in Fig. 1, with portions being broken away to show the accelerator pump;
Fig. 11 is a fragmentary view of the main carburetor unit as seen from the right in Fig. 1, with portions being broken away to show the floats and interior parts;
Fig. 12 is a fragmentary sectional view of the main carburetor unit taken on the line i 2i2 of Fig.
Fig. 13 is a fragmentary sectional view taken on the line l3-l3 of Fig. 12;
Fig. 14 is a fragmentary sectional view taken on the line l4i4 of Fig. 12;
Fig. 15 is a fragmentary perspective view of portions of the fuel selecting snap-action unit;
Fig. 16 is a fragmentary view as seen in Fig. 1, with portions being broken away to show underlying parts, including the idling assembly and the economizer structure;
Fig. 17 is a fragmentary sectional view taken on the line i 7-11 of Fig. 16;
Fig. 18 is a fragmentary sectional view taken on the line i8--i8 of Fig. 16, with a portion of the view being in plan;
Fig. 19 is a fragmentary sectional view taken on the line i9l 9 of Fig. 16;
Fig. 20 is a wholly diagrammatic and spread out view of the major portions of the whole charge forming and regulating apparatus, showing generally or schematically the connections between the several parts, but not accurately showing relative positions or the relative vertical levels of the parts;
Fig. 21 is a partly diagrammatic view showing a. modified form of anti-detonation unit; and
Fig. 22 is a sectional view of still another modified form of anti-detonation unit.
As shown as a whole in Fig. 1 and as shown schematically in Fig. 20, the improved charge forming and regulating apparatus is applied to a conventional type gasoline engine 2 having an induction intake conduit including the intake manifold 3 and an exhaust conduit including the exhaust manifold 4. The intake conduit includes a carburetor unit i which, as illustrated herein, may be of the down draft type. The engine is provided with the usual air cleaner H2 mounted above the carburetor. A compact, flat, vaporizerheater unit or heat exchanger 5 (see also Figs. 3- 6 inc.) is jacketed and heated by exhaust gases conveyed thereto from the exhaust manifold by a pipe 6, the used exhaust gases being carried back to the exhaust conduit by pipe I. Pipes 6 and 1 may be used to support'this vaporizerheater unit, the novel features of which are hereinafter more fully described. 1
The main unheated air-fuel mixture is carried from the carburetor unit i to the heater by horizontal pipe connection 8, and the hot super-rich mixture is conducted from the heater to the carburetor mixing chamber by the slightly lowerhorizontal pipe connection 9, which is preferably made of aluminum, aluminum alloys or the like, as discussed hereinafter.
In the present invention, the major part of the engines air supply is sucked down through the intake conduit (comprising the riser, the mixing chamber, and the intake manifold) in the usual fashion, while a small proportion (preferably about 5% and less than 10%) of the total air supply is drawn through a separate passage, the hot mixture-contacting portions of which are all of aluminum or the like, and which includes connections 8 and 9 and the substantially horizontal, tortuous, mixture-heating passage in the heater 5. Venturi means 65, preferably located near the entrance to the passage. with the heavy or light fuel jets 62 and passage 64, meters and mixes the main fuel supply into its air stream. This super-rich mixture is heated to a high temperature so that the sprayed fuel is partly gaslfled, partly vaporized, and the balance finely divided. For the sake of simplicity, this conditiOn is hereinafter referred to as vaporized."
It is believed impractical to thoroughly gasify all of the oil or to really crack all of the heavy hydrocarbons in an apparatus of this type. Only enough air is used in this rich mixture to effectively carry the fuel and to hold enough heat to effectively vaporize the main fuel supply and to keep it in this condition in the intake manifold. It is important that only a small portion of the total air supply is heated to a pre-determined temperature so that the volumetric efficiency of the engine will not be materially reduced. Such a reduction in volumetric efilciency, with its attendant decrease in power and torque, would occur if it were attempted to heat sufficiently all of the engines air supply to permit the use of low grade fuel, or if even a small proportion of the total air were heated to too high a temperature. Also, too high a temperature, tending to distill or crack the heavy fuel, will produce carbon and gum deposits; while, on the other hand, too low a temperature will cause crankcase dilution from the unvaporized globules of heavy fuel.
It may be noted in connection with the use of heavy fuel, such as oil, in a conventional gasoline type engine, that it has been previously proposed to heat the liquid oil (without any appreciable quantity of air) in a small passage or elsewhere and then to spray it into the intake conduit where it is supposed to be vaporized and mixed in a venturi or the like. Such systems are impractical, if not commercially impossible, since 4 2,323,689 it is not possible to get enough heat into the liquid oil itself so that it will vaporize sufficiently when discharged into the intake mixing chamber. added to this liquid oil so that it is partly gasifled or vaporized in its heating passage, then the metering will vary widely with small temperature changes and as alternate charges of liquid and vaporized oil come along the passage.
Any sudden increases in the richness of the fuel mixture from the vaporizer-heater 5, and particularly the collection or trapping of a pool of liquid fuel which is later sucked .into the intake conduit at a period of high vacuum (for example, when the throttle is suddenly opened), are highly objectionable since they cause smoking, carbon and gummy deposits, tend to choke the engine, to produce crankcase dilution, and reduce economy. Hence the uniform vaporization and supply of the rich, heated air-fuel mixture and the provision of a proper vaporizer-heater and connections therefor which have no traps or the like, are particularly desirable.
As is well known, the actual temperatures of the exhaust gas in the manifold of ordinary gasoline engines vary within wide limits (about 600 degrees F. to nearly 1450 degrees F.) under different speed and load conditions so that the amount of heat available to the exhaust heater for the super-rich air-fuel mixture varies widely. Accordingly, it is important that the quantity of exhaust gas made available to the heater unit be regulated not only in accordance with temperature but in accordance with engine speed-load conditions, which may be represented by exhaust gas flow rate. If the rich heated mixture of air and heavy fuel is not heated to a high enough temperature, there will be excessive and objectionable crankcase dilution due to lack of vaporization of the heavy fuel orcondensation. Also, too low a temperature is apt to cause smoking. On the other hand, too high a temperature for this mixture will reduce the volumetric efflciency, as noted above. It has been found that a mixture temperature of about 400 degrees F. is best when using oil or similar heavy fuels, although this temperature may be varied from about 3'75 to 500 degrees F. When using gasoline, even the cheaper, poorer grades with low octane rating, in this super-rich heated mixture, good results may be obtained with lower mixture temperatures. For example, a temperature as low as 280 degrees F. can be used, with best results at about 350 degrees F. However, the above mentioned 400 degrees F'. temperature will be found satisfactory for either type of fuel.
It has been found that the better distribution obtained because of the 'pre-determined amount of heat added with this rich heated mixture more than offsets the expected slight decrease in volumetric efllciency so that higher torques have been obtained. Also, this better distribution tends to reduce detonation.
Another reason why it is important to regulate the temperature of the mixture in the vaporizerheater unit 5 is that it is necessary in order to secure proper over-all air-fuel ratios under different load conditions and the corresponding temperatures of the exhaust gas in the exhaust manifold 4. For example, an increase in temperature of the vaporizer-heater will cause an expansion of the air in the mixture passage therein and an even greater expansion of the fuel particles, which will tend to reduce the vacuum in this passage and thus reduce the suction 0n the other hand, if suillcient heat is on the main fuel Jet 62 so that the mixture will become leaner. The converse will of course occur if the temperature drops suddenly. Thus it will be apparent that changes in temperature will affect the metering adversely and, accordingly, the over-all fuel ratio and the economy.
Referring particularly to the schematic Fig. 20, it will'be seen that, for starting and until the engine has come up to temperature, only gasoline or the like will be supplied to the vaporizer-heater unit's venturi 85 for discharge into the annular space in the composite inner venturi 69 of the multi-venturi set 69, 68a of the main mixing chamber 68. Manually operated or automatically controlled valves 56, 51 may control the change over from gasoline to heavy fuel, or vice versa at starting or at other times, as is well known in this art. The novel features of the valve actuating snap-action unit 15 are described hereinafter.
An important feature of this invention is the provision of auxiliary fuel supplying means to supply volatile unheated fuel directly into the intake conduit concurrently with the varying supply of the high temperature, super-rich, airfuel mixture into the intake conduit. It is particularly desirable to supply a compensating or limited flow of volatile fuel (which is relatively constant at normal running speeds) in conjunction with the hot rich oil-air mixture so that the proportion of volatile fuel to the total fuel is large at low speeds and small at higher speeds and loads. Similarly, it is desirable to have an idling supply of volatile fuel only.
A compensating jet assembly I45, I44, I22, l2l, which is shown in Figs. 12 and 14, and the later described details of which are entirely conventional so that this assembly per se forms no part of the present invention, discharges liquid gasoline or other like fuel into the annular space in the composite smaller venturi 69 of the main mixing chamber 68 as shown. This supply of fuel is limited to a substantially constant rate, as is well known in connection with the Zenith carburetor. In addition, volatile idling fuel is supplied by the conventional idling organization (see Figs. 20, 16, 17 and 18) by opening H4 adjacent the throttle H3. Thus at lower engine speed this idling supply will constitute all of the fuel supply and, as the speed increases, the idling supply cuts out and the compensating jet then supplies volatile fuel at a substantially constant and limited rate. Thus, considering these two auxiliary volatile fuel supplying means together, at low engine speeds the supply of unheated volatile liquid fuel increases with engine speed to a relatively constant limited value under normal running conditions so that the unheated volatile fuel is a large proportion of the total fuel supply at these low engine speeds, with this proportion decreasing at the higher engine speeds to a small proportion of the engine fuel. It may be noted I speed and load until it is suilicient, beyond which point it islimited or regulated by the automatically controlled exhaust gas regulating valve 99. Also, it is noted that the quantity of fuel supplied through the vaporizer-heater 5 substantially matches the amount of heat available to this heater unit from the exhaust as the speed or load increases.
An accelerating pump unit I50 (see Figs. 20, 10 and 13), which is conventional per se, discharges unheated liquid volatile fuel through nozzle I61 directly into the main mixing chamber 68 ahead of the first or smaller venturi 69 to give rapid acceleration on this quickly vaporized gasoline which will supplement the main fuel charge supplied through the vaporizer-heater unit 5.
In normal mixed city and cross country driving of an installation of the invention as disclosed on a loaded truck, the engine used up to onefourth to one-third gasoline and the remainder oil. Of course, much less auxiliary fuel or gasoline is used in straight away or highway type driving.
The main air-fuel supply through this vaporizer-heater unit 5 will vary in accordance with the suction in the mixing chamber 68 or, more accurately, in accordance with the suction at the throat of the inner venturi 69.
The economizer unit I30 meters a pre-determined amount of air or other diluent into the intake manifold at each part-throttle part-speed condition to thin the mixture down to the desired point for each condition. This later described unit is responsive t and meters in accordance with throttle position and engine speed-load conditions, and is particularly useful in connection with the long mixture-heating passage in the heater 5.
In order to reduce detonation or knocking at high load and speed conditions, particularly where operating temperatures are high, a novel anti-detonation unit (of which three forms are hereinafter described) may be employed which may admit a small amount of exhaust gas into the intake manifold at the time of detonating conditiors under the control of the throttle itself or in response to exhaust manifold and intake manifold pressures, which are a measure of the engine load-speed conditions.
The present invention is peculiarly adapted for use on cold running or heavy duty type engines. -In such installations the limitations of detonation or knocking at or near full loads when using heavy or low octane rating fuel are much less severe, and appreciable increases in power output or torque, coupled with higher efiiciency, have been obtained with oil and low grade fuels having octane ratings below 40. For example. in marine engine installations, for
which this invention is well adapted, certain units hereof, such as the anti-detonation unit, the accelerator pump, etc., may be omitted if desired.
It will be apparent that the present invention can be simplified to use only one fuel, such as cheap or low grade gasoline or other relatively volatile fuel. In such case, the two bowls, the change over valves and the like can be omitted and a much cheaper and simpler apparatus can be made.
Referring to Figs. 3-6 inc., the vaporizerheater unit comprises an intermediate section I which is tightly clamped between a cap portion II and a base portion I2 by means of through bolts I3. An elbow I4 is mounted on the base I2 and serves as a connection between the exhaust intake pipe 6 and the interior or exhaust gas jacket portion of the heater through annular port I5 formed in the base. The exhaust gases are discharged from the heater through an annular port I6 in cap II into a similar elbow I'I communicating with the exhaust discharge pipe 1. Tie rod or through bolt I8 with nut I8 draws the two elbows I4 and I! together to clamp them to the cap and base II and I2, but this clamping is limited by hollow bosses 2I and 22, integral with elbows I4 and II respectively, acting through the sleeve or boss 23 integral with cap II, sleeve or boss 24 integral with intermediate section I0, and sleeve or boss 25 integral with the base I2. Cap II is provided with ducts 26, 21, 28 and 29 adjacent its periphery and extending through its lower wall 30 to form the upper portion of the exhaust jacket passage. Ducts 3|, 32, 33 and 34 formed in section II! have the same contour and are positioned to register with the ducts 26, 21, 28- and 29 of the cap when these parts are assembled to form Jacket passages for the flow of exhaust gases from the space beneath and around the mixture-heating chamber 35 upwardly and around this chamber to the similar space 38 above it.
The mixture-heating chamber 35 comprises a lower wall 31 extending out from the sleeve 24 to an annular lateral wall 38 which is Joined to the outer shell wall 39 of the section II] by webs 40 around the through bolts I3. This chamber 35 is closed by an upper wall 30 which is integral with the sleeve 23 and the cap II, the whole being otherwise generally similar to the structure of the base I2.
The interior of the mixture-heating space in 35 is partitioned or separated into a long tortuous mixture-heating passage by a partition or separator 4| which may be formed in various ways but which preferably comprises a flat, spiral, coiled steel spring which is substantially equal to the depth of the annular chamber in member 35 so that it is more or less tightly received between the walls 30 and 3'! to form with these walls a flat, spiral, mixture-heating passage. The outer end of the spring M is beaded at 42 for removable anchorage in a notch 43,
. and its inner end abuts against sleeve portion 24.
The horizontal pipe 8 supplies air-fuel mixture to the horizontal, flat, spiral passage in the heater through passage 46?) communicating with the radial passage 46 having its end closed by a cap 46a. This arrangement permits easier coring in the casting of this member. The passage 46 in turn communicates with the annular space 4'! about the sleeve 23 which opens into the center of the space in the unit 35 and into the inner end of the spiral passage between the turns of the spring 4|. The heated air-fuel mixture leaves through port 45 which communicates with the substantially horizontal aluminum pipe 9.
As shown in Fig. 14, the other end of pipe 9 is fitted into a passage member I46 cast in the main carburetor unit and leading directly into the annular space formed about the throat of the inner venturi 69 which is formed of the upper and lower portions I41 and I48 secured into member I46 as shown. Note that member I48 is cut away at I48a to remove even the slight dam which would otherwise be present.
As noted above, it is important that there be no upward bends, dams, or the like in the whole length of the rich mixture-carrying passage from its fuel venturi to and past its point of discharge into the throat of venturi 69 to form traps collecting pools of liquid fuel.
It is also desirable that this whole length of this tortuous mixture-carrying passage be substantially fiat or horizontal. It may, of course, include several slight downwardly extending portions as shown. If this passage or the vaporizer-heater unit extends downward vertically or on a steep slope, the heavier liquid fuel particles tend to run through too fast and escape vaporization. On the other hand, if the passage extends upwardly, it will necessarily form or include a trap to collect liquid fuel. Also, the passage will require a much greater lift or suction to pull the mixture through. Further, the compact and flat or substantially horizontal vaporizer-heater unit has a height or difference of level between its intake and discharge connections 8 and 9 which corresponds to the difference in height between the throat of the inner venturi 69 and the fuel lift distance (about above the fuel level in bowls 49 and 52. Hence such a fiat heater unit cooperates with the use of a one or two bowl carburetor carried by or integral with the mixing chamber 68 and also supplying the auxiliary fuel directly to this mixing chamber 68.
, It is desirable that there be an appreciable or rather large mass of metal in the heater unit 5 to give a leveling or fly wheel effect to take care of variations in the exhaust heat or in the amount of heat extracted by the mixture. For the same reason it is desirable that the metal be such that it would store a large amount of heat per unit weight. Also, it should, of course, be a good heat conductor.
Preferably, the entire heater posits in the heater unit and in the mixing chamber and its venturi.
It will be apparent that this complete vaporizer.- heater unit is separate from the exhaustcondult or manifold or from the other parts of the organization so that it can readily be mounted in the correct position in various types of engines and so that it will be readily accessible for service, including cleaning.
It' will also be apparent that this vaporizerheater unit 5, including its connections, can be readily disassembled by the operator and that the screen member 44 can be removed for cleaning by brushing or bending it. The cheap mesh unit 44 can be readily replaced if corroded or burned.
Partitioning spring 4| is readily removable and can be cleaned when necessary by striking it against a hard object to knock off dep sits or by unit 5, including the sections l0, l2, H, l4, l1, and
pipe 9, or at least a part of its hot mixturecontacting portions, is formed of aluminum or the like (including predominantly aluminum alloys) for the above reasons, and particularly since it has been found this causes the heater to be more emcient in gasifying and vaporizing the fuel in the rich hot mixture and reduces carbon formation. The reason for this last is not entirely understood, although it may involve some type of catalytic action.
In addition, it has been found desirable to have a series of spaced wires extending throughout all or a substantial portion of the length of'this tortuous mixture-heating passage to aid in breaking up the rapidly moving globules of oil and to act as additional heat transferring surfaces. Preferably, this is achieved by the spirally coiled tube 44 formed by winding a length of bronze screen to form a tube which is then bent into the fiat spiral form so that it can be readily positioned in the flat spiral heating passage where it will lie adjacent the side walls of each turn of the passage. It has been found that copper or the like,-including copper alloys, also increases the efflciency of the gasifying or vaporizing, possibly by some type of catalytic action. The screen should be rather fineinorder to have a large area exposed. However, it is preferably formed of a medium weight (for example .022") bronze wire so that it will not readily burn out. Aluminum or aluminum alloy screen or mesh is more apt to burn out rapidly, and even copper is corroded more rapidly than the copper alloys such as bronze. It will be apparent that this gasifying aid of wires or the like may be employed to advantage in other applications and in various forms.
Also, it has been found that the forming of the hot mixture-contacting portions of aluminum or aluminum alloy and the use of the mesh unit 44 aid in reducing carbon deposits or gummy descraping if necessary. The flat inner surface of the upper and lower walls 30 and 31 may be read ily cleaned by scraping or the like upon the removal of 44 and 4|.
' Figs. 2, 10-14 inclusiye, 16 and 1'1 give a dis-.
closure of the details of the main multi-fuel carburetor unit. Gasoline or the like is conveyed from any suitable source of supply such as the usual fuel pump drawing from a gasoline supply tank through the supply pipe 46, suitable filter 50 and float regulated valve 5| to the float chamber 49. Similarly, heavy fuel, such as oil or the like, is conveyed to afloat chamber 52 through pipe 53, a suitable filter 54 and float controlled valve unit 55. The conventional floats are shown in Fig. 11. The two float chambers 49 and 52 are formed in a common casing 14 which is integral with the mixing chamber section of the intake conduit, and these two chambers are divided by an upright partition 49a which does not extend to the top of this casing. As shown in Fig. 12, duplicate valve units 56 and 51 selectively shut off the flow of either the light or heavy fuel to the passage 61. The oil valve unit has a valve body 51 guiding a valve stem 58 which carries a valve member 6| biased to close ports in the valve body 51 by the spring 59. The valve body 51 is removably screwed into-a corresponding socket formed in the bottom of the float chamber casing.
The above mentioned ports in the valve seat shut ofi the communications with the ports 60-60 communicating with the float chamber. The
lower end of the spring 59 is retained by a plate 62 having a metering jet or orifice therethrough Whlch is calibrated as the main Jet for the viscosity of the oil or ,other heavy fuel used in this through the passage 63 and upwardly inclined passage 64 with an annular space about the throat of the primary venturi formed by the two Venturi portions 65 and 6511 respectively in a suitable recess in the carburetor unit casing. It is desirable that a multiple or double venturi be used to produce suflicient suction to effectively pull the rich mixture and fuel particles throughv the high resistance,'1ong, mixture-heating passage. This multiple venturi in the mixing chamber 66 comprises the composite inner venturi 69 and the outer venturi 68a. The inner venturi consists of the upper or inner venturi portion I41 threaded into the portion I46 which also forms an enclosed annular space about and opening into the throat of the inner venturi 69. The lower Venturi portion I48 is also suitably secured in the portion I46. Further, it is advantageous, and more thoroughly mixes all the fuel from both sources, to have the compensating nozzle I45 discharge into this same inner venturi 69.
Another advantage gained by drawing the rich mixture passage discharge into the inner venturi 69 is that any unvaporized or liquid particles will run down and be drawn off the lower end of the lower portion I48 out in the air stream to be carried along instead of running down the walls of 68a or the like. To avoid any trap or dam for any of these unvaporized or heavy liquid partlcles, the top edge or lip of Venturi portion I48 iscut away at 8a to form a horizontal and unobstructed passage. It will be apparent that a trap or dam in this passage would, at times, 001- lect a pool of oil which would then be sucked into the venturi at the next period of high vacuum, thus causing smoking, etc.
The lift from the level of the oil or gasoline to the throat of this primary venturi 65, 65a is a somewhat greater lift than that used in conventional present-day automobile carburetors so that fuel will not start to be drawn through the separate mixture-heating passage until the engine has reached a slightly higher speed and the heater has come up to temperature. Until then, the fuel is supplied by the idle and compensating jets. In the embodiment illustrated, this lift is about /3". This lift is sufiicient so that no fuel will be drawn into the heating passage when the throttle is closed or nearly closed and the venturi 69 exerts little suction. Thus, in coasting with the throttle closed or nearly closed, little or no fuel comes through the vaporizer-heater, since the inner venturi 69 of the multiple venturi set will not b exerting sufflcient suction to lift fuel from the bowl.
The two valve units 56 and 51 are either positively on or off and the fuel to be supplied to the primary venturi 65 is selected by depressing the valve stem for the fuel desired (permitting the other valve to be closed by its spring) by the swinging arms 83 of the snap-action mechanism hereinafter described.
Air is drawn from the intake conduit Ill through sloping passage I3 formed in the carburetor unit cover 14b and opening above the choke II, through communicating passage I2 formed in the carburetor unit body I4, and thence through the primary venturi 65-65a, as described above.
The valves 56 and 51 are actuated by an improved snap-action unit 75 which is best seen in Figs. 2, 12, 13 and 15. This unit includes a rock shaft I6 journaled at its inner end in a lug 11 formed on th cover 14b and also journaled in a bushing I8 carrying a bracket 18a, all fixed in the cover 14b above the partition 49a. An actuating sleeve I9 is pinned to the shaft I6 in abutment with the bushing I8. Snap sleeve 89 is rotatably and slidably mounted on a shaft 16 adjacent the sleeve I9. This sleeve 89 has axially extending cams 8I-8.I cooperating with a pair of similar opposed and axially extending cams 82-82 on the sleeve I9. A pair of arms 83-83 extend ra;- dially from opposite sides of the sleeve 89 to actuate one or the other of the valve stems. Normally the cam points or lobes 8I-8I rest against the flat surface 84-84 between the cam lobes 82-82, the sleeve 89 being biased towards the sleeve I9 by the compression spring 86 mounted on the shaft between the lugs 11 and the sleeve 89. As the shaft I6 is rocked about its axis, Its cams 82-82 engage the cams 8I-8I and rotate the sleeve 88, thereby opening one or othe other of the valves 56 and 51 gainst the action of the spring tending to hold the valve seated.
At a certain amount of valve depression, a balance is reached between the upward spring pressure exerted on the valve stem and the action of the spring 86 through the cooperating cam or wedge surfaces BI and 82, the reaction of which causes an inward sliding movement of the sleeve on the shaft I6 to compress the spring 86. Further rotation of the rock shaft I6 beyond this balance point permits the sleeve 80 to slide back far enough to allow the cam lobes 82-82 to pass the corresponding cams 8I-8I so that the depressed valve spring forces its stem upwardly and helps to rotate the sleeve 88 in the opposite direction. This action is enhanced by the spring 88 acting through the cooperating sides or cam surfaces of the cam lobes 8I-8I and 82-82.
It will be noted that this snap-action mechanism, which will positively open one valve and close the other, is quite compact. Particularly, it is of small height or diameter so that it may be readily mounted in the cover or upper part of the carburetor casing above the partition 49a where it is completely shielded and housed against dirt and the like. Its control shaft I9 is journaled in and extends out through the side of the carburetor casing lid where it carries a pinned arm 9I which may be actuated by any suitable manual or automatic control linkage. It is desirable to have manual control available at all times, and if automatic control is used it may be made responsive to various engine conditions, as is well known in the art.
As shown in Fig. 2, a bi-metallic coil spring thermostat 81 having one end anchored by pin 88 is mounted on or above the vaporizer-heater mixture discharge conduit 9 so that it will be actuated responsive to the temperature of said mixture. The inner end of this bi-metallic coil actuates an arm 89 pivoted about pin 90. The action of this arm is transferred through a link 92 to a pivoted bell crank lever 93 which is in turn connected by a link 94 to a second pivoted bell crank lever 95 which is connected by a link 96 to the arm 9|. The inner end of a suitable manual control linkage, which may be held in either position by conventional means, is connected to the bell crank lever, 93 by a link 91, and it will be apparent that manual control can over-ride the automatic control through deflection 0f the bimetallic spring element in either direction or by other known means.
As noted above, it is quite important that the temperature of the super-rich heated mixture be maintained within reasonably close limitations. In the present embodiment it has been found that although better results are obtained the more closely the mixture temperature is regulated, satisfactory results are obtainable with variations up to 50 degrees F. In the present embodiment a close regulation is accomplished by regulating the flow of exhaust gas through the by-pass circuit which includes the vaporizerheater.
Referring to Figs. 7, 8 and 9, it is seen that the unbalanced exhaust regulating valve 99, which is preferably pivoted at one edge by being fixed on will be noted that a bolt I06 secures this weight to the wheel in any one of the'plurality of holes I05 so that the weight is adjustable angularly around the periphery of the wheel; and since the bolt hole in the weight itself is eccentric, the weight may be moved in or out radially, both of which movements permit a nice adjustment of the effective lever arm of the weight acting on the valve so that the temperature setting may be varied for difi'erent installations, for different fuels, for winter and summer operation, etc. In addition, the pin "II is fixedly connected to the inner end of a bi-metallic coiled spring I01, the outer hooked nd of which I09 is fixed to pin II which may be adjustably secured in any one of a plurality of holes H041 to givea further adjustment for the temperature setting or calibration for this valve unit.
Bi-metallic temperature responsive member I0'I is set to hold the valve in position against seat I02 to direct all exhaust gas through the heater at low temperatures and at temperatures slightly above the desired setting, which, as noted above, may be about 400 degrees F. to move the valve toward seat I II to an extent dependent on the temperature and the pressure exerted on the valve. It will be apparent that since this bi-metallic element is mounted adjacent the fitting I00 its action will be responsive to exhaust gas temperatures. The butterfly type valve 99 itself is responsive to the rate of flow of the exhaust gas, which is a function of engine load-speed conditions.
It will be'apparent that in normal operationthis exhaust gas regulator valve will occupy some intermediate position dependent upon the exhaust gas temperature and flow rate to limit and to regulate the exhaust gas made available to the vaporizer-heater and consequently the mixture temperature.
Referring to Figs. 16, 17, 18 and 20 disclosing further details of the multi-fuel carburetor systern, it will be apparent that air entering through the conventional air cleaner II2 is drawn down into the manifold 3 through the separate mixing chamber section of the intake conduit riser 10, there being a conventional butterfly type choke valve 'II above the mixing chamber, which choke may be manually or automatically regulated, as is well known in the art. Below the mixing chamber 68 (which is integral with the two-fuel float bowl unit 1 5) i a conventional butterfly throttle H3.
The idling mechanism (which is conventional per se) and its passages and connections include the following:
Referring to Figs. 16, 1? and 18', opening H4 is positioned alongside the edge of the throttle when it is in closed position and opens into passage I20 including connecting fitting 520a and having at its upper end a threaded jet member I I9. Jet II9 has an axial opening II8 therethrough and has an orifice I21 communicating with an annular space I26 surrounding this member. Space the air cleaner II2 and above the choke II.
bowl only through another passage I22 and a conventional calibrated jet I2I which maybe removable if desired, as is well known in the art. Passage II5 opens into the intake conduit below communication with passage III is controlled by the adjustable screw II6 to control the air bleed into the upper end of opening I I8.
It will be apparent that the details of the idling organization just disclosed are entirely conventional, and consequently these details per se form no part of the present invention. As is well known in the art, when the throttle I I3 is nearly closed, the high suction will be transmitted through opening II4 into the several passages, including I which sucks gasoline up around the jet member H9, and into the orifice I2I where it may be mixed with air to supply the idling mixture through passage. I20 and opening II4. As the throttle is opened, the supply of gasoline through opening I I4 will drop off.
The economizer unit designated generally by the numeral I28 and shown in detail in Figs. 16, 19 and 20, may be made in accordance with the disclosure and teachings, of my previous United 'working fit in the cylinder or valve housing, and
the upper end of this valve unit serves as a piston or a spring-pressed one-way vacuum motor to actuate the valve and place'it in any one of a number of positions in accordance with'the degree of vacuum exerted on its upper portion. Calibrated opening I32 is located in a'particular position inside of the intake conduit so that it will be slightly above the edge ofthe butterfly throttle valve II3 when it is in fully closed position and so that the edge of the throttle 'plate sweeps over this opening as the throttle .is opened. This opening is conneced to the piston side of the valve element I29 by the pipe I33 so that the position of the valve is determined by or is responsive to the position of the throttle and of the rate of flow of air past the'throttle plate and this opening I32.
The lower end of the valve body is closed by a cap including pipe connection I34 which may be heated if desired by having it include any suitableheatexchanger or having it extend through all or a substantial part of the length of the exhaust manifold, as shown in Fig. 1. The pipe then is extended up to the end of the intake conduit so that it takes in air just below the air cleaner, thus eliminating the necessity for an additional air cleaner. This pipe connection from the exhaust manifold up to adjacent the air cleaner II2 is shown schematically only in Fig. 1.
Piston valve I29 has calibrated slots or openings I35 affording a pre-determined area of opening for any particular valve position between pipe I 34 andthe annular chamber I36 in the valve body and surrounding this valve element. Space I36 is connected by a connection I38 to an annular space I43 which is formed in an insert member I39 held by its ears Mil-I40 .to the top of the intake conduit and between it and the Its a partially or substantially tangentially so that the diluent, comprising hot air or gases which are sucked in through these slots, will set up a swirling in this portion of the intake conduit to promote turbulence, which will assure a more thorough mixing, subdividing and vaporizing of the fuel in the mixture. A more complete disclosure of this type of economizer unit and its advantages will be found in the above mentioned United States Patents Nos. 2,154,417 and 2,152,028, the disclosures of which are intended to be incorporated herein.
This economizer unit may, if desired, be used in lieu of the usual power jet or economizer piston valve for opening an additional fuel jet (which open up only at high speeds to richen the mixture for full power) When the power jet is eliminated and this type of economizer is used, the main Jet is made larger so that it supplies enough fuel to give the rich mixture necessary for full power at high speeds. The economizer admits a pre-determined quantity of diluent (i. e., hot or cold air or exhaust gas as taught in the above mentioned Church and Anderson patents) for all part-speed and part-throttle conditions to give as lean a mixture for each of these conditions as is consistent with proper operation and performance. It will be noted that this economizer unit is peculiarly advantageous when used in combination with the separate, long, super-rich mixture passage of the vaporizer-heater unit of the present invention since there is a considerable lag or inertia effect because of this long passage. The very quick acting, almost instantaneously operating economizer will tend to keep the mixture on the lean sidewhen the load or throttle positions change. For example, if the vehicle were operating at a high speed using a power jet in lieu of the ,economizer and the load decreased so that a thinner mixture could be used, the considerable volume of the long tube is still full of a rich mixture and the over-all mixture will not be thinned out until that extra supply of fuel contained in the mixture of the vaporizerheater unit has been used up. On the other hand, when using the economizer in lieu of the power jet, the mixture in the intake manifold will be immediately thinned down to the desired point, causing material increase in economy with less smoking, etc. Also, when the power jet is used in lieu of the economizer, there will be a. lag in reaching the desired richer mixture upon an increase in load, since the whole vaporizer-heater unit volume must be loaded up with this richer mixture before it is received by the engine. When using the economizerin lieu of the power jet, the desired rich mixture is achieved almost instantaneously. In addition, where two fuels are used with separate jets for each fuel for the main fuel supply, it will be apparent that the one simple economizer unit may be used in lieu of and to replace two complete power jet assemblies, thus eifecting appreciable economy in cost of manufacture and simplifying the apparatus as a. whole.
Referring to Fig. 12, the well I44 is supplied only from the float chamber 49 for gasoline or other volatile fuel through the above described passage I22 so that the flow of fuel for the idling and for compensating is controlled by the callbrated jet I2I. As noted above, both float bowls 49 and 52 are in open communication above their partitions 49a and both are vented by passage 14a in the carburetor casing cover to the intake conduit 10 above the choke and below the air cleaner, to correct for any increase in suction due to a dirty air cleaner, as is well knownin the art. A removably screwed-in nozzle or upwardly extending small conduit I45 extends nearly to the bottom of the open well I44 and extends through the side of the central housing member I46 of the inner venturi 69 to discharge gasoline or other light fuel into the annular space about the throat of the inner venturi 69.
Referring to Fig. 10, the accelerating unit (which is conventional per se) comprises a piston I49 within a cylinder I50, piston I49 being operated by the throttle operating connections through the slide rod I5I, the bridge member I52, and the piston rod I53. The slide rod I5I is connected through a pivoted link I60 to a pivoted lever I59 having its other end connected by link I58 to an arm I51 on the throttle shaft I56. The throttle shaft is operated by the usual controls acting through the link I54 connected to the arm I55. Gasoline or the like enters the cylinder I61 having a suitable one-way or check valve unit I62. Rapid downward movement of the piston I49 closes the check valve I62 and forces gasoline out through passage I63 through the one-way check valve I64 to the chamber or space I65.
Valve housing I650 has a lower opening which serves as a guide for the non-illustrated upper end of the valve stem for valve I64. A disk valve I65b has a serrated outer edge to permit fuel to flow past it when it is in the intermediate or lower position. Upon rapid opening of the throttle, the sudden increase in pressure seats the valve disk I65b against its upper seat and closes off the upper part of space I65 so that the fuel is forced up passage I66. The upper end of space I65 is vented to the gasoline float bowl by a pipe I66a. The passage I66 communicates with a removable nozzle I61 (see Figs. 2, 12 and 14) which nozzle extends well out into the upper end of the mixing chamber 68 just below the choke.
It is preferred that this nozzle I61 discharge the accelerating gasoline into the mixing chamber ahead of the Venturi unit 69 so that this stream of accelerating gasoline goes into the air which carries no fuel so that part of it can be more readily vaporized and the remainder will be carried by the air stream into the smaller venturi and there thoroughly mixed with the air and fuel mixture. The mounting of the accelerating gasoline discharge nozzle ahead of the point of entry of the hot mixture into the inner venturi prevents accelerating gasoline from being discharged onto the side walls of the venturi 68a. or the side walls of the mixing chamber and running down these walls, and permits the use of less gasoline for a given acceleration. It also eliminates stratification which would be apt to occur if the accelerating nozzle discharged beyond or into the inner-venturi.
One form of anti-detonation unit is shown more or less schematically in Figs. 1 and 20 in which the housing I10 has a narrow valve guiding portion I1I, the enlarged upper end of which is connected by pipe I12 to the intake manifold or to the intake conduit on the engine side of the unit of this type.
throttle, and which also has the pipe or conduit I13 connecting its end to the exhaust conduit on the engine side of the control valve 99. The valve element I14 has a loose or sloppy fit in the guide portion "I so that gases can readily leak or flow past it to act upon the piston element I15. The lower end of the housing on the other side of the piston is vented to atmosphere at I16. The valve element I14 is quite heavy so that it will be inertia damped to prevent flutter. When the valve is closed it will be up against the valve seat I11 and close off communication from the exhaust connection I13. Generally speaking, this valve unit is either on or off, and it will be apparent that the piston I15 is actuated by and is responsive to the algebraic sum of the exhaust pressure and the intake manifold pressure when the valve I14 is off its seat I11; that is, the exhaust pressure is aided by the weight of the valve in holding it open while the intake manifold vacuum is tending to lift the piston I15 up to close the valve. No springs or the like are used for biasing a valve of this type since it would be difiicult if not impossible to make a spring which would stand up under the very high temperature and hard service encountered in a It will be apparent that by properly proportioning the-weight of the valve, the piston area, and the size of the connections, this valve can be made to open only at ful1 load conditions of the engine; and it will be responsive to the load-speed conditions of the engine since at full load-conditions the intake manifold vacuum is quite low and-the exhaust pressure is high. In addition, the exhaust pressure will increase with the speed of the engine. Pipe connections I12 and I13 and the valve housing "I! itself will cool the exhaust gas which is carried from the exhaust manifold to the intake manifold to reduce the loss of volumetric efllciency due to the highly expanded high temperature exhaust gases. If additional cooling is desired, it will be obvious that a suitable heat exchanger or cooler can be added to this unit.
With a valve unit of the types disclosed herein, it has been found desirable to admit inert gas up to about 10% of the volume of the air-fuel charge for full or nearly full loads only. This will eliminate or greatly reduce the knocking which is more of a problem when the hot engine is running on all or nearly all oil or heavy fuel having a low octane rating.
Fig. 21 shows another modification of this antidetonation unit in which the heavy valve unit 214 is biased to closed position on its seat 211 by its own weight to close oil exhaust gases coming from the pipe 213 from going into the pipe 212 communicating with the intake manifold 3. The valve guiding portion 2" of thehousing 210 has a loose fit about valve unit 214, and the upper end of this housing 210 has an opening for the valve actuating rod 28I which carries a pivoted member 280 which contains a slot 219 cooperating with a pin 218 which is fixed on or with respect to the throttle II3. This pin-andslot lost motion connection is so arranged that the valve is lifted from its seat only at or near full load throttle openings so that exhaust gas will be admitted only at these conditions when detonation would be apt to occur.
A preferred form of this anti-detonation unit is shown in Fig. 22 in which the valve housing 310, which may be made in the form of a simple casting or otherwise, is tapped for the exhaust manifold pipe or connection 313 and the intake manifold pipe or connection 312. The upper end of the valve housing 310 is closed by plate 382 which may be secured on suitable shoulders by the upper edges of the housing being peaned over or the like. This plate is vented to atmosphere at 316, and a slight amount of gas may leak through this vent 316. The plate or disk valve element 314 may be circular and slightly smaller in diameter than'the circular housing 310 so that it has a loose or sloppy fit therein. The disk valve 314 need only be heavy enough to insure its seating when the engine is being started.
When in its normal low position resting on the valve seat 311, it will be apparent that this disk valve31t closes off communication to the central space 380 which is connected to the intake manifold. The annular space 38I which surrounds the central space 380 communicates with the exhaust passage. It will be apparent that when the valve is closed the smaller area at the center of this disk valve will be subjected to the vacuum of the intakev manifold and the larger annular area of "the valve will be subjected to exhaust pressure, tending to unseat the valve against the action of the intake suction and the slight weight of the valve itself. As noted above in connection with Fig. 20, when the intakemanifold suction is small and the exhaust pressure is high, the valve will be unseated and will be pushed all the way up against the plate 382 to permit a pre-determined flow of exhaust gas into the manifold only at full load conditions of the engine and when it has reached a suiiicient speed, which are the conditions when detonation occurs. When the disk valve 314 is in its upper or open position, it is subjected to the -value of the exhaust pressure minus the value of the manifold suction and, in addition, to its own slight weight. Note however, that when the valve is opened, the resultant of these two pressures acts over its whole area.
.The anti-detonation units of both Figs. 21 and 22 have one advantage over the unit of Fig. 20 in that they will not be open when the engine is first started and thus permit a fiow of exhaust gas into the intake manifold, which will make starting more difiicult. It is also noted that the units of Figs. 21 and 22 may include a cooling fluid if desired.
' In extensive tests, including dynamometer runs and installations on various trucks run under varied conditions (including heavily loaded light trucks which run quite hot), the present invention has proved to be flexible in operation, to have high efiiciency coupled with full power or torque throughout the operating range, and in general to fulfill the several objects set forth herein.
Although the foregoing description is necessarily of a detailed character, in order that the invention may be completely set forth, it is to be understood that the specific terminology is not intended to be restrictive or confining and that various omissions and rearrangements or modifications of parts may be employed without departing from the scope or spirit of the invention as claimed herein.
A number of modifications will be obvious to those skilled in this art. For example, as noted herein, the apparatus may be simplified considerably to include one float bowl, etc. to use only one fuel, such as cheap or low grade gasoline the auxiliary volatile fuel supply or bowl. Conventional power jets may be used if desired.
ber for an internal combustion engine air intake conduit having a posterior throttle, main fuel means supplying said mixing chamber with a highly heated rich mixture consisting of a small part of the total air supply and vaporized and finely divided oil or the like at a rate varying with a the mixing chamber suction, and auxiliary compensating fuel means concurrently and always supplying said mixing chamber with unheated gasoline or the like at an automatically controlled and limited rate which is relatively constant during normal running.
2. In combination, a mixing chamber for an internal combustion engine air intake conduit having a main regulatable throttle valve therein beyond said mixing chamber, main fuel means supplying said mixing chamber with a highly heated r'ich mixture consisting of a small part of the total air supply and vaporized fuel at a rate varying with the mixing chamber suction, and auxiliary compensating fuel means concurrently supplying said mixing chamber with gasoline or the like at an automatically controlled rate which increases to a limited, relatively constant value for normal running conditions. 1
3. In an internal combustion engine, an induction intake conduit carrying the main air supply and having a mixing chamber including a venturi, main fuel means supplying a hot, super-rich airfuel mixture into said venturi, and auxiliary fuel means concurrently supplying unheated volatile fuel into said venturi.
4. In combination with an internal combustion engine having an exhaust conduit, an induction intake conduit, means to supply said intake conduit with a high temperature, super-rich mixture of vaporized fuel and air at a rate varying substantially with the intake suction, and including a mixture heater associated with said exhaust conduit to be heated thereby and exhaust gas regulating means to hold said mixture at a substantially constant temperature, and auxiliary fuel means to supply said intake conduit concurrently with volatile fuel at a rate which increases with engine speed to'a relatively constant, limited value for normal running conditions so that the volatile fuel is a large proportion of the total fuel supply at low speeds with this proportion decreasing with engine speeds to match substantially the small amount of exhaust heat available at low speeds; and which amount of heat increases with engine speed until it is limited or regulated by said exhaust gas regulating means to a substantially constant value.
5. In combination with an internal combustion engine having an induction intake conduit, main fuel means including a heated passage carrying a small part of the total air supply into said intake conduit and carburetor means to meter and mix fuel in said passage to suppl o hot, rich mixture of air and vaporized fuel to said intake conduitat a varying rate, a reservoir for oil or the like, a reservoir for gasoline or the like, means to connect one or the other of said reservoirs to supply said carburetor means, and compensating fuel means connected to said gasoline reservoir concurrently supplying said intake conduit at a substantially constant rate during normal rumiing.
6, In combination with an internal combustion engine, an exhaust conduit, an induction intake conduit having a mixing chamber, a passage carrying a small part of the total air supply to said mixing chamber, carburetor means to meter and mix the principal fuel supply into said passage at a rate varying with suction therein, an exhaust heater operatively associated with said exhaust conduit and with said passage to heat and vaporize the rich fuel mixture therein, auxiliary carburetor means to supply concurrently a relatively small compensating flow of unheated volatile fuel to said mixing chamber at a relatively constant rate, and a single throttle in said conduit regulating both fuel supplies.
7. In combination with an internal combustion engine intake conduit having a mixing chamber and a posterior throttle, means to supply said mixing chamber with light, volatile fuel at a limited and relatively constant rate during normal running, and means to supply said mixing chamber concurrently with a variable flow of high temperature mixture consisting of the main fuelsupply of finely divided and vaporized heavy fuel with less than 10% of the total air supply.
8. In combination, an internal combustion engine having an intake conduit having a main regulatable throttle valve therein and operatively associated, multiple fuel carburetor apparatus including Jet means to supply said conduit ahead of said throttle valve directly with light, volatile fuel at a limited and relatively constant rate for compensation during normal running and at a variable rate for idling at low engine speeds, and main fuel supply jet means discharging into 'a separate, long, heated passage communicating with said intake conduit ahead of said throttle valve to mix heavy fuel with a small portion of the total air supply in said passage at a rate controlled by said throttle and varying with intake conduit suction.
9. An internal combustion engine having an intake conduit Venturi mixing chamber carrying a closely adjacent multiple fuel carburetor unit including a reservoir for volatile fuel and a reservoir for heavy fuel, means including Jets for supplying auxiliary volatile fuel from it reservoir to said mixing chamber, means including a heatervaporizer for supplying a high temperature, super-rich, air=fuel mixture to said mixing chamber, and means to supply fuel from either of said reservoirs to said heater-vaporizer.
10. In combination with an internal combustion engine having an exhaust conduit and an induction air intake conduit having a Venturi mixing chamber, a heat exchanger including a long, heated passage carrying a small part of the total air supply to said mixing chamber, carburetor means to meter and mix the main supply of fuel into said passage adjacent its entrance at a rate varying with mixing chamber suction, said heat exchanger being operatively connected with said exhaust conduit to heat and vaporize the fuel mixture in'said passage, and means to regulate the flow of exhaust gases to said heat exchanger in accordance with the exhaust temperature and the exhaust flow rate to maintain sisting of said fuel mixture at a substantially constant temperature during normal running.
11. In combination with an internal combustion engine, an air intake conduit having a mixing chamber Venturi, means to inject a highly volatile fuel into the air stream in said conduit ahead of said mixing chamber venturi during periods of acceleration, and means to supply said mixing chamber venturi with a highly heated, rich mixture consisting of a small part, of the total air supply and the main fuel supply.
12. An internal combustion engine having an exhaust conduit and an induction intake conduit with a mixing chamber venturi and a following throttle therein, means operated by the opening of said throttle to inject a highly volatile fuel into the intake conduit air stream ahead of said venturi, means including a passage to supply said mixing chamber Venturi with a rich mixture of the main fuel supply of heavy fuel, such as oil, with a small part of the total air supply, and means connecting said exhaust conduit to heat the mixture passing through said passage to a high temperature and including exhaust gas flow regulating means to maintain said mixture temperature substantially constant.
13. In combination with an internal combustion engine having an exhaust passage and an induction intake passage, an air cleaner at the entrance to said intake passage, a mixing chamher in said intake passage having venturi means to meter the air supply, a separate passage drawing a small part of the total air supply through said air cleaner, Venturi and jet means to meter and mix the main fuel supply into said passage to form a rich mixture, and said passage including a vaporizer-heater connected with said exhaust passage to heat said rich mixture and being connected to discharge into the Venturi means in said mixing chamber.
14. A mixing chamber for an internal combustion engine intake conduit, a multiple Venturi -set therein, a separate small conduit discharging a hot, rich mixture consisting of the main fuel supply and a small part of the total air into the throat of a smaller Venturi of said set, and means for discharging auxiliary liquid fuel into said throat.
15. In combination with an internal combustion engine having an intake conduit, means including a separate heated passage for supplying said conduit with a rich hot mixture of the main fuel supply with a small part of the total air supply, and means including a different size fixed metering jet for each fuel for alternatively supplying light or heavy fuel to said first means.
16. In an internal combustion engine having an induction intake conduit, means to supply said conduit' at a variable rate with a high temperature, super-rich mixture consisting of the main fuel supply and a small part of the total air supply, means to supply said conduit concurrently with liquid volatile fuel during P riods of acceleration, means to supply said conduit with a limited flow of liquid volatile fuel for idling of the engine, and a single throttle means for said conduit beyond the entry points for all said fuel supply means.
17. In an internal combustion engine having an induction intake conduit with a. regulatable throttle valve, means to supply said conduit ahead of said throttle valve at a variable rate with a high temperature, super-rich mixture conthe main fuel supply and a small part of the total air supply, means to supply liquid volatile fuel to said conduit ahead of said throttle valve concurrently for idlingof the engine, during periods of acceleration only, and at a limited relatively constant rate for compensation.
18. In an internal combustion engine, means for supplying said engine with its main varying fuel supply of a rich mixture of air and light 'or heavy fuel, said mean including a long heated passage and a jet for each fuel, and a single common economizer for varying the engines air-fuel ratio comprising means regulating the metered admission of diluent quickly responsive to engine load-speed conditions and calibrated to give the desired lean mixturesfor part load conditions and rich mixtures for heav load or top speed conditions, thus eliminating the need for a power jet for each fuel and correcting for the lag due. to
' said long passage.
, pools of fuel.
19. In an internal combustion engine emb0dy ing an intake conduit supplying the major part of the required air and having a throttle, means, including a long heated passage, supplying said conduit with a metered varying main fuel supply comprising a hot super-rich mixture of a small part of the total air and vaporized and finely divided oil, and a quick-acting economizer for varying the engines air-fuel ratio comprising a calibrated valve regulating a metered admission of small amounts of additional air into sail intake conduit, and means actuating said valve responsive to throttle positions and load-speed conditions to quickly give the desired lean mixtures at part throttle and part load conditions and rich mixtures for heavy load or full throttle conditions.
20. The organization set forth in claim 19 in which the economizer supplies its additional air to said intake conduit through a circularly arranged set -of tangentially directed openings to cause a swirling in said intake conduit and increase the turbulence therein.
21. In combination, an internal combustion engine embodying an exhaust conduit and an intake conduit, means to supply said intake conduit with a high temperature, super-rich mixture of oil and a small part of the total air supply,
' and anti-knock means admitting a small amount of exhaust gas from the exhaust conduit to the a separate vaporizer-heater including an exhaust gas passage with inlet and outlet connections therefor and a mixture heating passage with air inlet and mixture outlet connections therefor and carburetor means associated with said mixture air inlet to meter and mix fuel in said passage, said mixture passage bang continuously substantially horizontal or slightly downhill from its carburetor to its discharge into the intake conduit mixing chamber so that there are no upward bends, traps, dams, or the like to collect 23. In combination, an internal combustion engine embodying an induction intakeconduit, a mixing chambersection forming a part of said intake 'conduiMnd having a Venturi therein. a carburetor float bowl unit alongside of and carried by said mixing chamber section, and means including aseparate passage for supplying said mixing chamber with a. high temperaturasuperrich air-fuel mixture comprising a separate vaporizer-heater unit having a tortuous and substantially horizontal mixture passageway therein, an air inlet connection, a venturi therein ad- J'acent to and only slightly above the fuel level in said float b'owl, means including a jet supplying fuel from said bowl to said passage venturi, and a mixture discharge connection opening into the mixing chamber venturi closely adjacent the fuel levelin said float bowl.
24. In combination, an internal combustion engine induction intake conduit having ,a single main regulatable throttle valve therein, said conduit supplying most of the total air and being substantially unheated to obtain a high volumetric efilciency, main fuel means including a separate pipe supplying said conduit ahead of said throttle with a hot super-rich mixture consisting of the remaining small part of the total air supply and vaporized fuel, and auxiliary fuel means concurrently and continuously supplying said conduit ahead of said throttle with unheated liquid gasoline or the like, both fuel means being controlled by said throttle.
25. In combination with an internal combustion engine having an induction intake conduit including a main Venturi mixing chamber, main fuel means including a separate heated lon passage substantially horizontal throughout its length to avoid any liquid fuel-collecting upward bends, traps, dams, or the like, and including a primary Venturi mixing chamber adjacent its entrance to supply said main mixing chamber with a hot, rich mixture consisting of fuel and a small part of the total air supply, and means to supply said primary mixing chamber with either of two types of fuel.
26. In combination with an internal comb'ustion engine having an exhaust conduit and a substantially unheated induction intake conduit carrying a major part of the air supply and including a mixing chamber venturi, means to supply volatile fuel directly to said venturi during normal running, and separate means, including an exhaust heater, to concurrently supply said venturi with a high temperature mixture consisting of less than 10% of the total air supply and carrying the main fuel supply in finely divided and vaporized form.
27. In combination with an internal combustion engine having an exhaust conduit and an air intake conduit including a main mixing chamber, means for supplying said mixing chamber with a highly heated, super-rich mixture consisting of a small part of the engine's total air supply and the main fuel supply, said means includin a connection into said mixing chamber, a vaporizer-heater having a long, tortuous mixture heating and liquid fuel vaporizing passage therein and being connected with said exhaust conduit to be heated thereby, and air and liquid fuel supply and mixing means at the entrance to said passage, said first means, including said connection and said mixture heating passage, being substantially horizontal and flat from end to end to avoid any liquid fuel-collecting upward bends, traps, or the like. Y
28. In combination with an internal combustion engine having an exhaust conduit, and an air intake conduit, including a main mixing chamber carrying the engine's main air supply, means for supplying said mixing chamber with a highly heated, rich mixture consisting of a small part of the engine's total air supply, and the main fuel supply in vaporized form, said means including an inlet for air and liquid fuel, a discharge connection into said mixing chamber, and a separate vaporizer-heater having therein a long, tortuous, mixture heating and liquid fuel vaporizing passage, said heater being jacketed and connected with said exhaust conduit to be heated by exhaust gases, and said heater being formed of detachably secured parts so that it may be readily opened to expose the mixture heating passage for cleaning, said means, including said mixture heating passage, being substantially horizontal and flat from end to end so that there are no liquid fuel collecting or trapping upward bends, dams, or the like.
RAYMOND M. ANDERSON.
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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2561625A (en) * 1946-09-27 1951-07-24 Frederick J Holmes Manifold for internal-combustion engines
US2859740A (en) * 1956-03-20 1958-11-11 Elmore L Sandin Governor for internal combustion engines
US2862512A (en) * 1956-12-24 1958-12-02 Harry A Johanesen Gaseous fuel improving and saving device for internal combustion engines
US2878928A (en) * 1956-04-30 1959-03-24 Goodyear Tire & Rubber Container for packaging pills, etc.
US3496919A (en) * 1967-09-05 1970-02-24 Forrest E Gerrard Carburetor and system for supplying vaporized fuel to combustion engines
US3554174A (en) * 1969-07-07 1971-01-12 Dynatech Corp Dual circuit induction system
EP0039378A1 (en) * 1980-05-07 1981-11-11 Dok Young Cha Device for vaporizing diesel oil used as a fuel in a spark ignited internal combustion engine
US4524034A (en) * 1982-04-13 1985-06-18 Ellison Benjamin L Carburetor
US4805403A (en) * 1986-12-23 1989-02-21 Ford Motor Company Engine exhaust system
US20080289609A1 (en) * 2007-05-21 2008-11-27 Casey Loyd Method of fueling an internal combustion engine using pressurized and heated fuel
US20090194052A1 (en) * 2008-02-01 2009-08-06 Leonard Bloom (33% Interest) Method and apparatus for operating standard gasoline-driven engines with a readily-available non-volatile fuel, thereby obviating the use of gasoline
US20100176518A1 (en) * 2009-01-09 2010-07-15 Briggs & Stratton Corporation System and method for converting an engine to an alternate fuel
US20100252135A1 (en) * 2009-04-03 2010-10-07 Moxley Ryan S Multi-fuel carburetors and related methods

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2561625A (en) * 1946-09-27 1951-07-24 Frederick J Holmes Manifold for internal-combustion engines
US2859740A (en) * 1956-03-20 1958-11-11 Elmore L Sandin Governor for internal combustion engines
US2878928A (en) * 1956-04-30 1959-03-24 Goodyear Tire & Rubber Container for packaging pills, etc.
US2862512A (en) * 1956-12-24 1958-12-02 Harry A Johanesen Gaseous fuel improving and saving device for internal combustion engines
US3496919A (en) * 1967-09-05 1970-02-24 Forrest E Gerrard Carburetor and system for supplying vaporized fuel to combustion engines
US3554174A (en) * 1969-07-07 1971-01-12 Dynatech Corp Dual circuit induction system
EP0039378A1 (en) * 1980-05-07 1981-11-11 Dok Young Cha Device for vaporizing diesel oil used as a fuel in a spark ignited internal combustion engine
US4524034A (en) * 1982-04-13 1985-06-18 Ellison Benjamin L Carburetor
US4805403A (en) * 1986-12-23 1989-02-21 Ford Motor Company Engine exhaust system
US20080289609A1 (en) * 2007-05-21 2008-11-27 Casey Loyd Method of fueling an internal combustion engine using pressurized and heated fuel
US7992549B2 (en) * 2007-05-21 2011-08-09 Casey Loyd Method of fueling an internal combustion engine using pressurized and heated fuel
US20090194052A1 (en) * 2008-02-01 2009-08-06 Leonard Bloom (33% Interest) Method and apparatus for operating standard gasoline-driven engines with a readily-available non-volatile fuel, thereby obviating the use of gasoline
US7735460B2 (en) 2008-02-01 2010-06-15 Leonard Bloom Method and apparatus for operating standard gasoline-driven engines with a readily-available non-volatile fuel, thereby obviating the use of gasoline
US20100176518A1 (en) * 2009-01-09 2010-07-15 Briggs & Stratton Corporation System and method for converting an engine to an alternate fuel
US8196901B2 (en) * 2009-01-09 2012-06-12 Briggs & Stratton Corporation System and method for converting an engine to an alternate fuel
US20100252135A1 (en) * 2009-04-03 2010-10-07 Moxley Ryan S Multi-fuel carburetors and related methods
US8313091B2 (en) * 2009-04-03 2012-11-20 Honda Motor Co., Ltd. Multi-fuel carburetors and related methods

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