US2301695A - Manufacture of corrugated board - Google Patents

Manufacture of corrugated board Download PDF

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Publication number
US2301695A
US2301695A US301187A US30118739A US2301695A US 2301695 A US2301695 A US 2301695A US 301187 A US301187 A US 301187A US 30118739 A US30118739 A US 30118739A US 2301695 A US2301695 A US 2301695A
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United States
Prior art keywords
paste
ridges
roll
corrugated sheet
corrugated
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Expired - Lifetime
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US301187A
Inventor
Gillian Joseph Louis
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Corn Products Refining Co
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Corn Products Refining Co
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Publication date
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Priority to US301187A priority Critical patent/US2301695A/en
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Publication of US2301695A publication Critical patent/US2301695A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702For plural parts or plural areas of single part
    • Y10T156/1712Indefinite or running length work
    • Y10T156/1722Means applying fluent adhesive or adhesive activator material between layers
    • Y10T156/1724At spaced areas
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702For plural parts or plural areas of single part
    • Y10T156/1712Indefinite or running length work
    • Y10T156/1722Means applying fluent adhesive or adhesive activator material between layers
    • Y10T156/1727Plural indefinite length or running length workpieces

Definitions

  • This invention relates to the manufacture of lined corrugated paper board and the object of the invention is to provide an improvement on the known apparatus for making corrugated paper board whereby the quality of the product is improved, the speed of production is increased, the amount of waste is reduced, and less adhesive material is employed.
  • the present invention comprises in brief, the
  • distributing means in the preferred embodiment of the invention, consists of a paste spreading roll over which the pasted ridges of the corrugated sheet pass after the paste has been applied thereto.
  • This spreading/ roll which may be power driven but preferthe frictional engagement of the corrugated board therewith, serves not only to distribute the previously applied paste in a thin, uniform film over the ridges but also removes any excess paste without permitting the paste to contact the adjacent grooves of the corrugated sheet.
  • An idle roll is preferred (that is, a roll which is driven solely by the corrugated sheet frictionally engaging the periphery thereof) for the reason that the peripheral speed of an idle roll so actuated must necessarily be no greater than the speed of movement of the corrugated sheet itself.
  • Such roll will, therefore, respond immediately to any reduction, increase, or interruption in. the movement of the corrugated sheet and, therefore, the excess paste will be removed without being forced into the grooves of the sheet.
  • the presence of excess paste in the grooves would not only waste paste but would also undesirably increase the moisture content of the finished product and decrease the speed of production. If a power driven roll is used care should be taken to have the peripheral speed of the roll the same as the speed of the corrugated sheet to avoid the undesired consequences above noted.
  • the straw-board or other suitable material designated by reference character lll, passes through the conventional corrugating rolls H, II; paste is applied to the ridges by means of pasting rolls [3, H, the latter of which-draws paste from paste pan 15; the single back liner i6 is applied thereto at H; and the material passes over suitable guide rolls and heating rolls to the double back unit fpr application of a liner to the opposite side of the corrugated sheet.
  • the double back unit comprises the conventional guide table l8, paste pan l9, paste roll 20, transfer roll 2
  • the paste is applied to the corrugated sheet by transfer roll 2
  • the paste distributing means which, in combination with the known mechanism above described. constitutes the present invention, is illus-; trated by reference character 26, and, as above stated, preferably, consists of an idle roll mounted to be engaged "by the ridges of the corrugated sheet and to rotate responsive to such engagement. in the direction indicated by the arrow.
  • the paste spreading roll 26 is not less than approximately two inches in diameter and is mounted so that its point of contact with the corrugated sheet is between four and onehalf and five inches from the point of application of the paste thereto by the transfer roll 2
  • the precise location of the .spreading roll will be governed by the type of adhesive employed and the speed of the machine and it will be understood, therefore, that the above figures are merely suggestive and not by way of limitation. Also it is preferred to mount the spreading roll 26 so that any excess paste removed thereby will fall back into the paste pan iii.
  • the spreading roll 26 serves not only to distribute the paste uniformly over the ridges of the fiutings (which results in a better bond) but also reduces the paste consumption, increases the speed of the machine (because a quicker bond is obtained) and improves the quality of the-product for the'reason that the removal of excess paste reduces its weight and moisture content,
  • an apparatus for continuously pasting a liner to a corrugated'sheet comprising a paste applicator, means for continuously passing an unlined side of a corrugated sheet across the paste applicator for application of paste to the ridges of the sheet, and means'for continuously applying a liner to the pasted ridges
  • the improvement which consists of a paste spreading roll mounted for free rotation around its longitudinal axis between the paste applicator and the liner applying means and positioned to be engaged and rotated by the pasted ridges of the corrugated sheet, whereby'paste is evenly and uniformly distributed over the surface of said ridges and. excess paste is removed from the "sheet.
  • the applicator means for continuously passing an unlined side of a corrugated sheet across the paste applicator for application of paste to the ridges of the sheet, and means for continuously applying a liner to the pasted ridges
  • the improvement which consists of a paste spreading roll mounted for rotation around its longitudinal axis between the paste applicator and the liner applying means and so positioned that the periphery thereof will engage the pasted ridges of the corrugated sheet, will evenly'and' uniformly distribute the desired amount of paste over the surface of said ridges and will remove excess paste from the sheet, the peripheral speed of the paste spreading roll being the same as the linear speed of the corrugated sheet.
  • an apparatus for continuously pasting a liner to the ridges of a corrugated sheet comprising means for continuously applying paste from a source of supply to the ridges of a corrugated sheet and means for continuously applying a liner to said pasted ridges, the. improvement which consists in the .provision of means having a surface engaging, and moving at the same linear speed as the pasted ridges of the corrugated sheet for distributingthe paste over the surface of said ridges and removing any excess paste from the sheet.

Description

Nov. 10, 1942. J GILUAN 2,301,695
MANUFACTURE OF CORRUGATED BOARD Filed Oct. 25, 1939 Iruf e FEW lose W2 .Zozgk 01/4022 Patented Nov. 10, 1942 2,301,695 MANUFACTURE or CORRUGATED BOARD -Joseph Louis Gillian, Milwaukee, Wisf, assignor to Corn Products Refining Company, New York, N. Y., a corporation of New Jersey Application October 25, 1939, Serial No. 301,187
'4Claims.
This invention relates to the manufacture of lined corrugated paper board and the object of the invention is to provide an improvement on the known apparatus for making corrugated paper board whereby the quality of the product is improved, the speed of production is increased, the amount of waste is reduced, and less adhesive material is employed.
In the manufacture of lined corrugated paper board it is important that the amount of paste employed for securing the liner to the corrugated board be neither too great nor too small. If the amount be too great the paste consumption is unnecessarily increased; the time required for the bond to set is increased; and the moisture content of the product is increased thereby tending to reduce the desired stiffness of the product. If the amount be too small the bond, of course, is not obtained and factory wastage increases.
It has heretofore been customary to apply paste to the ridges of the corrugated sheet by means of a doctor roll or transfer roll to which the paste is fed from the surface of an adjacent, power driven roll, the lower portion of which latter roll extends below the surface of a body of paste maintained in a paste pan. This expedient, whi-le widely used with relative success, does not apply the adhesive with the desired degree of uniformity. That is to say, some of the ridges are overloaded with paste while others have an insuflicient amount. This undesirable condition is especially noted when a relatively thick paste is employed as the adhesive. If a ridge, or any portion thereof, receives an insufllcient amount of adhesive an unsatisfactory bond will result. On the other hand, if a ridge, or any portion thereof, is overloaded with paste the excess paste will be forced into the adjacent grooves of the corrugated sheet, resulting not only in paste wastage but also increased moisture content and weight of the finished board (which is undesirable) and increased bonding time, which slows up the process.
The present invention comprises in brief, the
provision of means for distributing the adhesive uniformly over the ridges of the corrugated sheet after the adhesive has been applied by the doctor roll or transfer roll which distributing means, in the preferred embodiment of the invention, consists of a paste spreading roll over which the pasted ridges of the corrugated sheet pass after the paste has been applied thereto. This spreading/ roll, which may be power driven but preferthe frictional engagement of the corrugated board therewith, serves not only to distribute the previously applied paste in a thin, uniform film over the ridges but also removes any excess paste without permitting the paste to contact the adjacent grooves of the corrugated sheet.
An idle roll is preferred (that is, a roll which is driven solely by the corrugated sheet frictionally engaging the periphery thereof) for the reason that the peripheral speed of an idle roll so actuated must necessarily be no greater than the speed of movement of the corrugated sheet itself. Such roll will, therefore, respond immediately to any reduction, increase, or interruption in. the movement of the corrugated sheet and, therefore, the excess paste will be removed without being forced into the grooves of the sheet. As above noted, the presence of excess paste in the grooves would not only waste paste but would also undesirably increase the moisture content of the finished product and decrease the speed of production. If a power driven roll is used care should be taken to have the peripheral speed of the roll the same as the speed of the corrugated sheet to avoid the undesired consequences above noted.
ably is an idle roll which rotates responsive to The invention is illustrated more or less diagrammatically in the accompanying drawing wherein the present invention is illustrated as applied to the double back paster of the conventional corrugated machine. Referring to the drawing, the straw-board or other suitable material, designated by reference character lll, passes through the conventional corrugating rolls H, II; paste is applied to the ridges by means of pasting rolls [3, H, the latter of which-draws paste from paste pan 15; the single back liner i6 is applied thereto at H; and the material passes over suitable guide rolls and heating rolls to the double back unit fpr application of a liner to the opposite side of the corrugated sheet.
The double back unit comprises the conventional guide table l8, paste pan l9, paste roll 20, transfer roll 2|, and pressure roll 22. The paste is applied to the corrugated sheet by transfer roll 2|. The double back liner sheet 23, which is preferably pre-heated in steam chest 24, is supplied to the pasted ridges of the corrugated sheet at point 25.
The paste distributing means which, in combination with the known mechanism above described. constitutes the present invention, is illus-; trated by reference character 26, and, as above stated, preferably, consists of an idle roll mounted to be engaged "by the ridges of the corrugated sheet and to rotate responsive to such engagement. in the direction indicated by the arrow. Preferably the paste spreading roll 26 is not less than approximately two inches in diameter and is mounted so that its point of contact with the corrugated sheet is between four and onehalf and five inches from the point of application of the paste thereto by the transfer roll 2|. Generally speaking the precise location of the .spreading roll will be governed by the type of adhesive employed and the speed of the machine and it will be understood, therefore, that the above figures are merely suggestive and not by way of limitation. Also it is preferred to mount the spreading roll 26 so that any excess paste removed thereby will fall back into the paste pan iii.
The spreading roll 26 serves not only to distribute the paste uniformly over the ridges of the fiutings (which results in a better bond) but also reduces the paste consumption, increases the speed of the machine (because a quicker bond is obtained) and improves the quality of the-product for the'reason that the removal of excess paste reduces its weight and moisture content,
As illustrative of the advantages obtained by the present invention it is noted that with the provision of a spreading roll of the type above described the amount of adhesive employed (a modified corn starchpaste) was reduced from three to two and one-half pounds per thousand square feet; the board was stiffer; the speed of the machine was increased about fifteen feet per minute; and the wastage was decreased by nearly It is the intention to cover all modifications within the scope of the following claims.
I claim:
1. In an apparatus for continuously pasting a liner to a corrugated'sheet comprising a paste applicator, means for continuously passing an unlined side of a corrugated sheet across the paste applicator for application of paste to the ridges of the sheet, and means'for continuously applying a liner to the pasted ridges, the improvement which consists of a paste spreading roll mounted for free rotation around its longitudinal axis between the paste applicator and the liner applying means and positioned to be engaged and rotated by the pasted ridges of the corrugated sheet, whereby'paste is evenly and uniformly distributed over the surface of said ridges and. excess paste is removed from the "sheet.
applicator, means for continuously passing an unlined side of a corrugated sheet across the paste applicator for application of paste to the ridges of the sheet, and means for continuously applying a liner to the pasted ridges, the improvement which consists of a paste spreading roll mounted for rotation around its longitudinal axis between the paste applicator and the liner applying means and so positioned that the periphery thereof will engage the pasted ridges of the corrugated sheet, will evenly'and' uniformly distribute the desired amount of paste over the surface of said ridges and will remove excess paste from the sheet, the peripheral speed of the paste spreading roll being the same as the linear speed of the corrugated sheet.
3. In an apparatus for continuously pasting a liner to the ridges of a corrugated sheet comprising means for continuously applying paste from a source of supply to the ridges of a corrugated sheet and means for continuously applying a liner to said pasted ridges, the. improvement which consists in the .provision of means having a surface engaging, and moving at the same linear speed as the pasted ridges of the corrugated sheet for distributingthe paste over the surface of said ridges and removing any excess paste from the sheet.
4. In an apparatus for continuously pasting a liner to the ridges of a corrugated sheet comprising means for continuously applying paste from a source of supply to the ridges of a corrugated sheet and means for continuously ap plying a liner to said pasted ridges, the improve-' ment which consists in the provision of means having a surface engaging. and moving at the same linear speed as the pasted ridges of the corrugated sheet for distributing the paste over the surface of said ridges, removing any excess from the sheet and returning such excess to the source of paste supply.
JOSEPH LOUIS GILLIAN.
Palteqt No; 2,501,695;
" foiii, to the record'of the case 1:; the Patent Office.
--- dE1i'rIF1cA TE oF com? EON.
' Novmber 10,. 1914.2.
- JOSEPH LOUIS It 1-8 herebyjcertified thgt error appears in the printed specification Li -f1 the'above numbere d p at ent "requiring cor rection as follovqs: Paige 2,1 first I co1umn,'line 20', for "f1utings"' read sheetahd the said Letters gateglt sh'ould be read with this corr'ecti on therein that the nm' con sighed 9 5d sealed this 29th day of Decembe -QA. 1). 191m.
v Henry Van' Arsdale (Seal) Aetlngcommissionerpf Patents.
US301187A 1939-10-25 1939-10-25 Manufacture of corrugated board Expired - Lifetime US2301695A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2499267A (en) * 1945-09-11 1950-02-28 William S Conner Machine for making corrugated paperboard
US2505404A (en) * 1944-01-14 1950-04-25 Dry Corrugating Method V Aksel Machine for corrugating cardboard
US2610136A (en) * 1946-05-01 1952-09-09 Staley Mfg Co A E Manufacture of corrugated paperboard
US2669282A (en) * 1950-06-21 1954-02-16 Philadelphia Quartz Co Laminating adhesive and manufacture of combined fiberboard therewith

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2505404A (en) * 1944-01-14 1950-04-25 Dry Corrugating Method V Aksel Machine for corrugating cardboard
US2499267A (en) * 1945-09-11 1950-02-28 William S Conner Machine for making corrugated paperboard
US2610136A (en) * 1946-05-01 1952-09-09 Staley Mfg Co A E Manufacture of corrugated paperboard
US2669282A (en) * 1950-06-21 1954-02-16 Philadelphia Quartz Co Laminating adhesive and manufacture of combined fiberboard therewith

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