US2294413A - Method of locally heat-treating metal bodies - Google Patents

Method of locally heat-treating metal bodies Download PDF

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US2294413A
US2294413A US269904A US26990439A US2294413A US 2294413 A US2294413 A US 2294413A US 269904 A US269904 A US 269904A US 26990439 A US26990439 A US 26990439A US 2294413 A US2294413 A US 2294413A
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interior portion
interior
coil
hardness
heating
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US269904A
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Laurence K Marshall
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Raytheon Co
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Raytheon Manufacturing Co
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/06Surface hardening
    • C21D1/09Surface hardening by direct application of electrical or wave energy; by particle radiation
    • C21D1/10Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S65/00Glass manufacturing
    • Y10S65/04Electric heat

Definitions

  • An object of this invention is to devise a method for accomplishing the above purpose which is simple, and which requires only a low degree of skill in order to produce the desired results.
  • Another object of this invention is to devise such a method in which high frequency induc tion heating currents are utilized.
  • a further object of this invention is to secure a more accurate control over the varying degrees of temper as well as the relative depths of said tempers.
  • a still further object is to devise a method which utilizes the high frequency heating current in an efficient manner so as to produce a relatively inexpensive process.
  • Fig. l is a cross-section of a punch in an intermediate stage of treatment:
  • Fig. 2 is a cross-section of said punch inserted in a high frequency heating current coil illustrating a final stage of treatment
  • Fig. 3 is a perspective view of a modified form of heating coil
  • the punch prepared as described above, is then inserted within the turns of an induction coil 3.
  • This induction coil consists of a number of turns of a hollow electrical conducting tube.
  • heating currents are induced within the portion 2 of the punch l and thus this portion tends to be heated to a degree which would draw the temper previously produced therein and soften said portion.
  • cooling fluid is passed into the upper or open end 5 of the induction coil, the lower end of which may be closed by a plug 6.
  • the inner surfaces of the turns of the coil 3 are provided with a plurality of apertures l, disposed around all sides of the portion 2.
  • the coil 3 may also be shaped so as to provide one or more openings 8 which are directed to the bottom of the punch.
  • this cooling fluid Upon passing cooling fluid into the open end 5 of the coil 3, this cooling fluid is ejected through the openings 1 and 8, comes into contact with the surface of the portion 2, and thus maintains it at any desired temperature.
  • the temperature and rate of flow of the cooling fluid is so determined that the surface temperature of the portion 2 stays below the point at which the temper thereof would be drawn.
  • the power input to the coil 3 By regulating the power input to the coil 3, likewise the temperature of the interior of the portion 2 may be determined.
  • the interior of the portion 2 will have its temper drawn, and will become soft, while the exterior surface thereof will remain in the hardened condition.
  • the depth of the resulting hardened shell on the outside of the portion 2 can be very accurately determined.
  • the amount of high frequency power for this purpose can be made very much less than if the entire punch were heated by high frequency current and then quenched in order to harden it. This step, therefore, of drawing the temper of the interior of the punch by high frequency currents represents a relatively inexpensive expenditure of high frequency power.
  • a single turn coil such as is illustrated in Fig. 3.
  • a single turn coil it having flattened end portions thereof clamped on opposite sides of an insulating plate l2 by means of bolts iii.
  • the bolts it are insulated from the ends H by any well-known means as, for example, by having the bolts themselves formed of insulating materials.
  • the coil it is provided with an open inlet tube Land may have the opposite tubular end thereof closed by means of a plug it.
  • the coil til may also have a bottom'spray tube it connected to the lower end thereof.
  • the interior surface of the coil is provided with a plurality of openings ill which direct cooling fluid to the sides of such an inserted body, while the spray tube it may be provided with one or more openings it which spray cooling fluid upon the bottom of such, an inserted body.
  • high frequeny heating current may be connected to the ends of the coil if! by means of conductors i9 electrically connected to the ends i l and iii of said coil.
  • the cooling fluid which is used may be water, oils, solutions of various kinds, various mixtures of fluids, and the like. In some instances these fluids may be conducting or they may be nonconducting. Where the fluid has a tendency to short-circuit the turns of the heating coil, the single turn coil, such as that shown in Fig. 3, may be used, while in other instances the multiple turn coil, indicated in Fig. 2, may be used.
  • the method of treating a metal body in which the hardness can be decreased by heat treatment which comprises hardening the surface and an interior portion of said body, said interior portion being enclosed and surrounded by said surface so as to be substantially inaccessible from the interior of said body, heating said interior portion by electrical induction to a temperature at which its hardness is decreased, simultaneously cooling the surface surrounding said interior portion to maintain substantially its hardened condition, and regulating the depth of said surface hardness by regulating the rate of cooling.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)

Description

P 4 L. K. MARSHALL 2,294,413
METHOD OF LOCALLY HEAT-TREATING METAL BODIES Filed April 25, 1939 Cooling Fluid Q i s INVENTOR,
LAURENC K; MARSHALL, BY ATTY Patented Sept. 1, 1942 UNlTEDf STATES PATENT OFFICE METHOD OF LOCALLY HEAT-TREATIN G METAL BODIES Laurence K. Marshall, Cambridge, Mass., assignor to Raytheon Manufacturing Company, Newton, Mass., a corporation of Delaware Application April 25, 1939, Serial No. 269,904
Claims.
late accurately the thickness of the hardened exterior. Previous methods which have attempted to accomplish this end have required a high degree of skill in carrying them out, and have not produced uniformly satisfactory results.
An object of this invention is to devise a method for accomplishing the above purpose which is simple, and which requires only a low degree of skill in order to produce the desired results.
Another object of this invention is to devise such a method in which high frequency induc tion heating currents are utilized.
A further object of this invention is to secure a more accurate control over the varying degrees of temper as well as the relative depths of said tempers.
A still further object is to devise a method which utilizes the high frequency heating current in an efficient manner so as to produce a relatively inexpensive process.
The foregoing and other objects of this invention will be best understood from the following description of exemplifications thereof, reference being had to the accompanying drawing, in which:
Fig. l is a cross-section of a punch in an intermediate stage of treatment:
Fig. 2 is a cross-section of said punch inserted in a high frequency heating current coil illustrating a final stage of treatment;
Fig. 3 is a perspective view of a modified form of heating coil; and
- mine the depth to which the hardening takes place. It is merely necessary that the surface of the portion 2 be given the requisite final temper. This may readily be tested by hardness-testing machines inasmuch as in accordance with the present invention this initial hardness which is given to the surface of the portion 2 is preserved in the final form of the punch. The dotted crosssection lines in the lower portion of Fig..l represent such a hardened state. As therein indicated, this hardness may extend throughout the entire diameter of the portion 2.
The punch, prepared as described above, is then inserted within the turns of an induction coil 3. This induction coil consists of a number of turns of a hollow electrical conducting tube. A source of high frequency current of the order of 1000 cycles, for example, is connected between the upper and lower ends of said induction coil 3. Upon energization of the coil by the source 4,
heating currents are induced within the portion 2 of the punch l and thus this portion tends to be heated to a degree which would draw the temper previously produced therein and soften said portion. However, in order to preserve the exterior hardness, cooling fluid is passed into the upper or open end 5 of the induction coil, the lower end of which may be closed by a plug 6. The inner surfaces of the turns of the coil 3 are provided with a plurality of apertures l, disposed around all sides of the portion 2. The coil 3 may also be shaped so as to provide one or more openings 8 which are directed to the bottom of the punch. Upon passing cooling fluid into the open end 5 of the coil 3, this cooling fluid is ejected through the openings 1 and 8, comes into contact with the surface of the portion 2, and thus maintains it at any desired temperature. The temperature and rate of flow of the cooling fluid is so determined that the surface temperature of the portion 2 stays below the point at which the temper thereof would be drawn. By regulating the power input to the coil 3, likewise the temperature of the interior of the portion 2 may be determined. Thus by maintaining these conditions for a predetermined length of time, the interior of the portion 2 will have its temper drawn, and will become soft, while the exterior surface thereof will remain in the hardened condition. By regulating the temperature and flow of cooling fluid and the power input to the coil 3, the depth of the resulting hardened shell on the outside of the portion 2 can be very accurately determined. Inasmuch as the temperature to which it is necessary to raise the interior of the portion 2 to draw the temper thereof is less than that which would initially be required to harden it by heating and quenching, the amount of high frequency power for this purpose can be made very much less than if the entire punch were heated by high frequency current and then quenched in order to harden it. This step, therefore, of drawing the temper of the interior of the punch by high frequency currents represents a relatively inexpensive expenditure of high frequency power.
Instead of using a plurality of turns for the heating coil in some instances it may be desired to use but a single turn coil, such as is illustrated in Fig. 3. In this figure there is shown a single turn coil it having flattened end portions thereof clamped on opposite sides of an insulating plate l2 by means of bolts iii. The bolts it are insulated from the ends H by any well-known means as, for example, by having the bolts themselves formed of insulating materials. The coil it is provided with an open inlet tube Land may have the opposite tubular end thereof closed by means of a plug it. The coil til may also have a bottom'spray tube it connected to the lower end thereof. In order for cooling fluid which is passed into the inlet tube M to spray onto a body inserted within the coil it, the interior surface of the coil is provided with a plurality of openings ill which direct cooling fluid to the sides of such an inserted body, while the spray tube it may be provided with one or more openings it which spray cooling fluid upon the bottom of such, an inserted body. As in the case of Fig. 2, high frequeny heating current may be connected to the ends of the coil if! by means of conductors i9 electrically connected to the ends i l and iii of said coil. I
The cooling fluid which is used may be water, oils, solutions of various kinds, various mixtures of fluids, and the like. In some instances these fluids may be conducting or they may be nonconducting. Where the fluid has a tendency to short-circuit the turns of the heating coil, the single turn coil, such as that shown in Fig. 3, may be used, while in other instances the multiple turn coil, indicated in Fig. 2, may be used.
Of course it is to he understood that this invention is not limited to the particular details as described above inasmuch as many equivalents will suggest themselves to those skilled in the art. For example, the process may be applied to a wide variety of other devices than punches. It is accordingly desired that the appended claims be given a broad interpretation commensurate with the scope of the invention within the art.
What is claimed is:
1. The method of treating a metal body in which the hardness can be decreased by heat treatment which comprises hardening the surface and an interior portion of said body, said interior portion being enclosed and surrounded by said surface so as to be substantially inaccessible from the interior of said body, heating said interior portion by electrical induction to a temperature at which its hardness is decreased, and simultaneously cooling the surface surrounding said interior portion to maintain substantially currents therein, and simultaneously cooling the surface surrounding said interior portion to maintain substantially its hardened condition.
3. The method of treating a metal body in which the hardness can be decreased by heat treatment which comprises hardening the surface and an interoir portion of said body, said interior portion being enclosed and surrounded by said surfac so as to be substantially inaccessible from the interior of said body, heating said interior portion by surrounding said body by a coil carrying alternating electrical currents to induce heating currents in said body, and simultaneously cooling the surface surrounding said interior portion to maintain substantially its hardened condition.
d. The method of treating a metal body in which the hardness can be decreased by heat treatment which comprises hardening the surface and an interior portion of said body, said interior portion being enclosed and surrounded by said surface so as to be substantially inacessible from the interior of said body, heating said interior portion by electrical induction to a temperature at which its hardness is decreased, and simultaneously cooling the surface surrounding said interior portion by a cooling fluid to maintain substantially its hardened condition.
5. The method of treating a metal body in which the hardness can be decreased by heat treatment which comprises hardening the surface and an interior portion of said body, said interior portion being enclosed and surrounded by said surface so as to be substantially inaccessible from the interior of said body, heating said interior portion by electrical induction to a temperature at which its hardness is decreased, simultaneously cooling the surface surrounding said interior portion to maintain substantially its hardened condition, and regulating the depth of said surface hardness by regulating the rate of cooling.
, 6. The method of treating a metal body, in which the hardness can be decreased by heat treatment which comprises hardening the surface and an interior portion of said body, said interior portion being enclosed and surrounded by said surface so as to be substantially inaccessible from the interior of said body, heating said interior portion by electrical induction to a temperature at which its hardness is decreased, simultaneously cooling the surface surrounding said interior portion to maintain substantially its hardened condition, and regulating the depth of said surface hardness by regulating the rate of heating.
7. The method of treating a metal body which comprises hardening the surface and an interior portion of said body, said interior portion being enclosed and surrounded by said surface so as to be substantially inaccessible from the interior of said body, heating said interior portion to a temperature at which its hardness is decreased by passing an electric current therethrough, and simultaneously cooling the surface surrounding said interior portion to maintain substantially its hardened condition.
8. The method of treating a metal body which comprises hardening the surface and an interior portion of said body, said interior portion being enclosed and surrounded by said surface so as to be substantially inaccessible from the interior of said body, heating said interior portion to a temperature at which its hardness is decreased by passing an electric current therethrough, and simultaneously cooling the surface surrounding said interior portion by a cooling fluid to maintain substantially its hardened condition.
9. The method of treating a metal body which comprises hardening the surface and an interior portion of said body, said interior portion being 5 enclosed and surrounded by said surface so as to be substantially inaccessible from the interior of said body, heating said interior portion to a temperature at which its hardness is decreased by passing an electric current therethrough, and simultaneously cooling the surface surrounding said interior portion to maintain substantially its hardened condition, and regulating the depth of said surface hardness by regulating the rate of cooling.
10. The method of treatinga metal body which comprises hardening the surface and an interior portion of said body, said interior portion being enclosed and surrounded by said surface so as to be substantially inaccessible from the interior of said body, heating said interior portion to a temperature at which its hardness is decreased by passing an electric current therethrough, and simultaneously cooling the surface surrounding said interior portion to maintain substantially its hardened condition, and regulating the depth of said surface hardness by regulating the rate of heating.
LAURENCE K. MARSHALL.
CERTIFICATE OF CORRECTION. Patent No. 2,29l+,u15. v September 1, 19h2.
LAURENCE K. MARSHAIL.
It is hereby certified that error appears in the printed specification of the above numbered patent requiring correction as follows: Page 2, first column, lines 59 and 71, and second column, lines 9, 22, 511., 11.8 60, 71, page 5, first column, line 7, and second column, line 5, claims 1 to 10 inclusive, for "interior" read "exterior"; and that the said Letters Patent should be read with this correction therein thatthe smne may co form to the record of the case in the Patent Office.
Signed and sealed this 15th day of October, A. D. 191m.
Henry Van Arsdale, (Seal) Acting Commissioner of Patents.
CERTIFICATE OF CORRECTION.
Patent No. 2, 29l u15. September 1, 19h2.
LAURENCE K. MARSHALL.
It is hereby certified that error appears in the printed specification of the above numbered patent requiring correction as follows Page 2, first column, lines 59 and 71, and second column, lines 9, 22, 514., I48, 60, 71, page 5, first column, line 7, and second column, line 5, claims 1 to 10 inclusive, for "interior" read exteriorand that the said Letters Patent should be read with this correction therein that the same may con;
form to the record of the case in the Patent Office.
Signed and sealed this 15th day of October, A. 1). 19 2.
Henry Van Arsdale, (Seal) Acting Commissioner of Patents.
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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2430005A (en) * 1942-06-01 1947-11-04 Ohio Crankshaft Co Differential heat treating
US2462072A (en) * 1943-12-18 1949-02-22 Utica Drop Forge & Tool Corp Process of inductively heating pliers
US2512893A (en) * 1946-05-21 1950-06-27 Gen Electric Induction heating and quenching apparatus
US2641682A (en) * 1949-04-04 1953-06-09 Kennametal Inc Induction heating unit
US2655368A (en) * 1949-01-15 1953-10-13 Ohio Crankshaft Co Means for continuous heating and cooling of long flexible elements
US2662162A (en) * 1951-01-12 1953-12-08 Hartford Nat Bank & Trust Co High-frequency furnace
US2724763A (en) * 1950-08-12 1955-11-22 Westinghouse Electric Corp High-frequency heating apparatus
US3243335A (en) * 1963-03-13 1966-03-29 Samuel P Faile Ceramic product and process of producing it
US3432903A (en) * 1964-12-29 1969-03-18 Ver Deutsche Metallwerke Ag Process of producing sheet metal structures
US3456331A (en) * 1966-11-09 1969-07-22 Artemas F Holden Method for brazing aluminum radiators
US3657957A (en) * 1969-11-24 1972-04-25 Olympic Screw & Rivet Corp Rivet
US4779848A (en) * 1985-06-03 1988-10-25 Chem-Tronics, Inc. Cooling muff used in thermal processing method
US4811584A (en) * 1985-06-03 1989-03-14 Brimm Daniel J Thermal processing methods
US5428208A (en) * 1994-11-17 1995-06-27 General Motors Corporation Method of induction case hardening a rack bar
US6051822A (en) * 1995-08-28 2000-04-18 Didier-Werke Ag Method of operating an inductor
US20220219220A1 (en) * 2021-01-13 2022-07-14 Toyota Jidosha Kabushiki Kaisha Forming and processing method

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2430005A (en) * 1942-06-01 1947-11-04 Ohio Crankshaft Co Differential heat treating
US2462072A (en) * 1943-12-18 1949-02-22 Utica Drop Forge & Tool Corp Process of inductively heating pliers
US2512893A (en) * 1946-05-21 1950-06-27 Gen Electric Induction heating and quenching apparatus
US2655368A (en) * 1949-01-15 1953-10-13 Ohio Crankshaft Co Means for continuous heating and cooling of long flexible elements
US2641682A (en) * 1949-04-04 1953-06-09 Kennametal Inc Induction heating unit
US2724763A (en) * 1950-08-12 1955-11-22 Westinghouse Electric Corp High-frequency heating apparatus
US2662162A (en) * 1951-01-12 1953-12-08 Hartford Nat Bank & Trust Co High-frequency furnace
US3243335A (en) * 1963-03-13 1966-03-29 Samuel P Faile Ceramic product and process of producing it
US3432903A (en) * 1964-12-29 1969-03-18 Ver Deutsche Metallwerke Ag Process of producing sheet metal structures
US3456331A (en) * 1966-11-09 1969-07-22 Artemas F Holden Method for brazing aluminum radiators
US3657957A (en) * 1969-11-24 1972-04-25 Olympic Screw & Rivet Corp Rivet
US4779848A (en) * 1985-06-03 1988-10-25 Chem-Tronics, Inc. Cooling muff used in thermal processing method
US4811584A (en) * 1985-06-03 1989-03-14 Brimm Daniel J Thermal processing methods
US5428208A (en) * 1994-11-17 1995-06-27 General Motors Corporation Method of induction case hardening a rack bar
US6051822A (en) * 1995-08-28 2000-04-18 Didier-Werke Ag Method of operating an inductor
US6072166A (en) * 1995-08-28 2000-06-06 Didier-Werke Ag Method of operating an inductor
US20220219220A1 (en) * 2021-01-13 2022-07-14 Toyota Jidosha Kabushiki Kaisha Forming and processing method
US11654472B2 (en) * 2021-01-13 2023-05-23 Toyota Jidosha Kabushiki Kaisha Forming and processing method

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