US2292293A - Accelerator for catalytic hydrogenation of sugars - Google Patents

Accelerator for catalytic hydrogenation of sugars Download PDF

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US2292293A
US2292293A US277212A US27721239A US2292293A US 2292293 A US2292293 A US 2292293A US 277212 A US277212 A US 277212A US 27721239 A US27721239 A US 27721239A US 2292293 A US2292293 A US 2292293A
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reduction
acid
sugar
accelerator
catalyst
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Jr Robert S Rose
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Atlas Powder Co
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C31/00Saturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
    • C07C31/18Polyhydroxylic acyclic alcohols
    • C07C31/26Hexahydroxylic alcohols

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  • the present invention relates to improvements in the production of polyhydric alcohols by the catalytic hydrogenation of saccharides.
  • the invention relates to a' means for improving the rate of reduction of saccharides by hydrogenation under acid conditions in the presence or a catalyst.
  • the invention has particular reference to an improvement in the catalytic hydrogenation process for making polyhydric alcohols from sugars under acid conditions comprising the use of a reduction accelerating substance during the hydrogenation.
  • the process in its broadest aspect involves the catalytic hydrogenation of saccharides under acid conditions until the reduction of thesaccharide to the polyhydric alcohol or alcohols has been carried out to the desired extent. More specifically the process involves the use of heat and pressure and of a hydrogenating metal catalyst such as reduced nickel. In the case of monosaccharides the process generally produces substantial quantities of polyhydric alco:
  • disaccharide lactose depending upon conditions, may be reduced in whole or in part to lactositol,
  • -.or may be inverted in whole or in part to glucose the type of starting sugar selected, although the type of product obtained may be varied to.
  • Various monoand di-saccharides such as glucose, invert sugar (such as that prepared by the inversion of sucrose with sulfuric acid by known processes), sucrose, dextrine, black strap molasses, Hydrol which is the molasses from manufacture of glucose from corn syrups and which contains glucose, oligosaccharides (di-,
  • the saccharide selected is mixed with a suitable medium, preferably water, to form a mixture of suitable concentration for reduction.
  • a suitable medium preferably water
  • the amount of water in the initial mixture should be suflicient to enable the reduction to proceed,
  • Acid is added to the aqueous saccharide mixture thus prepared, in such amount as to yield a mixture of the sugar, acid and water having a pH of below 7.0.
  • the aqueous saccharide mixture thus prepared, in such amount as to yield a mixture of the sugar, acid and water having a pH of below 7.0.
  • the mixture of monosaccharide and acid obtained may be diluted with water to the desired concentration of sugar and acid adjusted, if desired, to the desired pH by the addition of acid or of alkali, and subjected to catalytic hydrogenation under the conditions outlined below.
  • sucrose may be inverted with sulfuric acid, and the inverted mixture containing the inverting acid, diluted with water to the correct concentrations of sugar and acid, and the resulting solution subjected to reduction.
  • Lactose may be similarly inverted to galactose and glucose prior to the reduction, if desired.
  • acids which may be used are: inorganic acids such as sulfuric acid, boric, and phosphoric acid, and organic acids such as acetic acid. Other acids may be used provided they are of a type which do not attack the catalyst and the reactants to an objectionable extent.
  • inorganic acids such as sulfuric acid, boric, and phosphoric acid
  • organic acids such as acetic acid.
  • Other acids may be used provided they are of a type which do not attack the catalyst and the reactants to an objectionable extent.
  • the amount of acid ture is variable within the range necessary to produce an initial pH below 7.0 and as low as 1.0. Greater amounts of acid than that necessary to yield a pH lower than 1.0 are generally not desirable because of tendency to charring and discoloration upon reduction.
  • any base metal or othersuitable reducing catalyst may be used, but it is preferred to use a base.
  • nickel catalyst such as nickel.
  • diatomaceous earth kieselguhr
  • Raney nickel catalyst reduced nickel chromate supported on diatomaceous earth.
  • the catalyst is somewhat alkaline, and its addition causes a slight rise in the pH of the mixture of water, saccharide and acid. Usually this rise will not be suflicient to bring the pH up to, or over, 7.0. If this rise is suflicient to bring the pH up to, or over, 7.0, this effect should be compensated for by adding to the aqueous saccharide mixture a slight excess of acid, suiiicient to cause the pH of the mixture containing the catalyst to be at the proper figure. This addition of acid may be either before or after the addition of the catalyst.
  • the amount of catalyst employed is preferably irom 5 to 15% on the weight of sugar taken for reduction.
  • the use of amounts of catalyst above 15% is permissible but does not produce sufllcient shortening of the time of reduction to be warranted while the use of amounts of catalyst below 5% frequently increases the length of time of reduction to such'an extent as to render the process uneconomical.
  • it is preferred to use of catalyst since this amount produces substantially maximum acceleration of the reaction. Under certain circumstances as where some other factor in the reaction is not at a desirable value, as for example, where the hydrogen pressure available is slightly lowerthan desired, it may be desirable to increase the amount of catalyst up to or even higher, in order to compensate for the retarding effect of lowered pressure.
  • Reduction may be carried out in any suitable the reduction.
  • the apparatus should be such that the reacting mixture is subjected to agitation, in order that the reaction may proceed uniformly in all parts of the reacting mixture.
  • the continuous movement of the liquid reacting mass is sumcient to accomplish this result.
  • externally driven stirrers or shaking devices may be used, or other methods of securing the desired agitation may be employed.
  • the saccharide, water and acid are first charged into the autoclave in any order or manner. If desired, the previously prepared mixture of saccharide, water and acid may be charged into the autoclave or the separate ingredients may be added and the mixture stirred for complete and homogeneous intermingling.
  • the catalyst is next added, preferably without contact with air in order to avoid oxidation of the catalyst.
  • the autoclave is now closed and connected to a high pressure hydrogen supply. The pressure of hydrogen gas within the autoclave is allowed to build up to the desired extent, whereupon the autoclave is sealed off and disconnected from the hydrogen line and the reduction is begun by heating, accompanied by continuous agitation of the contents of the autoclave.
  • the reduction is carried out at a pressure considerably above atmospheric, usually around 1500 lbs. per sq. inch in order to cause the reaction to proceed at a rate which is commercially feasible. Greater initial pressure does not produce sufliciently greater speed of reaction to warrant the expense involved.- However, lower initial premures, say as low as 500 lbs. per sq. inch maybe used. During the course of the reaction the pressure may rise as much as 500 lbs. per sq. inch due to the elevation of the temperature so that the maximum pressure during the reaction may be as high a 2000 lbs. per sq. in. but this may be compensated for to some extent by absorption of hydrogen as the reduction proceeds. Therefore, the range of pressure employed in the reduction is generally from 500-2000 lbs. per sq. inch.
  • Thetemperature at which the reduction is carriedout is preferably in the neighborhood of from C. to 160 C.
  • a temperature of C. is especially desirable in that the reaction proceeds at maximum speed at this temperature with very little danger of charring or discoloration. Temperatures above C. cause an und'ue tendency towards charring. However, tem- .per'atures below 140 (3., down to room temperature (say 20 C.), may be used if desired.
  • the reduction is generally allowed to proceed until substantially all of the sugar has been reduced.
  • an autoclave it will usually take from 50 to 75 minutes to bring the temperature of the reaction mass up to the preferred figure of 150 C.
  • the time during which the preferred temperature will be maintained will vary considerably, but in general, heating is continued until the reduction has been carried to the desired degree of completion. In most instances this time will approximate 90 minutes, although it may be greater than this for greater completeness of the reduction. In general, this time at the preferred temperature will fall within the range of one to three hours.
  • the heating and agitation of the reaction mass are discontinued, and the pressure of hydrogen is reduced to atmospheric in the case of a batch process employing an autoclave, or the reacted mass is removed from the reaction zone in the case of a continuous process.
  • sugar, acid, and catalyst is removed from the vessel and filtered. The filtrate is then treated to recover the polyhydric alcohol contained therein by known processes.
  • Monosaccharides and lactose can be reduced in acid solution mainly to the corresponding polyhydric alcohol or alcohols, and polysaccharides and other oligosaccharides to the polyhydric alcohols corresponding to the monosaccharide derivable therefrom by hydrolysis, since little or no isomerization to other sugars takes place and therefore little or no reduction product of such isomeric sugars is produced.
  • This enables the ready production of sorbitol and sorbitol syrup of high purity (high pyridine number) fromthe corresponding saccharides.
  • the preponderant polyhydric alcohol or alcohols in the product may be those corresponding to the saccharide employed, there being little or no polyhydric alcohol formed by reduction of saccharide isomers.
  • the product may contain in addition to substantial quantities of the corresponding polyhydric alcohol or alcohols, substantial or pre- The liquid mass of reduced
  • Such a syrup is very advantageous since it shows no crystallizing or gelling tendencies even in concentrations as high as 80% solids due to its complexity and is therefore very well suited for conditioning applications.
  • polyhydric alcohols such as the desoxy polyhydric alcohols as for example desoxy hexitols and desoxy pentitols or polyhydric bodies which are not true polyhydric 'alcohols as for example anhydro derivatives of.
  • desoxy polyhydric alcoho is meant an aliphatic polyhydric alcohol in which a hydroxyl group has been replaced by hydrogen.
  • saccharitol is meant hexitol in which one hydroxyl group is replaced by hydrogen.
  • an accelerator in the form of an ion of an alkali (including ammonium) or alkaline earth metal.
  • the accelerator is usually in the form of the cation of a salt.
  • the anion of the salt in general makes no difference in the accelerating effect.
  • Certain acids and acid radicals are recognized as poisons to the catalysts used in hydrogenation and it will be obvious to those familiar with catalytic hydrogenation that such anions should be avoided in selecting the accelerator salt to be used. For instance, chlorides, sulfides, arsenates and selenates are specific poisons to nickel catalysts as are substances which would give free sulphur.
  • Some of the specific salts that can be used as accelerators are the acetates, gluconates, sulfates, phosphates, and borates of ammonium, sodium, potassium, barium, calcium, strontium and magnesium.
  • Other salts of these metals with organic orv inorganic acids can be used provided the anion does not affect the catalyst adversely. Even insoluble salts such as the sulfate and borate of calcium have been found to exert the accelerating effect.
  • the accelerator in the form of a salt'but if the sugar to be reduced contains a large amount of acid the metallic ion can be introduced as a hydroxide for instance or in other suitable form.
  • the accelerator is added to the sugar solution before the start of the reduction.
  • the amount of accelerator required varies somewhat with the nature of the particular salt used and with -the concentration of sugar, but in general it has been found preferable to use from about one to five mol percent. of the cation in the accelerator based on the amount of sugar in the is to be understood, however, that larger amounts l of accelerator than five mol percent. can be employed advantageously in many cases but it will usually be preferred to use the smallest amount of accelerator capable of increasing the rate of reduction by a substantial amount.
  • sperms 1 was released, the reaction bomb opened and the product removed and analyzed.
  • the time required to heat up the bomb and its contents to the operating temperature varied from 55-70 minutes, averaging about 60 minutes.
  • the mixture of glucose, water, catalyst and accelerator gave a pH below 3.0 in each case. Where more alkaline substances are present in the mixture, however, it will frequently be found necessary to add acid to adjust the pH to a value below 7.0.
  • the catalyst used was reduced supported nickel and was used in the quantity of 10% (weighed before being reduced), by weight of the sugar.
  • the catalyst was prepared as follows:
  • the tube was placed in an electric combustion furnace and after being swept out with a rapid stream of hydrogen was heated to 450 C. for one hour with a continual flow of hydrogen of -60 cc./min. as measured'at the exit end of the tube with a pneumatic trough.
  • the tube was then removed from the furnace and allowed to cool while a slow stream of hydrogen was passed over the catalyst.
  • the reduced catalyst was kept in an atmosphere of hydrogen. when charging the catalyst into the bomb, a rapid stream of hydrogen was passed through the tube.
  • The'catalyst was used within 3 hours after its preparation was complete.
  • Examples 1 and 2 report reductions according of 150 C.
  • the total reduction time was 240 to the invention in which alkali metal salt acminutes at the end of which time the pressure celerators were used.
  • Example 4 shows a reduction in accordance cium chloride which is not an accelerator because with the invention in which a substantially inof the retarding efiectof the anion.
  • a soluble salt (021804) was used as an accelerator.
  • Examples 13 and 14 show that the chloride ion
  • P. N pyridine number
  • an index of sorbitol content the accelerators. of sorbitol-containing material. This index is pH of solu- Per cent sugar tion reduced Added Mel E 1 Yield P.N.
  • Examples 7 to 9 pardetermined by crystallizing sorbitol from sorticularly the amount of sugar reduced at 120 bitol-containing products in the form ofa sorbiminutes, show by contrast the advantages of the tel-pyridine complex, filtering the crystalline accelerators.
  • Examples 8 and 9 show the efiect complex, adding water to it to decompose the of reducing with boric acid and acetic acid which complex into pyridine and sorbitol, driving ofi give the same anions in solution as their alkali the pyridine by vacuum distillation with water, and alkaline earth metal salts.
  • these dehydrating the sorbitol residue and weighing acids are not accelerators for the reduction it as sorbitol.
  • Example 10 The greatest amount of acceleration in the weight of sorbitol crystallized from anhydrous foregoing table is exhibited in Example 10 at pyrldine'as above multiplied by 100, and divided 2 mol concentration of calcium acetate. All by the weight of the sample (ash, moisture and values above 2% show a lower rate'of reduction sugar free).
  • the preparation of the sorof 10% concentration the rate is substantially bitol pyridine complex and its treatment to free higher to 120 minutes than the reduction during l sorbitol therefrom is described by Strain in J. the same period in Examples '7, 8 or 9'which Omit Am. Chem. 800.. vol. 56, page 1757 (1934).
  • the the accelerator. Pyridine number of a sorbitol-containing prodnot is an index of its crystallizing tendency from.
  • the invention contemplates an accelerator comprising an alkali (including ammonium) or alkaline earth metal.
  • the metal will be in the form of a salt and the anion can be any acid radical except chloride or other known catalyst poison which exerts a specific hindering effect on the reduction.
  • any non-hindering radical can be th anion of the accelerator salt.
  • the accelerating salts can be used singly as in the examples or two or more can be mixed if desired.
  • the accelerating salts are used in the proportion of from 1 to 5 mols of the cation in the salt to 100 mols of the sugar being reduced. y
  • the accelerating salts can be added as such to the sugar solution before hydrogenation or the elements of the salts may be added and the salts thereafter formed in the mixture.
  • a base having the proper cationto form an accelerator salt can be added along with an acid which will furnish one of the permissible anions and the reaction of these two will form the accelerator salt.
  • the invention is not to be taken as limited to the examples given, nor to the specific conditions of catalyst, pressure, temperature and the like.
  • the process for producing a product comprising a substantial amount of sorbitol from glucose which comprises subjecting an acid solution of glucose to th action of hydrogen at superatmospheric pressure and at a temperature below that at which cracking of the carbon-carbon bond occurs, in the presence of a hydrogenating catalyst, and an accelerator salt added independently of the catalyst and having a cation selected from the group consisting of alkali metals, ammonium, magnesium and alkaline earth metals, said salt having a non-hindering anion.
  • tity of sorbitol in an acid medium with hydrogen at superatmospheric pressure and at a temperature below that at which cracking of the carboncarbon bond occurs the improvement which consists in adding to the glucose before reduction an accelerator comprising an acetate salt with a cati'on selected from the group consisting of alkali metals, ammonium, magnesium, and alkaline earth metals, said salt being added independently of the catalyst in amount suflicient to give substantially 1 mol of the cation per hundred mols of glucose, and reducing the glucose in the presence of said accelerator.
  • an accelerator comprising an acetate salt with a cati'on selected from the group consisting of alkali metals, ammonium, magnesium, and alkaline earth metals, said salt being added independently of the catalyst in amount suflicient to give substantially 1 mol of the cation per hundred mols of glucose, and reducing the glucose in the presence of said accelerator.

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Description

Patented Aug. 4,1942
ACCELERATOR FOR CATALYTIO-HYDRO- Q GENATION F SUGARS Robert S. Rose, Jr., Tamaqua, Pa., assignor to Atlas Powder Company, Wilmin corporation of Delaware Application June 3, 1939,
No Drawing.
gton, Del., a
Serial No. 277,212 11 Claims. (01. 260-635) The present invention relates to improvements in the production of polyhydric alcohols by the catalytic hydrogenation of saccharides.
More particularly the invention relates to a' means for improving the rate of reduction of saccharides by hydrogenation under acid conditions in the presence or a catalyst.
The invention has particular reference to an improvement in the catalytic hydrogenation process for making polyhydric alcohols from sugars under acid conditions comprising the use of a reduction accelerating substance during the hydrogenation.
The following is a general description of the process for hydrogenating sugars in acid solution as described more in detail and claimed in the copending application of James T. Power, Ser. No. 225,349. The accelerators according to the present invention are designed for use in this process as an improvement thereon.
The process in its broadest aspect involves the catalytic hydrogenation of saccharides under acid conditions until the reduction of thesaccharide to the polyhydric alcohol or alcohols has been carried out to the desired extent. More specifically the process involves the use of heat and pressure and of a hydrogenating metal catalyst such as reduced nickel. In the case of monosaccharides the process generally produces substantial quantities of polyhydric alco:
hols containing the same number of carbon atoms as the starting 'saccharide. In the case where the disaccharide sucrose is taken as the starting sugar, it is probably not reduced directly but is probably first hydrolyzed to 6-carbon atom monosaccharides which are then reduced to the corresponding polyhydric alcohols. The
disaccharide lactose, depending upon conditions, may be reduced in whole or in part to lactositol,
-.or may be inverted in whole or in part to glucose the type of starting sugar selected, although the type of product obtained may be varied to. a
duction, and especially by the pH of the initial mixture.
Various monoand di-saccharides, such as glucose, invert sugar (such as that prepared by the inversion of sucrose with sulfuric acid by known processes), sucrose, dextrine, black strap molasses, Hydrol which is the molasses from manufacture of glucose from corn syrups and which contains glucose, oligosaccharides (di-,
tri-, and'tetra-saccharides) and dextrine, lactose, invert lactose, andrare sugars such 'as d-galactose, l-fructose, l-rhamnose, d-xylose, etc., or mixtures of the foregoing, may be successfully reduced to the corresponding polyhydric alcohol or alcohols A valuablevfeature of the process is that in the case oi. polysaccharides such as dextrine, and oligosaccharides such as sucrose, and lactose, conditions may be selected such that hydrolysis to monosaccharides and reduction of the monosaccharides produced take place substantially simultaneously. However, in the case of a reducing disaccharide such as lactose, conditions may be such that reduction to'lactositol takes place either to the substantial exclusion of inversion or in addition to inversion. In place of using pure neutral monosaccharides, the acid mixtures of hydrolyzed prod-.- ucts obtained by hydrolyzing polysaccharides or oligosaccharides with acid may be used directly in the process. In this manner the addition of acid in the preparation of the initial mixture is dispensed with. This facilitates carrying out the process by the elimination of the steps of removal of the hydrolyzing acid, and renders the process less expensive.-
The saccharide selected is mixed with a suitable medium, preferably water, to form a mixture of suitable concentration for reduction. The amount of water in the initial mixture should be suflicient to enable the reduction to proceed,
. under the conditions of temperature and pressure employed, without burning, charring, or caramelization of the-organic components during the reaction. In practice, it is preferred to use a 30-50% concentration, although concentrations outside of this range, such as concentrations above or below 30%, may be employed if desired. 7
Acid is added to the aqueous saccharide mixture thus prepared, in such amount as to yield a mixture of the sugar, acid and water having a pH of below 7.0. In general in the reduction of monosaccharides capable of yielding-sorbitol, the
lower the pH of the initial sugar solution, that is,
considerable extent by the conditions of the rethe greater the amount of acid present, the lower product.
In the case where a polysaccharide or an oligosaccharide has previously been subjected to hydrolysis with an acid, the mixture of monosaccharide and acid obtained may be diluted with water to the desired concentration of sugar and acid adjusted, if desired, to the desired pH by the addition of acid or of alkali, and subjected to catalytic hydrogenation under the conditions outlined below. Thus sucrose may be inverted with sulfuric acid, and the inverted mixture containing the inverting acid, diluted with water to the correct concentrations of sugar and acid, and the resulting solution subjected to reduction. Lactose may be similarly inverted to galactose and glucose prior to the reduction, if desired.
Examples of acids which may be used are: inorganic acids such as sulfuric acid, boric, and phosphoric acid, and organic acids such as acetic acid. Other acids may be used provided they are of a type which do not attack the catalyst and the reactants to an objectionable extent. In
- place of using a single acid, a plurality of acids employed, if desired.
present in the initial mixmay be The amount of acid ture is variable within the range necessary to produce an initial pH below 7.0 and as low as 1.0. Greater amounts of acid than that necessary to yield a pH lower than 1.0 are generally not desirable because of tendency to charring and discoloration upon reduction.
As the catalyst for carrying out the reduction, any base metal or othersuitable reducing catalyst may be used, but it is preferred to use a base.
metal reducing catalyst such as nickel. Three types of nickel catalyst which have been found very suitable for use in the practice of the invention are: reduced nickel supported on diatomaceous earth (kieselguhr), Raney nickel catalyst and reduced nickel chromate supported on diatomaceous earth.
Frequently the catalyst is somewhat alkaline, and its addition causes a slight rise in the pH of the mixture of water, saccharide and acid. Usually this rise will not be suflicient to bring the pH up to, or over, 7.0. If this rise is suflicient to bring the pH up to, or over, 7.0, this effect should be compensated for by adding to the aqueous saccharide mixture a slight excess of acid, suiiicient to cause the pH of the mixture containing the catalyst to be at the proper figure. This addition of acid may be either before or after the addition of the catalyst.
The amount of catalyst employed is preferably irom 5 to 15% on the weight of sugar taken for reduction. The use of amounts of catalyst above 15% is permissible but does not produce sufllcient shortening of the time of reduction to be warranted while the use of amounts of catalyst below 5% frequently increases the length of time of reduction to such'an extent as to render the process uneconomical. Within the range set forth above, it is preferred to use of catalyst, since this amount produces substantially maximum acceleration of the reaction. Under certain circumstances as where some other factor in the reaction is not at a desirable value, as for example, where the hydrogen pressure available is slightly lowerthan desired, it may be desirable to increase the amount of catalyst up to or even higher, in order to compensate for the retarding effect of lowered pressure.
Reduction may be carried out in any suitable the reduction. The apparatus should be such that the reacting mixture is subjected to agitation, in order that the reaction may proceed uniformly in all parts of the reacting mixture. In the case of continuous apparatus, the continuous movement of the liquid reacting mass is sumcient to accomplish this result. In the case of batch operation in an autoclave, externally driven stirrers or shaking devices may be used, or other methods of securing the desired agitation may be employed.
- In preparing to carry out the reduction using an autoclave, the saccharide, water and acid are first charged into the autoclave in any order or manner. If desired, the previously prepared mixture of saccharide, water and acid may be charged into the autoclave or the separate ingredients may be added and the mixture stirred for complete and homogeneous intermingling. The catalyst is next added, preferably without contact with air in order to avoid oxidation of the catalyst. The autoclave is now closed and connected to a high pressure hydrogen supply. The pressure of hydrogen gas within the autoclave is allowed to build up to the desired extent, whereupon the autoclave is sealed off and disconnected from the hydrogen line and the reduction is begun by heating, accompanied by continuous agitation of the contents of the autoclave.
The reduction is carried out at a pressure considerably above atmospheric, usually around 1500 lbs. per sq. inch in order to cause the reaction to proceed at a rate which is commercially feasible. Greater initial pressure does not produce sufliciently greater speed of reaction to warrant the expense involved.- However, lower initial premures, say as low as 500 lbs. per sq. inch maybe used. During the course of the reaction the pressure may rise as much as 500 lbs. per sq. inch due to the elevation of the temperature so that the maximum pressure during the reaction may be as high a 2000 lbs. per sq. in. but this may be compensated for to some extent by absorption of hydrogen as the reduction proceeds. Therefore, the range of pressure employed in the reduction is generally from 500-2000 lbs. per sq. inch.
Thetemperature at which the reduction is carriedout is preferably in the neighborhood of from C. to 160 C. A temperature of C. is especially desirable in that the reaction proceeds at maximum speed at this temperature with very little danger of charring or discoloration. Temperatures above C. cause an und'ue tendency towards charring. However, tem- .per'atures below 140 (3., down to room temperature (say 20 C.), may be used if desired.
The reduction is generally allowed to proceed until substantially all of the sugar has been reduced. In the case where an autoclave is used. it will usually take from 50 to 75 minutes to bring the temperature of the reaction mass up to the preferred figure of 150 C. The time during which the preferred temperature will be maintained will vary considerably, but in general, heating is continued until the reduction has been carried to the desired degree of completion. In most instances this time will approximate 90 minutes, although it may be greater than this for greater completeness of the reduction. In general, this time at the preferred temperature will fall within the range of one to three hours.
Upon completion of the reaction the heating and agitation of the reaction mass are discontinued, and the pressure of hydrogen is reduced to atmospheric in the case of a batch process employing an autoclave, or the reacted mass is removed from the reaction zone in the case of a continuous process. sugar, acid, and catalyst is removed from the vessel and filtered. The filtrate is then treated to recover the polyhydric alcohol contained therein by known processes.
By hydrogenationnnder acid conditions control over the purity and type of products is extended to a point heretofore unattainable. For example, the reduction of glucose in accordance with the acid process accomplishes the direct production of sorbitol syrups which are substantially or completely mannitol-free, which have either low or high sorbitol content, as determined by pyridine number, as desired, and which are of good color, whereas reduction under alkaline conditions yields a product contain ing considerable quantities of mannitol, organic acids and other decomposition products. Monosaccharides and lactose can be reduced in acid solution mainly to the corresponding polyhydric alcohol or alcohols, and polysaccharides and other oligosaccharides to the polyhydric alcohols corresponding to the monosaccharide derivable therefrom by hydrolysis, since little or no isomerization to other sugars takes place and therefore little or no reduction product of such isomeric sugars is produced. This enables the ready production of sorbitol and sorbitol syrup of high purity (high pyridine number) fromthe corresponding saccharides. In the reduction of saccharides in acid solution, the preponderant polyhydric alcohol or alcohols in the product may be those corresponding to the saccharide employed, there being little or no polyhydric alcohol formed by reduction of saccharide isomers. er hand, the product may contain in addition to substantial quantities of the corresponding polyhydric alcohol or alcohols, substantial or pre- The liquid mass of reduced Thus it will be seen that the reduction of glu cose under acid conditions is capable of yielding directly a low pyridine number sorbitol syrup (pyridine number not over approximately 50) and no or substantially no mannitol. Such a syrup is very advantageous since it shows no crystallizing or gelling tendencies even in concentrations as high as 80% solids due to its complexity and is therefore very well suited for conditioning applications. This syrup is obtained immediately from glucose and in the highest pos= sible yield since substantially no mannitol is formed. In general, such a product is produced by reducing in a solution of low pH.
Attempts to reduce glucose to sorbitol with out simultaneous production of large amounts of mannitol under alkaline conditions above pH 7.0, using pressure catalytic hydrogenation are not successful because the isomerization of glucose to fructose and mannose takes place and the isomeric hexahydric alcohols are produced upon reduction of these sugars. On the other hand, when reduction takes place under acid conditions, enolization of glucose is reduced to a minimum or is completely eliminated and the product consists essentially of sorbitol and nonhexitol components.
On the othponderant amounts of other polyhydric bodies,
which are not formed by reduction of saccharide isomers, for example, polyhydric alcohols such as the desoxy polyhydric alcohols as for example desoxy hexitols and desoxy pentitols or polyhydric bodies which are not true polyhydric 'alcohols as for example anhydro derivatives of.
stantial amount of still other polyhydric bodies such as anhydro hexitols. By desoxy polyhydric alcoho is meant an aliphatic polyhydric alcohol in which a hydroxyl group has been replaced by hydrogen. By saccharitol is meant hexitol in which one hydroxyl group is replaced by hydrogen.
According to the present invention it has been found possible to increase the rate at' which reduction occurs in a process such as above described by having present in the reaction mixture a small amount of an accelerator in the form of an ion of an alkali (including ammonium) or alkaline earth metal. The accelerator is usually in the form of the cation of a salt. The anion of the salt in general makes no difference in the accelerating effect. Certain acids and acid radicals are recognized as poisons to the catalysts used in hydrogenation and it will be obvious to those familiar with catalytic hydrogenation that such anions should be avoided in selecting the accelerator salt to be used. For instance, chlorides, sulfides, arsenates and selenates are specific poisons to nickel catalysts as are substances which would give free sulphur.
Some of the specific salts that can be used as accelerators are the acetates, gluconates, sulfates, phosphates, and borates of ammonium, sodium, potassium, barium, calcium, strontium and magnesium. Other salts of these metals with organic orv inorganic acids can be used provided the anion does not affect the catalyst adversely. Even insoluble salts such as the sulfate and borate of calcium have been found to exert the accelerating effect.
It will usually be convenient to add the accelerator in the form of a salt'but if the sugar to be reduced contains a large amount of acid the metallic ion can be introduced as a hydroxide for instance or in other suitable form.
Where a molasses or hydrol with high organic acid content is employed this latter procedure can be resorted to, although it will be apparent that the salts of the metals and the acids present will be formed.
The accelerator is added to the sugar solution before the start of the reduction. The amount of accelerator required varies somewhat with the nature of the particular salt used and with -the concentration of sugar, but in general it has been found preferable to use from about one to five mol percent. of the cation in the accelerator based on the amount of sugar in the is to be understood, however, that larger amounts l of accelerator than five mol percent. can be employed advantageously in many cases but it will usually be preferred to use the smallest amount of accelerator capable of increasing the rate of reduction by a substantial amount.
It has previously been proposed to reduce sugars in the presence of weakly alke buffer salts such as calcium carbonate. According to this prior art practice, a feebly alkaline condition was produced and the reduction was carried out in this condition. The advantage of the bufier was attributed in part to the efiect of preventing an acid condition which would attack and partially destroy the catalyst. As pointed out above, the reduction of sugars in alkaline media results in the formation of mixtures of polyhydric alcohols as a result of the isomerization of the sugars occasioned by the alkali. Particularly in the case of glucose, reduction in alkaline medium results in the production of mannitol in addition to sorbitol which is the direct reduction product of glucose.
Applicant has now discovered that he can obtain the advantages of reduction in acid media and at the same time obtain an increased rate of reduction by adding to the sugar before reduction small quantitiesof alkali or alkaline earth metals or ammonium, usually in the form of salts thereof. These salts are not added for their alkalizing effect, since according to the invention the solution must be initially acid, but because they appear to be accelerators of the reduction. 'The action of these metals in the reduction is not understood but it may reside. in imparting additional activity to the catalyst.
Even after the addition of these materials the applicant's process is carried out at a. pH below 7.0. If the effect of adding the catalyst and the salt to the sugar solution is to give the solution a pH of 7.0 or greater, a suitable quantity of acid is added to adjust the pH to a value below The following examples describe the reduction of glucose but it is to be understood that the invention-is not restricted to thissugar but is applicable to the catalytic hydrogenation of any of the reducible sugars or sugars capable of hydrolysis in the process to produce reducible For accurate comparison, all of the examples reported below were conducted under conditions which were identical except for the accelerator. A solution of 40% cerelose (anhydrous glucose) in water was reduced in each instance at a. by-
sperms 1 was released, the reaction bomb opened and the product removed and analyzed. The time required to heat up the bomb and its contents to the operating temperature varied from 55-70 minutes, averaging about 60 minutes. In the examples given below, the mixture of glucose, water, catalyst and accelerator gave a pH below 3.0 in each case. Where more alkaline substances are present in the mixture, however, it will frequently be found necessary to add acid to adjust the pH to a value below 7.0. The catalyst used was reduced supported nickel and was used in the quantity of 10% (weighed before being reduced), by weight of the sugar.
The catalyst was prepared as follows:
290 grams nickel nitrate hexahydrate dissolved in 400 ml. distilled water wa ground in a large porcelain ball mill with porcelain balls for 16 hours with 250 grams acid washed dlato-' maceous earth. This mixture was slowly poured with stirring into a solution of 170 grams ammonium carbonate in 1 liter of distilled water. The precipitate was filtered with suction and washed with 4 portions of 125 ml. distilled water, then dried in an oven at 110 C. for.16 hours. The cake was pulverized, then re-dried for 4 hours. The weight of the catalyst preparation was 358.8 grams. The acid washed diatomaceous earth was prepared as follows:
250 grams diatomaceous earth in the form known as Super Cel was digested on a steam bath with 1 liter of C. P. nitric acid (sp, gr. 1.42) for 21 hours in a porcelain dish. The mass was taken up in 1 liter of distilled water and filtered on a 19 cm. Buchner funnel, then washed with distilled water until the washings were just faintly acid to methyl red. The mass was then ,driedin an oven at 110 C. and stored in stoppered bottles.
' Reduction of catalyst 7.5 grams of the above catalyst preparation were placed in a glass combustion tube (Corning #172) 15 mm. x 600 mm. and held in place with a small plug of glass wool. The catalyst was evenly distributed over seven inches of the tube drogen pressure which was 1500. lbs.
per sq. inch and at an activatingtemperature allowing a free gas space past the material.
The tube was placed in an electric combustion furnace and after being swept out with a rapid stream of hydrogen was heated to 450 C. for one hour with a continual flow of hydrogen of -60 cc./min. as measured'at the exit end of the tube with a pneumatic trough. The tube was then removed from the furnace and allowed to cool while a slow stream of hydrogen was passed over the catalyst. The reduced catalyst was kept in an atmosphere of hydrogen. when charging the catalyst into the bomb, a rapid stream of hydrogen was passed through the tube. The'catalyst was used within 3 hours after its preparation was complete.
Examples 1 and 2 report reductions according of 150 C. The total reduction time was 240 to the invention in which alkali metal salt acminutes at the end of which time the pressure celerators were used. I
pH olsolu- P t tion 7 rg d tefi Moi Ex. Awelemtot Yll After um Alter ed P N sum Finish no 240 min. min. min.
1- M-.. 1 5.1 4.4 94.9 use 90. 2...... KM 1 6.7 4.2 05.0 90.5 99.33 $8 $2 In Examples 3 to 6 the reductions were made The efiect of the chloride ion, one of the catain accordance with the invention using alkaline lyst poisons previously described, is shown in earth metal salt accelerators. the following examples of reductions using calpH o solu- Per cent sugar tion reduced M01 Ex. Accelerator Yield P. N.
Per cent After After After 7 Start Finish 120 180 240 min. min. min.
BeAm 1 5.5 4.3 98.5 99.9 99.9 95.5 A 55.5 4.. 0550.----- 1 5.5 4.4 87.1 94.2 99.7 95.0 85.3 amt-4------ 1 5.5 4.4 94.5 99.3 99.95 95.8 51.5 5----. MgAcz 1 5.7 4.4 95.4 99.0 99.97 95.7 77.5
Example 4 shows a reduction in accordance cium chloride which is not an accelerator because with the invention in which a substantially inof the retarding efiectof the anion.
pH of solu- Per cent sugar tion reduced Yield P. N. material percent After After After Start Finish min. min. 1a... 0501, 1 5.9 5.2 55.4 78.6 84.1 75.2 14---- 09.01, 2- 0.5 3.2. 53.2 71.1 78.5 75.5 64.0
A soluble salt (021804) was used as an accelerator. Examples 13 and 14 show that the chloride ion For comparison with the above examples of renot only has no accelerating eifect but has a ductions made in accordance with the invention, pronounced retarding action on the reduction. the following examples report reductions per- I By pyridine number, abbreviated P. N., as formed under the same conditions but omitting used herein is meant an index of sorbitol content the accelerators. of sorbitol-containing material. This index is pH of solu- Per cent sugar tion reduced Added Mel E 1 Yield P.N.
x mama] After After After Start Finish 120 180 240 e I min. min. min.
7 None 72 4.9 72.4 89.4 97.2 9&4 75.3 8----- Hanoi"-.- .058 4a 4.5 78.7 94.2 99.2 90.5 77.5 9-. HAc 1 a4 4.0 52.9 70.2 75.2 91.8 72.5
The rates of reduction in Examples 7 to 9, pardetermined by crystallizing sorbitol from sorticularly the amount of sugar reduced at 120 bitol-containing products in the form ofa sorbiminutes, show by contrast the advantages of the tel-pyridine complex, filtering the crystalline accelerators. Examples 8 and 9 show the efiect complex, adding water to it to decompose the of reducing with boric acid and acetic acid which complex into pyridine and sorbitol, driving ofi give the same anions in solution as their alkali the pyridine by vacuum distillation with water, and alkaline earth metal salts. However, these dehydrating the sorbitol residue and weighing acids are not accelerators for the reduction it as sorbitol. The procedure is specific for sorwhereas their salts are. bitol since no other polyhydric material, such as The effect of varying the amount of accelerator sugar, mannitol, etc., exhibits the same b h vi is shown in Examples 10, 11 and 12'. with pyridine. The pyridine number is the pH of solu- Per cent sugar tion reduced ex. Accelerator Yield P. N. After Atter Astai- Start Finish 120 180 240 min. min. min.
The greatest amount of acceleration in the weight of sorbitol crystallized from anhydrous foregoing table is exhibited in Example 10 at pyrldine'as above multiplied by 100, and divided 2 mol concentration of calcium acetate. All by the weight of the sample (ash, moisture and values above 2% show a lower rate'of reduction sugar free). The pyridine number for pure soralthough it is to be noted that even in the case bitol is about 95. The preparation of the sorof 10% concentration the rate is substantially bitol pyridine complex and its treatment to free higher to 120 minutes than the reduction during l sorbitol therefrom is described by Strain in J. the same period in Examples '7, 8 or 9'which Omit Am. Chem. 800.. vol. 56, page 1757 (1934). The the accelerator. Pyridine number of a sorbitol-containing prodnot is an index of its crystallizing tendency from.
transformation or the glucose since a high P. N.
implies high sorbitol content and icy-products, hence high P. N, means little transformation whereas low P. N. means more transformation. Thus, while the acid reduction process gives, in general, a lower yield of by-products at moderate acidities, the accelerators disclosed herein exhibit the effect of even further reducing the lay-product yield of such acid reductions.
The invention contemplates an accelerator comprising an alkali (including ammonium) or alkaline earth metal. As before stated, the metal will be in the form of a salt and the anion can be any acid radical except chloride or other known catalyst poison which exerts a specific hindering effect on the reduction. Generally, then, any non-hindering radical can be th anion of the accelerator salt.
The accelerating salts can be used singly as in the examples or two or more can be mixed if desired.
Preferably the accelerating salts are used in the proportion of from 1 to 5 mols of the cation in the salt to 100 mols of the sugar being reduced. y
The accelerating salts can be added as such to the sugar solution before hydrogenation or the elements of the salts may be added and the salts thereafter formed in the mixture. Thus, a base having the proper cationto form an accelerator salt can be added along with an acid which will furnish one of the permissible anions and the reaction of these two will form the accelerator salt.
The invention is not to be taken as limited to the examples given, nor to the specific conditions of catalyst, pressure, temperature and the like.
set out above for the purpose of illustration, but the invention is limited only by the scope of the following claims.
I. claim:
1. In the process of reducing a reducible sugar to a product containing a substantial amount of polyhydric alcohol with the. same number of carbon atoms as said sugar in a solution at a pH less than 7.0 by the action of hydrogen at pressures of from 500 to 2000 pounds per square inch and at temperatures of from 140 to 160 C. in the presence of a supported reduced nickel catalyst, the improvement which consists inadding to the sugar before reduction an accelerator comprising a salt having a cation selected from the group consisting of alkali metals, ammonium, magneslum and alkaline earth metals, and said salt having a non-hindering anion.
2. In the process of catalytically'reducing a low content oh reducible sugar to a. product containing a substantial amount of.polyhydric alcohol with the same number of carbon atoms as said sugar in an an accelerator salt having a cation selected from the group consisting of alkali metals, ammonium, magnesium, and alkaline earth metals, said salt having a non-hindering anion, said accelerator salt being added independently of the catalyst, and reducing the sugar in th presence of said accelerator salt.
3. In the process of catalytically reducing a reducible sugar to a product containing a substantial amount of a polyhydric alcohol with the same number of carbon atoms as said sugar in an acid medium with hydrogen at superatmospheric pressure and at a temperature below that at which cracking of the carbon-carbon bond occurs; the improvement which consists in adding to th sugar before reduction and independently of the catalyst an accelerator salt having 9. cation selected from the group consisting of alkali metals, ammonium, magnesium,- and alkaline earth metals, said salt having a non -hindering anion, and said salt being added in the quantity of from i to 5 mols of the cation per 100 mols of sugar, and thereafter reducing the sugar in the presence of said accelerator salt.
4. The process for producing a product comprising a substantial amount of sorbitol from glucose which comprises subjecting an acid solution of glucose to th action of hydrogen at superatmospheric pressure and at a temperature below that at which cracking of the carbon-carbon bond occurs, in the presence of a hydrogenating catalyst, and an accelerator salt added independently of the catalyst and having a cation selected from the group consisting of alkali metals, ammonium, magnesium and alkaline earth metals, said salt having a non-hindering anion.
5. In the process for producing a product comprising a substantial amount of sorbitol from glucose by catalytic pressure hydrogenation in acid medium at a temperature below that at which cracking of the carbon-carbon bond occurs; the improvement which consists in adding to the glucose before reduction'from 1 to 5 mols of an accelerating cation per 100 mols of glucose, said cation being selected from the group consisting of alkali metals, ammonium, magnesium, and alkaline earth metals, said cation being added independently of the catalyst, and reducing the glucose in the presence of said accelerating cation.
6.In the process of catalytically reducing a reducible sugar to a product containing a substantial amount of a polyhydric alcohol with the same number of carbon atoms as said sugar in an acid medium with hydrogen at superatmospheric pressure and at a temperature below that at which cracking of the carbon-carbon bond occurs; the improvement which consists in adding to the sugar before reduction and independently of the catalyst an accelerator comprising an acetate salt with a cation selected fromthe group consisting of alkali metals, ammonium, magnesium, and alkaline earth metals, and reducing the sugar in the presence of said accelerator.
7. In the process of catalytically reducing a reducible sugar to a product containing a substantial amount of a polyhydrlc alcohol with the same number of carbon atoms as said sugar in an acid medium with hydrogen at superatmospheric pressure and at a temperature below that at which cracking of the carbon-carbon bond occurs; the improvement which consists in adding to the sugar before reduction an accelerator comprising an acetate salt with a cation selected from the group consisting of alkali metals, am-
monium, magnesium, and alkaline earth metals,
. tity of sorbitol in an acid medium with hydrogen at superatmospheric pressure and at a temperature below that at which cracking of the carboncarbon bond occurs; the improvement which consists in adding to the glucose before reduction an accelerator comprising an acetate salt with a cati'on selected from the group consisting of alkali metals, ammonium, magnesium, and alkaline earth metals, said salt being added independently of the catalyst in amount suflicient to give substantially 1 mol of the cation per hundred mols of glucose, and reducing the glucose in the presence of said accelerator.
9. In the process of catalytically reducing a reducible sugar to a product \containing a substantial amountof a polyhydric alcohol with the which cracking of the carbon-carbon bond occurs; the improvement which consists in adding tothe sugar before reduction and independently of the catalyst and accelerator salt having 9. cation selected from the group consisting of alkali metals, ammonium, magnesium, and alkaline earth metals, and having a non-hindering anion, and reducing the sugar in the presence of said accelerator salt.
. 10. In the process of reducing a reducible sugar to a product containing a substantial amount of a polyhydric alcohol with the same number of carbon atoms as said sugar in a solution at a pH less than 7.0 by the action of hydrogen at pressures of from 500 to 2000 pounds per square inch and at temperatures of from to C. in the presence of a supported reduced nickel catalyst; the improvement which consists in adding to the sugar before reduction and independently of the catalyst an accelerator comprising a salt having an alkaline earth metal cation and a non-hindering anion, and reducing the sugar in the presence of said accelerator.
11. The process of claim 10 wherein the cation same number of carbon atoms as said sugar in an 25 or the said accelerator salt is calcium.
acid medium with hydrogen at superatmospheric pressure and at a temperature below that at ROBERT S. ROSE, JR.
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2421416A (en) * 1944-08-30 1947-06-03 Hoffmann La Roche Catalytic hydrogenation of sugars
US2518235A (en) * 1946-01-07 1950-08-08 Shell Dev Hydrogenation of carbohydrates
US2546103A (en) * 1942-01-30 1951-03-20 Scholten Chemische Fab Process of manufacturing hexitols by catalytic reduction of carbohydrates
US2609398A (en) * 1943-02-25 1952-09-02 Scholten Chemische Fab Process for hydrogenation of polysaccharides
US2609399A (en) * 1943-09-30 1952-09-02 Scholten Chemische Fab Process for the hydrolytic hydrogenation of carbohydrates in an acid medium
US2650941A (en) * 1950-04-06 1953-09-01 Shell Dev Conversion of carbohydrates to polyhydric alcohols
US2670354A (en) * 1950-03-16 1954-02-23 Sugar Res Foundation Inc 4,6-alkylidene-d-glucitol and process of producing the same from sucrose
US2749371A (en) * 1952-04-03 1956-06-05 Atlas Powder Co Hydrogenation of monosaccharides
US2759024A (en) * 1952-07-16 1956-08-14 Atlas Powder Co Hexitols by hydrogenation of sucrose
US2768980A (en) * 1952-11-20 1956-10-30 Atlas Powder Co Crystallization of mannitol from sorbitol
US2868847A (en) * 1956-10-05 1959-01-13 Engelhard Ind Inc Hydrogenation of mono-and disaccharides to polyols
US3329729A (en) * 1962-12-31 1967-07-04 Atlas Chem Ind Production of mannitol and sorbitol by hydrogenating sugars under neutral, then alkaline and finally acidic conditions
US3670035A (en) * 1968-03-07 1972-06-13 Atlas Chem Ind Preparation of polyhydric alcohols from carbohydrates
US4156076A (en) * 1976-03-31 1979-05-22 Carbos Ag Process for the conversion of lactose into monosaccharides and derivatives thereof
US5514818A (en) * 1993-09-17 1996-05-07 Daicel Chemical Industries, Ltd. Resolution of stereoisomers of aliphatic epoxides
US5866101A (en) * 1997-07-22 1999-02-02 Colgate Palmolive Company Color stable anticalculus compostion
WO2007125176A1 (en) * 2006-04-27 2007-11-08 Danisco A/S Hydrogenation process

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2546103A (en) * 1942-01-30 1951-03-20 Scholten Chemische Fab Process of manufacturing hexitols by catalytic reduction of carbohydrates
US2609398A (en) * 1943-02-25 1952-09-02 Scholten Chemische Fab Process for hydrogenation of polysaccharides
US2609399A (en) * 1943-09-30 1952-09-02 Scholten Chemische Fab Process for the hydrolytic hydrogenation of carbohydrates in an acid medium
US2421416A (en) * 1944-08-30 1947-06-03 Hoffmann La Roche Catalytic hydrogenation of sugars
US2518235A (en) * 1946-01-07 1950-08-08 Shell Dev Hydrogenation of carbohydrates
US2670354A (en) * 1950-03-16 1954-02-23 Sugar Res Foundation Inc 4,6-alkylidene-d-glucitol and process of producing the same from sucrose
US2650941A (en) * 1950-04-06 1953-09-01 Shell Dev Conversion of carbohydrates to polyhydric alcohols
US2749371A (en) * 1952-04-03 1956-06-05 Atlas Powder Co Hydrogenation of monosaccharides
US2759024A (en) * 1952-07-16 1956-08-14 Atlas Powder Co Hexitols by hydrogenation of sucrose
US2768980A (en) * 1952-11-20 1956-10-30 Atlas Powder Co Crystallization of mannitol from sorbitol
US2868847A (en) * 1956-10-05 1959-01-13 Engelhard Ind Inc Hydrogenation of mono-and disaccharides to polyols
US3329729A (en) * 1962-12-31 1967-07-04 Atlas Chem Ind Production of mannitol and sorbitol by hydrogenating sugars under neutral, then alkaline and finally acidic conditions
US3670035A (en) * 1968-03-07 1972-06-13 Atlas Chem Ind Preparation of polyhydric alcohols from carbohydrates
US4156076A (en) * 1976-03-31 1979-05-22 Carbos Ag Process for the conversion of lactose into monosaccharides and derivatives thereof
US5514818A (en) * 1993-09-17 1996-05-07 Daicel Chemical Industries, Ltd. Resolution of stereoisomers of aliphatic epoxides
US5866101A (en) * 1997-07-22 1999-02-02 Colgate Palmolive Company Color stable anticalculus compostion
WO2007125176A1 (en) * 2006-04-27 2007-11-08 Danisco A/S Hydrogenation process
US8816068B2 (en) 2006-04-27 2014-08-26 Schott Solar Ag Hydrogenation process for the production of a sugar alcohol

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