US2280217A - Super-diesel fuel - Google Patents

Super-diesel fuel Download PDF

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US2280217A
US2280217A US243109A US24310938A US2280217A US 2280217 A US2280217 A US 2280217A US 243109 A US243109 A US 243109A US 24310938 A US24310938 A US 24310938A US 2280217 A US2280217 A US 2280217A
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fuel
fuels
nitrate
ignition
nitrates
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Gould H Cloud
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Standard Oil Development Co
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/2222(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/23Organic compounds containing nitrogen containing at least one nitrogen-to-oxygen bond, e.g. nitro-compounds, nitrates, nitrites
    • C10L1/231Organic compounds containing nitrogen containing at least one nitrogen-to-oxygen bond, e.g. nitro-compounds, nitrates, nitrites nitro compounds; nitrates; nitrites

Definitions

  • This invention relates to improvements in high speed compression-ignition engine fuels and particularly to superior safety fuels of high ignition quality, obtainable by use of specific mineral oil fractions and improved addition agents.
  • a fuel does not have adequate burning qualities for use in high speed compression-ignition en gines unless it ignites at the proper time during injections andburns at a sufificiently slow rate to prevent excessive accumulation of pressure which results in explosive combustion.
  • An object of this invention is to meet particularly exacting fuel demands of high speed compression-ignition. engines. in services .where the fuels and engines must furnish the highest degree of engine performance under extremely trying conditions with due consideration to cost of production.
  • a more specific object of this invention is to provide superior fuel for specified Diesel type engines which have high specifications not only in ignition quality but'also in flash point, viscosity, heating value, carbon residue, ash,.asphaltum, corrosion, pour point, and stabilityto moisture.
  • ignition quality is generally considered most important, and for aircraft Diesels extraordinarily high ignition quality must, of necessity, be obtained, just as for aircraft gasoline engines, a fuel of maximum octane number has become highly-essential.
  • Diesel engines were regarded as capable 0f burning any heavy fuel.
  • distillate oils such as a gas oil fraction with an initial boiling point of about 400 F. and an end boiling point of about 700 F. were regarded as suitable fuels. In most Diesel fuel specifications, the boiling range was totally ignored.
  • the method herein employed is the one recommended by the S. A. E. Group for Compression-Ignition Fuel Research and depression-ignition engines. While the best specific cuts tend to be nearer the end point of 650 F for higher cetane numbers, it has been found desirable to make the initial point of the scribed in the S. A. E. Journal of 1936, page 225. cut selected as a high grade fuel between 450 This method consists in comparing the perform- F. and'550" F. A slight lowering of the initial ance of a fuel in a test engine with the perpoint below 550 F. permits some improvement formance of a blend consisting of normal cetane in the pour point. I
  • the crude oil cut or fraction which from all quality of a fuel is considered to be mainly a considerations can be used in the highest grade function of the fuels ignition lag, which is -a fuel should meet the following specifications: measure of time elapsed between the beginning- About Rand abovemo of the fuel injection into the combustion chamg z a gig:
  • T0351 range 352-750 139,300 54.0 132 .05 159 34.7 40. 0
  • the fuel should have a minimum viscosity od of preparing highest grade fuels for satisc3 of about 40 Saybolt seconds at 100 F. and a factory performance in Diesel type engines havmaximum of about 65 F. It will be noted that ing. advanced refinements and operating at the preferred cuts are precisely qualified in this speeds above 1000 R. P. M.' In the large numproperty, and little or no viscosity increasing ber of instances in which a variety of com- 7 agent need be added thereto for securing proper monly used crude oils were studied, the inter- 7o operation. mediate cut boiling between the approximate One can observe that primarily in the prepalimits of 550 F. and 650 F.
  • the aniline miscibility point or aniline point is the temperature at which a mixture of a hydrocarbon oil and aniline in equal volumetric proportions changes from a heterogeneous mixture to a homogeneous solution.
  • Crude petroleum gas oils to be adaptable for the improvement to high grade fuel should have an aniline miscibility point above 125 F., preferably above 150 F., and an A. P. I. gravity between about 30 and 45.
  • Natural parafiinic base, mixed base, and naphthenic base crudes or their straight run fractions may thus be used without any preliminary refining treatment or selective solvent extraction treatment; asphaltic crude fractions may be employed if they arefirst refined as by hydrogenation or selective solvent extraction to increase their aniline points and their A. P. I. gravities to within the above-mentioned limits.
  • ignition promoters which can be added to selected hydrocarbon fuels to prepare fuels having cetane numbers tending to above 100 without impairment of other qualities or characteristics.
  • nitric acid treatment is the most expensive part of the nitrate or nitric acid ester formation, it is desirable to secure maximum improvement with a minimum addition of a nitrate blending agent; therefore, nitrates comprising principally those containing about 10 to 18 carbon atoms are preferentially useful.
  • the wax alcohol nitrates may include in addition to the preferred aliphatic nitrates, such as decyl, dodecyl, cetyl to octadecyl nitrates, and others of higher molecular weight, since the wax alcohols from which the nitric esters are formed are preferably prepared by oxidation of waxy paraffins obtained from petroleum oils by dewaxing. These parafins comprise some low melting waxes such as cetane and, in general, include paraffins having from about 16 to about 36 carbon atoms per molecule; hence, in.
  • the oxidation process which is carried out at elevated temperatures, a substantial amount of splitting occurs to produce alcohols having about half the number of carbon atoms contained in the wax molecules.
  • the nitrates of these alcohols are formed by esterification of the wax alcohols with nitric acid at low temperatures.
  • the wax alcohols may be fractionated prior to the esterification of nitric acid so that a fraction comprising mainly the C10 to C16 or to C18 alcohols may be segregated for the esterification treatment.
  • waxy hydrocarbons may be subjected to a mild cracking or splitting to produce aliphatics having on the average half the number of carbon atoms per molecule present in the original wax molecule.
  • a pyrolytic treatment which might be described as mild cracking or splitting, long chain aliphatic compounds tend to primarily undergo a scission at the center of their carbon chains.
  • cracked wax distillate largely composed of aliphatic hydrocarbons containing about 10 to 18 carbon atoms per molecule
  • the product may be further selectively fractionated to narrow down its constituents to only one or a few specific aliphatics, for. example, to .a fraction predominately composed of decyl, 10 carbon atom molecules, or'of 19 to 18 carbon atom molecules.
  • Hydrocarbons in the cracked wax distillate or selected fractions may be converted into nitrates by steps best suited for the type of hydrocarbon, whether the treatment be a reaction of olefinic hydrocarbons with oxidizing agents to form the alcohols which in turn can be esterified with the nitric acid or be more directly converted.
  • the manufacture of the improved high boiling nitrate additionagents is economical since suitable starting materials such as solid waxes and petrolaturn are separated from heavier fractions of crude petroleum oils, being frequently a by-product in the production of low pour point lubricating oils.
  • suitable starting materials such as solid waxes and petrolaturn are separated from heavier fractions of crude petroleum oils, being frequently a by-product in the production of low pour point lubricating oils.
  • Higher aliphatic hydrocarbons which may be employed are also byproducts in the synthesis of hydrocarbons from hydrogen and carbon monoxide.
  • the source of aliphatic alcohols having about or more carbon atoms per molecule with a straight chain structure is not restricted to compounds procured from mineral sources, for animal and vegetable oils, fats and waxes can also supply useful alcohols.
  • Some of the natural esters need beonly subjected to saponification or splitting to obtain? desired alcohols, for example, spermaceti; which'may be obtained from sperm oils, on saponification yields dodecyl alcohol, tetradecyl alcohol, cetyl alcohol, and octadecyl alcohol. Partial hydrogenation of acid derivatives in oils such as cocoanut oil also yields the desired alcohols.
  • a Rodessa crude gas oil fraction having an A. P. I. gravity of 40.6 and an aniline point of 181 F. wasg'distilled and fractionated to yield three fractions:
  • the third fraction (HI) met the rigid specification requirements of high speed Diesel engines and could be improvedto' an extremely high cetane number fuel ingthe range of to 105 upon addition'in economical amounts of a higher aliphatic nitrate, while the other two fractions were far behind in meeting these requirements, and even with the addition of the same agent in the same concentration, their cetane numbers were not much better than the third fraction (III) without any addition agent with respect to ignition qualities.
  • this invention makes possible the preparation of high quality fuels having cetane numbers in a range of about 60 to from availabledomestic crude fuels. Therewith it becomes economically feasible to use slightly additional amounts of the blending agent for preparing superior fuels, since the cost of the agent becomes smaller in proportion to the total improvement of the'f'u'el.
  • silent electric discharges are employed.
  • long aliphatic hydrocarbon groups preferably those with straight chain structures containing 10 or more carbon atomsin a chain and with an absence of cyclic structures
  • compounds having molecular weights above 500 and more suitably in the range of 1,000 to 10,000 are obtained.
  • Voltolized esters, waxes, unsaturated, hydrocarbons, and alcohols produced by silent electric discharge action are among the polymerized substances having the desired functions of lowering the pour point and increasing the viscosity of a hydrocarbon fuel along with an enhancement of the ignition quality of the fuel.
  • Some of these aliphatic polymers are even susceptible to conversion into compounds having more effective ignition accelerating properties;
  • Rapeseed oil polymer hydric polymers may be converted into effective aliphatic nitrates by esterification with nitric acid.
  • the chemical condensation for preparing preferred types of non-aromatic polymers is well illustrated in the U. S. Patent 2,062,354 granted -December 1, 1936 to G. H. B. Davis. In general,
  • chloro- Fatty oil polymers may be prepared from various plant and animal oils such as cottonseed, maize, rapeseed, seal, or sperm oil. These fatty oils may be thickened by blowing with air for a period of about to 30 hours at a temperature of about 170 F. until the desired molecular weight, specific gravity, or
  • the higher aliphatic nitrates having 10 or more carbon atoms per molecule, and preferably from 10 to 18 carbon atoms per molecule are particularly useful in preparing the superior fuels with selected crude petroleum fractions, they are also useful for adapting various low quality hydrocarbon fuels for eflicient service in low and medium speed Diesels.
  • hydrocarbon oils having flash points above 150 F. fuels having satisfactory ignition qualities and proper flash points are obtained. In this way, not only are gas oil fractions boiling in the range of about 400 F. to 700 F. or 750 F.
  • this invention contemplates the preparation of superior high speed compression-ignition fuels by a selection of specific hydrocarbon fractions having more restricted boiling ranges than commonly used Diesel fuels. It also involves the blending of these specific hydrocarbon fractions with improved addition agents which increase the ignition quality of these fuels to a higher characteristics without adversely affecting other characteristics of the fuels, such as their flash points, storage stability, etc.
  • An improved fuel for compression-ignition engines of the Diesel type which comprises a hydrocarbon fuel having a flash point above F. and a small amount of an alkyl nitrate having at least 10 carbon atoms per molecule.
  • An improved fuel for compression-ignition engines of the Diesel type which comprises a hydrocarbon fuel having a flash point of 150 F. and a small amount of an oxidized wax alcohol nitrate to improve the ignition qualities of the fuel, said nitrate having at least 10 carbon atoms per molecule.
  • a method for preparing'a high speed Diesel engine fuel having high ignition qualities and increased susceptibility to improvement by an ignition accelerating agent which comprises distilling a petroleum gas oil having an aniline" miscibility point above 125 F. and an A.- P. I. gravity between about 30?: and 45, and selectively fractionating fromlsaid gas oil undergoing distillation a cut boiling substantially within the tillation pointbetwe'en 475 Rand 580 F., a 90% distillation point between 600 F. and 675 F., and an A. P. Irgravity of 30 to about 40,
  • a method of improving a high'speed Diesel "engine'm'ei having a flash point above 150 F. andconta'inin'g'an alkyl nitratehaving at least 10"ca'r-bon atoms per molecule which comprises adding a small quantity of a tertiary alkyl amine having atjleast 10 carbon atoms per molecule in an amount sufiicient to minimize corrosiveness of'fth'e alkyl'nitrate and to further increase the cetane numberof the fuel.
  • alkyl amine further increasing the susceptibility of the. fuel to ignition quality improvement by GOULD H. CLOUD.

Description

CE TANE NUMBER- April 21, 1942. 61H, LOUD 2,280,217
SUPER DIESEL FUEL Filed Nov. 30, 1938 3 Sheets-Sheet 1 C E TANE NUMBER VS M/DBO/IJNG POINT FAE/Wrsyx. mmv/A can: F2180.
60 I we; 7' 7'4: IA .9
April 21, 1942. CLOUD 2,280,217
SUPER DIESEL FUEL Filed Nov. 30, 1938 3 Sheets-Sheet 2 (1 01.) MA 7272 m2 kmpza (/Y/T'EA 7E5) April 21, 1942. G. HfcLouD 2,280,217
SUPER DIESEL FUEL Filed Nov. 30, 1938 3 Sheets-Sheet 3 AME-D 7120 10 715 R law/r10 IMPROVE/151V? .SUSGEPTLBILITY Patented Apr. 21, 1942 FFlCE sUPEanrEsEL FUEL Gould H. Cloud, Elizabeth, N. J., assignor to Standard Oil Development Company, a corporation of Delaware Application November 30, 1938, Serial No; 248,l09
11 Claims.
This invention relates to improvements in high speed compression-ignition engine fuels and particularly to superior safety fuels of high ignition quality, obtainable by use of specific mineral oil fractions and improved addition agents.
Although the present demand for commercial Diesel engine fuels canbe met by conventional fuels, instances where superior Diesel type engine fuels would be desirable and even essential are becoming increasingly numerous. For example, increased utilization of high speed Diesel engines in aircraft is largely dependent on the development of fuels having proper characteristics for safety and eificiency, on which requirements aircraft automotive power is more exacting than other uses of automotive power. Owing to the very low fire hazard and very high mileage for a given quantity of fuel in operation of Diesel type engines, great efforts have been 'made to utilize them in aircraft, but these efforts have been retarded by costly and heavy construction requirements of these engines, and their common performance defects at various stages of their operation, such as, relatively high vibration and audible knocking or detonation. i
For maintaining desirable features of economy, safety, and efficiency, these engines have been operated with high compression ratios at high speed and on relatively non-volatile fuels having high heating values. Yet, with advancements in the design of compression-ignition engines, it has been found that unless the fuel is improved so as to secure adequate ignition speed, these engines must be excessively heavily built to obtain high compression pressures, and even so, difficulties in starting and from vibrations in idling are not eliminated.
A fuel does not have adequate burning qualities for use in high speed compression-ignition en gines unless it ignites at the proper time during injections andburns at a sufificiently slow rate to prevent excessive accumulation of pressure which results in explosive combustion.
To assist in reducing the compression pressure and engine weight requirements, and to eliminate vibrational effects, proposals have been made to add a substance to heavy hydrocarbon fuels for accelerating their ignition in a Diesel engine. For example, the addition of low boiling alkyl nitrates such ethyl nitrate, amyl nitrate, isobutyl nitrate, and isohexyl nitrate in concentrations of several percent has been recommended. These substances, frequently spoken of as dopes have been found costly for effecting an appreciable improvement in the hydrocarbon fuels.
Also, they have been found clifiicult to use because of their instability .and corrosiveness. When added in appreciable amounts to a fuel, they effect a substantial reduction in the flash point of the fuel, thereby increasing the fire hazard in handling and using fuel compositions containing them. Other addition agents of the nitro type have been suggested, for example, nitrotoluene and other ,nitrated hydrocarbons. These have not been found to be as effective nor as practical as desired.
An object of this invention is to meet particularly exacting fuel demands of high speed compression-ignition. engines. in services .where the fuels and engines must furnish the highest degree of engine performance under extremely trying conditions with due consideration to cost of production.
A more specific object of this invention is to provide superior fuel for specified Diesel type engines which have high specifications not only in ignition quality but'also in flash point, viscosity, heating value, carbon residue, ash,.asphaltum, corrosion, pour point, and stabilityto moisture. Of these, the ignition quality is generally considered most important, and for aircraft Diesels extraordinarily high ignition quality must, of necessity, be obtained, just as for aircraft gasoline engines, a fuel of maximum octane number has become highly-essential.
Formerly, Diesel engines were regarded as capable 0f burning any heavy fuel. In general, distillate oils, such as a gas oil fraction with an initial boiling point of about 400 F. and an end boiling point of about 700 F. were regarded as suitable fuels. In most Diesel fuel specifications, the boiling range was totally ignored.
In accordance with the present invention the proper selection of a specific hydrocarbon fraction as the fuel base is very important in the preparation of superior Diesel fuels. Now it is found that a specific fraction derived by close fractionation of suitable crude petroleum hydrocarbons gives unexpected and extraordinarily better results in high speed Diesel engines than are given by fuels which have been hitherto used. fhe method of selecting thesespecific fractions is based upon the relation between the volatility or boiling range of a fuel and the actualengine performance of the fuel; also, on the relation between volatility and other characteristics of the fuel. These relationships may best be illustrated by reference to data shown in the follow ing tables and figures.
For measuring the ignition and burning qualities which determine the actual engine performance of each fuel, the method herein employed is the one recommended by the S. A. E. Group for Compression-Ignition Fuel Research and depression-ignition engines. While the best specific cuts tend to be nearer the end point of 650 F for higher cetane numbers, it has been found desirable to make the initial point of the scribed in the S. A. E. Journal of 1936, page 225. cut selected as a high grade fuel between 450 This method consists in comparing the perform- F. and'550" F. A slight lowering of the initial ance of a fuel in a test engine with the perpoint below 550 F. permits some improvement formance of a blend consisting of normal cetane in the pour point. I
and alpha-methyl naphthalene. The ignition The crude oil cut or fraction which from all quality of a fuel is considered to be mainly a considerations can be used in the highest grade function of the fuels ignition lag, which is -a fuel should meet the following specifications: measure of time elapsed between the beginning- About Rand abovemo of the fuel injection into the combustion chamg z a gig:
ber of a test engine and the point at whichthe- Atolt te 1 .5031 110150060 075 F. ignition of the fuel sets in. The ignition lag Aniline miscibifit 2 3 2353 of a! fuel y be expressed in terms of time Cetane N0 UYBHHII: Above 55 and generally above 60. units or degree of crank angle, but is more 5 r g g 02min conveniently expressed by the number represents; {I f y sewn ing the volume percentage of cetane contained 7 with alpha-methyl naphthalene in a reference 2 ggii: i g g ggi g g 355319 1 fi 'i fuel blend giving the same ignition lag or engine 0 e s r r n cu S from the various types ofcrude oils and correperformance as the fuel being tested. The igmspond to the cuts indicated by asterisks 1n Table t1on lag of the adapted reference fuel 1s nearly 1. These cuts have ust about every maJor v1rinversely proportional to the concentration by tue in contrast to the other cuts and the total volume ofthe cetane which may be regarded gas oilfmcfion Obviously they have the as having close to an ideal ignition lag, just, as markably highe'r cetane mlmbers and this is iso-octane is regarded as representing a gasoline mo 1 1 11 t t d h h fuel of ideal anti-knock properties Alpharepfunyl e m f' S OWS the optimum boiling range of a fuel for maximethyl naphthalene; which Is the other mum ignition quality In being well above 150 :tltuent of the P n' reference F'., their flash points are quite satisfactory and uel, has a long 1gn1t10n lag. e
ven better than those of many crude gas 011 In the drawmgs Figure 1 Illustrates graphl' distillates In many instances these cuts have cally the. relation between volatility and cetane even lowe'r pour poims than oher gas Oil Ham 332 f gi g g mcludmg g tions. Generally, the Conradson carbon test of p 1c an reprsen, 1 We par y thispreferred cut is lower than that of the other mpilthemc or mlxed base gas 011 l f cuts. This isa. big factor in clean burning to 2 Shows the eifect 0f Vanous ahphatlc eliminate smoke in exhaust and carbon deposits mtrates'on the fias ipo i Of a fueiin the engine. Their negligible content of un- Flgllre 3 illustrates the o s p between 1 desired ash, bottoms settling, etc., make them ignition qualities of petroleum distillate fuels 40 superior also. A very important characteristic and their susceptibility to improvement by preof these preferred cuts is their very suitable visferred types of addition agents. cosities. Considering the effects of fuel on leak- In the following table is tabulated pertinent age past the injection valves and lubrication of data on representative hydrocarbon fuels and the pump mechanism, it has been determined their component fractions: that to assure satisfactory working in these I TABLE 1 s bl Range of B. t. u. Oetane Flash -g r Aniline A. P. I. se gvls cuts per gal. No. point carbon point gravity cosity at F. ;"F. Percent F. Paraffinic base 0151111510.... 350-450 132,800 50.0 144 .03 152 47.0 30.0 3 450-550 134,000 I 04.5 200 .02 171 44.2 35.0 *550-050 133, 200 72.5 200 .01 137 37.0 40.0 050-750 141,200 07.9 325 .07 207 32.0 122.0
Total range .Q 359-.760 137,000 66.5 184 .03 181 39.7 30.0
Mixed base distillate 350-450 135,700 43.7 .01 133 42.1 30.0 450-550 133,700 51.5 210 .01 148 30.0 34.0 *550-050 141,200 00.1 295 .04 155 32.0 47.0 050-750 144,000 50.7 375 .11 134 26.8 111.0
T0351 range 352-750 139,300 54.0 132 .05 159 34.7 40. 0
These data point the way to the present methparts, the fuel should have a minimum viscosity od of preparing highest grade fuels for satisc3 of about 40 Saybolt seconds at 100 F. and a factory performance in Diesel type engines havmaximum of about 65 F. It will be noted that ing. advanced refinements and operating at the preferred cuts are precisely qualified in this speeds above 1000 R. P. M.' In the large numproperty, and little or no viscosity increasing ber of instances in which a variety of com- 7 agent need be added thereto for securing proper monly used crude oils were studied, the inter- 7o operation. mediate cut boiling between the approximate One can observe that primarily in the prepalimits of 550 F. and 650 F. has been found suration of the superior hydrocarbon fraction, the perior in physical and chemical characteristics to crude or refined petroleum oil to be processed gas oil or prevalent Diesel fueldistillate fractions by distillation should contain a gas oil fraction of the same crude oils for use in high speed com- 7 5 which permits the desired hydrocarbon fuel to be segregated. This can be determined by the aniline miscibility point and the gravity of the initial oil. The aniline miscibility point or aniline point is the temperature at which a mixture of a hydrocarbon oil and aniline in equal volumetric proportions changes from a heterogeneous mixture to a homogeneous solution.
Crude petroleum gas oils to be adaptable for the improvement to high grade fuel should have an aniline miscibility point above 125 F., preferably above 150 F., and an A. P. I. gravity between about 30 and 45. Natural parafiinic base, mixed base, and naphthenic base crudes or their straight run fractions may thus be used without any preliminary refining treatment or selective solvent extraction treatment; asphaltic crude fractions may be employed if they arefirst refined as by hydrogenation or selective solvent extraction to increase their aniline points and their A. P. I. gravities to within the above-mentioned limits.
In line with the object of providing the superior fuel for high speed Diesel engines, it has been found desirable to use ignition promoters which can be added to selected hydrocarbon fuels to prepare fuels having cetane numbers tending to above 100 without impairment of other qualities or characteristics.
Contrary to earlier beliefs, the higher aliphatic nitrates, more particularly open chain aliphatic nitrates having 10 or more carbon atoms per molecule, have been found to be substantially as effective for accelerating ignition of hydrocarbon fuels as the already proposed low boiling alkyl nitrates. The relative effectiveness of aliphatic nitrates in raising the cetane number of hydrocarbon fuel is illustrated in the following table:
TABLE 2 Octane No. increase for the following volume Nitrate tested in blend with a percent added hydrocarbon fuel Ethyl nitrate. 10 17 21 27 Isopropyl nitrat 10 18 21 26 Butyl nitrate. l 17 22 28 Sec. amyl nitrate... 9 14 20 25 Sec. heptyl nitrate. .1 8 l4 16 23 Sec. octyl nitrate." 7 1O 13 20 Decyl nitrate 11 18 21 32 Dcdecyl nitrate 13 1E 25 Cetyl nitrate 7 l6 18 25 Octaclecyl nitrate 7 13 16 20 Cracked wax alcohol nitrates 9 15 18 25 Wax alcohol nitrates l 7 l2 l4 16 From the foregoing table can be observed that the cetane number improvement by lower akyl nitrates declines as the alkyl group becomes larger, going from ethyl nitrate to octyl nitrate. However, in an unexpected manner, the higher aliphatic nitrates, beginning with decyl nitrate (C H NO make a markedly higher cetane number increase; a slow decline following in the subsequent homologues. These facts aid in the selection of the most effective aliphatic nitrates for blending with hydrocarbon fuels to prepare superior high speed Diesel engine fuels. Evidently, while wax alcohol nitrates having an average molecular weight of (3 I-I NO are effective ignition promoters, the nitrates of aliphatics containing from about 10 to 18 carbon atoms are still more effective. Since the nitric acid treatment is the most expensive part of the nitrate or nitric acid ester formation, it is desirable to secure maximum improvement with a minimum addition of a nitrate blending agent; therefore, nitrates comprising principally those containing about 10 to 18 carbon atoms are preferentially useful.
The wax alcohol nitrates may include in addition to the preferred aliphatic nitrates, such as decyl, dodecyl, cetyl to octadecyl nitrates, and others of higher molecular weight, since the wax alcohols from which the nitric esters are formed are preferably prepared by oxidation of waxy paraffins obtained from petroleum oils by dewaxing. These parafins comprise some low melting waxes such as cetane and, in general, include paraffins having from about 16 to about 36 carbon atoms per molecule; hence, in. the oxidation process, which is carried out at elevated temperatures, a substantial amount of splitting occurs to produce alcohols having about half the number of carbon atoms contained in the wax molecules. The nitrates of these alcohols are formed by esterification of the wax alcohols with nitric acid at low temperatures. To obtain principally the more highly effective nitrates without producing the less desirable ones, the wax alcohols may be fractionated prior to the esterification of nitric acid so that a fraction comprising mainly the C10 to C16 or to C18 alcohols may be segregated for the esterification treatment.
Other methods may be used for preparing the preferred types of nitrates to the exclusion of less desired nitrates; for example, waxy hydrocarbons may be subjected to a mild cracking or splitting to produce aliphatics having on the average half the number of carbon atoms per molecule present in the original wax molecule. In a pyrolytic treatment which might be described as mild cracking or splitting, long chain aliphatic compounds tend to primarily undergo a scission at the center of their carbon chains.
Having obtained by these methods a product generally known as cracked wax distillate largely composed of aliphatic hydrocarbons containing about 10 to 18 carbon atoms per molecule, the product may be further selectively fractionated to narrow down its constituents to only one or a few specific aliphatics, for. example, to .a fraction predominately composed of decyl, 10 carbon atom molecules, or'of 19 to 18 carbon atom molecules. Hydrocarbons in the cracked wax distillate or selected fractions may be converted into nitrates by steps best suited for the type of hydrocarbon, whether the treatment be a reaction of olefinic hydrocarbons with oxidizing agents to form the alcohols which in turn can be esterified with the nitric acid or be more directly converted.
Eminently, the manufacture of the improved high boiling nitrate additionagents is economical since suitable starting materials such as solid waxes and petrolaturn are separated from heavier fractions of crude petroleum oils, being frequently a by-product in the production of low pour point lubricating oils. Higher aliphatic hydrocarbons which may be employed are also byproducts in the synthesis of hydrocarbons from hydrogen and carbon monoxide.
The source of aliphatic alcohols having about or more carbon atoms per molecule with a straight chain structure is not restricted to compounds procured from mineral sources, for animal and vegetable oils, fats and waxes can also supply useful alcohols. Some of the natural esters need beonly subjected to saponification or splitting to obtain? desired alcohols, for example, spermaceti; which'may be obtained from sperm oils, on saponification yields dodecyl alcohol, tetradecyl alcohol, cetyl alcohol, and octadecyl alcohol. Partial hydrogenation of acid derivatives in oils such as cocoanut oil also yields the desired alcohols.
Not only do the higher aliphatic nitrates, beginning with decyl nitrate, give exceptionally high cetane number increases, but also a favorable effect on the flash point of the fuel. This favorable effect on the flash point is contrasted with the deleterious effect by the lower nitrates in the following table and its accompanying graphical illustration in Figure 2:
TABLE 3 Flash point in F. for blends containing the following percent of The effect of decyl nitrate and higher alkyl nitrates in raising the flash point rather than lowering it, as done by the lower alkyl nitrates, is just about as pronounced in even a higher flash point hydrocarbon fuel, as for example afuel having a flash point of 164 F., viz.;
TABLE 4 Fill Sh points for blends containing the following per cent of decyl nitrate So far, it has been shown that in the prepara-'- tion of superior high speed Diesel fuels, two main factors are taken into account: the proper selection of the hydrocarbon fuel fraction and of the blending agent to obtain a high flash point and cetane number in the fuel blend. Moreover, the cetane number improvement thus obtained is even far greater than would be calculated on the basis that the improving action of the addition agent and the cetane number of the selected fuel are merely additive. In other words, a fuel of higher cetane number is more susceptible to improvement by the addition agent than a fuel of lower cetane number. This fact is brought out by reference to Figure 3, in which the curves of cetane Number V percentage of agent added are much steeper when the hydrocarbon fuel has inherently a cetane number above about 55. This means that while many low quality Diesel fuels are substantially improved by the effective addition agents from a cetane number of about 40 to about 60, the present invention establishes a large source of fuels which can be improved to cetane numbers tending to above 100.
As a further example, a Rodessa crude gas oil fraction having an A. P. I. gravity of 40.6 and an aniline point of 181 F. wasg'distilled and fractionated to yield three fractions:
On comparing'the qualities of these reactions, it was found that the third fraction (HI). met the rigid specification requirements of high speed Diesel engines and could be improvedto' an extremely high cetane number fuel ingthe range of to 105 upon addition'in economical amounts of a higher aliphatic nitrate, while the other two fractions were far behind in meeting these requirements, and even with the addition of the same agent in the same concentration, their cetane numbers were not much better than the third fraction (III) without any addition agent with respect to ignition qualities.
To look at the matter from another viewpoint, this invention makes possible the preparation of high quality fuels having cetane numbers in a range of about 60 to from availabledomestic crude fuels. Therewith it becomes economically feasible to use slightly additional amounts of the blending agent for preparing superior fuels, since the cost of the agent becomes smaller in proportion to the total improvement of the'f'u'el.
Although selected specific hydrocarbon fractions from petroleum oils, in general, have been observed to have lower pour points and better viscosity characteristics than the gas oil or usual Diesel fuel fraction, it may be desirable in somev instances to add a pour point depressant for further lowering of their pour points in accordance with the objects of the present invention to prepare superior fuels having cetane numbers above 55 and tending to above 100. Materials which have been found to make the desired improvement in viscosity and cold tests are non-aromatic high molecular weight compounds. Specific examples of preferred agents are non-drying fatty oil polymers, such as thickened or polymerized rapeseed oil, and polymerized or condensed long straight chain hydrocarbon aliphatics. These polymers may be produced by thickening processes in which heat, air blowing, catalysts, such as boron fluoride or the FriedelCrafts type, or
silent electric discharges are employed. By these methods of interlinking long aliphatic hydrocarbon groups, preferably those with straight chain structures containing 10 or more carbon atomsin a chain and with an absence of cyclic structures, compounds having molecular weights above 500 and more suitably in the range of 1,000 to 10,000 are obtained. Voltolized esters, waxes, unsaturated, hydrocarbons, and alcohols produced by silent electric discharge action are among the polymerized substances having the desired functions of lowering the pour point and increasing the viscosity of a hydrocarbon fuel along with an enhancement of the ignition quality of the fuel. Some of these aliphatic polymers are even susceptible to conversion into compounds having more effective ignition accelerating properties;
paraffins with one another.
Rapeseed oil polymer hydric polymers, may be converted into effective aliphatic nitrates by esterification with nitric acid. The chemical condensation for preparing preferred types of non-aromatic polymers is well illustrated in the U. S. Patent 2,062,354 granted -December 1, 1936 to G. H. B. Davis. In general,
this method involves the condensation of chloro- Fatty oil polymers may be prepared from various plant and animal oils such as cottonseed, maize, rapeseed, seal, or sperm oil. These fatty oils may be thickened by blowing with air for a period of about to 30 hours at a temperature of about 170 F. until the desired molecular weight, specific gravity, or
viscosity is imparted to the oil. For obtaining asubstantial pour point lowering and enhancement of the viscosity characteristics, only about 2% to about 6% by weight of these polymerized aliphatic compounds need be added and dissolved in the fuel to be improved in either or both'of these respects. The favorable effect of these comipounds on the ignitionqualities of Diesel fuels is shown in the following table:
TABLE 6 Cetanc No. increase Percent Advantageously, the higher aliphatic nitrates are less soluble in and more stable to water than the lower alkyl nitrates and therefore undergo less hydrolysis to form corrosive products. But as a further precaution to minimize corrosion when an aliphatic nitate is used in a Diesel fuel a small proportion of the following class of organic nitrogen compounds may be added: tertiary alkyl amines, preferably those having a total of at least 10 carbon atoms per molecule. Triamyl amine is a specific example of this class of compounds. These compounds have a desirable effect on the flash point of the fuel and tend to increase the cetane number of the fuel.
TABLE 7 Cetane No.
increase Agent blended Added Percent Even though the higher aliphatic nitrates having 10 or more carbon atoms per molecule, and preferably from 10 to 18 carbon atoms per molecule, are particularly useful in preparing the superior fuels with selected crude petroleum fractions, they are also useful for adapting various low quality hydrocarbon fuels for eflicient service in low and medium speed Diesels. By including about 025% to about 10% by volume of these nitrates in hydrocarbon oils having flash points above 150 F., fuels having satisfactory ignition qualities and proper flash points are obtained. In this way, not only are gas oil fractions boiling in the range of about 400 F. to 700 F. or 750 F. improved for service in Diesel engines, but also reduced crude oils, residual oils, and highly aromatic oils procured from recycle stocks of cracking operations, non-paraftinic extracts, and oils from destructive distillations or degree and which further enhance their physical proved compression-ignition fuels by blending with petroleum oil distillates of recognized boiling range for Diesel engine fuels higher aliphatic nitrates which do not lower the flash point of the fuel and which make an excellent increase in the cetane number of the fuel. In particular, it relates to the useof aliphatic nitrates which canbe economically obtained from cracked and oxidized waxy hydrocarbons, the aliphatic nitrates derived in this manner having been found to comprise compounds which are more effective than other alkyl nitrates for improving the ignition quality of the fuels. Additionally, this invention contemplates the preparation of superior high speed compression-ignition fuels by a selection of specific hydrocarbon fractions having more restricted boiling ranges than commonly used Diesel fuels. It also involves the blending of these specific hydrocarbon fractions with improved addition agents which increase the ignition quality of these fuels to a higher characteristics without adversely affecting other characteristics of the fuels, such as their flash points, storage stability, etc.
Among the beneficial efiects derived from the practice of this invention are notably:
,(a), Reduction in knocking (b) Reduction in exhaust smoke (0) Reduction in maximum combustion chamber pressures (d) Prevention of excessive bearing wear (e) Reduction of oil dilution in sludging (1'') Reduction of ring sticking (g) Better fuel economy (it) Easier starting (1') Increase in power Avoidance of vapor lock (is) High stability in handling and storage (1) Prevention of fire hazards While this invention has been described in connection with specific examples and embodiments thereof, it is to be understood that these are merely by way of illustration. It is desired to define this invention only by the claims which are intended to contain all novelty inherent in this invention which the prior art permits.
1 claim:
1. An improved fuel for compression-ignition engines of the Diesel type which comprises a hydrocarbon fuel having a flash point above F. and a small amount of an alkyl nitrate having at least 10 carbon atoms per molecule.
2. A fuel composition as described in Claim 1, in which decyl nitrate is used as said alkyl nitrate.
3. A fuel composition as described in Claim 1, in which dodecyl nitrate is used as said alkyl nitrate.
4. A fuel composition as described in Claim 1, in which cetyl nitrate is used as said alkyl nitrate.
5. An improved fuel for compression-ignition engines of the Diesel type which comprises a hydrocarbon fuel having a flash point of 150 F. and a small amount of an oxidized wax alcohol nitrate to improve the ignition qualities of the fuel, said nitrate having at least 10 carbon atoms per molecule.
" range of 550 F. and 650 F'., having a 10% dis- 'ing range within the approximate limits of 450 F.
and 650 F. and a small amount of a nitrate of a saturated monohydric aliphatic alcohol having at least carbon atoms per molecule to increase the ignition quality of the fuel.
'7. A composition as described in Claim 6, in which said nitrate has between about '10 and 18 carbon atoms per molecule.
8.An improved fuel for compression-ignition engines of the high speed Diesel type which comprises a hydrocarbon fuel having a flash point above 150 F., a small quantity of an alkyl nitrate having 10 to about 18 carbon atoms per molecule, and asmall quantity of a tertiary alkyl amin having more than about '10 carbon atoms per'molecule.
9. A method for preparing'a high speed Diesel engine fuel having high ignition qualities and increased susceptibility to improvement by an ignition accelerating agent which comprises distilling a petroleum gas oil having an aniline" miscibility point above 125 F. and an A.- P. I. gravity between about 30?: and 45, and selectively fractionating fromlsaid gas oil undergoing distillation a cut boiling substantially within the tillation pointbetwe'en 475 Rand 580 F., a 90% distillation point between 600 F. and 675 F., and an A. P. Irgravity of 30 to about 40,
and adding to said out about 1% to 6% by volume ol' 'analkyl nitrate having at least 10 carbon "atomsper molecule.-
110. A method of improving a high'speed Diesel "engine'm'ei having a flash point above 150 F. andconta'inin'g'an alkyl nitratehaving at least 10"ca'r-bon atoms per molecule which comprises adding a small quantity of a tertiary alkyl amine having atjleast 10 carbon atoms per molecule in an amount sufiicient to minimize corrosiveness of'fth'e alkyl'nitrate and to further increase the cetane numberof the fuel. I
I 11; A method'of improving a high speed Diesel engine fuel containing a major proportion of a -hydro'carbondistillate having a 10% distillation pointbetween about 475 Rand 580 F., a midboiling po'intof about 600 F., a 90% distillation point between 600 F. and 650 F.,-aiiv A. P. I. ravity between 30 and about an aniline miscibility'point-above 140 F., a flash point above 150'' E.-,' andhaving a cetane number in the range of to about promoted by a minor propornitrate, both the aliphatic polymer and tertiary the alkyl nitrate.
alkyl amine further increasing the susceptibility of the. fuel to ignition quality improvement by GOULD H. CLOUD.
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US2698511A (en) * 1949-03-21 1955-01-04 Phillips Petroleum Co Method of operating turbojet engines
US2905540A (en) * 1956-02-14 1959-09-22 Basf Ag Difficultly hydrolysable additives for diesel fuels
US2934048A (en) * 1955-10-13 1960-04-26 Sinclair Refining Co Composition
US4240801A (en) * 1979-05-31 1980-12-23 Ethyl Corporation Diesel fuel composition
US4482356A (en) * 1983-12-30 1984-11-13 Ethyl Corporation Diesel fuel containing alkenyl succinimide
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US2645079A (en) * 1944-06-06 1953-07-14 Union Oil Co Method of operating jet propulsion motors
US2698511A (en) * 1949-03-21 1955-01-04 Phillips Petroleum Co Method of operating turbojet engines
US2934048A (en) * 1955-10-13 1960-04-26 Sinclair Refining Co Composition
US2905540A (en) * 1956-02-14 1959-09-22 Basf Ag Difficultly hydrolysable additives for diesel fuels
US4240801A (en) * 1979-05-31 1980-12-23 Ethyl Corporation Diesel fuel composition
US4482356A (en) * 1983-12-30 1984-11-13 Ethyl Corporation Diesel fuel containing alkenyl succinimide
US4482355A (en) * 1983-12-30 1984-11-13 Ethyl Corporation Diesel fuel compositions
US4553979A (en) * 1984-10-15 1985-11-19 Ethyl Petroleum Additives, Inc. Diesel fuel compositions
US4541838A (en) * 1984-12-24 1985-09-17 Ethyl Corporation Fuel compositions
US4588417A (en) * 1985-09-20 1986-05-13 Ethyl Corporation Fuel compositions
US4588415A (en) * 1985-09-20 1986-05-13 Ethyl Corporation Fuel compositions
US4588416A (en) * 1985-09-20 1986-05-13 Ethyl Corporation Fuel compositions
US4592761A (en) * 1985-09-20 1986-06-03 Ethyl Corporation Fuel compositions
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US20090320354A1 (en) * 2007-01-29 2009-12-31 Basf Se Branched decyl nitrates and their use as combustion improvers and/or cetane number improvers in fuels
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US20100064574A1 (en) * 2008-09-17 2010-03-18 Petróleo Brasileiro S.A.-Petrobras Diesel cycle fuel compositions containing dianhydrohexitols and related products
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