US2258954A - Hat-blocking machine - Google Patents
Hat-blocking machine Download PDFInfo
- Publication number
- US2258954A US2258954A US316707A US31670740A US2258954A US 2258954 A US2258954 A US 2258954A US 316707 A US316707 A US 316707A US 31670740 A US31670740 A US 31670740A US 2258954 A US2258954 A US 2258954A
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- United States
- Prior art keywords
- hat
- brim
- machine
- gripping
- blocking
- Prior art date
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- Expired - Lifetime
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- 230000007246 mechanism Effects 0.000 description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 238000010276 construction Methods 0.000 description 9
- 230000000903 blocking effect Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 235000006506 Brasenia schreberi Nutrition 0.000 description 1
- 244000267222 Brasenia schreberi Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C1/00—Manufacturing hats
- A42C1/04—Blocking; Pressing; Steaming; Stretching
Definitions
- This invention relates to improvements in hatblocking machines.
- a plurality of means for performing related finishing or blocking operations on a hat as for example, a hat block which may be elevated and/or expanded, gripping jaws which are operable to engage a hat brim and then expand or stretch the same outwardly, and a banding ring which is adapted to'be moved downwardly from an inoperative to an operative position relative to the hat.
- a separate manual operation is required in the actuation of each of these plurality of means.
- the operator in operating a prior machine such as described above, and after a hat has been immersed in a hot-water tank, the operator must: first, manually operate a means, usually a foot treadle, to expand the brim-gripping jaws; second, place a hat on the hat block; third, release the foot treadle to return the gripping jaws to a retracted position; fourth, manually operate a lever to lock the gripping jaws on the brim; fifth, may pour hot water over the hat; sixth, manually operate a lever to actuate the block to swell the hat crown; seventh, manually operate a lever to place a banding ring over the hat crown; eighth, again press on the foot treadle to move the gripping jaws to a brim expanding or stretching position; ninth, manually-turn on and control cold water to be directed on the hat; tenth, manually operate a lever to release 'the banding ring from the crown; eleventh, manually operate a lever to release the gripping jaws from
- Figure l is a front view of a hat-blocking machinei embodying the novel features provided by the present invention.
- Fig. 2 is a side view of the machine.
- Fig. .3 is'a top View of the machine, certain elements thereof being omitted for clarity of illustration. J
- Fig. 4 is a diagrammatic view showing the'novel automatic control features of the present invention.
- Fig. 5 is a fragmentary sectional view'taken on the line 55 ofFig. 3.
- Fig. 6 is a detail view showing certain mechanism included in the main control unit of the present invention. 1
- Fig. '7 is an end view of the mechanism shown noid valve units.
- Fig. 9 is a fragmentary detail viewshowing the manner in which the treadle and control mechastretch the brim, a predetermined amount of cold .nism therefor are associated.
- Fig. is a detail view of one of the valve units used in the conduit system.
- a hat-blocking machine I5 embodying the novel features of the present invention. It includes a main frame I5 having side pieces I! and I8 with a transverse bed plate I3 secured thereto intermediate the upper and lower ends thereof, and with front and rear plates and 2
- hat block 23 Associated with the main frame in the compartment 22 is an expansible hat block 23, and brim-clamping and stretching means 24.
- This hat block and this clamping and stretching means may be of any usual or well known construction; I v
- Avertically reciprocable'elevating rod 25 may beemployed for raising the hat block to stretch the crown to a desired height and a usual vertically movable expanding slide 26 may be utilized for operatingexpanding mechanism of the hat block
- Interconnectingthe elevating rod 25 and slide 23 for conjoint operation in proper timed relation is a system 21 of levers, including a lever 28 pivotally connected with a collar 29 secured to theelevating rod, a lever 30 pivotally connected to the slide 26 which is movable longitudinally of the rod 25, and terminating in a lever 3
- the illustrated system 21 of levers utilized for interconnecting elevating rod 25 and expanding slide 26 is fully disclosed and described in Patent L No. 1,683,790 and reference is made to that patent for a more complete explanation of the construction and operation thereof.
- Figs. 1, 2, 3 and 5 includes a plurality of levers 33 and clamp bars 34, the levers 33 each being pivotally secured on an annular supporting plate 35 fixed to the frame I5 above the bed plate I9 and each being formed with an upwardly extending arm 36 and a downwardly and inwardly extending arm 31.
- a gripping jaw 38 On the .upper end of each of thearms 35 there is formed a gripping jaw 38 at the outer end of which is an outwardly projecting guide sleeve 39.
- .On the lower free end of each of the arms 31 is
- Bennettger 40 extending into a peripheral socket 4I provided in a hub 42 which is movable longitudinally on a fixed sleeve 43 encompassing the elevating rod 25 and mounted on the bed plate I9.
- a lifting ring 44 Positioned beneath the supporting plate 35 and concentric with the hub 42 is a lifting ring 44 to which are pivoted the lower ends of the clamp bars 34, each, of which is associated with a lever 33 in such a way that the upper end thereof extends slidably through the guide sleeve 39 on the lever.
- a clamping jaw 45 is fixed on the upper end of each clamp bar 34 to cooperate with the jaw 38 on the lever 33 associated therewith.
- the mechanism 45 for effecting movement of the hub 42 which causes the jaws 38 and 45 to swing toward and away from the hat block may include links 41 connected at their upper ends to the hub and at their lower ends to levers 48 pivotally connected to opposite sides of an adjustable fulcrum 49 secured to the frame I8.
- Links 5D connect the levers 48 with opposite sides 5
- a counterbalancing weight 56 may be provided at the rear end of the treadle frame to bias the latter to the position shown in Fig. 2.
- a treadle plate 51 may be provided at the forward end of the treadle frame as a convenient means by which the levers 41 may be raised to swing the gripping jaws 38 and 45 away from the hat block.
- the mechanism 58 for effecting the movement of the ring 44 which causes jaws 45 to move into and out of operative gripping engagement with the cooperating jaws 38 may include lift bars 59 which are preferably disposed at opposite sides I! and I3 of the main frame, are connected at their upper ends to the ring 44, and are connected at theirlower ends to anchor links 80 pivotally connected to the frame. Movement of the bars 59 is achieved by a lever mechanism SI including levers 62 pivotally connected by a link means 63 to an actuating eccentric 54 fixed to a rock shaft 65 carried by the side pieces I! and I8 of the frame.
- the present invention does provide a novel arrangement and interconnection of these several mechanisms, individually old and well-known in the hat-blocking art,
- V I 7 For eiiecting' an operation of the system 21 of levers for controlling the hat ]olo cl 23, there is provided a pressure cylinder 19 suitably secured to an extension 1
- a-nother pressure cylinder 15 suitably attached tothe front of the frame I5 and having a piston rod 16 extending downwardly toward the foot treadle frame 53 to effect downward movement thereof.
- a connecting bar 11,- suitably fixed to the treadle frame and extending forwardly and upwardly to underlie a roller 18 secured to the lower end of the piston rod is provided.
- a guide 19 may be advantageously provided for maintaining the piston rod 16 and connecting bar' 11 in proper relation.
- this guide 19 which may be in the form of a yoke, is piyotally' mount ed on a side xtension of the treadle frame shaft 54 and is likewise pivotally assooiated'at 89' with the lower end of the piston rod 1'5.
- a third pressure cylindertl secured to the frame side piece I8 and having a piston rod I32 extending forwardly therefrom, formed with gear teeth 83 adjacent the forward end thereof adapted to operatively engage with a spur gear 84 fixed to one end of the shaft on which th actuating eccentric 64 is'secured.
- Forward and rearward movement of the piston rod 82 therefore, causes the mechanism 53 to achieve a closing and an opening of the brim-gripping jaws.
- a fourthpi'essurecYlinde'rBS which, as shown, is pivotally connected at a to the rear of the main frame, and from which there extends upwardly a piston rod 852) pivotally connected at 85o to a rearwardly extending arm 85d on the banding" lever 56.
- any other suit able fluidepres'sure means, that they may be of any well known constr ction ilid that they Operateto move each of the piston rods in opposite dir'eotioii'sin a manner well understood by these irilth pressure cylinder art.
- a novel interconnected control system 86 for coordinating the operation of the pressure cylinders-there is provided by the present invention a novel interconnected control system 86, see Fig.4, including a conduit system 81 for transmitting air under pressure to; and away fromythe cylinders and a system 88 of electric ci cuits;forcntiouirig the operation or divers solenoid oprated valves which determine the fiowof air toand from the cylinders.
- the operator In the operation of the machine the operator first subjects ahat to the action of hot water, as by immersing the same in a hot-Water tank in the usual manner, and then places the hat on thhat block 23.
- the grippin jaws 38 and 45 By pressing down on the foot tradle 51 the grippin jaws 38 and 45, which are initially in an open or inoperative position, are expanded or moved outwardly from the hat' block. This perinits the hat brim to drop onto inwardly extending fingers 38a; on the lower' gripping jaws 38.
- the weight 56 Upon releasing the treadle, the weight 56 causes the latter to move upwardly and return the gripping jaws to their initial inward position, as shown in Fig'. 5.
- the hat brim is' now properly located between the gripping 38 a'fid 45 and the automatic op eration of the inachine'is' then effected.
- buttons 89 and 90 For starting the automatic operation of the machine there preferably are provided a pair of starting buttons 89 and 90, see Fig. 3, preferably spaced apart a sufficient distance to require operation with both hands and conveniently located at the front of the machine. These starting buttons operate switches 91 and 920011- trolling an ln'ztiic circuit 93 to a main control unit 94 diagrammatically in Fig.- 4.
- buttons 95 inay' also be” provided in the circuit 93 for use inan emergency.
- the main control unit 9 1 which may be connected to a main electric circuit 96 by a conventional switch 91,'the main control unit causes current to flow in a circuit 58 to a solenoid valve unit 99.
- the main control unit 9 1 which may be connected to a main electric circuit 96 by a conventional switch 91,'the main control unit causes current to flow in a circuit 58 to a solenoid valve unit 99.
- the unit '99 may be of a wellkngwn' ooiistruc'tion including a solenoid coil [00, a solenoid core I0] norr'rially urged in a downward direction by 'a's'pri'ng I02, a valvebody having inlet and exhaust passages I03 and I04 and having passages I05 and I06 respectively adapted to be connected to opposite ends of a pressure cylinder, and a movable control mem ber I91 adapted to selectively connect the inlet passage I03 with passages I05 and I06 and also the exhaust passage I04 with the passages I06 and H15.
- En'r'giz'auon or the solenoid valve unit 99 causes the latter to connect an inlet air line I08 with a line I09 to pressure cylinder 8
- the piston rod 82 When the piston rod 82 reaches substantially the terminus of 1 its travel, it, through a cam plate IIO thereon, closes a switch III normally biased to an open position, and closes a circuit II2 to a second solenoid valve unit H3.
- This latter unit may be identicalin construction and operation with the unit 99 first described.
- a solenoid unit I20 connected by a circuit I2I with the main control unit 94. Energization of the solenoid unit I20 causes a dump valve I22 in a water tank I23 suitably mounted above the machine, to move upwardly and permit water to flow from an outlet pipe I24 onto the hat.
- Water in the tank I23 normally is maintained at a predetermined level by a float I25 which in a usual and well-known manner controls a valve I26 in a water supply line. Accordingly, when the dump valve I22 is opened a predetermined amount of water is flowed on the hat.
- the main control unit 94 automatically de-energizes the solenoid unit I20 after a predetermined period of time to effect a closing of the dumpvalve so that excess water is not flowed on the hat.
- the main control unit 94 automatically opens the circuits 98 and H2 to the solenoid valve units 99 and H3 to thereby cause the latter to return to their initial position so as to connect the air inlet line with a line I21 to the cylinder BI and with lines I28, I29 and I30 to cylinders 10, 85 and .15.
- the piston rods 82, 12 and 85b are moved back to their initial positions to respectively open the hat-brim-gripping jaws, lower and retract the hat block, and raise the banding ring.
- the automatic control of the machine is such that the de-energization of the solenoid valve unit I I3 does not automatically cause air to flow from the line !30 into the cylinder 15 to return the piston rod 16 to its initial upward position.
- a means such as a normally closed manually operable valve I3I, in the line for resisting the flow of air into the cylinder 15.
- a valve unit I32a in a bypass I32 is provided for permitting the release of air from the cylinder 15 into the line I30 while resisting the flow of air into the cylinder 15 from the line I30.
- This valve unit I32a as shown in detail in Fig. 10, may include a conventional check valve portion I321) and a reducing valve portion I320, which latter portion is adjusted to permit a very slight or no passage of air therethrough.
- the blocked hat thus may be easily removed from and a new hat inserted on the hat block without manually pressing down on the treadle as was necessary in the case of the first hat.
- valve I3I When the new hat has been positioned on the hat block with the brim thereof resting on the inwardly extending fingers 380 on the lower gripping jaws 38, the valve I3I may be manually operated to permit air from the line I to flow into the cylinder and thus cause the piston rod to move upwardly. The treadle then freed from the restraining action of the piston rod 16 will be swung upwardly by the weight 56 to effect an inward movement of the gripping jaws. The machine is thus set for a new cycle of operations on the newly inserted hat and upon the closing of the starting switches 9I and 92 the automatic operation of the machine again. begins.
- the main control unit 94 includes a magnetic relay I40, an electric motor I4l connected to a shaft I42 by suitable speedreducing means, a pair of circuit-controlling switches such as the mercury switches I43 and I44 mounted for controlled rocking movement by timing cams I45 and I46 on a shaft I41 which may be operatively connected to the shaft I42 by a clutch I48, and a solenoid unit I49 mounted on the motor and through a link I50 and lever I5I adapted to control the clutch I48.
- a magnetic relay I40 an electric motor I4l connected to a shaft I42 by suitable speedreducing means
- a pair of circuit-controlling switches such as the mercury switches I43 and I44 mounted for controlled rocking movement by timing cams I45 and I46 on a shaft I41 which may be operatively connected to the shaft I42 by a clutch I48
- a solenoid unit I49 mounted on the motor and through a link I50 and lever I5I adapted to control the clutch I48.
- the time control cams are so designed and the time control switches I43 and I44 are so associated therewith, that initially the switch I43 controlling the magnetic relay I40 is closed. After a predetermined period of time, as determined by the design of cam I46, the circuit I2I to the dump valve solenoid unit I20 is closed by the switch I44 causing water to flow from the tank I23 onto the hat.
- valve units I55, I56 and I51 there are provided in the conduit system 81 and in association with certain of the pressure cylinders a plurality of valve units I55, I56 and I51.
- Thes valve units may be of the same construction as the valve unit l32a, see Fig. 10, each including as does that unit a check valve portion which permits the flow of air away .from a pressure cylinder but resist the flow of air into the pressure cylinder, and also a reducing valve portion.
- the valve units I55, I56 and I'I are adjusted not to substantially stop the flow of air through the reducing valve portions but only to limit or retard the flow of air therethrough to a certain extent.
- valve unit I55 is placed in the lin II5 to the pressure cylinder 16
- another valve unit I56 is placed in the line III to the pressure cylinder I5 and no valve unit is placed in the line II6 to the pressure cylinder 85.
- the speed of operation of the cylinders 79 and i5 controlling the operative movements of the hat block elevating and expaneling mechanism and of the gripping jaw expanding mechanism is reduced with respect to the speed of operation of the banding ring lowering mechanism.
- one Valve unit I5? is placed in the line I29 to the pressure cylinder 85 so as to reduce the speed of the return movement of the banding ring to an inoperative position with respect to the speed of movement of the other hat-blocking mechanisms to their inoperative positions.
- a conventional check valve I58 may be inserted in a bypass I59 around the valve unit I51 to facilitate the exhaust of air from the cylinder 85 and thus speed up the operation of the latter when operating to efiect a lowering of the banding ring.
- a conventional oiler I60 a conventional strainer IBI and a conventional air pressure regulator I62.
- a conventional oiler I60 a conventional strainer IBI
- a conventional air pressure regulator I62 a conventional air pressure regulator.
- the foregoing conventional units I60, I6I and I62 may be omitted and that the several reducing valve units I55, I56 and I57 may be omitted or may be adjusted in a manner other than in the manner hereinbefore described without departing from the broad novel features of the present invention.
- hat-blocking machine the combination of hat-expanding means; banding means; brimgripping means; brim-stretching means; fluidpressure means for operating the expanding, banding, gripping and stretching means; fluidsupply means for directing fluid on a hat; and means operable upon a predetermined movement of said brim-gripping means to control operation of the fluid-pressure-operating means for said hat-expanding, banding and brimstretching means adapted to effect sequential operation of said fluid-pressure means and said fluid-supply means.
- a hat-blocking machine comprising a plurality of means including crown-expanding means, banding means and brim-stretching means; fluid-pressure means for operating said plurality of means; means for flowing fluid on a hat; valve means for controlling the flow of fluid from said last-named means; and a main control means for effecting an operation of said fluid-pressure means to operate said crown-expanding means, banding means and brimstretching means and for automatically effecting an opening of said fluid controlling valve for a predetermined period of time upon the completion of said plurality of hat-blocking operations by said plurality of means.
- a hat-blocking machine including a plurality of means for performing a plurality of separate hat-blocking operations on a hat, each of said plurality of means having operative and inoperative positions and said plurality of means including hat-brim-gripping means movable into operative and inoperative brim-gripping positions and into operative expanded and inoperative retracted brim-stretching positions; manually operable means for actuating said hatbrim-gripping means; means for connecting said manually operable means to said brim-gripping means for movement of the latter from said retracted to said expanded position and return to facilitate the initial association of a hat brim with the brim-gripping means; power means; means for connecting said power means to each of said plurality of blocking means, said powerconnecting means including a member associated with said manually operable means in such a way that the latter may be operated independently of the power means; and control means for eifecting an automatic operation of said power means.
- a hat-blocking machine including a plurality of means for performing a plurality of separate hat blocking operations on a hat, each of said plurality of means having operative and inoperative positions and said plurality of means including hat-brim-gripping means movable into operative and inoperative brim-gripping positions and into operative expanded and inoperative retracted brim-stretching positions; independently operable means for actuating said hat-brim-gripping means; means for connecting said independently operable means to said brimgripping means for movement of the latter from said retracted to said expanded position and return to facilitate the initial association of a hat brim with the brim-gripping means: power means; means for connecting said power means to each of said plurality of blocking means, said power-connecting means including a member associated with said independently operable means in such a way that the latter may be 0p- 10 erated independently of the power means and that the power means positively moves the brimgripping means only from an inoperative to an an
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Description
A. JENSEN HAT-BLOCKING MACHINE iled Feb. 1, 1940 5 Shee ts-Sheet l INVENTOR AXEL JENSEN PU MM ATTORNEY Gets 14, 1941s I A" Q HAT-BLOCKING MACHINE I 4 Filed Feb. 1, 1940 5 Sheets-Sheet 2 'INVENTOR AXEL JENSEN m W/M -r-roRNEy Oct. 14, 1941.
5 Sheets-Sheet s AXEL JENSEN ATTORNEY Oct. 14, 1941. I A. 'JENSEN I HAT-BLOCKING MACHINE F iled Feb. 1, 1940 5 Sheets-Sheet 4 ME mfl 5w g W M M m? w. a
INVENTOR AXEL JENSEN BY 3 Z 4 ATTORNEY Oct. 14, 1941. AJJENSEN HAT-BLOCKING MACHINE Filed Feb. 1, 1940 5 Sheets-Sheet 5 lNVENTOR AXEL JENSEN wi /M ow /M ATTORNEY Patented Oct. 14, 1941 UNHTE HAT-BLOCIHNG, MACHINE Axel Jensen, Danbury, Conn, assignor to Hat Corporation of America, Norwalk, Conn, a corporation of Delaware Application February 1, 1940, Serial N 316,707
Claims.
This invention relates to improvements in hatblocking machines.
It is an object of the invention to provide a hat-blocking machine for use in the finishing of hats, which when once started will automatically perform a plurality of related mechanicalbloeking or finishing operations on a hat and will then automatically flow a predetermined amount. of water on the hat before it is removed therefrom.
In machines now in general use there are provided a plurality of means for performing related finishing or blocking operations on a hat, as for example, a hat block which may be elevated and/or expanded, gripping jaws which are operable to engage a hat brim and then expand or stretch the same outwardly, and a banding ring which is adapted to'be moved downwardly from an inoperative to an operative position relative to the hat. However, with these prior machines, a separate manual operation is required in the actuation of each of these plurality of means.
Thus, in operating a prior machine such as described above, and after a hat has been immersed in a hot-water tank, the operator must: first, manually operate a means, usually a foot treadle, to expand the brim-gripping jaws; second, place a hat on the hat block; third, release the foot treadle to return the gripping jaws to a retracted position; fourth, manually operate a lever to lock the gripping jaws on the brim; fifth, may pour hot water over the hat; sixth, manually operate a lever to actuate the block to swell the hat crown; seventh, manually operate a lever to place a banding ring over the hat crown; eighth, again press on the foot treadle to move the gripping jaws to a brim expanding or stretching position; ninth, manually-turn on and control cold water to be directed on the hat; tenth, manually operate a lever to release 'the banding ring from the crown; eleventh, manually operate a lever to release the gripping jaws from the brim; and twelfth, remove the hat from the machine and place the same in a cold-water tank.
In blocking a hat on a machine embodying the novel automatic control features of the present invention, and after the hat has been placed on the block with the hat brim loosely confined between the gripping jaws, it merely is necessary for-the operator to actuate a starting control to close the gripping jaws on the brim, and then automatically the banding ring is moved into an operative position with respect to the crown, the hat block is operated to swell the crown and the gripping jaws are moved outwardly to expand or water is fiowedon the hat, and then automatically the hat block is retractedand the gripping jaws are opened, the banding ring is raised and the machine is in condition to permit the ready removal or; the shaped hat and the insertionof another. hat'body for another cycle of operations on the machine. j
With a'm'achine embodying the novel features of the present invention, therefore, not cnlyis there achieveda material reduction in the manual operations .andalso the costs involved in the usual blocking. of a hat on machines now. in general use, but also there is effected a predetermined control of the several operations whereby a more uniform and superior product is made possible.
Moreover, as a feature of the present invention,
pertaining .to the broad automatic feature above described, there are provided advantageous controlled fluid-pressure means for operating the several hat-shaping mechanisms. Another feature of the invention resides in the novel and advantageous manner in which the main control means, the fluid-measuring-opetating-means and the regular operating means of the hat-blocking machine are interconnected to achieve the controlled and automatic operation of the latter.
Other objects and features will hereinafter appear.
In the drawings, wherein there is illustrated a present preferred embodiment of the invention:
Figure l is a front view of a hat-blocking machinei embodying the novel features provided by the present invention.
Fig. 2 is a side view of the machine.
Fig. .3 is'a top View of the machine, certain elements thereof being omitted for clarity of illustration. J
Fig. 4 is a diagrammatic view showing the'novel automatic control features of the present invention.
Fig. 5 is a fragmentary sectional view'taken on the line 55 ofFig. 3.
Fig. 6 is a detail view showing certain mechanism included in the main control unit of the present invention. 1
Fig. '7 is an end view of the mechanism shown noid valve units.
Fig. 9 is a fragmentary detail viewshowing the manner in which the treadle and control mechastretch the brim, a predetermined amount of cold .nism therefor are associated.
Fig. is a detail view of one of the valve units used in the conduit system.
Before describing the present improvements and mode of operation thereof in detail it should be understood that the invention is not limited to the details of construction and arrangement of parts shown in the accompanying drawings, which are merely illustrative of the present preferred embodiments, since the invention is capable of other embodiments, and the phraseology employed is for the purpose of description and not of limitation.
Referring more particularly to the drawings there is shown a hat-blocking machine I5 embodying the novel features of the present invention. It includes a main frame I5 having side pieces I! and I8 with a transverse bed plate I3 secured thereto intermediate the upper and lower ends thereof, and with front and rear plates and 2| also secured thereto and extending upwardly from the bed plate I9 to provide a compartment 22.
Associated with the main frame in the compartment 22 is an expansible hat block 23, and brim-clamping and stretching means 24. This hat block and this clamping and stretching means may be of any usual or well known construction; I v
Avertically reciprocable'elevating rod 25 may beemployed for raising the hat block to stretch the crown to a desired height and a usual vertically movable expanding slide 26 may be utilized for operatingexpanding mechanism of the hat block Interconnectingthe elevating rod 25 and slide 23 for conjoint operation in proper timed relation is a system 21 of levers, including a lever 28 pivotally connected with a collar 29 secured to theelevating rod, a lever 30 pivotally connected to the slide 26 which is movable longitudinally of the rod 25, and terminating in a lever 3| mounted on a shaft 32, see Figs. 1, 2 and 3; suitably mounted on frame I5 at one side thereof. The illustrated system 21 of levers utilized for interconnecting elevating rod 25 and expanding slide 26 is fully disclosed and described in Patent L No. 1,683,790 and reference is made to that patent for a more complete explanation of the construction and operation thereof.
The brim-clamping and stretching means 24,
as shown in Figs. 1, 2, 3 and 5, includes a plurality of levers 33 and clamp bars 34, the levers 33 each being pivotally secured on an annular supporting plate 35 fixed to the frame I5 above the bed plate I9 and each being formed with an upwardly extending arm 36 and a downwardly and inwardly extending arm 31.' On the .upper end of each of thearms 35 there is formed a gripping jaw 38 at the outer end of which is an outwardly projecting guide sleeve 39. .On the lower free end of each of the arms 31 is afinger 40 extending into a peripheral socket 4I provided in a hub 42 which is movable longitudinally on a fixed sleeve 43 encompassing the elevating rod 25 and mounted on the bed plate I9.
Positioned beneath the supporting plate 35 and concentric with the hub 42 is a lifting ring 44 to which are pivoted the lower ends of the clamp bars 34, each, of which is associated with a lever 33 in such a way that the upper end thereof extends slidably through the guide sleeve 39 on the lever. A clamping jaw 45 is fixed on the upper end of each clamp bar 34 to cooperate with the jaw 38 on the lever 33 associated therewith.
From the foregoing, it is, therefore, apparent that while upward and downward movement of the hub 42 serves to swing the clamping jaws 38 and 45 away from and toward the hat block 23, upward and downward movement of the ring 44 serves to move the clamping jaws 45 out of and into operative gripping relation with respect to the clamping jaws 38.
The mechanism 45 for effecting movement of the hub 42 which causes the jaws 38 and 45 to swing toward and away from the hat block, as shown, may include links 41 connected at their upper ends to the hub and at their lower ends to levers 48 pivotally connected to opposite sides of an adjustable fulcrum 49 secured to the frame I8. Links 5D connect the levers 48 with opposite sides 5| and 52 of a foot treadle frame 53 which is pivoted on a shaft 54 carried by brackets 55 secured to the lower part of the main frame IS. A counterbalancing weight 56 may be provided at the rear end of the treadle frame to bias the latter to the position shown in Fig. 2. A treadle plate 51 may be provided at the forward end of the treadle frame as a convenient means by which the levers 41 may be raised to swing the gripping jaws 38 and 45 away from the hat block.
The mechanism 46, briefly described above, is substantially identical with the mechanism disclosed in Patent No. 1,819,256 and reference is made to that patent for a more complete understanding of the construction and operation thereof.
The mechanism 58 for effecting the movement of the ring 44 which causes jaws 45 to move into and out of operative gripping engagement with the cooperating jaws 38, as shown, may include lift bars 59 which are preferably disposed at opposite sides I! and I3 of the main frame, are connected at their upper ends to the ring 44, and are connected at theirlower ends to anchor links 80 pivotally connected to the frame. Movement of the bars 59 is achieved by a lever mechanism SI including levers 62 pivotally connected by a link means 63 to an actuating eccentric 54 fixed to a rock shaft 65 carried by the side pieces I! and I8 of the frame.
The mechanism 58, briefly described above, is of the same constructionas mechanism fully illustrated in Patent No. 1,819,256 and for a more complete understanding of the operation thereof reference is made to that patent.
Also included in the machine I5, and as is conventional in the hat-blocking art, see Patent No. 1,683,790, there is a usual banding lever 65 to which is attached a banding ring 61. As shown, a water shield 68 is preferably associated with the banding lever to direct water onto a hat body in a manner and for reasons well understood by those skilled in the art.
The individual operation and construction of the system 21 of levers for effecting an elevation and expansion of the hat block, the mechanism 48 for effecting movement of the brim-gripping jaws 38 and 45 toward and away from the hat block, the mechanism 58 for moving the brim gripping jaws into and out of operative gripping engagement, and the banding lever 65, are, as above explained, well-known in the art. Accordingly, the specific construction of these individual mechanisms form no part of the present invention, it being appreciated that the details thereof may be modified without effecting a change in their ultimate function.
Of importance, however, the present invention does provide a novel arrangement and interconnection of these several mechanisms, individually old and well-known in the hat-blocking art,
whereby the operation thereof may be effected automatically and with a high degree of effi ciency. V I 7 Thus, for eiiecting' an operation of the system 21 of levers for controlling the hat ]olo cl 23, there is provided a pressure cylinder 19 suitably secured to an extension 1| on the frame side piece I1, having a piston rod 12 extending to ward the front of the machine and provided at its forward end with gear teeth 13 adapted to mesh with a spur gear 11 fixed to the shaft 32 on which the lever 3| is fixed. Movement of the piston rod 12, therefore, will rock the lever 3'I and through the system 21 of levers cause the hat block to be moved upwardly and downwardly and to be expanded and contracted.
For effecting an operation of the mechanism 46 for controlling movement of th brim-gripping and stretching jaws 38 and 45 toward and away from the hat block, there is provided a-nother pressure cylinder 15 suitably attached tothe front of the frame I5 and having a piston rod 16 extending downwardly toward the foot treadle frame 53 to effect downward movement thereof. Preferably, and as shown most clearly in Figs. 1, 2 and 9, for oper'atively associating the piston rod 16 with the treadle frame, there is provided a connecting bar 11,- suitably fixed to the treadle frame and extending forwardly and upwardly to underlie a roller 18 secured to the lower end of the piston rod. If desired, a guide 19 may be advantageously provided for maintaining the piston rod 16 and connecting bar' 11 in proper relation. As shown this guide 19, which may be in the form of a yoke, is piyotally' mount ed on a side xtension of the treadle frame shaft 54 and is likewise pivotally assooiated'at 89' with the lower end of the piston rod 1'5.
With the construction above desoribed it will be readily appreciated that while downward movement of the piston rod will efiect a downward movement of the treadle frame and a corresponding outward or spreading movement of the gripping jaws, downward and also upward movement of the tfeadle frame may beeffected independently of the piston rod. The advantage of this latter feature will appear hereinafter in the general description of the operation of the machine.
For effecting operation of the mechanism as for controlling movement of the jaws into and out of gripping engagement with the jaws 38, there is provided a third pressure cylindertl secured to the frame side piece I8 and having a piston rod I32 extending forwardly therefrom, formed with gear teeth 83 adjacent the forward end thereof adapted to operatively engage with a spur gear 84 fixed to one end of the shaft on which th actuating eccentric 64 is'secured. Forward and rearward movement of the piston rod 82, therefore, causes the mechanism 53 to achieve a closing and an opening of the brim-gripping jaws. I
For effecting movement of the banding ring 61 into and out of operative association v'r'ith the hat block, there is provided a fourthpi'essurecYlinde'rBS which, as shown, is pivotally connected at a to the rear of the main frame, and from which there extends upwardly a piston rod 852) pivotally connected at 85o to a rearwardly extending arm 85d on the banding" lever 56.
While as shown, the several pressure cylinders 10, 15, BI and 35 are particularly adapted to be operated by air pressure, itwill be appreciated machine;
that they may be operated b any other suit= able fluidepres'sure means, that they may be of any well known constr ction ilid that they Operateto move each of the piston rods in opposite dir'eotioii'sin a manner well understood by these irilth pressure cylinder art.-
I For coordinating the operation of the pressure cylinders-there is provided by the present invention a novel interconnected control system 86, see Fig.4, including a conduit system 81 for transmitting air under pressure to; and away fromythe cylinders and a system 88 of electric ci cuits;forcntiouirig the operation or divers solenoid oprated valves which determine the fiowof air toand from the cylinders.
In the operation of the machine the operator first subjects ahat to the action of hot water, as by immersing the same in a hot-Water tank in the usual manner, and then places the hat on thhat block 23. By pressing down on the foot tradle 51 the grippin jaws 38 and 45, which are initially in an open or inoperative position, are expanded or moved outwardly from the hat' block. This perinits the hat brim to drop onto inwardly extending fingers 38a; on the lower' gripping jaws 38. Upon releasing the treadle, the weight 56 causes the latter to move upwardly and return the gripping jaws to their initial inward position, as shown in Fig'. 5. The hat brim is' now properly located between the gripping 38 a'fid 45 and the automatic op eration of the inachine'is' then effected.
For starting the automatic operation of the machine there preferably are provided a pair of starting buttons 89 and 90, see Fig. 3, preferably spaced apart a sufficient distance to require operation with both hands and conveniently located at the front of the machine. These starting buttons operate switches 91 and 920011- trolling an ln'ztiic circuit 93 to a main control unit 94 diagrammatically in Fig.- 4. While two starting buttons are disclosed and are pref cram included, one button only may be utilized.- The use of the two widely spaced buttons, however, is advantageous because by making the startin -of the machine a double operation, the operator is mny warned and because of the wide spacing of the starting buttons he is required to use two hands on the outside of the With this arrangement, therefore, the chances of him getting his hands or arms caught in the machine are thus substantially eliminated. A special cut-out switch button 95 inay'also be" provided in the circuit 93 for use inan emergency.
With the closing of the starting switches 9| and 92m the circuit 93 to the main control unit 9 1 which may be connected to a main electric circuit 96 by a conventional switch 91,'the main control unit causes current to flow in a circuit 58 to a solenoid valve unit 99. As shown in detail iii Fig. 8, the unit '99 may be of a wellkngwn' ooiistruc'tion including a solenoid coil [00, a solenoid core I0] norr'rially urged in a downward direction by 'a's'pri'ng I02, a valvebody having inlet and exhaust passages I03 and I04 and having passages I05 and I06 respectively adapted to be connected to opposite ends of a pressure cylinder, and a movable control mem ber I91 adapted to selectively connect the inlet passage I03 with passages I05 and I06 and also the exhaust passage I04 with the passages I06 and H15. 4 En'r'giz'auon or the solenoid valve unit 99 causes the latter to connect an inlet air line I08 with a line I09 to pressure cylinder 8| whereby piston rod 82 through the gear 84 actuates mechanism 58 to close the gripping jaws 38- and 45 on the hat brim. When the piston rod 82 reaches substantially the terminus of 1 its travel, it, through a cam plate IIO thereon, closes a switch III normally biased to an open position, and closes a circuit II2 to a second solenoid valve unit H3. This latter unit may be identicalin construction and operation with the unit 99 first described.
Energization of this second solenoid valve, unit H 3, causes the latter to connect the inlet air line II4 with lines H5, H6 and 1 leading to pressure cylinders 10,85 and 15 which in proper relation through movement of the piston rods 85b, 16 and 12 cause the banding ring 61 to be lowered, and the brim to be stretched and the crown to be swelled.
To effect an automatic application of cold water on the hat after the performance of the operations described above, there is provided a solenoid unit I20 connected by a circuit I2I with the main control unit 94. Energization of the solenoid unit I20 causes a dump valve I22 in a water tank I23 suitably mounted above the machine, to move upwardly and permit water to flow from an outlet pipe I24 onto the hat.
Water in the tank I23 normally is maintained at a predetermined level by a float I25 which in a usual and well-known manner controls a valve I26 in a water supply line. Accordingly, when the dump valve I22 is opened a predetermined amount of water is flowed on the hat. The main control unit 94 automatically de-energizes the solenoid unit I20 after a predetermined period of time to effect a closing of the dumpvalve so that excess water is not flowed on the hat.
After the flowing of the water onto the hat upon the completion of the hat-shaping and stretching operations, the main control unit 94 automatically opens the circuits 98 and H2 to the solenoid valve units 99 and H3 to thereby cause the latter to return to their initial position so as to connect the air inlet line with a line I21 to the cylinder BI and with lines I28, I29 and I30 to cylinders 10, 85 and .15. With the air lines so connected the piston rods 82, 12 and 85b are moved back to their initial positions to respectively open the hat-brim-gripping jaws, lower and retract the hat block, and raise the banding ring.
Preferably and as shown in Fig. 4, however, the automatic control of the machine is such that the de-energization of the solenoid valve unit I I3 does not automatically cause air to flow from the line !30 into the cylinder 15 to return the piston rod 16 to its initial upward position. This result is achieved by providing a means, such as a normally closed manually operable valve I3I, in the line for resisting the flow of air into the cylinder 15. A valve unit I32a in a bypass I32 is provided for permitting the release of air from the cylinder 15 into the line I30 while resisting the flow of air into the cylinder 15 from the line I30. This valve unit I32a, as shown in detail in Fig. 10, may include a conventional check valve portion I321) and a reducing valve portion I320, which latter portion is adjusted to permit a very slight or no passage of air therethrough.
With this arrangement the gripping jaws are retained in expanded position after the cycle of operations on the machine has been completed. The blocked hat thus may be easily removed from and a new hat inserted on the hat block without manually pressing down on the treadle as was necessary in the case of the first hat.
When the new hat has been positioned on the hat block with the brim thereof resting on the inwardly extending fingers 380 on the lower gripping jaws 38, the valve I3I may be manually operated to permit air from the line I to flow into the cylinder and thus cause the piston rod to move upwardly. The treadle then freed from the restraining action of the piston rod 16 will be swung upwardly by the weight 56 to effect an inward movement of the gripping jaws. The machine is thus set for a new cycle of operations on the newly inserted hat and upon the closing of the starting switches 9I and 92 the automatic operation of the machine again. begins.
The main control unit 94, see Figs. 4, 6 and '1, whose function heretofore has been described, includes a magnetic relay I40, an electric motor I4l connected to a shaft I42 by suitable speedreducing means, a pair of circuit-controlling switches such as the mercury switches I43 and I44 mounted for controlled rocking movement by timing cams I45 and I46 on a shaft I41 which may be operatively connected to the shaft I42 by a clutch I48, and a solenoid unit I49 mounted on the motor and through a link I50 and lever I5I adapted to control the clutch I48.
With this main control unit 94, when the startingswitches HI and 92 are closed the circuit 98 to the solenoid valve unit 99 is completed through the magnetic relay I40. As the piston rod 12 controlling the elevation and expansion of the hat block reaches the end of its travel, a shoulder 12a thereon operates a switch I52 to close a normally open circuit I53 to the clutch controlling solenoid unit I49 which engages the clutch I48 to start the rotation of the shaft I41 and associated time control cams I45 and I46.
The time control cams are so designed and the time control switches I43 and I44 are so associated therewith, that initially the switch I43 controlling the magnetic relay I40 is closed. After a predetermined period of time, as determined by the design of cam I46, the circuit I2I to the dump valve solenoid unit I20 is closed by the switch I44 causing water to flow from the tank I23 onto the hat.
Further rotation of the time control cams causes the switch I43 and the switch I44 to break the circuits controlled thereby to thus de-energize all of the solenoid units 99, H3, I20 and I 49 and return the same to their initial positions. With these operations. the dump valve is closed, preventing an excess flow of water onto the hat, and the piston rods 12, 82 and 85b and the mechanisms operated thereby are likewise returned to their initial positions. Return of the time control cams I45 and I46 and associated switches I43 and I 44 to their initial positions may be achieved by a spring I54 which reversely rotates the shaft I41 when the clutch is disengaged on the de-energization of the solenoid unit I49. Return of the piston rod 16, as heretofore explained, is delayed until the manually controlled valve I 3| is operated.
It is to be understood that the details of the electrical connections and other elements in the main control unit 94 may be modified without effecting a change in the ultimate function of the unit. However, in order to better understand the function of this main control unit and its relation to the operating mechanism of the machine, one specific form of unit has been illustrated and briefly described above. Any suitacsa ti able control unit, however, which will similarly serve to control the operation of the machine may b utilized.
Preferably, and as shown most clearly in Fig. 4, to slow down the movement of certain of thehatblocking mechanisms into their respective operative and inoperative positions so as not 'to mak their operation on the hat too severe, and so as to control their movement in a preferred sequence, there are provided in the conduit system 81 and in association with certain of the pressure cylinders a plurality of valve units I55, I56 and I51. Thes valve units may be of the same construction as the valve unit l32a, see Fig. 10, each including as does that unit a check valve portion which permits the flow of air away .from a pressure cylinder but resist the flow of air into the pressure cylinder, and also a reducing valve portion. As distinguished from the valve unit I32a, however, the valve units I55, I56 and I'I are adjusted not to substantially stop the flow of air through the reducing valve portions but only to limit or retard the flow of air therethrough to a certain extent.
Thus, with this arrangement one valve unit I55 is placed in the lin II5 to the pressure cylinder 16, another valve unit I56 is placed in the line III to the pressure cylinder I5 and no valve unit is placed in the line II6 to the pressure cylinder 85. Hence, the speed of operation of the cylinders 79 and i5 controlling the operative movements of the hat block elevating and expaneling mechanism and of the gripping jaw expanding mechanism is reduced with respect to the speed of operation of the banding ring lowering mechanism. And, also with this arrangement one Valve unit I5? is placed in the line I29 to the pressure cylinder 85 so as to reduce the speed of the return movement of the banding ring to an inoperative position with respect to the speed of movement of the other hat-blocking mechanisms to their inoperative positions. A conventional check valve I58 may be inserted in a bypass I59 around the valve unit I51 to facilitate the exhaust of air from the cylinder 85 and thus speed up the operation of the latter when operating to efiect a lowering of the banding ring.
Also, to enable a more efficient operation of the conduit system, there may be included therein, as shown in Fig. 4, a conventional oiler I60, a conventional strainer IBI and a conventional air pressure regulator I62. It is to be understood, however, that the foregoing conventional units I60, I6I and I62 may be omitted and that the several reducing valve units I55, I56 and I57 may be omitted or may be adjusted in a manner other than in the manner hereinbefore described without departing from the broad novel features of the present invention.
From the foregoing, it will therefore be appreciated that there is provided by the present invention a machine in which the complete cycle of related operations for blocking and setting a hat may be performed automatically and in a highly efiicient manner, thus not only appreciably reducing the time and cost involved in the case of the blocking machines now in general use where an operator must separately and manually actuate each of the several mechanisms included therein, but also enabling a predetermined and selected control of all of the operations whereby a more uniform and superior product may be achieved.
Variations and modifications may be made within thescopeof this invention and portions of the impro-vements may be used without others. Having thus described'the invention, what is claimed asnew '1'. In a'hat-bloel'z ing machine the combination of crown-expanding means; banding means; brim stretching means; fluid-pressure means for concurrently operating'fsaid crown-expanding, banding and brim-stretching means, and means 1 for delaying operatiorr'of at least one of said means operated by said fluid-pressure means including a separate fluid-pressure-regulating means.
2. In a hat-blocking machine the combination of hat-expanding means; banding means; brimgripping means; brim-stretching means; fluidpressure means for operating the expanding, banding, gripping and stretching means; fluidsupply means for directing fluid on a hat; and means operable upon a predetermined movement of said brim-gripping means to control operation of the fluid-pressure-operating means for said hat-expanding, banding and brimstretching means adapted to effect sequential operation of said fluid-pressure means and said fluid-supply means.
3. A hat-blocking machine comprising a plurality of means including crown-expanding means, banding means and brim-stretching means; fluid-pressure means for operating said plurality of means; means for flowing fluid on a hat; valve means for controlling the flow of fluid from said last-named means; and a main control means for effecting an operation of said fluid-pressure means to operate said crown-expanding means, banding means and brimstretching means and for automatically effecting an opening of said fluid controlling valve for a predetermined period of time upon the completion of said plurality of hat-blocking operations by said plurality of means.
4. A hat-blocking machine including a plurality of means for performing a plurality of separate hat-blocking operations on a hat, each of said plurality of means having operative and inoperative positions and said plurality of means including hat-brim-gripping means movable into operative and inoperative brim-gripping positions and into operative expanded and inoperative retracted brim-stretching positions; manually operable means for actuating said hatbrim-gripping means; means for connecting said manually operable means to said brim-gripping means for movement of the latter from said retracted to said expanded position and return to facilitate the initial association of a hat brim with the brim-gripping means; power means; means for connecting said power means to each of said plurality of blocking means, said powerconnecting means including a member associated with said manually operable means in such a way that the latter may be operated independently of the power means; and control means for eifecting an automatic operation of said power means.
5. A hat-blocking machine including a plurality of means for performing a plurality of separate hat blocking operations on a hat, each of said plurality of means having operative and inoperative positions and said plurality of means including hat-brim-gripping means movable into operative and inoperative brim-gripping positions and into operative expanded and inoperative retracted brim-stretching positions; independently operable means for actuating said hat-brim-gripping means; means for connecting said independently operable means to said brimgripping means for movement of the latter from said retracted to said expanded position and return to facilitate the initial association of a hat brim with the brim-gripping means: power means; means for connecting said power means to each of said plurality of blocking means, said power-connecting means including a member associated with said independently operable means in such a way that the latter may be 0p- 10 erated independently of the power means and that the power means positively moves the brimgripping means only from an inoperative to an operative brimgripping position and return, and: from a retracted to an expanded position; control means for effecting an automatic operation of said power means; and means for effecting a return of said brim-gripping means to a retracted position.
AXEL JENSEN.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US316707A US2258954A (en) | 1940-02-01 | 1940-02-01 | Hat-blocking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US316707A US2258954A (en) | 1940-02-01 | 1940-02-01 | Hat-blocking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2258954A true US2258954A (en) | 1941-10-14 |
Family
ID=23230294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US316707A Expired - Lifetime US2258954A (en) | 1940-02-01 | 1940-02-01 | Hat-blocking machine |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2258954A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2553194A (en) * | 1949-02-08 | 1951-05-15 | Blue Bell Inc | Machine for turning and pressing collars |
| US2624495A (en) * | 1949-09-08 | 1953-01-06 | Hat Corp America | Hat pressing apparatus |
-
1940
- 1940-02-01 US US316707A patent/US2258954A/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2553194A (en) * | 1949-02-08 | 1951-05-15 | Blue Bell Inc | Machine for turning and pressing collars |
| US2624495A (en) * | 1949-09-08 | 1953-01-06 | Hat Corp America | Hat pressing apparatus |
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