US2254984A - Burner control system - Google Patents
Burner control system Download PDFInfo
- Publication number
- US2254984A US2254984A US236656A US23665638A US2254984A US 2254984 A US2254984 A US 2254984A US 236656 A US236656 A US 236656A US 23665638 A US23665638 A US 23665638A US 2254984 A US2254984 A US 2254984A
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- United States
- Prior art keywords
- actuator
- safety switch
- heater
- switch
- actuators
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- 238000002485 combustion reaction Methods 0.000 description 28
- 230000007246 mechanism Effects 0.000 description 16
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- 238000010438 heat treatment Methods 0.000 description 13
- 230000004044 response Effects 0.000 description 8
- 238000005485 electric heating Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
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- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001447 compensatory effect Effects 0.000 description 1
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- 238000007906 compression Methods 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/02—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium
- F23N5/04—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using bimetallic elements
- F23N5/045—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using bimetallic elements using electrical or electromechanical means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2239/00—Fuels
- F23N2239/06—Liquid fuels
Definitions
- This invention relates in general to control systems and more particularly to oil burner control systems.
- Such means is generally referred to as a safety switch, and usually consists of a switch, a bimetal actuator, and an electric heater; If the electric heater is permitted to remain energized for too long a period, the actuator opens the switch and it therefore remains open until manually reset.
- a safety switch is often referred to as a lockout switch.
- the safety switch heater is energized upon starting the oil burner, and then after combustion has been established the heater is deenergized, by either opening the heater circuit or shunting it by providing a short circuit around the heater.
- the means for deenergizing the safety switch heater is usually responsive to combustion conditions. Such means is generally referred to as a combustion responsive switch or stack switch.
- the line voltage circuit for the oil burner motor is usually controlled by means of a relay having its coil in either another line voltage circuit, or in a low voltage circuit.
- the safety switch heater is usually connected'in series with the motor, or in series with the relay coil, in order that the oil burner cannot operate without energizing the safety switch heater. This necessitates matching the heater to the load when a relay is not used, and additionally usually results a in a bulky heater because of the relatively large starting currents.
- Two such burner control circuits are shown in the copending application of Justin A. Deubel, Serial No. 236,819, filed Oct. 24, 1938; and the present invention constitutes an improvement upon the burner control circuits of said copending application. It is an object of this invention, therefore, to overcome the foregoing objectional features and provide a control apparatus which has universal application.
- the primary object of this invention is to provide new and improved control systems for controlling the operation of automatic fuel burners and more particularly oil burners.
- Another object of this invention is to provide a new and improved safety switch arrangement give safe operation without having to connect the safety switch heater in series with either the motor or any circuit controlling the motor.
- Another object of this invention is to provide an automatic means for checking the stack switch operation which will totally deenergize the system if the stack switch does not function properly.
- Fig. 1 shows a front elevation of the safety switch and stack switch
- Fig. 2 is a cross sectional view of the stack elements taken along the line 22 of Fig. 1;
- Fig. 3 is a left side view of the latch mechanism of the lockout device taken along the line 3-3 'of Fig. 1;
- Fig. 4 is a right side view'of the latch mechanism taken along the line 44 of Fig. 1;
- Fig. 5 is a top view of the latch mechanism in its normal engaged position taken along the line 5-5 of Fig. 1;
- Fig. 6 is a fragmentary portion of the lockout mechanism showing the switch latch released in one direction
- Fig. '7 is a fragmentary portion of the lockout mechanism showing the switch latch released in the opposite direction;
- Fig, 8 is a schematic circuit diagram of one .form of the improved control system utilizing a -ferred alternative methods of operating the 7 safety switch from the stack switch.
- FIG. 1 discloses a preferred embodiment of the invention for the purpose of explaining and describing the invention.
- afianged metal base 10 is provided, having a panel of insulating material [2 fastened thereto by screws as shown, for supporting the various elements and parts of the control mechanism.
- a combustion responsive means is provided such as a thermal device having a plurality of elements.
- One of said elements comprises a relatively high expansive channel member l4 formed into a U-shape, and
- a secondelement I6 comprising a relatively low expansive tubular member rigidly fastened by the rivet I8 at one of its ends to the channel member I l at the bend of the U.
- the other end of the low expansive element It is slotted and flattened, and is arranged to protrude through an opening I9 in a support plate 22 and an additional opening 20 in the base I0.
- the open ends of the U-shaped channel member It are suitably fastened to the support plate 22 by rivets 23 as shown.
- a slip friction means which includes a connector link shown in the drawing as a spring blade 24 made of hard, smooth, corrosion resisting material such as stainless steel, is secured to the protruding end of the low expansive element It by means of a rivet 26.
- a support tube 28 is staked to the support plate 22 at one end as shown, is a support tube 28.
- the support plate 22 is fastened rigidly to the base I by means of screws 30.
- Hinge supports 32 cast integral with the support plate 22, protrude through the base I0 to receive a hinge means shown in the drawing as U-shaped steel spring hinge 35.
- the open ends of the U of the spring hinge 33 are clamped between a hinge clamp 36 and the hinge supports 32 by screws 38 which pass thru the two former members and thread into the latter.
- the base portion of the U-shaped spring hinge 34 is clamped between a movable .nember such as an actuating arm 33 and a friction block bracket or clamping plate 12 by means of rivets M.
- the slip friction means also includes two additional elements.
- One of these elements comprises a block 35 made of friction material such as carbon which is inserted in-a cavity or recess in the friction block bracket Q2.
- the other of these elements comprises a second block 48 made of friction material such as carbon, which is inserted in a cavity or recess formed in a friction block support member 50, said support being free to move along a pair of guide pins 52 fastened to the actuating arm 40.
- the spring blade 2 is clamped between the friction blocks 45 and 48 close to the springhinge 34, to form the short arm of 2. ever system so that the relative motion of the hermal elements I4 and It will be amplified at he end of the actuating arm 40.
- the clamping :fiort upon the friction blocks is applied by an idjustable means such as a screw 54 threaded .hrough the actuating arm 40, through a comiression spring 56 which is arranged at such an ngle that itshorizontal component of force is lways sufiicient to cause the friction block support 50 to bear against but oneside of the guide wins 52.
- an idjustable means such as a screw 54 threaded .hrough the actuating arm 40, through a comiression spring 56 which is arranged at such an ngle that itshorizontal component of force is lways sufiicient to cause the friction block support 50 to bear against but oneside of the guide wins 52.
- One end of the compression spring 53 :xtends into a recess 58 formed in a protruding portion 60 on the friction block support 50, and
- the other end. carries a cup-shaped insert 62 rangement the contacts are operated upon changes in temperature independent of actual temperature. Further details of the construction and operation of the thermal elements and slip friction mechanism may be had by referring to a copending application of William Christiansen, Serial No'. 236,818 and filed October 24, 1938.
- a first actuator bracket 91 (see Fig. 3) is fastened rigidly to the panel I2 at one end by a screw 98.
- a first thermal actuator I00 shown as a U-shaped piece of bimetal, is fastened on the free end of the bracket 91 by a pair of screws I32 passing thru the bracket and the bimetal into a first heater block I04 which is bent into a U- shape and arranged within the actuator I00.
- first heater I06 is clamped in the U-bend of block IM and serves to motivate the first actuator I00.
- the heater block 104 serves tosecurely hold the heater I06 and to additionally control the rate of movement of the first actuator I00.
- a second actuator bracket I0'I (see Fig.. 4) is fastened rigidly to the panel I2 at one end by a screw I03.
- a second heater H6 is clamped within the block H 5 and serves to motivate the second actuator IIO. This heater block H4 serves to securely hold the heater and to additionally control the rate of movement of thesecond actuator III].
- a latch mechanism having two release positions is arranged to cooperate with the first and second actuators I00 and H0, and is shown to consist of a plurality of elements.
- a latch bracket H1 is fastened at one of its ends to the first actuator I00 by rivets H8, and is bent back to pass rearwardly through an opening H9 cut in which in turn receives the end of the adjusting screw 54.
- An insulating plate member 14 is fastened to the actuating arm 40 by screws I6 and serves to further amplify the relative'motion of the thermal elements I4 and I6. It carries a plate I8 which is fastened to it by rivets '80.
- Two switch actuating screws 02 and 84 are threaded into'the plate 18.
- a switch bracket 86 is fastened to the panel I2 by screws 88.
- Fastened to-the switch bracket 86 is a pair of.
- cold spring contacts 90 operated by the screw 82.
- Fastened to the panel I2 is a pair of hot spring contacts 92 operated by thescrew 84..
- a latch spring I20 is fastened to the free end of the latch bracket II'I by rivets I22, and is arranged to pass forwardly thru the opening I I9 in the panel I2. Adjacent the fastening point of the latch spring I20, one end of a latch member shown as an L-shaped member I24 with a latch I25 is fastened to the latch spring I20 by rivets I26 and extendsiorwardly thru the panel opening H9 along with the latch spring I20.
- a release member shown as an L-shaped member I28 with a trigger I20 isfastened to the free end of the second actuator H0 and is arranged to be perpendicular to andnormally in engagement with the latch I25.
- release member I28 is insulated from the second actuator IIO by an insulating member I30 which is fastened to the second actuator by rivets I32, and to the release member by rivets I34.
- a contact bracket shown as an L-shaped bracket I36 is additionally fastened to the second actuator by the rivets I32.
- a latch contact I38 which engages the latch spring I20 is fastened to the contact bracket I36.
- a reset mechanism is provided to manually reset the latch member I24 to its normal position after'it has been released.
- This mechanism is shown to comprise a resilient resetting member I40 rigidly fastened to the panel I2 at one end by the screw 98 and an additional screw I42; 9. sliding bar member I46 passing thru the base for manually operating the resetting member I40 and having a notch I48 cut in it forengaging a. projection I50 formed 'on the resetting member I40; and a combination stop and switch member I52 fastened to the panel ,I2 against which the resetting member I40 normally rests and com-' pletes circuit connection therethru.
- Projection I50 on the resetting member I40 extends thru an opening I I9 in the panel I2 and also serves to limit the motion of the resetting member I40 under action of the bar I46 by engaging the edge of the panel opening I54. Additional projections' I56 and I58 are also provided on the resetting member I40 to respectively loosely hold the sliding bar member I46 in place and to enage the-latch member I24 when it is reset.
- An adjusting screw I60 passing thru the panel I2 and threaded into the first actuator bracket 91 serves to adjust the relative position of the first actuator I with respect to the second actuator I I0 and hence adjust the setting or calibration of the safety switch by adjusting the latch I25 with respect to the position of the trigger I29.
- a second adjusting screw I62 passing thru the panel I2 and threaded into the second actuator bracket I01 serves as an additional adjustment for the latch I25.
- the safety switch is so arranged that a circuit path is provided thru it extending from the wire attached to the stop member I52, thru the resetting member I40, the screw 98 holding the resetting member I40, the first actuator bracket 91, first actuator I00, the latch bracket I I1, the latch spring I20, the contact I38, the contact bracket I36, the second actuator H0, and finally thru the second actuator bracket I01 to a wire attached thereto.
- the safety switch is opened or locked out the circuit thru it is interrupted at the contact I38 by the latch spring I20.
- Alternating current is fed over the line conductors I64 and I66 thru the limit control and passes thru the circuit of the safety switch previously described, to a stepdown transformer I68.
- a relay I 10 and the first heater I06 associated with the first actuator I00 are energized in parallel from the low voltage sec-- ondary of the transformer I68 by means of the room thermostat. contacts I 12.
- the relay contacts I14 control an ignition means I16 and a fuel motor I18 wired in parallel therewith, by connecting them to the lines I64 and 166 thru the limit control and the safety switch.
- the second heater II6 associated with the second bimetal I I0 is energized directly from the secondary winding of the transformer I 68 thru the stack switch hot contacts 92.
- the second heater H6 is not energized because the actuating arm 14, under these conditions, is not motivated and the stack contacts alone and the latch I25 fastened to it slides stack of an oil burning furnace and that all the elements are in their normal inactive positions.
- the relay I10'and the heater I06 are energized over the circuit described.
- the relative motion between the two actuators I00 and H0 becomes sufiicient to cause the latch I25 to be released by the trigger I29.
- the latch member I24 Upon being released the latch member I24 is snapped over to the lockout position shown in Fig. 6 in response to the biasing action of the latch spring I20.
- the circuit thru the safety switch is thereby opened at contact I38, and the fuel burning means is consequently shut down until the safety switch is manually reset.
- the safety switch is usually calibrated or set to lockout in a definite predetermined time under this condition of operation. Other things being equal, the safety switch timing under other conditions of operation is hence dependent upon this setting.
- the relative safety switch timings under various conditionsof operation can be modified by changing the physical dimensions of the engaging portions I25 and I29 of the latch and release membersl24 and I28.
- thermostat contacts I12 open deenergizing the first heater I06 and the relay I10 but not the second heater H6.
- the relay I10 opens the relay contacts I14 and shuts down the fuel burning means I16-I18.
- the stack temperature drops effecting an initial relative movement of the thermal elements which in turn initiates movement of the actuating arm 40 in the cold direction.
- the hot contacts 92 open and the second heater H6 is deenergized before suflicient relative motion has occurred between the firs to operate perfectly.
- the contacts 92 open deenergizing the second heater H6, and causing the secondactuator I I! to move toward its cold position.
- the relative distance between the energized first actuator and the cooling deenergized second actuator increases until finally the trigger I29 releases the latch I25 and the safety switch opens as shown in Fig. 6.
- the latch l25 will be released by dropping off the other side of the trigger I29 releasing the latch member I24 and opening the switch as shown in Fig. 6. Also, if either the first or second heater I06 or II6'fail or become inoperative during the time the system is not in operation,- the safety switch will proceed to a safety lockout on the subsequent operation in response to the thermostat action. Since the two 1 actuator heaters have separate energizing circuits, although oneof the heaters fails, the other will be energized upon normal operation of the burner and will serve to shut the system down by looking out the safety switch as shown in either Fig. 6 or Fig. 7, depending upon which heater fails to function.
- the limit control serves to shut down the system if excessive temperature, pressure, etc.', conditions are reached and to' automatically start up the sys- ,.60 ru nn'ing -c0nthat the thermostat opens its Further assume, because of failure'in the mechanism, the actuating arm 40 fails to move from its hot position; The first actuator I00, being deenergized by the thermostat, slowlycools toward its cold position, but the second actuator IIO, being independently energized by the hot contacts 92, remains in its hot position.
- Fig. 9 showstwo alternative methods of utili 7 ing the control elements in the system when a low voltage relay is not used. With the mechanism shown in solid lines, the control operates in identically the same manner as described for Fig.
- thermostat controls the load directly rather than thru a relay, and the first and second heaters IIIG'and H6 are energized from the line conductors I54 and I66 thru the first and secondvoltage dropping or ballast resistors 184 and I82 respectively.
- first and second voltage dropping resistors I84 and I82 are provided merely to simplify the construction of the heaters I06 and H6.
- the control could be built so as to energize the heaters I06 and H6 directly from the line if the design of the heaters were changed.
- the dotted lines show an alternative position for the stack switch in the circuit and illustrates analternative way of energizing the second heater IIB from the stack switch.
- the closed cold stack switch contacts are used instead of the closed hot contacts 92.
- the stack switch serves as a shunt for the heater rather than a series switch in the heater circuit.
- the heater H6 is shunted and line voltage appears across the ballast resistor I 82.
- the heater H6 is energized in series with the ballast resistor I82 and part of the line voltage appears across each resistor.
- the second ballast resistor I82 is essential.
- the second actuator is energized and deenergized at exactly the same time in the control cycle as it would be if it were controlled by the closed hot contacts 92.
- An important feature of the invention concerns the method of energizing the first and secand actuator heaters HIE and H6 by totally independent circuits not in any way dependent upon the energization of the fuel burning means.
- This method of energizing the actuators of the safety switch obviates the need for series connection of the heaters I06 and H6 in the motor circuit or in a motor control circuit, and is herein distinguished from such prior control circuits by defining the heater circuits of the present invention as being independent of the energiza-.
- a burner control system comprising means for burning fuel, a manually reset safety switch for controlling the fuel burning means, an automatic means for additionally controlling the fuel burning means, an actuator for the safety switch, a motivating heater for the actuator, said heater being energized independently-of the energization of the fuel burning means by direct connection across a source of power by the automatic means, a second actuator for the safety switch responsive to combustion conditions, and a latch for the safety switch having two releasing positions operated by the first and second actuators whereby relative motion between the two actuators in either direction greater than a predetermined amount will open the safety switch.
- a burner control system comprising means for burning fuel, a source 'of power, a safety switch for controlling the fuel burning means, an automatic means for additionally controlling the fuel burning means, an actuator for opening the safety switch, a motivating heater for the actuator; said heater being energized independently of the energization of the fuel burning means by direct connection across a source of power by the automatic means, a combustion responsive means; a second actuator for preventing the gized by direct connection across the source of power by said combustion responsive means independently of the energization of the fuel burning means, whereby a check is provided upon the operativeness of both of said heaters in each burner operation.
- a burner control system comprising means for burning fuel, a safety switch for controlling the fuel burning means, a relay for additionally controlling the fuel burning means, an actuator for the safety switch, a motivating heater for the actuator,'said heater connected in parallel with the relay, a second actuator for the safety switch operated after the establishment of combustion, and a latch for the safety switch having two releasing positions whereby a difference in action between the first and second actuators in either direction greater than a predetermined amount will open the safety switc 4.
- a burner control system comprising means for burning fuel, a manually reset safety switch for controlling the fuel burning means, an actuator for the safety switch, a motivating heater for the actuator, said heater being energized in parallel with the fuel burning means, a second actuator for the safety switch, a second motivating heater for the second actuator, said second heater being energized after the establishment of combustion, and a latch for the safety switch having two releasing positions whereby a difference in action between the first and second actuators in eitherdirection greater than a predetermined amount will open the safety switch.
- a burner control system comprising means for feeding fuel to a burner, means for energizing the fuel feeding means, a manually reset safety switch for controlling the operation of the fuel feeding means, an actuator independently energized during the entire operation of the fuel feeding means for opening the safety switch after a predetermined time if combustion does not take place, and means responsiveto combustion conditions for opening the safety switch after combustion takes place if said actuator is, not energized, said actuator and combustion responsive means arranged to neutralize each other for normally keeping the safety switch closed.
- a burner control system comprising means for feeding fuel to a burner, means for energizing the fuel feeding means, a manually reset safety switch for controlling the operation of the fuel feeding means, a time delay actuator for opening the safety switch and independently energized during the entire operation of the fuel feeding means, and a second time delay actuator for opening the safety switch energized upon the establishment of combustion, said safety switch arranged to open if either actuator is energized alone but to remain closed if both actuators are energized.
- a burner control system comprising means for feeding fuel to the burner, a manually reset safety switch for controlling the operation of the fuel feeding means, a time delay actuator for pening the safety switch, automatic means for simultaneously and independently energizing the fuel feeding means and the time delay actuator,
- a second time delay actuator for opening the for energizing the safety switch, and combustion responsive means second actuator, said safety 'fastened to the other actuator including a release member arrange tuators and to release sai tuators, a heater block and backward releasing positions fastened to one of said actuators switch arranged to remain closed it both actuators are energized.
- a burner control system comprising means for burning fuel, a safety switch for controlling said system, a time delay actuator for the safety switch, a motivating heater for the actuator, a second actuator for the safety switch responsive to combustion conditions, automatic means for controlling said fuel burning means and said heater, and means whereby said system is rendered inoperative by said safety switch after a time delay in the event that either one of said actuators is ineffective .while the other is effective:
- a safety switch for a controller comprising a pair of actuators, latching means having two releasing positions fastened to one of said actuators including a spring biased latch member, releasing means fastened to the other actuator including a release member arranged to engage said latch member under certain conditions of operation by the actuatoraancl to release said latch member under different conditions of operation, and switching means held open by said latch member in its released position.
- a safety switch for a controller comprising a pair of U-shaped bimetal actuators, a heater for each of the actuators, said actuators arranged to compensate each other for temperatures other than those caused by the heaters, calibrating adjusting means associated with each actuator, latching means having two releasing positions fastened to one of said actuators including a spring biased latch member, releasing means d to engage said latch member under certain conditions of operation by the acd latch member under "different conditions of operation, switching means held open by said latch member in its released position, and means for resetting the latch member and closing said switching means.
- a burner control system comprising a fuel burning means, a switch for controlling the fuel burning means, a pair of movable actuators having hot and cold positions, one of said actuators being energized concurrently with the fuel burning means and being continually energized during the total time of energization of said fuel burning means, latching means operated by the actuators, said switch operated by said latching means, said latching means holding said switch closed when both actuators are either in their hot or cold positions but opening said switch when one or'the other of the actuators is in its hot position while the other is in its cold position.
- a safety switch of the class described comprising a pair of bimetal actuators-of generally U-shaped configuration and thermally insulated from each other, a heater for each of the acfor controlling the rate of temperature rise of the actuators, latching means having forward I ,releasing means'for said latch ing means'fastened to the other actuator whereby relative motion between the two actuators in either a forward or backward direction of V over a predetermined amount releases said latch-- 7 ing means, said actuators arranged to-compen-.
- a burner control apparatus comprising a for each of the heaters actress combustion responsive means, an actuating arm, a slip friction mechanism for imparting motion of the combustion responsive means to the actuating arm, contacts opened and closed by the actuating arm, a safety switch, a first actuator for the safety switch, a heater for the first ac tuator controlled by external automatic means, a second actuator for the safety switch, a heater for the second actuator controlled by said contacts, and latching means for said safety switch controlled by said actuators, said latching-means being constructed and arranged so that a difference in action between said actuators in either direction greater than a predetermined amount will cause opening of the safety switch.
- thermal actuators supported atone end from the base and having their other ends free to move, an electric heater for each of the thermal actuators for actuating the same, a latch member actuated by the movable end of one of the thermal actuators, a release member having two release positions and actuated by the movable end of the other thermal actuator, biasing means for normally holding said latch member and said release member in latching engagement, means for energizing one of the electric heaters to release the latch member from the release member in one of its two releasing positions by the movement of the associated therelectric heater to release the release member in the other of its two release positions by movement of the associated thermal actuator, the
- a burner means for starting and stopping the burner, a base, a'pair of thermal actuators supported on one end of the base and having their other ends free tomove, an electric heater for each thermal actuator supported thereon for actuating the same, one of said heaters energized during the entire operation of the burner, a latch member having first and second releasing positions secured to the movable end of one of the thermal actuators, a, release member secured to the mov able end of the other thermal actuator, said members having a latching engagement with each other, biasing means normally holding both said members in latching engagement, means for separately'energizing the other electric heater, said releasing member releasing-the latch member in its first releasing position in case one I of the heaters is energized alone for a time pemm and releasing the latch member in its second releasing position in case the other heater is energized alone for a time period, but maintaining the members latched in case both heaters are energized within a time period after the burner starts or
- a pair of thermal actuators supported on one end and having their other ends arranged free to move in two directions, a latch member carried on the free end of the first one of the 5 thermal actuators, a release member carried on mal actuator, means for energizing the other energizing of both of said electric heaters being the free end of the second thermal actuator, means for normally biasing said members in latching engagement with each other, an electric heater for each thermal actuator for operating the same to move their free ends in the same direction,-the thermal actuators moving their free ends in the other direction when cooling, the independent movement of said first thermal actuator in either direction releasing its latch member from engagement with the release member, the independent movement of the second actuator in either direction releasing the release described, a pair of thermal actuators supported at one end and arranged free to move their other ends in two directions, a latch member, a release member supported on the movable end of one of the thermal actuators, a biasing spring supporting the latch member on the movable end of the
- a burner control system comprising a fuel burning means, a safety switch for controlling the fuel burning means, a pair of movable actuators for the safety switch, and latching means for the safety switch operated by the actuators and having two released positions, said latching means arranged to operate the safety switch only after the relative movement in either direction between the two actuators exceeds a predetermined amount.
- a burner control system comprising fuel burning means, a safety switch for controlling the fuel burning means, a pair of movable actuators having hot and cold positions, one of said actuators energized concurrently with the fuel feeding means and the other actuator energized responsive to combustion conditions, latching means for the safety switch operated by the actuators, said latching means holding said safety switch closed when both actuators are in their hot or cold positions but opening said safety switch when either of the actuators is in its hot position while the other is in its cold'position.
- An oil burner system comprising means for burningfuel, a safety switch for controlling the fuel burning means, a pair of movable actuators for controlling the safety switch, latching means operated by said actuators for opening the safety switch when released, said latching means comprising members, one moved by each actuator and having slidable engaging surfaces which cooperate with each other to remain engaged so long as both actuators move in unison in the same direction but to disengage after relative motion between the actuators exceeds a predeermined amount in either direction.
- a burner control system comprising a fuel burner, means for feeding fuel to the burner, a safety switch having open and closed positions for controlling the fuel feeding means, first time delay means for opening the safety switch effective so long as the fuel feeding means is energized, second means for opening the safety switch effective so long ascfuel is being burned,
- a control system for a fuel burning means the combination of, a switch for controlling the fuel burning means, means including latching means for causing said switch to remain in a predetermined position, a first thermal actuator,
- first and second thermal actuators being mechanically associated with and causing release of said latching means upon a predetermined difference in action in either direction between said thermal actuators, a heating means for the first thermal'actuator, and means for controlling said heating means and causing heating of said second thermal actuator.
- a burner control system comprising means for burning fuel, switching means for controlling said fuel burning means, a first thermal actuator,
- a second thermal actuator mechanical means actuated in accordance with differences in action between said actuators and acting upon a predetermined difference in action in either direction between said thermal actuators to actuate said switching means in a single electrical manner, heating means for the first thermal actuator, and means for controlling said heating means and causing heating of said second thermal actuator.
- a controller of the class described comprising, a first thermal actuator, a first heating means for the first thermal actuator, a second thermal actuator exposed to the same ambient temperature as the first thermal actuator for compensating the controller for changes in ambient temperature, a second heating means for the second thermal actuator, a control device, and mechanical means actuated by a predetermined difference in action in either direction between said thermal actuators for actuating said control device in a single manner.
- a control system for a power consuming device the combination of, a switch for controlling the power consuming device,'means'including latching means for causing said switch to remain in a predetermined position, and means for releasing said latching means comprising a first actuator and a second actuator, said actuators being mechanically associated with and releasing said latching means upon a predetermined difference in action thereof in one direction and also releasing said latching means upon a predetermined difference in action between the actuators in the opposite direction.
- a control system for a fuel burner .the combination of, a safety switch, a first thermal element, a second thermal element, means actuated by a predetermined difference in action in either direction between said thermal elements for operating said safety switch, a power circuit for saidburner and including said safety switch, a responsive device for openingand closing said power circuit for thereby starting and stopping the burner, first heating means for the first thermal element, a second heating means for the second thermal element, said heating means being connected in parallel with respect to each other and with respect to said burner, bothofsaid heating means being controlled by the responsive device, and a combustion responsive switching means interposed in circuit with one only of said heating means, said last mentioned switch closing upon presence of combustion.
- a control system for a burner the combination of switching means for controlling the burner, a thermostatic element for actuating said switching means, electric heating means for said thermostatic element and energized during the entire operation of the burner, a second element for controlling said switching means and having electric operating means therefor, combustion responsive means for energizing said electric 013-- crating means upon presence of combustion, said elements and switching means being arranged to prevent continued operation of the burner if either the electric heating means or the electric operating means is energized alone, but to maintain the burner in operation if both the electric heating means and the electric operating means are energized.
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Description
Sept. 2, 1941. V. R. TATE BURNER CONTROL SYSTEM Filed Oct. 24, 1938 Patented Sept. 2, 1941 2,254,984 I BURNER comor. SYSTEM Virgil Robins Tate. Milwaukee, Wis., assignor to Perfex Corporation, Milwaukee, Wis., a corporation of Wisconsin Application October 24, 1938, Serial No. 236,656
, 29 Claims.
This invention relates in general to control systems and more particularly to oil burner control systems.
In oil burner control systems it is customary to provide some means which will, in case of ignition' failure or flame failure, shut the oil-bumer ,down until such means has been manually reset.
Such means is generally referred to as a safety switch, and usually consists of a switch, a bimetal actuator, and an electric heater; If the electric heater is permitted to remain energized for too long a period, the actuator opens the switch and it therefore remains open until manually reset. Such a safety switch is often referred to as a lockout switch. Usually the safety switch heater is energized upon starting the oil burner, and then after combustion has been established the heater is deenergized, by either opening the heater circuit or shunting it by providing a short circuit around the heater. The means for deenergizing the safety switch heater is usually responsive to combustion conditions. Such means is generally referred to as a combustion responsive switch or stack switch. The line voltage circuit for the oil burner motor is usually controlled by means of a relay having its coil in either another line voltage circuit, or in a low voltage circuit. The safety switch heater is usually connected'in series with the motor, or in series with the relay coil, in order that the oil burner cannot operate without energizing the safety switch heater. This necessitates matching the heater to the load when a relay is not used, and additionally usually results a in a bulky heater because of the relatively large starting currents. Two such burner control circuits are shown in the copending application of Justin A. Deubel, Serial No. 236,819, filed Oct. 24, 1938; and the present invention constitutes an improvement upon the burner control circuits of said copending application. It is an object of this invention, therefore, to overcome the foregoing objectional features and provide a control apparatus which has universal application.
The primary object of this invention is to provide new and improved control systems for controlling the operation of automatic fuel burners and more particularly oil burners.
Another object of this invention is to provide a new and improved safety switch arrangement give safe operation without having to connect the safety switch heater in series with either the motor or any circuit controlling the motor.
Another object of this invention is to provide an automatic means for checking the stack switch operation which will totally deenergize the system if the stack switch does not function properly.
Other objects and advantages reside in certain novel features of construction, circuit arrangement, and operation of the variousparts and elements which will be hereinafter more fully described in the specification, and particularly pointed out in the appended claims, and of which a preferred embodiment is illustrated in the ac .companying sheet of drawings forming a part thereof, and in Which;
Fig. 1 shows a front elevation of the safety switch and stack switch;
Fig. 2 is a cross sectional view of the stack elements taken along the line 22 of Fig. 1;
Fig. 3 is a left side view of the latch mechanism of the lockout device taken along the line 3-3 'of Fig. 1;
Fig. 4 is a right side view'of the latch mechanism taken along the line 44 of Fig. 1;
Fig. 5 is a top view of the latch mechanism in its normal engaged position taken along the line 5-5 of Fig. 1;
Fig. 6 is a fragmentary portion of the lockout mechanism showing the switch latch released in one direction;
Fig. '7 is a fragmentary portion of the lockout mechanism showing the switch latch released in the opposite direction;
Fig, 8 is a schematic circuit diagram of one .form of the improved control system utilizing a -ferred alternative methods of operating the 7 safety switch from the stack switch.
which will avoid the necessity of deenergizing Another object of this invention is to provide an improved oil burner control circuit which will The drawing discloses a preferred embodiment of the invention for the purpose of explaining and describing the invention. ,In the specific form shown in Fig. 1, afianged metal base 10 is provided, having a panel of insulating material [2 fastened thereto by screws as shown, for supporting the various elements and parts of the control mechanism. A combustion responsive means is provided such as a thermal device having a plurality of elements. One of said elements comprises a relatively high expansive channel member l4 formed into a U-shape, and
a secondelement I6. comprising a relatively low expansive tubular member rigidly fastened by the rivet I8 at one of its ends to the channel member I l at the bend of the U. The other end of the low expansive element It is slotted and flattened, and is arranged to protrude through an opening I9 in a support plate 22 and an additional opening 20 in the base I0. The open ends of the U-shaped channel member It are suitably fastened to the support plate 22 by rivets 23 as shown. A slip friction means which includes a connector link shown in the drawing as a spring blade 24 made of hard, smooth, corrosion resisting material such as stainless steel, is secured to the protruding end of the low expansive element It by means of a rivet 26. staked to the support plate 22 at one end as shown, is a support tube 28. The support plate 22 is fastened rigidly to the base I by means of screws 30. Hinge supports 32, cast integral with the support plate 22, protrude through the base I0 to receive a hinge means shown in the drawing as U-shaped steel spring hinge 35. The open ends of the U of the spring hinge 33 are clamped between a hinge clamp 36 and the hinge supports 32 by screws 38 which pass thru the two former members and thread into the latter. The base portion of the U-shaped spring hinge 34 is clamped between a movable .nember such as an actuating arm 33 and a friction block bracket or clamping plate 12 by means of rivets M. The slip friction means also includes two additional elements. One of these elements comprisesa block 35 made of friction material such as carbon which is inserted in-a cavity or recess in the friction block bracket Q2. The other of these elements comprises a second block 48 made of friction material such as carbon, which is inserted in a cavity or recess formed in a friction block support member 50, said support being free to move along a pair of guide pins 52 fastened to the actuating arm 40. The spring blade 2 is clamped between the friction blocks 45 and 48 close to the springhinge 34, to form the short arm of 2. ever system so that the relative motion of the hermal elements I4 and It will be amplified at he end of the actuating arm 40. The clamping :fiort upon the friction blocks is applied by an idjustable means such as a screw 54 threaded .hrough the actuating arm 40, through a comiression spring 56 which is arranged at such an ngle that itshorizontal component of force is lways sufiicient to cause the friction block suport 50 to bear against but oneside of the guide wins 52. One end of the compression spring 53 :xtends into a recess 58 formed in a protruding portion 60 on the friction block support 50, and
. the other end. carries a cup-shaped insert 62 rangement the contacts are operated upon changes in temperature independent of actual temperature. Further details of the construction and operation of the thermal elements and slip friction mechanism may be had by referring to a copending application of William Christiansen, Serial No'. 236,818 and filed October 24, 1938.
A description of the safety switch device, a further important mechanism in the control system, will now be given in detail.
A first actuator bracket 91 (see Fig. 3) is fastened rigidly to the panel I2 at one end by a screw 98. A first thermal actuator I00, shown as a U-shaped piece of bimetal, is fastened on the free end of the bracket 91 by a pair of screws I32 passing thru the bracket and the bimetal into a first heater block I04 which is bent into a U- shape and arranged within the actuator I00. A
first heater I06 is clamped in the U-bend of block IM and serves to motivate the first actuator I00. The heater block 104 serves tosecurely hold the heater I06 and to additionally control the rate of movement of the first actuator I00. A second actuator bracket I0'I (see Fig.. 4) is fastened rigidly to the panel I2 at one end by a screw I03. A second actuator I I0 shown as a U-shaped piece of bimetal, arranged in compensative relation to the first bimetal actuator I00, is fastened on the free end of the bracket I01 by a pair of screws I I2 passing thru the bracket and the bimetal into a second heater block H4 bent into a U-shape and arranged within the bimetal III). A second heater H6 is clamped within the block H 5 and serves to motivate the second actuator IIO. This heater block H4 serves to securely hold the heater and to additionally control the rate of movement of thesecond actuator III].
A latch mechanism having two release positions is arranged to cooperate with the first and second actuators I00 and H0, and is shown to consist of a plurality of elements. A latch bracket H1 is fastened at one of its ends to the first actuator I00 by rivets H8, and is bent back to pass rearwardly through an opening H9 cut in which in turn receives the end of the adjusting screw 54. An insulating plate member 14 is fastened to the actuating arm 40 by screws I6 and serves to further amplify the relative'motion of the thermal elements I4 and I6. It carries a plate I8 which is fastened to it by rivets '80. Two switch actuating screws 02 and 84 are threaded into'the plate 18. A switch bracket 86 is fastened to the panel I2 by screws 88.
. Fastened to-the switch bracket 86 is a pair of.
- hot stop pin 94 and a cold stop pin 96 are fastened to'the switch bracket 86. After the arm 40 engages the stops '94 and 96 the blade 24 slides between the friction blocks 46-48. By this arthe panel I2. A latch spring I20 is fastened to the free end of the latch bracket II'I by rivets I22, and is arranged to pass forwardly thru the opening I I9 in the panel I2. Adjacent the fastening point of the latch spring I20, one end of a latch member shown as an L-shaped member I24 with a latch I25 is fastened to the latch spring I20 by rivets I26 and extendsiorwardly thru the panel opening H9 along with the latch spring I20. A release member shown as an L-shaped member I28 with a trigger I20 isfastened to the free end of the second actuator H0 and is arranged to be perpendicular to andnormally in engagement with the latch I25. The
release member I28 is insulated from the second actuator IIO by an insulating member I30 which is fastened to the second actuator by rivets I32, and to the release member by rivets I34. A contact bracket shown as an L-shaped bracket I36 is additionally fastened to the second actuator by the rivets I32. A latch contact I38 which engages the latch spring I20 is fastened to the contact bracket I36.
A reset mechanism is provided to manually reset the latch member I24 to its normal position after'it has been released. This mechanism is shown to comprise a resilient resetting member I40 rigidly fastened to the panel I2 at one end by the screw 98 and an additional screw I42; 9. sliding bar member I46 passing thru the base for manually operating the resetting member I40 and having a notch I48 cut in it forengaging a. projection I50 formed 'on the resetting member I40; and a combination stop and switch member I52 fastened to the panel ,I2 against which the resetting member I40 normally rests and com-' pletes circuit connection therethru. Projection I50 on the resetting member I40 extends thru an opening I I9 in the panel I2 and also serves to limit the motion of the resetting member I40 under action of the bar I46 by engaging the edge of the panel opening I54. Additional projections' I56 and I58 are also provided on the resetting member I40 to respectively loosely hold the sliding bar member I46 in place and to enage the-latch member I24 when it is reset.
An adjusting screw I60 passing thru the panel I2 and threaded into the first actuator bracket 91 serves to adjust the relative position of the first actuator I with respect to the second actuator I I0 and hence adjust the setting or calibration of the safety switch by adjusting the latch I25 with respect to the position of the trigger I29. A second adjusting screw I62 passing thru the panel I2 and threaded into the second actuator bracket I01 serves as an additional adjustment for the latch I25.
The safety switch is so arranged that a circuit path is provided thru it extending from the wire attached to the stop member I52, thru the resetting member I40, the screw 98 holding the resetting member I40, the first actuator bracket 91, first actuator I00, the latch bracket I I1, the latch spring I20, the contact I38, the contact bracket I36, the second actuator H0, and finally thru the second actuator bracket I01 to a wire attached thereto. When the safety switch is opened or locked out the circuit thru it is interrupted at the contact I38 by the latch spring I20.
Now referring particularly to the control system shown in Fig. 8. Alternating current is fed over the line conductors I64 and I66 thru the limit control and passes thru the circuit of the safety switch previously described, to a stepdown transformer I68. A relay I 10 and the first heater I06 associated with the first actuator I00 are energized in parallel from the low voltage sec-- ondary of the transformer I68 by means of the room thermostat. contacts I 12. The relay contacts I14 control an ignition means I16 and a fuel motor I18 wired in parallel therewith, by connecting them to the lines I64 and 166 thru the limit control and the safety switch. The second heater II6 associated with the second bimetal I I0 is energized directly from the secondary winding of the transformer I 68 thru the stack switch hot contacts 92.
Assume now that the control is mounted in the I6. This motion is transmitted to the actuating arm 40 thru the slip friction connection 2446--' 46 and causes closure of the hot contacts 92, which effect the energization of the second heater II6 thru the circuit pointed out. In response end away from the panel I2 closely following the first actuator I00. Thus the latch I25 and the trigger I29 remain engaged and consequently the circuit thru the safety switch is maintained. Upon reaching their ultimate positions the two actuators resume approximately the same relative positions they had when cold and remain so related during the entire ensuing normal operation of the fuel burning means. When the stack temperature reaches a sufficiently high tempera-- ture the actuating arm engages the hot stop 94. Then upon additional stack temperature rise the slip friction mechanism is brought into operation. The spring blade 24 slides between the carbon blocks 46 and 48 and allowsthe thermal elements to move independent of the actuating arm.
If combustion is not established, however, as a result of the energization of the fuel burning means, the second heater H6 is not energized because the actuating arm 14, under these conditions, is not motivated and the stack contacts alone and the latch I25 fastened to it slides stack of an oil burning furnace and that all the elements are in their normal inactive positions. When the room thermostat calls for heat in response to a drop in the room temperature, the relay I10'and the heater I06 are energized over the circuit described. In response to the heat on the trigger I29. After some period of time, depending upon the calibration or setting of the latch I25 with respect to the trigger I29, the relative motion between the two actuators I00 and H0 becomes sufiicient to cause the latch I25 to be released by the trigger I29. Upon being released the latch member I24 is snapped over to the lockout position shown in Fig. 6 in response to the biasing action of the latch spring I20. The circuit thru the safety switch is thereby opened at contact I38, and the fuel burning means is consequently shut down until the safety switch is manually reset. The safety switch is usually calibrated or set to lockout in a definite predetermined time under this condition of operation. Other things being equal, the safety switch timing under other conditions of operation is hence dependent upon this setting. The relative safety switch timings under various conditionsof operation, however, can be modified by changing the physical dimensions of the engaging portions I25 and I29 of the latch and release membersl24 and I28.
Assume now that the control device and the fuel burning means have functioned normally in response to the thermostats call for heat and have reached their normal running positions. When sufficient heat has been generated to satisfy the thermostat, thermostat contacts I12 open deenergizing the first heater I06 and the relay I10 but not the second heater H6. The relay I10 opens the relay contacts I14 and shuts down the fuel burning means I16-I18. After a short time combustion ceases and the stack temperature drops effecting an initial relative movement of the thermal elements which in turn initiates movement of the actuating arm 40 in the cold direction. When the temperature of the thermal device drops a predetermined amount, the hot contacts 92 open and the second heater H6 is deenergized before suflicient relative motion has occurred between the firs to operate perfectly.
and initiate motion of the actuating arm 50 in the cold direction. After the stack temperature drops a predetermined amount the contacts 92 open deenergizing the second heater H6, and causing the secondactuator I I!) to move toward its cold position. The relative distance between the energized first actuator and the cooling deenergized second actuator increases until finally the trigger I29 releases the latch I25 and the safety switch opens as shown in Fig. 6. The safety switch-deenergizes the system upon opening and shuts it down so that it cannot be restarted until the safety switch is manually reset.
To reset the safety switch the sliding bar member M6 is pushed inward toward the base. This motion is transmitted to the resetting member IdIl by means of the notch I48 on the sliding member Hi6 and the engaging projecting member I50 on the reset member 0. As the movement of the sliding member progresses the lower end of the resetting member I40 moves away from the combination stop and switch member W2, and the projecting-member I58 engages and moves the latch member I24 against the effort of the latch spring I20 so that the latch I25 assumes a position in back of the trigger I29 on the releasing member I28. The separation of the resetting member IEO from its stop I52 disables the burner system until the bar I45 is restored by the tension of member I40. This prevents the operation of fuel burning system while thesafety switch elements I20 and I38 are normally held in engagement and hence out-of control of the actuators I and III].
The foregoing description of the operation of the device has assumed the control mechanism Now assume again thatthe control device and the fuel burning means have functioned normally. in response to the thermostat ope'ration and have reached their normal ditions.. Assume contacts I12 at this time and combustion ceases.
Under these conditions, when the safety switch operates to lockout the to trip as shown in Fig. '7. The system is thereby rendered inoperative until the secondactuator cools and the safety switch can be manually reset. After being manually reset the system will continue to lockout after every burner operation until the actuating arm is again made to operate satisfactorily. From the foregoing explanation it may be seen that the control system checks the operation of the stack switch in both the hot and cold directions and shuts down the entire system if the stack switch does not go thru its complete cycle of operation for every cycle of operation of the fuel burning means.
Now assume again that the control device and the fuel burning means have functioned normally in response to the operation of the thermostat and have reached normal running conditions. Now, if either the first or the second actuator heaters I06 or MS become deenergized because of a. failure of either of the heaters, or for any other reason, the switch will lockout as shown in either Figs. 6 or 7 depending upon which of the two heaters becamedeenergized. One of the actuators remains energized in its hot position while the other cools. Eventually the relative distance between the two exceeds the safety switch setting and the switch trips. If the first actuator heater I06 becomes deenergized, the latch I25 will be released by dropping off one side of the trigger I29 releasing the latch member I24 and opening the switch as shown in Fig. 7. If the second actuator heater-becomes deenergized, the latch l25 will be released by dropping off the other side of the trigger I29 releasing the latch member I24 and opening the switch as shown in Fig. 6. Also, if either the first or second heater I06 or II6'fail or become inoperative during the time the system is not in operation,- the safety switch will proceed to a safety lockout on the subsequent operation in response to the thermostat action. Since the two 1 actuator heaters have separate energizing circuits, although oneof the heaters fails, the other will be energized upon normal operation of the burner and will serve to shut the system down by looking out the safety switch as shown in either Fig. 6 or Fig. 7, depending upon which heater fails to function. The limit control, as is well known, serves to shut down the system if excessive temperature, pressure, etc.', conditions are reached and to' automatically start up the sys- ,.60 ru nn'ing -c0nthat the thermostat opens its Further assume, because of failure'in the mechanism, the actuating arm 40 fails to move from its hot position; The first actuator I00, being deenergized by the thermostat, slowlycools toward its cold position, but the second actuator IIO, being independently energized by the hot contacts 92, remains in its hot position. After a short lapse of time the relative distance between the two actuators, due to the motion of the first actuator, exceeds a certain value corresponding to the safety switch setting, and the trigger I29 releases the latch I25 causing the safetyswitch tern again when normal conditions are reestablished.
Fig. 9 showstwo alternative methods of utili 7 ing the control elements in the system when a low voltage relay is not used. With the mechanism shown in solid lines, the control operates in identically the same manner as described for Fig.
8 except that in this case thethermostat controls the load directly rather than thru a relay, and the first and second heaters IIIG'and H6 are energized from the line conductors I54 and I66 thru the first and secondvoltage dropping or ballast resistors 184 and I82 respectively. The
first and second voltage dropping resistors I84 and I82 are provided merely to simplify the construction of the heaters I06 and H6. The control could be built so as to energize the heaters I06 and H6 directly from the line if the design of the heaters were changed.
The dotted lines show an alternative position for the stack switch in the circuit and illustrates analternative way of energizing the second heater IIB from the stack switch. In this case the closed cold stack switch contacts are used instead of the closed hot contacts 92. Here the stack switch serves as a shunt for the heater rather than a series switch in the heater circuit. When the stack switch elements are cold the heater H6 is shunted and line voltage appears across the ballast resistor I 82. When the stack switch elements are heated so as to hold the stack switch contacts 90 open, the heater H6 is energized in series with the ballast resistor I82 and part of the line voltage appears across each resistor. In this case the second ballast resistor I82 is essential. With this method of operation the second actuator is energized and deenergized at exactly the same time in the control cycle as it would be if it were controlled by the closed hot contacts 92. The functional-operopening of the safety switch and under predetermined conditions for opening the safety switch, and a second motivating heater for the.
. second actuator, said second heater being enerationof the system illustrated in Fig. 9 is identical with that of the system illustrated in Fig. 8.
An important feature of the invention concerns the method of energizing the first and secand actuator heaters HIE and H6 by totally independent circuits not in any way dependent upon the energization of the fuel burning means. This method of energizing the actuators of the safety switch obviates the need for series connection of the heaters I06 and H6 in the motor circuit or in a motor control circuit, and is herein distinguished from such prior control circuits by defining the heater circuits of the present invention as being independent of the energiza-.
This inde-- tion of the fuel burning means pendent characteristic of the safety switch actuators, in combination with the two-way acting safety switch affords a means for checking the action of the thermal device and additionally checking the function of either heater without resorting to a series heater with all of its inherent incumbrances and non-universal application as pointed out in the introduction.
While a specific embodiment of the invention has been disclosed and described, it will be apparent that many changes or modifications in the specific details of the elements can be made without departing from the spirit of the invention,
and it istherefore desired that the invention be limited only by the scope of the appended claims.
What is claimed is:
1. A burner control system comprising means for burning fuel, a manually reset safety switch for controlling the fuel burning means, an automatic means for additionally controlling the fuel burning means, an actuator for the safety switch, a motivating heater for the actuator, said heater being energized independently-of the energization of the fuel burning means by direct connection across a source of power by the automatic means, a second actuator for the safety switch responsive to combustion conditions, and a latch for the safety switch having two releasing positions operated by the first and second actuators whereby relative motion between the two actuators in either direction greater than a predetermined amount will open the safety switch.
2. A burner control system comprising means for burning fuel, a source 'of power, a safety switch for controlling the fuel burning means, an automatic means for additionally controlling the fuel burning means, an actuator for opening the safety switch, a motivating heater for the actuator; said heater being energized independently of the energization of the fuel burning means by direct connection across a source of power by the automatic means, a combustion responsive means; a second actuator for preventing the gized by direct connection across the source of power by said combustion responsive means independently of the energization of the fuel burning means, whereby a check is provided upon the operativeness of both of said heaters in each burner operation.
3. A burner control system comprising means for burning fuel, a safety switch for controlling the fuel burning means, a relay for additionally controlling the fuel burning means, an actuator for the safety switch, a motivating heater for the actuator,'said heater connected in parallel with the relay, a second actuator for the safety switch operated after the establishment of combustion, and a latch for the safety switch having two releasing positions whereby a difference in action between the first and second actuators in either direction greater than a predetermined amount will open the safety switc 4. A burner control system comprising means for burning fuel, a manually reset safety switch for controlling the fuel burning means, an actuator for the safety switch, a motivating heater for the actuator, said heater being energized in parallel with the fuel burning means, a second actuator for the safety switch, a second motivating heater for the second actuator, said second heater being energized after the establishment of combustion, and a latch for the safety switch having two releasing positions whereby a difference in action between the first and second actuators in eitherdirection greater than a predetermined amount will open the safety switch.
5. A burner control system comprising means for feeding fuel to a burner, means for energizing the fuel feeding means, a manually reset safety switch for controlling the operation of the fuel feeding means, an actuator independently energized during the entire operation of the fuel feeding means for opening the safety switch after a predetermined time if combustion does not take place, and means responsiveto combustion conditions for opening the safety switch after combustion takes place if said actuator is, not energized, said actuator and combustion responsive means arranged to neutralize each other for normally keeping the safety switch closed.
6. A burner control system comprising means for feeding fuel to a burner, means for energizing the fuel feeding means, a manually reset safety switch for controlling the operation of the fuel feeding means, a time delay actuator for opening the safety switch and independently energized during the entire operation of the fuel feeding means, and a second time delay actuator for opening the safety switch energized upon the establishment of combustion, said safety switch arranged to open if either actuator is energized alone but to remain closed if both actuators are energized.
7. A burner control system comprising means for feeding fuel to the burner, a manually reset safety switch for controlling the operation of the fuel feeding means, a time delay actuator for pening the safety switch, automatic means for simultaneously and independently energizing the fuel feeding means and the time delay actuator,
a second time delay actuator for opening the for energizing the safety switch, and combustion responsive means second actuator, said safety 'fastened to the other actuator including a release member arrange tuators and to release sai tuators, a heater block and backward releasing positions fastened to one of said actuators switch arranged to remain closed it both actuators are energized.
8. A burner control system comprising means for burning fuel,a safety switch for controlling said system, a time delay actuator for the safety switch, a motivating heater for the actuator, a second actuator for the safety switch responsive to combustion conditions, automatic means for controlling said fuel burning means and said heater, and means whereby said system is rendered inoperative by said safety switch after a time delay in the event that either one of said actuators is ineffective .while the other is effective: F
9. A safety switch for a controller comprising a pair of actuators, latching means having two releasing positions fastened to one of said actuators including a spring biased latch member, releasing means fastened to the other actuator including a release member arranged to engage said latch member under certain conditions of operation by the actuatoraancl to release said latch member under different conditions of operation, and switching means held open by said latch member in its released position.
10. A safety switch for a controller comprising a pair of U-shaped bimetal actuators, a heater for each of the actuators, said actuators arranged to compensate each other for temperatures other than those caused by the heaters, calibrating adjusting means associated with each actuator, latching means having two releasing positions fastened to one of said actuators including a spring biased latch member, releasing means d to engage said latch member under certain conditions of operation by the acd latch member under "different conditions of operation, switching means held open by said latch member in its released position, and means for resetting the latch member and closing said switching means.
11. A burner control system comprising a fuel burning means, a switch for controlling the fuel burning means, a pair of movable actuators having hot and cold positions, one of said actuators being energized concurrently with the fuel burning means and being continually energized during the total time of energization of said fuel burning means, latching means operated by the actuators, said switch operated by said latching means, said latching means holding said switch closed when both actuators are either in their hot or cold positions but opening said switch when one or'the other of the actuators is in its hot position while the other is in its cold position.
12. A safety switch of the class described comprising a pair of bimetal actuators-of generally U-shaped configuration and thermally insulated from each other, a heater for each of the acfor controlling the rate of temperature rise of the actuators, latching means having forward I ,releasing means'for said latch ing means'fastened to the other actuator whereby relative motion between the two actuators in either a forward or backward direction of V over a predetermined amount releases said latch-- 7 ing means, said actuators arranged to-compen-.
sate each other for ambient temperature changes, and switching means held open bysaid latching means in-its released position.
13. A burner control apparatus comprising a for each of the heaters actress combustion responsive means, an actuating arm, a slip friction mechanism for imparting motion of the combustion responsive means to the actuating arm, contacts opened and closed by the actuating arm, a safety switch, a first actuator for the safety switch, a heater for the first ac tuator controlled by external automatic means, a second actuator for the safety switch, a heater for the second actuator controlled by said contacts, and latching means for said safety switch controlled by said actuators, said latching-means being constructed and arranged so that a difference in action between said actuators in either direction greater than a predetermined amount will cause opening of the safety switch.
14. In a burner control apparatus, a base, a
pair of thermal actuators supported atone end from the base and having their other ends free to move, an electric heater for each of the thermal actuators for actuating the same, a latch member actuated by the movable end of one of the thermal actuators, a release member having two release positions and actuated by the movable end of the other thermal actuator, biasing means for normally holding said latch member and said release member in latching engagement, means for energizing one of the electric heaters to release the latch member from the release member in one of its two releasing positions by the movement of the associated therelectric heater to release the release member in the other of its two release positions by movement of the associated thermal actuator, the
eifective to maintain the latch member in latching engagement with the release member, and cooperating contact means operated upon release of said latch member.
15. In a burner control apparatus, a burner, means for starting and stopping the burner, a base, a'pair of thermal actuators supported on one end of the base and having their other ends free tomove, an electric heater for each thermal actuator supported thereon for actuating the same, one of said heaters energized during the entire operation of the burner, a latch member having first and second releasing positions secured to the movable end of one of the thermal actuators, a, release member secured to the mov able end of the other thermal actuator, said members having a latching engagement with each other, biasing means normally holding both said members in latching engagement, means for separately'energizing the other electric heater, said releasing member releasing-the latch member in its first releasing position in case one I of the heaters is energized alone for a time pemm and releasing the latch member in its second releasing position in case the other heater is energized alone for a time period, but maintaining the members latched in case both heaters are energized within a time period after the burner starts or in case both heaters are deenergized within a time period after the burner stops, said members arranged to prevent burner operation in'their' unlatched position, and manp ual means for relatching said members after they have been unlatched.
16. In a'burner control apparatus of the class described, a pair of thermal actuators supported on one end and having their other ends arranged free to move in two directions, a latch member carried on the free end of the first one of the 5 thermal actuators, a release member carried on mal actuator, means for energizing the other energizing of both of said electric heaters being the free end of the second thermal actuator, means for normally biasing said members in latching engagement with each other, an electric heater for each thermal actuator for operating the same to move their free ends in the same direction,-the thermal actuators moving their free ends in the other direction when cooling, the independent movement of said first thermal actuator in either direction releasing its latch member from engagement with the release member, the independent movement of the second actuator in either direction releasing the release described, a pair of thermal actuators supported at one end and arranged free to move their other ends in two directions, a latch member, a release member supported on the movable end of one of the thermal actuators, a biasing spring supporting the latch member on the movable end of the other thermal actuator, said biasing spring normally holding said latch and said release members in latching engagement, an electric heater for each thermal actuator for operating the same tomove its free' end in one direction, the thermal actuators moving their free ends in the opposite direction when cooling, the latching engaging surfaces of the members being of such an area as to require either thermal actuator to move in either direction in accordance with a predetermined time interval to unlatch the members, the relative 7 movement of the first thermal actuator in either direction with respect to the second thermal actuator effecting an unlatching movement of the latch member from the release member, and the relative movement of the second thermal actuator in either direction with respect to the first thermal actuator eifecting the unlatching movement of the release member from the latch member, the contemporaneous movement of both thermal actuators in the same direction maintaining the latch and release members in engagement with each other, and a set of contacts actuated by the unlatching of the members.
18. A burner control system comprising a fuel burning means, a safety switch for controlling the fuel burning means, a pair of movable actuators for the safety switch, and latching means for the safety switch operated by the actuators and having two released positions, said latching means arranged to operate the safety switch only after the relative movement in either direction between the two actuators exceeds a predetermined amount.
19. A burner control system comprising fuel burning means, a safety switch for controlling the fuel burning means, a pair of movable actuators having hot and cold positions, one of said actuators energized concurrently with the fuel feeding means and the other actuator energized responsive to combustion conditions, latching means for the safety switch operated by the actuators, said latching means holding said safety switch closed when both actuators are in their hot or cold positions but opening said safety switch when either of the actuators is in its hot position while the other is in its cold'position.
20. An oil burner system comprising means for burningfuel, a safety switch for controlling the fuel burning means, a pair of movable actuators for controlling the safety switch, latching means operated by said actuators for opening the safety switch when released, said latching means comprising members, one moved by each actuator and having slidable engaging surfaces which cooperate with each other to remain engaged so long as both actuators move in unison in the same direction but to disengage after relative motion between the actuators exceeds a predeermined amount in either direction.
21. A burner control system comprising a fuel burner, means for feeding fuel to the burner, a safety switch having open and closed positions for controlling the fuel feeding means, first time delay means for opening the safety switch effective so long as the fuel feeding means is energized, second means for opening the safety switch effective so long ascfuel is being burned,
direction of movement releases said latching.
means, and switching means held open by said latching -means in either of its released positions.
23. A control system for a fuel burning means, the combination of, a switch for controlling the fuel burning means, means including latching means for causing said switch to remain in a predetermined position, a first thermal actuator,
a second thermal, acuator, said first and second thermal actuators being mechanically associated with and causing release of said latching means upon a predetermined difference in action in either direction between said thermal actuators, a heating means for the first thermal'actuator, and means for controlling said heating means and causing heating of said second thermal actuator.
24. A burner control system comprising means for burning fuel, switching means for controlling said fuel burning means, a first thermal actuator,
a second thermal actuator, mechanical means actuated in accordance with differences in action between said actuators and acting upon a predetermined difference in action in either direction between said thermal actuators to actuate said switching means in a single electrical manner, heating means for the first thermal actuator, and means for controlling said heating means and causing heating of said second thermal actuator.
25. A controller of the class described comprising, a first thermal actuator, a first heating means for the first thermal actuator, a second thermal actuator exposed to the same ambient temperature as the first thermal actuator for compensating the controller for changes in ambient temperature, a second heating means for the second thermal actuator, a control device, and mechanical means actuated by a predetermined difference in action in either direction between said thermal actuators for actuating said control device in a single manner.
26. A control system for a power consuming device, the combination of, a switch for controlling the power consuming device,'means'including latching means for causing said switch to remain in a predetermined position, and means for releasing said latching means comprising a first actuator and a second actuator, said actuators being mechanically associated with and releasing said latching means upon a predetermined difference in action thereof in one direction and also releasing said latching means upon a predetermined difference in action between the actuators in the opposite direction.
27. A control system for a fuel burner, .the combination of, a safety switch, a first thermal element, a second thermal element, means actuated by a predetermined difference in action in either direction between said thermal elements for operating said safety switch, a power circuit for saidburner and including said safety switch, a responsive device for openingand closing said power circuit for thereby starting and stopping the burner, first heating means for the first thermal element, a second heating means for the second thermal element, said heating means being connected in parallel with respect to each other and with respect to said burner, bothofsaid heating means being controlled by the responsive device, and a combustion responsive switching means interposed in circuit with one only of said heating means, said last mentioned switch closing upon presence of combustion.
28. In a control system for a burner, the combination of switching means for controlling the burner, a thermostatic element for actuating said switching means, electric heating means for said thermostatic element and energized during the entire operation of the burner, a second element for controlling said switching means and having electric operating means therefor, combustion responsive means for energizing said electric 013-- crating means upon presence of combustion, said elements and switching means being arranged to prevent continued operation of the burner if either the electric heating means or the electric operating means is energized alone, but to maintain the burner in operation if both the electric heating means and the electric operating means are energized.
29. In a control system for an electric motor driven fuel burner, the combination of, a switch for controlling the burner, a first thermostatic element for actuating said switch, said first thermostatic element being arranged to open said switch upon movement of said first thermostatic element in either direction, electric heating means for said first thermostatic element for causing movement of said first thermostatic element in one direction, a second thermostatic element for cooperating with said first thermostatic element in controlling said switch, said second thermostatic element having electric heating means therefor and movable under the influence of the same, said second thermostatic element in one position preventing movementof the switch to open position due to movement of the first thermostatic element in said one direction and in another position permitting movement of the switch to open position upon movement of the first thermostatic element in said one direction, means including control means responsive to the demand for heat from the burner for energizing r the electric heating means of the first thermo-= static element upon demand fonheat, and combustion responsive switching means actuated upon presence of combustion for controlling the electric heating means of the second thermostatic element ina manner preventing opening of the switch by movement of the first thermo static element in said one direction.
VIRGIL ROBINS TATE.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US236656A US2254984A (en) | 1938-10-24 | 1938-10-24 | Burner control system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US236656A US2254984A (en) | 1938-10-24 | 1938-10-24 | Burner control system |
Publications (1)
Publication Number | Publication Date |
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US2254984A true US2254984A (en) | 1941-09-02 |
Family
ID=22890421
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US236656A Expired - Lifetime US2254984A (en) | 1938-10-24 | 1938-10-24 | Burner control system |
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Country | Link |
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US (1) | US2254984A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2537292A (en) * | 1948-08-09 | 1951-01-09 | Honeywell Regulator Co | Component checking circuit for burner control apparatus |
US2537294A (en) * | 1948-08-09 | 1951-01-09 | Honeywell Regulator Co | Component checking circuit for burner control apparatus |
US2537295A (en) * | 1948-08-09 | 1951-01-09 | Honeywell Regulator Co | Component checking circuit for burner control apparatus |
US2537291A (en) * | 1947-03-03 | 1951-01-09 | Honeywell Regulator Co | Fuel burner safety control system |
-
1938
- 1938-10-24 US US236656A patent/US2254984A/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2537291A (en) * | 1947-03-03 | 1951-01-09 | Honeywell Regulator Co | Fuel burner safety control system |
US2537292A (en) * | 1948-08-09 | 1951-01-09 | Honeywell Regulator Co | Component checking circuit for burner control apparatus |
US2537294A (en) * | 1948-08-09 | 1951-01-09 | Honeywell Regulator Co | Component checking circuit for burner control apparatus |
US2537295A (en) * | 1948-08-09 | 1951-01-09 | Honeywell Regulator Co | Component checking circuit for burner control apparatus |
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