US2240090A - Apparatus for working sheet metal blanks - Google Patents

Apparatus for working sheet metal blanks Download PDF

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Publication number
US2240090A
US2240090A US46385A US4638535A US2240090A US 2240090 A US2240090 A US 2240090A US 46385 A US46385 A US 46385A US 4638535 A US4638535 A US 4638535A US 2240090 A US2240090 A US 2240090A
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roll
blank
rollers
series
master roll
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US46385A
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John M Christman
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Packard Motor Car Co
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Packard Motor Car Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers

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  • This invention relates to the treatment of sheet metal to alter the characteristics thereof for the purpose of facilitating the forming and pressing of the metal into various shapes, and it is the principal object of the invention to provide a method and apparatus by means of which the metal may be efi'ectively and rapidly treated with this end in view.
  • the rolls being arranged in two sets with the axes of the rolls in one set disposed in a plane parallel to a plane containing the axes of the rolls of the other set.
  • the rolls in one set are arranged in staggered relation with the rolls in the other, and the planes defined by the axes of the rolls in the two sets are spaced a distance less than a roll diameter, so that the metal passing between the sets of rolls is slightly flexed first in one direction and then in the other.
  • This ma chine had its limitation in that the sets of rolls could be brought together only as close as would permit the end of the blank to feed from one roll to another, and for some pressing or drawing operations on sheet metal this was not sufficient.
  • the blank may, if desired, be cut to final form before treatment, all portions of the cut blank being similarly and properly flexed and ready for the pressing or stamping operation.
  • metal blanks which are ready for pressing or stamping should not exhibit any very pronounced curvature, it is/of course much less essential that the blank be quite flat before pressing into final form than before the cutting operation and it is thus unnecessary to take the same precautions to completely flatten the blank when the latter is out before flexure. Accordingly the leveling operation may be dispensed with if desired and the curvature of the blank .reduced less completely and by the use of simpler mechanism. 1
  • the present invention contemplates the provision of a machine having means formed with a curved surface against which the metal is forced into substantial conformity, and further means for applying pressure to the'metal in the reverse direction to efiectsubstantial reduction of the curvature of the metal thus established.
  • a roll having a generally cylindrical peripheral surface is employed, the metal being passed over this roll and pressed into contact with the surface thereof over a substantial portion of the roll circumference, and guide means are disposed adjacent the roll for engagement with the concave side of the deformed metal to press the latter in the reverse direction.
  • the invention is particularly applicable to the treatment of sheet metal blanks which are commonly used in the formation of panel structures employed in the bodies of motor vehicles, such panel structures being ordinarily formed by die stamping operations. It is of course essential in such structures that the outer surface be entirely smooth and that any strains due to stretch: ing of the metal during the die stamping operation, commonly referred to as stretcher strains, be avoided.
  • stretcher strains The process and apparatus outlined herein have been found quite effective in this field.
  • an object of the invention to provide apparatus comprising an elongated roll, referred to for convenience hereinafter as the master roll, having a generally cylindrical surface and a plurality of elongated rollers of lesser diameters disposed generally in parallelism with the master roll and in close proximity thereto for guiding a sheet metal blank about the master roll, the metal being passed between the master roll and the smaller rollers and being maintained by the latter in contact with the surface of the master roll over a considerable part of the circumference thereof.
  • Stationary guide means located adjacent the point at which the blank leaves the smaller rollers, serves to engage the blank and deflect orstrip it from the master roll, applying pressure in the reverse direction so as to partly or wholly eliminate the curvature of the blank.
  • the curved periphery of the master roll is slightly eccentric to the point of support of the roll, whereby feeding of the blanks between the rollers and the master roll and about the latter is facilitated.
  • Figure 1 is a rear elevation of a machine capa ble of effecting the hereinbefore described treatment of sheet metal blanks and embodying the principles of the present invention
  • Figure 2 is a transverse vertical sectional view taken substantially n the line 2--2 of Figure 1;
  • Figure 3 is a partial vertical sectional view taken on the line 3-4 of Figure 2;
  • Figure 4 is a section on the line IA of Figure 3;
  • Figure 5 is a section on the line 5-5 of Figure 2;
  • Figure 6 is a fragmentary section on the line G6 of Figure 8.
  • Figure '7 is a partial rear elevation with, certain portions of the machine removed;
  • Figure 8 is a perspective view of a guidc element shown in Figure 2;
  • Figure 9 is a section on the line 9-9 of Figure 2;
  • Figure 10 is a transverse section through the master roll showing the eccentricity of the peripheral surface thereof;
  • Figure 11 is a fragmentary section on the line li-il of Figure 3;
  • Figures 12 and 13 are sectional views corresponding to a portion of Figure 2 and illustrating diagrammatically the manner in which flexure and unrolling of a metal blank may be effected;
  • Figure 14 is a perspective view of a portion of the structure shown in Figures 12 and 13;
  • Figure 15 is a transverse sectional view corresponding to Figures 12 and 13 and illustrating a modified form of the invention employing leveling rollers;
  • Figures 16, 1'7, and 18 are views illustrating the successive steps of cutting, flexing and pressing the metal blank.
  • Figure 1 indicates the general arrangement of the machine, the frame on which the active elements of the machine are supported including and walls 20 and 2
  • This driving mechanism may comprise a motor 25, the shaft of which is connected through a. shaft coupling 26 with reducing gearing enclosed within a housing 21.
  • the gearing within the housing 21 may be of any conventional design and serves to drive a shaft 28 through a second rotary coupling 29, the shaft 28 being constituted by a reduced end portion of a master roll 32.
  • the shaft 28 and the opposite reduced end portion 23 of the master roll are supported in bearings 35 which are bolted or otherwise secured to the end walls 20 and 2! respectively of the supporting frame structure.
  • the master roll 32 is positively rotated during operation of the machine.
  • a master roll of very considerable length is required, for instance of the order of eight or nine feet, and it is important to ensure that the roll shall not be deflected between the end bearings. It is therefore preferred to support the master roll intermediate the ends thereof and for this purpose a plurality of roll engaging bearings are provided, these bearings being arranged at spaced intervals along the length of the roll, preferably at intervals of less than two .feet. Thus spaced plates 31 and 38 may extend between and be secured to the end walls 20 and 2!
  • each pair of guide members thus forming with the plates 31 and 38 a generally rectangular guide passage within which is received a corresponding bearing supporting I member 43.
  • the bearing supporting members 43 are individually adjustable within the guide passages in a vertical direction by means of elements 44, at least one of these elements being arranged beneath each of the members 43 andbeing threaded withina plate 45, the latter being bolted to the transversely extending plates 31 and 38 as shown more particularly in Figure 2.
  • each bearing element 41 To the upper end of each member 43 is secured a bearing element 41, each bearing element having a tongue portion 48 at the upper end thereof for engagement in a bearing groove 49 formed in the master roll 32, the bases of the grooves 49 being of course concentric with the axes of the end bearings 35 for the master roll.
  • the bearing elements 41 may be correctly positioned to support the master roll.
  • the periphery of the master roll 32 is eccentric to the axis of the roll
  • the master roll is provided at spaced intervals over its entire length with grooves similar to the bearing grooves 49 but not necessarily engaged by a bearing element, the purpose of these additional grooves being hereinafter explained.
  • a plurality of transversely extending plates 55 are disposed above the master roll and are arranged in generally radial relation to the axis of the latter, the plates 55 extending between the end walls and 2
  • the plates 55 are further maintained in the proper spaced relation to each other and to the master roll by elements 80 of generally triangular shape, each element 65 being secured at its opposite side to the adjacent plates 55 by means of bolts 62 threaded into the element and extending through slots 53 in the plates 55, whereby after radial adjustment of the plates 55, the elements 60 may be properly positioned to engage and brace the plates.
  • Each plate 55 is formed at its lower end with a plurality of downwardly projecting slotted tongues 65, these tonguesbeing preferably uniformly spaced in the direction of the length of the plates.
  • Associated with each plate 55 is a rod 68, these rods being disposed approximately in parallelism with each other and with the axis of the master roll 32.
  • Each of the rods 63 is provided with a cylindrical peripheral portion 69 which is cut away at the upper side to afford a tongue 10, the latter being dimensioned for reception in the slotted portion of the tongues 65 formed on the associated plate 55.
  • Each rod is further secured to the associated plate by means of set screws I3 passing through the rod and threaded into the tongues 65 of the associated plate 55.
  • a plurality'of rollers 'H are rotatably mounted on each of the rods 68, the rollers being disposed on each rod intermediate the cooperating tongues 65 on the corresponding plate 55.
  • associated with the intermediate plate are dimensioned and positioned so as to extend between and to overlap the rollers associated with the outer plates 55, the rods 58 being preferably disposed as closely together as is possible.
  • the rollers H of each series may be collectively referred to as a roll, it being understood that for some purposes the preferred overlapping arrangement of the rollers may not be required, the individual rollers of each series being replaced by a single elongated cylindrical roller.
  • the rollers H of each series may be adjusted toward or away from the master roll 32 by corresponding separate adjustment of the plates 55 on which the rollers are carried, the spacing between the rollers H and the master roll 32 being preferably just suilicient to permit the a sheet metal blank, this mitting delicate control of plied to the blank during v the rods 68 are disposed in rather close proximity to each other, the blank engaging portions of the peripheries of the rollers H in each of the three series of rollers are closely adjacent so that a leading edge of the blank on passing between the first of the series of rollers H and the master roll is not likely to jam against the rollers of the second series but will engage the lower portion of the peripheries of the rollers in each series and will thus be forced to conform closely to the periphery of the master roll 32. Feeding of the blank over the master roll is facilitated by the adjustment also perthe pressure to be apsuchpassage.
  • Guide means are provided for the leading edge of the blank as it is fed between the" rollers H and the master roll, this guide means comprising brackets 14 which are secured to the transversely extending plate secured to the upper portion of the brackets.
  • the means for stripping the blank from the master roll is shown more particularly in Figures 2 and 8 and comprises an elongated bar 18 which may be generally triangular in cross-section and which is provided with laterally directed tongues 19 which are spaced in the direction of the length of the bar and which are arranged for reception in the grooves 49 and 5
  • the bar 18 is provided with generally rounded surfaces 8
  • the bar it? may be welded or otherwise secured to an elongated rod passage therebetween of Since 38, a guide plate 15 being in turn I 82 which is in turn similarly secured to a plurality generally vertically disposed supporting elements 8
  • Vertical adjustment of the elements 84 and the bar 18 may be eflected by loosening the bolts l5, adjustment being facilitated by means of a being shown more particularly in Figure 7 of the.
  • rollers in end to end relation, these rollers being supported by engagement with the reduced end portions 89 thereof of a plurality of bearing members 90 which are suitably slotted to receive the same, the bearing members 90 being formed integrally with or welded to a plate 9
  • Figures 12 and 13 illustrate more particularly the manner in which a blank 99 is caused to conform to a considerable portion of the master roll periphery.
  • the blank is introduced between the rolls II and master roll 32 while the master roll, owing to its eccentric mounting, is in that position in which the maximum clearance is provided for the blank, the eccentricity being exaggerated in this figure to' render the mode oi operation clearer.
  • the blank 99 is readily flexed, the point of engagement between the blank and the intermediate series of rollers being approximately as shown in this figure.
  • the blank is shown after passing about the master roll 32 and over the guide bar 18 and guide rollers 88, the leading edge of the blank having been substantially flexed and again unrolled.
  • Figure 15 illustrates a modification of the invention which may be resorted to where complete flattening of the blank after fiexure is desirable.
  • the blank After passing between the master roll 32 and the rolls 1! and over the bar 19 and guide roller 80 the blank is led between a pair of feed rolls and between a plurality of staggered leveling rolls 98, the leveling rolls of the upper and lower series being slightly oiiset in a vertical direction so as to slightly flex the blank in alternately opposite directions, the blank being delivered from a second set of feed rollers 91 in substantially fiat condition.
  • the conventional leveling process is combined with the improved fiexing process outlined herein and that other processing steps similar in eflect to the leveling step may be substituted for the latter if desired.
  • Figures l6, l7, and 18 illustrate one method of procedure which can be followed by the use of apparatus such as shown herein whereby the blank is flexed in its entirety as distinguished from the flexing of the major part only of the blank as performed by apparatus heretofore employed.
  • the fiat sheet metal strip 98 as it is received from the mill is cut to form a blank 89 by any conventional means, it
  • the combination with a master roll of means for feeding the metal about said roll and maintaining the metal in conformity with a substantial portion of the roll periphery to progressively curve the metal, said means including a pair of rolls cooperating with said master roll and spaced to a substantial extent about the periphery of said master roll, means intermediate said pair of rolls for engaging and guiding the leading edge of the metal from one to the other of said pairs of rolls, said last named means comprising a third roll having the peripheral portion thereof disposed in overlapping relation with the peripheral portions of the rolls of said first named pair, and means for thereafter applying pressure to the metal in the reverse di rection to materially reduce the curvature thereof.
  • the combina-. tion with a master roll of means for feeding the metal about said roll and maintaining the metal in conformity with a substantial portion of the roll periphery to progressively curve the metal, said means including a pair of rolls cooperating with said master roll and spaced to a substantial extent about the periphery of said master roll, means intermediate said pair of rolls for engaging and guiding the leading edge of the metal from one to the other of said pair of rolls, said last named means comprising a third roll having the peripheral portion thereof disposed in overlapping relation with the peripheral portions of the rolls of said first named pair, and means for thereafter applying pressure to the metal in the reverse direction to materially reduce the curvature thereof.
  • a plurality of guide rollers supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion of the circumference of the roll, the periphery of said roll being slightly eccentric to the axis of rotation of the roll.
  • a master roll having a generally cylindrical periphery, means for rotating said roll, and a plurality of guide rollers supportedadjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion only of the circumference of the roll and for guiding the leading end of the blank into such engagement, said rollers being arranged in a plurality of series with the rollers of each series disposed in generally coaxial relation and staggered with respect to the rolls of the adjacent series, and means for thereafter applying pressure to the metal in the reverse direction to materially reduce the curvature thereof.
  • a master roll having a generally cylindrical periphery
  • means for rotating said roll a plurality of guide rollers supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll portion only of the for guiding the leading end of the blank into such engagement, said rollers being arranged in a plurality of series with the rollers of each series dis posed in generally coaxial relation and staggered with respect to the rolls of the adjacent series, and means supporting one series of rollers for adjustment generally radially of the roll independently of another series of rollers.
  • a master roll having a generally cylindrical periphery, means for rotating said roll, and a plurality of guide rollers supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion only of the circumference of the roll, said rollers being arranged in a plurality of series with the rollers of each series disposed in generally coaxial relation and with the diflerent series of rollers displaced circumferentially of the master roll, the rollers of one series overlapping with and extending between the rollers of another series to the extent required to guide the leading end of the blank into such engagement, and means for thereafter applying pressure to the metal in the reverse direction to materially reduce the curvature thereof.
  • a master roll having a generally cylindrical periphery, means for rotating said roll, and means supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion of the circumference of the roll, the periphery of said roll being slightly eccentric to the axis of rotation of the roll, and means affording bearing supports for the roll adjacent the ends of the roll and at points intermediate the ends of the roll.
  • a master roll having a generally cylindrical periphery
  • means for rotating said roll means for maintaining engagement roll periphery over a substantial portion of the circumference of the roll, and means extending within the roll periphery for stripping the blank from the roll and efiecting at least a partial unrolling of the blank.
  • a master roll having a generally cylindrical periphery, means for rotating said roll, means supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion of the circumference of the roll, and means extending within the roll periphery for stripping the blank from the roll and effecting at least a partial unrolling of the blank, said last named means comprising a stationary member having tongue portions extending toward the roll, said roll being provided with circumferential grooves receiving the said tongue portions.
  • a master roll having a generally cylindrical periphery, means for rotating said roll, means supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion of the circumference of the roll, and means extending of a sheet metal blank with the within the roll periphery for stripping the blank from the roll and effecting at least a partial unrolling of the blank, and a roller positioned adjaceut said last named means for engagement with the discharging blank to effect further unrolling thereof.
  • a master roll having a generally cylindrical periphery, means for rotating said roll, a plurality of guide rollers supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion of the circumference of the roll, said rollers being arranged in a plurality of series with the rollers of each series disposed in generally coaxial relation and with the different series of rollers displaced circumferentially of the master roll, a shaft for supporting each series of rollers, and means extending between adjacent rollers in each series and engaging the associated shaft to support the latter.
  • a master roll having a. generally cylindrical periphery, means for rotating said roll, a

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Description

J. M; CHRISTMAN APPARATUS FOR WORKING SHEET METAL BLANKS April 29, 1941.
Filed Oct. .25; 1935 4 Sheets-Sheet 1 April 1941- J. M. CHRISTMAN APFARATUS FOR WORKING SHEET METAL BLANKS 4 Sheets-Sheet 2 Filed Oct. 23, 1935 Jill...
3 5064 Enact QM April 29, 1941. J. M. CHRISTMAN APPARATUS FOR WORKING SHEET METAL BLANKS Filed Oct. 23. 1935 4 Sheets-Sheet :s
v J. MfcHRzs-rMAN 2,246,099 AFPARATBS F03 WORKING SHEET EXETKL ELANKS Filed Oct. 23, 1935 4 Sheets-Sheet 4 wag wwmu pr. 2a, 1941 2,240,090 APPARATUS FOR WORKING SHEET METAL BLANKS John M. Christman, Detroit, Mich., assignmto Packard Motor Car Company, Detroit, Mich,- a corporation of Michigan Application October 23, 1935, Serial No. 46,385
(or. i53--54) 13 Claims.
This invention relates to the treatment of sheet metal to alter the characteristics thereof for the purpose of facilitating the forming and pressing of the metal into various shapes, and it is the principal object of the invention to providea method and apparatus by means of which the metal may be efi'ectively and rapidly treated with this end in view. I
It has been found that sheet metal frequently becomes rough or its surface wrinkles when subjected to a die drawing or forming operation, and it is believed that the diiiiculty is due to peculiarities in the grain structure of the metal. Regardless of its exact nature or cause, the difficulty is appreciated in the industry, the die drawing operation being said to produce what are commonly referred'to as stretcher strains as the result of the stretching to which the metal is subjected.
It has long been known that a sheet of metal that has been curled and then uncurled can be stretched without apparent development of roughness, provided curling to a sufficient de-- gree is effected. It has also been known that these stretcher strains could be partially or wholly prevented by working tlfe sheet metal shortly before the pressing or drawing operation,
and a machine known as a leveling machine has long been in use for thus working the metal.
.Such a machine consists of a plurality of rolls,
the rolls being arranged in two sets with the axes of the rolls in one set disposed in a plane parallel to a plane containing the axes of the rolls of the other set. The rolls in one set are arranged in staggered relation with the rolls in the other, and the planes defined by the axes of the rolls in the two sets are spaced a distance less than a roll diameter, so that the metal passing between the sets of rolls is slightly flexed first in one direction and then in the other. This ma chine, however, had its limitation in that the sets of rolls could be brought together only as close as would permit the end of the blank to feed from one roll to another, and for some pressing or drawing operations on sheet metal this was not sufficient.
Later, a greater degree of flexing was provided by adding a bending roll to the leveling machine above referred to, and with this machine the sheet was first fed between two of the leveling rolls and then the bending roll was bodily moved to bent the sheet around the first of the leveling rolls to approximately ninety degrees. Thereafter, the sheet was fed through and was thus subjected to a ninety-degree bend and to the action of the leveling rolls to flatten it out, so that it could then be cut and die pressed. Obviously, with this machine, a considerable portion of the blank adjacent the leading edge would have no treatment except that afl'orded by the leveling rolls, because it was necessary to extend that leading edge into the leveling rolls before the bending roll could become effective. Hence this untreated portion of the blank was either cut oil as waste or not used in the die pressing operation.
It will be appreciated, therefore, that in this prior art machine the blank could not be cut to final shape before the bending or working operation, as in that event only part of the blank would be subjected to the bending operation. So the leveling rolls were a necessary part of the machine, these rolls bringing the blank back to a flattened condition so that it could be sub-: sequently fed to the cutting die.
It is proposed as part of the present invention to effect progressive flexure of an entire blank including the leading edge and it will thus be appreciated that the blank may, if desired, be cut to final form before treatment, all portions of the cut blank being similarly and properly flexed and ready for the pressing or stamping operation. While metal blanks which are ready for pressing or stamping should not exhibit any very pronounced curvature, it is/of course much less essential that the blank be quite flat before pressing into final form than before the cutting operation and it is thus unnecessary to take the same precautions to completely flatten the blank when the latter is out before flexure. Accordingly the leveling operation may be dispensed with if desired and the curvature of the blank .reduced less completely and by the use of simpler mechanism. 1
With this end in view the present invention contemplates the provision of a machine having means formed with a curved surface against which the metal is forced into substantial conformity, and further means for applying pressure to the'metal in the reverse direction to efiectsubstantial reduction of the curvature of the metal thus established. In the preferred embodiment of the invention a roll having a generally cylindrical peripheral surface is employed, the metal being passed over this roll and pressed into contact with the surface thereof over a substantial portion of the roll circumference, and guide means are disposed adjacent the roll for engagement with the concave side of the deformed metal to press the latter in the reverse direction. Thus after the metal has been passed over the roll and the guide means it has been substantially flexed or rolled and again unrolled, and while the treated metal sheet may appear unchanged externally, the necessary alteration of the grain structure has been effected and expensive finishing operations which might otherwise be necessary after the metal is pressed into final form are avoided.
The invention is particularly applicable to the treatment of sheet metal blanks which are commonly used in the formation of panel structures employed in the bodies of motor vehicles, such panel structures being ordinarily formed by die stamping operations. It is of course essential in such structures that the outer surface be entirely smooth and that any strains due to stretch: ing of the metal during the die stamping operation, commonly referred to as stretcher strains, be avoided. The process and apparatus outlined herein have been found quite effective in this field.
More specifically it is an object of the invention to provide apparatus comprising an elongated roll, referred to for convenience hereinafter as the master roll, having a generally cylindrical surface and a plurality of elongated rollers of lesser diameters disposed generally in parallelism with the master roll and in close proximity thereto for guiding a sheet metal blank about the master roll, the metal being passed between the master roll and the smaller rollers and being maintained by the latter in contact with the surface of the master roll over a considerable part of the circumference thereof. Stationary guide means, located adjacent the point at which the blank leaves the smaller rollers, serves to engage the blank and deflect orstrip it from the master roll, applying pressure in the reverse direction so as to partly or wholly eliminate the curvature of the blank. Preferably the curved periphery of the master roll is slightly eccentric to the point of support of the roll, whereby feeding of the blanks between the rollers and the master roll and about the latter is facilitated.
It is of course not essential to the satisfactory practice of the invention outlined herein that the blank be cut to final form before flexure and it is thus sometimes desirable to employ conventional leveling means or other devices which will deliver the blank in substantially flat condition after th flexing operation. The use of such devices in combination with the preferred form of blank flexing apparatus disclosed herein is therefore contemplated.
Further objects and features of the invention will be apparent from the following description taken in connection with the accompanying drawings, in which 'Figure 1 is a rear elevation of a machine capa ble of effecting the hereinbefore described treatment of sheet metal blanks and embodying the principles of the present invention;
Figure 2 is a transverse vertical sectional view taken substantially n the line 2--2 of Figure 1;
Figure 3 is a partial vertical sectional view taken on the line 3-4 of Figure 2;
Figure 4 is a section on the line IA of Figure 3;
Figure 5 is a section on the line 5-5 of Figure 2;
Figure 6 is a fragmentary section on the line G6 of Figure 8;
Figure '7 is a partial rear elevation with, certain portions of the machine removed;
Figure 8 is a perspective view of a guidc element shown in Figure 2;
Figure 9 is a section on the line 9-9 of Figure 2;
Figure 10 is a transverse section through the master roll showing the eccentricity of the peripheral surface thereof;
Figure 11 is a fragmentary section on the line li-il of Figure 3;
Figures 12 and 13 are sectional views corresponding to a portion of Figure 2 and illustrating diagrammatically the manner in which flexure and unrolling of a metal blank may be effected;
Figure 14 is a perspective view of a portion of the structure shown in Figures 12 and 13;
Figure 15 is a transverse sectional view corresponding to Figures 12 and 13 and illustrating a modified form of the invention employing leveling rollers; and
Figures 16, 1'7, and 18 are views illustrating the successive steps of cutting, flexing and pressing the metal blank.
In the following description of the embodiments of the invention illustrated in the accompanying drawings, specific language is employed. It will nevertheless be appreciated that other embodiments of the invention constructed in accordance with the principles outlined herein are contemplated and that no limitation of the scope of the invention is intended other than as defined in the appended claims.
Referring specifically to the drawings, it will be observed that Figure 1 indicates the general arrangement of the machine, the frame on which the active elements of the machine are supported including and walls 20 and 2|, which may be braced in any convenient manner and which are rigidly secured together by other parts of the machine as hereinafter described, and a generally horizontal plate 22 secured to the end wall 29 and suitably braced by a member 23, the plate 22 carrying the driving mechanism for the machine. This driving mechanism may comprise a motor 25, the shaft of which is connected through a. shaft coupling 26 with reducing gearing enclosed within a housing 21. The gearing within the housing 21 may be of any conventional design and serves to drive a shaft 28 through a second rotary coupling 29, the shaft 28 being constituted by a reduced end portion of a master roll 32. The shaft 28 and the opposite reduced end portion 23 of the master roll are supported in bearings 35 which are bolted or otherwise secured to the end walls 20 and 2! respectively of the supporting frame structure. In this manher the master roll 32 is positively rotated during operation of the machine.
For the purpose of treating blanks such as are commonly employed in the formation of motor vehicle body panels, a master roll of very considerable length is required, for instance of the order of eight or nine feet, and it is important to ensure that the roll shall not be deflected between the end bearings. It is therefore preferred to support the master roll intermediate the ends thereof and for this purpose a plurality of roll engaging bearings are provided, these bearings being arranged at spaced intervals along the length of the roll, preferably at intervals of less than two .feet. Thus spaced plates 31 and 38 may extend between and be secured to the end walls 20 and 2! of the supporting frame as indicated at 39, and guide members 40 which are arranged in pairs at spaced intervals in the lengtn of the plates 31 and 38 extend therebetween and v 2,240,090 are bolted to the plates as indicated at 4!, each pair of guide members thus forming with the plates 31 and 38 a generally rectangular guide passage within which is received a corresponding bearing supporting I member 43. The bearing supporting members 43 are individually adjustable within the guide passages in a vertical direction by means of elements 44, at least one of these elements being arranged beneath each of the members 43 andbeing threaded withina plate 45, the latter being bolted to the transversely extending plates 31 and 38 as shown more particularly in Figure 2. To the upper end of each member 43 is secured a bearing element 41, each bearing element having a tongue portion 48 at the upper end thereof for engagement in a bearing groove 49 formed in the master roll 32, the bases of the grooves 49 being of course concentric with the axes of the end bearings 35 for the master roll. By proper manipulation of the elements 44 the bearing elements 41 may be correctly positioned to support the master roll.
As hereinbefore stated, the periphery of the master roll 32 is eccentric to the axis of the roll,
the extent of eccentricity being fairly small for instance of the order of seven thousandths of an inch in a roll having a peripheral diameter of three and one-half inches. The master roll is provided at spaced intervals over its entire length with grooves similar to the bearing grooves 49 but not necessarily engaged by a bearing element, the purpose of these additional grooves being hereinafter explained.
A plurality of transversely extending plates 55, three being shown in Figure 2 of the drawings, are disposed above the master roll and are arranged in generally radial relation to the axis of the latter, the plates 55 extending between the end walls and 2| of the support and being secured thereto, for instance by means of bolts 56 which are threaded into the plates 55 and which extend through slightly elongated slots 51 in the end walls 2|] and 2|, the plates 55 being thereby adjustable toward or away from the master roll, adjustment toward the roll of each plate 55 being effected independently of the remaining plates of the series by means of set screws 58 carried by the end walls 20 and 2| and engaging the upper edges of the plates 55 at each end thereof. The plates 55 are further maintained in the proper spaced relation to each other and to the master roll by elements 80 of generally triangular shape, each element 65 being secured at its opposite side to the adjacent plates 55 by means of bolts 62 threaded into the element and extending through slots 53 in the plates 55, whereby after radial adjustment of the plates 55, the elements 60 may be properly positioned to engage and brace the plates.
Each plate 55 is formed at its lower end with a plurality of downwardly projecting slotted tongues 65, these tonguesbeing preferably uniformly spaced in the direction of the length of the plates. Associated with each plate 55 is a rod 68, these rods being disposed approximately in parallelism with each other and with the axis of the master roll 32. Each of the rods 63 is provided with a cylindrical peripheral portion 69 which is cut away at the upper side to afford a tongue 10, the latter being dimensioned for reception in the slotted portion of the tongues 65 formed on the associated plate 55. Each rod is further secured to the associated plate by means of set screws I3 passing through the rod and threaded into the tongues 65 of the associated plate 55.
A plurality'of rollers 'H are rotatably mounted on each of the rods 68, the rollers being disposed on each rod intermediate the cooperating tongues 65 on the corresponding plate 55. As shown more particularly in Figures 2 and 5, the the series of rollers 1| associated with the intermediate plate are dimensioned and positioned so as to extend between and to overlap the rollers associated with the outer plates 55, the rods 58 being preferably disposed as closely together as is possible. For convenience the rollers H of each series may be collectively referred to as a roll, it being understood that for some purposes the preferred overlapping arrangement of the rollers may not be required, the individual rollers of each series being replaced by a single elongated cylindrical roller.
By means of the construction thus far described, it will be appreciated that the rollers H of each series may be adjusted toward or away from the master roll 32 by corresponding separate adjustment of the plates 55 on which the rollers are carried, the spacing between the rollers H and the master roll 32 being preferably just suilicient to permit the a sheet metal blank, this mitting delicate control of plied to the blank during v the rods 68 are disposed in rather close proximity to each other, the blank engaging portions of the peripheries of the rollers H in each of the three series of rollers are closely adjacent so that a leading edge of the blank on passing between the first of the series of rollers H and the master roll is not likely to jam against the rollers of the second series but will engage the lower portion of the peripheries of the rollers in each series and will thus be forced to conform closely to the periphery of the master roll 32. Feeding of the blank over the master roll is facilitated by the adjustment also perthe pressure to be apsuchpassage.
eccentric nature of the peripheral surface of thelatter, that portion of the surface of the master roll of less radius permitting the blank to enter more freely and enabling the leading edge of the blank to more readily flex about the roll.
Guide means are provided for the leading edge of the blank as it is fed between the" rollers H and the master roll, this guide means comprising brackets 14 which are secured to the transversely extending plate secured to the upper portion of the brackets.
As the curved blank emerges from between the rollers H and the master roll 32, it is engaged by means which strips it from the master roll and unrolls or reduces the curvature of the blank. The means for stripping the blank from the master roll is shown more particularly in Figures 2 and 8 and comprises an elongated bar 18 which may be generally triangular in cross-section and which is provided with laterally directed tongues 19 which are spaced in the direction of the length of the bar and which are arranged for reception in the grooves 49 and 5| of the master roll. termediate the tongues 19 the bar 18 is provided with generally rounded surfaces 8| which conform generally to the contour of the outer pe ripheral surface of the master roll 32 and is provided at its rearwardly directed side with a slightly curved guide surface 11 for engagement with the stripped blank, this guide surface forming an extension of the adjacent rearwardly directed faces of the tongues 19. The bar it? may be welded or otherwise secured to an elongated rod passage therebetween of Since 38, a guide plate 15 being in turn I 82 which is in turn similarly secured to a plurality generally vertically disposed supporting elements 8|, each of the supporting elements being secured to the plate 31 by means 0! a bolt 88 which extends through an elongated slot 86 in the plate 31 and is threaded into the element It. Vertical adjustment of the elements 84 and the bar 18 may be eflected by loosening the bolts l5, adjustment being facilitated by means of a being shown more particularly in Figure 7 of the.
drawings in end to end relation, these rollers being supported by engagement with the reduced end portions 89 thereof of a plurality of bearing members 90 which are suitably slotted to receive the same, the bearing members 90 being formed integrally with or welded to a plate 9| which extends transversely of the supporting frame and is secured to the end walls 20 and 2! thereof by means of bolts 92, the latter passing through slots 83 in the respective end walls to permit of vertical adjustment of the plate 9] and the rollers 88. If it is desired to more completely unroll the blank it will ordinarily be necessary to elevate the rollers to a position slightly above the plane defined by the guiding surface 11 of the bar '18, the blank being usually somewhat resilient and requiring considerable bending in order that permanent deformation may result.
It will be observed from the foregoing that a metal blank which is ied across the guide plate I! is drawn between the rollers 8i and the master roll 32 by rotation of the latter, being caused to conform closely to the peripheral contour of the master roll 32 by means of the close proximity of the rollers II of the several series. The spacing between the first and'the last series of rollers H must be sumcient to ensure that the blank actually conforms to the periphery of the master roll; the rollers ll of the intermediate series obviously function principally to guide the leading edge of the blank from the rollers oi the first series to the rollers of the final series and to prevent jamming of the leading edge of the blank.
Figures 12 and 13 illustrate more particularly the manner in which a blank 99 is caused to conform to a considerable portion of the master roll periphery. Thus as shown in Figure 12, the blank is introduced between the rolls II and master roll 32 while the master roll, owing to its eccentric mounting, is in that position in which the maximum clearance is provided for the blank, the eccentricity being exaggerated in this figure to' render the mode oi operation clearer. By reason of the close spacing between the rollers ll of the several series the blank 99 is readily flexed, the point of engagement between the blank and the intermediate series of rollers being approximately as shown in this figure. In Figure 13 the blank is shown after passing about the master roll 32 and over the guide bar 18 and guide rollers 88, the leading edge of the blank having been substantially flexed and again unrolled.
The employment of a greater number of series be appreciated that it is only necessary to engage the blank with the master roll at two points which are spaced about the periphery thereof to a considerable extent and to ensure that the leading edge of the blank will be properly guided between these two points. Thus three series of rollers H are ordinarily all that is required for satisfactory operation and under some circumstances only two series of rollers will sufilce, in which event the rollers in each series will enga e the master roll at points spaced circumferentially of the latter to an extent suilicient to ensure that the blank will conform to the master roll. By the overlapping of the rollers of the two series as hereinbeiore described, the proper guiding of tire blank may be ensured.
Figure 15 illustrates a modification of the invention which may be resorted to where complete flattening of the blank after fiexure is desirable. After passing between the master roll 32 and the rolls 1! and over the bar 19 and guide roller 80 the blank is led between a pair of feed rolls and between a plurality of staggered leveling rolls 98, the leveling rolls of the upper and lower series being slightly oiiset in a vertical direction so as to slightly flex the blank in alternately opposite directions, the blank being delivered from a second set of feed rollers 91 in substantially fiat condition. It will be appreciated that in this form of the invention the conventional leveling process is combined with the improved fiexing process outlined herein and that other processing steps similar in eflect to the leveling step may be substituted for the latter if desired.
Figures l6, l7, and 18 illustrate one method of procedure which can be followed by the use of apparatus such as shown herein whereby the blank is flexed in its entirety as distinguished from the flexing of the major part only of the blank as performed by apparatus heretofore employed. Thus in Figure 16 the fiat sheet metal strip 98 as it is received from the mill is cut to form a blank 89 by any conventional means, it
- being understood that the shape of the blank 98 selected for the purpose of illustration is oi no significance. As shown in Figure 1'7 the blank 99 is fed between the rollers It and the master roll 32 in the manner hereinbefore described and emerges in a generally unrolled but not necessarily fiat condition. The blank is then pressed or die stamped to the desired and finished form shown in Figure 18, the entire finished article having been subjected to the flexing operation with resultant elimination of stretcher strains and other defects hereinbefore mentioned. This particular succession of process steps can of course be employed only when the entire blank is flexed since any treatment of the blank which does not result in flexure of the leading portion would result in the production of an article oi which a portion is likely to prove defective after drawing or stamping.
Having thus described the invention, what is claimed as new and desired to be secured by Letters Patent is:
1. In apparatus for improving sheet metal for subjection to a stamping operation, the combination with a master roll, of means for feeding the metal about said roll and maintaining the metal in conformity with a substantial portion of the roll periphery to progressively curve the metal, said means including a pair of rolls cooperating with said master roll and spaced to a substantial of rollers II is of course contemplated, but it will 7 extent about the periphery of said master roll,
and means intermediate said pair of rolls for engaging and guiding the leading edge of the metal from one to the other of said pair of rolls, and means for thereafter applying pressure to the metal'in the reverse direction to materially reduce the curvature thereof.
2. In apparatus for improving sheet metal for subjection to a stamping operation, the combination with a master roll, of means for feeding the metal about said roll and maintaining the metal in conformity with a substantial portion of the roll periphery to progressively curve the metal, said means including a pair of rolls cooperating with said master roll and spaced to a substantial extent about the periphery of said master roll, means intermediate said pair of rolls for engaging and guiding the leading edge of the metal from one to the other of said pairs of rolls, said last named means comprising a third roll having the peripheral portion thereof disposed in overlapping relation with the peripheral portions of the rolls of said first named pair, and means for thereafter applying pressure to the metal in the reverse di rection to materially reduce the curvature thereof. 3. In apparatus for improving sheet metal for subjection to a stamping operation, the combina-. tion with a master roll, of means for feeding the metal about said roll and maintaining the metal in conformity with a substantial portion of the roll periphery to progressively curve the metal, said means including a pair of rolls cooperating with said master roll and spaced to a substantial extent about the periphery of said master roll, means intermediate said pair of rolls for engaging and guiding the leading edge of the metal from one to the other of said pair of rolls, said last named means comprising a third roll having the peripheral portion thereof disposed in overlapping relation with the peripheral portions of the rolls of said first named pair, and means for thereafter applying pressure to the metal in the reverse direction to materially reduce the curvature thereof.
4. In apparatus for improving sheet metal for subjection to a stamping operation, the combination with a master roll having a generally cylindrical periphery, means for rotating said roll, and
a plurality of guide rollers supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion of the circumference of the roll, the periphery of said roll being slightly eccentric to the axis of rotation of the roll.
5. In apparatus for improving sheet metal for subjection to a stamping operation, the combina-' tion with a master roll having a generally cylindrical periphery, means for rotating said roll, and a plurality of guide rollers supportedadjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion only of the circumference of the roll and for guiding the leading end of the blank into such engagement, said rollers being arranged in a plurality of series with the rollers of each series disposed in generally coaxial relation and staggered with respect to the rolls of the adjacent series, and means for thereafter applying pressure to the metal in the reverse direction to materially reduce the curvature thereof.
6. In apparatus for improving sheet metal for subjection to a stamping operation, the combination with a master roll having a generally cylindrical periphery, means for rotating said roll, a plurality of guide rollers supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll portion only of the for guiding the leading end of the blank into such engagement, said rollers being arranged in a plurality of series with the rollers of each series dis posed in generally coaxial relation and staggered with respect to the rolls of the adjacent series, and means supporting one series of rollers for adjustment generally radially of the roll independently of another series of rollers.
7. In apparatus for improving sheet metal for subjection to a stamping operation, the combina tion with a master roll having a generally cylindrical periphery, means for rotating said roll, and a plurality of guide rollers supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion only of the circumference of the roll, said rollers being arranged in a plurality of series with the rollers of each series disposed in generally coaxial relation and with the diflerent series of rollers displaced circumferentially of the master roll, the rollers of one series overlapping with and extending between the rollers of another series to the extent required to guide the leading end of the blank into such engagement, and means for thereafter applying pressure to the metal in the reverse direction to materially reduce the curvature thereof.
8. In apparatus for improving sheet metal for subjection to a stamping operation, the combination with a master roll having a generally cylindrical periphery, means for rotating said roll, and means supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion of the circumference of the roll, the periphery of said roll being slightly eccentric to the axis of rotation of the roll, and means affording bearing supports for the roll adjacent the ends of the roll and at points intermediate the ends of the roll.
9. In apparatus for improving sheet metal for subjection to a stamping operation, the combination with a master roll having a generally cylindrical periphery, means for rotating said roll, means supported adjacent said roll for maintaining engagement roll periphery over a substantial portion of the circumference of the roll, and means extending within the roll periphery for stripping the blank from the roll and efiecting at least a partial unrolling of the blank.
10. In apparatus for improving sheet metal for subjection to a stamping operation, the combination with a master roll having a generally cylindrical periphery, means for rotating said roll, means supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion of the circumference of the roll, and means extending within the roll periphery for stripping the blank from the roll and effecting at least a partial unrolling of the blank, said last named means comprising a stationary member having tongue portions extending toward the roll, said roll being provided with circumferential grooves receiving the said tongue portions.
11. In apparatus for improving sheet metal for subjection to a stamping operation, the combination with a master roll having a generally cylindrical periphery, means for rotating said roll, means supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion of the circumference of the roll, and means extending of a sheet metal blank with the within the roll periphery for stripping the blank from the roll and effecting at least a partial unrolling of the blank, and a roller positioned adjaceut said last named means for engagement with the discharging blank to effect further unrolling thereof.
12. In apparatus for improving sheet metal for subjection to a stamping operation, the combination with a master roll having a generally cylindrical periphery, means for rotating said roll, a plurality of guide rollers supported adjacent said roll for maintaining engagement of a sheet metal blank with the roll periphery over a substantial portion of the circumference of the roll, said rollers being arranged in a plurality of series with the rollers of each series disposed in generally coaxial relation and with the different series of rollers displaced circumferentially of the master roll, a shaft for supporting each series of rollers, and means extending between adjacent rollers in each series and engaging the associated shaft to support the latter.
13. In apparatus for improving sheet metal for subjection to a stamping operation, the combination with a master roll having a. generally cylindrical periphery, means for rotating said roll, a
a shaft for supporting each series of rollers, and
means extending between adjacent rollers in each series and engaging the associated shaft to support the latter, said last named means being adjustable generally radially of the axis of the master roll.
JOHN M. CHRISTMAN.
US46385A 1935-10-23 1935-10-23 Apparatus for working sheet metal blanks Expired - Lifetime US2240090A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2858874A (en) * 1956-03-26 1958-11-04 Nat Electric Welding Machines Forming rolls having a curved forming shoe tangential to one roll on a line connecting the axes of the rolls
US2890738A (en) * 1956-02-14 1959-06-16 Voss Engineering Company Radial tilt roller levelers
US3429165A (en) * 1966-06-07 1969-02-25 Forges De La Loire Cie Des Ate Metal strip planing machines operating by alternate bendings
FR2529485A1 (en) * 1982-06-30 1984-01-06 Sumitomo Metal Ind METHOD FOR CHANGING THE WIDTH DISTRIBUTION OF THE THICKNESS OF A METAL STRIP
US4606208A (en) * 1984-05-16 1986-08-19 Kaiser Steel Corporation Pipe forming apparatus

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2890738A (en) * 1956-02-14 1959-06-16 Voss Engineering Company Radial tilt roller levelers
US2858874A (en) * 1956-03-26 1958-11-04 Nat Electric Welding Machines Forming rolls having a curved forming shoe tangential to one roll on a line connecting the axes of the rolls
US3429165A (en) * 1966-06-07 1969-02-25 Forges De La Loire Cie Des Ate Metal strip planing machines operating by alternate bendings
FR2529485A1 (en) * 1982-06-30 1984-01-06 Sumitomo Metal Ind METHOD FOR CHANGING THE WIDTH DISTRIBUTION OF THE THICKNESS OF A METAL STRIP
US4606208A (en) * 1984-05-16 1986-08-19 Kaiser Steel Corporation Pipe forming apparatus

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