US2224831A - Electrolysis cell - Google Patents

Electrolysis cell Download PDF

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US2224831A
US2224831A US137719A US13771937A US2224831A US 2224831 A US2224831 A US 2224831A US 137719 A US137719 A US 137719A US 13771937 A US13771937 A US 13771937A US 2224831 A US2224831 A US 2224831A
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cell
anode
cathode
electrolyte
electrolysis
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US137719A
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Paul Karl
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EIDP Inc
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EI Du Pont de Nemours and Co
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/28Per-compounds
    • C25B1/29Persulfates
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/17Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
    • C25B9/19Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms

Definitions

  • PAUL ELECTROLYSIS can Filed April 19.11937 2 Sheets-Sheet 2 IN VEN TOR.
  • Electrolysis cells are well known in the 5 art and may be defined as electrolytic cells which are used for the synthesis of chemical compounds by utilizing the chemical effects of the electric current.
  • This invention relates more particularly to a new and improved electrolysis cell which is particularly adapted for the manufacture of persulphuric acid or persulphates by electrolytic synthesis, as well as the process of utilizing this novel cell for the manufacture of these chemil 5 cal compounds.
  • Cells for the preparation of persulphuric acid and persulphates by electrolytic synthesis are now used commercially in the manufacture of hydrogen peroxide.
  • processes of manufacturing hydrogen peroxide by the electrolytic route it, is usual to subject to anodic electrolysis a solution of sulphuric acid or an acid solution of ammonium sulphate.
  • thesulphuric acid or sulphate salt is converted into persulphuric acid or persulphate by electrolysis carried out successivelyin a series of electrolysis cells.
  • the solution is subjected to hydrolysis and distillation in order to convert the per compound into hydrogen peroxide and to recover the evolved peroxide from the solution.
  • the chambers surrounding the cathode and anode, or the cathode and anode chambers, are usually separated in electrolysis 5 cells of the type specified as now known in the art by a porous diaphragm.
  • This porous diaphragm separates anolyte and catholyte. liquids and permits only the passage of electrical ions therethrough.
  • the diaphragm does not permit any appreciable diffusion of the two liquids from 10 anode compartment to cathode compartment.
  • a type of cell now known to the art and utilized commercially in the preparation of persulphuric acid and persulphates is shown in the Baum Patents 1,837,177 and 1,937,621.
  • the anolyte, porous diaphragm, catholyte and cathode of this cell are all disposed concentrically within the cell container.
  • the group of cells in which the sulphuric acid starting material, or acidic solution of a sulphate, 20 is converted by electrolytic synthesis into persulphuric acid or persulphates is arranged in present commercial installations in such a way that the individual cells constitute what is usually termed a cascade.”
  • the concentration of persulphuric acid (or persulphate) in the anolyte is built up 30 to a certain extent by electrolysis in each cell.
  • the anolyte liquid containing the persulphuric acid formed as the result of the electrolysis in one cell is carried over the the next cell of the cascade arrangement wherein the persulphuric 35 acid content is built up by electrolysis to a fur ther'extent.
  • the electrolytic process is repeated in plurality of cells until an anolytehaving a sufliciently high percentage of persulphuric-acid (or persulphate) to permit economical hydrolysis 40 and distillation is obtained.
  • This porous diaphragm in present cells is designed to prevent diffusion of one liquid into the other by fluid movement therethrough. However, it does not prevent the passage 01' electrical ions therethrough, which is, of course, essential in the electrolytic process.
  • the cells now utilized commercially for the manufacture of persulphuric acid and persulphates, such as those shown in the Baum patents, are known as double-electrolyte, double-flow cells.
  • any one of these cells is relatively small and the amount of persulphuric acid segregating one.porti0n of the electrolyte into an anolyte in a chamber surrounding the anode, and a second portion of the anolyte into a cathode in a chamber surrounding the cathode, and maintaining these liquids separate throughout the entire period of electrolysis, I provide but one electrolyte.
  • This electrolyte is permitted to flow both through the chambers surrounding the cathode and through the chambers surrounding the anode.
  • the improved cell with which this invention is concerned may be constructed of greater size than any now known to the art and of greater electrical capacity.
  • My improved cell is designed primarily to build up the persulphuric acid content to a sufficiently high degree in a single cell, thus eliminating the objectionable cascade arrangement and successive electrolyses in a plurality of cells, previously considered essential in the manufacture of these compounds.
  • the electrical current applied to any one cell constructed in accordance with my invention is ordinarily many times that supplied to any single cell of the type disclosed in the Baum patents.
  • Another object of this invention includes the building of an electrolysis cell of the type specified, which cell may be con-' structed of various sizes, and which may be designed to take much larger electrical power inputs than those now known or used in this art.
  • Fig. l is a vertical section of the entire cell assembly some parts being illustrated in elevation. This view is taken along the line 2-2 of Fig. 2.
  • Fig. 2 is a plan view of an improved cell constructed in accordance with my invention, the electrical lead-in wires being omitted from this view.
  • Fig. 3 is a detail view, in elevation, of the cathode assembly with the electrical lead-in connections shown in place thereon.
  • Fig. 4 is a detail of the perforated sheet lead cathode which is shown in Fig. 3 in end elevation.
  • Fig. 5 is a detail of one form of anode assem-' bly.
  • the clamping means and lead-in wires by which the electrical connection is made to the anode are also illustrated in this view.
  • Fig. 6 shows an alternative form of anode assembly. This view also illustrates the clamping means and electrical lead-in wire by which the anode is connected to a source of electrical current.
  • Fig. 7 is a detail of the clamping means by which the electrical lead-in wire may be secured to the anode of Fig. 6.
  • my improved cell includes a cell container Ii which may be constructed of welded steel.
  • This sheet steel box is lined with a lead lining l3.
  • a lead lining l3 Secured to this lead lining by the use of acid-proof cement is an inner ceramic liner 15.
  • This liner may be of porcelain or other ceramic material and should have sufllcient thickness to insure adequate electrical insulation between the electrolyte and the sheet steel cell container.
  • the porous diaphragm il divides the interior of the cell container into two portions.
  • a lead box 23 Positioned in the chamber in which the anode is suspended and securely cemented to the insulating inner liner IS with acid-proof cement is a lead box 23 which serves as a cooling Jacket cooling fluid is permitted to flow into this cooling jacket through the inlet pipe 25 and out through the exit pipe 21 (Fig. 2). In this way that portion of the electrolyte present in the anode compartment is subjected to cooling during the process of electrolysis.
  • lead is specified as my preferred material of construction for this cooling jacket. as lead is resistant to the action of sulphuric acid, any other material which will serve to transmit heat and which will also stand up under the severe corrosive conditions encountered in such an electrolysis cell may be utilized with equal success.
  • suitable materials may be mentioned glass, tantalum and even in some installations platinum, although the latter is of course far too expensive to permit of commercial utilization.
  • the anode is designated in Fig. 1 by the numeral 23.
  • Fig. 1 The anode is designated in Fig. 1 by the numeral 23.
  • a description of the exact construction of this anode may be deferred for the present. It may be stated, however, that in the embodiment disclosed in Fig. 1 the anode is closely positioned adjacent to the porous diaphragm, II. It is provided at the upper end with a metal clamp 3
  • the porous diaphragm l1 may be considered simply as a porous plate through which ions bearing electrical charges can readily pass. It may be constructed of some porous ceramic material or of glass wool.
  • the cathode assembly is positioned on a grooved acid-proof, stoneware block 35 which rests on the insulating inner liner I5.
  • This block is provided with longitudinal grooves which permit the liquid present in the cathode chamber to flow from this chamber through the grooves and through the passage under this porous diaphragm (designated by the numeral 2
  • This block may preferably be made of acid-proof stoneware but can also be made of any other material such as lead, tantalum, glass or other material which is resistant to theaction of sulphuric acid. It constructed of material which electrically .conducts electricity, it must of course be suitably insulated from the cathode assembly.
  • the cathode assembly consists of the cathode proper which comprises a perforated lead plate designated by the numeral 31.
  • This plate is provided with a series of holes or apertures 38. It may be suitably secured, as by burning, to a lead cooling coil 4
  • a lead bottom plate 41 which abuts against and rests upon grooved block 35.
  • lead is specified as the preferred material for my sheet cathode, it must be under also be utilized. Ordinarily platinum would not be used in view of its relatively great cost.
  • a clamp 49 similar to that shown on anode 29.
  • the clamp' may be secured to the cathode by welding or in any other suitable manner.
  • an inlet tube 53 Positioned at one side of cathode compartment I8 is an inlet tube 53 which may be formed of glass, ceramic material, lead, tantalum, or any other suitable resistant material.
  • This inlet tube serves to convey electrolyte to the cathode chamber of the cell. If desired, it may be omitted and a solution of sulphuric acid in water, or a solution of sulphate, which is to be electrolyzed, may be poured directly into the cathode chamber. Ordinarily, the use of an inlet tube 53 is desirable as it prevents splashing of acid.
  • Exit tube 55 is provided at the upper'level of the cooling Jacket 23 in order that the electrolyte containing the persulphuric acid or persulphate product may leave the electrolysis cell. As shown, exit tube 55 is brought out through an aperture especially formed for the outflow pipe in the sheet steel case, lead liner, and inner ceramic insulating liner.
  • the outflow tube 55 which may be formed of metal or ceramic material, must be insulated from the steel container and the lead liner.
  • the course of flow of electrolyte through the cell will now be evident.
  • the electrolyte which, in the manufacture of persulphuric acid, will constitute an aqueous solution of sulphuric acid, with or without various addition agents, is fed into the cell or, more particularly, into the oathode chamber through inlet pipe 53.
  • This electrolyte then passes from thechamber surrounding the cathode through the groove in the porous stoneware block 3! and throirgh the opening 1
  • the electrolyte comes into contact with anode 29 and is thus subjected to anodic electrolysis.
  • Persulphuric acid or persulphate
  • the electrolyte flows out through exit tube 55 to the stills where it is subjected to hydrolysis and distillation to recover hydrogen peroxide therefrom.
  • a cooling fluid such as water should continuously flow through the cooling coils 31.
  • This cooling fluid is introduced through inlet 43 and flows out through outflow pipe 45.
  • the electrolyte is maintained at a temperature below about 20C. during its passage through the cathode chamber.
  • the electrolyte in the anode chamber I1 is cooled by flowing cooling fluid through the lead box 23. In this way the electrolyte is, at all times, maintained at a temperature of 20 C. or less.
  • the anode assemblies disclosed in Figs. 5, 6 and 7 may now be described in further detail.
  • the anode construction shown in Fig. is alternative to the construction shown in Figs. 6 and 7, and either one may be utilized in my improved electrolysis cell. It should be understood, of course, that the size of the anode chamber must be designedto accommodate whichever anode assembly is selected.
  • a plurality of vertical tantalum strips designated by the numeral I are supported from a lead cross-bar or cross-strip 63.
  • These tantalum strips which may be of relatively narrow width and slight depth, may be secured to the lead cross-bar by Tantalum is the material which is most suitable for the supporting frame, as it is relatively strong, inert to acid, readily secured to both lead and platinum by welding, and is a good conductor of electricity without itself acting as the electrode'.
  • the actual anode members in the construction disclosed in Fig. 5 are the platinum strips designated by the numeral ll. These strips are arranged cross-wise of the tantalum vertical supporting strips 6
  • Lead-in wire 33 is secured by clamp 3
  • As the lead-in wire, and the means of securing this wire to the lead cross-bar by clamping means, are now well known in the art, further description thereof is unnecessary. Any standard and well-known manner of making contact between the crossbar I and the source of current may be utilized and the particular means illustrated forms no essential part of my invention. It may be stated that the method of securing the lead-in connections to the electrodes, involving the use of a clamp, is the same in all constructions shown in the drawing. 4
  • anode assembly disclosed in Figs. 6 and 7 comprises a pair of lead posts 8
  • a plurality of tantalum cross-strips 83 may rest on the bottom of the cell, there being provided an insulating block, usually of porcelain (not shown) in order to provide proper insulation.
  • the vertical posts it are tied together by means of a lead cross-bar B5 to which is secured, by welding, a lead clamp 81.
  • This lead clamp is shown in greater detail in Fig. 7.
  • a bolt 8! may serve to secure the electrical lead-in connection to the anode assembly.
  • monium persulphate process consists of an acid solution of ammonium sulphate, flows'into the cell through the inlet pipe 53. If desired, this pipe may be eliminated, but is preferably in- 6 cluded as it prevents splashing of acid solutions.
  • the electrolyte builds up in the cathode compartment I8 and flows through the perforations 39 in lead sheet cathode 31 so that it fills up the entire space comprising the cathode compart-- ment btween the diaphragm l1 and the insulat-.
  • the electrolyte flows through the grooves in the grooved bottom plate 35 and through the opening 2
  • the opening Il may be positioned elsewhere in the diaphragm, but I have found it very much more advantageous to position it at the bottom of the cell.
  • the electrolyte After flowing through aperture 2
  • the acid recovered after hydrolysis of the persulphuric acid and the recovery of hydrogen peroxide by hydrolysis and distillation may be used as electrolyte in a successive electrolysis operation. Its specific gravity may be adjusted by the addition of fresh acid or distilled water so that 40 gravity of preferably 1.3 is attained. Acid concentrations'other than that equivalent to a gravity of 1.3 may of course also'be used.
  • the current density is an important factor in the electrolysis. I have found 45 that a cathode current density of about 0.06 ampere per square centimeter of cathode surface.
  • the electrolyte may be circulated through the cell at the rate of about 55 one-half liter (500 cc.) of electrolyte per minute. Under these conditions, a current of 1000 amperes is supplied to the cell and the temperature of the electrolyte is maintained at about 14 to 17 0.,
  • Solutions of sulphates can also be employed in my improved process.
  • I may electrolyze, for example, a solution containing 220 grams of ammonium bi-sulphate and 280 grams of sulphuric acid per liter of aqueous solution.
  • persulphuric acid is intended also to include persulphates such as ammonium persulphate and potassium persulphate.
  • An electrolysis cell for the manufacture of persulfuric acid which comprises, in combination, a cell container, a porous diaphragm separating said cell container into two compartments, which compartments are adapted to contain an electrolyte, said porous diaphragm being provided with an opening permitting communication between said compartments, a cathode positioned within one of said compartments, an anode positioned within the other of said compartments, and cooling means positioned within each of said compartments for cooling the electrolyte during its flow throughthe cell, said cooling means in said compartment in. which said anode is positioned being so arranged adjacent said anode as to provide a relatively narrow path of travel for said electrolyte through said compartment between said anode and said cooling means.
  • An electrolysis cell for the manufacture of persulfuric acid which comprises, in combination, a cell container, a longitudinally extending porous diaphragm positioned within said cell container and separating said cell container into two compartments, which compartments are adapted to retain an electrolyte, said porous diaphragm being provided with an opening permitting communication between said compartments, a cathode positioned within one of said compartments, an anode positioned within the other of said compartments, cooling means positioned in said compartment containing said cathode'in such a manner as to cool the electrolyte in said compartment, said cooling means being secured to and forming a part of said cathode,
  • said porous diaphragm being provided with an ⁇ opening permitting communication between said compartments, an anode positioned within one of said compartments, a cathode positioned within the other of said compartments, electrical lead-in wires for supplying electrical current to said anode and said cathode, cooling means positioned within said compartments for cooling the electrolyte, said cooling means positioned in said compartment containing the cathode being rigidly secured to said cathode in such a manner that the eil'ective area of said cathode is thereby increased. said cooling means positioned in said compartment containing said anode being positioned closely adjacent to said anode in such a manner that a relatively narrow path of travel is provided for the electrolyte through said compartment in the space between said cooling means and said anode,
  • An electrolysis cell for preparing persulfuric acid which comprises, in combination, a cell container, a porous diaphragm separating said cell container into a pair of compartments adapted to retain an electrolyte, said porous diaphragm being provided with an opening permitting communication between said compartments, an anode positioned within one of said compartments, a cathode positioned within the other of said compartments, electrical lead-in wires for supplying electrical current to said anode and said cathode, and a box-like member positioned in said anodecompartment adjacent said anode and-insuch a manner as to provide a relatively narrow space for travel of the electrolyte between said box-like member and said anode, said box-like member serving to retain a cooling liquid which cools said electrolyte as it passes in contact with said anode.
  • An electrolysis cell for preparing persuiiuric acid which comprises, in combination, a cell container, a longitudinally extending porous diaphragm separating said cell container into a pair of compartments, which compartments are adapted to retain an electrolyte, said porous diaphragm being provided with an opening permitting communication between said compartments, an electrolyte positioned within said compartments, an anode positioned within one of said compartments, a cathode positioned within the other of said compartments, electrical lead-in wires for supplying electrical currents to said anode and said cathode, means for introducing fresh elec trolyte into the compartment in which said cathode is positioned, means for removing electrolyte which has been subjected to electrolysis from said compartmentin which said anode is positioned, and a cooling coil positioned in said compartment containing said cathode, said cooling coil being integrally secured to said cathode, whereby the effective area of said cathode is increased while said

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Description

Dec. 10, 1940. K. PAUL ELECTROLYSIS CELL 2 Sheets-Sheet 1 Filed April 19, 1937 125%.:Eiug
INVENTOR.
' KARL PAUL ATiORNEY.
Dec. 10, 1940. PAUL ELECTROLYSIS can Filed April 19.11937 2 Sheets-Sheet 2 IN VEN TOR. KARL PA UL iTTbRNEY.
Patented Dec. 10, 1940 UNITED STATES PATENT OFFICE 2,224,831 nrnc'raonrsrs can.
Application April 19, 1937, Serial No. 13'lfl19 Claims.
This invention relates to an improved electrolysis cell and to a process employing that cell in the electrical synthesis oi chemical compounds. Electrolysis cells are well known in the 5 art and may be defined as electrolytic cells which are used for the synthesis of chemical compounds by utilizing the chemical effects of the electric current.
This invention relates more particularly to a new and improved electrolysis cell which is particularly adapted for the manufacture of persulphuric acid or persulphates by electrolytic synthesis, as well as the process of utilizing this novel cell for the manufacture of these chemil 5 cal compounds. Cells for the preparation of persulphuric acid and persulphates by electrolytic synthesis are now used commercially in the manufacture of hydrogen peroxide. In processes of manufacturing hydrogen peroxide by the electrolytic route, it, is usual to subject to anodic electrolysis a solution of sulphuric acid or an acid solution of ammonium sulphate. In present methods, thesulphuric acid or sulphate salt is converted into persulphuric acid or persulphate by electrolysis carried out successivelyin a series of electrolysis cells. After the persulphuric or persulphate content has been built up to a value sufllciently high to permiteconomical recovery of hydrogen'peroxide therefrom, as a result of these successive electrolyses, the solution is subjected to hydrolysis and distillation in order to convert the per compound into hydrogen peroxide and to recover the evolved peroxide from the solution.
As the class of electrolysis cell for preparing persulphuric acid or persulphates by electrical synthesis is well-known in the art, it is to be understood that wherever hereinafter reference is made to persulphuric acid cells, it is my intention that cells for the manufacture of persulphates by electrolytic methods are to be also comprehended within the scope of that term.
It has been usual to utilize in electrolytic processes for the production of persulphuric acid an aqueous solution of sulphuric acid, the electrolysis being carried out in a cell having an anode of platinum and a cathode of lead or graphite. It has been .usual to provide two liquids in these cells, the liquids being independently circulated from one cell to another throughout the series of cells in which the plurality of separate electrolytic synthesis is carried out. One of the liquids in the cells now known to the art is termed an anolyte and it ordinarily is positioned closely adjacent to the anode. The second liquid is the catholyte, which catholyte is closely adjacent to the cathode. The chambers surrounding the cathode and anode, or the cathode and anode chambers, are usually separated in electrolysis 5 cells of the type specified as now known in the art by a porous diaphragm. This porous diaphragm separates anolyte and catholyte. liquids and permits only the passage of electrical ions therethrough. The diaphragm does not permit any appreciable diffusion of the two liquids from 10 anode compartment to cathode compartment. A type of cell now known to the art and utilized commercially in the preparation of persulphuric acid and persulphates is shown in the Baum Patents 1,837,177 and 1,937,621. The anolyte, porous diaphragm, catholyte and cathode of this cell are all disposed concentrically within the cell container.
The group of cells in which the sulphuric acid starting material, or acidic solution of a sulphate, 20 is converted by electrolytic synthesis into persulphuric acid or persulphates is arranged in present commercial installations in such a way that the individual cells constitute what is usually termed a cascade." This means that the 25 anolyte and catholyte liquids leaving one of the cells of the series flow to the next lower cell of the series, in an arrangement which is analogous to a cascade. The concentration of persulphuric acid (or persulphate) in the anolyte is built up 30 to a certain extent by electrolysis in each cell. The anolyte liquid containing the persulphuric acid formed as the result of the electrolysis in one cell is carried over the the next cell of the cascade arrangement wherein the persulphuric 35 acid content is built up by electrolysis to a fur ther'extent. The electrolytic process is repeated in plurality of cells until an anolytehaving a sufliciently high percentage of persulphuric-acid (or persulphate) to permit economical hydrolysis 40 and distillation is obtained. A
I It should be understood that during the proc ess of electrolytic synthesis both catholyte and anolyte liquids are circulated through the plu- 45 rality of cells forming the cascade arrangement. The catholyte and anolyte liquids are separated by means of a porous diaphragm. If the anolyte were permitted to come in contact with the cathode, persulphuric acid or persulphate pres- 50 cut therein would be destroyed. The process of producing these per compounds electrolytically by the methods now known to the art involves building up the concentration of the desired product successively in small incrementsby car- Wing out successive electrolyses in a plurality of electrolysis cells.
This porous diaphragm in present cells is designed to prevent diffusion of one liquid into the other by fluid movement therethrough. However, it does not prevent the passage 01' electrical ions therethrough, which is, of course, essential in the electrolytic process. As the llquids are kept separate in the cells 'now known to the art during the entire period of successive electrolysis in a plurality of cells, both anolyte and catholyte liquids being circulated, the cells now utilized commercially for the manufacture of persulphuric acid and persulphates, such as those shown in the Baum patents, are known as double-electrolyte, double-flow cells. The electrical input of any one of these cells is relatively small and the amount of persulphuric acid segregating one.porti0n of the electrolyte into an anolyte in a chamber surrounding the anode, and a second portion of the anolyte into a cathode in a chamber surrounding the cathode, and maintaining these liquids separate throughout the entire period of electrolysis, I provide but one electrolyte. This electrolyte is permitted to flow both through the chambers surrounding the cathode and through the chambers surrounding the anode.
Instead of securing at the end of the electrolysis two liquids, one the anolyte containing the valuable constituent (persulphuric acidor persulphate), and the other a catholyte of no value insofar as desired chemical product is concerned, I secure but one liquid, an electrolyte of substantial persulphuric acid concentration which may be subjected to the usual hydrolysis and distillation steps in order to secure hydrogen peroxide. The improved cell with which this invention is concerned may be provided with a porous diaphragm but this porous diaphragm does not completely segregate the electrolyte into two portions as in the electrolysis cells now known to the art.
There is an opening provided in this porous diaphragm which permits flow of electrolyte from the chamber adjacent to onev electrode to the chamber adjacent to the other. In other words, the electrolyte flows from the cathode chamber through the opening in the porous diaphragm into the anode chamber, and from there is carried directly to the stills wherein the hydrolysis and distillation for the recovery of hydrogen peroxide is carried out, This single-pass feature of my improved cell is a marked departure from all electrolysis cells for the manufacture of persulphuric acid or persulphate now known or used for the commercial synthesis of these products.
As previously pointed out, it has been usual in the commercial manufacture of these per compounds to build up the contentof per compounds successively by subjecting the anolyte (and catholyte) to successive electrolyses in a large number of individual cells. In an arrangement such as that disclosed in the Baum patents, some of these cells may be arranged at a level lower than other cells so that both anolyte and catholyte liquids may flow by gravity from one group of cells to a lower cell in the so-called cascade arrangement. An important characteristic of my new and improved cell is that the persulphuric acid or persulphate content is built up to a much greater degree in one single individual cell than ever before attainable by single cell electrolysis. In other words, the improved cell with which this invention is concerned may be constructed of greater size than any now known to the art and of greater electrical capacity. My improved cell is designed primarily to build up the persulphuric acid content to a sufficiently high degree in a single cell, thus eliminating the objectionable cascade arrangement and successive electrolyses in a plurality of cells, previously considered essential in the manufacture of these compounds. The electrical current applied to any one cell constructed in accordance with my invention is ordinarily many times that supplied to any single cell of the type disclosed in the Baum patents.
Among the objects of this invention may therefore be enumerated the development of a singlepass, single-flow cell wherein but one electrolyte is subjected to electrolysis, this electrolyte being normally built up to a sufficiently high persulphuric acid or persulphate concentration in a single cell, without the necessity of carrying out a plurality of electrolysis in a series of cells as now necessary in the commercial production of these compounds. Another object of this invention includes the building of an electrolysis cell of the type specified, which cell may be con-' structed of various sizes, and which may be designed to take much larger electrical power inputs than those now known or used in this art. Closely allied with this latter object is the ancillary objective of reducing the number of cells necessary to secure a liquid having a concentration of persulphuric acid high enough to permit economical recovery of hydrogen peroxide from the great number now employed in plants utilizing electrolytic methods to a single large sized cell. This objective also involves a concomitant decrease in the operating expense incident to the manufacture of these per compounds by electrical synthesis.
Other objects of this invention involve the utilization in the construction of my single-pass, single-flow cell of certain features of construction which make possible for the first time in this art the use of a single-flow cell for the economical manufacture of persulphuric acid and persulphates. These features include a novel anode assembly, a novel diaphragm construction, a novel cathode assembly and novel means for cooling that portion of the electrolyte present in the chamber which contains the anode. The various features of my improved cell which permit the utilization of but one electrolyte in place of the 'two universally used in the prior art, these features including, among others, the provision of a space underthe diaphragm and cathode assembly through which the electrolyte is permitted to flow from cathode chamber to anode chamber or, defined more broadly, the provision of means in the diaphragm through which the electrolyte is permitted to flow, also constitute novel elements contributing to the success of my improved construction.
It may be stated that all diaphragms now known or utilized in electrolysis cells for the manufacture of persulphuric acid or persulphates for the anode chamber 51. Water or some other definitely separate the electrolyte into two entirely separate portions. Present diaphragms do not permit positive passage of liquid therethrough, the only relative flow between anolyte and catholyte liquids being that relatively negligible amount which may occur as a result of the porosity of the diaphragm and the difference in level between the two liquids. As contrasted with present diaphragms, the diaphragm of my improved cell is not constructed inperforate, but is arranged so that a positive flow of liquid therethrough from one chamber of the cell to the other may constantly and continually take place.
My invention, which also involves other and subsidiary objectives which will become apparent during the ensuing description of my preferred cell and preferred mode of operation, may best be explained in conjunction with the annexed drawings wherein:
Fig. l is a vertical section of the entire cell assembly some parts being illustrated in elevation. This view is taken along the line 2-2 of Fig. 2.
Fig. 2 is a plan view of an improved cell constructed in accordance with my invention, the electrical lead-in wires being omitted from this view.
Fig. 3 is a detail view, in elevation, of the cathode assembly with the electrical lead-in connections shown in place thereon.
Fig. 4 is a detail of the perforated sheet lead cathode which is shown in Fig. 3 in end elevation.
Fig. 5 is a detail of one form of anode assem-' bly. The clamping means and lead-in wires by which the electrical connection is made to the anode are also illustrated in this view.
Fig. 6 shows an alternative form of anode assembly. This view also illustrates the clamping means and electrical lead-in wire by which the anode is connected to a source of electrical current.
Fig. 7 is a detail of the clamping means by which the electrical lead-in wire may be secured to the anode of Fig. 6.
As will be more fully' apparent from the sectional elevation, Fig. 1, my improved cell includes a cell container Ii which may be constructed of welded steel. This sheet steel box is lined with a lead lining l3. Secured to this lead lining by the use of acid-proof cement is an inner ceramic liner 15. This liner may be of porcelain or other ceramic material and should have sufllcient thickness to insure adequate electrical insulation between the electrolyte and the sheet steel cell container.
The porous diaphragm il divides the interior of the cell container into two portions. The larger portion, designated by the numeral l8, constitutes the cathode chamber. The smaller porby the numeral 2|, through which fiow of electrolyte from cathode chamber to anode chamber may take place.
Positioned in the chamber in which the anode is suspended and securely cemented to the insulating inner liner IS with acid-proof cement is a lead box 23 which serves as a cooling Jacket cooling fluid is permitted to flow into this cooling jacket through the inlet pipe 25 and out through the exit pipe 21 (Fig. 2). In this way that portion of the electrolyte present in the anode compartment is subjected to cooling during the process of electrolysis. Although lead is specified as my preferred material of construction for this cooling jacket. as lead is resistant to the action of sulphuric acid, any other material which will serve to transmit heat and which will also stand up under the severe corrosive conditions encountered in such an electrolysis cell may be utilized with equal success. Among other suitable materials may be mentioned glass, tantalum and even in some installations platinum, although the latter is of course far too expensive to permit of commercial utilization.
The anode is designated in Fig. 1 by the numeral 23. As the drawing illustrates two possible forms of this anode, that shown in Fig. and that shown in Figs. 6 and 7, a description of the exact construction of this anode may be deferred for the present. It may be stated, however, that in the embodiment disclosed in Fig. 1 the anode is closely positioned adjacent to the porous diaphragm, II. It is provided at the upper end with a metal clamp 3| by which may be secured the electrical lead-in connection 33.
Insofar as this description is concerned, the porous diaphragm l1 may be considered simply as a porous plate through which ions bearing electrical charges can readily pass. It may be constructed of some porous ceramic material or of glass wool. v
The cathode assembly is positioned on a grooved acid-proof, stoneware block 35 which rests on the insulating inner liner I5. This block is provided with longitudinal grooves which permit the liquid present in the cathode chamber to flow from this chamber through the grooves and through the passage under this porous diaphragm (designated by the numeral 2|) into the anode chamber. This block may preferably be made of acid-proof stoneware but can also be made of any other material such as lead, tantalum, glass or other material which is resistant to theaction of sulphuric acid. It constructed of material which electrically .conducts electricity, it must of course be suitably insulated from the cathode assembly.
The cathode assembly consists of the cathode proper which comprises a perforated lead plate designated by the numeral 31. This plate is provided with a series of holes or apertures 38. It may be suitably secured, as by burning, to a lead cooling coil 4| provided with inlet and outlet conduits 43 and 45, through which water or some other cooling fluid may be permitted to flow for the purpose of cooling the liquid present in the cathode chamber. At the bottom of the cooling coil, and secured to-and forming a part of the lead plate cathode, is a lead bottom plate 41 which abuts against and rests upon grooved block 35. Although lead is specified as the preferred material for my sheet cathode, it must be under also be utilized. Ordinarily platinum would not be used in view of its relatively great cost.
At the upper endthe sheet lead cathode is provided a clamp 49 similar to that shown on anode 29. By means of this clamp the electrical connection between the cathode and the source of current is made. The clamp'may be secured to the cathode by welding or in any other suitable manner.
Positioned at one side of cathode compartment I8 is an inlet tube 53 which may be formed of glass, ceramic material, lead, tantalum, or any other suitable resistant material. This inlet tube serves to convey electrolyte to the cathode chamber of the cell. If desired, it may be omitted and a solution of sulphuric acid in water, or a solution of sulphate, which is to be electrolyzed, may be poured directly into the cathode chamber. Ordinarily, the use of an inlet tube 53 is desirable as it prevents splashing of acid.
Exit tube 55 is provided at the upper'level of the cooling Jacket 23 in order that the electrolyte containing the persulphuric acid or persulphate product may leave the electrolysis cell. As shown, exit tube 55 is brought out through an aperture especially formed for the outflow pipe in the sheet steel case, lead liner, and inner ceramic insulating liner. The outflow tube 55, which may be formed of metal or ceramic material, must be insulated from the steel container and the lead liner.
The course of flow of electrolyte through the cell will now be evident. The electrolyte which, in the manufacture of persulphuric acid, will constitute an aqueous solution of sulphuric acid, with or without various addition agents, is fed into the cell or, more particularly, into the oathode chamber through inlet pipe 53. This electrolyte then passes from thechamber surrounding the cathode through the groove in the porous stoneware block 3! and throirgh the opening 1| provided under porous diaphragm I I. From here, flow occurs through the narrow passageway designated by the numeral 51, this passageway constituting the anode chamber. In the anode chamber the electrolyte comes into contact with anode 29 and is thus subjected to anodic electrolysis. Persulphuric acid (or persulphate) is pro duced in the electrolyte as the result of the electrolytic synthesis carried out in anode chamber 51. With its persulphuric acid content built up to a sufllciently high concentration, the electrolyte flows out through exit tube 55 to the stills where it is subjected to hydrolysis and distillation to recover hydrogen peroxide therefrom.
As previously specified, a cooling fluid such as water should continuously flow through the cooling coils 31. This cooling fluid is introduced through inlet 43 and flows out through outflow pipe 45. As a result of this cooling, the electrolyte is maintained at a temperature below about 20C. during its passage through the cathode chamber. The electrolyte in the anode chamber I1 is cooled by flowing cooling fluid through the lead box 23. In this way the electrolyte is, at all times, maintained at a temperature of 20 C. or less.
The anode assemblies disclosed in Figs. 5, 6 and 7 may now be described in further detail. The anode construction shown in Fig. is alternative to the construction shown in Figs. 6 and 7, and either one may be utilized in my improved electrolysis cell. It should be understood, of course, that the size of the anode chamber must be designedto accommodate whichever anode assembly is selected.
In the construction shown in Fig. 5 a plurality of vertical tantalum strips designated by the numeral I are supported from a lead cross-bar or cross-strip 63. These tantalum strips, which may be of relatively narrow width and slight depth, may be secured to the lead cross-bar by Tantalum is the material which is most suitable for the supporting frame, as it is relatively strong, inert to acid, readily secured to both lead and platinum by welding, and is a good conductor of electricity without itself acting as the electrode'.
The actual anode members in the construction disclosed in Fig. 5 are the platinum strips designated by the numeral ll. These strips are arranged cross-wise of the tantalum vertical supporting strips 6|, to which they are secured by welding. Asshown, a number of these vertical platinum electrode elements are supported, one above the other, and extend throughout the entire width of the anode supporting frame. Suflicient platinum is required to give the required current density at the anode, but the ,strips need be only of relatively narrow width and slight depth.
Lead-in wire 33 is secured by clamp 3| which in turn is attached to lead cross-bar 63 in any suitable manncr as by welding. As the lead-in wire, and the means of securing this wire to the lead cross-bar by clamping means, are now well known in the art, further description thereof is unnecessary. Any standard and well-known manner of making contact between the crossbar I and the source of current may be utilized and the particular means illustrated forms no essential part of my invention. It may be stated that the method of securing the lead-in connections to the electrodes, involving the use of a clamp, is the same in all constructions shown in the drawing. 4
The alternative form of anode assembly disclosed in Figs. 6 and 7 comprises a pair of lead posts 8|, which are covered with tantalum indicated by numeral 82. To the tantalum covered posts is attached, in some suitable manner, as, .7
by welding, a plurality of tantalum cross-strips 83. The lead posts covered with tantalum, ll, may rest on the bottom of the cell, there being provided an insulating block, usually of porcelain (not shown) in order to provide proper insulation. To the cross-strips 83 there are secured narrow strips of platinum (designated by the same numeral 83) which constitute the actual electrode. The vertical posts it are tied together by means of a lead cross-bar B5 to which is secured, by welding, a lead clamp 81. This lead clamp is shown in greater detail in Fig. 7. By means of this clamp a bolt 8! may serve to secure the electrical lead-in connection to the anode assembly. It is obvious that the relatively more massive anode construction disclosed in Figs. 6 and 7 is capable of-carrying a heavier electrical current than the anode disclosed in Fig. 5. As in the former construction, however,
the-area of platinum used must be sufliclent to.
above apparatus. Current efliciences obtained monium persulphate process consists of an acid solution of ammonium sulphate, flows'into the cell through the inlet pipe 53. If desired, this pipe may be eliminated, but is preferably in- 6 cluded as it prevents splashing of acid solutions.
The electrolyte builds up in the cathode compartment I8 and flows through the perforations 39 in lead sheet cathode 31 so that it fills up the entire space comprising the cathode compart-- ment btween the diaphragm l1 and the insulat-.
ing lining It.
From the cathode chamber the electrolyte flows through the grooves in the grooved bottom plate 35 and through the opening 2| below diaphragm II. If desired, the opening Il may be positioned elsewhere in the diaphragm, but I have found it very much more advantageous to position it at the bottom of the cell.
After flowing through aperture 2|, the electrolyte flows upwardly through anode' chamber 5iv where it comes into contact with electrode 29 and is subjected to anodic electrolysis. After the electrolysis is complete, the persulphuric acid or persulphate content being built up to a concentration sufliciently high to permit economical hydrolysis and distillation by treatment in the single cell, the electrolyte flows out through outlet 55 where it is delivered to stills for the subsequent treatment usual in this art. During the 30 entire electrolysis the liquid in the cathode chamber is cooled by means of cooling coil 44 and the electrolyte in the anode chamber is cooled by means of lead box 23.
The acid recovered after hydrolysis of the persulphuric acid and the recovery of hydrogen peroxide by hydrolysis and distillation may be used as electrolyte in a successive electrolysis operation. Its specific gravity may be adjusted by the addition of fresh acid or distilled water so that 40 gravity of preferably 1.3 is attained. Acid concentrations'other than that equivalent to a gravity of 1.3 may of course also'be used.
As noted above, the current density is an important factor in the electrolysis. I have found 45 that a cathode current density of about 0.06 ampere per square centimeter of cathode surface.
It has been found that the electrolyte may be circulated through the cell at the rate of about 55 one-half liter (500 cc.) of electrolyte per minute. Under these conditions, a current of 1000 amperes is supplied to the cell and the temperature of the electrolyte is maintained at about 14 to 17 0.,
preferably below 20 C. The voltage drop across (it) the cell will be approximately 5 volts. I have obtained current efllciencies of from 70 to' 75% and the persulphuric acid content of the eiiiuent electrolyte in-the persulphuric acid process has usually been from 8 to 9%. It should be under- 65 stood, of course, that these numerical data are merely given as illustrative, as my invention also involves the use of currents, current densities, voltage drops, and rates of electrolyte fiow other than those specified.
70 Solutions of sulphates can also be employed in my improved process. Thus, I may electrolyze, for example, a solution containing 220 grams of ammonium bi-sulphate and 280 grams of sulphuric acid per liter of aqueous solution. the
75 temperature being maintained below 20 C., in the I do not wish to be limited wish to be limited to exact rates, temperatures, or'compOsitions given, nor to exact construction of the various elements or members forming my novel persulphuric or persulphate cell. Various changes might be made in the construction described as illustrative and preferred, which would nevertheless still be within the purview of my invention.
It may be stated, moreover, that a great variety of solutions may be treated in my improved cell and these solutions will, in general, contain other materials in addition to sulphuric acid or various sulfates, such, for example, as addition agents and other substances present as media to improve the efliciency of the process.
It is therefore my intention that the scope of the invention is to be restricted only as necessitated by the prior art and appended claims. In the claims the term persulphuric acid is intended also to include persulphates such as ammonium persulphate and potassium persulphate.
I claim:
1. An electrolysis cell for the manufacture of persulfuric acid which comprises, in combination, a cell container, a porous diaphragm separating said cell container into two compartments, which compartments are adapted to contain an electrolyte, said porous diaphragm being provided with an opening permitting communication between said compartments, a cathode positioned within one of said compartments, an anode positioned within the other of said compartments, and cooling means positioned within each of said compartments for cooling the electrolyte during its flow throughthe cell, said cooling means in said compartment in. which said anode is positioned being so arranged adjacent said anode as to provide a relatively narrow path of travel for said electrolyte through said compartment between said anode and said cooling means.
2. An electrolysis cell for the manufacture of persulfuric acid which comprises, in combination, a cell container, a longitudinally extending porous diaphragm positioned within said cell container and separating said cell container into two compartments, which compartments are adapted to retain an electrolyte, said porous diaphragm being provided with an opening permitting communication between said compartments, a cathode positioned within one of said compartments, an anode positioned within the other of said compartments, cooling means positioned in said compartment containing said cathode'in such a manner as to cool the electrolyte in said compartment, said cooling means being secured to and forming a part of said cathode,
electrolyte, said porous diaphragm being provided with an {opening permitting communication between said compartments, an anode positioned within one of said compartments, a cathode positioned within the other of said compartments, electrical lead-in wires for supplying electrical current to said anode and said cathode, cooling means positioned within said compartments for cooling the electrolyte, said cooling means positioned in said compartment containing the cathode being rigidly secured to said cathode in such a manner that the eil'ective area of said cathode is thereby increased. said cooling means positioned in said compartment containing said anode being positioned closely adjacent to said anode in such a manner that a relatively narrow path of travel is provided for the electrolyte through said compartment in the space between said cooling means and said anode,
means for introducing fresh electrolyte into the compartment in which said cathode is positioned, and means for removing electrolyte which has been subjected to electrolysis from said compartment in which said anode is positioned and thence out of the cell. a
4. An electrolysis cell for preparing persulfuric acid which comprises, in combination, a cell container, a porous diaphragm separating said cell container into a pair of compartments adapted to retain an electrolyte, said porous diaphragm being provided with an opening permitting communication between said compartments, an anode positioned within one of said compartments, a cathode positioned within the other of said compartments, electrical lead-in wires for supplying electrical current to said anode and said cathode, and a box-like member positioned in said anodecompartment adjacent said anode and-insuch a manner as to provide a relatively narrow space for travel of the electrolyte between said box-like member and said anode, said box-like member serving to retain a cooling liquid which cools said electrolyte as it passes in contact with said anode.
5. An electrolysis cell for preparing persuiiuric acid which comprises, in combination, a cell container, a longitudinally extending porous diaphragm separating said cell container into a pair of compartments, which compartments are adapted to retain an electrolyte, said porous diaphragm being provided with an opening permitting communication between said compartments, an electrolyte positioned within said compartments, an anode positioned within one of said compartments, a cathode positioned within the other of said compartments, electrical lead-in wires for supplying electrical currents to said anode and said cathode, means for introducing fresh elec trolyte into the compartment in which said cathode is positioned, means for removing electrolyte which has been subjected to electrolysis from said compartmentin which said anode is positioned, and a cooling coil positioned in said compartment containing said cathode, said cooling coil being integrally secured to said cathode, whereby the effective area of said cathode is increased while said cathode and the electrolyte in said cathode compartment are subjected to cooling during the electrolysis.
KARL PAUL.
US137719A 1937-04-19 1937-04-19 Electrolysis cell Expired - Lifetime US2224831A (en)

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US137719A US2224831A (en) 1937-04-19 1937-04-19 Electrolysis cell
FR836834D FR836834A (en) 1937-04-19 1938-04-19 Method and device for electrolysis
GB12615/38A GB514169A (en) 1937-04-19 1938-04-27 Improvements in or relating to the manufacture of persulphuric acid and its salts byelectrolysis

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2568844A (en) * 1944-10-14 1951-09-25 Du Pont Process and apparatus for the electrolytic production of fluorine
US3476675A (en) * 1966-03-22 1969-11-04 Simplex Mfg Co An electrolytic cell for chlorine production
US4482440A (en) * 1983-10-06 1984-11-13 Olin Corporation Electrochemical cell and process for manufacturing temperature sensitive solutions
CN118553952A (en) * 2024-07-25 2024-08-27 北京普能世纪科技有限公司 Electrolyte liquid storage tank and flow battery system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2568844A (en) * 1944-10-14 1951-09-25 Du Pont Process and apparatus for the electrolytic production of fluorine
US3476675A (en) * 1966-03-22 1969-11-04 Simplex Mfg Co An electrolytic cell for chlorine production
US4482440A (en) * 1983-10-06 1984-11-13 Olin Corporation Electrochemical cell and process for manufacturing temperature sensitive solutions
CN118553952A (en) * 2024-07-25 2024-08-27 北京普能世纪科技有限公司 Electrolyte liquid storage tank and flow battery system

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GB514169A (en) 1939-11-01
FR836834A (en) 1939-01-26

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