US2122485A - Coiling apparatus - Google Patents

Coiling apparatus Download PDF

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US2122485A
US2122485A US717089A US71708934A US2122485A US 2122485 A US2122485 A US 2122485A US 717089 A US717089 A US 717089A US 71708934 A US71708934 A US 71708934A US 2122485 A US2122485 A US 2122485A
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coiling
drum
coils
distributor
wire
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US717089A
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Oscar G Nelson
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AT&T Corp
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Western Electric Co Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/22Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores

Definitions

  • This invention relates to a coiling apparatus, and more particularly to an apparatus for coiling interconnected measured lengths of stran material.
  • An object of the invention is to provide .a simple, eflicient and practical apparatus for successively winding a plurality of coils of strand material, said coils being preferably interconnected.
  • one embodiment of the invention contemplates a coiling machine comprising a distributor having a continuously oscillating material directing arm, automatically shiftable from one position to another with respect to a rotatable coiling head when a coil of material of predetermined length has been wound, the coiling head having partitioning members for separating the coils during winding which members may be simultaneously retracted to permit the removal of the interconnected coils.
  • a plurality of coils are thus produced from a single strand without stopping the machine at the completion of each coil.
  • FIG. 1 is a schematic side elevational view 0 the apparatus
  • Fig. 2 is a wiring diagram illustrating a control system for the apparatus
  • Fig. 3 is a front elevational view of the distributor portions thereof being broken away for the purpose of clearness;
  • Fig. 4 is a side elevational view of the distributor portions thereof being shown in sections;
  • Fig. 5 is an enlarged fragmentary sectional view taken along the line 55 of Fig. 4;
  • Fig. 6 is an enlarged fragmentary detailed view of the coiling head
  • Fig. 7 is a fragmentary sectional view taken along the line l-'I of Fig. 6;
  • Fig. 8 is a fragmentary sectional view taken along the line 88 of Fig. 7;
  • Fig. 9 is a fragmentary top plan view taken substantially along the line 9-9 of Fig. 6;
  • Fig. 10 is a fragmentary sectional view taken substantially along the line Ill-l0 of Fig. 6.
  • numeral l0 designates a supply reel (Fig. 1) for supplying strand material, such as rubber covered wire H, which when threaded through the apparatus passes over 5 an idler sheave l2, between rollers l3 and I4 of a counter l5, and through a forked member it of a distributor ll to a. coiling head I8 where the forward end of the wire is secured as hereinafter described.
  • strand material such as rubber covered wire H
  • the distributor l'l (Fig. 3) consists of a housing 20 slidably mounted upon horizontal supporting bars 2!, the ends of which are fixed in embossed portions of a stationary frame 22.
  • the frame 22 has an upright member 23 forming, at its upper end, a bearing for a continuously rotatable shaft 24 upon which is mounted a drum cam 25 rotatable in a bearing 26 carried by the housing and serving as a bearing for the shaft 24.
  • the drum cam is keyed to the shaft 24 20 so as to be rotated therewith but is movable longitudinally thereon when movement is imparted to the housing 20.
  • the shaft 24 is operatlvely connected to a suitable power means (not shown) and is driven to rotate the drum cam 25 which, 25 due to its connection at 21 with an oscillating arm 28, upon which the forked member i6 is mounted, imparts an oscillatory movement to the arm about its pivot 29, the pivot being supported by the housing 20.
  • having mountedthereupon and disposed within the housing a gear 32 (Figs. 3 and 4) the teeth of which interengage teeth of a horizontally disposed rack 33, the latter being carried by the frame 22 and adjustable relative thereto by means of an adjusting screw 34.
  • Means for rotating the gear 32 for imparting movement to the housing 20 consists of a solenoid 35 having a core 36 fixed to a pull rod 31 which is grooved to receive and plvotally support a pawl 38.
  • a toothed wheel 39 mounted upon the shaft 3!, and fixed thereto, is positioned so that the pawl 38 may engage a tooth thereof when the solenoid 35 is energized to move the pull, rod 31 upwardly, which upward movement will be sufficient to cause the pawl 38 to rotate the toothed wheel 39 a predetermined distance.
  • the movement of the housing 20 from one position to another is limited by allowing the shaft 3
  • This is accomplished by a latch 4
  • is positioned to be engaged by a spring pressed plunger 44 carried by the pull rod 31 when the pull rod is approaching the top of its vertical movement to move the latch 4
  • the pull rod 31 drops by gravity until it rests upon a locking plate carried by the frame 22.
  • are formed in the locking plate 50 toreceive a locking pin 52 which is slidably disposed in the lower end of the pull rod 31, urged downwardly by a spring 53 and limited in its downward movement by a lifting pin 54 carried by the upper end thereof and extending through elongated apertures in the walls of the pull rod.
  • stops the movement of the housing 20 to properly position the locking pin 52 in general alignment with one of the apertures 5
  • the distributor l1 maybe manuallymoved into its original or starting position at the left (Fig. 3) after a coiling operation has been completed. This may be accomplished by forcing a hand lever 60 (Figs.
  • the coiling head i8 comprises a'drum Ill having a hub 1
  • the hub H has radially extending rib members 13 for sup porting equally spaced drum sections 14, the outer surfaces of which are arcuate shaped in crosssectional contour for receiving the wire II.
  • the spaces between the drum sections 14 are suilflclently large to receive retractable partitioning elements 16,- which have horizontally extending wire supporting mernhers I! of the general contour shown in Figs.
  • the partitioning elements 16 have integral arms 79 and 8 (Figs. 6, 9 and 10) positioned at the ends thereof and extending beneath their respective drum section 14 where their inner ends are pivotally mounted at 8
  • the partitioning elements 16 are in the positions shown in solid lines in Fig. 6 during the ceiling operation, but after the coiling operation has been completed, they may be moved into the dotted line position shown Fig. 6 so that the interconnected coils may be readily removed from the drum. It will he noted that the partitioning elements'l5 are tapered, as viewed in Fig. 9, be-
  • Links 83 operatively connect the partitioning members 16 to respective arms 84 of a retracting element 85 (Figs. 6 and 7) which element is dis-' posed concentric with the shaft 12 .and has a flanged outer end 86 for receiving a controlling member 81.
  • the controlling member 8'! is circular in general contour as shown in Fig. 8 having formed on its inner surface a lug 88 substantially rectangular in general contour and receivable in a recess 89 (Figs. 7 and 8) of the contour shown by the dotted lines in Fig. 8 so that the side walls of the lug 88- may engage the side walls of the recess 89 to limit the movement of the controlling member 81.
  • the controlling .member 81 is fixedto the end of the shaft 12 by means of screws and has diametrically opposed apertures therein for supporting stub shafts 90 for pinions M.
  • a ring gear 93 is positioned between the flange 86 and a bearing flange 94, all of which are secured to each other by means of screws or the like, the flange 94 rotatably supporting a shaft 95.
  • a handwheel 96 is keyed to the outer end of the shaft 95, while the inner end of the shaft is .journaled in a recessed portion of the shaft 12 and extends through an aperture in'the controlling member 81.
  • Fixed to the shaft 95 is a gear 98 which interengages the pinions 9! for rotating the 'pinions through the rotation of the handwheel 96 to bring about a rotation of the retractable element 85 for moving the partitioning elements 16 inwardly or outwardly as the case may be.
  • One of the plurality of drum sections i l is apertured at llll to receive the forward end of the wire H as it is' threaded to the soiling head for the purpose of securing the end of the wire thereto preparatory to coiling the wire upon the coiling head.
  • the forward end ofrthe wire is fed through the aperture llll while the partitioning elements 16 are in their retracted positions shown in detted lines (Fig. 6) and as the partitioning elements are moved into their solid line positions, which are their outer or operative positions, the arm 80 (Figs.
  • coil fastening means in the form of a plurality of spools I09 of cord mounted upon the rib members 13 of the drum and threaded through the partitioning members 16 so that the interconnected coils may be readily tied at spaced positions after the coiling operation has been completed.
  • One of the spools of cord is shown in Figs. 6 and 10 as being rotatably mounted upon a removable pin H0 carried by the drum (0.
  • a spring member HI tends to holdthe spool 509 against rotation.
  • the cord from the spool I09 passes over a'pin H2 on the arm 19 and beneath a spring clip H3 on the same arm after which the cord is passed through longitudinally extending grooves of grooved projections H4 of the member 11 to the opposite end of the partitioning member 16 where the cord'is passed beneath a spring clip I I5 and from there it passes upon the right side of a pin H6, then upwardly around a pin II 1 where it finally passes beneath a retaining clip H8 which holds the end of the cord during the coiling operation.
  • a control system for energizing the solenoid ,at predetermined intervals for shifting the distributor from one position to another relative to the coiling head I8 comprises cams H5, H6, H1 and H8 of the counter I5.
  • the cams H5 and H1 are mounted upon a shaft I20 and operatively connected to the counter wheel I4 through an intermittent driving mechanism of the conventional type so that they will be rotated one revolution for each 100 revolutions of the counter wheel.
  • the counter wheel I4 is rotated one revolution for each foot of wire that passes between it and the counter wheel I3 thus causing one rotation of the cams H5 and H1 for each 100 feet of wire passing through the counter.
  • the cams H6 and H8 are driven intermittently by any suitable and usual mechanisms so that they will be rotated one-tenth of a revo lution for each revolution of cams H5 and H1.
  • the cams are all rotated counterclockwise and when 190 feet of wire have passed through the counter I5 the high portion of the cam II 6 at position I of its indicating wheel will be positioned to actuate a switch controlling mechanism I22 for closing a make contact I23.
  • the high portion of the cam H5 will be positioned to actuate a switch controlling mechanism I24 to open a break contact I25 and close a make contact I26 in series with contact I23 completing a circuit from a grounded battery I21 through make contacts I26 and I23 and through a transfer relay I28 to ground.
  • the energization of the solenoid 35 moves the distributor 20 from its farthest position at the left (Fig. 3) to the second position so that the forked member I6 of the oscillating arm 28 will direct the wire to the second position upon the coiling head I8.
  • This is accomplished by the attraction of the core 36, due to the energizationof the solenoid 35, to move the pull rod 31 upwardly removing the locking pin 52 from its aperture 5
  • will be stopped by the movement of the disposed in the second aperture 5
  • the deenergization of the transfer relay I28 breaks the circuit through the locking relay I3I allowing the armature thereof to resume its closed position. This operation is repeated when 390, 590 and 790 feet of wire have passed through the counter to shift the distributor successively from one position to another relative to the coiling head.
  • the energization of the length relay I43 will attract its armatures to complete a locking circuit from grounded battery I21 through a break contact I44, through an arma ture of a locking relay I45, through make contact I46 and through the length relay I43 to ground.
  • the energization of the length relay I 43 also completes a circuit from grounded battery I21 through a make contact I41 and through a stop relay I48 to ground.
  • the energization of the stop relay I48 attracts its armature to move it away from a. break contact I49 to opena circuit for deenergizing a'magnetic switch for a motor circuit I50 of a motor I5I.
  • the magnetic switch consists of a relay I52 which is energized when a momentary push switch I53 is closed completing a circuit from grounded battery I21, through switch I53, relay I52, the break contact I49 to ground.
  • a locking circuit for the relay I52 is traced from grounded battery I21 through make contact I54, relay I52, break contact I49 to ground when the armatures of the relay are attracted.
  • the motor circuit I50 is completed through the make contact I55 and will remain closed until the stop relay is energizedto open break contact I49.
  • the motor I5I shown diagrammatically in Fig. 2 is 'operatively connected to the shaft 12 of the coiling head for continuously rotating the shaft during the coiling operation, the breaking of the circuit to the motor causing the coiling head to stop rotating when the desired length of wire has passed through the counter.
  • cam H6 which travels at the same rate as cam H8 has no high portion at position 9 so that the mechanism controlled by cam I I6, is not operated at 990 feet when cam H8 becomes effective.
  • the relay I43 remains energized through the locking circuit until the high portion of the cam II! is moved so as to allow the switch actuating mechanism I40 to open the make contact I42 and close the break contact I, completing the circuit from grounded battery I21 through break contact I4I, through make contact I56 and through the locking relay I45 to ground, energizing the locking relay to move its armature free of the break contact I44 to open the locking circuit to deenergize the relay I43. This does not happen, however, until the last foot of the coil is being completed.
  • the coils are tied at spaced positions with the cord from the spools I09.
  • the cord at each position is disposed adjacent the inner periphery of the coils and the cord may be drawn outwardly between each coil, starting between the coils adjacent the free end of the cord until a sufficient amount of cord has been drawn from each of the spools to tie the coils at the various positions, after which the desired lengths of cord may be cut and the coils tied.
  • the hand-- wheel 96 (Figs. 6 and 'I) may then be rotated clockwise to rotate the gear 98 clockwise and impart a counterclockwise rotation to each of the pinions ill, thus rotate the pinions B l with the ring gear 93 counterclockwise, rotating the retarding member 85 with its arms 84 in the same direction until the partitioning members I6 are moved from their outer positions, shown in solid lines (Fig. 6) totheir inner positions shown in dotted lines.
  • the upper portion of the core 36 is formed into a piston which is slidably disposed in a cylinder of which the air outlet is limited through a valve (Fig. 3) so that the action of the core to actuate the distributor moving mechanism associated therewith is moderately slow to prevent injury to the movable parts which might possibly occur if such a cushioning means were not provided. Therefore, during the actuation of the distributor moving means to move the distributor from one position to another, the additional 10 feet of wire are wound upon the first position of the coiling head to complete the 200 feet of wire in the first coil.
  • the oscillating distributing arm 28 continues its distributing movement to guide the wire upon the second position of the coiling head until this coil is completed'and so on until the five coils have been completed, the distributor being automatically shifted with respect to the coiling head at the completion of each coil and the apparatus is automatically stopped when the total of 1,000 feet of wire have been wound.
  • the lengths of wire on each coil and the total of the five coils, as given, are of course merely illustrative and the counter can be designed to pro-.- cute coils ofany desired length.
  • a rotatable coiling head for coiling material
  • material guiding means supporting a distributor for distributing a material upon the coiling head
  • an actuating member means for imparting movement to said actuating member
  • -means responsive to the movement of said actuating member for moving said distributor from one position to another relative to said coiling head for forming spaced coils of material upon said coiling head
  • another means also responsive to the movement of said actuating memher, which for each movement limits the travel of the distributor to a predetermined winding position, and means for locking the material guiding means in each position.
  • a rotatable coiling head for coiling material, a guiding member for guiding the material upon the coiling head, a support for the material guiding member, an actuating member carried by said support, means for moving said actuating member, means actuated by the movement of said actuating member in one direction for moving the support a predetermined distance relative to the coiling head for causing the winding of spaced coils of the material upon the coiling head, a fixed member, and means carried by said actuating member and cooperating with said fixed member for locking the support in the position into which it is moved.
  • a rotatable coiling head for coiling material, a material guiding member for guiding the material upon the coiling head, a housing for supporting the material guiding member mounted for movement relative to the coiling head, an actuating rod movably carried by said housing, a fixedrack, agear interengaging said rack and rotatably disposed in said housing, and means actuated by the movement of said actuating rod in one direction for rotating a gear for causing movement of the housing for moving the material guiding member relative to the coiling head.
  • a rotatable coiling head for coiling material, a material guiding member for guiding the material upon the coiling head, a housing for supporting the material guiding member mounted for movement relative to the coiling head, an actuating rod movably carried by said housing, a fixed rack, a gear interengaging said rack and rotatably disposed in said housing, means actuated by the movement of said actuating rod in one direction for rotating 8.
  • arotatablecoilinghead for coiling material, a material guiding member for guiding the material upon the coiling head, a housing for supporting the material guiding member mounted for movement relative to the coiling head, an actuating rod movably carried by said housing, a fixed rack, a gear interengaging s'aid rack and rotatably disposed in said housing, means actuated by the movement of said actuating rod in one direction for rotating a gear foragainstmovement, and means for removing the locking pin from the aperture in which it is disposed in the fixed member so that the housing may be moved relative to the coiling head.
  • a rotatable drum for receiving and Winding material thereupon during rotation, said drum having spaced material engaging surfaces for receiving the material, a
  • partitioning member disposed between the material engaging surfaces of said drum, and having material engaging portions positioned beyond the circumference of the material engaging surfaces of the drum and engaging the inner surface of the wound coil, and means for moving said partitioning member relative to the drum for loosening the material upon the drum and positioning the partitioning member so that the material may be removed from the drum.
  • a rotatable drum In a coiling apparatus, a rotatable drum, means for serving material to the drum, means carried by the drum for forming a plurality of positions upon the drum, means for moving the material serving means from one position to another relative to the drum for forming a. coil at each position, and means carried by the drum for tying the material of each coil in the coil formation, said last mentioned means including means for supporting a supply of tying material.
  • a rotatable drum having a cut out portion, a retractable partitioning member carried by said drum, means for moving said partitioning member relative to said drum, means rendered effective by the movement of said partitioning member in one direction for gripping the forward end of material to be wound upon the drum, means for rotating the drum for winding the material thereon, means for distributing the material upon the drum for directing the material to spaced positions upon the drum for forming spaced coils of the material thereupon, and parallel projections carried by the partitioning member for separating the spaced coils upon the drum.
  • a drum for receiving material to be wound thereon, a partitioning member having projections for dividing the material into spaced coils, a spool of fastening material carried by the drum, the partitioning member having grooved projections for receiving the fastening material threaded therethrough, means for holding the free end of the fastening mate rial, and means for serving the material to the drum to form spaced coils thereupon, the fastening material in the grooved projections of the partitioning member being positioned adjacent the inner peripheries of the coils so that predetermined lengths of the fastening material may be severed from the spool for fastening the material in the formed coils.
  • a drum for receiving material to be coiled, said drum having spaced coil receiving portions, an oscillating distributor, means for oscillating said distributor, a normally stationary carriage for said distributor slidably mounted to move parallel to the -axis of said drum, and means for shifting said carriage at predetermined intervals to positions corresponding to said coil receiving portions in succession.
  • a drum for receiving material to be coiled said drum having spaced coil receiving portions, a normally stationary carriage slidably movable in a direction parallel to the axis of said drum, an oscillating distributor on said carriage, means for oscillating the distributor in the several positions of the carriage, means for shifting the carriage to positions corresponding to said coil receiving portions in succession, and means for controlling said shifting means to operate at predetermined intervals.
  • a drum for receiving material to be coiled, retractable partitioning members for dividing the drum axially into coil receiving spaces, means forcarrying a supply of binding material for the coils associated with the drum, and means secured to said retractable members for positioning binding material for a wound coil.
  • a drum for receiving material to be coiled, a distributor, means for shifting the distributor to form separable coils on the drum comprising a rack, a gearv mounted in fixed relation to the distributor, and means operated at predetermined intervals for rotating said gear to shift the distributor.
  • a drum for receiving material to be coiled, a distributor for winding separable coils on the drum, means for shifting said distributor including a fixed rack, a gear carried by the distributor and engaging the rack, means for normally preventing rotation of said gear, a member for rotating said gear, means for limiting the movement of said member to rotate said gear a predetermined amount, and means for actuating said member at predetermined intervals.
  • a drum for receiving material to be coiled, a distributor, means for shifting the distributor longitudinally of the drum comprising a fixed rack, a gear associated with the distributor and engaging the rack, a ratchet wheel for driving said gear, a reciproeating member for actuating said ratchet wheel,

Description

July 5, 1938. o. e. NELSON 2,122,485
COILING APPARATUS Original Filed March 25, 19 34 4 Sheets-Sheet l M VWTOA 0. aA/asolv July 5, 1938. o. G. NELSON COILING APPARATUS 4 Sheets-Sheet 2 Original Filed March 23, 1954 F/GJ //VV/V70/i 0. 6. A/asom 5r A 4.10m
- 'ATTOAA/B u y 5, 1938. o. G. NELSON COILING APPARATUS Original Filed March 23, 1934 4 Sheets-Sheet 3 3 2 M M 5 a My 2 P fl 1 in E: A v NW1 L n ull Q A m FT o 3 u n u a 0 H I n 5 J a a w 7 r.
July 5, 1938. o. G. NELSON COILING APPARATUS Original Filed March 23, 1954 4 Sheets-Sheet 4 v 5 RM M mm. 0 m .n v. A wa Ofi um w m m Patented July 5, 1938 UNITED STATES COILING APPARATUS Oscar G.
Nelson, Baltimore, Md., asslgnor to Western Electric Company, Incorporated, New York, N. Y., a corporation of New York Application March 23, 1934, Serial No. 717,089 Renewed September 17, 1937 16 Claims.
This invention relates to a coiling apparatus, and more particularly to an apparatus for coiling interconnected measured lengths of stran material.
5 The apparatus claimed herein is described and illustrated as including a control system described and claimed in the copending application of Walter M. Hill, Serial No. 717,092, filed March 23, 1934.
An object of the invention is to provide .a simple, eflicient and practical apparatus for successively winding a plurality of coils of strand material, said coils being preferably interconnected.
In accordance with the object, one embodiment of the invention contemplates a coiling machine comprising a distributor having a continuously oscillating material directing arm, automatically shiftable from one position to another with respect to a rotatable coiling head when a coil of material of predetermined length has been wound, the coiling head having partitioning members for separating the coils during winding which members may be simultaneously retracted to permit the removal of the interconnected coils. A plurality of coils are thus produced from a single strand without stopping the machine at the completion of each coil.
Other objects and advantages will be apparent from the following detailed description taken in conjunction with the accompanying drawings, wherein Fig. 1 is a schematic side elevational view 0 the apparatus;
Fig. 2 is a wiring diagram illustrating a control system for the apparatus;
Fig. 3 is a front elevational view of the distributor portions thereof being broken away for the purpose of clearness;
Fig. 4 is a side elevational view of the distributor portions thereof being shown in sections;
Fig. 5 is an enlarged fragmentary sectional view taken along the line 55 of Fig. 4;
Fig. 6 is an enlarged fragmentary detailed view of the coiling head;
Fig. 7 is a fragmentary sectional view taken along the line l-'I of Fig. 6;
Fig. 8 is a fragmentary sectional view taken along the line 88 of Fig. 7;
Fig. 9 is a fragmentary top plan view taken substantially along the line 9-9 of Fig. 6; and
Fig. 10 is a fragmentary sectional view taken substantially along the line Ill-l0 of Fig. 6.
Referring now to the drawingswherein like reference numerals designate similar parts throughout the various views, numeral l0 designates a supply reel (Fig. 1) for supplying strand material, such as rubber covered wire H, which when threaded through the apparatus passes over 5 an idler sheave l2, between rollers l3 and I4 of a counter l5, and through a forked member it of a distributor ll to a. coiling head I8 where the forward end of the wire is secured as hereinafter described.
The distributor l'l (Fig. 3) consists of a housing 20 slidably mounted upon horizontal supporting bars 2!, the ends of which are fixed in embossed portions of a stationary frame 22. The frame 22 has an upright member 23 forming, at its upper end, a bearing for a continuously rotatable shaft 24 upon which is mounted a drum cam 25 rotatable in a bearing 26 carried by the housing and serving as a bearing for the shaft 24. The drum cam is keyed to the shaft 24 20 so as to be rotated therewith but is movable longitudinally thereon when movement is imparted to the housing 20. The shaft 24 is operatlvely connected to a suitable power means (not shown) and is driven to rotate the drum cam 25 which, 25 due to its connection at 21 with an oscillating arm 28, upon which the forked member i6 is mounted, imparts an oscillatory movement to the arm about its pivot 29, the pivot being supported by the housing 20.
Rotatably journaled in the housing 20 is a shaft 3| having mountedthereupon and disposed within the housing a gear 32 (Figs. 3 and 4) the teeth of which interengage teeth of a horizontally disposed rack 33, the latter being carried by the frame 22 and adjustable relative thereto by means of an adjusting screw 34.
Means for rotating the gear 32 for imparting movement to the housing 20 consists of a solenoid 35 having a core 36 fixed to a pull rod 31 which is grooved to receive and plvotally support a pawl 38. A toothed wheel 39 mounted upon the shaft 3!, and fixed thereto, is positioned so that the pawl 38 may engage a tooth thereof when the solenoid 35 is energized to move the pull, rod 31 upwardly, which upward movement will be sufficient to cause the pawl 38 to rotate the toothed wheel 39 a predetermined distance.
The movement of the housing 20 from one position to another is limited by allowing the shaft 3| to rotate only the required distance. This is accomplished by a latch 4| (Figs. 3 and 5) pivotally mounted at 42 in the housing 20 and urged counterclockwise by a spring 43. The latch 4| is positioned to be engaged by a spring pressed plunger 44 carried by the pull rod 31 when the pull rod is approaching the top of its vertical movement to move the latch 4| clockwise until it engages a tooth of a ratchet wheel to lock the shaft 3| against movement beyond a predetermined distance, the ratchet wheel being keyed to the shaft (Figs. 4 and 5).
When the solenoid 35 is deenergized, the pull rod 31 drops by gravity until it rests upon a locking plate carried by the frame 22. Equally spaced apertures 5| are formed in the locking plate 50 toreceive a locking pin 52 which is slidably disposed in the lower end of the pull rod 31, urged downwardly by a spring 53 and limited in its downward movement by a lifting pin 54 carried by the upper end thereof and extending through elongated apertures in the walls of the pull rod.
The latch 4| stops the movement of the housing 20 to properly position the locking pin 52 in general alignment with one of the apertures 5|, but in order to prevent movement of the housing during the downward movement of the pull rod to position the locking pin within one of the apertures, the shaft 3i is held against rotation by a spring pressed ball 55 carried by thehousling 20 and forced into one of a plurality of properly positioned recesses 56 in the peripheral surface of a locking wheel 51, the latter being keyed to the shaft The distributor l1 maybe manuallymoved into its original or starting position at the left (Fig. 3) after a coiling operation has been completed. This may be accomplished by forcing a hand lever 60 (Figs. 3 and 5) to the left about its pivot to force a pin Bl downwardly to move a lever 62 about its pivot 63 to move the locking pin 52 upwardly against the force of the spring 53 to free it from the aperture of the locking plate 50 due to the engagement of the left endof the leverfil with the underside of the lifting pin 55. The hand lever 60 is limited in its movement by an adjusting screw 65'. I
The coiling head i8 comprises a'drum Ill having a hub 1| keyed to a shaft H which is rotated continuously through its operative connection with a motor hereinafter described. The hub H has radially extending rib members 13 for sup porting equally spaced drum sections 14, the outer surfaces of which are arcuate shaped in crosssectional contour for receiving the wire II. The spaces between the drum sections 14 are suilflclently large to receive retractable partitioning elements 16,- which have horizontally extending wire supporting mernhers I! of the general contour shown in Figs. 6 and 9 with equally spaced partitioned fingers 18 extending in parallel formation at right angles to the wire supporting members for dividing the coiling head into a plurality of sections or positions, each of which is to receive a measured length of wire to be coiled thereupon. The partitioning elements 16 have integral arms 79 and 8 (Figs. 6, 9 and 10) positioned at the ends thereof and extending beneath their respective drum section 14 where their inner ends are pivotally mounted at 8|. The partitioning elements 16 are in the positions shown in solid lines in Fig. 6 during the ceiling operation, but after the coiling operation has been completed, they may be moved into the dotted line position shown Fig. 6 so that the interconnected coils may be readily removed from the drum. It will he noted that the partitioning elements'l5 are tapered, as viewed in Fig. 9, be-
ing narrower adjacent their extending ends than they are adjacent the drum 10 and that the right edge thereof (Fig. 6) is arcuate in configuration. This construction permits easy withdrawal of the elements 76, after a series of coils have been wound, without damaging the wire.
Links 83 operatively connect the partitioning members 16 to respective arms 84 of a retracting element 85 (Figs. 6 and 7) which element is dis-' posed concentric with the shaft 12 .and has a flanged outer end 86 for receiving a controlling member 81. The controlling member 8'! is circular in general contour as shown in Fig. 8 having formed on its inner surface a lug 88 substantially rectangular in general contour and receivable in a recess 89 (Figs. 7 and 8) of the contour shown by the dotted lines in Fig. 8 so that the side walls of the lug 88- may engage the side walls of the recess 89 to limit the movement of the controlling member 81. The controlling .member 81 is fixedto the end of the shaft 12 by means of screws and has diametrically opposed apertures therein for supporting stub shafts 90 for pinions M. A ring gear 93 is positioned between the flange 86 and a bearing flange 94, all of which are secured to each other by means of screws or the like, the flange 94 rotatably supporting a shaft 95. A handwheel 96 is keyed to the outer end of the shaft 95, while the inner end of the shaft is .journaled in a recessed portion of the shaft 12 and extends through an aperture in'the controlling member 81. Fixed to the shaft 95 is a gear 98 which interengages the pinions 9! for rotating the 'pinions through the rotation of the handwheel 96 to bring about a rotation of the retractable element 85 for moving the partitioning elements 16 inwardly or outwardly as the case may be.
One of the plurality of drum sections i l is apertured at llll to receive the forward end of the wire H as it is' threaded to the soiling head for the purpose of securing the end of the wire thereto preparatory to coiling the wire upon the coiling head. The forward end ofrthe wire is fed through the aperture llll while the partitioning elements 16 are in their retracted positions shown in detted lines (Fig. 6) and as the partitioning elements are moved into their solid line positions, which are their outer or operative positions, the arm 80 (Figs. 6 and 10) of the partitioning member of thedrum section having the aperture llll therein, has an adjustable wire gripping member I02 cooperating with a similar wire gripping member I03 carried by the drum section for gripping and firmly holding the forward end of the wire during the coiling operation.
One of the important purposes of this apparatus is to form coils of strand material, such as wire of predetermined measuredlengths which may be tied together in coil formation and remain interconnected so that commercially any desired number of coils or lengths of wire may be sold in the interconnected formation. Therefore, one feature of this invention is the provision of coil fastening means in the form of a plurality of spools I09 of cord mounted upon the rib members 13 of the drum and threaded through the partitioning members 16 so that the interconnected coils may be readily tied at spaced positions after the coiling operation has been completed. One of the spools of cord is shown in Figs. 6 and 10 as being rotatably mounted upon a removable pin H0 carried by the drum (0.
A spring member HI tends to holdthe spool 509 against rotation. The cord from the spool I09 passes over a'pin H2 on the arm 19 and beneath a spring clip H3 on the same arm after which the cord is passed through longitudinally extending grooves of grooved projections H4 of the member 11 to the opposite end of the partitioning member 16 where the cord'is passed beneath a spring clip I I5 and from there it passes upon the right side of a pin H6, then upwardly around a pin II 1 where it finally passes beneath a retaining clip H8 which holds the end of the cord during the coiling operation.
A control system for energizing the solenoid ,at predetermined intervals for shifting the distributor from one position to another relative to the coiling head I8 comprises cams H5, H6, H1 and H8 of the counter I5. The cams H5 and H1 are mounted upon a shaft I20 and operatively connected to the counter wheel I4 through an intermittent driving mechanism of the conventional type so that they will be rotated one revolution for each 100 revolutions of the counter wheel. The counter wheel I4 is rotated one revolution for each foot of wire that passes between it and the counter wheel I3 thus causing one rotation of the cams H5 and H1 for each 100 feet of wire passing through the counter. 1
The cams H6 and H8 are driven intermittently by any suitable and usual mechanisms so that they will be rotated one-tenth of a revo lution for each revolution of cams H5 and H1. The cams are all rotated counterclockwise and when 190 feet of wire have passed through the counter I5 the high portion of the cam II 6 at position I of its indicating wheel will be positioned to actuate a switch controlling mechanism I22 for closing a make contact I23. At the same time the high portion of the cam H5 will be positioned to actuate a switch controlling mechanism I24 to open a break contact I25 and close a make contact I26 in series with contact I23 completing a circuit from a grounded battery I21 through make contacts I26 and I23 and through a transfer relay I28 to ground. It will be understood that while contact I26 will have been closed at 90 feet it will have opened again before the contact I23 closes at 100 feet. The latter remains closed from 100 feet to 200 feet, but it is only at 190 feet during this portion of cycle that both contacts are closed simultaneously. The energization of the transfer relay I28 attracts its armatures for completing a locking circuit from the grounded battery I 21 through a break contact I30, a normally closed armature of a locking relay I3I, a make contact I32 and through the transfer relay I28 to ground. The energization of the relay I 28 also completes a circuit from grounded battery I21 through a make contact I33 and through the solenoid 35 to ground.
The energization of the solenoid 35 moves the distributor 20 from its farthest position at the left (Fig. 3) to the second position so that the forked member I6 of the oscillating arm 28 will direct the wire to the second position upon the coiling head I8. This is accomplished by the attraction of the core 36, due to the energizationof the solenoid 35, to move the pull rod 31 upwardly removing the locking pin 52 from its aperture 5| and causing the pawl 38 to rotate the toothed wheel .39, rotating the shaft 3| with the gear 32 and causing a movement to the right of the distributor due to the engagement of the gear 32 with the rack 33. The rotation of the gear 3| will be stopped by the movement of the disposed in the second aperture 5|.
latch 4| Into engagement with theratchet wheel 45 and after the solenoid 35 is deenergized the spring pressed ball 55 and its association with the recessed wheel 51 will hold the distributor against movement until the locking pin 52 is The relay I28 remains energized until the high portion of the cam H5 is moved out of operative engagement with the switch controlling mechanism I24 at which time the make contact I26 is opened and the break contact I25 is closed completing a circuit from grounded battery I21 through break contact I25, make contact I35, through the looking relay I3I to ground causing an attraction of the armature of the locking relay away from the break contact I30 to open the locking circuit through the transfer relay I28 thus deenergizing it. The deenergization of the transfer relay I28 breaks the circuit through the locking relay I3I allowing the armature thereof to resume its closed position. This operation is repeated when 390, 590 and 790 feet of wire have passed through the counter to shift the distributor successively from one position to another relative to the coiling head.
The other portion of the circut shown in Fig. 2 remains ineffective until 990 feet of wire have passed through the counter at which time the high portion of the cam H8 will be moved to operate a switch actuating mechanism I38 to close a make contact I39 and at the same time the high portion-of the cam II1' will be moved to operate a switch actuating mechanism I40 to open a break contact I and to close a make contact I42 in series with contact I39, completing a circuit from grounded battery I21, through make contacts I42 and I39 and through a length relay I 43 to ground. The energization of the length relay I43 will attract its armatures to complete a locking circuit from grounded battery I21 through a break contact I44, through an arma ture of a locking relay I45, through make contact I46 and through the length relay I43 to ground. The energization of the length relay I 43 also completes a circuit from grounded battery I21 through a make contact I41 and through a stop relay I48 to ground. The energization of the stop relay I48 attracts its armature to move it away from a. break contact I49 to opena circuit for deenergizing a'magnetic switch for a motor circuit I50 of a motor I5I. The magnetic switch consists of a relay I52 which is energized when a momentary push switch I53 is closed completing a circuit from grounded battery I21, through switch I53, relay I52, the break contact I49 to ground. A locking circuit for the relay I52 is traced from grounded battery I21 through make contact I54, relay I52, break contact I49 to ground when the armatures of the relay are attracted. The motor circuit I50 is completed through the make contact I55 and will remain closed until the stop relay is energizedto open break contact I49. The motor I5I shown diagrammatically in Fig. 2 is 'operatively connected to the shaft 12 of the coiling head for continuously rotating the shaft during the coiling operation, the breaking of the circuit to the motor causing the coiling head to stop rotating when the desired length of wire has passed through the counter.
The cam H6 which travels at the same rate as cam H8 has no high portion at position 9 so that the mechanism controlled by cam I I6, is not operated at 990 feet when cam H8 becomes effective.
The relay I43 remains energized through the locking circuit until the high portion of the cam II! is moved so as to allow the switch actuating mechanism I40 to open the make contact I42 and close the break contact I, completing the circuit from grounded battery I21 through break contact I4I, through make contact I56 and through the locking relay I45 to ground, energizing the locking relay to move its armature free of the break contact I44 to open the locking circuit to deenergize the relay I43. This does not happen, however, until the last foot of the coil is being completed.
In preparing the coils to be removed from the coiling head, the coils are tied at spaced positions with the cord from the spools I09. The cord at each position is disposed adjacent the inner periphery of the coils and the cord may be drawn outwardly between each coil, starting between the coils adjacent the free end of the cord until a sufficient amount of cord has been drawn from each of the spools to tie the coils at the various positions, after which the desired lengths of cord may be cut and the coils tied.
The portions T! of the partitioning members I6, when in their outer positions, extend beyond the circumference of the drum so that when the partitioning members are retracted the coils will be sufficiently loose upon the drum so that they maybe readily removed therefrom. The hand-- wheel 96 (Figs. 6 and 'I) may then be rotated clockwise to rotate the gear 98 clockwise and impart a counterclockwise rotation to each of the pinions ill, thus rotate the pinions B l with the ring gear 93 counterclockwise, rotating the retarding member 85 with its arms 84 in the same direction until the partitioning members I6 are moved from their outer positions, shown in solid lines (Fig. 6) totheir inner positions shown in dotted lines. While in this position the: partitioning members are free of the coils and the coils may be readily removed from the coiling head, the length of wire forming the coils wound upon the coiling head is severed from the supply and the operation may be repeated by inserting the forward end of the wire which has been severed from the previously wound coils through the aperture IOI of the coiling head and by rotating the handwheel 96 counterclockwise the partitioning members 16 may be moved to their continuously, receiving in the first position the wire II which is guided thereupon by the continuously oscillating forked member I6 of the arm 28 until 190 feet of wire have been wound thereupon, at which time the circuits are completedthrough the actuation of the cams H5 and H6 (Fig. 2) to energize the solenoid I35. The upper portion of the core 36 is formed into a piston which is slidably disposed in a cylinder of which the air outlet is limited through a valve (Fig. 3) so that the action of the core to actuate the distributor moving mechanism associated therewith is moderately slow to prevent injury to the movable parts which might possibly occur if such a cushioning means were not provided. Therefore, during the actuation of the distributor moving means to move the distributor from one position to another, the additional 10 feet of wire are wound upon the first position of the coiling head to complete the 200 feet of wire in the first coil. The oscillating distributing arm 28 continues its distributing movement to guide the wire upon the second position of the coiling head until this coil is completed'and so on until the five coils have been completed, the distributor being automatically shifted with respect to the coiling head at the completion of each coil and the apparatus is automatically stopped when the total of 1,000 feet of wire have been wound. The lengths of wire on each coil and the total of the five coils, as given, are of course merely illustrative and the counter can be designed to pro-.- duce coils ofany desired length.
Although one particular embodiment of the apparatus is shown and described herein, it should be understood that the apparatus is capable of other adaptations and modifications without departing from the spirit and scope of the appended claims. For example, in the embodiment illustrated the wire is not spooled but certain features of this invention are obviously adapted to be used in connection with coiling wire on spools.
What is claimed is:
1. In a coiling apparatus, a rotatable coiling head for coiling material, material guiding means supporting a distributor for distributing a material upon the coiling head, an actuating member, means for imparting movement to said actuating member, -means responsive to the movement of said actuating member for moving said distributor from one position to another relative to said coiling head for forming spaced coils of material upon said coiling head, another means also responsive to the movement of said actuating memher, which for each movement limits the travel of the distributor to a predetermined winding position, and means for locking the material guiding means in each position.
2. In a coiling apparatus, a rotatable coiling head for coiling material, a guiding member for guiding the material upon the coiling head, a support for the material guiding member, an actuating member carried by said support, means for moving said actuating member, means actuated by the movement of said actuating member in one direction for moving the support a predetermined distance relative to the coiling head for causing the winding of spaced coils of the material upon the coiling head, a fixed member, and means carried by said actuating member and cooperating with said fixed member for locking the support in the position into which it is moved.
3. In a coiling apparatus, a rotatable coiling head for coiling material, a material guiding member for guiding the material upon the coiling head, a housing for supporting the material guiding member mounted for movement relative to the coiling head, an actuating rod movably carried by said housing, a fixedrack, agear interengaging said rack and rotatably disposed in said housing, and means actuated by the movement of said actuating rod in one direction for rotating a gear for causing movement of the housing for moving the material guiding member relative to the coiling head.
4. In a coiling apparatus, a rotatable coiling head for coiling material, a material guiding member for guiding the material upon the coiling head, a housing for supporting the material guiding member mounted for movement relative to the coiling head, an actuating rod movably carried by said housing, a fixed rack, a gear interengaging said rack and rotatably disposed in said housing, means actuated by the movement of said actuating rod in one direction for rotating 8. gear for causing movement of the housing for moving the material guiding member relative to the coiling head, a locking pin carried by said actuating rod, 8. fixed member apertured at spaced positions for receiving the locking pin, the locking pin being moved into'one of the apertures of the fixed member during the movement of the actuating rod in another direction for locking the housing against movement.
5. In a coiling apparatus,arotatablecoilinghead for coiling material, a material guiding member for guiding the material upon the coiling head, a housing for supporting the material guiding member mounted for movement relative to the coiling head, an actuating rod movably carried by said housing, a fixed rack, a gear interengaging s'aid rack and rotatably disposed in said housing, means actuated by the movement of said actuating rod in one direction for rotating a gear foragainstmovement, and means for removing the locking pin from the aperture in which it is disposed in the fixed member so that the housing may be moved relative to the coiling head.
6. In a coiling apparatus, a rotatable drum for receiving and Winding material thereupon during rotation, said drum having spaced material engaging surfaces for receiving the material, a
. partitioning member disposed between the material engaging surfaces of said drum, and having material engaging portions positioned beyond the circumference of the material engaging surfaces of the drum and engaging the inner surface of the wound coil, and means for moving said partitioning member relative to the drum for loosening the material upon the drum and positioning the partitioning member so that the material may be removed from the drum.
'7. In a coiling apparatus, a rotatable drum, means for serving material to the drum, means carried by the drum for forming a plurality of positions upon the drum, means for moving the material serving means from one position to another relative to the drum for forming a. coil at each position, and means carried by the drum for tying the material of each coil in the coil formation, said last mentioned means including means for supporting a supply of tying material.
8. In a coiling apparatus, a rotatable drum having a cut out portion, a retractable partitioning member carried by said drum, means for moving said partitioning member relative to said drum, means rendered effective by the movement of said partitioning member in one direction for gripping the forward end of material to be wound upon the drum, means for rotating the drum for winding the material thereon, means for distributing the material upon the drum for directing the material to spaced positions upon the drum for forming spaced coils of the material thereupon, and parallel projections carried by the partitioning member for separating the spaced coils upon the drum.
9. In a coiling apparatus, a drum for receiving material to be wound thereon, a partitioning member having projections for dividing the material into spaced coils, a spool of fastening material carried by the drum, the partitioning member having grooved projections for receiving the fastening material threaded therethrough, means for holding the free end of the fastening mate rial, and means for serving the material to the drum to form spaced coils thereupon, the fastening material in the grooved projections of the partitioning member being positioned adjacent the inner peripheries of the coils so that predetermined lengths of the fastening material may be severed from the spool for fastening the material in the formed coils.
10. In a coiling mechanism, a drum for receiving material to be coiled, said drum having spaced coil receiving portions, an oscillating distributor, means for oscillating said distributor, a normally stationary carriage for said distributor slidably mounted to move parallel to the -axis of said drum, and means for shifting said carriage at predetermined intervals to positions corresponding to said coil receiving portions in succession.
11. In a coiling mechanism, a drum for receiving material to be coiled, said drum having spaced coil receiving portions, a normally stationary carriage slidably movable in a direction parallel to the axis of said drum, an oscillating distributor on said carriage, means for oscillating the distributor in the several positions of the carriage, means for shifting the carriage to positions corresponding to said coil receiving portions in succession, and means for controlling said shifting means to operate at predetermined intervals.
12. In a coiling mechanism, a drum for receiving material to be coiled, retractable partitioning members for dividing the drum axially into coil receiving spaces, means forcarrying a supply of binding material for the coils associated with the drum, and means secured to said retractable members for positioning binding material for a wound coil.
13. In a coiling mechanism, a drum for receiving material to be coiled, a distributor, means for shifting the distributor to form separable coils on the drum comprising a rack, a gearv mounted in fixed relation to the distributor, and means operated at predetermined intervals for rotating said gear to shift the distributor.
14. In a coiling mechanism, a drum for receiving material to be coiled, a distributor for winding separable coils on the drum, means for shifting said distributor including a fixed rack, a gear carried by the distributor and engaging the rack, means for normally preventing rotation of said gear, a member for rotating said gear, means for limiting the movement of said member to rotate said gear a predetermined amount, and means for actuating said member at predetermined intervals.
15. In a coiling mechanism, a drum for receiving material to be coiled, a distributor, means for shifting the distributor longitudinally of the drum comprising a fixed rack, a gear associated with the distributor and engaging the rack, a ratchet wheel for driving said gear, a reciproeating member for actuating said ratchet wheel,
means carried by the reciprocating member and cooperating with the ratchet wheel for positively rotating said gear apredetermined distance, and means for reciprocating said member at predetermined intervals.
mwmm u said rack, magnetically actuated means for rotating said gear, and means for energizing said magnetically actuated means at predetermined intergals.
oscAR G. ,NEIBON. s
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2648590A (en) * 1947-12-06 1953-08-11 Armour Res Found Magnetic recorder
US2697470A (en) * 1951-04-02 1954-12-21 Torrington Mfg Co Spring winding machine
US2698033A (en) * 1952-11-08 1954-12-28 Emerson Electric Mfg Co Coil winding machine
US2736346A (en) * 1952-12-12 1956-02-28 Emerson Electric Mfg Co Coil winding machine
US2776801A (en) * 1954-11-04 1957-01-08 Western Electric Co Apparatus for coiling filamentary materials
US2883120A (en) * 1956-02-07 1959-04-21 Western Electric Co Strand reeling apparatus
US3076619A (en) * 1959-07-27 1963-02-05 Vaughn Machinery Co Wire packaging machine
US3146963A (en) * 1959-08-04 1964-09-01 Cons Electronics Ind Coil winding apparatus
US3166104A (en) * 1958-10-01 1965-01-19 Gen Electric Coil winding machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2648590A (en) * 1947-12-06 1953-08-11 Armour Res Found Magnetic recorder
US2697470A (en) * 1951-04-02 1954-12-21 Torrington Mfg Co Spring winding machine
US2698033A (en) * 1952-11-08 1954-12-28 Emerson Electric Mfg Co Coil winding machine
US2736346A (en) * 1952-12-12 1956-02-28 Emerson Electric Mfg Co Coil winding machine
US2776801A (en) * 1954-11-04 1957-01-08 Western Electric Co Apparatus for coiling filamentary materials
US2883120A (en) * 1956-02-07 1959-04-21 Western Electric Co Strand reeling apparatus
US3166104A (en) * 1958-10-01 1965-01-19 Gen Electric Coil winding machine
US3076619A (en) * 1959-07-27 1963-02-05 Vaughn Machinery Co Wire packaging machine
US3146963A (en) * 1959-08-04 1964-09-01 Cons Electronics Ind Coil winding apparatus

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