US2121529A - Art of forming and distributing charges for internal combustion engines - Google Patents

Art of forming and distributing charges for internal combustion engines Download PDF

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US2121529A
US2121529A US646687A US64668732A US2121529A US 2121529 A US2121529 A US 2121529A US 646687 A US646687 A US 646687A US 64668732 A US64668732 A US 64668732A US 2121529 A US2121529 A US 2121529A
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fuel
dome
charge
manifold
exhaust gas
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Moore Arlington
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MAXMOOR Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M31/00Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture
    • F02M31/02Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating
    • F02M31/04Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating combustion-air or fuel-air mixture
    • F02M31/06Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating combustion-air or fuel-air mixture by hot gases, e.g. by mixing cold and hot air
    • F02M31/08Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating combustion-air or fuel-air mixture by hot gases, e.g. by mixing cold and hot air the gases being exhaust gases
    • F02M31/087Heat-exchange arrangements between the air intake and exhaust gas passages, e.g. by means of contact between the passages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M33/00Other apparatus for treating combustion-air, fuel or fuel-air mixture
    • F02M33/02Other apparatus for treating combustion-air, fuel or fuel-air mixture for collecting and returning condensed fuel
    • F02M33/04Other apparatus for treating combustion-air, fuel or fuel-air mixture for collecting and returning condensed fuel returning to the intake passage
    • F02M33/06Other apparatus for treating combustion-air, fuel or fuel-air mixture for collecting and returning condensed fuel returning to the intake passage with simultaneous heat supply
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)

Description

A. MooRE v 2,1%529 ART OF FORMING AND DISTRIBUTING CHARGES FOR INTERNAL COMBUSTION ENGINES s June 21, 1938.
Filed Dec. 10, 1952 INVENTOW Arlingion Moore ATTORNEYS 1 Patented June 21, 1938 ART F FORMING AND DISTRIBUTING CHARGES FOR INTERNAL COBIBUSTION ENGINES Arlington Moore, New York, N. Y., assignor, by mesne assignments, to Maxmoor Corporation, New York, N. Y., a corporation of Delaware Application December 10, 1932, Serial No. 646,687
`4 Claims.
'My invention relates to means for and methods `of homogenizing the charge materials and distributing the same in such condition to the cylinders of an internal combustion engine. y
/ The present invention constitutes an improvement upon the inventions shown,l described and claimed in my copending applications Serial No. 513,804, filed February 6, 1931, Serial No. 514,105 filed February 7, 1931and Serial No. 530,518, filed April 16, 1931, noW 1,990,662 and 1,953,888, respectively.,
With constructions such as disclosed in said applications I am able to vaporize the fuel com- -ponent enroute to the engine cylinders,y to maintain adequate charge velocities for the stable entrainment of thefu-el component without sacrice of volumetriceiciency, to provide adequate facilities for drainage of the branches during initial operation and for vaporization of the fuel thus drained, to concentrate the hot exhaust gases on the central portion of the intake conduit contiguous to the point of subdivision or deflection of the charge stream into the branches for. causing vaporization of fuel particles discharged through or thrown out of the charge stream at said point enroute to the engine cylinders, and to render the thermal eiiiciency of said central heated portion substantially such as to cause fuel Vaporization at v a rate to prevent accumulation of fuel in said heated portion and thermal decomposition of fuel to form tarry products liable to impair the thermal efficiency of said portion.
The present invention has for its object to provide a construction of the character specified in which the heating means thereof is effective to thoroughly vaporize the fuel component to obtain uniform distribution to the cylinders and good combustion.
Another object of the invention is to provide a construction of the character specified which insures adequate vaporization of the fuel component at fractional loads productive of economy operation, and at full load operation productive of power operation.
Another object of the invention is to provide a construction of the character specified in which the heating means thereof is e'ective in subjecting the unvaporized fuel particles of the charge to spheroidal vaporization substantially throughout the range of operation of the engine for producing stable vaporization of the fuel component without unduly heating the charge as a Whole.
Another object of the invention is to provide a structure of the character specified in which the heating means thereof is effective in causing patents numbered 1,981,876,.
(Cl. 12S-122) the delivery of a cool, dense, homogeneous charge to the cylinders so as to obtain maximum engine torque and horse power with high economy.
Another object of the invention is to provide a structure of the character' specified in Which the heating means thereof is automatically controlled to supply the heat at the point of transfer thereof tothe charge Without excessive heating of the charge.
Another object of the invention is to provide a structure of the character specified in which the heating means thereof is controlled in response to the kinetic action of the exhaust gas stream. v
Another object of the invention is to provide a novel method of effecting fuel vaporization.
Other objects will in part be obvious and in part be pointed out hereinafter.
In the accompanying drawing:
Figure 1 is an elevation, With parts in section, of one form' of apparatus constructed according to and embodying my said invention;
Figure 1a is a section thereof on the line la, la, of Fig. 1; v
VFigure 2 is a bottom plan of means for passing the hot exhaust gases into heating relation to the intake manifold; and
Figure 3 is an elevation of mechanism for controlling the passage of exhaust gases.
'I'he fuel vaporizing and charge distributing construction embodying my said invention is adapted for use vWith carbureters or fuel supplying devices of various types, .such as with the carbureter disclosed in my copending application Serial No. 525,992, filed March 28, 1931, and While the manifold is particularly adapted for distributing charge mixtures containing fuel of high volatility, such as gasoline, charge mixtures containing fuel of lowlvolatility may be effectively distributed thereby in homogeneous admixture with the air.
When three port manifolds, such as herein shown as an example of one embodiment of the invention, are employed, there is a tendency for the charge to be distributed to the ports unequally. This condition is aggravated because the incoming charge picks up condensed fuel from the intake manifold Walls, and particularly in the longer branches where the tendency to condense is greater. The condensation or loading up of fuel in the intake manifold normally takes place during periods of low speed operation. The accumulated or condensed fuel swept into the engine cylinders, especially when the throttle is opened for acceleration, causes Waste of fuel,
lubricating oil dilution, non-uniform distribution with temporary over-richness of the mixture in certain of the cylinders, and other detrimental effects, resulting especially in roughness of engine operation.
In my invention I rely upon the suitable application of heat to the intake conduit whereby the fuel component of the charge is completely vaporized, and the maintenance of this condition is preferably supplemented or helped by pro'- viding branches of progressive decreasing crosssection such as disclosed as a feature of the intake manifolds of said Patents No. 1,981,876 and No. 1,990,662 and of my application Serial No. 234,417, now Patent No. 1,901,763, thereby promoting uniform distribution to the intake ports with resulting smooth, powerful and economical engine operation.
As in said applications first above mentioned the heating in the present invention is applied through an exhaust gas heated dome-shaped member of high thermal conductivity located in alignment with the central neck at the juncture of the intake branches, and in a recess disposed out of the path of the charge mixture into the branches so that the air is not heated. In the embodiment of the invention disclosed, adapted particularly for gasoline or like highly volatile fuels, this dome shaped member constitutes the sole means of supplying heat to the fuel component, the intake manifold neck and branches being preferably air cooled, and devoid of contact with heated surfaces. It is my purpose to subject the fuel particles projected or impelled from the charge stream upon deflection thereof into the branches against the dome to temperatures higher than the end point of the fuel to produce spheroidal vaporization of the fuel, and to obtain the resulting advantages accruing therefrom as hereinafter more fully described. For example, the end points for gasolines of various gravities range from about 300 F. to 524 F., and the spheroidal points inthe same order range from 350 F. to 620 F. The exhaust gas temperatures vary under various conditions of engine operation from about 300 to 400 F. to about 1400 to 1500 F., the low temperatures occurring at engine idling and the highest temperatures occurring at full load high speed. The exhaust gas temperatures vary directly with ignition retardation, the extent of variation depending on the load and speed of the engine. The exhaust gaso temperatures also vary directly with the engine speed and with the percent of enginel load. The exhaust gas temperature also varies directly with the fuel ow rate, and is less with mixture ratios slightly richer than the high power ratio. From the foregoing, it is apparent that the exhaust gas temperatures actually available iny an engine are adequate, except at low speeds-light load to substantially produce spheroidal vaporization of fuel throughout the range of engine operation, provided that the heat available can be adequately transferred tothe fuel. At engine idling and very light loads, the high depression and very little fuel used produces excellent atomization and entrainment.
The completeness of fuel vaporization depends on the B. t. u.s of heat which can be transferred to the fuel for causing such vaporization, upon the rate of heat transfer from the exhaust gas to the fuel, and upon the extent of surface available for transferring such heat. The time required to vaporize the fuel is also appreciable,
especially when it is necessary to approach complete saturation of the air as in carburetion, and the vapor pressures tend to oppose such vaporization. Since the charge mixture is drawn through the manifold at a high velocity, the time allowed for fuel vaporization in the manifold is short. By my yinvention I amable to transfer adequate heat to the fuel for obtaining a homogeneous charge within the time available for vaporizing the fuel, the vaporization being such as to enable the charge to enter the cylinderswithout condensation of fuel, even though the manifold branches through which the charge travels are relatively cool.
In the present invention I effect maximum rate of transfer of heat from the exhaust gas to the fuel by provision of a heated dome composed of a material of high heat conductivity, such as a copper alloy having a thermal conductivity of about .92 as compared to that of iron which is about .16. By shaping the heated surface like a dome, adequate heated surface is provided disposed in fully exposed relation to the projected fuel particles, without being in exposed relation to the air component of the charge. I am thus able to provide ample heated surface without undue extension thereof in a horizontal plane. The provision of a domeshaped heating surface, having a relatively large vertical component, particularly in a down draft manifold as shown, enables the fuel particles to roll or gravitate over the surface while being subjected to the heating effects thereof, and hence more readily vaporized without danger of collecting in puddles which under the intense heating available might cause the fuel to form tarry products instead of vaporizing.
The effectiveness of my improved manifold may be enhanced by use of a carbureter such as shown and described in my application Ser. No. 525,992, now Patent No. 2,056,615. With such carbureter the fuel may be properly metered to maintain the mixture-ratio desired, for economy and power operation, and the fuel is discharged in a finely divided state directly into the region of reduced pressure, which facilitates vaporization, and through an unimpeded path directly against the copper dome. It is also desirable to automatically control the ignition timing, as for example by means shown and described in my application Ser. No. 490,632 led October 23, 1930. With proper control of the ignition and fuel metering supplemented by fuel atomization, the exhaust gas temperatures obtained may be rendered more uniform and most effective in promotingfuel vaporization at all stages of engine operation.
With my arrangement, adequate exhaust gas temperatures are always available, even at low speeds, for causing spheroidal vaporization of the fuel without unduly heating the air or unduly cooling the heated surface by contact with the air.. The transfer of heat through the radiating medium of high conductivity is rapid and any change in exhaust gas temperature is instantly effective on the fuel without undue lag. For example, upon acceleration after a period of idling, when the exhaust temperature is low and the intake pressure is practically atmospheric pressure, the dome quickly heats up to adequately vaporize the additional fuel required at suchstage of operation.
At fractional loads, the heat available because of the high rate of transfer, While suincient for producing spheroidall vaporization of the fuel, insuring economy in the use of fuel and good distribution to the several cylinders, is not so excessive as to require reduction, whereas under load conditions and at high speeds, when the exhaust gas temperatures are far in excess of the spheroidal temperatures required to vaporize the fuel preferably used, I make provision for controlling the heat available at the dome, during such last named conditions, so as not, by unduly heating the air, to impair the volumetric efficiency, and hence the power of the engine, and at full load, while insuring spheroidal vaporization, I am able in the present invention to supply cool dense charges to the cylinders productive of maximum power.
Referring to the drawing, the intake manifold El) (the form illustrated being of the downdraft type) is shown separated from the exhaust manifold I2 which is of usual construction. The charge mixture passes into the manifold through the central neck portion or descender I4, the fuel, as one example, being shown delivered directly into the neck I4 from nozzle I5. From neck I4 the charge enters into the branches I6 and I 8 and out through the elbow outlets 25 and 22, the central cylinder being supplied by the short passage or branch 24.
The intake manifold IEJ illustrated as one example, is for a six cylinder engine having intake ports in sets of pairs in the cylinder block. With cylinder blocks designed for receiving only two intake manifold branches, the branch 24 is omitted. With the form shown, neck I4 leads downwardly to connect with the manifold at substantially the middle thereof and immediately above the entrances to its branches, and at this point a distributing chamber 26 is provided from which the mixture is supplied to the manifold branches i8 and I 8. v
The branches i6 and I8 have entrances 28 and 30 thereto from the chamber 26 of enlarged areas as compared to the area of the openings 2D, 22 and 24, and their cross-sectional area gradually decreases towards the end portions 2U and 22 to cause an increase in the velocity of the fuel charge as the same approaches the elbows, and in this way the charge mixture can be delivered to the straight-in passages 25 and 22. The crosssectional area of said branches I6 and I8 at the elbows 2E) and 22 is substantially the same as the cross-sectional area of the entrance to passage 24.
The branches I and i8 each preferably comprises a semi-cylindrical upper portion 32 of substantially uniform cross-section from the inner end thereof to the elbow thereof, and preferably horizontal, and a lower reduced channel portion 34 at the base thereof merging into the upper portion 32 and likewise extending from the inner end of the branch into the elbow thereof and gradually decreasing in cross-sectional area and depth towards each elbow, the upper portion 32 forming the major part of the branch and the lower portion 34 the lesser part. The portions 34 jointly with the upper portions 32 form passages providing the relatively large entrances 2S and 30 and gradually decreasing in cross-sectional area to said elbows 20 and 22, this structure being disclosed and claimed in my said Patents No. 1,901,763 and No. 1,990,662.
By progressively enlarging the general contour of the branch at the bottom, the branch is made to incline downwardly towards the center of the manifold at a substantial angle for drainage purposes. At the same time the branch passage as a whole varies in cross section at a rate determined solely by variations in cross section of the relatively smaller lower portion 34, the rate of variation in cross section of the branch passage as a Whole being less than the rate of variation in cross-section of the lower portion 34. The lower portions 34 therefore provide sufficient inclination for drainage and effect relatively slight progressive restriction of the branches to cause acceleration ratio proportional to distance traveled by the charge materials to effect uniform delivery through all ports.
The intake conduit Il) at the juncture of the branches kopposite the neck I 4 is provided with a downwardly extending annular wall portion 35 opening into the intake manifold at the upper end thereof. The portion 35 receives a hollow dome-shaped member 3S threaded therein and extending below and overlapping the lower edges of the portion 56 as indicated at 4U. The dome 38 is disposed with the convex upper portion thereof opposite the neck I4 in spaced relation to the inner ends of the channel portions 34 and forms with the upper end of the portion 36 an annular chamber or space 42 about the dome,
the upper end of the dome 38 preferably lying entirely below the horizontal plane through the manifold at the juncture of the parts 32 and 34. The troughs 34 drain into said chamber 42. The dome 38 is preferably composed of a copper alloy which has a thermal. conductivity, ve or six times greater than that of iron employed in the usual hot spots. The convex upper portion of the dome 33 comprises a relatively thin wall having ribs 44 on the inner side thereof for increasing the heat absorption while the lower portion 40 thereof has thicker walls.
The interior 45 of the dome 38 is exposed to the hot exhaust gases and includes provision for insuring a positive circulation of the gases therethrough. This means in the present embodiment of the invention comprises a deflect'or or baffle 48 integral with the dome 38 and bisecting the chamber 45, the baffle 4S terminating short of the top of the dome 33. The baffie 48 forms a return bend passage in the dome having an entrance opening 5i? and an outlet opening 52,
The depending portions 3S and 45 are surrounded by an annular wall 54 depending from and integral with the lower portion of the manifold i0, and disposed in spaced relation to the portions 36 and 4B to form a dead air space 56 therebetween serving to insulate the dome 38 laterally against heat radiation to atmosphere and to concentrate heat transfer at the convex end of the dome 58. The lower ends of the dome 38 and wall 54 are closed by a plate 58 secured in position by bolts 65, a gasket G2 being disposed between the lower edge of the part 54 and the plate 58 to seal the juncture therebetween.. The plate 5S is provided with openings registering with the openings 55 and 52 at the lower' end of the dome 38. The hot exhaust gases are conducted as hereinafter more fully described from the exhaust manifold l2 to the dome 38 through a. pipe 64 passing through plate 58 and secured in opening 55. The exhaust gases thus circuiatcd through the dome are vented directly to atmosphere through a pipe 5B passing through plate 5S and secured in opening 52. A positive circulation of exhaust gases through the dome 38 is thus insured, keeping the dome heated to a maximum.
The passage of the exhaust gases to the dome 38 is preferably controlled automatically to p-revent overheating when the exhaust gas temperatures are high, the means for effecting this control being indicated generally at 68. While any of the usual devices may be employed for controlling the passage of the exhaust gases through the dome 38, in the present embodimentl of the invention, the means employed depends for operation on the pressure and ow characteristics of the exhaust gas. For this purpose a casting l@ is secured to the discharge outlet l2 of the exhaust manifold l2. 'I'he casting l0 has a passage 14 therethrough registering with the outlet 'l2 and from which the exhaust gases are conducted through the muffler to atmosphere. The casting l is provided with a lateral outlet 'it in which the entrance end of the pipe 64 is secured. The passage of the exhaust gases through the pipe 64 is controlled by a valve 18, preferably of the butterfly type, having a central pivot 19, and preferably loosely fitting and thus providing clearance when in closed position to allow a limited ow of exhaust gas to the dome. The flow of exhaust gas through passage l5 to the muffler is controlled by an exhaust gas pressure and flow responsive member therein, preferably comprising a b-utterfly valve having the pivot 92 thereof offset relative to its diameter, the pressure responsive means 90 controlling the position of the valve l8 as hereinafter described. In closed position the valve 90 is disposed at an inclination having the lower edge thereof below the entrance to the passage 18 and serving to deflect the exhaust gases into said passage 1B. In this position of the valve 9U clearance is provided so as not to entirely restrict flow of exhaust gas to the muffler.
For moving valve 18, the valve 9 is provided with a crank 94 secured to the pivot 92, and connected by a link 98 to a crank plate 98 secured to the pivot 'i9 of valve 18, the connections being disposed at the outside of the casting '10. The plate 98 is disposed in spaced relation to the outer end of the boss Hi8, and the opening movement of the valve 98 is resisted by a coil spring H12 disposed between the plate 98 and boss |00 and anchored at the ends thereto. The plate Q8 has a cut away portion providing abutments |86 and 86 coacting with a stop Hi8 projecting from the boss |80. In the position of the parts shown the spring |02 urges the abutment |84 intov engagement with the stop i8 and the opening movement of valve 98 is limited by engagement of the abutment H88 with said stop. The plate 98 is provided with a series of holes H0 for adjustably receiving the end of the spring |02 anchored to the plate 98 so as to adjust the spring tension in accordance with the requirements.
In operation, especially when gaseous injection, such as from nozzle l5, is employed for blasting the fuel into and through the air stream in neck I4, the fuel is very thoroughly pulverized, and, because of its resulting great surface exposure to the air, absorbs heat therefrom very rapidly. Rapidity of heat absorption is of utmost importance because of the extremely short interval of time available and which is longest with the slow charge travel during engine idling and shortest with the high speed charge travel encountered at full power operation. The heat of the charge is thus reduced so as to favor having high density charge productive of good volumetric eiiiciency, and the fuel is in large part put into such condition-gasied and/or vaporized and/or in fogged or like highly divided statethat it is suspended in and carried along with the air stream without condensation or deposition on the conduit Walls as the air stream branches or changes direction on its way to the engine cylinders.
The stream of blasted fuel, or fuel carried by the air from an ordinary carbureter, usually contains some fuel portions or droplets heavy enough to continue their substantially straight line travel without material deflection with the moving air. Unless given a liberal application of heat, this fuel portion would wet and load up the walls of the intake manifold.
By changing the direction of the intake manifold passage in the neighborhood where the blasted or inertia impelled heavier fuel particles strike the conduit walls, I can carry the lighter fuel particles thoroughly suspended in the air stream towards the engine cylinders with the air stream, and by applying heat of the exhaust gases to the dome 38 against which the fuel particles strike, I am enabled to secure a selective application of heat to vaporiZe and suspend these particles without undesirably heating the air of the charge.
'Ihe illustrated mode of securing such effect is by directing the fuel blast or fuel charge mixture downwardly in the intake manifold neck Hl, which at the bottom branches to each side, and by providing the heated convex dome 38 in line with the discharge end of the neck I4, which dome is struck by and supplies vaporizng heat to the fuel particles impinging thereon, the dome having a greater horizontal projection than the cross-section of the neck i4 to insure impact of all the projected fuel particles on the dome.
Inasmuch as the exhaust gas is positively circulated through the dome 38 under an appreciable pressure differential because of the direct venting of the bypassed exhaust gas to atmosphere, the dome may be subjected to the maximum heat available. By disposing the convex dome 38 in the path of the downwardly projected fuel, the impact of the fuel particles thereon cause the particles to be reflected therefrom or to be deflected without tending to coalesce or accumulate thereon, as such particles would be likely to do if the surface were at, an extended downwardly curving surface being provided along which the fuel particles may gravitate until vaporized, thereby enhancing vapori- Zation or fuel nebulizing without the accumulation of liquid fuel in the bottom of the crucible or chamber 42. The vaporizing effect is also assisted by the provision of a downdraft manifold in which the fuel particles are caused to gravitate in the direction of air flow onto the dome 38. During this operation the inner side ofA the wall 36 is maintained by conduction sufficiently hot to assist in vaporizing any fuel particles deflected thereon from the dome.
By my invention Ithe heat available for fuel atomization, the heating being applied entirely through the externally insulated dome 38, is sufficient to subject the fuel particles impinging thereon to spheroidal temperatures producing spheroidal vaporization substantially throughout the range of engine operation, and that such spheroidal action occurs is evidenced because the fuel does not form tarry or other precipitates on the dome 38 and in the crucible 42, and the vapor produced is substantially dry, not being readily condensed subsequently by contact with the cool walls of the intake manifold.
The heating capacity of the dome 38 depends on the area of the surface thereof and on the flow of exhaust gas through the interior thereof. The diameter of the dome 38 is preferably made greater than the diameter of the passage I4 in alignment with said dome so that the aring stream of projected fuel particles passing from the neck I4 is sure to all contact with said dome to cause vaporization. Further, although the dome 38 has sufficient surface area to supply the required heat for vaporizing all the fuel, the surface thereof is disposed largely out of the path of the air passing to the cylinders, the dome including a substantial vertical component which is more effective in promoting vaporization without exposing the air to the heating effects thereof.
'Ihe structure of the intake manifold because of the provision of the tapered channel portions 34 and because of the slightly flaring neck portion I4 facilitates the deflection of the main portion of the charge into the branches, the same skirting the dome 38 without the air thereof being appreciably heated. The channels 314 opening at their inner ends into the crucible 42 also provide passages for the return of the vaporized `fuel from the crucible 42 into the main` charge stream.
The heating being applied at the dome 38 only, and the structure of the manifold being as above described, substantially complete vaporization of the fuel component is accomplished Without heating the air so as to appreciably reduce the volumetric efficiency, and this result is enhanced when supplemented by the automatic control of the passage of the exhaust to the dome 38, as hereinafter described.
'I'he exhaust gas pressure and velocity of the exhaust gas stream vary directly with the speed and percent of engine load, (which is a direct function of exhaust gas temperature). Hence as the exhaust gas pressure, or velocity increases beyond a certain value, the valve 98 starts to open under the pressure exerted by the exhaust gas stream, closing the valve 18, the flow of exhaust gas through passage 64 gradually decreasing to a minimum at full load when maximum power is desired. By adjustment of heat resistant spring I 02 the pressure at which the valve 98 starts to open may be controlled.
At engine idling and road torque loads, the highly conductive dome 38 supplies heat at a rate sufficient to insure spheroidal vaporization. At these stages of operation the valve 'i8 is open to supply maximum exhaust gas to the dome 38. By discharge of the fuel through nozzle l5 in an atomized state and into the region of pressure reduction vaporization is accomplished at lower temperatures. At these stages of engine operation, uniform distribution of the charge to the cylinders and economy in operation are obtained. Under heavy load conditions of operation, particularly at high speeds, while the fuel ow rate is greater and the intake pressure reduction less, the exhaust gas temperatures available are in excess of those required to effect spheroidal vaporization. At this stage power is required in engine operation, and the quantity of exhaust gas flowing through the dome 38 is reduced by valve 18 so that adequate fuel vaporization is obtained without unduly heating the air, thereby maintaining a volumetric efficiency productive of maximum power at full load Operation.
B'y my invention, when the exhaust gas temperatures are low, adequate fuel vaporization is obtained by the provision of positive circulation of a maximum quantity of exhaust gas through the dome, and by the provision of means for rapidly transferring the heat to the fuel because of the high thermal conductivity of the dome 38. When power is required, the exhaust gas temperatures then being high, the valve 'I8 closes off to reduce the quantity of exhaust gas passing to the dome 38, complete vaporization being obtained, while maintaining the charge in a coo-1 dense condition.
To maintain the homogeneous suspension of the fuel in the air so attained, I keep the sectional area of the intake manifold, and, therefore, of the moving charge stream as low as practicable without unduly restricting charge flow through the manifold, thus keeping the charge moving rapidly and avoiding any slowing up or expansion of the charge material on its way to the engine cylinders, which would be productive of condensation, and I also preferably maintain the charge velocity during such travel, as by progressive reduction of the cross-sectional area of the manifold branches from the common neck portion thereof to the engine cylinders. The grooves 34 also tend to retard spiral movement of the charge. The intake branches are air insulated from the exhaust manifold, no heating being applied to the charge in the branches.
Using my manifold the charge is thoroughly homogenized because of the efficient vaporizing and spheroidizing action of the dome 38, and this is accomplished without undue heating of the air. This results in better distribution of the charge to the cylinders and in maximum power and economy.
Having thus described my invention, what I claim and desire to secure by Letters Patent is:
1. A charge forming and distributing manifold comprising an exhaust gas heated, dome-shaped member in alignment with the entrance to the manifold, said member having an insulating jacket disposed about the same.
' 2. A charge forming and distributing manifold comprising a hollow member disposed in alignment with the entrance to the manifold and having provision for circulating exhaust gas therethrough, said manifold having a portion surrounding said member in spaced relation thereto and forming therewith dead air space serving to insulate the member against heat radiation to the atmosphere.
3. A charge forming and distributing manifold comprising a hollow portion projecting into the manifold from the outside adjacent to the point of deflection of the charge, said portion being heat insulated at the outside of the manifold, and having provision for circulating exhaust gas through the interior thereof.
4. A charge forming and distributing manifold comprising a hollow, dome-shaped member disposed in a recess in the manifold opposite to the entrance thereof, said member being composed of a metal of high thermal conductivity,
and being insulated at the outside of the manifold, and means for circulating exhaust gas through said member.
ARLINGTON MOORE.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3026861A (en) * 1960-08-18 1962-03-27 Chrysler Corp Exhaust gas heating system for intake manifold hot spot and control therefor
US3148669A (en) * 1960-06-13 1964-09-15 Chrysler Corp Exhaust gas heated system for engine intake manifold

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3148669A (en) * 1960-06-13 1964-09-15 Chrysler Corp Exhaust gas heated system for engine intake manifold
US3026861A (en) * 1960-08-18 1962-03-27 Chrysler Corp Exhaust gas heating system for intake manifold hot spot and control therefor

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