US2058442A - Casting apparatus - Google Patents

Casting apparatus Download PDF

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US2058442A
US2058442A US675047A US67504733A US2058442A US 2058442 A US2058442 A US 2058442A US 675047 A US675047 A US 675047A US 67504733 A US67504733 A US 67504733A US 2058442 A US2058442 A US 2058442A
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mold
shaft
cam
spider
mold sections
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US675047A
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Guyot Marius
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Howmet Aerospace Inc
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Aluminum Company of America
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  • This invention relates in general to multipart permanent molds for casting metals. It is particularly concerned with casting apparatus in which certain movable mold and core elements can be quickly and easily secured in proper aligned relationship with a minimum expenditure of effort on the part of the operator.
  • a very successful mold of this general type comprises. a stationary base upon which suitable hinged mold parts are so connected as to permit their alignment with respect to a core associated therewith to form a casting cavity and gate and riser cavities within the mold parts.
  • the mold parts are preferably moved into alignment with a core member, the mold parts thereafter being clamped and secured in their aligned position, and the molten metal is then introduced into the casting cavity through a suitable gate and riser leading thereto.
  • Another object of the invention is 0 provide a casting assembly or apparatus in which movable 5 parts, associated with a core member, are mechanically operated to be brought into open or closed position, the means for performing this duty being adapted to automatically clamp the mold parts on. completion of the mold-closing operation.
  • a further object of the invention is to provide a mold-opening and closing mechanism incorporating in its construction a mold-unclamping and clamping mechanism, both of said mechanisms being coordinated in timed relationship,
  • Fig. 1 represents a top plan view of a casting apparatus and its associated parts in which the principle of my inventive concept is embodied;
  • Fig. 2 represents a vertical sectional elevation taken along the line 11-11 of Fig. l; r I
  • Fig. 3 represents a sectional plan view taken along the line IIIIII of Fig. 2;
  • Fig. 4 represents a sectional plan view taken along the line IVIV of Fig. 2;
  • Fig. 5 represents a fragmentary section taken along the line VV of Fig. 2';
  • Fig. 6 represents a plan view of the engaging face of one element of the mold-manipulating mechanism
  • Fig. 7 represents a plan view of the engaging face of another element of the mold-manipulating mechanism
  • Figs. 8 and 9 represent side elevational-views of the elements shown in Figs. 6 and '7, respectively;
  • Fig. 10 represents a fragmentary side elevation.
  • Fig. 11 represents a fragmentary sectional elevation taken on the line XI-XI of Fig. 2;
  • Fig. 12' represents 'a'vertical elevation with parts removed and broken away to. more clearly show the mode of construction of the casting ape ments represents a departure from the mechanisms heretofore in use for this particular purpose.
  • a casting apparatus is illustrated which is adaptable to the formation of a washing machine agitator having an upwardly extending, substantially cylindrical, central hollow portion l and an outwardly flared'base portion 2. Fins or flanges 3 are provided integral" with the upper surface of the flared base and cylindrical central portion.
  • the agitator is cast from a suitable metal having a low specific gravity, as compared with iron, such as aluminum, magnesium, their alloys, or any other similar light metals and. their alloys.
  • the casting assembly for the manufacture of the article in question comprises a suitable main base member 4 supported upon standards or legs 5, or the like.
  • base member are three relatively movable mold sections 6, I, and 8, which sections are adapted to cooperate with each other and with a suitable movable core member 9 to constitute a metalreceiving cavity therebetween.
  • the invention is not limited toa threesection mold, since any suitable number of sections may be incorporated in a casting assembly of this general type.
  • the mold sections 6, I, and 8 are generally wedge-shaped (Fig. 1) and each section is provided with two working faces in engagement and flush with the others when in their closed position.
  • Each of the mold sections is hingedly connected to the base member 4 by suitable hinge members H], which construction permits them to be pivotally moved outwardly relative to each other and their common central vertical axis.
  • the adjacent contacting mold faces are suitably recessed to form the main casting cavity represented in entirety by the reference numeral H,
  • gates I 2 are provided which open into an annular runner l4, located adjacent the agitator base 2, from which the molten metal introduced through the gates l2 rises upwardly into the casting cavity H, as will be hereinafter more clearly understood.
  • An auxiliary riser I5 is also preferably provided in theform of cooperating recesses in the mold sections adjacent the upper portion of the casting, which may also be connected with the inlet. gates 12 by communicating passages I6.
  • central bearing or sleeve 20 formed integral with the base member I8 and within which the lower end of the vertically extending portion of the core is slidably supported.
  • the upper endof the core is centrally positioned against lateral play or displacement relative to the mold cavity by means of a shouldered pin member 2
  • Means for reciprocating the core 9 with respect to the casting cavity is provided in the form of a vertical stubshaft 23 (Figs. 2 and 5), which is secured to the lower end of the central portion I 1 of the core 9 by means of a through pin 24.
  • the stub shaft 23 is provided with suitable rack teeth 25 and extends and is guided within a housing 26 secured to the under side of the casting assembly or main base 4.
  • the housing 26 also provides a bearing for a horizontal shaft 21 having pinion teeth 28 cut in its periphery adjacent and in mesh with the rack teeth 25. The opposite end of this shaft is supported within and extends exteriorly of a bearing 29 formed in one of the. legs 5.
  • a handle or lever 30 is clamped to the extending end of the shaft 21 by means of which a rotary metal-receiving position with respect to each other and the core 9. This mechanism and its organized relationship, with respect to the previously described casting apparatus, will now be described.
  • (Figs. 2, 4 and 12), upon which a central bearing bracket 32 is suitably secured.
  • a shaft 33 is rotatably mounted in this bearing bracket 32 and extends vertically therethrough to an appreciable distance above the bracket.
  • a bevel gear 34 Secured to the shaft 33 is a bevel gear 34 which meshes with a similar bevel gear 35 secured to the overhung or projecting end of a horizontal shaft 36 supported within a bearing 31 formed integral with one of the legs 5 and a second bearing 38 incorporated in the aforementioned bearing bracket 32.
  • a suitable handle or operating lever 39 clamped to the exterior end of the shaft 36 provides means for imparting rotation to the vertical shaft 33 through the medium of the intermeshing bevel gears 33. 88.
  • V The bevel gear 34 in cooperative relationship with a hinge-manipulatinggnember or spider 40 and a clamp manipulating cam el constitute an 7 organized mechanism the elements of which are so constructed that a definite timed relationship exists between the functions which these elements perform, as will hereinafter be described.
  • the spider 40 (Figs. 2, 4, 10, and 11) is rotatably mounted and free to turn an appreciable amount on the shaft 33 with respect to the bevel gear 34 and cam 4!, the latter two elements being secured to the shaft 33 by means of through pinsor the like and'between which the spider is positioned.
  • Spider 40 has three extending legs the extremities of which are provided with suitable bearing bosses 42 which receive headed connecting pins 43 to which link members 44 are attached. These link'members are mounted for oscillatory movement with respect to the bearings 42 and their opposite ends are providedwith beveled'apertures 45 within which extension pins 46, secured within the hinge members III, are received.
  • shown to best advantage in Figs. 3, 7, and 9, is provided with three openings or apertures 41 which receive headed pins 46 extending through clevises 49 attached to the inner ends of horizontal connecting rods 56.
  • the opposite ends of the rods 50 are slidably mounted within bearings 5
  • the mold-securingclamp members are pivotally attached or fulcrumed to the leg members 5, as by bracket and pin connections 55,
  • the clamp members 54 are provided with bifurcated pockets 56, the opposite interiorly disposed faces of the pockets being tapered to engage complementary tapered shoes 51, secured to or formed integral with the exterior faces of the contacting adjacent faces of the mold sections 6, I and 8 when in their closed metal-receiving position, as shown in Figs. 1 and 2.
  • the hub faces of these three elements are constructed with engaging surfaces so that they cause rotation of the spider relative to the cam and bevel gear only during a portion of the rotary movement imparted to the shaft 33.
  • are similarly constructed and are formed with projecting shoulder portions 58 constituting substantially 180 of the hub faces and providing the vertical engaging surfaces 59 and 6
  • the hub of spider 40 which is symmetrical about a horizontal center line (Fig.
  • an auxiliary mold-clamping mechanism is shown, by means of which the mold sections may be rigidly secured in closed position.
  • This mechanism comprises a top annular plate member 64 which may be hinged to the top of any one of the mold sections, and in the present instance is hinged to section 8, the top portion of which is provided with a hinge lug 65 for supporting a suitable hinge pin 66 upon which the plate is hingedly supported.
  • the plate 64 is provided with a metal-pouring opening 61 in registry with the central sprue or gate i2, and hardened dowel pins 68 projecting through the plate are adapted to register with suitable tapered bushings 69, one of which is provided in the top surface of each of the mold sections 6, I, and 8.
  • a latching and clamping means associated with the plate 64 is provided in the form of a link 10 hingedly connected as at II to mold section 6, a cam lever 12 being pivotally secured to the link 1
  • a handle 14 projecting from the plate 64 provides means for rotating the plate out of closed position with respect to the mold sections, whereby the dowel pins 68 are removed from their tapered bushings 69 and the assembly is in readiness to permit opening of the mold sections.
  • the metal unclamp and open the mold sections necessitates the initial actuation or withdrawal of the clamp members 54 and thereafter the rotation of the hinge members "I.
  • is initially relative to the spider 40 in view of the distance separating the vertical engaging surfaces 60 of the cam and gear and the vertical engaging surfaces 63 of the spider.
  • functions to draw the connecting rods 50 inwardly to release the clamping action of the members 54, at the completion of which operation, the pins 48 enter the portions 16 of apertures 41 and terminate the movement of rods 50.
  • the engaging surfaces 60 and 63 contact and impart rotation to the spider 40 in a clockwise direction, where by the mold sections are swung into their open position (Fig. 12).
  • a base member a plurality of mold sections rotatabiy 'hinged to said base member, said mold sections being recessed to provide a casting cavity, means for rotating said mold sections into and out of metalreceving position, said means including a spider associated with said mold hinges and rotatably supported upon a shaft, mold-securing means including mold-engaging members, means comprising a, cam secured to said shaft for actuating the mold-securing means, said spider and cam having projecting portions adapted to engage with each nipulating mechanism for mechanically closing said mold sections and clamping the same, said mechanism being also adapted to unclamp and open said mold sections, said mechanism comprising clamping means and hinge-actuating means, a cam secured to a rotatable shaft interconnected with said clamping means, a spider rotatably mounted on said shaft interconnected with said hinge means, said cam and spider having hub portions adapted to engage with each other during a portion of the rotary movement of said shaft, said hub portions being so formed as to
  • a base member a plurality of recessed mold sections hingedly attached to said base member for rotation into and out of metal-receiving relationship, a mechanism supported beneath said base for mechanically rotating said mold sectionsinto and out of metalreceiving position and clamping and unclamping the same in-proper sequence, said mechanism comprising'a vertical shaft upon which a bevel gear and a clamp-manipulating cam are rigidly secured in spaced relationship, a 'hinge-manipulating spider rotatably mounted upon said shaft and disposed between the bevel gear and cam, means for rotating the vertical shaft, 9. lost motion connection between said spider, cam, and
  • a base member a plurality of recessed mold sections movably mounted with respect to said base and each other,
  • said mechanism being adapted to move said mold sections into and out of metal-receiving relationship and clamp and unclamp said mold sections in proper sequence
  • said mechanism comprising a vertical shaft for supporting a hingema'nipulating spider and a clamp-manipulating cam, said spider being connected'by link members to said hinges, said cam having portions in engagement with horizontal connecting rods, clamping levers pivotally mounted intermediate their ends on said base member adjacent the contacting faces of adjacent mold sections, bifurcated ends incorporated in said clamping levers adapted to engage and wedge the adjacent faces of each pair of mold sections into metal-receiving relationship, the opposite ends of said clamping levers being connected to said horizontal connecting rods, a hub on said cam having a projecting shoulder portion, a hub on said spider having a projecting shoulder portion adapted to engage the cam projecting shoulder portion, means for rotating said vertical shaft to impart a, rotary movement to said cam and spider, said projecting shoulders permitting relative movement of the cam with respect to said spider whereby the horizontal connecting rods are reciproc
  • mechanism for actuating said mold-closing and mold-clamping means whereby the parts of the mold are closed and clamped in metal-receiving position in proper sequence said mechanism comprising a vertical shaft, a bevel gear and a clamp-manipulating cam rigidly secured to the shaft in spaced relative relationship, a mold-manipulating spider rotatably mounted upon said shaft and disposed between the bevel gear and cam, means for rotating the vertical shaft, a lost motion connection between said spider, cam, and bevel gear whereby the cam and-bevel gear may be rotated a definite amount relative to the spider in both directions of rotation of the vertical shaft, means connecting the spider with said mold parts, means connecting the cam with the mold-clamping means, said V spider and cam being adapted to actuate said projecting shoulders adapted to engage with each other during movement of said shaft, and said projecting portions being spaced from each other to permit a definite relative movement between,-
  • a casting apparatus which comprises a plurality of recessed mold sections movably mounted with respect to each other to provide a casting 'cavity,.
  • a shaft means including an element rotatably mounted upon the shaft for moving said mold' sections into and out of metal-receiving position, means including an element secured tosaid shaft for securing said, mold sections in metal-receiving position, and means for imparting rotational movement to said shaft, said ele- 5 ments having projecting shoulders adapted to engage with each other during rotation of said shaft, and said projecting portions-being spaced from each other to permit a definite relative movement between said elements, whereby said first and sec- 10 end-mentioned means are operable in timed relationship with respect to each other.
  • a casting apparatus which comprises a multipart permanent mold having a plurality of movable recessed mold sections, a shaft, means 15 including an element rotatably mounted upon the shaft for moving the mold sections into and out of metal-receiving position, a core associated with said mold sections, means for advancing and retracting said core into and out of said casting 20 cavity, means ineludingan element secured to said shaft for securing said mold sections in metalreceiving position, said elements being provided with projecting shoulders adapted to engage with each other during rotational movement of said 5 shaft, and said projections being spaced from each other to constitute a lost motion connection there between, whereby rotation of said shaft is adapted to actuate said mold-moving and securing means in proper timed sequence.
  • a casting apparatus a plurality of mold sections hingedly secured to a base member, said mold sections being recessed to constitute a casting cavity, a shaft, an element rotatably mounted upon the shaft in association with said mold sec- 35 tions for swing the same from an open to a metalreceiving position, -a second element secured to said shaft in association with mold-clamping devices for clamping said mold sections in metalreceiving position, said elements having project- 40 ing shoulders engageable with each other during rotation of said shaft, and said projections being spaced from each other to permit relative movement of said elements with respect to each other, whereby rotation of said shaft is adapted to swing 45 said mold sections into metal-receiving'position and clamp the same in such position in proper sequence.
  • a casting assembly a plurality of mold sections movably mounted upon a base member, 50 hinge members securing said mold sections to said base, a shaft, means including an element rotatably mounted upon the shaft in association with said hinge members for pivotally moving said mold sections into and out of metal-receiving posi- 55 tion, means including an element secured to said shaft for securing said mold sections in metalreceiving position, a single manipulating means for actuating said first and second-mentioned means, said elements having projecting portions so adapted to engage with each other during rotation of said shaft, and said projecting portions being definitely spaced from one another to permit relative movement between said elements on rotation of said shaft, whereby movement of said 5 mold sections into metal-receiving position and securing the same in such position is performed in definite timed relationship.
  • a casting mechanism comprising a plurality of recessed mold sections movably mounted upon 7 a base member and adapted to be moved into and out of metal-receiving position, a shaft member, means including van element rotatably mounted upon said shaft for moving said mold sections into and out of metal-receiving position, means in- 7 eluding an element secured to said shaft for clamping and unclamping said mold sections when in metal-receiving position, said elements having projecting portions adapted to contact with each other during rotational movement of said shaft, said projecting portions being disposed in a manner to permit relative movement between the elements as the shaft is rotated, whereby the first and second-mentioned means are operable in definite timed relationship.
  • a casting mechanism comprising mold sections movable into and out of metal-receiving position, a shaft member, means rotatably mounted on said shaft formoving the mold sections, means secured to said shaft for securing said mold sections in metal-receiving position, said moving and securing means being interengageable through a lost motion connection, and
  • closing means and securing means a mechanism for actuating said closing means and securing means, said mechanism comprising an operating shaft, an actuating element rotatably mounted upon the operating shaft and interconnected to said mold parts for closing the same, an element secured to said'operating shaft and interconnected to said securing means, said elements having engaging shoulders adapted to contact with each other during rotational movement of said operating shaft, and said engaging shoulders being spaced from each other to permit relative movement between the elements, whereby the closing and securing means function in proper timed sequence.

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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Description

Oct. 27,1936. M. GU YOT 4 2,
c'AsTING APPARATUS Original Filed Ju ne 9, 1933 5 Sheets-Sh eet 1 0 0| A f F 7 INVENT OR Oct. 27, 1936.
M. GUYOT .CASTING APPARATUS Original Filed June 9, 1953 '5 Sheets-Shet 2 INVENTOR flar/us (flymf ATTORNEY Oct. 27, 1936. I OT 2,058,442
CASTING APPARATUS Original Filed June 9, 1953 ,5 sheets-sheets INVENTOR War/us 641907.
- ATTORNEY M. GUYOT CASTING APPARATUS Oct. 27, 1936.
' Original Filed June 9, 1935 5 SheEts-Sheet 4 46 60 gum 5 5 x v v 42 nwlm A J7 g i 33 QINVENTOR\ 5- 12 mllllh 34 6/ BY War/u: Gzyot Patented a. 27, 1936 UNITED STATES cas'rmc arraaa'rus Marius Guyot, Rocky River, Ohio, assignor to Aluminum Company oi America, Pittsburgh, Pa., a corporation of Pennsylvania Application June 9, 1933, Serial No. 675,047
- Renewed January 11, 1936 13 Claims.
This invention relates in general to multipart permanent molds for casting metals. It is particularly concerned with casting apparatus in which certain movable mold and core elements can be quickly and easily secured in proper aligned relationship with a minimum expenditure of effort on the part of the operator.
Products made from light metals and their alloys, such as aluminum and alloys thereof, are, as regards physical properties, especially suited to commercial usage if their design is such that they can be cast in metal molds, frequently termed permanent molds, or chill molds. A very successful mold of this general type comprises. a stationary base upon which suitable hinged mold parts are so connected as to permit their alignment with respect to a core associated therewith to form a casting cavity and gate and riser cavities within the mold parts. 7
In practice the mold parts are preferably moved into alignment with a core member, the mold parts thereafter being clamped and secured in their aligned position, and the molten metal is then introduced into the casting cavity through a suitable gate and riser leading thereto. A casting having solidified within the mold assembly,
these operations are carried out in the reverse order, namely, the clamps are released, the mold parts swung open, the core preferably retracted, and the cast article removed.
Attention is directed to the mold-closing and opening operations and the clamping mechanism provided therefor, since my invention is primarily concerned with the mechanical mechanism for accomplishing these feats. In general a satisfactorycasting apparatus should be capable of ready operation, and incorporate in its construction a minimum number of elements, the operation of the organized apparatus being such as to require only a slight expenditure of energy, since it is customary for one operator to manipulate one or more molds repeatedly and rapidly.
Heretofore in the operation of casting assemblies, when a casting had solidified the operator released the mold-clamping mechanism and then usually inserted a lever between projecting portions provided on adjacent mold parts and by application of force on the end of the lever separated the mold parts. This procedure has been usually customary, although in some cases it was possible, by a certain amount of physical exertion, to separate the mold parts manually without a lever.
It is accordingly one object of the present invention to provide a casting assembly or apparatus 66 which incorporates movable mold parts, mechani- (Cl. 22-l36) cal means being associated with the mold parts for the easy operation thereof into open and closed position.
Another object of the invention is 0 provide a casting assembly or apparatus in which movable 5 parts, associated with a core member, are mechanically operated to be brought into open or closed position, the means for performing this duty being adapted to automatically clamp the mold parts on. completion of the mold-closing operation.
A further object of the invention is to provide a mold-opening and closing mechanism incorporating in its construction a mold-unclamping and clamping mechanism, both of said mechanisms being coordinated in timed relationship,
' with respect to each other, in such a manner that they perform their functions inproper sequence.
Other objects and advantages will present themselves on consideration of the drawings and accompanying description.
In the drawings accompanying this specification and forming a part thereof, one physical embodiment, which my inventive concept may assume, has been shown. Although the novel features which are believed to be characteristic of this invention will be particularly pointed out in the claims appended thereto, the invention itself as to its objects and advantages, the mode of its operation, and the manner of its organization may be better understood by referring to the following description taken in connection with the accompanying drawings forming a part thereof, in which: 7
Fig. 1 represents a top plan view of a casting apparatus and its associated parts in which the principle of my inventive concept is embodied;
Fig. 2 represents a vertical sectional elevation taken along the line 11-11 of Fig. l; r I
Fig. 3 represents a sectional plan view taken along the line IIIIII of Fig. 2;
Fig. 4 represents a sectional plan view taken along the line IVIV of Fig. 2;
Fig. 5 represents a fragmentary section taken along the line VV of Fig. 2';
Fig. 6 represents a plan view of the engaging face of one element of the mold-manipulating mechanism;
Fig. 7 represents a plan view of the engaging face of another element of the mold-manipulating mechanism;
Figs. 8 and 9 represent side elevational-views of the elements shown in Figs. 6 and '7, respectively;
Fig. 10 represents a fragmentary side elevation.-
, a1 view of an element which cooperates with the elements illustrated in Figs. 8 and 9;
Fig. 11 represents a fragmentary sectional elevation taken on the line XI-XI of Fig. 2;
Fig. 12' represents 'a'vertical elevation with parts removed and broken away to. more clearly show the mode of construction of the casting ape ments represents a departure from the mechanisms heretofore in use for this particular purpose. a
Referring now to the drawings, a casting apparatus is illustrated which is adaptable to the formation of a washing machine agitator having an upwardly extending, substantially cylindrical, central hollow portion l and an outwardly flared'base portion 2. Fins or flanges 3 are provided integral" with the upper surface of the flared base and cylindrical central portion. Preferably the agitator is cast from a suitable metal having a low specific gravity, as compared with iron, such as aluminum, magnesium, their alloys, or any other similar light metals and. their alloys.
Referring specifically to the drawings, the casting assembly for the manufacture of the article in question comprises a suitable main base member 4 supported upon standards or legs 5, or the like. base member are three relatively movable mold sections 6, I, and 8, which sections are adapted to cooperate with each other and with a suitable movable core member 9 to constitute a metalreceiving cavity therebetween. It is to be understood that the invention is not limited toa threesection mold, since any suitable number of sections may be incorporated in a casting assembly of this general type. i
The mold sections 6, I, and 8 are generally wedge-shaped (Fig. 1) and each section is provided with two working faces in engagement and flush with the others when in their closed position. Each of the mold sections is hingedly connected to the base member 4 by suitable hinge members H], which construction permits them to be pivotally moved outwardly relative to each other and their common central vertical axis. The adjacent contacting mold faces are suitably recessed to form the main casting cavity represented in entirety by the reference numeral H,
as shown to best advantage in Figs. 2 and 12,
and gates I 2 are provided which open into an annular runner l4, located adjacent the agitator base 2, from which the molten metal introduced through the gates l2 rises upwardly into the casting cavity H, as will be hereinafter more clearly understood. An auxiliary riser I5 is also preferably provided in theform of cooperating recesses in the mold sections adjacent the upper portion of the casting, which may also be connected with the inlet. gates 12 by communicating passages I6.
As shown in Fig. 2, it is usual in practice to provide a gatelZ in the plane of each of the fins 3,
there being three. such gates in the casting as-- Mounted upon the upper surface of the vertically through an annular base member l8 positioned within a complementary cavity I 9 in the main base 4. In the particular apparatus selected for purposes of illustrating the invention the base member 18 is detached from the core member I! and is secured within the base 4 as by cap screws. An alternative construction of the core 9 would consist of forming the base I8 and cylindrical member i'l integrally, as will be readily understood by those skilled in this art. The base member l8, besides cooperating with the mold sections 6, I, and 8 to constitute the casting cavity ll acts in the capacity of a. guide or pilot member for the core 9. This is accomplished through the medium of the central bearing or sleeve 20 formed integral with the base member I8 and within which the lower end of the vertically extending portion of the core is slidably supported. The upper endof the core is centrally positioned against lateral play or displacement relative to the mold cavity by means of a shouldered pin member 2|, one end of which is positioned within the upper end of the core and the opposite end of which enters a'bore 22 formed by cooperating recesses in the mold sections.
Means for reciprocating the core 9 with respect to the casting cavity, for the well known purpose of relieving the same from a cast article on completion of a casting operation, is provided in the form of a vertical stubshaft 23 (Figs. 2 and 5), which is secured to the lower end of the central portion I 1 of the core 9 by means of a through pin 24. The stub shaft 23 is provided with suitable rack teeth 25 and extends and is guided within a housing 26 secured to the under side of the casting assembly or main base 4. The housing 26 also provides a bearing for a horizontal shaft 21 having pinion teeth 28 cut in its periphery adjacent and in mesh with the rack teeth 25. The opposite end of this shaft is supported within and extends exteriorly of a bearing 29 formed in one of the. legs 5. For manipulation purposes a handle or lever 30 is clamped to the extending end of the shaft 21 by means of which a rotary metal-receiving position with respect to each other and the core 9. This mechanism and its organized relationship, with respect to the previously described casting apparatus, will now be described.
Situated'beneath the casting assembly and secured as by cap screws to the legs 5 is a base plate 3| (Figs. 2, 4 and 12), upon which a central bearing bracket 32 is suitably secured. A shaft 33 is rotatably mounted in this bearing bracket 32 and extends vertically therethrough to an appreciable distance above the bracket. Secured to the shaft 33 is a bevel gear 34 which meshes with a similar bevel gear 35 secured to the overhung or projecting end of a horizontal shaft 36 supported within a bearing 31 formed integral with one of the legs 5 and a second bearing 38 incorporated in the aforementioned bearing bracket 32. A suitable handle or operating lever 39 clamped to the exterior end of the shaft 36 provides means for imparting rotation to the vertical shaft 33 through the medium of the intermeshing bevel gears 33. 88.
V The bevel gear 34 in cooperative relationship with a hinge-manipulatinggnember or spider 40 and a clamp manipulating cam el constitute an 7 organized mechanism the elements of which are so constructed that a definite timed relationship exists between the functions which these elements perform, as will hereinafter be described.
The spider 40 (Figs. 2, 4, 10, and 11) is rotatably mounted and free to turn an appreciable amount on the shaft 33 with respect to the bevel gear 34 and cam 4!, the latter two elements being secured to the shaft 33 by means of through pinsor the like and'between which the spider is positioned. Spider 40 has three extending legs the extremities of which are provided with suitable bearing bosses 42 which receive headed connecting pins 43 to which link members 44 are attached. These link'members are mounted for oscillatory movement with respect to the bearings 42 and their opposite ends are providedwith beveled'apertures 45 within which extension pins 46, secured within the hinge members III, are received.
The mold clamp-manipulating cam 4|, shown to best advantage in Figs. 3, 7, and 9, is provided with three openings or apertures 41 which receive headed pins 46 extending through clevises 49 attached to the inner ends of horizontal connecting rods 56. The opposite ends of the rods 50 are slidably mounted within bearings 5|, formed integral with the legs 5, and extend an appreciable distance beyond the legs where pins 52, extending through the connecting rods 50, are received within the slotted apertures 53 of pivotally mounted, mold-securing, clamp members 54. The mold-securingclamp members are pivotally attached or fulcrumed to the leg members 5, as by bracket and pin connections 55,
and the upper ends of the clamp members 54 are provided with bifurcated pockets 56, the opposite interiorly disposed faces of the pockets being tapered to engage complementary tapered shoes 51, secured to or formed integral with the exterior faces of the contacting adjacent faces of the mold sections 6, I and 8 when in their closed metal-receiving position, as shown in Figs. 1 and 2.
Referring to the views of the clamp-manipu- 'lating cam 4| (Figs. 7 and 9), the level gear 34 (Figs. 6 and 8), and the spider 40 (Figs. 4 and 10), the hub faces of these three elements are constructed with engaging surfaces so that they cause rotation of the spider relative to the cam and bevel gear only during a portion of the rotary movement imparted to the shaft 33. The faces of the extending hubs of the gear 34 and cam 4| are similarly constructed and are formed with projecting shoulder portions 58 constituting substantially 180 of the hub faces and providing the vertical engaging surfaces 59 and 6|]. Likewise, the hub of spider 40, which is symmetrical about a horizontal center line (Fig. 10) is constructed with projecting shoulder portions 6| constituting appreciably less than 180 of the hub faces and providing vertical engaging surfaces 62 and 63. As illustrated in Figs. 2 and 11, the vertical engaging surfaces 53 and 60 of the gear 34 and cam 4| and the vertical engaging surfaces 62 and 63 of the spider 43 are arranged in such a manner that rotation of the shaft 33 imparts rotation to the bevel gear and cam secured thereto, whereas rotation of the spider 40 occurs only after contact is made between the engaging surfaces 59 and 62 or 60 and 63. In this connection it will be readily understood that the relationship which the projecting shoulders 53 and 6| bear with respect to the circumference of the hubs of these assoelated elements introduces a time lag or delayed movement of the spider 46 relative to the movement of the cam 4| and bevel gear 34.
Referring to Figs. 1, 2, and 12, an auxiliary mold-clamping mechanism is shown, by means of which the mold sections may be rigidly secured in closed position. This mechanism comprises a top annular plate member 64 which may be hinged to the top of any one of the mold sections, and in the present instance is hinged to section 8, the top portion of which is provided with a hinge lug 65 for supporting a suitable hinge pin 66 upon which the plate is hingedly supported. The plate 64 is provided with a metal-pouring opening 61 in registry with the central sprue or gate i2, and hardened dowel pins 68 projecting through the plate are adapted to register with suitable tapered bushings 69, one of which is provided in the top surface of each of the mold sections 6, I, and 8. A latching and clamping means associated with the plate 64 is provided in the form of a link 10 hingedly connected as at II to mold section 6, a cam lever 12 being pivotally secured to the link 1|! and adapted to be brought into bearing or clamping relationship upon the top surface of a bifurcated plate 13 projecting from the annular top plate 64. A handle 14 projecting from the plate 64 provides means for rotating the plate out of closed position with respect to the mold sections, whereby the dowel pins 68 are removed from their tapered bushings 69 and the assembly is in readiness to permit opening of the mold sections.
The operation of the improved casting apparatus above described, assuming a cast article has been removed therefrom and the various elements of the mechanism in the relative positions illustrated in Fig. 12, entails, as the initial operation, the rotation of' the core-manipulating lever 30 through an angle of 90 degrees in a clockwise direction, which action, through the medium sitioned relative to each other that the vertical surfaces 60 of the cam 4| and bevel gear 34 are in contact with the vertical surfaces 63 of the spider 40, and an appreciable distance, approximately 10 of arc in the illustration shown, exists between the vertical surfaces 59 of the cam 4| and bevel gear 34, and the vertical surfaces 62 of the spider 4|]. Rotation of the lever 39 in a clockwise direction to close the mold and clamp the same preparatory to a casting operation, as above mentioned, rotates the gear 34 and cam 4| simultaneously relative to the spider 4|] until the vertical surfaces 59 of the cam and bevel gear engage or abut against the vertical surfaces 62 of the spider, and thereafter the three elements, namely, the cam, spider, and bevel gear, move in unison during the remainder of the rotary movement of shaft 33 from open position (Fig. 12) to closed position (Fig. 2) of the mold sections.
Rotation of the spider 40 in this manner forces the links 44 into a straight-line position (Fig. 4), with respect to the legs of the spider, in which position the hinge members Ill are rotated out of contact, as at 15, with the under side of the main base 4, into the vertical position shown in Fig. 2, through the engagement of links 44 with the hinge-extension pins 46. Also, rotation of the cam 4| in an anti-clockwise direction reciprocates the connecting rods 50 outwardly from their position shown in Fig. 12 to that shown in Figs. 2 and 3. This action of the connecting rods causes the fulcrumed, mold-securing members 54'to pivot about their supports 55 in such a manner that their bifurcated pockets 56 embrace and wedge into contact with the tapered shoes 51 on the exterior faces of adjacent pairs of contacting mold faces.
At this point in the operation of the casting apparatus it is important to note that, during approximately half of the rotary movement of cam 4| in an anti-clockwise or mold-closing and clamping direction, no motion is imparted to the connecting rods 50. This delayed movement of rods 50 is essential to the successful operation of the mold-closing and mold-securing mechanism, since it insures the proper closing of the mold sections prior to the functioning of the clamping elements 54. This delayed operation of the rods 50 in a mold-closing operation is obtained through the medium of the compound arcuate form of the apertures 41 in the cam 4|, similar portions 16 of these apertures having common radii with respect to the vertical axis of the shaft 33, the portions of common radii insuring the absence of reciprocatory movement in the rods 50 while the clevis pins '48 are embraced within the portions 16 of the cam apertures.
The mold sections 6, 1, and 8 having been brought into their closed position and secured therein, as above described, the auxiliary clamp plate 64 is swung into position whereby the dowel pins 68 enter their respective bushings 69 and the cam lever 12 is drawn up into clamping relationship with the plate '|3. The mechanism (Figs.
1 and 2) is now in condition to receive molten metal in the performance of a casting operation.
On completion of a casting operation, the metal unclamp and open the mold sections necessitates the initial actuation or withdrawal of the clamp members 54 and thereafter the rotation of the hinge members "I. In this connection, it will be noted, the clockwise rotation of shaft 33 and its attached elements 34 and 4| is initially relative to the spider 40 in view of the distance separating the vertical engaging surfaces 60 of the cam and gear and the vertical engaging surfaces 63 of the spider. During this relative movement the cam 4| functions to draw the connecting rods 50 inwardly to release the clamping action of the members 54, at the completion of which operation, the pins 48 enter the portions 16 of apertures 41 and terminate the movement of rods 50. Simultaneously with the termination of the reciprocatory movement of rods 50 the engaging surfaces 60 and 63 contact and impart rotation to the spider 40 in a clockwise direction, where by the mold sections are swung into their open position (Fig. 12).
Having thus describedand explained my invention' and its manner of operation, it is to be,
selected was merely for purposes of illustration and that variations in the form and arrangement of elements shown and described herein may be made without departing from the nature and scope of my invention except as defined in the claims appended hereto.
What I claim is:
1. In a casting apparatus, a base member, a plurality of mold sections rotatabiy 'hinged to said base member, said mold sections being recessed to provide a casting cavity, means for rotating said mold sections into and out of metalreceving position, said means including a spider associated with said mold hinges and rotatably supported upon a shaft, mold-securing means including mold-engaging members, means comprising a, cam secured to said shaft for actuating the mold-securing means, said spider and cam having projecting portions adapted to engage with each nipulating mechanism for mechanically closing said mold sections and clamping the same, said mechanism being also adapted to unclamp and open said mold sections, said mechanism comprising clamping means and hinge-actuating means, a cam secured to a rotatable shaft interconnected with said clamping means, a spider rotatably mounted on said shaft interconnected with said hinge means, said cam and spider having hub portions adapted to engage with each other during a portion of the rotary movement of said shaft, said hub portions being so formed as to permit relative rotation of the cam with respect to the spider whereby the cam is adapted to function to permit unclamping of the mold sections prior to actuation of the spider to open said mold sections.
3. In a casting apparatus, a base member, a plurality of recessed mold sections hingedly attached to said base member for rotation into and out of metal-receiving relationship, a mechanism supported beneath said base for mechanically rotating said mold sectionsinto and out of metalreceiving position and clamping and unclamping the same in-proper sequence, said mechanism comprising'a vertical shaft upon which a bevel gear and a clamp-manipulating cam are rigidly secured in spaced relationship, a 'hinge-manipulating spider rotatably mounted upon said shaft and disposed between the bevel gear and cam, means for rotating the vertical shaft, 9. lost motion connection between said spider, cam, and
' bevel gear whereby the cam and bevel gear may be rotated a definite amount relative to the spider in both directions of rotation of the vertical shaft, means connecting said spider with the hinges on said mold sections, clamping and unclamping means associated with said cam, said spider and cam being adapted to actuate said mold hinges and clamping and unclamping means to close and open and clamp and unclamp the mold sections in proper sequence.
4. Ina casting apparatus, a base member, a plurality of recessed mold sections movably mounted with respect to said base and each other,
said base, said mechanism being adapted to move said mold sections into and out of metal-receiving relationship and clamp and unclamp said mold sections in proper sequence, said mechanism comprising a vertical shaft for supporting a hingema'nipulating spider and a clamp-manipulating cam, said spider being connected'by link members to said hinges, said cam having portions in engagement with horizontal connecting rods, clamping levers pivotally mounted intermediate their ends on said base member adjacent the contacting faces of adjacent mold sections, bifurcated ends incorporated in said clamping levers adapted to engage and wedge the adjacent faces of each pair of mold sections into metal-receiving relationship, the opposite ends of said clamping levers being connected to said horizontal connecting rods, a hub on said cam having a projecting shoulder portion, a hub on said spider having a projecting shoulder portion adapted to engage the cam projecting shoulder portion, means for rotating said vertical shaft to impart a, rotary movement to said cam and spider, said projecting shoulders permitting relative movement of the cam with respect to said spider whereby the horizontal connecting rods are reciprocated to clamp and unclamp the mold sections and the spider is thereafter permitted to actuate the hinge members to move the mold sections into and out of metal-receiving position in proper sequence.
5. In a multipart mold, mold-closing means and mold-clamping means, mechanism for actuating said mold-closing and mold-clamping means whereby the parts of the mold are closed and clamped in metal-receiving position in proper sequence, said mechanism comprising a vertical shaft, a bevel gear and a clamp-manipulating cam rigidly secured to the shaft in spaced relative relationship, a mold-manipulating spider rotatably mounted upon said shaft and disposed between the bevel gear and cam, means for rotating the vertical shaft, a lost motion connection between said spider, cam, and bevel gear whereby the cam and-bevel gear may be rotated a definite amount relative to the spider in both directions of rotation of the vertical shaft, means connecting the spider with said mold parts, means connecting the cam with the mold-clamping means, said V spider and cam being adapted to actuate said projecting shoulders adapted to engage with each other during movement of said shaft, and said projecting portions being spaced from each other to permit a definite relative movement between,-
said elements, whereby said first and second-mentioned means are operable in timed relationship with respect to each other.
- 'l. A casting apparatus which comprises a plurality of recessed mold sections movably mounted with respect to each other to provide a casting 'cavity,.a shaft, means including an element rotatably mounted upon the shaft for moving said mold' sections into and out of metal-receiving position, means including an element secured tosaid shaft for securing said, mold sections in metal-receiving position, and means for imparting rotational movement to said shaft, said ele- 5 ments having projecting shoulders adapted to engage with each other during rotation of said shaft, and said projecting portions-being spaced from each other to permit a definite relative movement between said elements, whereby said first and sec- 10 end-mentioned means are operable in timed relationship with respect to each other.
8. A casting apparatus which comprises a multipart permanent mold having a plurality of movable recessed mold sections, a shaft, means 15 including an element rotatably mounted upon the shaft for moving the mold sections into and out of metal-receiving position, a core associated with said mold sections, means for advancing and retracting said core into and out of said casting 20 cavity, means ineludingan element secured to said shaft for securing said mold sections in metalreceiving position, said elements being provided with projecting shoulders adapted to engage with each other during rotational movement of said 5 shaft, and said projections being spaced from each other to constitute a lost motion connection there between, whereby rotation of said shaft is adapted to actuate said mold-moving and securing means in proper timed sequence.
9. In' a casting apparatus, a plurality of mold sections hingedly secured to a base member, said mold sections being recessed to constitute a casting cavity, a shaft, an element rotatably mounted upon the shaft in association with said mold sec- 35 tions for swing the same from an open to a metalreceiving position, -a second element secured to said shaft in association with mold-clamping devices for clamping said mold sections in metalreceiving position, said elements having project- 40 ing shoulders engageable with each other during rotation of said shaft, and said projections being spaced from each other to permit relative movement of said elements with respect to each other, whereby rotation of said shaft is adapted to swing 45 said mold sections into metal-receiving'position and clamp the same in such position in proper sequence.
10. In a. casting assembly, a plurality of mold sections movably mounted upon a base member, 50 hinge members securing said mold sections to said base, a shaft, means including an element rotatably mounted upon the shaft in association with said hinge members for pivotally moving said mold sections into and out of metal-receiving posi- 55 tion, means including an element secured to said shaft for securing said mold sections in metalreceiving position, a single manipulating means for actuating said first and second-mentioned means, said elements having projecting portions so adapted to engage with each other during rotation of said shaft, and said projecting portions being definitely spaced from one another to permit relative movement between said elements on rotation of said shaft, whereby movement of said 5 mold sections into metal-receiving position and securing the same in such position is performed in definite timed relationship.
11. A casting mechanism comprising a plurality of recessed mold sections movably mounted upon 7 a base member and adapted to be moved into and out of metal-receiving position, a shaft member, means including van element rotatably mounted upon said shaft for moving said mold sections into and out of metal-receiving position, means in- 7 eluding an element secured to said shaft for clamping and unclamping said mold sections when in metal-receiving position, said elements having projecting portions adapted to contact with each other during rotational movement of said shaft, said projecting portions being disposed in a manner to permit relative movement between the elements as the shaft is rotated, whereby the first and second-mentioned means are operable in definite timed relationship.
12. A casting mechanism comprising mold sections movable into and out of metal-receiving position, a shaft member, means rotatably mounted on said shaft formoving the mold sections, means secured to said shaft for securing said mold sections in metal-receiving position, said moving and securing means being interengageable through a lost motion connection, and
means for rotating said shaft whereby on rotation of said shaft relative movement is imparted to said first and second-mentioned means to move said mold sections into metal-receiving position and secure the same in proper timed relationship.
13. In a multipart mold, closing means and securing means, a mechanism for actuating said closing means and securing means, said mechanism comprising an operating shaft, an actuating element rotatably mounted upon the operating shaft and interconnected to said mold parts for closing the same, an element secured to said'operating shaft and interconnected to said securing means, said elements having engaging shoulders adapted to contact with each other during rotational movement of said operating shaft, and said engaging shoulders being spaced from each other to permit relative movement between the elements, whereby the closing and securing means function in proper timed sequence.
MARIUS GUYOT.
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Cited By (1)

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US2923986A (en) * 1960-02-09 Die operating mechanism for a casting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2923986A (en) * 1960-02-09 Die operating mechanism for a casting machine

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