US2025009A - Tube cleaner - Google Patents

Tube cleaner Download PDF

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US2025009A
US2025009A US695639A US69563933A US2025009A US 2025009 A US2025009 A US 2025009A US 695639 A US695639 A US 695639A US 69563933 A US69563933 A US 69563933A US 2025009 A US2025009 A US 2025009A
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cutter
head
axis
cutters
shafts
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US695639A
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Virgil H Baker
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LAGONDA Manufacturing CO
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LAGONDA Manufacturing CO
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G3/00Rotary appliances
    • F28G3/10Rotary appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
    • F28G3/14Rotary appliances having scrapers, hammers, or cutters, e.g. rigidly mounted thrown into working position by centrifugal force

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  • the invention pertains to mechanical tube and pipe cleaners of the gyratory type and more particularly to a sectional cutter head comprising separable units and an improved method of mounting the cutter elements therein.
  • the present tube cleaner is capable of a wide range of industrial applications not only in heat exchange apparatus but in other tube and pipe installations. Due to chemical reaction and precipitation of solid matter entrained in flowing liquids, the tubes of boilers, stills, condensers and evaporators become encrusted with scale and deposit of extreme hardness which clogs such passages, reducing their capacities and thermally insulating the walls. Water and other pipes are likewise subject to corrosion and deposits of solid matter which retards flow and increases pump resistance.
  • the present device is adapted to remove such objectionable deposits by mechanical action wherein the scale and encrustation is disintegrated and dislodged by the cutting and abrading action of hardened rotary cutting elements carried in a rotary head in such manner that they progressively attack the deposits and automatically accommodate themselves to changing contour and size of the encrusted interior of the tube and to deflections and curvatures thereof.
  • the present cutter head comprises in advance roughing cutter unit wherein cutter elements are mounted in converging relation for rotation about fixed axes and a finishing cutter unit wherein the cutters are mounted on floating axes for automatic adjustment under centrifugal influence to compensate for the progressive enlargement of the bore of the tube due to removal of deposit.
  • These units are usable conjointly or singly as may be required by the character and extent of the deposit to be removed.
  • the axes of the floating cutters of the finishing unit when in position of adjustment are inclined to the axis of rotation of the head but not in the same plane, thereby giving to the head a slightly helical characteristic affording a screw effect by which automatic feeding action is achieved.
  • the longitudinally inclined cutters of the roughing unit are set in a slightly askew relation with the axis of the head. Such inclination of the cutters of either unit is ordinarily approximately but two degrees out of axial alignment but obviously may be more or less, according to conditions of operation.
  • the mounting trunnions of such cutters are provided with peripheral enlargements of polygonal form,
  • the object of the invention is to simplify the 5 I construction as well as the means and mode of operation of gyratory tube cleaners whereby they may not only be economically manufactured, but will be more efiicient in use, automatic in operation, of increased durability, easily operated and 10 unlikely to get out of repair.
  • a further object of the invention is to provide a cutter head of marked simplicity, having but few parts, and those parts of relatively large size, With no small parts to be easily lost, and capable l5 of easy and fool-proof assembly.
  • a further and important object of the invention is to provide a device of great flexibility and applicable to widely varying operating conditions by forming the device which may be used as a 20 single entity for unison operation or part of which may be used independently of the remainder, as the character of the work may necessitate.
  • a further object of the invention is to provide an improved form of cutter pin or trunnion shaft 25 and to enable the retention of the maximum strength of the trunnion shafts for the cutters by providing peripheral enlargements which not only serve as bearings but have thrust engagement to prevent axial displacement of such trun- 3 nions and obviate the necessity of reducing the sections of the shafts by flattening and thereby weakening them.
  • a further object of the invention is to dispose the cutters in such relation as to minimize resistance toadvance movement and induce an automatic feeding action.
  • a further but none the less important feature of the invention is to provide for changing the inclination of the cutter pin or trunnion relative 40 to the carrying head to vary or reverse the feeding action.
  • a further object of the invention is to provide an improved floating mounting for planetary cutter elements enabling their automatic adjustment into effective relation with the work.
  • a further object of the invention is to increase the period of usefulness of the cutter trunnions, by enabling them to be presented in successive positions of rotative adjustment whereby the wear thereon may be uniformly distributed.
  • a further object of the invention is to provide a cutter head for a tube cleaner having the herein mentioned desirable characteristics.
  • Fig. 1 is a perspective view of the assembled cutter head.
  • Fig. 2 is a perspective view of the assembled cutter head.
  • Fig. 4 is a transverse sectional view.
  • Fig. 5 is a detail perspective view of one of the cutter trunnion shafts.
  • Fig. 6 is a detail View of the structure shown in Figs. 1 to 4 and illustrates a fragmentary end view of Fig. 8.
  • Fig. 7 is a detail view of an abutment plate.
  • Fig. 8 is a diagrammatic plan view of Fig. 6 illustrating the relative adjustments of the cutter'pin to a quite exaggerated degree.
  • Figs. 9 and l0' show a finishing cutter and a roughing cutter-respectively as used alone.
  • Fig. 11 is a diagrammatic View illustrating the angularity of i;.thea-cutters..
  • Fig; 12 is a sectional view taken substantially on line
  • Rotary cutter heads for removing scale and aovfiother deposits from tubes and pipes are quite old in the art. Such devices are progressively advanced through. a clogged or encrusted pipe or tube-and. are rotated by a suitable air or steam motor either directly connected and following .”..the cutter head throughthe tube or stationarily mounted outside the tube and operativelyconnected with the advancing cutter headwby an extendible drive shaft.
  • the scale, or coke, to bearemoved from the interior of tubes and pipes 40 :varies: greatly in character, degree of hardness andcidepth of deposit. Many times a relativelythin-depositof egg-shell character is found to be extremely hard.
  • the cutter trunnions have usually been laterally notched or flattened to fit their mounting, and hence 'materially' weakened, necessitating trunnion shafts of-relativelylarge diameter;
  • the cutter headunits forming the subjectamatten hereof, one designed for heavy or roughing service and the other for finishing and smoothing or burnishing action, which; may beconnected with the actuating motor independ- :ently'of the roughing cutter with which it may be also interconnected for unison operation, the deviceis given universal character and made applicable'to a much wider variety of work, and further when the burnishing or finishing unit Jalone. is used less power is required for operation.
  • the relation of the axes of the pins or trunnion shafts to the axis of rotation of the head may be changed to different inclinations and in different planes or aligned with the axis of the head to thereby vary the self-feeding effect, or neutralizing such tendency as conditions dictate as will appear more fully later. It is desirable when operating in Vertical tubes to reverse the inclination of the cutters so that they will possess a tendency to feed backward, and thus to some extent oppose gravity influence and counteract the weight of the suspended cutter head, driving motor and supply hose, which together are relatively heavy.
  • the roughing. cutter unit A includes a spoollike rotary carrier or mounting comprising a core or shaft I laterally concaved or grooved at
  • the opposite end of the core is formed with a polygonal shoulder 3 to receive a removeable disc'or head 4 of greater diameter, having a polygonaltcentral opening fitting the shoulder 3, and which abuts against a collar 5 on the core or shaft portion I receivable within a recessed;
  • the respective heads 2 and 4 of the mounting are provided with tapered bearing seats 6to receive the trunnions of a series of planetary roughing cutters .l which are carried by the mounting in converging relation to each other and inclined to the axis of rotation.
  • the bearing seats 6 for the cutter trunnions on one head are preferably though not necessarily slightly offset in the direction of rotation relative to the bearing seats intheother head whereby the roughing cutters 1 are slightly inclined relative to the direction of rotationof the head B but not in the plane, thereof.
  • I8 is so positioned, that is the center position disclosed in Fig. 6, as to have the cutter axially aligned with the axis of the carrier if one of the pins does wear it might be rotated through one hundred eighty degrees so as to present the other side of the pin for wear to be equalized.
  • the'cutter is positioned so the pin is offset to the right as disclosed in Fig. 6 and let it be assumed that the carrier rot-ates in a counterclockwise direction.
  • the pin wears. It is found desirable to equalize the wear by rotating member l9 through one hundred eighty degrees and re verse the direction of rotation of the carrier so as to cause itto rotate in a clockwise direction. The wear is equalized. This may be clearly seen by referring to the disclosure shown in Figs. 6, S and schematically in Fig. 11.
  • the core or shaft portion of the mounting extends beyond the removable head 4 and is screw threaded for detachable engagement relatively spaced heads IB and II integrally interconnected by convex wall portions forming a substantially cylindrical hollow body having flat ends and provided with peripheral openings to receive the cutter elements.
  • the rear head II] is provided with radial rectangular slots I2 intersecting the periphery of the head and a central polygonal hub I3 to receive a complementary removable abutment plate M having a central polygonal orifice to receive the hub I3 and also provided with radially elongated holes or slots I5 registering with the open end slots I2 of the head Ii) when the plate I4 is in position.
  • the opposite head II of the mounting cage is provided with radially elongated holes or slots I6 corresponding with the slots I5 of the abutment plate I4.
  • -a which may be of various shapes or sizes and of different surface configuration.
  • Those shown for illustrative purpose comprise cylindrical serrated cutters I'I-a. and fluted conical cutters I'I assembled in pairs. These cutters, whether multiple or single, are mounted for floating motion radially under centrifugal influence within the limits of the slots I5 and I6, and are of such length as to conform rather loosely to the space intermediate the heads III and I I between which they are confined.
  • the gyratory flinishing and burnishing cutters I1 and I'll are mounted on trunnion shafts or cutter pins I8 for rotation about their own axes simultaneously with their rotation about the axis of the cutter head.
  • these cutter pins be hardened.
  • the indentation of the sides of the pins as heretofore practiced materially weakened the structure and there has been frequent breakage at such points.
  • the pins are materially enlarged .and strengthened at such points.
  • the cutter pins I8 are provided with polygonal enlargements I9 which slidingly engage in the radial slots I2 of the mounting for bodily movement of the trunnion pins and cutters mounted thereon in radial directions under centrifugal influence.
  • These peripheral enlargements I9 are duo-functional and not only materially increase the strength of the pins at their points of engagement with the carrier and provide improved sliding bearing surfaces thereon, but they also provide thrust bearings or abutment shoulders to limit the axial displacement of the pins.
  • the polygonal form of the pin bearings enables the pins to be reengaged from time to time in different positions of rotative adjustment to equalize the wear thereon and increase their period of usefulness.
  • the cylindrical bodies of the pins may be of less diam eter without sacrificing strength.
  • the cutter elements I1 and I'Ia, or such other types of cutters as may be substituted therefor, are assembled on the pins, and the smaller ends of the pins are projected into the slots or elongated holes I6 in the head II, while the polygonal enlargements l9 engage within the radial slots I2 of the head II).
  • the forward ends of the cutters having clearance to permit axial movement may abut upon the inner face of the head II of the carrier, .and the shoulders afforded at the forward sides of the polygonal enlargements I9 may abut upon the rear ends of the cutters to limit the axial movement of the cutter in one direction.
  • the pins I8 are provided with reduced terminals 20 beyond the peripheral enlargements I9, which extend within the radial slots I6 of the abutment plate I4, to limit the radial movement of the pin with respect to the axis of rotation of the cutter head.
  • the pin receiving slots of the respective heads I and I I of the rotary carrier or mounting may be longitudinally aligned with each other but are preferably slightly offset in the direction of rotation of the head whereby the axes of the respective cutter pins are disposed slightly askew or inclined relative to the direction of rotation. Such inclination is usually approximately two degrees, but may be more or less to meet particular conditions of use.
  • the device By inclining the axes of the cutters with respect to the axis of rotation of the head but out of the plane of said axis the device is given a screwlike effect which affords an automatic feeding action.
  • the axis of the revoluble cutter elements I! and 1m may coincide with the dot-dash line I8a and the axis of the cutter 1 along the line Ia so as to have ascrew-like effect to automatically feed the cutters.
  • the angle of inclination may be reversed from Iaw to I81; and from Ia to 1b so as to reverse the direction of the screw thread-like effect, thereby effecting a backward rather than a forward action or vice versa.
  • instead of reversing both axes only one may be reversed so that the 75 1 direction of inclination of the cutters.
  • screwxthread-like effect of one cutter is in part at least counteracted by the screwthread effect of the other.
  • This automotive action may be effected forwardly or backwardly according to the The latter is quite desirable at times when the cutter head is suspended in a substantially'vertical tube or pipe in which case the tendency to feed reversely assists in supporting the apparatus and relieves 'the weight'sustained by the operator.
  • the hub of the head I I of the carrier or mounting is provided with a screw threaded opening for reception of the threaded end ill of a coupling member 22 by which the cutter head may be attached to .
  • the inclination of the axes of the cutters to thedirection of rotation of the carrier as used in the specification and claims may be defined as having the axes of the cutters intersecting all planes common to the axis of the carrier.
  • the roughing cutter unit A and the finishing cutter unit B are usable conjointly, or the roughing cutter may be detached and the finishing unit B alone utilized. This is the customary practice in using the device disclosed. However, if so desired the screw threaded extremity of the roughing cutter may be employed to interconnect the roughing cutter unit directly with the drivin'g power independently of the finishing unit.
  • the combination cutter head is universal in character and capable of a wide range of applications.
  • the improved form of mounting pin obviates the problem of breakage, enables the pins to be adjusted to compensate for wear and by employing eccentrically disposed bearing portions upon the pins the latter are capable of further. angular adjustment and also to different spaced relation with the axis of the head.
  • the taper of the trunnions is upon a degree substantially equal to the convergent angularity of the axes of the cutters, thus disposing the outer sides of the bearing seats in the head 4 and the inner sides of the'seats in the head 2 substantially parallel with each other and parallel with the axis of the carrier, whereby the several trunnions are simultaneously engageable in their bearing seats by a straight relative movement of the cutters and heads parallel with the axis of the cutter head.
  • a rotary tube cleaner having a roughing cutter unit and a finishing cutter unit, each including a plurality of planetary cutter elements and mounting shafts therefor extending in the general direction of the axis of rotation of the cutter unit, one shaft for each cutter element, the combination including a head for the finishing cutter unit in which the forward ends of the shafts are exposed and a support for the roughing cutter unit, said support including a disclike member abutting said head and provided with bearing seats for supporting the shafts of the cutter elements of the roughing unit and a duo-functional retaining member for interconnecting the two units, said retaining member securing said disc-like member in position and being secured to the head, said retaining member having a forwardly extending portion to support the forwardly extending portion of the roughing cutter shafts.
  • a head provided with a plurality of pairs of aligned and spaced radially extending slots, a plurality of planetary cleaning elements, means for supporting said cleaning elements in said head, said means including a shaft for each cleaning element extending in the general direction of the axis of rotation of the head, each of said shafts having its ends located in one pair of slots and being provided with a rectangular enlargement eccentrically arranged with respect to the axis of the shaft, each of said enlargements being arranged to be seated in one of said slots in a non-rotative position selected from a plurality of positions to thereby obtain a selected angle of inclination of the axis of the shaft with respect to the axis of rotation of the head but out of the plane of the axis of rotation and means engaging the shafts beyond said enlargements for limiting the outward movement thereof by centrifugal force.
  • a head provided with a plurality of pairs of aligned and spaced radially extending seats having parallel sides extending radially, a. plurality of planetary cleaning elements, means for supporting said cleaning elements in said head, said means including a shaft for each cleaning element extending in the general direction of the axis of rotation of the head, said shaft being provided with a polygonal enlargement having parallel sides, said enlargement being eccentrically arranged with respect to the axis of the shaft, each of said enlargements being arranged to be non-rotatably seated in one of said seats in a position selected from a plurality of positions to thereby obtain a selected angle of inclination of the axes of the shaft with respect to the axis of rotation of the head, but out of the plane of the axis of rotation, said seats permitting radial movement of the cutters with respect to the axis of rotation, the shafts end farthest removed from the enlargement being movably mounted in the other seat of the pair
  • a rotary tube cleaner having a roughing cutter unit and a finishing cutter unit, each including a plurality of planetary cutter elements and mounting shafts therefor extending in the general direction of the axis of rotation of the tube cleaner, one shaft for each cutter element, the combination including a head for the finishing cutter unit in which the forward ends of the shafts are exposed and a support for the roughing cutter unit, said support including a disc-like member abutting said head and provided with bearing seats for supporting the ends of the shafts of the cutter elements of the roughing unit and a dual functional retaining member threadedly engaging the head, said member being provided with a collar abutting said disc-like member to clamp said disc-like member to the cutter head, and having a forwardly extending portion to support the forwardly extending ends of the roughing cutter shafts.
  • a rotary carrier having parallel sides, pivot means for said cutter eccentrically positioned with respect to the center of the polygon and substantially normal to a plane common to the sides thereof, the axis of said pivot means being generally parallel to the axis of rotation of the carrier, said carrier having two spaced substantially radially extending guide walls in which the polygonal block is seated in a' position selected from a plurality of positions of rotative adjustment for centrifugal sliding and means to prevent radial and axial displacement of said block and cutter.
  • a rotary carrier for said cutter eccentrically positioned with respect to the center of the rectangular block and substantially normal to a plane common to the sides thereof, the axis of said pivot means being generally parallel to the axis of rotation of the carrier, said carrier having a substantially radially extending guide slot in which the block is seated in a position selected from a. plurality of positions of rotative adjustment for centrifugal sliding and means to prevent radial and axial displacement of said block and cutter.
  • a rotary carrier In a tube cleaner, a rotary carrier, a planetary cutter, a polygonal block having parallel sides and having an integral pivot for said cutter eccentrically positioned with respect to the center of the polygon and substantially normal to a plane common to the sides thereof, the axis of said pivot being generally parallel to the axis of rotation of the carrier, said carrier having a substantially radially extending guide slot in which the polygonal block is seated in a position selected from a plurality of positions of rotative adjustment for centrifugal sliding and means to prevent radial and axial displacement of said block and cutter.
  • a rotary tube cleaner having a roughing cutter unit and a finishing cutter unit, each including a plurality of planetary cutter elements and mounting shafts therefor extending in the general direction of the axis of rotation of the cutter unit, one shaft for each cutter element, the combination including a head for the finishing cutter unit in which the forward ends of the shafts are supported and a support for the roughing cutter unit, said support including a disclike member abutting said head and provided with bearing seats for supporting the shafts of the cutter elements of the roughing unit and a duo-functional retaining member for interconnecting the two units, said retaining member axially clamping said disc-like member in position and being detachably and rigidly secured to the forward end of the head, said retaining member having a forwardly extending portion to support the forwardly extending portion of the roughing cutter shafts.

Description

Dec. 17, 1935. v.15. BAKER 2,025,009
TUBE CLEANER Filed Oct. 28, 1933 2 Sheebs-Sheet l mum V. H. BAKER TUBE CLEANER Dec. 17, 1935 Filed Oct. 28, 1935 2 Sheets-Sheet 2 Patented Dec. 17, 1935 UNiTED STATES PATENT OFFICE Lagonda Manufacturing Company,
Springfield,
Ohio, a corporation of Ohio Application October 23, 1933, Serial No. 695,639
9 Claims. (01. 15-10413) The invention pertains to mechanical tube and pipe cleaners of the gyratory type and more particularly to a sectional cutter head comprising separable units and an improved method of mounting the cutter elements therein.
The present tube cleaner is capable of a wide range of industrial applications not only in heat exchange apparatus but in other tube and pipe installations. Due to chemical reaction and precipitation of solid matter entrained in flowing liquids, the tubes of boilers, stills, condensers and evaporators become encrusted with scale and deposit of extreme hardness which clogs such passages, reducing their capacities and thermally insulating the walls. Water and other pipes are likewise subject to corrosion and deposits of solid matter which retards flow and increases pump resistance.
The present device is adapted to remove such objectionable deposits by mechanical action wherein the scale and encrustation is disintegrated and dislodged by the cutting and abrading action of hardened rotary cutting elements carried in a rotary head in such manner that they progressively attack the deposits and automatically accommodate themselves to changing contour and size of the encrusted interior of the tube and to deflections and curvatures thereof.
The present cutter head comprises in advance roughing cutter unit wherein cutter elements are mounted in converging relation for rotation about fixed axes and a finishing cutter unit wherein the cutters are mounted on floating axes for automatic adjustment under centrifugal influence to compensate for the progressive enlargement of the bore of the tube due to removal of deposit. These units are usable conjointly or singly as may be required by the character and extent of the deposit to be removed. The axes of the floating cutters of the finishing unit when in position of adjustment are inclined to the axis of rotation of the head but not in the same plane, thereby giving to the head a slightly helical characteristic affording a screw effect by which automatic feeding action is achieved. The longitudinally inclined cutters of the roughing unit, also preferably though not necessarily, are set in a slightly askew relation with the axis of the head. Such inclination of the cutters of either unit is ordinarily approximately but two degrees out of axial alignment but obviously may be more or less, according to conditions of operation. The mounting trunnions of such cutters are provided with peripheral enlargements of polygonal form,
. which their axial displacement is prevented without interference with their radial shifting motion, and enabling the use of trunnions of maximum hardness without being subject to undue breakage.
The object of the invention is to simplify the 5 I construction as well as the means and mode of operation of gyratory tube cleaners whereby they may not only be economically manufactured, but will be more efiicient in use, automatic in operation, of increased durability, easily operated and 10 unlikely to get out of repair. a
A further object of the invention is to provide a cutter head of marked simplicity, having but few parts, and those parts of relatively large size, With no small parts to be easily lost, and capable l5 of easy and fool-proof assembly.
A further and important object of the invention is to provide a device of great flexibility and applicable to widely varying operating conditions by forming the device which may be used as a 20 single entity for unison operation or part of which may be used independently of the remainder, as the character of the work may necessitate.
A further object of the invention is to provide an improved form of cutter pin or trunnion shaft 25 and to enable the retention of the maximum strength of the trunnion shafts for the cutters by providing peripheral enlargements which not only serve as bearings but have thrust engagement to prevent axial displacement of such trun- 3 nions and obviate the necessity of reducing the sections of the shafts by flattening and thereby weakening them.
A further object of the invention is to dispose the cutters in such relation as to minimize resistance toadvance movement and induce an automatic feeding action.
A further but none the less important feature of the invention is to provide for changing the inclination of the cutter pin or trunnion relative 40 to the carrying head to vary or reverse the feeding action.
A further object of the invention is to provide an improved floating mounting for planetary cutter elements enabling their automatic adjustment into effective relation with the work.
A further object of the invention is to increase the period of usefulness of the cutter trunnions, by enabling them to be presented in successive positions of rotative adjustment whereby the wear thereon may be uniformly distributed.
A further object of the invention is to provide a cutter head for a tube cleaner having the herein mentioned desirable characteristics.
With the above primary and other incidental 50 rinacvertical tube.
tapered: pilot portions and body portions of'larger objects in view, as will more fully appear in the specification, the invention consists of the features of construction, the parts and combinations thereof, and the mode of operation, or their equivalents, as hereinafter described and set forth in the claims.
In the drawings wherein is shown the preferred, but obviously not necessarily the only form of embodiment of the inenvtion, Fig. 1 is a perspective view of the assembled cutter head. Fig. 2
is a side elevation showing the roughing and finishing units separated from each other. is a longitudinal sectional view. Fig. 4 is a transverse sectional view. Fig. 5 is a detail perspective view of one of the cutter trunnion shafts.
Fig. 6 is a detail View of the structure shown in Figs. 1 to 4 and illustrates a fragmentary end view of Fig. 8. Fig. 7 is a detail view of an abutment plate. Fig. 8 is a diagrammatic plan view of Fig. 6 illustrating the relative adjustments of the cutter'pin to a quite exaggerated degree. Figs. 9 and l0'show a finishing cutter and a roughing cutter-respectively as used alone. Fig. 11 is a diagrammatic View illustrating the angularity of i;.thea-cutters.. Fig; 12 is a sectional view taken substantially on line |2-l2 of Fig. 3.
Like parts are'indicated by similar characters ofwreference throughout the several views.
Rotary cutter heads for removing scale and aovfiother deposits from tubes and pipes are quite old in the art. Such devices are progressively advanced through. a clogged or encrusted pipe or tube-and. are rotated by a suitable air or steam motor either directly connected and following ."..the cutter head throughthe tube or stationarily mounted outside the tube and operativelyconnected with the advancing cutter headwby an extendible drive shaft. The scale, or coke, to bearemoved from the interior of tubes and pipes 40 :varies: greatly in character, degree of hardness andcidepth of deposit. Many times a relativelythin-depositof egg-shell character is found to be extremely hard. Such thin deposit being beyond ,the range of operation of the roughing the finishing and burnishing unit alone is efdiameter provided with floating cutters have been heretofore used such heads have been of inseparable or unitary character, heavy and cum- El-berSome,-and unadaptable to universal use, and
the cutter trunnions. have usually been laterally notched or flattened to fit their mounting, and hence 'materially' weakened, necessitating trunnion shafts of-relativelylarge diameter; By proflvidinggseparable cutter headunits, forming the subjectamatten hereof, one designed for heavy or roughing service and the other for finishing and smoothing or burnishing action, which; may beconnected with the actuating motor independ- :ently'of the roughing cutter with which it may be also interconnected for unison operation, the deviceis given universal character and made applicable'to a much wider variety of work, and further when the burnishing or finishing unit Jalone. is used less power is required for operation. Whereas the flattening of the cutter trunnions heretofore for engagement in the mountingx'materially weakened the shaft or pin resulting in excessive breakage, the polygonal eni largement of the. trunnion shafts at. their points Fig. 3
of engagement with the mounting materially strengthens these pins and serves duo-functionally to aiford non-rotative sliding lateral engagement of the trunnion shaft with its mounting in any one of several positions of. rotative adjustment, and to limit the shafts against axial displacement without the necessity of auxiliary detachable fastening devices. By disposing the axes of the cylindrical bodies of the pin slightly eccentric or off center relative to the polygonal enlargements, the relation of the axes of the pins or trunnion shafts to the axis of rotation of the head may be changed to different inclinations and in different planes or aligned with the axis of the head to thereby vary the self-feeding effect, or neutralizing such tendency as conditions dictate as will appear more fully later. It is desirable when operating in Vertical tubes to reverse the inclination of the cutters so that they will possess a tendency to feed backward, and thus to some extent oppose gravity influence and counteract the weight of the suspended cutter head, driving motor and supply hose, which together are relatively heavy.
The roughing. cutter unit A includes a spoollike rotary carrier or mounting comprising a core or shaft I laterally concaved or grooved at |-a to accommodate the roughing cutters and having. a relatively small integral head 2 at the end. The opposite end of the core is formed with a polygonal shoulder 3 to receive a removeable disc'or head 4 of greater diameter, having a polygonaltcentral opening fitting the shoulder 3, and which abuts against a collar 5 on the core or shaft portion I receivable within a recessed;
seat in the face of such disc or head l.
The respective heads 2 and 4 of the mounting are provided with tapered bearing seats 6to receive the trunnions of a series of planetary roughing cutters .l which are carried by the mounting in converging relation to each other and inclined to the axis of rotation. The bearing seats 6 for the cutter trunnions on one head are preferably though not necessarily slightly offset in the direction of rotation relative to the bearing seats intheother head whereby the roughing cutters 1 are slightly inclined relative to the direction of rotationof the head B but not in the plane, thereof. This rotative inclination is ordinarily but two or three degrees from a position normal to theplane of rotation, but obviously may be varied according to different conditions of operation and variations of the character of the=cleposit to be removed. If I8 is so positioned, that is the center position disclosed in Fig. 6, as to have the cutter axially aligned with the axis of the carrier if one of the pins does wear it might be rotated through one hundred eighty degrees so as to present the other side of the pin for wear to be equalized. Now let it be assumed that the'cutter is positioned so the pin is offset to the right as disclosed in Fig. 6 and let it be assumed that the carrier rot-ates in a counterclockwise direction. The pin wears. It is found desirable to equalize the wear by rotating member l9 through one hundred eighty degrees and re verse the direction of rotation of the carrier so as to cause itto rotate in a clockwise direction. The wear is equalized. This may be clearly seen by referring to the disclosure shown in Figs. 6, S and schematically in Fig. 11.
At its rear end the core or shaft portion of the mounting extends beyond the removable head 4 and is screw threaded for detachable engagement relatively spaced heads IB and II integrally interconnected by convex wall portions forming a substantially cylindrical hollow body having flat ends and provided with peripheral openings to receive the cutter elements. The rear head II] is provided with radial rectangular slots I2 intersecting the periphery of the head and a central polygonal hub I3 to receive a complementary removable abutment plate M having a central polygonal orifice to receive the hub I3 and also provided with radially elongated holes or slots I5 registering with the open end slots I2 of the head Ii) when the plate I4 is in position. The opposite head II of the mounting cage is provided with radially elongated holes or slots I6 corresponding with the slots I5 of the abutment plate I4.
Located within the peripheral openings or pockets of the carrier are independently revoluble cutter elements I! and I'|-a which may be of various shapes or sizes and of different surface configuration. Those shown for illustrative purpose comprise cylindrical serrated cutters I'I-a. and fluted conical cutters I'I assembled in pairs. These cutters, whether multiple or single, are mounted for floating motion radially under centrifugal influence within the limits of the slots I5 and I6, and are of such length as to conform rather loosely to the space intermediate the heads III and I I between which they are confined. The gyratory flinishing and burnishing cutters I1 and I'll are mounted on trunnion shafts or cutter pins I8 for rotation about their own axes simultaneously with their rotation about the axis of the cutter head. Heretofore it has been the practice to flatten the trunnion shafts or cutter pins on one or both sides for engagement in the mounting head. For longevity and effective service it is quite desirable that these cutter pins be hardened. The indentation of the sides of the pins as heretofore practiced materially weakened the structure and there has been frequent breakage at such points.
Contrary to such-former practice, instead of reducing the pins or shafts at their points of engagement with the mounting, the pins are materially enlarged .and strengthened at such points.
In the present instance the cutter pins I8 are provided with polygonal enlargements I9 which slidingly engage in the radial slots I2 of the mounting for bodily movement of the trunnion pins and cutters mounted thereon in radial directions under centrifugal influence. These peripheral enlargements I9 are duo-functional and not only materially increase the strength of the pins at their points of engagement with the carrier and provide improved sliding bearing surfaces thereon, but they also provide thrust bearings or abutment shoulders to limit the axial displacement of the pins. The polygonal form of the pin bearings enables the pins to be reengaged from time to time in different positions of rotative adjustment to equalize the wear thereon and increase their period of usefulness. Being of increased section at their bearing points at which breakage has heretofore usually occurred the cylindrical bodies of the pins may be of less diam eter without sacrificing strength. The cutter elements I1 and I'Ia, or such other types of cutters as may be substituted therefor, are assembled on the pins, and the smaller ends of the pins are projected into the slots or elongated holes I6 in the head II, while the polygonal enlargements l9 engage within the radial slots I2 of the head II).
In such relation the forward ends of the cutters having clearance to permit axial movement may abut upon the inner face of the head II of the carrier, .and the shoulders afforded at the forward sides of the polygonal enlargements I9 may abut upon the rear ends of the cutters to limit the axial movement of the cutter in one direction. The pins I8 are provided with reduced terminals 20 beyond the peripheral enlargements I9, which extend within the radial slots I6 of the abutment plate I4, to limit the radial movement of the pin with respect to the axis of rotation of the cutter head. The cutter .pins or trunnion shafts I8 and with them the cutters I! and I'I-a mounted thereon are free for radial floating motion within the limits of the slots I5 and I6, while the pins are held against rotary motion by the engagement of their polygonal enlargements I9 within the slots I2, and at the same time are held against axial displacement by the abutment of the same peripheral enlargements in one direction upon the ends of the cutters and in the opposite direction upon the complementary abutment plate I4.
The pin receiving slots of the respective heads I and I I of the rotary carrier or mounting may be longitudinally aligned with each other but are preferably slightly offset in the direction of rotation of the head whereby the axes of the respective cutter pins are disposed slightly askew or inclined relative to the direction of rotation. Such inclination is usually approximately two degrees, but may be more or less to meet particular conditions of use.
In the event that such pins having eccentric bearing enlargements are disposed in longitudinally aligned slots I2, I and I6, by adjusting the pins through partial rotative movements the relation of the pins to the rotative carrier may be materially altered. By disposing the pins in the slots I2 with the direction of eccentricity lying in a plane of the axis of rotation of the head or aligned with the slot, the pin is positioned closer to or farther from the axis of rotation, but in longitudinal alignment with the carrier. By a quarter turn of the pin by which the direction of eccentricity of the body and enlargement of the pin is transverse to the radius of the carrier one end of the pin will be deflected laterally independently of the other end of the pin out of longitudinally aligned relation with the mounting into an askew or inclined relation relative to the axis of rotation of the head but not in a plane of the axis of rotation. By turning it in one direction for engagement in the slot I2, it is inclined in one direction and by giving the pin a half turn in reverse direction for reengagement in the slot I2 it is inclined in a contrary direction.
By inclining the axes of the cutters with respect to the axis of rotation of the head but out of the plane of said axis the device is given a screwlike effect which affords an automatic feeding action. Referring to Fig. 11, the axis of the revoluble cutter elements I! and 1m may coincide with the dot-dash line I8a and the axis of the cutter 1 along the line Ia so as to have ascrew-like effect to automatically feed the cutters. If desirable the angle of inclination may be reversed from Iaw to I81; and from Ia to 1b so as to reverse the direction of the screw thread-like effect, thereby effecting a backward rather than a forward action or vice versa. Instead of reversing both axes, only one may be reversed so that the 75 1 direction of inclination of the cutters.
screwxthread-like effect of one cutter is in part at least counteracted by the screwthread effect of the other. This automotive action may be effected forwardly or backwardly according to the The latter is quite desirable at times when the cutter head is suspended in a substantially'vertical tube or pipe in which case the tendency to feed reversely assists in supporting the apparatus and relieves 'the weight'sustained by the operator. The hub of the head I I of the carrier or mounting is provided with a screw threaded opening for reception of the threaded end ill of a coupling member 22 by which the cutter head may be attached to .a
driving motor, or for reception of a threaded end ofa drive shaft connected to a remote power device.
The inclination of the axes of the cutters to thedirection of rotation of the carrier as used in the specification and claims may be defined as having the axes of the cutters intersecting all planes common to the axis of the carrier.
The roughing cutter unit A and the finishing cutter unit B are usable conjointly, or the roughing cutter may be detached and the finishing unit B alone utilized. This is the customary practice in using the device disclosed. However, if so desired the screw threaded extremity of the roughing cutter may be employed to interconnect the roughing cutter unit directly with the drivin'g power independently of the finishing unit. Thus the combination cutter head is universal in character and capable of a wide range of applications. The improved form of mounting pin obviates the problem of breakage, enables the pins to be adjusted to compensate for wear and by employing eccentrically disposed bearing portions upon the pins the latter are capable of further. angular adjustment and also to different spaced relation with the axis of the head. While for illustrative purpose the angularity of the cutter pin [8 has been greatly exaggerated in Fig. 8 it isto be understood that this angularity will ordinarily be approximately two or three degrees and that to accommodate such angular adjustment the slots l2 and i6 may be made with sufficient clearance or sloppy fit ,which in any event would be quite small. The conical roughing cutters 'i-l being mounted on inclined fixed axes in the forward unit A are unyielding when forcibly thrust intooperative engagement with the coke. deposit or encrustation within a tube and have effective and positive engagement therewith insuring enlargement of the bore suflicientlyto permit free passage of the larger rear unit B. andthe driving motor If yieldingly mounted or. of flexible character such assembly would tend to collapse or contract under the resistance of the coke deposit and consequently -the rear unit B and driving motor could not follow, into the passage defined by such collapsed roughing unit or would be in danger of becoming wedged therein or would resist rotation due to tightness of their fit. The unyielding relation of the roughing cutters rotating on their fixed axes defining an orbital path siightly larger at all times than the diameter of the burnishing cutter carrier and the motor facilitates uniform operation under pressure or force feed conditions when operating upon heavy coke deposits of hard character. The integral trunnions 8 of tlole roughing cutters i being tapered and engaging in correspondingly tapered seats in the respective mounting. heads 2 and 4 not only provide increased strength, but facilitate the assembly of axial movement of the removable head 4 in a.
direction angular to the fixed axes of the respective cutters, which! would not be possible if these trunnions were straight. The taper of the trunnions is upon a degree substantially equal to the convergent angularity of the axes of the cutters, thus disposing the outer sides of the bearing seats in the head 4 and the inner sides of the'seats in the head 2 substantially parallel with each other and parallel with the axis of the carrier, whereby the several trunnions are simultaneously engageable in their bearing seats by a straight relative movement of the cutters and heads parallel with the axis of the cutter head.
To protect the bearing seats of the tapered trunnions 8 against excessive thrust pressure, the
larger ends of the inclined tapered cutters I are chamfered and have thrust engagement against the head 4 outside such bearings, thus limiting the longitudinal play of the cutters and relieving the trunnions and their bearings.
From the above description it will be apparent to the specific features shown, but that the means and construction herein disclosed comprise the preferred form of several modes of putting the invention into effect, and the invention is therefore claimed in any of its forms or modificationswithin the legitimate and valid scope of the appended claims.
Having thus described my invention, I claim:
1. In a. tube cleaner, a rotary carrier, a plurality of planetary cutting elements carried thereby, mounting shafts for said cutting elements, the axis of said shafts being arranged in inclined relation to the axis of rotation of the;
carrier, but out of a plane of said axis, polygonal enlargements having parallel sides eccentrically mounted upon the mounting shafts near one end, said carrier having radially extending elongated recesses therein in which the polygonal enlargements of the shafts are seated in positions selected from several positions of rotative adjustment, said recesses being elongated radially with respect to the axis of rotation of the head to permit unrestricted limited radial movement of the shafts but not rotative movement thereof and recesses for supporting the ends of theshafts 0pposite said enlargements, means for supporting the other ends of the shafts permittingv a radial movement thereof and means for limiting the outward movement of the shafts.
2. A rotary tube cleaner having a roughing cutter unit and a finishing cutter unit, each including a plurality of planetary cutter elements and mounting shafts therefor extending in the general direction of the axis of rotation of the cutter unit, one shaft for each cutter element, the combination including a head for the finishing cutter unit in which the forward ends of the shafts are exposed and a support for the roughing cutter unit, said support including a disclike member abutting said head and provided with bearing seats for supporting the shafts of the cutter elements of the roughing unit and a duo-functional retaining member for interconnecting the two units, said retaining member securing said disc-like member in position and being secured to the head, said retaining member having a forwardly extending portion to support the forwardly extending portion of the roughing cutter shafts.
3. In a rotary tube cleaner, a head provided with a plurality of pairs of aligned and spaced radially extending slots, a plurality of planetary cleaning elements, means for supporting said cleaning elements in said head, said means including a shaft for each cleaning element extending in the general direction of the axis of rotation of the head, each of said shafts having its ends located in one pair of slots and being provided with a rectangular enlargement eccentrically arranged with respect to the axis of the shaft, each of said enlargements being arranged to be seated in one of said slots in a non-rotative position selected from a plurality of positions to thereby obtain a selected angle of inclination of the axis of the shaft with respect to the axis of rotation of the head but out of the plane of the axis of rotation and means engaging the shafts beyond said enlargements for limiting the outward movement thereof by centrifugal force.
4. In a rotary tube cleaner, a head provided with a plurality of pairs of aligned and spaced radially extending seats having parallel sides extending radially, a. plurality of planetary cleaning elements, means for supporting said cleaning elements in said head, said means including a shaft for each cleaning element extending in the general direction of the axis of rotation of the head, said shaft being provided with a polygonal enlargement having parallel sides, said enlargement being eccentrically arranged with respect to the axis of the shaft, each of said enlargements being arranged to be non-rotatably seated in one of said seats in a position selected from a plurality of positions to thereby obtain a selected angle of inclination of the axes of the shaft with respect to the axis of rotation of the head, but out of the plane of the axis of rotation, said seats permitting radial movement of the cutters with respect to the axis of rotation, the shafts end farthest removed from the enlargement being movably mounted in the other seat of the pair including the seat supporting the enlargement and means engaging the ends of the shafts for limiting the radial movement of said cutters.
5. A rotary tube cleaner having a roughing cutter unit and a finishing cutter unit, each including a plurality of planetary cutter elements and mounting shafts therefor extending in the general direction of the axis of rotation of the tube cleaner, one shaft for each cutter element, the combination including a head for the finishing cutter unit in which the forward ends of the shafts are exposed and a support for the roughing cutter unit, said support including a disc-like member abutting said head and provided with bearing seats for supporting the ends of the shafts of the cutter elements of the roughing unit and a dual functional retaining member threadedly engaging the head, said member being provided with a collar abutting said disc-like member to clamp said disc-like member to the cutter head, and having a forwardly extending portion to support the forwardly extending ends of the roughing cutter shafts.
6. In a tube cleaner, a rotary carrier, a planetary cutter, a polygonal block having parallel sides, pivot means for said cutter eccentrically positioned with respect to the center of the polygon and substantially normal to a plane common to the sides thereof, the axis of said pivot means being generally parallel to the axis of rotation of the carrier, said carrier having two spaced substantially radially extending guide walls in which the polygonal block is seated in a' position selected from a plurality of positions of rotative adjustment for centrifugal sliding and means to prevent radial and axial displacement of said block and cutter.
7. In a tube cleaner, a rotary carrier, a planetary cutter, a rectangular block, pivot means for said cutter eccentrically positioned with respect to the center of the rectangular block and substantially normal to a plane common to the sides thereof, the axis of said pivot means being generally parallel to the axis of rotation of the carrier, said carrier having a substantially radially extending guide slot in which the block is seated in a position selected from a. plurality of positions of rotative adjustment for centrifugal sliding and means to prevent radial and axial displacement of said block and cutter.
S. In a tube cleaner, a rotary carrier, a planetary cutter, a polygonal block having parallel sides and having an integral pivot for said cutter eccentrically positioned with respect to the center of the polygon and substantially normal to a plane common to the sides thereof, the axis of said pivot being generally parallel to the axis of rotation of the carrier, said carrier having a substantially radially extending guide slot in which the polygonal block is seated in a position selected from a plurality of positions of rotative adjustment for centrifugal sliding and means to prevent radial and axial displacement of said block and cutter.
9. A rotary tube cleaner having a roughing cutter unit and a finishing cutter unit, each including a plurality of planetary cutter elements and mounting shafts therefor extending in the general direction of the axis of rotation of the cutter unit, one shaft for each cutter element, the combination including a head for the finishing cutter unit in which the forward ends of the shafts are supported and a support for the roughing cutter unit, said support including a disclike member abutting said head and provided with bearing seats for supporting the shafts of the cutter elements of the roughing unit and a duo-functional retaining member for interconnecting the two units, said retaining member axially clamping said disc-like member in position and being detachably and rigidly secured to the forward end of the head, said retaining member having a forwardly extending portion to support the forwardly extending portion of the roughing cutter shafts.
- VIRGIL H. BAKER.
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2670046A (en) * 1950-01-03 1954-02-23 Robert B Kinzbach Casing scraper
EP1957213A1 (en) * 2005-12-05 2008-08-20 Aker Well Service AS Cleaning tool for a pipe
US20110107535A1 (en) * 2008-01-16 2011-05-12 Espen Osaland Cleaning tool device
US11141687B2 (en) 2016-05-02 2021-10-12 Cummins Filtration Ip, Inc. Filter with interlocking housing interface
US11167234B2 (en) 2016-03-18 2021-11-09 Cummins Filtration Ip, Inc. Interlocked stable filter assembly
US11235275B2 (en) 2017-03-16 2022-02-01 Cummins Filtration Ip, Inc. Filtration sealing system
US11298640B2 (en) 2017-01-25 2022-04-12 Cummins Filtration Ip, Inc. Expandable threaded adaptor for threadless shell
US11724220B2 (en) 2017-02-21 2023-08-15 Cummins Filtration Ip, Inc. Undulated interlocking housing-endplate interface geometry
US11833459B2 (en) 2009-04-09 2023-12-05 Cummins Filtration Ip, Inc. Filtration sealing system

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2670046A (en) * 1950-01-03 1954-02-23 Robert B Kinzbach Casing scraper
US8572792B2 (en) 2005-12-05 2013-11-05 Aker Well Service As Cleaning tool for a pipe
EP1957213A4 (en) * 2005-12-05 2009-12-23 Aker Well Service As Cleaning tool for a pipe
US20090320222A1 (en) * 2005-12-05 2009-12-31 Aker Well Service As Cleaning Tool for a Pipe
EP1957213A1 (en) * 2005-12-05 2008-08-20 Aker Well Service AS Cleaning tool for a pipe
US20110107535A1 (en) * 2008-01-16 2011-05-12 Espen Osaland Cleaning tool device
US8561243B2 (en) * 2008-01-16 2013-10-22 Aker Well Service As Cleaning tool device
US11833459B2 (en) 2009-04-09 2023-12-05 Cummins Filtration Ip, Inc. Filtration sealing system
US11167234B2 (en) 2016-03-18 2021-11-09 Cummins Filtration Ip, Inc. Interlocked stable filter assembly
US11813559B2 (en) 2016-03-18 2023-11-14 Cummins Filtration Ip, Inc. Interlocked stable filter assembly
US11660560B2 (en) 2016-05-02 2023-05-30 Cummins Filtration Ip, Inc. Filter with interlocking housing interface
US11141687B2 (en) 2016-05-02 2021-10-12 Cummins Filtration Ip, Inc. Filter with interlocking housing interface
US11298640B2 (en) 2017-01-25 2022-04-12 Cummins Filtration Ip, Inc. Expandable threaded adaptor for threadless shell
US11724220B2 (en) 2017-02-21 2023-08-15 Cummins Filtration Ip, Inc. Undulated interlocking housing-endplate interface geometry
US11235275B2 (en) 2017-03-16 2022-02-01 Cummins Filtration Ip, Inc. Filtration sealing system

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