US2024357A - Method of making cake - Google Patents

Method of making cake Download PDF

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US2024357A
US2024357A US728245A US72824534A US2024357A US 2024357 A US2024357 A US 2024357A US 728245 A US728245 A US 728245A US 72824534 A US72824534 A US 72824534A US 2024357 A US2024357 A US 2024357A
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shortening
flour
substances
sulphate
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Benjamin R Harris
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/08Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
    • A21D2/28Organic sulfur compounds
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/08Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
    • A21D2/30Organic phosphorus compounds

Definitions

  • My invention relates toimproved flour products such as cakes, biscuits, and the like, togetherwith materials employedtherein.
  • the principal object of my invention is the provision of an improved baked 110m product.
  • Another object is to make a better cake.
  • a further object is the production of an. improved flour batter.
  • Another object is the utilization of a new class if) of materials for improving the characteristics of flour products.
  • one form of baked flour product to which the present invention relates it is customary'in a typical formula to form a batter emulsion from flour, aqueous material, sugar, shortening, whole eggs, and other ingredients, the yolk portion of the eggs comprising an emulsifying agent.
  • Water soluble materials such as sugar; are dissolved in the aqueous material such as milk and whole eggs, and in general a limitation in the amount of aqueous liquid forms a limitation in the amount of water soluble materials which can be used.
  • the proportionate' amount of egg yolk material must be increased.
  • hydrophyllic lipin comprising one of a class of materials consisting of organic phosphates, sulphates, and sulphonic acid derivatives, whichsubstances, when employed in the manner hereinafter particularly pointed out, will secure many advantages in baking.
  • Each substance of the class identified has both a lipophile and hydrophile group in the molecule; the lipophile group being any group having a, definite aflinity for oils and fats; and the hydrophile group comprising es- 50 sentially at least one phosphate, sulphate, or sulphonic'acid radical and their innocuous salts.
  • ingredients employed in the flour batter including the shortening, egg material, flour, accessorymaterials, or in fact any material commonly used in baking and employable in the formula at hand.
  • hydrophyllic lipins include a lipophile group, that is to say, a group having an aflinity for oils and fats, and a hydrophile group or a group having an aifinity for aqueous media.
  • a lipophile group that is to say, a group having an aflinity for oils and fats, and a hydrophile group or a group having an aifinity for aqueous media.
  • the sulphate substances which I employ are esters of sulphuric acid in which the esterification takes place preferably through a terminal hydrcxy radical attached to a lipophile group.
  • esters of sulphuric acid in which the esterification takes place preferably through a terminal hydrcxy radical attached to a lipophile group.
  • One 20 example is the direct esterification of a relatively high molecular weight alcohol by sulphuric acid, in which substances like cetyl sulphate, having the general formula ROSOaI-I, are produced.
  • the sulphates may also be esters of derivatives of 25 polyhydroxy substances having a lipophile group.
  • esters or ethers of glycerine having a relatively high molecular weight lipophile group and at least one free hydroxy group may be treated with sulphuric acid to esterify a remaining 30 hydroxy group and produce substances adapted for use in my present invention.
  • monostearine may be esterified with sulphuric acid to produce mo nostearine sulphate sodium salt which can be employed satisfactorily in my 3: present invention.
  • a free fatty acid such as stearic acid, palmitic acid, or lauric acid, or mixtures of various fatty acids, is 40 mixed with glycerine in excess of the amount calculated to produce the mono-ester, and the mass heated together at approximately 220 C.
  • The'flnal sulphate substance is. washed thoroughly, and preferably is neutralized to form the sodium salt.
  • sulphuric acid sulphur trioxide, chlorsulphonic acid, sulphuryl chloride, or other sulphonating agents may be employed, under appropriate conditions, to produce the sulphate esters.
  • a naturally occurring triglyceride such as cotton seed oil
  • a proportion of glycerine preferably in the presence of a catalyst and at elevated temperature to cause a re-esterification resulting in the formation of essentially a mixture of monoand di-glycerides of the fatty acids present.
  • the mixture of monoand di-esters may then be treated with chlorsulphonic acid, or some other sulphonating agent to form a mixture of sulphuric acid esters.
  • the conditions should be such that fsulphonation will preferably not occur at the double bonds, assuming double bonds to be present, such as the use of low temperatures, for example below 0 C.
  • the sulphonated product is washed with brine and neutralized.
  • the oil may be treated with a proportion of glycerine, preferably in the presence of a catalyst and at elevated temperature to cause a re-esterification resulting in the formation of essentially a mixture of monoand di-glycerides of the fatty
  • or fat employed may be hydrogenated completely or in part, or it may be employed without hydrogenation.
  • a substance very suitable for my purpose is a mixture of polyglycerol monoor (ii-esters, sulphated at one or more hydroxy groups to increase the hydrophyllic character of the substance.
  • polyglycerol monoor ii-esters, sulphated at one or more hydroxy groups to increase the hydrophyllic character of the substance.
  • 60 parts of hydrogenated cottonseed oil (melting at approximately 102 F.) are mixed with 40 parts of polyglycerols prepared as described above together with .06 parts of caustic soda as a catalyst.
  • the entire mixture is heated to about 250 C., with stirring and in the absence of air, for about two hours.
  • This product is then allowed to cool and settle, and is found to be a mixture of polyglycerol esters having free OH groups.
  • the small underlying layer of excess polyglycerol is drawn off and discarded.
  • This mixture is then washed by dispers ing it in hot water and salting it out with 3% of sodium chloride. This washing procedure is repeated twice and the product is finally dried.
  • this dried product are chilled with solid CO2 in a dough type of mixer, and treated slowly with parts of chlorsulphonic acid. During the entire sulphonation, the mixture is thoroughly and continuously mixed and, the temperature is maintained at about l0 C. When all of the chlorsulphonic acid is in, the mixture is hydrated by mixing in finely crushed ice and neutralized with aqueous caustic soda solution. This product may be further purified by dispersing it in hot water and salting out with sodium chloride. The paste thus obtained may be incorporated in aqueous media such as egg whites, whole egg or yolk mat'erial, or it may be dried and then incorporated in non-aqueous media such as shortening.
  • aqueous media such as egg whites, whole egg or yolk mat'erial
  • the product is rather freely dispersible in water, and functions at the water oil interface of an emulsion to stabilize thesame and consists to a large 5 extent of substances comprising a fatty acid radical linked to a hydrophile sulphate radical by means of a radical derived from an organic polyhydroxy substance.
  • Similar substances maybe made'by means of 10 the same general method; employing polyglycerides prepared as above, with other oils, fats, waxes, fatty acids and other fatty materials.
  • oils examples include corn oil, leaf lard, oleostearine, stearic acid, hydrogenated oils, palm oil 15 and the like.
  • the proportions employed may be modified somewhat, and time and temperature changed, if necessary, to suit conditions.
  • glycerol derivatives have been referred to go in the previous paragraph by way of example. They are in general either ethers and esters or double esters of glycerine (or polyglycerols) having lipophile groups and sulphate hydrophile groups. It is, of course, understood that'any 2s polyhydroxy substance may be employed under suitable conditions in place. of glycerine to produce similar substances adapted for use in the present invention, as, for example, glycols, polyglycols,
  • sulphate radical forv at least one hydroxyl group in certain hydrophillic lipin substances having relatively high molecular weight lipophile groups and at 35 least one free hydroxy group, greater hydrophyllic character is imparted to the molecule in each case and improved results are obtained when such more hydrophyllic sulphate materials are employed in flour batters.
  • the sulphate substances 40 hereinabove described therefore, are in the nature of hydroxy hydrophillic lipins, wherein at least one hydroxygroup is esterified with a sulphate radical.
  • the phosphate substances which I employ are 45 substantially identical with the sulphate substances described hereinabove with the exception that a hydrophile phosphate group is substituted in place of a sulphate group.
  • a hydrophile phosphate group is substituted in place of a sulphate group.
  • hydrophile phosphoric acid ester of any of the 50 hydroxy substances disclosed above can be employed in place of a hydrophile sulphuric acid ester.
  • examples are phosphoric acid esters of relatively high molecular weight alcohols such as lauryl, cetyl, and octodecyl alcohols; phosphoric 55 acid esters of derivatives of polyhydroxy substances having a lipophile group and at least one hydroxy group, such as monostearine phosphate, stearyl diethyiene glycol phosphate, lauryl glyceryl ether phosphate, and the like.
  • the phosphate substances which I employ may be anti-spatterers of the character described in my prior Patent No. 1,917,259, or they may have lipophile and hydrophile groups which are insufliciently balanced to prevent spattering.
  • the phosphates employed may be pure substances, or they may be mixtures, such as those formed by re-esterifying a natural oil with an excess of glycerine or polyglycerols, and forming hydrophile phosphate esters of the resulting substances.
  • hydrophyllic lipin phosphates which are useful for the purposes of my invention, may be prepared in various ways, some examples of which are as follows:
  • a phosphate of water soluble polyhydroxy substances such as glycerophosphates, glycolphosphates, dextrose phosphates, etc.
  • fatty acid chlorides such as lauryl chloride, oleyl chloride, stearyl chloride and the like, in the presence of a solvent or condensing agent.
  • the sulphonic acid substances which I employ are similar in many respects to the sulphate and phosphate substances, particularly in their struc- 5 ture and physical chemical characteristics. They have at least one lipophile radical and hydrophile radical, the latter portion oi the molecule consisting primarily of the sulphonic acid. group.
  • alkyl sulphonic acids having the general composition RSOaOX, wherein R. is an alkyl radical having at least four carbon atoms, and X is a cation such as hydrogen, sodium, calcium, ammonium, or the like.
  • sulphonic acid derivatives may also be used such as esters 1 of relatively low molecular weight sulphonic acid and a hydroxy substance having. a lipophile radical.
  • Some sulphonic acid derivatives which I employ may be considered as compounds in which 20 sulphonic acid radicals are substituted for hydroxy groups, in the same manner and in the same type of substances as described above in connection with the sulphates and phosphates.
  • Such a substance may be formed by the esterification of a sulphonic acid derivative of a low molecular weight carboxylic acid with a relatively high molecular weight alcohol, producing a final product like cetyl sulpho-acetate (neutralized to form the sodium salt).
  • I may also employ derivatives of sulphonic acids which comprise essentially polyhydroxy substances having a lipophile group replacing at least one hydroxy radical, and a low molecular weight sulphonic acid esterified at a second hydroxy radical.
  • the improving agents of my invention may be added directly to the cake batter as it is mixed. Preferably, however, these materials are incorporated in some of the ingredients going into the flour batter, as for example, they may be incorporated into the shortening with good results.
  • I may add one of the improvers of my invention to the shortening employed to the extent of about one to five percent by weight of the shortening, depending upon the potency of the material used. In general, a given lipophile group being present, the amount of material used may be decreased as the hydrophyllic properties increase.
  • One type of material that can be used with very good results in shortening is that prepared by first producing a mixture of polyglycerols by polymerizing glycerine by any suitable method; esterifying with a single fatty acid or a mixture of fatty acids derived from natural vegetable and/or animal oil and fats to produce a mixture of esters having atleast one free OH group; and replacing at least one OH group with a sulphate radical.
  • Material of this character may be employed very satisfactorily to improve the character of the shortening such that whenthe shortening is employed in .the production of a flour batter, the improved results previously referred to are obtained.
  • a cake made with this shortening has a better texture and grain, the ratio of moisture and sugar to flour may be increased, and keeping qualities are enhanced.
  • the improved shortening may be produced separately and sold to bakers, or the new improvers may be sold separately and added to the shortening or other ingredient by the baker to facilitate distribution throughout the batter.
  • the substances of my invention may be formed in the shortening, or they may be produced separately, and added to the shortening.
  • a shortening such as a partially hydrogenated vegetable oil (melting point approximately 95 to 105 F.) is treated with a proportion of glycerine and heated under conditions to re-esterify a portion of the 'letradecane sulphonic acid (sodium salt) oil and produce essentially a mixture of diand tri-glycerides with possibly a trace of monoglycerides.
  • the product so prepared is then sulfated to form the sulphuric acid ester at the free hydroxy groups.
  • Another method is to partially saponify an oil or fat to produce a mixture including some monoand di-fatty acid esters with free OH groups, and then to sulphate the,
  • baking powder 14 oz. of baking powder are all mixed then added slowly, 9% lbs. of eggs, and the mixture creamed to the desired lightness.
  • 4% lbs. of sugar are then dissolved in 14% lbs. oi milk and of this mixture is added to the above mass and mixed at low speed until the mixture is incorporated.
  • 15 lbs. of flour and 11 oz. 01' baking powder, which have been sifted together, are slowly added to the above mass, mixed until smooth, and the rest of the milk and sugar solution added and the entire product mixed until smooth.
  • the cake batter is then baked in the usual manner. With this latter method of mixing, a smaller proportion of baking powder may 2 be used.
  • the amount of sugar used is about based on flour weight.
  • alarger proportion of sugar may be used, namely to based upon the flour. If less sweetness is desired, a portion of the cane sugar used may be substituted with corn sugar. The usual amount of totalliquids,
  • eggs andmilk' are about 100% based on the flour Iin the ordinar commercial cake made with ordinary shortening.
  • a larger proportion of liquids may be used.
  • as much as to of liquids based on the flour may be used by adding more milk.
  • the resultant cake will have an improved texture and body, and better keeping properties.
  • Theshortening prepared is somewhat plastic at ordinary room temperatures, and has the prop- '-erty of imbibing large portions of moisture, thus producing improved results when used with baked flour products, and forming a smoother and much more stable batter emulsion.
  • a very satisfactory way of proceeding is to incorporate the improving agents of my invention in egg material intended for-use in baked -flour products such as cakes.
  • I have discovered that the addition of the substances of my invention to egg material produces a new and improved product having improved colloidal and emulsifying properties which render such egg material very-suitable for use in industries where egg yolk and similar emulsifying agents are customarily used.
  • the material imparts many valuable properties to cake batters and is particularly 'well suited for use in this capacity, but it may have other uses.
  • the egg material may be employed without freezing or it may be frozen and used after, being thawed.
  • the use of the materials of my invention prevents mixed eggs from clumping after freezing and thawing, so that although the colloidal character of the egg material is modified, it is modified in a direction toward improvement and increased emulsifying power.
  • I may make a paste of the improving agent by adding 50 parts of water to 50 parts of the hydrophillic material, for instance melted mono-stearin ammonium sulphate, or to the mixture resulting from re-esterifying a partially bydrogenated cotton seed oil with glycerine or polyglycerol, and then sulphating the free OH group and neutralizing it to form an innocuous salt.
  • the mixture is stirred during cooling to produce a smooth paste and a convenient proportion of this paste is added to the cake batter during mixing and the cake is baked.
  • my lipophile group I may use preferably a high molecular weight fatty radical with eight carbons or more, such as lauryl, oleyl, stearyl, 5
  • Corresponding alcohols of these fatty acids may be used, or the esters or others of these fatty acids or corresponding alcohols of polyhydroxy substances may be used to react the OH group to produce the sulphate, sulphonic ester and phosphates and their neutralized 15 salts with innocuous cations such as sodium ammonium and calcium.
  • hydrophillic lipin having a lipophile group and a non-nitrogenous hydrophile group of a class consisting of phosphates, sulphates, and sul- 25 phonic acid derivatives, and their innocuous salts.
  • a cake batter emulsion including flour, sugar, shortening and aqueous material and having as a constituent thereof a relatively high molecular weight carboxylic acid ester of a polyhydroxy substance wherein at least one hydroxy group of the polyhydroxy substance is reacted to produce a non-nitrogenous hydrophillic group of a class consisting of sulphates, phosphates, and sulphonic acid derivatives and their innocuous 35 salts.
  • a cake batter emulsion including flour, sugar, shortening and aqueous material and having as a constituent thereof a proportion of a relatively high molecular weight fatty acid ester 40 I of a polyhydric alcohol wherein at least one hydroxy group of the polyhydric alcohol is reacted to produce a non-nitrogenous group of a class consisting of sulphates, phosphates, and sulphonic acid derivatives.
  • a cake batter emulsion comprising flour, sugar, shortening, and aqueous material and having a relatively high molecular weight monofatty acid ester of glycerine wherein at least one remaining hydroxy group of the glycerine is re- 50 acted to produce a non-nitrogenous hydrophillic group of a class consisting of sulphates, phosphates, and sulphonic acid derivatives.
  • a cake batter emulsion including flour, sugar, shortening and aqueous material and having as a constituent thereof a sulphonic acid ester of a relatively high molecular weight monovalent alcohol.
  • a cake batter emulsion including flour, sugar, shortening and aqueous material and hav- 60 ing as a constituent thereof a relatively high molecular weight fatty acid ester of polyglycerol having at least one free OH group, wherein one of said free OH groups is reacted to produce a non-nitrogenous hydrophillic group of a class 05 consisting of sulphates, phosphates, and sulphonic acid derivatives.
  • a cake batter emulsion including flour, sugar, shortening and aqueous material and having as a constituent thereof an ester of a'rela- 7 tively high molecular weight alcohol and a relatively low molecular weight sulpho-fatty acid.
  • hydrophillic lipin including a lipophile group and a non-nitrogenous hydrophile group 01 a class consisting of phosphates, sulphates, and sulphonic acid derivatives and their innocuous salts.
  • the method of producing an improved cake batter including flour, sugar, shortening and aqueous material which comprises incorporating therewith a proportion oi! a relatively high molecular weight fatty acid ester of a polyhydric alcohol. wherein at least one hydroxy group the polyhydric alcohol is reacted to produce a non-nitrogenous'group of a class consisting of sulphates, phosphates, and sulphonic acid de-' acid ester of polyglyeerol having at least one free OH group, wherein one of said free OH groups is replaced by a non-nitrogenous hydrophillic group of a class consisting of sulphates, phosphates, and sulphonic acid derivatives.
  • aqueous material which comprises incorporating therewith an ester 01. a relatively high molecular weight alcohol and a relatively low molecular weight sulpho-iatty acid.
  • the method of producing an improved cake batter including flour, sugar, shortening, and aqueous material which comprises incorporating therewith a relatively high molecular weight mono-fatty acid ester of glycerine wherein at least one remaining hydroxy group of the glycerine is replaced by a non-nitrogenous hydrophillic group or a class consisting of sulphates, phosphates, and sulphonic acid derivatives. 5 15.
  • the method of producing an improved cake batter including flour, sugar, shortening, and aqueous material which comprises incorporating with an ingredient of the cake batter a proportion of a hydrophillic lipin including a lipophile group and a non-nitrogenous hydrophile group of a class consisting of phosphates, sulphates, and sulphonic acid derivatives, and employing said material in the preparation of said cake batter.
  • a baked flour product including flour, sugar, shortening, and aqueous material and having included therein a proportion of a hydrophillic lipin having a lipophile. group and a nonnitrogencous hydrophile group, said hydrophile group being of a class consisting of phosphates,
  • a cake batter emulsion including flour, sugar, shortening, I and aqueous material and having as a constituent thereof a proportion 0! a hydrophillic lipin having a relatively high molecular weight lipophile group and a non-nitrogenous hydrophile group of a class consisting of phosphates. sulphates, and sulphonicacid derivatives, and their innocuous salts, the amount of moisture in the cake batter being greater than 85 the amount or flour.
  • a cake batter emulsion including flour, sugar, shortening, and aqueous material and having as a constituent thereof a proportion of a hydrophillic lipin having a relatively high molec- 40 ular weight lipophile group and a non-nitrogenous hydrophile group of a classconsisting of phosphates, sulphates, and sulphonic acid deriva- --tives, and their innocuous salts, the amount of

Description

Patented Dec. 17, 1935 UNITED STATES 2.024351 METHOD OF MAKING CAKE Benjamin R. Harris, Chicago, Ill.
No Drawing. Application May 31, 1934, SerialNo. 728,245
19 Claims.
My invention relates toimproved flour products such as cakes, biscuits, and the like, togetherwith materials employedtherein.
The principal object of my invention is the provision of an improved baked 110m product.
Another object is to make a better cake.
A further object is the production of an. improved flour batter.
Another object is the utilization of a new class if) of materials for improving the characteristics of flour products.
Otherobjects will appear from various features of the invention hereinafter disclosed.
In producing cake, one form of baked flour product to which the present invention relates, it is customary'in a typical formula to form a batter emulsion from flour, aqueous material, sugar, shortening, whole eggs, and other ingredients, the yolk portion of the eggs comprising an emulsifying agent. Water soluble materials, such as sugar; are dissolved in the aqueous material such as milk and whole eggs, and in general a limitation in the amount of aqueous liquid forms a limitation in the amount of water soluble materials which can be used. In cake making, if a greater amount of liquid is to be added to the formula, the proportionate' amount of egg yolk material must be increased. I have discovered that if a relatively small proportion of a substance of a class hereinafter described be incorporated in the flour batter, a better, smoother batter is obtained and the amount of aqueous liquid employed (and concomitantly the proportion of water soluble materials such as sugar) may be increased without increasing the amount of yolk material or other normal emulsifying agent employed in the formula. Many other advantages, are obtained, some of which will be pointed out hereinafter.
In carrying out the present invention, I employ a hydrophyllic lipin comprising one of a class of materials consisting of organic phosphates, sulphates, and sulphonic acid derivatives, whichsubstances, when employed in the manner hereinafter particularly pointed out, will secure many advantages in baking. Each substance of the class identified has both a lipophile and hydrophile group in the molecule; the lipophile group being any group having a, definite aflinity for oils and fats; and the hydrophile group comprising es- 50 sentially at least one phosphate, sulphate, or sulphonic'acid radical and their innocuous salts.
These substances may be introduced in the flour batters in a number of different ways with similar,
although modified, results, in each instance. For
55 example, they may be incorporated in any of the ingredients employed in the flour batter, including the shortening, egg material, flour, accessorymaterials, or in fact any material commonly used in baking and employable in the formula at hand.
The substances which I employ are essentially 5 hydrophyllic lipins in that they include a lipophile group, that is to say, a group having an aflinity for oils and fats, and a hydrophile group or a group having an aifinity for aqueous media. I wish it understood, however, that I employ here 10 in the term hydrophyllic lipin in a broad sense to include materials which may have anti-spattering powers when used in margarine, as described in my Patent No. 1,917,256; the term being employed in a broader sense than in my prior 15 Patent No. 1,917,254.
The sulphate substances which I employ are esters of sulphuric acid in which the esterification takes place preferably through a terminal hydrcxy radical attached to a lipophile group. One 20 example is the direct esterification of a relatively high molecular weight alcohol by sulphuric acid, in which substances like cetyl sulphate, having the general formula ROSOaI-I, are produced. The sulphates may also be esters of derivatives of 25 polyhydroxy substances having a lipophile group. For example, esters or ethers of glycerine having a relatively high molecular weight lipophile group and at least one free hydroxy group may be treated with sulphuric acid to esterify a remaining 30 hydroxy group and produce substances adapted for use in my present invention. As an example, monostearine may be esterified with sulphuric acid to produce mo nostearine sulphate sodium salt which can be employed satisfactorily in my 3: present invention. v v
As an example of one manner of producing a hydrcphyliic lipin having. a sulphate group, a free fatty acid such as stearic acid, palmitic acid, or lauric acid, or mixtures of various fatty acids, is 40 mixed with glycerine in excess of the amount calculated to produce the mono-ester, and the mass heated together at approximately 220 C.
with agitation for four hours, in a non-oxidizing atmosphere. This produces a fatty acid monoester of glycerine, which, after drawing off the excess glycerine, is then intimately mixed with sulphuric acid at room temperature, and allowed to react until the sulphuric acid ester is formed at the hydroxy group. In the case of relatively high molecular weight saturated fatty acids, like stearlc acid, 2 to 3 parts by weight of sulphuric acid may be mixed with the mono-ester, and allowed to stand for about 15 hours. When unsaturated lipophile groups are present, care must be taken that the sulphuric acid group be attached at a hydroxy group of the glycerine rather than at the double bond. The'flnal sulphate substance is. washed thoroughly, and preferably is neutralized to form the sodium salt. In place of sulphuric acid, sulphur trioxide, chlorsulphonic acid, sulphuryl chloride, or other sulphonating agents may be employed, under appropriate conditions, to produce the sulphate esters. j
According to another example, a naturally occurring triglyceride, such as cotton seed oil, may be treated with a proportion of glycerine, preferably in the presence of a catalyst and at elevated temperature to cause a re-esterification resulting in the formation of essentially a mixture of monoand di-glycerides of the fatty acids present. The mixture of monoand di-esters may then be treated with chlorsulphonic acid, or some other sulphonating agent to form a mixture of sulphuric acid esters. The conditions should be such that fsulphonation will preferably not occur at the double bonds, assuming double bonds to be present, such as the use of low temperatures, for example below 0 C. The sulphonated product is washed with brine and neutralized. The oil.
or fat employed may be hydrogenated completely or in part, or it may be employed without hydrogenation.
A substance very suitable for my purpose is a mixture of polyglycerol monoor (ii-esters, sulphated at one or more hydroxy groups to increase the hydrophyllic character of the substance. As an example of the preparation of this class of material, I add about 1% of an alkali catalyst to water-free glycerine, and heat the same at about 260 C. with agitation and in an inert atmosphere for approximately four to four and one-half hours. This produces a mixture of polyglycerols which may then be esterified with fatty acids to form polyglycerol esters having free OH groups. The latter substances are then treated with sulphuric acid, or other sulphonating agent, to esterify one-or more of said OH groups, thereby forming a material which, after purification and neutralization with an alkali to form an innocuous salt, may be used in my invention to increase the ratio of liquid present in a flour batter.
According to one example, 60 parts of hydrogenated cottonseed oil (melting at approximately 102 F.) are mixed with 40 parts of polyglycerols prepared as described above together with .06 parts of caustic soda as a catalyst. The entire mixture is heated to about 250 C., with stirring and in the absence of air, for about two hours. This product is then allowed to cool and settle, and is found to be a mixture of polyglycerol esters having free OH groups. The small underlying layer of excess polyglycerol is drawn off and discarded. This mixture is then washed by dispers ing it in hot water and salting it out with 3% of sodium chloride. This washing procedure is repeated twice and the product is finally dried. 500
parts of this dried product are chilled with solid CO2 in a dough type of mixer, and treated slowly with parts of chlorsulphonic acid. During the entire sulphonation, the mixture is thoroughly and continuously mixed and, the temperature is maintained at about l0 C. When all of the chlorsulphonic acid is in, the mixture is hydrated by mixing in finely crushed ice and neutralized with aqueous caustic soda solution. This product may be further purified by dispersing it in hot water and salting out with sodium chloride. The paste thus obtained may be incorporated in aqueous media such as egg whites, whole egg or yolk mat'erial, or it may be dried and then incorporated in non-aqueous media such as shortening. The product is rather freely dispersible in water, and functions at the water oil interface of an emulsion to stabilize thesame and consists to a large 5 extent of substances comprising a fatty acid radical linked to a hydrophile sulphate radical by means of a radical derived from an organic polyhydroxy substance. I
Similar substances maybe made'by means of 10 the same general method; employing polyglycerides prepared as above, with other oils, fats, waxes, fatty acids and other fatty materials. Examples of such materials are corn oil, leaf lard, oleostearine, stearic acid, hydrogenated oils, palm oil 15 and the like. In eachcase, the proportions employed may be modified somewhat, and time and temperature changed, if necessary, to suit conditions.
The glycerol derivatives have been referred to go in the previous paragraph by way of example. They are in general either ethers and esters or double esters of glycerine (or polyglycerols) having lipophile groups and sulphate hydrophile groups. It is, of course, understood that'any 2s polyhydroxy substance may be employed under suitable conditions in place. of glycerine to produce similar substances adapted for use in the present invention, as, for example, glycols, polyglycols,
hydroxy carboxylic acids, sugars, and sugar al- 30 cohols.
I have found that by substituting a sulphate radical forv at least one hydroxyl group in certain hydrophillic lipin substances having relatively high molecular weight lipophile groups and at 35 least one free hydroxy group, greater hydrophyllic character is imparted to the molecule in each case and improved results are obtained when such more hydrophyllic sulphate materials are employed in flour batters. The sulphate substances 40 hereinabove described, therefore, are in the nature of hydroxy hydrophillic lipins, wherein at least one hydroxygroup is esterified with a sulphate radical.
The phosphate substances which I employ are 45 substantially identical with the sulphate substances described hereinabove with the exception that a hydrophile phosphate group is substituted in place of a sulphate group. In other words, a
hydrophile phosphoric acid ester of any of the 50 hydroxy substances disclosed above can be employed in place of a hydrophile sulphuric acid ester. Examples are phosphoric acid esters of relatively high molecular weight alcohols such as lauryl, cetyl, and octodecyl alcohols; phosphoric 55 acid esters of derivatives of polyhydroxy substances having a lipophile group and at least one hydroxy group, such as monostearine phosphate, stearyl diethyiene glycol phosphate, lauryl glyceryl ether phosphate, and the like.
- The phosphate substances which I employ may be anti-spatterers of the character described in my prior Patent No. 1,917,259, or they may have lipophile and hydrophile groups which are insufliciently balanced to prevent spattering. The 55 alcohols, isomers or'polymers thereof, sugars, hydroxy carboxylic acids, sugar alcohols, and the like. The phosphates employed may be pure substances, or they may be mixtures, such as those formed by re-esterifying a natural oil with an excess of glycerine or polyglycerols, and forming hydrophile phosphate esters of the resulting substances.
The hydrophyllic lipin phosphates which are useful for the purposes of my invention, may be prepared in various ways, some examples of which are as follows: I
1. Reacting phosphorus pentoxide, phosphorus oxychloride, phosphorus pentachloride with a hydroxy group of a more or less lipophile molecule, in the presence of a solvent or condensing agent when required.
2. Reacting a phosphate of water soluble polyhydroxy substances, such as glycerophosphates, glycolphosphates, dextrose phosphates, etc., with fatty acid chlorides such as lauryl chloride, oleyl chloride, stearyl chloride and the like, in the presence of a solvent or condensing agent.
3. Re-esterifying a more or less lipophile molecule having a hydroxy group, with ethyl metaphosphate. I
I list below a number of additional illustrative examples of substances with esterifiable hydroxy groups to which I impart additional hydrophillic properties by introducing therein a sulphate, phosphate, or sulphonic acid radical in order to produce materials useful for the purposes of the invention herein disclosed:
CH:(CH:)c-CH2OH Octyl Alcohol CH:-(CHz)10-CH:OH Dodecyl Alcohol CHa-(CH2)uCHaOH Hexadecyl Alcohol 0211145013 0H Cholesterol II CnHas-C-O-CHrH-CHaOH Monostearin Glyceric acid monostearate Sorbitol mono-oleate Diglycerol monomyristate some of the more important of which I describe herein.
The sulphonic acid substances which I employ are similar in many respects to the sulphate and phosphate substances, particularly in their struc- 5 ture and physical chemical characteristics. They have at least one lipophile radical and hydrophile radical, the latter portion oi the molecule consisting primarily of the sulphonic acid. group. Among such substances are alkyl sulphonic acids having the general composition RSOaOX, wherein R. is an alkyl radical having at least four carbon atoms, and X is a cation such as hydrogen, sodium, calcium, ammonium, or the like. sulphonic acid derivatives may also be used such as esters 1 of relatively low molecular weight sulphonic acid and a hydroxy substance having. a lipophile radical.
Some sulphonic acid derivatives which I employ may be considered as compounds in which 20 sulphonic acid radicals are substituted for hydroxy groups, in the same manner and in the same type of substances as described above in connection with the sulphates and phosphates. Such a substance may be formed by the esterification of a sulphonic acid derivative of a low molecular weight carboxylic acid with a relatively high molecular weight alcohol, producing a final product like cetyl sulpho-acetate (neutralized to form the sodium salt). I may also employ derivatives of sulphonic acids which comprise essentially polyhydroxy substances having a lipophile group replacing at least one hydroxy radical, and a low molecular weight sulphonic acid esterified at a second hydroxy radical. Ex-
-amples of substancesof this character are palmityl trimethylene glycol sulphoacetate, monolauryl glycerol sulphopropionate, and the like.
Dodecyl glycerol ether Dipalmitin Octodecyl diethylene glycol ether Other examples of sulphonic acid derivatives which can be employed are set forth in Patent No. 1,917,260.
Although the preceding disclosure is believed -to be ample to teach those skilled in the art the classes of substances used in my invention, and to suggest readily to the skilled chemist, individual substances coming within the various sub-classes,
I list below typical illustrative examples which are usable with good results:
' v Dodecyl sodium sulphate Hexadecyl sodium sulphate 1 Cholesteryl sodium sulphate CNS Monostearin sodium sulphate Dipslmitin sodium sulphate Monostearyl glyceric acid sulphate (sodium salt) Mono-oleyl sorbitol sulphate (sodium salt) Dioctyl sodium phosphate Tetrsdocyl disodium phosphate Monostearin dlsodium phosphate Monooleyl diglycerol phosphate (sodium salt) Hexadecyl glycerol ether phosphate (sodium salt) Dodecyl diethyleueglycol ether phosphate (sodium salt) Mono-oleyl msnnitol phosphate (sodium salt) fl-Hydroxyethunssulphonic acid palmitate (sodium salt) Octadecane sulphonic acid (sodium salt) I OuHar-O-CHz-OHOH-CHr-O-J-CHa- =0 Hexadecyl sulphoacetate (sodium salt) Monostearln sulphoacetato (sodium salt) Hexadecyl glycerol other sulplioacetate (sodium salt) Monopalmityl aorbitol sulphoacetate (sodium mlt)\ Whilethe illustrative examples represent single substances, in general it is advantageous in practice to prepare and employ mixtures. Methods of preparation resulting in suitable mixtures of substances have been given.
The improving agents of my invention may be added directly to the cake batter as it is mixed. Preferably, however, these materials are incorporated in some of the ingredients going into the flour batter, as for example, they may be incorporated into the shortening with good results. In practice, I may add one of the improvers of my invention to the shortening employed to the extent of about one to five percent by weight of the shortening, depending upon the potency of the material used. In general, a given lipophile group being present, the amount of material used may be decreased as the hydrophyllic properties increase.
One type of material that can be used with very good results in shortening is that prepared by first producing a mixture of polyglycerols by polymerizing glycerine by any suitable method; esterifying with a single fatty acid or a mixture of fatty acids derived from natural vegetable and/or animal oil and fats to produce a mixture of esters having atleast one free OH group; and replacing at least one OH group with a sulphate radical. Material of this character may be employed very satisfactorily to improve the character of the shortening such that whenthe shortening is employed in .the production of a flour batter, the improved results previously referred to are obtained. A cake made with this shortening has a better texture and grain, the ratio of moisture and sugar to flour may be increased, and keeping qualities are enhanced.
In practicing the invention, the improved shortening may be produced separately and sold to bakers, or the new improvers may be sold separately and added to the shortening or other ingredient by the baker to facilitate distribution throughout the batter. When a separate short ening is produced, the substances of my invention may be formed in the shortening, or they may be produced separately, and added to the shortening. In the former case, a shortening such as a partially hydrogenated vegetable oil (melting point approximately 95 to 105 F.) is treated with a proportion of glycerine and heated under conditions to re-esterify a portion of the 'letradecane sulphonic acid (sodium salt) oil and produce essentially a mixture of diand tri-glycerides with possibly a trace of monoglycerides. The product so prepared is then sulfated to form the sulphuric acid ester at the free hydroxy groups. Another method is to partially saponify an oil or fat to produce a mixture including some monoand di-fatty acid esters with free OH groups, and then to sulphate the,
100 F. The exact proportion of the improving substance used in the shortening depends upon the character of the substance and the results to be obtained. For most substances and for most purposes, a proportion ranging from 1 to 5% based on the shortening is adequate, but considerably greater proportions may be used.v
As an example of the use of my invention,
15 pounds of flour are creamed together with '7" pounds of shortening containing about 3% mixed higher fatty acid polyglyceride sulphate ammoniumrsalt of the character described hereinabove. About 20% lbs.'of granulated sugar, lbs. 01'
salt and 14 oz. of baking powder are all mixed then added slowly, 9% lbs. of eggs, and the mixture creamed to the desired lightness. 4% lbs. of sugar are then dissolved in 14% lbs. oi milk and of this mixture is added to the above mass and mixed at low speed until the mixture is incorporated. 15 lbs. of flour and 11 oz. 01' baking powder, which have been sifted together, are slowly added to the above mass, mixed until smooth, and the rest of the milk and sugar solution added and the entire product mixed until smooth. The cake batter is then baked in the usual manner. With this latter method of mixing, a smaller proportion of baking powder may 2 be used. In the usual commercial formula of yellow layer cake, the amount of sugar used is about based on flour weight. With the ,use of my improved shortening containing the addition agent, alarger proportion of sugar may be used, namely to based upon the flour. If less sweetness is desired, a portion of the cane sugar used may be substituted with corn sugar. The usual amount of totalliquids,
eggs andmilk', are about 100% based on the flour Iin the ordinar commercial cake made with ordinary shortening. With the use of our improved shortening containing the addition agent, a larger proportion of liquids may be used. For example, as much as to of liquids based on the flour may be used by adding more milk. The resultant cake will have an improved texture and body, and better keeping properties. Theshortening prepared is somewhat plastic at ordinary room temperatures, and has the prop- '-erty of imbibing large portions of moisture, thus producing improved results when used with baked flour products, and forming a smoother and much more stable batter emulsion.
A very satisfactory way of proceeding is to incorporate the improving agents of my invention in egg material intended for-use in baked -flour products such as cakes. I have discovered that the addition of the substances of my invention to egg material produces a new and improved product having improved colloidal and emulsifying properties which render such egg material very-suitable for use in industries where egg yolk and similar emulsifying agents are customarily used. The material imparts many valuable properties to cake batters and is particularly 'well suited for use in this capacity, but it may have other uses. The egg material may be employed without freezing or it may be frozen and used after, being thawed. The use of the materials of my invention prevents mixed eggs from clumping after freezing and thawing, so that although the colloidal character of the egg material is modified, it is modified in a direction toward improvement and increased emulsifying power.
If desired, I may make a paste of the improving agent by adding 50 parts of water to 50 parts of the hydrophillic material, for instance melted mono-stearin ammonium sulphate, or to the mixture resulting from re-esterifying a partially bydrogenated cotton seed oil with glycerine or polyglycerol, and then sulphating the free OH group and neutralizing it to form an innocuous salt. The mixture is stirred during cooling to produce a smooth paste and a convenient proportion of this paste is added to the cake batter during mixing and the cake is baked.
As an example of preparing a shortening containing the modifying agent, I melt 97 lbs. of partially hydrogenated cotton seed oil of a clearing point about 100 to 105 F. and add 3 lbs. of ammonium sulphate ester of monostearine or ammonium salt of sulphate ester of a mixture of fatty acid mono.- and'di-glycerides (prepared from partially hydrogenated cotton seed oil), the
entire melted mass being cooled some by passing the flowing mixture onto chilling metal rolls, or by other suitable means. If desired, air or an inert gas such as carbon dioxide may be incor-' porated and whipped into the chilled product to make it more plastic.
For my lipophile group I may use preferably a high molecular weight fatty radical with eight carbons or more, such as lauryl, oleyl, stearyl, 5
' palmityl, cholesteryl, or mixtures of same derived from natural fats or oils, or partially or completely hydrogenated fats or oils such as cotton seed, corn, lard, coconut, sesame, oleo, and similar oils and fats. Corresponding alcohols of these fatty acids may be used, or the esters or others of these fatty acids or corresponding alcohols of polyhydroxy substances may be used to react the OH group to produce the sulphate, sulphonic ester and phosphates and their neutralized 15 salts with innocuous cations such as sodium ammonium and calcium.
What I claim as new and desire to protect by Letters Patent of the United States is:
1. A cake batter emulsion including flour, 20
sugar, shortening and aqueous material and having as a constituent thereof a proportion of a hydrophillic lipin having a lipophile group and a non-nitrogenous hydrophile group of a class consisting of phosphates, sulphates, and sul- 25 phonic acid derivatives, and their innocuous salts.
2. A cake batter emulsion including flour, sugar, shortening and aqueous material and having as a constituent thereof a relatively high molecular weight carboxylic acid ester of a polyhydroxy substance wherein at least one hydroxy group of the polyhydroxy substance is reacted to produce a non-nitrogenous hydrophillic group of a class consisting of sulphates, phosphates, and sulphonic acid derivatives and their innocuous 35 salts.
3. A cake batter emulsion including flour, sugar, shortening and aqueous material and having as a constituent thereof a proportion of a relatively high molecular weight fatty acid ester 40 I of a polyhydric alcohol wherein at least one hydroxy group of the polyhydric alcohol is reacted to produce a non-nitrogenous group of a class consisting of sulphates, phosphates, and sulphonic acid derivatives. l5
4. A cake batter emulsion comprising flour, sugar, shortening, and aqueous material and having a relatively high molecular weight monofatty acid ester of glycerine wherein at least one remaining hydroxy group of the glycerine is re- 50 acted to produce a non-nitrogenous hydrophillic group of a class consisting of sulphates, phosphates, and sulphonic acid derivatives.
5. A cake batter emulsion including flour, sugar, shortening and aqueous material and having as a constituent thereof a sulphonic acid ester of a relatively high molecular weight monovalent alcohol.
6. A cake batter emulsion including flour, sugar, shortening and aqueous material and hav- 60 ing as a constituent thereof a relatively high molecular weight fatty acid ester of polyglycerol having at least one free OH group, wherein one of said free OH groups is reacted to produce a non-nitrogenous hydrophillic group of a class 05 consisting of sulphates, phosphates, and sulphonic acid derivatives.
'l. A cake batter emulsion including flour, sugar, shortening and aqueous material and having as a constituent thereof an ester of a'rela- 7 tively high molecular weight alcohol and a relatively low molecular weight sulpho-fatty acid.
8. The method of producing an improved cake batter including. flour, sugar, shortening and I aqueous material which comprises incorporating 75.
therewith a proportion of a hydrophillic lipin including a lipophile group and a non-nitrogenous hydrophile group 01 a class consisting of phosphates, sulphates, and sulphonic acid derivatives and their innocuous salts.
9. The method of producing an improved cake batter including flour, sugar, shortening and aqueous material which-comprises incorporating therewith a relatively high molecular weight carboxylic acid ester of a polyhydroxy substance wherein at least one hydroxy group is reacted to produce a non-nitrogenous hydrophillic group of a class consisting of sulphates, phosphates, and sulphonic acid derivatives.
10. The method of producing an improved cake batter including flour, sugar, shortening and aqueous material which comprises incorporating therewith a proportion oi! a relatively high molecular weight fatty acid ester of a polyhydric alcohol. wherein at least one hydroxy group the polyhydric alcohol is reacted to produce a non-nitrogenous'group of a class consisting of sulphates, phosphates, and sulphonic acid de-' acid ester of polyglyeerol having at least one free OH group, wherein one of said free OH groups is replaced by a non-nitrogenous hydrophillic group of a class consisting of sulphates, phosphates, and sulphonic acid derivatives.
13. The method of producing an improved cake batter including flour, sugar, shortening, and
aqueous material which comprises incorporating therewith an ester 01. a relatively high molecular weight alcohol and a relatively low molecular weight sulpho-iatty acid.
14. The method of producing an improved cake batter including flour, sugar, shortening, and aqueous material which comprises incorporating therewith a relatively high molecular weight mono-fatty acid ester of glycerine wherein at least one remaining hydroxy group of the glycerine is replaced by a non-nitrogenous hydrophillic group or a class consisting of sulphates, phosphates, and sulphonic acid derivatives. 5 15. The method of producing an improved cake batter including flour, sugar, shortening, and aqueous material which comprises incorporating with an ingredient of the cake batter a proportion of a hydrophillic lipin including a lipophile group and a non-nitrogenous hydrophile group of a class consisting of phosphates, sulphates, and sulphonic acid derivatives, and employing said material in the preparation of said cake batter.
16. A cake batter emulsion including ilour, i5
sugar, shortening, and aqueous material and having as a constituent thereof monostearine ammonium sulphate. i
17. A baked flour product including flour, sugar, shortening, and aqueous material and having included therein a proportion of a hydrophillic lipin having a lipophile. group and a nonnitrogencous hydrophile group, said hydrophile group being of a class consisting of phosphates,
sulphates, sulphonic acid derivatives, and the innocuous salts thereof.
. 18. A cake batter emulsion including flour, sugar, shortening, I and aqueous material and having as a constituent thereof a proportion 0! a hydrophillic lipin having a relatively high molecular weight lipophile group and a non-nitrogenous hydrophile group of a class consisting of phosphates. sulphates, and sulphonicacid derivatives, and their innocuous salts, the amount of moisture in the cake batter being greater than 85 the amount or flour.
19. A cake batter emulsion including flour, sugar, shortening, and aqueous material and having as a constituent thereof a proportion of a hydrophillic lipin having a relatively high molec- 40 ular weight lipophile group and a non-nitrogenous hydrophile group of a classconsisting of phosphates, sulphates, and sulphonic acid deriva- --tives, and their innocuous salts, the amount of
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1123275B (en) * 1956-07-11 1962-02-08 Procter & Gamble Process for the production of a flour mixture that can be converted into a ready-to-bake cake batter by mixing with water or milk
US3248229A (en) * 1963-04-10 1966-04-26 Lever Brothers Ltd Emulsifier composition
US3458323A (en) * 1965-06-28 1969-07-29 Procter & Gamble Culinary composition containing alkyl phosphoryl halides

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1123275B (en) * 1956-07-11 1962-02-08 Procter & Gamble Process for the production of a flour mixture that can be converted into a ready-to-bake cake batter by mixing with water or milk
US3248229A (en) * 1963-04-10 1966-04-26 Lever Brothers Ltd Emulsifier composition
US3458323A (en) * 1965-06-28 1969-07-29 Procter & Gamble Culinary composition containing alkyl phosphoryl halides

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