US20240006928A1

US20240006928A1 - High-power reflexive field containment circuit topology for dynamic wireless power transfer systems

Info

Publication number: US20240006928A1
Application number: US17/856,546
Authority: US
Inventors: Shuntaro Inoue; Chakridhar Reddy Teeneti; Abhilash Kamineni; Regan A. Zane
Original assignee: Utah State University USU
Current assignee: Utah State University USU
Priority date: 2022-07-01
Filing date: 2022-07-01
Publication date: 2024-01-04
Anticipated expiration: 2042-07-01
Also published as: US11862993B1

Abstract

An apparatus for a high-power reflexive field containment circuit topology for dynamic wireless power transfer systems is disclosed. A wireless power transfer (“WPT”) charging apparatus includes an inverter configured to connect with a direct current (“DC”) source on an input side and one or more WPT charging branches. Each WPT charging branch includes a WPT charging pad circuit with a WPT charging pad connected in series with a first series charging capacitor, a parallel charging capacitor connected in parallel with the WPT charging pad circuit, and a series charging impedance connected in series between an output of the inverter and a connection between the WPT charging pad circuit and the parallel charging capacitor. The series charging impedance includes a second series charging capacitor and/or a series charging inductor.

Description

FIELD

This invention relates to electric vehicle charging and more particularly relates to a high-power reflexive field containment circuit topology for dynamic wireless power transfer systems.

BACKGROUND

Electric vehicles (“EVs”) have been drawing high attention due to their zero tailpipe emissions and lower running costs. However, EVs suffer from limited driving range, longer charging time, and higher upfront costs. Dynamic wireless charging can alleviate all these problems by enabling EVs to travel farther on a smaller battery pack. Thereby, it has the potential to make EVs more affordable and increase their adoption in the market.
Dynamic wireless power transfer (“DWPT”) systems are categorized into three types: inductive type, capacitive type, and microwave type. The inductive power transfer (“IPT”) type uses induced power with magnetically coupled coils. The inductive type can typically deliver a high output power of several tens of kilowatts within a gap shorter than the diameter of the transmitter coil itself. The capacitive type uses coupled electrodes for power transfer. The capacitive type requires high-frequency MHz range switching and has very high voltages and electric fields across the capacitive electrodes. The microwave power transfer type uses waves that have wavelengths approximately in the range of 300 millimeter (“mm”) (e.g., 1 giga hertz (“GHz”)) to 1 mm (e.g., 300 GHz). Although the microwave power transfer is capable of long-distance power transmission, the serious damage microwaves cause to human bodies is the biggest problem of the microwave type. IPT type is one of the most attractive solutions for DWPT systems in transportation applications as it can offer high power output of up to several tens of kilowatts over an air-gap range of 150 mm to 350 mm.
Dynamic Inductive Power Transfer (“DIPT”) systems can be categorized by coil configurations; elongated-rail-transmitter-coil type and segmented-transmitter-coil type. The elongated-rail-transmitter-coil type has sufficiently larger transmitter coils than the receiver coils. The segmented-transmitter-coil type has multiple lumped transmitter coils.
The benefits of the elongated-rail-transmitter-coil type are the simplicity of the system control and the need for fewer inverters. However, the elongated-rail-transmitter-coil type has two drawbacks. Firstly, the coil generates a stray magnetic field in large area since a long stretch of road has coil that are excited with high current even if a receiver coil is only on a small portion of the transmitter. This results in difficulty of maintaining stray field below the safety limits and achieving high system efficiency.
Secondly, the elongated-rail-transmitter-coil design has a higher self-inductance due to the longer coil length, which creates high voltages across the coil terminals. It is difficult to limit the coil voltage below the insulation capability of high-frequency power cables, which is typically up to 5 kV.
The segmented-transmitter-coil type can be categorized into individual inverter type, bypass switch type, and reflexive field containment type. The segmented-transmitter-coil type solves the issues of higher stray magnetic field, lower coupling coefficient, and large self-inductance at the transmitter side. However, the segmented coil design results in a complicated system requiring more inverters to power the coil, additional bypass switches, and receiver position sensors.
The individual inverter type needs an inverter and a receiver position sensor for each coil. The system turns out to be quite expensive compared to the elongated-rail-transmitter-coil type.
The bypass switch type uses mechanical relays or bidirectional semiconductor switches to switch circuits to use the same inverter for driving multiple transmitter coils. The system switches the coils connected to an inverter according to the position of the secondary coil. The benefit of the system is that it can reduce the number of inverters. However, the sensors for each segmented coil are still needed to detect the secondary side coil and to switch the bypass switches. Additionally, a high-level soft-switching technique is needed in the bypass switches to execute smooth switching while delivering a high amount of power.

SUMMARY

An apparatus for a high-power reflexive field containment circuit topology for dynamic wireless power transfer systems is disclosed. A wireless power transfer (“WPT”) charging apparatus includes an inverter configured to connect with a direct current (“DC”) source on an input side and one or more WPT charging branches. Each WPT charging branch includes a WPT charging pad circuit with a WPT charging pad connected in series with a first series charging capacitor, a parallel charging capacitor connected in parallel with the WPT charging pad circuit, and a series charging impedance connected in series between an output of the inverter and a connection between the WPT charging pad circuit and the parallel charging capacitor. The series charging impedance includes a second series charging capacitor and/or a series charging inductor.
A system for a high-power reflexive field containment circuit topology for dynamic wireless power transfer systems includes a WPT charging apparatus that includes an inverter configured to connect with a DC source on an input side, and a plurality of WPT charging branches. Each WPT charging branch includes a WPT charging pad circuit with a WPT charging pad connected in series with a first series charging capacitor, a parallel charging capacitor connected in parallel with the WPT charging pad circuit, and a series charging impedance connected in series between an output of the inverter and a connection between the WPT charging pad circuit and the parallel charging capacitor. The series charging impedance includes a second series charging capacitor and/or a series charging inductor. The system includes a WPT receiver apparatus with a rectification section that includes an output configured to connect to a load and a WPT receiver branch. The WPT receiver branch includes a WPT receiver pad connected in series with a first series receiver capacitor, a parallel receiver capacitor connected in parallel with a branch comprising the WPT receiver and first series receiver capacitor, and a second series receiver capacitor connected in series between a connection to the WPT receiver branch and an input of the rectification section. The WPT receiver pad is mobile with respect to each of the one or more the WPT charging pads.
Another system for a high-power reflexive field containment circuit topology for dynamic wireless power transfer systems includes a WPT charging apparatus. The WPT charging apparatus includes an inverter configured to connect with a DC source on an input side and a plurality of WPT charging branches. Each WPT charging branch includes a WPT charging pad circuit with a WPT charging pad connected in series with a first series charging capacitor, a parallel charging capacitor connected in parallel with the WPT charging pad circuit, and a series charging impedance connected in series between an output of the inverter and a connection between the WPT charging pad circuit and the parallel charging capacitor. The series charging impedance includes a second series charging capacitor and a series charging inductor and a WPT receiver apparatus. The WPT receiver apparatus includes a rectification section with an output configured to connect to a load and a WPT receiver branch. The WPT receiver branch includes a WPT receiver pad connected in series with a first series receiver capacitor, a parallel receiver capacitor connected in parallel with a branch with the WPT receiver and first series receiver capacitor, and a second series receiver capacitor connected in series between a connection to the WPT receiver branch and an input of the rectification section.
In the system, the WPT receiver pad is mobile with respect to each of the one or more the WPT charging pads, and
$n_{1} = \frac{C_{1, p}}{C} + 1 (n_{1} > 0)$ $C_{1, sa}^{'} = \frac{C_{1, sa}}{1 + ω^{2} L_{1, sa} C_{1, sa}}$ $n_{2} = \frac{C_{r, p}}{C_{r, sb}} + 1 (n_{2} > 1),$ $n_{3} = \frac{C_{r, p}}{C_{r, sa}} + 1 (n_{3} > 1)$
where C_1,sais second series charging capacitor, co is an angular switching frequency of the inverter, C_1,pis the parallel receiver capacitor, L_1,sais the series charging inductance, C_r,pis the parallel receiver capacitor, C_r,sbis the first series receiver capacitor, C_r,sais the second series receiver capacitor, n₁is a buck-boost factor of an equivalent input voltage at the output of the inverter, n₂is a ratio relating the parallel receiver capacitor to the first series receiver capacitor, and n₃is a ratio relating the parallel receiver capacitor to the second series receiver capacitor.

BRIEF DESCRIPTION OF THE DRAWINGS

In order that the advantages of the invention will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings, in which:

FIG. 1 is a conceptual schematic block diagram illustrating a reflexive containment approach, according to various embodiments;

FIG. 2 is a circuit diagram illustrating a conventional reflexive field containment circuit topology;

FIG. 3A is a circuit diagram illustrating a proposed reflexive field containment circuit topology with a series charging impedance with an inductor and a capacitor, according to various embodiments;

FIG. 3B is a circuit diagram illustrating a proposed reflexive field containment circuit topology with a series charging impedance with a capacitor, according to various embodiments;

FIG. 3C is a circuit diagram illustrating a proposed reflexive field containment circuit topology with a series charging impedance with an inductor, according to various embodiments;

FIG. 4 is a circuit diagram illustrating an equivalent circuit during general conditions, according to various embodiments;

FIG. 5 includes circuit diagrams illustrating conversions of equivalent circuits of a wireless power transfer (“WPT”) charging apparatus during an uncoupled condition, according to various embodiments;

FIG. 6 includes circuit diagrams illustrating conversions of equivalent circuits of the WPT transmitter apparatus during a coupled condition, according to various embodiments;

FIG. 7 is a diagram illustrating Pareto fronts of the proposed circuit design and the conventional circuit showing efficiency versus output power P_out, according to various embodiments;

FIG. 8 illustrates circuit simulation results for the coupled condition and the uncoupled condition, according to various embodiments;

FIG. 9 illustrates circuit simulation results comparing current amplitude in the WPT transmission pad for the proposed and conventional reflexive field containment circuits, according to various embodiments;

FIG. 10 illustrates circuit simulation results comparing power output for the proposed and conventional reflexive field containment circuits, according to various embodiments;

FIG. 11 is a circuit diagram illustrating an experimental setup for the proposed reflexive field containment circuit topology, according to various embodiments;

FIG. 12 illustrates experimental waveforms in the coupled condition and uncoupled condition, according to various embodiments;

FIG. 13 illustrates a comparison of simulated results and experimental results for output power as receiver position changes from the center of a first WPT transmission pad to the center of a second WPT transmission pad, according to various embodiments;

FIG. 14 illustrates a comparison of simulated results and experimental results for WPT transmission pad current for the first WPT transmission pad and the second WPT transmission pad as receiver position changes from the center of the first WPT transmission pad to the center of the second WPT transmission pad, according to various embodiments;

FIG. 15 illustrates experimental results for WPT transmission pad current for the first WPT transmission pad and the second WPT transmission pad as receiver position changes from the center of the first WPT transmission pad to the center of the second WPT transmission pad for different alignment conditions, according to various embodiments;

FIG. 16 illustrates experimental results for output power Pout as receiver position changes from the center of the first WPT transmission pad to the center of the second WPT transmission pad for different alignment conditions, according to various embodiments;

FIG. 17 is a diagram illustrating measured magnetic field at the uncoupled condition for the conventional constant current topology and the proposed reflexive field containment topology, according to various embodiments; and

FIG. 18 is a pie chart illustrating simulated losses for components of the proposed circuit topology for 2,022 watts (“W”), a total loss of 678 W, and total efficiency of 74.9 percent, according to various embodiments.

DETAILED DESCRIPTION

Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment, but mean “one or more but not all embodiments” unless expressly specified otherwise. The terms “including,” “comprising,” “having,” and variations thereof mean “including but not limited to” unless expressly specified otherwise. An enumerated listing of items does not imply that any or all of the items are mutually exclusive and/or mutually inclusive, unless expressly specified otherwise. The terms “a,” “an,” and “the” also refer to “one or more” unless expressly specified otherwise.
Furthermore, the described features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided, such as examples of programming, software modules, user selections, network transactions, database queries, database structures, hardware modules, hardware circuits, hardware chips, etc., to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
As used herein, a list with a conjunction of “and/or” includes any single item in the list or a combination of items in the list. For example, a list of A, B and/or C includes only A, only B, only C, a combination of A and B, a combination of B and C, a combination of A and C or a combination of A, B and C. As used herein, a list using the terminology “one or more of” includes any single item in the list or a combination of items in the list. For example, one or more of A, B and C includes only A, only B, only C, a combination of A and B, a combination of B and C, a combination of A and C or a combination of A, B and C. As used herein, a list using the terminology “one of” includes one and only one of any single item in the list. For example, “one of A, B and C” includes only A, only B or only C and excludes combinations of A, B and C.
An apparatus for a high-power reflexive field containment circuit topology for dynamic wireless power transfer systems is disclosed. A wireless power transfer (“WPT”) charging apparatus includes an inverter configured to connect with a direct current (“DC”) source on an input side and one or more WPT charging branches. Each WPT charging branch includes a WPT charging pad circuit with a WPT charging pad connected in series with a first series charging capacitor, a parallel charging capacitor connected in parallel with the WPT charging pad circuit, and a series charging impedance connected in series between an output of the inverter and a connection between the WPT charging pad circuit and the parallel charging capacitor. The series charging impedance includes a second series charging capacitor and/or a series charging inductor.
In some embodiments, the WPT charging apparatus also includes a WPT receiver apparatus that includes a rectification section with an output configured to connect to a load and a WPT receiver branch. The WPT receiver branch includes a WPT receiver pad connected in series with a first series receiver capacitor, a parallel receiver capacitor connected in parallel with a branch that includes the WPT receiver and first series receiver capacitor, and a second series receiver capacitor connected in series between a connection to the WPT receiver branch and an input of the rectification section.
In some embodiments, the series charging impedance, the first series charging capacitor, the parallel charging capacitor, the first series receiver capacitor, the parallel receiver capacitor, and the second series receiver capacitor are related by a buck-boost factor n₁relating the series charging impedance with the parallel charging capacitor, and by:
$n_{2} = \frac{C_{r, p}}{C_{r, sb}} + 1 (n_{2} > 1)$ $n_{3} = \frac{C_{r, p}}{C_{r, sa}} + 1 (n_{3} > 1)$
where n₁is a buck-boost factor of an equivalent input voltage at the output of the inverter, C_r,pis the parallel receiver capacitor, C_r,sbis the first series receiver capacitor, C_r,sais the second series receiver capacitor, n₂is a ratio relating the parallel receiver capacitor to the first series receiver capacitor, and n₃is a ratio relating the parallel receiver capacitor to the second series receiver capacitor.
In other embodiments, the series charging impedance is the first series charging capacitor without the series charging inductor and where:
$n_{1} = \frac{C_{1, p}}{C} + 1 (n_{1} > 0)$
where C_1,pis the parallel charging capacitor, and C_1,sais the second series charging capacitor. In other embodiments, the series charging impedance comprises the first series charging capacitor and the series charging inductor and where:
$n_{1} = \frac{C_{1, p}}{C} + 1 (n_{1} > 0)$ $where :$ $C_{1, sa}^{'} = \frac{C_{1, sa}}{1 + ω^{2} L_{1, sa} C_{1, sa}}$
and where C_1,sais second series charging capacitor, ω is an angular switching frequency of the inverter, C_1,pis the parallel receiver capacitor, and L_1,sais the series charging inductance. In other embodiments, the series charging impedance is the series charging inductor without the first series charging capacitor, and where:
n ₁=−ω² L _1,sa C _1,p+1(n ₁>0)
where ω is an angular switching frequency of the inverter, C_1,pis the parallel charging capacitor, and L_1,sais the series charging inductance.
In some embodiments, the buck-boost factor n₁is less than 0.9 or greater than 1.1. In other embodiments, n₃is greater than 1.1. In other embodiments, each of the one or more WPT charging branches includes an inductance of the WPT charging pad, capacitance of the first series charging capacitor, capacitance of the parallel charging capacitor selected to operate at resonance at a switching frequency of the inverter in response to the WPT receiver pad being uncoupled with the WPT charging pad. In other embodiments, the one or more WPT charging branches include two or more WPT charging branches and the WPT receiver pad of the WPT receiver apparatus moves across the WPT charging pads of the WPT charging branches in a direction perpendicular to a plane comprising the WPT charging pads. In other embodiments, the rectifier circuit includes a low pass filter. In other embodiments, the rectifier circuit includes an active rectifier circuit comprising switches. In other embodiments, the WPT charging pad and the WPT receiver pad are configured to transmit and receive power wirelessly. In other embodiments, the inverter includes a bandpass filter connected between an output of a switching section of the inverter and the output of the inverter. The bandpass filter includes a bandpass inductor in series with a bandpass capacitor where the bandpass filter is designed to pass a switching frequency of the inverter.
A system for a high-power reflexive field containment circuit topology for dynamic wireless power transfer systems includes a WPT charging apparatus that includes an inverter configured to connect with a DC source on an input side, and a plurality of WPT charging branches. Each WPT charging branch includes a WPT charging pad circuit with a WPT charging pad connected in series with a first series charging capacitor, a parallel charging capacitor connected in parallel with the WPT charging pad circuit, and a series charging impedance connected in series between an output of the inverter and a connection between the WPT charging pad circuit and the parallel charging capacitor. The series charging impedance includes a second series charging capacitor and/or a series charging inductor. The system includes a WPT receiver apparatus with a rectification section that includes an output configured to connect to a load and a WPT receiver branch. The WPT receiver branch includes a WPT receiver pad connected in series with a first series receiver capacitor, a parallel receiver capacitor connected in parallel with a branch comprising the WPT receiver and first series receiver capacitor, and a second series receiver capacitor connected in series between a connection to the WPT receiver branch and an input of the rectification section. The WPT receiver pad is mobile with respect to each of the one or more the WPT charging pads.
In some embodiments, the series charging impedance, the first series charging capacitor, the parallel charging capacitor, the first series receiver capacitor, the parallel receiver capacitor, and the second series receiver capacitor are related by a buck-boost factor n₁relating the series charging impedance with the parallel charging capacitor, and by:
$n_{2} = \frac{C_{r, p}}{C_{r, sb}} + 1 (n_{2} > 1)$ $n_{3} = \frac{C_{r, p}}{C_{r, sa}} + 1 (n_{3} > 1)$
where n₁is a buck-boost factor of an equivalent input voltage at the output of the inverter, C_r,pis the parallel receiver capacitor, C_r,sbis the first series receiver capacitor, C_r,sais the second series receiver capacitor, n₂is a ratio relating the parallel receiver capacitor to the first series receiver capacitor, and n₃is a ratio relating the parallel receiver capacitor to the second series receiver capacitor.
In some embodiments, the series charging impedance is the first series charging capacitor without the series charging inductor and where:
$n_{1} = \frac{C_{1, p}}{C} + 1 (n_{1} > 0)$
where C_1,pis the parallel charging capacitor, and C_1,sais the second series charging i′ capacitor. In other embodiments, the series charging impedance includes the first series charging capacitor and the series charging inductor and where:
$n_{1} = \frac{C_{1, p}}{C} + 1 (n_{1} > 0)$ $where :$ $C_{1, sa}^{'} = \frac{C_{1, sa}}{1 + ω^{2} L_{1, sa} C_{1, sa}}$
and where C_1,sais second series charging capacitor, ω is an angular switching frequency of the inverter, C_1,pis the parallel receiver capacitor, and L_1,sais the series charging inductance. In other embodiments, the series charging impedance is the series charging inductor without the first series charging capacitor and where:
n ₁=−ω² L _1,sa C _1,p+1(n ₁>0)
where ω is an angular switching frequency of the inverter, C_1,pis the parallel charging capacitor, and L_1,sais the series charging inductance.
In some embodiments, the buck-boost factor n₁is less than 0.9 or greater than 1.1, and/or wherein the n₃is greater than 1.1. In other embodiments, the inverter includes a bandpass filter connected between an output of a switching section of the inverter and the output of the inverter. The bandpass filter includes a bandpass inductor in series with a bandpass capacitor where the bandpass filter is designed to pass a switching frequency of the inverter.
Another system for a high-power reflexive field containment circuit topology for dynamic wireless power transfer systems includes a WPT charging apparatus. The WPT charging apparatus includes an inverter configured to connect with a DC source on an input side and a plurality of WPT charging branches. Each WPT charging branch includes a WPT charging pad circuit with a WPT charging pad connected in series with a first series charging capacitor, a parallel charging capacitor connected in parallel with the WPT charging pad circuit, and a series charging impedance connected in series between an output of the inverter and a connection between the WPT charging pad circuit and the parallel charging capacitor. The series charging impedance includes a second series charging capacitor and a series charging inductor and a WPT receiver apparatus. The WPT receiver apparatus includes a rectification section with an output configured to connect to a load and a WPT receiver branch. The WPT receiver branch includes a WPT receiver pad connected in series with a first series receiver capacitor, a parallel receiver capacitor connected in parallel with a branch with the WPT receiver and first series receiver capacitor, and a second series receiver capacitor connected in series between a connection to the WPT receiver branch and an input of the rectification section.
In the system, the WPT receiver pad is mobile with respect to each of the one or more the WPT charging pads, and
$n_{1} = \frac{C_{1, p}}{C} + 1 (n_{1} > 0)$ $C_{1, sa}^{'} = \frac{C_{1, sa}}{1 + ω^{2} L_{1, sa} C_{1, sa}}$ $n$ $_{2} = \frac{C_{r, p}}{C_{r, sb}} + 1 (n_{2} > 1),$ $n_{3} = \frac{C_{r, p}}{C_{r, sa}} + 1 (n_{3} > 1)$
where C_1,sais second series charging capacitor, ω is an angular switching frequency of the inverter, C_1,pis the parallel receiver capacitor, L_1,sais the series charging inductance, C_r,pis the parallel receiver capacitor, C_r,sbis the first series receiver capacitor, C_r,sais the second series receiver capacitor, n₁is a buck-boost factor of an equivalent input voltage at the output of the inverter, n₂is a ratio relating the parallel receiver capacitor to the first series receiver capacitor, and n₃is a ratio relating the parallel receiver capacitor to the second series receiver capacitor.
Reflexive field containment type switches resonated transmitter coils utilizing reflected impedance. FIG. 1 shows a concept of the reflexive field containment approach. The vehicle includes a WPT receiver apparatus with a WPT receiver coil mounted on the bottom of the vehicle. Typically, the WPT receiver apparatus is connected to a load of a battery, but the load could also include a motor, electronics, etc. This system has a common inverter and segmented transmitter coils. Each transmitter coil is connected to a resonator circuit which is detuned when a vehicle is not present. As a result, a low current will flow through the coils when no secondary circuit is present. However, when a vehicle is on top of the transmitter coil, the reflected impedance from the secondary side will tune the transmitter resonator circuit, allowing a large current to flow through the transmitter coils and therefore transfer power to the vehicle. As a result, the system can change the amplitude of the current in each transmitter coil automatically, even though all the transmitter coils are being excited by the same inverter. However, existing reflexive field containment circuits do not allow both the power output and gain of the transmitter coil to be designed simultaneously. Hence, it is difficult to achieve high output power while maintaining the desired gain of transmitter current. A new reflexive field containment circuit is discussed herein with more degrees of freedom is proposed for high-power dynamic wireless power transfer systems, such as automotive applications.

I. PROPOSED REFLEXIVE FIELD CONTAINMENT TOPOLOGY

The conventional reflexive field containment circuit topology is shown in FIG. 2 . The conventional circuit includes a bandpass filter formed by bandpass inductor L_fand bandpass capacitor C_fon the inverter side. The purpose of the bandpass filter is to reduce switching loss due to harmonics in the inverter current from the uncoupled transmitter coil branches. Each branch has a parallel compensation capacitor C_1,p(also referred to herein as a “parallel charging capacitor”) and a series compensation capacitor C_1,s(also referred to herein as a first series charging capacitor and with C_2,pand C_2,sin the second branch, . . . C_n,pand C_n,sin the n^thbranch). On the receiver side, a series compensation capacitor C_r,s(also referred to herein as a “parallel receiver capacitor”) and a parallel compensation capacitor C_r,pare attached (also referred to herein as a “first series receiver capacitor”).
The conventional circuit includes an output inductor L_dcbetween the secondary compensation circuit and the output voltage V_bat, since the parallel compensation capacitor C_r,pon the receiver can be assumed as a voltage source and switching action of the diode rectifier typically creates large current spikes if the output inductor L_dcis not attached between the parallel compensation capacitor C_r,pand the output voltage V_batof the receiver.
FIG. 3A is a circuit diagram illustrating a proposed reflexive field containment circuit topology with a series charging impedance with an inductor and a capacitor, according to various embodiments. The system of FIG. 3A includes a WPT charging apparatus on the left, which includes a DC source V_DCconnected to an inverter, a bandpass filter that includes a bandpass inductor L_fand a bandpass capacitor C_f, and one or more WPT charging branches. In some embodiments, the WPT charging apparatus includes a rectifier and is connected to an alternating current (“AC”) source where the AC source is rectified to provide a DC voltage to the inverter. In the embodiment, the rectifier may be a full-bridge rectifier or a half-bridge rectifier and may be followed by a lowpass filter.
In some embodiments, the WPT charging apparatus does not include the bandpass filter. Each WPT charging branch includes a WPT charging pad represented by L₁, L₂, . . . L_n, a first series charging capacitor C_1,sb, C_2,sb, . . . C_n,sb, a parallel charging capacitor C_1,p, C_2,p, . . . C_n,p, and a series charging impedance that includes a second series charging capacitor C_1,sa, C_2,sa, . . . C_n,saand a series charging inductor L_1,sa, L_2,sa, . . . L_n,sa. The inverter, in some embodiments, includes switches, such as metal-oxide-semiconductor field-effect transistors (“MOSFETs”). In some embodiments, the switches are in a full-bridge configuration. The inverter may also include a capacitor in parallel with the input terminals and may include other components, such as a lowpass filter. In some embodiments, the WPT charging apparatus includes one or more transformers, snubbers, zero-voltage switching controls and components, and the like. One of skill in the art will recognize other components compatible with the WPT charging apparatus.
The system includes a WPT receiver apparatus that includes a compensation section connected to a rectification section, which connects to a load (not shown). The load is typically a battery of a vehicle, but may connect to a motor, electronics, controls, etc. The compensation section includes a WPT receiver pad, represented by inductor L_r, a first series receiver capacitor C_r,sb, a parallel receiver capacitor C_r,p, and a second series receiver capacitor C_r,sa. The rectification circuit, in some embodiments, includes a diode rectifier. In other embodiments, the rectification circuit includes active switches instead of diodes where the system has power flow that is bidirectional. In some embodiments, the rectification circuit includes a lowpass filter with a DC inductor L_DCand a DC capacitor C_DC. In other embodiments, the rectification section includes other components, such as snubbers, more components in the lowpass filter, an active converter section, a transformer, or the like. One of skill in the art will recognize other components compatible with the WPT receiver apparatus.
The WPT charging pad and the WPT receiver pad are configured to have a gap between the pads. In some embodiments, the gap is at least partially air. In other embodiments, a portion of the gap is asphalt, resin, or other covering for the WPT charging pads, which are typically stationary and may be mounted in a roadway.
Compared to the conventional circuit of FIG. 2 , each branch has an additional series charging impedance with a compensation capacitor C_1,sa(also referred to herein as a “second series charging capacitor”) and inductor L_1,sa(also referred to herein as a “series charging inductor”) on the transmitter side, and an additional series compensation capacitor C_r,sa(also referred to as a “second series receiver capacitor”) at the receiver side. The purpose of the series compensation capacitor C_1,saand inductor L_1,saon the transmitter side is to decrease or increase an equivalent input voltage to the transmitter coils. By decreasing or increasing the equivalent input voltage, the proposed circuit can balance the current and voltage between the transmitter side and the receiver side components. As a result, the proposed circuit can achieve higher output power and higher efficiency compared to the conventional reflexive field containment circuit of FIG. 2 .
FIG. 3B is a circuit diagram illustrating a proposed reflexive field containment circuit topology with a series charging impedance with a capacitor, according to various embodiments. The series charging impedance includes the series compensation capacitor C_1,sawithout an inductor. The circuit of FIG. 3B is able to decrease the input equivalent voltage and decrease current in the WPT receiver pad. FIG. 3C is a circuit diagram illustrating a proposed reflexive field containment circuit topology with a series charging impedance with an inductor, according to various embodiments. The series charging impedance includes the inductor L_1,sawithout a capacitor. The circuit of FIG. 3C is able to increase the input equivalent voltage and to lower the WPT charging pad current.
The series compensation capacitor C_r,saon the receiver side can increase the reflected impedance utilized for the reflexive field containment function. The additional series compensation capacitor C_r,sasolves the problem that the conventional reflexive field containment circuit needs to design output power and reflected impedance by only the ratio of C_r,pand C_r,sb.
The proposed circuits of FIGS. 3A-3C have more degrees of freedom in its design because of the additional series compensation inductors and capacitors in the transmitter and receiver sides. The benefit of the proposed reflexive field containment topology is that a higher power design can be achieved while maintaining uncoupled currents at the same level compared to the conventional circuit by selecting proper input equivalent voltage and reflected impedance utilizing the additional compensation components.

II. THEORETICAL ANALYSIS OF THE PROPOSED CIRCUIT

In this section, the equations of output power and other aspects of the proposed reflexive field containment circuit are derived. Additionally, the Pareto fronts of the proposed and conventional reflexive field containment circuits are analyzed.

A. Fundamental Harmonic Analysis

FIG. 4 is a circuit diagram illustrating an equivalent circuit during general conditions, according to various embodiments. The equivalent circuit is derived from FIG. 3A is shown in FIG. 4 . For simplicity, only the first transmitter coil is considered in this analysis. To derive the relationship between the reflected impedance Z_refand compensation inductors and capacitors, circuit equations can be written in a matrix form as follows:
$\begin{matrix} [\begin{matrix} \frac{1}{j ω C_{1, sa}^{'}} + \frac{1}{j ω C_{1, p}} & - \frac{1}{j ω C_{1, p}} \\ - \frac{1}{j ω C_{1, p}} & j ω L_{1}^{'} + \frac{1}{j ω C_{1, p}} \end{matrix}] \cdot [\begin{matrix} i_{1, a} \\ i_{1, b} \end{matrix}] = [\begin{matrix} v_{in} \\ - r_{ref} \end{matrix}] & (1) \end{matrix}$ $\begin{matrix} [\begin{matrix} \frac{1}{j ω C_{r, p}} + \frac{1}{j ω C_{r, sa}} + R_{load} & - \frac{1}{j ω C_{r, p}} \\ - \frac{1}{j ω C_{r, p}} & j ω L_{1}^{'} + \frac{1}{j ω C_{r, p}} \end{matrix}] \cdot [\begin{matrix} i_{r, a} \\ i_{r, b} \end{matrix}] = [\begin{matrix} v_{oc} \\ 0 \end{matrix}] & (2) \end{matrix}$
where ω is the angular switching frequency of the inverter, v_inis the equivalent input voltage, v_refis the reflected voltage, v_ocis the induced voltage, R_loadis the equivalent load resistance.
C′_1,sa, L′₁, and L′_rare represented by
$\begin{matrix} C_{1, sa}^{'} = \frac{C_{1, sa}}{1 - ω^{2} L_{1, sa} C_{1, sa}}, & (3) \end{matrix}$ $\begin{matrix} L_{1}^{'} = L_{1} - \frac{1}{ω^{2} C_{1, sb}}, & (4) \end{matrix}$ $\begin{matrix} L_{r}^{'} = L_{r} - \frac{1}{ω^{2} C_{r, sb}} . & (5) \end{matrix}$
The reflected voltage v_refand the induced voltage v_ocare depicted by the diamond mark since they are dependent voltage sources, and represented by:
v _ref =jωM _1,r i _r,b (6)
v _oc =jωM ^1,r i ^1,b (7)
where
M _1,r =k _1,r√{square root over (L ₁ L _r)}. (8)
M_1,ris the mutual inductance between the WPT charging pad and the WPT receiver pad. The fundamental harmonic of the inverter voltage v_inand the rectifier voltage v_outare represented in phasor notation as:
$\begin{matrix} v_{in} = \frac{4 V_{dc}}{π} e^{j ω t}, & (9) \end{matrix}$ $\begin{matrix} v_{out} = \frac{4 v_{bat}}{π} e^{j ω t} . & (10) \end{matrix}$
L_fand C_fare tuned as a bandpass filter for the inverter switching frequency f_swto reduce the switching loss at the inverter in the uncoupled condition. L_fand C_fcan be designed by:
$\begin{matrix} f_{sw} = \frac{1}{2 π \sqrt{L_{f} C_{f}}} . & (11) \end{matrix}$
For the circuit of FIG. 3A, to reduce the number of design parameters in the proposed circuit, n₁, n₂, and n₃are defined as follows. On the transmitter side, the ratio of C_1,pand C′_1,sais defined by:
$\begin{matrix} n_{1} = \frac{C_{1, p}}{C} + 1 (n_{1} > 0) . & (12) \end{matrix}$
For the circuit of FIG. 3B where the series charging impedance is the second series charging capacitor C_1,sa, n₁becomes:
$\begin{matrix} n_{1} = \frac{C_{1, p}}{C} + 1 (n_{1} > 0) . & (12.1) \end{matrix}$
For the circuit of FIG. 3C where the series charging impedance is the second series charging inductor L_1,sa, n₁becomes:
n ₁=−ω² L _1,sa C _1,p+1(n ₁>0). (12.2)
On the receiver side, the ratio of C_r,pand C_r,sbis defined by:
$\begin{matrix} n_{2} = \frac{C_{r, p}}{C_{r, sb}} + 1 (n_{2} > 1) . & (13) \end{matrix}$
The ratio of C_r,pand C_r,sais defined by
$\begin{matrix} n_{3} = \frac{C_{r, p}}{C_{r, sa}} + 1 (n_{3} > 1) . & (14) \end{matrix}$
Note that when n₁=n₃=1, the proposed circuit is identical to the conventional circuit.
For the equations above, the reflected impedance by Z_refis represented by:
$\begin{matrix} Z_{ref} = \frac{v_{ref}}{i} = - j ω M_{1, r} \frac{i_{r, b}}{i} . & (15) \end{matrix}$
At the receiver side, the resonant equation in the current loop i_r,bshown in FIG. 4 is represented by:
$\begin{matrix} \frac{1}{j ω C_{r, p}} + j ω L_{r}^{'} = 0 & (16) \end{matrix}$
From equations (13), (14), and (16), all the compensation parameters at the receiver side C_r,sb, C_r,p, C_r,saare represented by:
$\begin{matrix} C_{r, sb} = \frac{n_{2}}{L_{r} ω^{2} (n_{2} - 1)} & (17) \end{matrix}$ $\begin{matrix} C_{r, p} = \frac{n_{2}}{L_{r} ω^{2}} & (18) \end{matrix}$ $\begin{matrix} C_{r, sa} = \frac{n_{2}}{L_{r} ω^{2} (n_{3} - 1)} & (19) \end{matrix}$
From equations (1), (2), (15), (7), (17), (18), and (19), the reflected impedance Z_refis represented by:
$\begin{matrix} Z_{ref} = R_{ref} - {jX}_{ref} = \frac{k_{1, r}^{2} L_{1} R_{eq} n_{2}^{2}}{L_{r}} - j ω k_{1, r}^{2} L_{1} n_{2} n_{3} . & (20) \end{matrix}$
From equation (20), we can see the imaginary part of the reflected impedance Z_refcan be designed by n₂and n₃. Since the resonant status of the transmitter coil (e.g., WPT charging pad) is changed according to the imaginary part of the reflected impedance, the current gain of the transmitter coil can be designed using n₂and ro.
FIG. 5 includes circuit diagrams illustrating conversions of equivalent circuits of a WPT charging apparatus during an uncoupled condition, according to various embodiments. FIG. 5 shows the equivalent circuit when inductance of the primary coil L₁is uncoupled (k_l,r=0), for example, when the WPT receiver pad is not close to the WPT charger pad. FIG. 5(a) shows the resonant loop in the uncoupled condition. The reflected impedance Z_refis zero since k_l,ris zero. To reduce the inverter loss from the uncoupled transmitter coil, the loop is designed to be at resonance. Hence, the circuit equation is written as by:
$\begin{matrix} j ω L_{1}^{'} + \frac{1}{j ω C_{1, p}} = 0. & (21) \end{matrix}$
The total impedance Z of the parallel connection of by parallel capacitance C_1,pand inductance L′₁can be assumed as infinite. The equivalent circuit in the uncoupled condition can be redrawn as shown in FIG. 5(b). Since the equivalent impedance Z=∞, the inverter current i_1,sabecomes zero. Hence, the inverter losses due to uncoupled transmitter coil branches are negligible if the harmonic component of the inverter current is small enough due to the attenuation provided by the band pass filter. The equivalent circuits of the transmitter side when the primary coil L₁is coupled and the primary tuning circuit is perfectly tuned (k_l,r=k_peak) is shown in FIG. 6 . FIG. 6 includes circuit diagrams illustrating conversions of equivalent circuits of the WPT transmitter apparatus during a coupled condition, according to various embodiments. FIG. 6(a) is a simplified equivalent circuit of the transmitter side converted from FIG. 4 . Using Norton's theorem, the voltage source is converted to the equivalent current source and the equivalent circuit FIG. 6(a) can be converted to FIG. 6(b). The equivalent current source i_inis represented by:
i _in =jωC′ _1,sa v _in. (22)
Using Thevenin's theorem, the equivalent current source is converted to the equivalent voltage source and FIG. 6(b) can be converted to FIG. 6(c). The equivalent input voltage yin is represented by:
$\begin{matrix} v_{in}^{'} = \frac{C_{1, sa}^{'}}{C} v_{in} = \frac{v_{in}}{n_{1}} & (23) \end{matrix}$
The following equation is satisfied since the equivalent circuit is in the fully resonated condition.
$\begin{matrix} \frac{1}{j ω (C_{1, p} + C_{1, sa}^{'})} + j ω L_{1}^{'} - {jX}_{ref} = 0. & (24) \end{matrix}$
From the final equivalent circuit in FIG. 6(d), We can see that v′_incan be decreased or increased by n₁to achieve proper voltage for the reflected resistance R_ref.
From equations (12), (21), and (24), C′_1,sa, C_1,sb, and C_1,pare derived as:
$\begin{matrix} C_{1, sa}^{'} = \frac{1}{ω^{2} k_{peak}^{} L_{1} n_{1} (n_{1} - 1) n_{2} n_{3}} & (25) \end{matrix}$ $\begin{matrix} C_{1, sb} = \frac{1}{ω^{2} L_{1} (1 - k_{peak}^{} n_{1} n_{2} n_{3})}, & (26) \end{matrix}$ $\begin{matrix} C_{1, p} = \frac{1}{ω^{2} k_{peak}^{} L_{1} n_{1} n_{2} n_{3}} . & (27) \end{matrix}$
From the equations above, loop currents i_1,a, i_1,b, i_r,a, and i_r,bcan be written as:
$\begin{matrix} i_{1, a} = \frac{k_{1, r}^{2} (ω L_{r} n_{3} + {jR}_{load} n_{2})}{ω k_{peak}^{2} L_{1} n_{1}^{2} n_{2} n_{3} {k_{1, r}^{2} R_{load} n_{2} + j ω L_{r} (k_{peak}^{2} - k_{1, r}^{2}) n_{3})} v_{in} & (28) \end{matrix}$ $\begin{matrix} i_{1, b} = \frac{L_{r}}{L_{1} n_{1} n_{2} {k_{1, r}^{2} R_{load} n_{2} + j ω (k_{peak}^{2} - k_{1, r}^{2}) L_{r} n_{3})} v_{in} & (29) \end{matrix}$ $\begin{matrix} i_{r, a} = \frac{\sqrt{L_{r}} k_{1, r}}{\sqrt{L_{1}} n_{1} {k_{1, r}^{2} R_{load} n_{2} + j ω (k_{peak}^{2} - k_{1, r}^{2}) L_{r} n_{3})} v_{in} & (30) \end{matrix}$ $\begin{matrix} i_{r, b} = \frac{k_{1, r} (ω L_{r} n_{3} + {jR}_{load} n_{2})}{\sqrt{L_{1} L_{r}} n_{1} {k_{1, r}^{2} R_{load} n_{2} + j ω (k_{peak}^{2} - k_{1, r}^{2}) L_{r} n_{3})} v_{in} . & (31) \end{matrix}$
The loop current in the fully coupled condition can be written as:
$\begin{matrix} i_{1, a} ❘_{k_{1, r =} k_{peak}} = \frac{ω L_{r} n_{3} + {jR}_{load} n_{2}}{ω L_{1} k_{peak}^{} n_{1}^{2} n_{2}^{2} n_{3} R_{load}} v_{in} & (32) \end{matrix}$ $\begin{matrix} i_{1, b} ❘_{k_{1, r =} k_{peak}} = \frac{L_{r}}{k_{peak}} v_{in} & (33) \end{matrix}$ $\begin{matrix} i_{r, a} ❘_{k_{1, r =} k_{peak}} = \frac{\sqrt{L_{r}}}{k_{peak} \sqrt{L} \sqrt{_{1}} R_{load} n_{1} n_{2}} v_{in} & (34) \end{matrix}$ $\begin{matrix} i_{r, b} ❘_{k_{1, r =} k_{peak}} = \frac{ω L_{r} n_{3} + {jR}_{load} n_{2}}{ω k_{peak} \sqrt{L} \sqrt{_{1} L_{r}} R_{load} n_{1} n_{2}} v_{in} . & (35) \end{matrix}$
The inverter current i_1,aand the transmitter current i_1,bin uncoupled conditions can be calculated by substituting k_l,r=0 to equations (30) and (31) as shown below.
$\begin{matrix} i_{1, a} ❘_{k_{1, r =} 0} = 0 & (36) \end{matrix}$ $\begin{matrix} i_{1, b} ❘_{k_{1, r =} 0} = \frac{v_{in}}{j ω k_{peak}^{} L_{1} n_{1} n_{2} n_{3}} . & (37) \end{matrix}$
Output equivalent resistance R_loadcan be represented as:
$\begin{matrix} R_{load} = \frac{V_{out}}{i_{r, a}} & (38) \end{matrix}$
From equations (30) and (38), the equivalent load resistance R_loadcan be rewritten as:
$\begin{matrix} R_{load} = \frac{ω \sqrt{L_{1}} L_{r} (k_{peak}^{2} - k_{1, r}^{2}) n_{1} n_{3} v_{out}}{k_{1, r} \sqrt{L_{r} v_{in}^{2} - k_{1, r}^{2} L_{1} n_{1}^{2} n_{2}^{2} v_{out}^{2}}} . & (39) \end{matrix}$
Finally, from equations (30) and (39), output power P_outcan be calculated by:
$\begin{matrix} \begin{matrix} P_{out} = i_{r, a} \cdot i_{r, a}^{*} \cdot \frac{R_{load}}{2} \\ = \frac{k_{1, r}^{2} L_{r} R_{load} v_{in}^{2}}{2 L_{1} n_{1}^{2} {k_{1, r}^{4} R_{load}^{} n_{2}^{2} + {ω^{2} (k_{peak}^{2} - k_{1, r}^{2})}^{2} L_{r}^{} n_{3}^{2}}} \end{matrix} . & (40) \end{matrix}$
The output power in the fully coupled condition can be written as:
$\begin{matrix} P_{out} ❘_{k_{1, r} = k_{peak}} = \frac{L_{r} v_{in}^{2}}{2 k_{peak}^{} L_{1} R_{load} n_{1}^{2} n_{2}^{2}} . & (41) \end{matrix}$
Using the equation of i_1,band P_out, the transmitter current gain and output power can be designed simultaneously. Also, system efficiency can be estimated and designed by the equations of the loop current. By applying n₁=n₃=1, the derived equations can be used for the conventional circuit as well.
In some embodiments, n₁is in the range of 0 to 0.9 or greater than 1.1, which provides separation from the conventional circuit of FIG. 2 . In other embodiments, n₁is in the range of 0 to 0.8 or greater than 1.2 to provide even more separation and advantages. In other embodiments, n₃is greater than 1.1. In other embodiments, n₃is greater than 1.2 to provide more separation and greater advantages over the conventional circuit of FIG. 2 .

B. Comparison of the Pareto Fronts of the Proposed and Conventional Reflexive Field Containment Circuit

To compare between the conventional and the proposed circuit designs, design points are plotted on the surface of coil efficiency versus output power P_outas shown in FIG. 7 . FIG. 7 is a diagram illustrating Pareto fronts of the proposed circuit design and the conventional circuit showing efficiency versus output power P_out, according to various embodiments. P_outis calculated by equation (40). Efficiency is calculated by equations (28), (29), (30), and (31). As the fixed design requirements, the following values are used for both designs: L₁=L₂=18.42 microhenries (“μH”), L_r=43.85 μH, k_l,r=0˜0.120, k_peak=0.124˜0.130, Q_L=400, Q_C=800. The low voltage (50 volts (“V”)) was used for input and output voltage to facilitate the experiment. In the proposed reflexive field containment circuit design plots, n₁, n₂, and n₃are randomly selected from 0<n₁<1, 1<n₂<10, and 1<n₃<10. In the conventional reflexive field containment circuit design plots, n₁, n₂, and n₃are randomly selected from n₁=1, 1<n₂<10, and n₃=1. The two lines show the Pareto fronts of the proposed and conventional circuits. Because the conventional circuit needs to design its function by only n₂, the maximum output power is much lower than the proposed circuit. From the graph, we can see that the proposed circuit has an advantage in the high output power area over approximately 1.6 kW in this design requirement case.

III. PROTOTYPE DESIGN

To show the advantage of the proposed converter over the conventional reflexive field containment circuit, both the designs are simulated under the same operating conditions.

TABLE I

Design specifications for the proposed circuit

Parameter	Variable	Value

Input voltage	V_dc	50	V
Output voltage	V_bat	50	V
Air gap	z_gap	250	mm
Switching frequency	f	_sw	85	kHz

Coupling factor between L₁and L_r	k_{1, r}	0.0~0.12
Coupling factor between L₁and L₂	k_{1, 3}	−0.04

Transmitter coil inductance	L₁& L₂	18.42	μH
Receiver coil inductance	L_r	43.85	μH
Bandpass filter inductor	L_f	5.05	μH
Bandpass filter capacitor	C_f	0.71	μC
Output DC inductor	L_dc	10.33	μH
Parasitic inductance of wires	L_{para, wire}	0.10	μH
Parasitic inductance of capacitors	L_{para, C}	0.10	μH

Quality factor of wireless coils and inductors	Q_L	400
Quality factor of capacitors	Q_C	800
Number of turns of the transmitter coils	N_L1& L _L2	3
Number of turns of the receiver coil	N	_Lr	5

The design requirements are shown in TABLE I. The input voltage V_dcand output voltage V_batare set at 50 V. A frequency of 85 kHz is selected as the transmission frequency f_swfor the prototype designed to follow the Society of Automotive Engineers (“SAE”) standard. The coupling factor between the transmitter coil and the receiver coil k_l,rvaries from 0 to 0.12, according to the position of the receiver coil due to longitudinal misalignment. The range of coupling factor k_l,rwas extracted from Maxwell-simulations. The quality factors of coils and capacitors Q_Land Q_Care defined as:
$\begin{matrix} Q_{L} = \frac{ω L}{R_{L}} and Q_{c} = \frac{1}{ω {CR}_{C}} & (42) \end{matrix}$
where R_Land R_Care the equivalent series resistance of L and C respectively. The parasitic inductance of wires between each components is defined as L_para,wire, and the parasitic inductance of capacitor banks is defined as L_para,C.
The designed parameters of the proposed and the conventional circuit are shown in TABLE II. Circuits were designed such that the amplitude of the uncoupled transmitter current I_L1,uncoupledis 37 A in both the cases. n₂is set to the same value (n₂=8.93) between the two circuits to compare in the same design condition. n₁and n₃are set to 1 in the conventional circuit since the conventional circuit does not have C_1,sa, L_1,sa, and C_r,sa.

TABLE II

Design conditions for the proposed and conventional circuits

	Parameter		Proposed	Conventional

n₁	1.28	1.00
n₂	8.93	8.93
n₃	1.46	1.00

	Series charging inductor L_{1, sa}	1.14	μH	—
	Series charging capacitor C_{1, sa}	1.60	μH	—

	Series charging capacitor C_{2, sa}	239	μF	236	μF
	Parallel charging capacitor C_{1, p}	1.02	μF	0.99	μF

Series charging capacitor C_{r, sa}

1.54

μF

—

Series charging capacitor C _{r, sa}	90	μF	90	μF
Parallel charging capacitor C_{r, p}	711	μF	711	μF

FIG. 8 illustrates circuit simulation results for the coupled condition and the uncoupled condition, according to various embodiments. LTspice simulation results of the proposed circuit are shown in FIG. 8 . LTspice® is a circuit simulation program. FIG. 8(a) shows waveforms in a coupled condition (k_l,r=k_peak). The transmitter current becomes maximum, and the amplitude is 96 amperes (“A”). As the inverter current inn is lagging the inverter voltage v_in, the inverter current i_inmaintains a soft-switching condition. Output power at the coupled condition is 2,022 W. FIG. 8(b) shows waveforms in an uncoupled condition (l_l,r=0). The amplitude of the transmitter current i_L1is minimum and its values is 37 A. The inverter current i_inis close to zero since the impedance of the compensation circuit from the inverter side can be assumed as infinite in the uncoupled condition.
FIG. 9 illustrates circuit simulation results comparing current amplitude in the WPT transmission pad for the proposed and conventional reflexive field containment circuits, according to various embodiments. Sweep results of current amplitude I_L1with respect to coupling factor k_l,rfrom 0 to 0.12 are shown in FIG. 9 . The line with the diamond is the proposed circuit and the solid line is the conventional circuit. In the uncoupled condition (k_l,r=0), the current amplitudes of both circuit are the same (h_L1,uncoupled=37 A). In the coupled condition (k_l,r=k_peak=0.12), current amplitude of the proposed one is 53% higher than the conventional one.
FIG. 10 illustrates circuit simulation results comparing power output for the proposed and conventional reflexive field containment circuits, according to various embodiments. Sweep results of output power P_outwith respect to coupling factor k_l,rfrom 0 to 0.12 are shown in FIG. 10 . In the coupled condition (k_l,r=k_peak), the output power of the proposed solution is 102% higher than the conventional case.

IV. EXPERIMENTAL VALIDATION

An experiment was conducted to validate the design of the proposed circuit of FIG. 3A. A prototype of the proposed circuit was constructed with the coil parameters and the compensation parameters in TABLE I and TABLE II. An aluminum backplate of 750 mm×850 mm used for shielding is placed in a bottom layer, and a ferrite plate of 650 mm×850 mm is placed in a middle layer and centered on the aluminum plate. A transmitter coil embedded in a coil former is placed on a top layer. The horizontal spacing between the transmitter coils is kept small (45 mm) to mitigate the decrease in the output power in the region between the coils due to lower coupling. The receiver coil structure is similar to the transmitter coil, but an aluminum plate of the receiver is 725 mm×725 mm and a ferrite plate is 675 mm×675 mm. The ferrite plate dimensions are larger than the winding to increase the coupling, and the aluminum plate dimensions are larger than the ferrite plate to decrease the stray field. The thickness of the ferrite plates is 5 mm and that of the aluminum plates is 2 mm. The transmitter plates are separated by the receiver plate by 250 mm. The coils are 7 mm diameter Litz wires. Coil formers are made of high-density polyethylene (HDPE) sheets and the Litz wires are embedded into them.
The prototype consists of two transmitter coils connected to compensation circuits, an inverter, a receiver coil, and a diode rectifier. To create a similar environment that replicates the intended application, adjacent coils are placed next to the transmitter coil L₁and L₂, respectively. This simulates the application of a DWPT system on the road. Magnetic stray field are measured at the observation point shown in FIG. 14(a) using a field analyzer (model EHP-200A/AC). The output power and transmitter current are measured as the receiver coil is moved from the center of the transmitter coil L₁to the center of the transmitter coil L₂in the longitudinal direction.
FIG. 11 is a circuit diagram illustrating an experimental setup for the proposed reflexive field containment circuit topology, according to various embodiments. The diagram of the test setup with power feedback at the dc link is shown in FIG. 11 .
The series compensation inductor L_1,sais added in series at C_1,sato cancel the effect of the parasitic inductance along the transmitter lines. In a practical system, these individual transmitter coils may be several meters away and each line to connect each transmitter coil and inverter has different lengths of wires. Then the inductance of the lines connecting to the resonators can significantly detune and unbalance the system. The added series inductors are utilized to adjust and compensate the unbalance of inductance.
The power feedback via a dc wire allows circulating the transferred power within the system, instead of dissipating the power in a resistive load. While the transferred power is circulated, total losses are drawn from the external dc supply. Therefore, the DC current I_lossand the dc supply voltage V_dccan be measured to calculate the total power losses. The transferred power is calculated using the measured feedback current I_fb. All wireless coils and inductors were made from 2325-strand American Wire Gauge (“AWG”) 38 Litz-wire. Because of the small core loss and the large saturation flux density, Manganese-Zinc (“MnZn”) ferrite core (material PC95) by TDK® was used for the magnetic material of the wireless coils and inductors. A general-purpose full-bridge inverter is used on the primary side to provide the ac excitation. It contains two silicon carbide (“SiC”) half-bridge MOSFET module (model number CAS325M12HM2) with a rating voltage of 1.2 kV. The same SiC MOSFET modules are used as the diode rectifier as well.
FIG. 12 illustrates experimental waveforms in the coupled condition and uncoupled condition, according to various embodiments. The voltage of the inverter v_inand the current of the transmitter coil i_L1are shown in FIG. 12 . FIG. 12(a) shows the waveforms when the receiver coil is at the center of the transmitter coil L₁. The measured amplitude of the current is 92 A and the output power is 1,952 W. FIG. 12(b) shows the waveforms in uncoupled conditions. The output power is 0 W, and the amplitude of the current is 37 A. Therefore, the amplitude of the transmitter current in the coupled case is 2.5 times that of the uncoupled case.
FIG. 13 illustrates a comparison of simulated results and experimental results for output power as receiver position changes from the center of a first WPT transmission pad to the center of a second WPT transmission pad, according to various embodiments. To verify the reflexive field containment capability of the system, the transmitter current and output power are measured as the receiver coil moves along the track. FIG. 13 shows the measured output power and DC-DC efficiency of the proposed circuit as the receiver coil moves with respect to the transmitter coils. FIG. 13 (a) shows the measured output power versus receiver position y_r. At y_r=0 mm, the measured output power matches well with the simulation value, which is calculated by the LTspice simulation described above. However, the measured output power at y_r=895 mm is 14% less than the measured value at y_r=0 mm because of an unbalance in the length of wires and compensation circuit between the inverter and transmitter coils. FIG. 13(b) shows the measured DC-DC efficiency of the proposed circuit versus receiver position y_r. The measured efficiencies is 74.9% at y_r=0 mm when output power is 1,952 W and matches well with the simulation values along with all ranges of the receiver position.
FIG. 14 illustrates a comparison of simulated results and experimental results for WPT transmission pad current for the first WPT transmission pad and the second WPT transmission pad as receiver position changes from the center of the first WPT transmission pad to the center of the second WPT transmission pad, according to various embodiments. The measured amplitude of the transmitter current at different receiver positions is shown in FIGS. 14(a) and (b). As seen from FIG. 13 and FIG. 14 , the experimental results match with the simulation results.
FIG. 15 illustrates experimental results for WPT transmission pad current for the first WPT transmission pad and the second WPT transmission pad as receiver position changes from the center of the first WPT transmission pad to the center of the second WPT transmission pad for different alignment conditions, according to various embodiments. To verify the tolerance of the proposed circuit to misalignment in the lateral direction, transmitter current and output power have been measured with 100 mm misalignment in the lateral direction (x_r=−100 mm). FIG. 15 shows the measured transmitter coil current with 100 mm misalignment. FIG. 15(a) shows the current amplitude of the transmitter coil L₁with respect to the receiver position at 100 mm misalignment. At y_r=0 mm, the amplitude is 72 A. The current gain of transmitter coil L₁is reduced by 22%. FIG. 15(b) shows the current amplitude of transmitter coil L₂with respect to receiver position at 100 mm misalignment. In the same way, at y_r=0 mm, the amplitude is 64 A. The current gain of transmitter coil L₁is reduced by 28%.
FIG. 16 illustrates experimental results for output power P_outas receiver position changes from the center of the first WPT transmission pad to the center of the second WPT transmission pad for different alignment conditions, according to various embodiments. The output power versus the receiver position at 100 mm misalignment are shown in FIG. 16 . At y_r=0 mm, the output power is 1082 W. Compared to the aligned case, the output power is decreased by 45%. To improve the tolerance to misalignment, larger ferrite plates are required for the transmitter and the receiver coils.
FIG. 17 is a diagram illustrating measured magnetic field at the uncoupled condition for the conventional constant current topology and the proposed reflexive field containment topology, according to various embodiments. The measured magnetic field of the proposed circuit and the constant current circuit topology are shown in FIG. 17 . In the measurement, a double-sided LCC compensation circuit of FIG. 3B in an uncoupled condition was used. The amplitude of the transmitter current is 92 A with the constant current circuit topology since the transmitter current is constant in both the coupled and uncoupled conditions. The measured maximum stray field of the constant current circuit is 13.3 μT (0-peak) at 85 kHz. On the other hand, the amplitude of the transmitter current created by the proposed circuit is 37 A in the uncoupled condition since the proposed circuit creates maximum current (=92 A) in only the coupled condition.
The comparison of the measured and simulated results of the stray magnetic field in the uncoupled condition are shown in TABLE III. The experimental results and simulation results match well with a maximum error is 13.0%. From the results, the validity of the simulation results are shown.

TABLE III

Comparison of the measured and simulation results of
the stray magnetic field in the uncoupled condition

		Conventional constant
Description	Proposed circuit	current circuit

Experiment	5.4 μT (0-peak)	13.3 μT (0-peak)
Simulation	4.7 μT (0-peak)	12.2 μT (0-peak)
Error	−13%	−8.3%

Using the LTspice simulator described in above, the power loss in each component can be estimated, as shown in FIG. 18 . The all parameters used in the simulation are the same as the values listed in TABLE I. The transmitter coil L₁and the receiver coil L_rconsume the highest power of all the components because the coil pads are not optimized for the proposed circuit. The system efficiency can be improved by using wider diameter Litz wires for the low voltage and high current system. Also, if the input voltage and output voltage are changed from 50 V to 400 V, which is the most common input and output dc voltage in vehicle applications, the system efficiency will improve as the low current and high voltage system can decrease conduction losses. If the system is designed for 50 kW, 400 V system with the same current gain of 2.5, the expected dc-dc efficiency is around 88% to 90% according to our simulation results.

V. CONCLUSION

As described herein, a reflexive field containment dynamic wireless power transfer (“DWPT”) system is proposed (e.g., FIGS. 3A-3C) that utilizes a reflected impedance to allow a single inverter to drive multiple transmitter coils. The validity of the proposed circuit has been demonstrated through circuit simulation and experimental results. The reflexive field containment approach can change the amplitude of the current in the transmitter coil automatically utilizing the reflected impedance. Hence, this approach can reduce the number of inverters and receiver-position sensors. The proposed circuit topology can achieve a higher output power and higher current gain of the transmitter coil compared to the conventional circuit. The proposed circuit and the conventional circuit have been designed, and the simulation result shows that the proposed circuit can increase the amplitude of the transmitter current by 53%, and the output power by 102% compared to the conventional circuit. A 2.0 kW prototype was constructed to validate the design of the proposed circuit. The experimental results show that the prototype matches well with the simulation results and that the circuit can amplify the transmitter current coil 2.5 times higher in the coupled condition than that of the uncoupled condition.
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.

Claims

1. A wireless power transfer (“WPT”) charging apparatus comprising:

an inverter configured to connect with a direct current (“DC”) source on an input side; and

two or more WPT charging branches, each WPT charging branch comprising:

a WPT charging pad circuit comprising a WPT charging pad connected in series with a first series charging capacitor;

a parallel charging capacitor connected in parallel with the WPT charging pad circuit; and

a series charging impedance connected in series between an output of the inverter and a connection between the WPT charging pad circuit and the parallel charging capacitor, the series charging impedance comprising a second series charging capacitor and/or a series charging inductor,

wherein, for each of the two or more WPT charging branches, an inductance of the WPT charging pad and capacitance of the parallel charging capacitor are selected to operate at resonance at a switching frequency of the inverter in response to a WPT receiver pad being uncoupled with the WPT charging pad.

2. The WPT charging apparatus of claim 1, further comprising a WPT receiver apparatus comprising:

a rectification section comprising an output configured to connect to a load; and

a WPT receiver branch comprising:

the WPT receiver pad connected in series with a first series receiver capacitor;

a parallel receiver capacitor connected in parallel with a branch comprising the WPT receiver and first series receiver capacitor; and

a second series receiver capacitor connected in series between a connection to the WPT receiver branch and an input of the rectification section.

3. The WPT charging apparatus of claim 2, wherein the series charging impedance, the first series charging capacitor, the parallel charging capacitor, the first series receiver capacitor, the parallel receiver capacitor, and the second series receiver capacitor are related by a buck-boost factor n₁relating the series charging impedance with the parallel charging capacitor, and by:

n_{2} = \frac{C_{r, p}}{C_{r, sb}} + 1 (n_{2} > 1) n_{3} = \frac{C_{r, p}}{C_{r, sa}} + 1 (n_{3} > 1)

wherein:

n₁is a buck-boost factor of an equivalent input voltage at the output of the inverter;

C_r,pis the parallel receiver capacitor;

C_r,sbis the first series receiver capacitor;

C_r,sais the second series receiver capacitor;

n₂is a ratio relating the parallel receiver capacitor to the first series receiver capacitor; and

n₃is a ratio relating the parallel receiver capacitor to the second series receiver capacitor.

4. The WPT charging apparatus of claim 3, wherein the series charging impedance is the first series charging capacitor without the series charging inductor and wherein:

n_{1} = \frac{C_{1, p}}{C_{1, sa}} + 1 (n_{1} > 0)

wherein:

C_1,pis the parallel charging capacitor; and

C_1,sais the second series charging capacitor.

5. The WPT charging apparatus of claim 3, wherein the series charging impedance comprises the first series charging capacitor and the series charging inductor and wherein:

n_{1} = \frac{C_{1, p}}{C_{1, sa}^{'}} + 1 (n_{1} > 0)

wherein:

C_{1, sa}^{'} = \frac{C_{1, sa}}{1 + ω^{2} L_{1, sa} C_{1, sa}}

and wherein:

C_1,sais second series charging capacitor;

ω is an angular switching frequency of the inverter;

C_1,pis the parallel receiver capacitor; and

L_1,sais the series charging inductance.

6. The WPT charging apparatus of claim 3, wherein the series charging impedance is the series charging inductor without the first series charging capacitor, and wherein:

n ₁=−ω² L _1,sa C _1,p+1(n ₁>0)

wherein:

ω is an angular switching frequency of the inverter;

C_1,pis the parallel charging capacitor; and

L_1,sais the series charging inductance.

7. The WPT charging apparatus of claim 3, wherein the buck-boost factor n₁is less than 0.9 or greater than 1.1.

8. The WPT charging apparatus of claim 3, wherein n₃is greater than 1.1.

9. (canceled)

10. The WPT charging apparatus of claim 2, wherein the one or more WPT charging branches comprise two or more WPT charging branches and the WPT receiver pad of the WPT receiver apparatus moves across the WPT charging pads of the WPT charging branches in a direction perpendicular to a plane comprising the WPT charging pads.

11. The WPT charging apparatus of claim 2, wherein the rectifier circuit comprises a low pass filter.

12. The WPT charging apparatus of claim 2, wherein the rectifier circuit comprises an active rectifier circuit comprising switches.

13. The WPT charging apparatus of claim 2, wherein the WPT charging pad and the WPT receiver pad are configured to transmit and receive power wirelessly.

14. The WPT charging apparatus of claim 1, wherein the inverter comprises a bandpass filter connected between an output of a switching section of the inverter and the output of the inverter, the bandpass filter comprising a bandpass inductor in series with a bandpass capacitor, wherein the bandpass filter is designed to pass a switching frequency of the inverter.

15. A system comprising:

a wireless power transfer (“WPT”) charging apparatus comprising:

a plurality of WPT charging branches, each WPT charging branch comprising:

a series charging impedance connected in series between an output of the inverter and a connection between the WPT charging pad circuit and the parallel charging capacitor, the series charging impedance comprising a second series charging capacitor and/or a series charging inductor; and

a WPT receiver apparatus comprising:

a rectification section comprising an output configured to connect to a load;

a WPT receiver branch comprising:

a WPT receiver pad connected in series with a first series receiver capacitor; and

a second series receiver capacitor connected in series between a connection to the WPT receiver branch and an input of the rectification section,

wherein the WPT receiver pad is mobile with respect to each of the one or more the WPT charging pads,

wherein the series charging impedance, the first series charging capacitor, the parallel charging capacitor, the first series receiver capacitor, the parallel receiver capacitor, and the second series receiver capacitor are related by a buck-boost factor n₁relating the series charging impedance with the parallel charging capacitor, and by:

wherein:

C_r,pis the parallel receiver capacitor;

C_r,sbis the first series receiver capacitor;

C_r,sais the second series receiver capacitor;

16. (canceled)

17. The system of claim 15, wherein one of:

the series charging impedance is the first series charging capacitor without the series charging inductor and wherein:

n_{1} = \frac{C_{1, p}}{C_{1, sa}} + 1 (n_{1} > 0)

wherein:

C_1,pis the parallel charging capacitor; and

C_1,sais the second series charging capacitor;

the series charging impedance comprises the first series charging capacitor and the series charging inductor and wherein:

n_{1} = \frac{C_{1, p}}{C_{1, sa}^{'}} + 1 (n_{1} > 0)

wherein:

C_{1, sa}^{'} = \frac{C_{1, sa}}{1 + ω^{2} L_{1, sa} C_{1, sa}}

and wherein:

C_1,sais second series charging capacitor;

ω is an angular switching frequency of the inverter;

C_1,pis the parallel receiver capacitor; and

L_1,sais the series charging inductance; or

the series charging impedance is the series charging inductor without the first series charging capacitor and wherein:

n ₁=−ω² L _1,sa C _1,p+1(n ₁>0)

wherein:

ω is an angular switching frequency of the inverter;

C_1,pis the parallel charging capacitor; and

L_1,sais the series charging inductance.

18. The system of claim 15, wherein the buck-boost factor n₁is less than 0.9 or greater than 1.1, and/or wherein the n₃is greater than 1.1.

19. The system of claim 15, wherein the inverter comprises a bandpass filter connected between an output of a switching section of the inverter and the output of the inverter, the bandpass filter comprising a bandpass inductor in series with a bandpass capacitor, wherein the bandpass filter is designed to pass a switching frequency of the inverter.

20. A system comprising:

a wireless power transfer (“WPT”) charging apparatus comprising:

a plurality of WPT charging branches, each WPT charging branch comprising:

a series charging impedance connected in series between an output of the inverter and a connection between the WPT charging pad circuit and the parallel charging capacitor, the series charging impedance comprising a second series charging capacitor and a series charging inductor; and

a WPT receiver apparatus comprising:

a rectification section comprising an output configured to connect to a load;

a WPT receiver branch comprising:

a WPT receiver pad connected in series with a first series receiver capacitor;

wherein the WPT receiver pad is mobile with respect to each of the one or more the WPT charging pads, and wherein:

n_{1} = \frac{C_{1, p}}{C_{1, sa}^{'}} + 1 (n_{1} > 0) C_{1, sa}^{'} = \frac{C_{1, sa}}{1 + ω^{2} L_{1, sa} C_{1, sa}} n_{2} = \frac{C_{r, p}}{C_{r, sb}} + 1 (n_{2} > 1), n_{3} = \frac{C_{r, p}}{C_{r, sa}} + 1 (n_{3} > 1)

wherein:

C_1,sais second series charging capacitor;

ω is an angular switching frequency of the inverter;

C_1,pis the parallel receiver capacitor;

L_1,sais the series charging inductance;

C_r,pis the parallel receiver capacitor;

C_r,sbis the first series receiver capacitor;

C_r,sais the second series receiver capacitor;