US20230411518A1 - Semiconductor device comprising a lateral super junction field effect transistor - Google Patents

Semiconductor device comprising a lateral super junction field effect transistor Download PDF

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US20230411518A1
US20230411518A1 US17/845,789 US202217845789A US2023411518A1 US 20230411518 A1 US20230411518 A1 US 20230411518A1 US 202217845789 A US202217845789 A US 202217845789A US 2023411518 A1 US2023411518 A1 US 2023411518A1
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semiconductor device
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Klas-Håkan Eklund
Lars Vestling
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/80Field effect transistors with field effect produced by a PN or other rectifying junction gate, i.e. potential-jump barrier
    • H01L29/808Field effect transistors with field effect produced by a PN or other rectifying junction gate, i.e. potential-jump barrier with a PN junction gate, e.g. PN homojunction gate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7831Field effect transistors with field effect produced by an insulated gate with multiple gate structure
    • H01L29/7832Field effect transistors with field effect produced by an insulated gate with multiple gate structure the structure comprising a MOS gate and at least one non-MOS gate, e.g. JFET or MESFET gate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/76Making of isolation regions between components
    • H01L21/763Polycrystalline semiconductor regions
    • HELECTRICITY
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    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/0603Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions
    • H01L29/0607Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions for preventing surface leakage or controlling electric field concentration
    • H01L29/0611Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse biased devices
    • H01L29/0615Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse biased devices by the doping profile or the shape or the arrangement of the PN junction, or with supplementary regions, e.g. junction termination extension [JTE]
    • H01L29/063Reduced surface field [RESURF] pn-junction structures
    • H01L29/0634Multiple reduced surface field (multi-RESURF) structures, e.g. double RESURF, charge compensation, cool, superjunction (SJ), 3D-RESURF, composite buffer (CB) structures
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    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/08Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
    • H01L29/0843Source or drain regions of field-effect devices
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    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/10Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode not carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
    • H01L29/1066Gate region of field-effect devices with PN junction gate
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    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66893Unipolar field-effect transistors with a PN junction gate, i.e. JFET
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7801DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
    • H01L29/7816Lateral DMOS transistors, i.e. LDMOS transistors
    • H01L29/7825Lateral DMOS transistors, i.e. LDMOS transistors with trench gate electrode

Definitions

  • the stack of alternating n- and p-layers will, if they are matched in charge, completely deplete each other and a uniform electric field can be formed in the material with almost op-timal use of the material in terms of breakdown voltage.
  • the stack of alternating n- and p-layers needs to be terminated at the bottom and the field needs to turn 90 degrees since the substrate is grounded and have constant potential along the whole drift region. This will increase the electric field locally and this increase in field will induce an electric breakdown lowerthan the breakdown in the stack.
  • US 2011/0127606 A1 suggests an n-buffer layer ( 160 ) that is located under the bottom channel all the way between the source and drain, or partially ( 160 - 1 ) between the source and drain. Another suggestion is to place a floating n+region ( 661 ) in the substrate under the drain to shield the drain from the high field.
  • US 2017/0222043 A1 suggests a diffused p-region ( 253 ) and/or a diffused n-region ( 252 ) under the source and drain respectively, also to shape the electric field and decrease the maximum electric field.
  • US 2019/0198609 A1 suggests a region ( 202 ) with linear or non-linear increasing thickness going from the source to the drain. This is also with the intention to shape the electric field.
  • the stack of n- and p-layers is previously demonstrated in several places in the above cited documents.
  • the bottom channel is abruptly ended at the drain and under the channel the substrate is acting as a bottom gate and also a substrate that should support the breakdown voltage of the device.
  • the electric field is perfectly lateral but under the drain it has to turn to a vertical field since the backside is grounded. This means that the field has to turn 90 degrees under the bottom channel in the substrate. If nothing is done, the electric field profile from source to drain will form a U-shape with highest field near the drain.
  • the U-shape means that the field is not uniformly distributed, and the breakdown voltage will be lower than is possible.
  • the present invention relates to a semiconductor device comprising a lateral super junction field effect transistor, JFET, that can be implemented by placing a plurality of alternating n- and p-type layers on top of each other and connecting them in parallel.
  • JFET lateral super junction field effect transistor
  • the object of the present invention is to reduce the above drawbacks and to obtaining a higher breakdown voltage.
  • FIG. 1 shows a first embodiment of the invention
  • FIG. 2 shows a second embodiment of a further development of the invention.
  • FIG. 1 shows the invention, starting with a highly doped substrate 1 of first conductivity type which is connected to a grounded back contact. On the substrate is a thick, low-doped layer 2 of first conductivity type epitaxially grown. The thickness of the epitaxial layer should be large enough to support the breakdown voltage of the device. On the low-doped layer 2 of first conductivity type is a layer n1 of second conductivity type epitaxially grown. On the epitaxial layer n1 is an implantation mask placed and ion implantation is done forming a masked layer p1 of first conductivity type.
  • first conductivity type p2 By partitioning the layer and varying the lengths and distances of the resulting p-regions in the masked layer of first conductivity type p1, the effective amount of charges of first conductivity type will decrease towards to the drain side D of the structure. This will decrease the electric field near drain and thus a more uniform electric field is achieved and a higher breakdown voltage.
  • an epitaxial layer of second conductivity type n2 placed and a first gate of the first conductivity type is either implanted or epitaxially grown on the channel n2.
  • a semiconductor device according to the invention can be combined with a further isolated region X arranged over the substrate, comprising logics and analogue control functions, isolated with deep polycrystalline trenches of the first conductivity type 4, on both sides thereof, to the left of the parts shown in the figure.
  • a semiconductor device is e.g. described in U.S. Pat. No. 11,031,480 B2.
  • consecutive dots 5 of different lengths have decreasing lengths in direction towards the drain side D of the structure, and the distances 6 between the dots 5 increase in the direction towards the drain side D of the structure.
  • the whole structure is mirrored around the line of symmetry L which allows for high voltage on the drain trench.
  • FIG. 2 shows a modified device where the gate layers p2-p5 are made with ion implantation through a photoresist mask creating interruptions 7 in the layers p2-p5 of first conductivity type.
  • the doping is the same as in the adjacent channel regions n2-n5 of second conductivity type.
  • the interruptions 7 are evenly distributed along the drift region.
  • the interruptions 7 in the layer will divide the region in several shorter regions 8 of first conductivity type.
  • the leftmost region of the shorter regions is connected to the ground as described earlier and the other regions are floating.
  • the floating regions of first conductivity type will deplete the channel region less than a long p-gate which is grounded along the whole drift region. This will increase the current through the device for low drain voltages. For higher voltages a current will flow through the shorter regions and connecting them together.
  • the length of the interruptions 7 should not be too large.
  • the distance 7 between the regions 8 can be about 0.3 ⁇ m, and the length of the regions 8 can be about 5 ⁇ m.
  • the device according to the invention has been described when the first conductivity type is p-type, and the second conductivity type is n-type.
  • the device according to the invention can also be implemented so that the first conductivity type is n-type, and the second conductivity type is p-type.

Abstract

Disclosed is a semiconductor device, including: a substrate of a first conductivity type that is a base for the semiconductor device; a high voltage junction field effect transistor, JFET, over the substrate, wherein the JFET including a plurality of parallel conductive layers; and a first conductive layer of the second conductivity type of the parallel conductive layers stretching over the substrate. On top of the first conductive layer of the second conductivity type is arranged a plurality of layers forming the parallel conductive layers with channels formed by a plurality of doped epitaxial layers of the second conductivity type with a plurality of gate layers of the first conductivity type on both sides thereof; wherein a lowermost layer of the first conductivity type is arranged in the form of consecutive dots with different lengths and distances between them.

Description

    DESCRIPTION OF THE RELATED ART
  • Such devices have previously been described in many patent documents, e.g. in U.S. Pat. No. 11,031,480 B2, US 2019/0198609 A1, US 2017/0222043 A1, and US 2011/0127606 A1.
  • The stack of alternating n- and p-layers will, if they are matched in charge, completely deplete each other and a uniform electric field can be formed in the material with almost op-timal use of the material in terms of breakdown voltage. The stack of alternating n- and p-layers needs to be terminated at the bottom and the field needs to turn 90 degrees since the substrate is grounded and have constant potential along the whole drift region. This will increase the electric field locally and this increase in field will induce an electric breakdown lowerthan the breakdown in the stack. Several different attempts to shape the electric field have been demonstrated.
  • US 2011/0127606 A1 suggests an n-buffer layer (160) that is located under the bottom channel all the way between the source and drain, or partially (160-1) between the source and drain. Another suggestion is to place a floating n+region (661) in the substrate under the drain to shield the drain from the high field.
  • US 2017/0222043 A1 suggests a diffused p-region (253) and/or a diffused n-region (252) under the source and drain respectively, also to shape the electric field and decrease the maximum electric field. US 2019/0198609 A1 suggests a region (202) with linear or non-linear increasing thickness going from the source to the drain. This is also with the intention to shape the electric field.
  • The stack of n- and p-layers is previously demonstrated in several places in the above cited documents. Normally the bottom channel is abruptly ended at the drain and under the channel the substrate is acting as a bottom gate and also a substrate that should support the breakdown voltage of the device. In the channels the electric field is perfectly lateral but under the drain it has to turn to a vertical field since the backside is grounded. This means that the field has to turn 90 degrees under the bottom channel in the substrate. If nothing is done, the electric field profile from source to drain will form a U-shape with highest field near the drain. The U-shape means that the field is not uniformly distributed, and the breakdown voltage will be lower than is possible.
  • FIELD OF THE INVENTION
  • The present invention relates to a semiconductor device comprising a lateral super junction field effect transistor, JFET, that can be implemented by placing a plurality of alternating n- and p-type layers on top of each other and connecting them in parallel.
  • SUMMARY OF THE INVENTION
  • The object of the present invention is to reduce the above drawbacks and to obtaining a higher breakdown voltage.
  • This object is obtained by the device according to the present invention, where a lowermost layer of the first conductivity type is arranged in the form of consecutive dots with different lengths and distances between deep polycrystalline trenches of the second conductivity type in the bottom part of the JFET.
  • Further improvements can be obtained through the devices defined in the dependent claims.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The invention will now be explained with the help of a couple of non-limiting embodiments of a semiconductor device, focusing on the JFET part as shown on the accompanying drawings, in which:
  • FIG. 1 shows a first embodiment of the invention, and
  • FIG. 2 shows a second embodiment of a further development of the invention.
  • DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • FIG. 1 . shows the invention, starting with a highly doped substrate 1 of first conductivity type which is connected to a grounded back contact. On the substrate is a thick, low-doped layer 2 of first conductivity type epitaxially grown. The thickness of the epitaxial layer should be large enough to support the breakdown voltage of the device. On the low-doped layer 2 of first conductivity type is a layer n1 of second conductivity type epitaxially grown. On the epitaxial layer n1 is an implantation mask placed and ion implantation is done forming a masked layer p1 of first conductivity type. By partitioning the layer and varying the lengths and distances of the resulting p-regions in the masked layer of first conductivity type p1, the effective amount of charges of first conductivity type will decrease towards to the drain side D of the structure. This will decrease the electric field near drain and thus a more uniform electric field is achieved and a higher breakdown voltage. On top of the structure is now an epitaxial layer of second conductivity type n2 placed and a first gate of the first conductivity type is either implanted or epitaxially grown on the channel n2. These two layers are then repeated upwards as demonstrated in several earlier publications, e.g. in the above cited patent documents.
  • From the surface are deep trenches etched and then filled with highly doped silicon. In the figure is shown two filled trenches 3 that are of second conductivity type and connecting the channels of second conductivity type n2-n6. The filled trench 4 of first conductivity type is used to connect the layers of first conductivity type p1-p5. The gates p2-p5 are connected to ground in the third dimension, for example by making interruptions in the source trench as demonstrated in U.S. Pat. No. 11,031,480 B2, or by making filled trench pillars of first conductivity type as shown in US 2019/0198609 A1 and US 2017/0222043 A1.
  • A semiconductor device according to the invention can be combined with a further isolated region X arranged over the substrate, comprising logics and analogue control functions, isolated with deep polycrystalline trenches of the first conductivity type 4, on both sides thereof, to the left of the parts shown in the figure. Such a semiconductor device is e.g. described in U.S. Pat. No. 11,031,480 B2.
  • Preferably the consecutive dots 5 of different lengths have decreasing lengths in direction towards the drain side D of the structure, and the distances 6 between the dots 5 increase in the direction towards the drain side D of the structure.
  • The whole structure is mirrored around the line of symmetry L which allows for high voltage on the drain trench.
  • FIG. 2 shows a modified device where the gate layers p2-p5 are made with ion implantation through a photoresist mask creating interruptions 7 in the layers p2-p5 of first conductivity type. In the interruptions the doping is the same as in the adjacent channel regions n2-n5 of second conductivity type. The interruptions 7 are evenly distributed along the drift region. The interruptions 7 in the layer will divide the region in several shorter regions 8 of first conductivity type. The leftmost region of the shorter regions is connected to the ground as described earlier and the other regions are floating. For small drain voltages the floating regions of first conductivity type will deplete the channel region less than a long p-gate which is grounded along the whole drift region. This will increase the current through the device for low drain voltages. For higher voltages a current will flow through the shorter regions and connecting them together.
  • For this to happen the length of the interruptions 7 should not be too large. E.g. the distance 7 between the regions 8 can be about 0.3 μm, and the length of the regions 8 can be about 5 μm.
  • In the drawings the device according to the invention has been described when the first conductivity type is p-type, and the second conductivity type is n-type. However, the device according to the invention can also be implemented so that the first conductivity type is n-type, and the second conductivity type is p-type.

Claims (20)

1. A semiconductor device, comprising:
a substrate of a first conductivity type that is a base for the semiconductor device;
a high voltage junction field effect transistor, JFET, over the substrate, wherein the JFET comprising a plurality of parallel conductive layers, the JFET being isolated with a deep polycrystalline trench of a first conductivity type on a source side of the JFET;
a first conductive layer of the second conductivity type of the parallel conductive layers stretching over the substrate;
wherein on top of the first conductive layer of the second conductivity type is arranged a plurality of layers forming the parallel conductive layers with channels formed by a plurality of doped epitaxial layers of the second conductivity type with a plurality of gate layers of the first conductivity type on both sides thereof;
wherein,
a lowermost layer of the first conductivity type is arranged in the form of consecutive dots with different lengths and distances between them.
2. A semiconductor device according to claim 1,
wherein
the consecutive dots of different lengths have decreasing lengths in direction towards the drain side of the structure, and the distances between the dots increase in the direction towards the drain side of the structure.
3. A semiconductor device according to claim 1, wherein
the conductive layers of the first conductivity type above the first conductive layer of the first conductive type are comprised of consecutive regions with different lengths and distances between each of the regions and the deep polycrystalline trenches of the second conductivity type.
4. A semiconductor device according to claim 1, wherein
a further isolated region is arranged over the substrate, comprising logics and analogue control functions, isolated with deep polycrystalline trenches of the first conductivity type on both sides thereof.
5. A semiconductor device according to claim 1, wherein
the first conductivity type is p-type and the second conductivity type is n-type.
6. A semiconductor device according to claim 1, wherein
the first conductivity type is n-type and the second conductivity type is p-type.
7. A semiconductor device according to claim 2, wherein
the conductive layers of the first conductivity type above the first conductive layer of the first conductive type are comprised of consecutive regions with different lengths and distances between each of the regions and the deep polycrystalline trenches of the second conductivity type.
8. A semiconductor device according to claim 2, wherein
a further isolated region is arranged over the substrate, comprising logics and analogue control functions, isolated with deep polycrystalline trenches of the first conductivity type on both sides thereof.
9. A semiconductor device according to claim 3, wherein
a further isolated region is arranged over the substrate, comprising logics and analogue control functions, isolated with deep polycrystalline trenches of the first conductivity type on both sides thereof.
10. A semiconductor device according to claim 7, wherein
a further isolated region is arranged over the substrate, comprising logics and analogue control functions, isolated with deep polycrystalline trenches of the first conductivity type on both sides thereof.
11. A semiconductor device according to claim 2, wherein
the first conductivity type is p-type and the second conductivity type is n-type.
12. A semiconductor device according to claim 3, wherein
the first conductivity type is p-type and the second conductivity type is n-type.
13. A semiconductor device according to claim 4, wherein
the first conductivity type is p-type and the second conductivity type is n-type.
14. A semiconductor device according to claim 7, wherein
the first conductivity type is p-type and the second conductivity type is n-type.
15. A semiconductor device according to claim 8, wherein
the first conductivity type is p-type and the second conductivity type is n-type.
16. A semiconductor device according to claim 9, wherein
the first conductivity type is p-type and the second conductivity type is n-type.
17. A semiconductor device according to claim 10, wherein
the first conductivity type is p-type and the second conductivity type is n-type.
18. A semiconductor device according to claim 2, wherein
the first conductivity type is n-type and the second conductivity type is p-type.
19. A semiconductor device according to claim 3, wherein
the first conductivity type is n-type and the second conductivity type is p-type.
20. A semiconductor device according to claim 4, wherein
the first conductivity type is n-type and the second conductivity type is p-type.
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US20020105024A1 (en) * 1996-01-22 2002-08-08 Tatsuhiko Fujihira Semiconductor device
US20030054598A1 (en) * 2000-11-27 2003-03-20 Power Integrations, Inc. Method of fabricating a high-voltage transistor
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