US20230363134A1 - Preventing gate-to-contact bridging by reducing contact dimensions in finfet sram - Google Patents
Preventing gate-to-contact bridging by reducing contact dimensions in finfet sram Download PDFInfo
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- H01L29/78—Field effect transistors with field effect produced by an insulated gate
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- H10B10/12—Static random access memory [SRAM] devices comprising a MOSFET load element
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Definitions
- an embedded static random access memory (SRAM) device has become a popular storage unit of high speed communication, image processing and system-on-chip (SOC) products.
- SRAM static random access memory
- the amount of embedded SRAM in microprocessors and SOCs increases to meet the performance requirement in each new technology generation.
- Vt intrinsic threshold voltage
- CMOS complimentary metal-oxide-semiconductor
- SNM SRAM cell static noise margin
- FinFET fin field effect transistor
- the FinFET provides both speed and device stability.
- the FinFET has a channel (referred to as a fin channel) associated with a top surface and opposite sidewalls.
- Benefits can be derived from the additional sidewall device width (I on performance) as well as better short channel control (sub-threshold leakage). Therefore, FinFETs are expected to have advantages in terms of gate length scaling and intrinsic V t fluctuation.
- existing FinFET SRAM devices still have shortcomings, for example shortcomings related to undesirable variations at gate end positions, which could degrade gate/contact isolation and adversely impact FinFET SRAM performance and/or reliability.
- FIG. 1 is a perspective view of an example FinFET device.
- FIG. 2 illustrates a circuit schematic for a 1-bit SRAM cell according to an embodiment of the present disclosure.
- FIG. 3 illustrates a top view of the 1-bit SRAM cell according to an embodiment of the present disclosure.
- FIG. 4 illustrates an example of actually-fabricated conductive contact of the SRAM cell according to an embodiment of the present disclosure.
- FIG. 5 illustrates an original 1-bit SRAM cell layout design and a revised 1-bit SRAM cell layout design based on the original 1-bit SRAM cell layout design according to an embodiment of the present disclosure.
- FIG. 6 is a flowchart illustrating a method according to an embodiment of the present disclosure.
- first and second features are formed in direct contact
- additional features may be formed between the first and second features, such that the first and second features may not be in direct contact
- present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
- spatially relative terms such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature’s relationship to another element(s) or feature(s) as illustrated in the figures.
- the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures.
- the apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
- the present disclosure is directed to, but not otherwise limited to, a fin-like field-effect transistor (FinFET) device.
- the FinFET device may be a complementary metal-oxide-semiconductor (CMOS) device including a P-type metal-oxide-semiconductor (PMOS) FinFET device and an N-type metal-oxide-semiconductor (NMOS) FinFET device.
- CMOS complementary metal-oxide-semiconductor
- PMOS P-type metal-oxide-semiconductor
- NMOS N-type metal-oxide-semiconductor
- FIG. 1 a perspective view of an example FinFET device 50 is illustrated.
- the FinFET device 50 is a non-planar multi-gate transistor that is built over a substrate (such as a bulk substrate).
- a thin silicon-containing “fin-like” structure (hereinafter referred to as a “fin”) forms the body of the FinFET device 50 .
- the fin extends along an X-direction shown in FIG. 1 .
- the fin has a fin width W fin measured along a Y-direction that is orthogonal to the X-direction.
- a gate 60 of the FinFET device 50 wraps around this fin, for example around the top surface and the opposing sidewall surfaces of the fin. Thus, a portion of the gate 60 is located over the fin in a Z-direction that is orthogonal to both the X-direction and the Y-direction.
- L G denotes a length (or width, depending on the perspective) of the gate 60 measured in the X-direction.
- the gate 60 may include a gate electrode component 60A and a gate dielectric component 60B.
- the gate dielectric 60B has a thickness t ox measured in the Y-direction.
- a portion of the gate 60 is located over a dielectric isolation structure such as shallow trench isolation (STI).
- a source 70 and a drain 80 of the FinFET device 50 are formed in extensions of the fin on opposite sides of the gate 60 .
- a portion of the fin being wrapped around by the gate 60 serves as a channel of the FinFET device 50 .
- the effective channel length of the FinFET device 50 is determined by the dimensions of the fin.
- FinFET devices offer several advantages over traditional Metal-Oxide Semiconductor Field Effect Transistor (MOSFET) devices (also referred to as planar transistor devices). These advantages may include better chip area efficiency, improved carrier mobility, and fabrication processing that is compatible with the fabrication processing of planar devices. Thus, it may be desirable to design an integrated circuit (IC) chip using FinFET devices for a portion of, or the entire IC chip.
- MOSFET Metal-Oxide Semiconductor Field Effect Transistor
- FIG. 2 illustrates a circuit schematic for a single-port SRAM cell (e.g., 1-bit SRAM cell) 90 .
- the single-port SRAM cell 90 includes pull-up transistors PU 1 , PU 2 ; pull-down transistors PD 1 , PD 2 ; and pass-gate transistors PG 1 , PG 2 .
- transistors PU 1 and PU 2 are p-type transistors, such as the p-type FinFETs discussed above, and transistors PG 1 , PG 2 , PD 1 , and PD 2 are n-type FinFETs discussed above.
- the drains of pull-up transistor PU 1 and pull-down transistor PD 1 are coupled together, and the drains of pull-up transistor PU 2 and pull-down transistor PD 2 are coupled together.
- Transistors PU 1 and PD 1 are cross-coupled with transistors PU 2 and PD 2 to form a first data latch.
- the gates of transistors PU 2 and PD 2 are coupled together and to the drains of transistors PU 1 and PD 1 to form a first storage node SN 1
- the gates of transistors PU 1 and PD 1 are coupled together and to the drains of transistors PU 2 and PD 2 to form a complementary first storage node SNB 1 .
- Sources of the pull-up transistors PU 1 and PU 2 are coupled to power voltage Vcc (also referred to as Vdd), and the sources of the pull-down transistors PD 1 and PD 2 are coupled to a voltage Vss, which may be an electrical ground in some embodiments.
- the first storage node SN 1 of the first data latch is coupled to bit line BL through pass-gate transistor PG 1
- the complementary first storage node SNB 1 is coupled to complementary bit line BLB through pass-gate transistor PG 2
- the first storage node N1 and the complementary first storage node SNB 1 are complementary nodes that are often at opposite logic levels (logic high or logic low). Gates of pass-gate transistors PG 1 and PG 2 are coupled to a word line WL.
- FIG. 3 illustrates a fragmentary top view of SRAM cells according to an embodiment of the present disclosure.
- the SRAM cells include a plurality of cells, such as a 1-bit SRAM cell 100 (as an example), the circuit schematic of which is shown in FIG. 2 as circuit schematic 90 .
- the elements of the SRAM cell 100 are shown in the top view of FIG. 3 within a box with dashed boundary lines.
- the SRAM cells include a plurality of fin lines 110 - 115 (also referred to as active region, or OD). As shown in FIG. 3 , four fin lines 111 - 114 are located within (or as a part of) the SRAM cell 100 and each extend in the X-direction (also shown in FIG. 1 ).
- the fin lines 111 - 114 contain a semiconductor material, such as silicon or silicon germanium.
- the fin lines 111 and 114 are fin lines for the pull-down transistors, and the fin lines 112 and 113 are the fin lines for the pull-up transistors.
- the SRAM cells also include a plurality of elongated gate structures (also referred to as gate lines) 120 - 127 that each extend in the Y-direction (also shown in FIG. 1 ).
- the gate structures 120 - 127 each wrap around one or more of the fin lines 110 - 115 in the manner discussed above with reference to FIG. 1 .
- Two continuous gate structures 121 and 124 are disposed entirely within the SRAM cell 100 .
- the gate structures 120 and 125 also each partially extend into the SRAM cell 100 .
- the gate structures 120 , 121 , 124 , and 125 and the fin lines 111 - 114 collectively form at least six transistor devices, for example the PD 1 , PD 2 , PG 1 , PG 2 , PU 1 , and PU 2 transistor devices of the SRAM cell discussed above with reference to FIG. 2 .
- a plurality of conductive contacts 130 - 141 are also shown in the top view of FIG. 3 .
- Disposed within (at least partially within) the SRAM cell 100 are a bit-line (BL) contact 131 , a Vcc (also referred to as Vdd) contact 132 , a Vss (also referred to as ground) contact 133 , a node contact 135 , a node contact 136 , a Vss contact 138 , a Vcc contact 139 , and a BL contact 140 .
- BL bit-line
- Vcc also referred to as Vdd
- Vss also referred to as ground
- the BL contact 131 has a dimension 150 measured in the Y-direction and a dimension 151 measured in the X-direction
- the Vcc contact 132 has a dimension 160 measured in the Y-direction and a dimension 161 measured in the X-direction
- the Vss contact 133 has a dimension 170 measured in the Y-direction and a dimension 171 measured in the X-direction
- the node contact 135 has a dimension 180 measured in the Y-direction and a dimension 181 measured in the X-direction
- the node contact 136 has a dimension 190 measured in the Y-direction and a dimension 191 measured in the X-direction.
- the dimension 150 of the BL contact 131 is smaller than about 100 nanometers (nm).
- the dimension 150 is also smaller than the dimension 170 of the Vss contact 133 and smaller than the dimension 180 of the node contact 135 .
- a ratio between the dimension 150 and the dimension 170 is less than about 0.5, and a ratio between the dimension 150 and the dimension 180 is less than about 0.7. These ratio ranges are optimized for SRAM cell design and performance.
- the dimension 160 of the Vcc contact 132 is smaller than about 40 nanometers (nm).
- the dimension 160 is also smaller than the dimension 170 of the Vss contact 133 and smaller than the dimension 180 of the node contact 135 .
- a ratio between the dimension 160 and the dimension 170 is less than about 0.4, and a ratio between the dimension 160 and the dimension 180 is less than about 0.6. These ratio ranges are optimized for SRAM cell design and performance.
- the dimension 151 of the BL contact 131 is greater than the dimension 171 of the Vss contact 133 and greater than the dimension 181 of the node contact 135 . In some embodiments, the dimension 151 is greater than the dimension 171 by at least about 0.5 nm, and the dimension 151 is greater than the dimension 181 by at least about 0.5 nm. In some embodiments, the dimension 161 of the Vcc contact 132 is greater than the dimension 171 of the Vss contact 133 and greater than the dimension 181 of the node contact 135 . In some embodiments, the dimension 161 is greater than the dimension 171 by at least about 0.5 nm, and the dimension 161 is greater than the dimension 181 by at least about 0.5 nm.
- the dimension 171 of the Vss contact 133 may also be smaller than the dimension 181 of the node contact 135 .
- the dimension 171 is smaller than the dimension 181 by at least about 0.1 nm. As discussed in greater detail below, these dimension ranges are specifically configured to reduce the risk of undesirable gate-to-contact bridging.
- the gate lines 120 , 121 , and 121 are substantially aligned with one another in the X-direction, and the gate lines 123 , 124 , and 125 are substantially aligned with one another in the X-direction.
- the gate structures 120 and 121 are separated by a gap 200 in the Y-direction
- the gate structures 121 and 122 are separated by a gap 201 in the Y-direction
- the gate structures 124 and 125 are separated by a gap 202 in the Y-direction.
- the gate structure 121 is separated from the Vcc contact 132 by a gap 210 in the X-direction, the gate structure 121 is separated from the Vss contact 133 by a gap 220 in the X-direction, the gate structure 120 is separated from the BL contact 131 by a gap 230 in the X-direction, the gate structure 121 is separated from the node contact 135 by a gap 240 in the X-direction, the gate structure 124 is separated from the node contact 135 by a gap 250 in the X-direction, the gate structure 124 is separated from the node contact 136 by a gap 260 in the X-direction, and the gate structure 121 is separated from the node contact 136 by a gap 270 in the X-direction.
- the dimensions of the gate structures 120 - 125 may vary.
- a width (measured in the X-direction) of the gate structures 120 - 125 may vary from device to device. This gate width variation may be even more pronounced or significant at an end portion of the gate structure.
- the gate structure 121 as an example, it has two opposite end portions 121 A and 121 B, which are joined together by a non-end portion 121 C.
- the end portion 121 A or 121 B may each have a length (measured in the Y-direction starting from an end tip and extending inwards towards a center of the gate structure 121 ) that is about 0%-20% of the total length of gate structure 121 . In other embodiments, the number may vary from about 0% to 10%. Due to process control limitations, the width variations (in the X-direction) may be more significant at the end portions 121 A or 121 B of the gate structure 121 .
- the end portion 121 A of the gate structure 121 is located adjacent to a non-end segment 133 A of the Vss contact 133
- the end portion 121 B is located adjacent to a non-end segment 135 A of the node contact 135 .
- the segment 133 A may refer to any portion of the Vss contact that is within 40% of the total length (e.g., dimension 170 ) of the Vss contact 133 from a center of the Vss contact 133 (in either side of the center along the Y-direction).
- the segment 135 A may refer to any portion of the node contact that is within 40% of the total length (e.g., dimension 180 ) of the node contact 135 from a center of the node contact 135 (in either side of the center along the Y-direction).
- the segment 135 A may overlap (but without touching) with the gap 200 in the Y-direction.
- the segment 135 A is disposed adjacent to, or nearby, the end portions of the gate structures 120 - 121 . It may also be said that the segment 135 A is disposed adjacent to the gap 200 .
- bridging is more likely to occur in areas where gaps between adjacent gate structures overlap with a non-end region of a conductive contact, for example where the gap 200 overlaps with (e.g., disposed adjacent to but without touching) a non-end portion of the node contact 135 in the Y-direction, or where the gap 201 overlaps with (e.g., disposed adjacent to but without touching) a non-end portion of the Vss contact 133 in the Y-direction, or where the gap 202 overlaps with (e.g., disposed adjacent to but without touching) a non-end portion of the node contact 136 in the Y-direction, or where the gap 203 overlaps with (e.g., disposed adjacent to but without touching) a non-end portion of the Vss contact 138 in the Y-direction.
- the end portion 121 A may run the risk of bridging with the middle segment 133 A of the Vss contact 133
- the end portion 121 B may run the risk of bridging with the middle segment 135 A of the node contact 135
- an end portion of the gate structure 120 may potentially bridge with the node contact 135
- an end portion of the gate structure 122 may potentially bridge with the Vss contact 133
- an end portion of the gate structure 124 may potentially bridge with the Vss contact 138
- end portions of the gate structures 124 and 125 may potentially bridge with the node contact 136 .
- Gate-to-contact bridging is undesirable because it may degrade SRAM cell performance and reliability or may even render the SRAM cell defective.
- conventional SRAM cell design and fabrication have not adequately taken this issue into account or provided a satisfactory solution.
- the Vss contacts 133 / 138 and the node contacts 135 / 136 are shrunk in the X-direction, so as to reduce the possibility of them bridging with the adjacent gate structure(s).
- the dimension 171 of the Vss contact 133 is reduced compared to the dimension 151 of the BL contact 131 or the dimension 161 of the Vcc contact 132 .
- the dimension 151 and the dimension 161 are each greater than the dimension 171 by at least 0.5 nm.
- the gap 220 between the Vss contact 133 and the gate structure 121 is also larger than the gap 210 between the Vcc contact 132 and the gate structure 121 (or larger than the gap 230 between the BL contact 131 and the gate structure 120 ).
- the gap 220 is larger than the gap 210 or the gap 230 by at least about 0.2 nm.
- the smaller dimension 171 (or conversely, the larger gap 220 ) allows for a greater tolerance of the profile variation of the gate structure 121 . Even if the end portion 121 A of the gate structure is enlarged due to process control imperfections, it may still not come into physical contact with the Vss contact 133 , since the boundary of the shrunken Vss contact 133 is effectively located “farther away” from the end portion 121 A of the gate structure 121 . Likewise, the shrunken Vss contact 133 also has reduced bridging risks with the gate structure 122 . It is understood that the Vss contact 138 is also shrunken in a manner similar to the Vss contact 133 , and as such it has a lower bridging risk with the gate structures 123 / 124 .
- the dimensions 181 and 191 of their respective node contacts 135 - 136 are reduced compared to the dimension 151 of the BL contact 131 or the dimension 161 of the Vcc contact 132 .
- the dimension 151 and the dimension 161 are each greater than the dimension 181 or 191 by at least 0.5 nm.
- the gap 240 between the node contact 135 and the gate structure 121 is also larger than the gap 210 between the Vcc contact 132 and the gate structure 121 (or larger than the gap 230 between the BL contact 131 and the gate structure 120 ).
- the gap 240 is larger than the gap 210 or the gap 230 by at least about 0.1 nm.
- the gap 260 between the node contact 136 and the gate structure 124 is also larger than the gap 210 between the Vcc contact 132 and the gate structure 121 (or larger than the gap 230 between the BL contact 131 and the gate structure 120 ). In some embodiments, the gap 260 is larger than the gap 210 or the gap 230 by at least about 0.1 nm.
- the smaller dimensions 181 and 191 allow for a greater tolerance of the profile variation of the gate structures 120 - 121 and 124 - 125 .
- the end portion 121 B of the gate structure is enlarged due to process control imperfections, it may still not come into physical contact with the node contact 135 , since the boundary of the shrunken node contact 135 is effectively located “farther away” from the end portion 121 B of the gate structure 121 .
- the shrunken node contact 135 also has reduced bridging risks with the gate structure 120 .
- the shrunken node contact 136 also has reduced bridging risks with the gate structures (e.g., the end portions thereof) 124 - 125 .
- the node contacts 135 - 136 are misaligned in the X-direction.
- the gap 240 is larger than the gap 270
- the gap 260 is larger than the gap 250 .
- This misalignment is due to the fact that the bridging concerns for the node contact 135 is with respect to the gate structures 120 - 121 (i.e., gate structure end portions located near the gaps 240 or 200 ), whereas the bridging concerns for the node contact 136 is with respect to the gate structures 124 - 125 (i.e., gate structure end portions located near the gaps 260 or 202 ).
- the node contact 135 may be located farther away from the gate structures 120 - 121 , it is not as important for the node contact 135 to be located farther away from the gate structure 124 .
- the node contact 135 may be shrunken from the “top side” (the side facing the gap 200 ), but not shrunken from the “bottom side” (the side facing the gate structure 124 ).
- the node contact 136 may be located farther away from the gate structures 124 - 125 , it is not as important for the node contact 136 to be located farther away from the gate structure 121 .
- the node contact 136 may be shrunken from the “bottom side” (the side facing the gap 202 ), but not shrunken from the “top side” (the side facing the gate structure 121 ). It is understood, however, that this is merely one possible embodiment. In other embodiments, the node contacts 135 - 136 may be shrunken from both the “top side” and the “bottom side”.
- the Vss contacts 133 and 138 may be shrunken from both the “top side” and the “bottom side.” This is due to the fact that gate structures 126 - 127 -similar to the gate structures 121 - 122 —are located “above” the Vss contact 133 in the top view of FIG. 3 .
- the SRAM cell located immediately “above” the SRAM cell 100 is an “upside-down-flipped” version of the SRAM cell 100 .
- the SRAM cell located immediately “above” the SRAM cell 100 mirrors the SRAM cell 100 , except that the components inside that SRAM cell are “flipped” in 180 degrees in the X-direction compared to the components inside the SRAM cell 100 .
- the Vss contact 133 may also have bridging concerns with the gate structures 126 - 127 .
- the Vss contact 133 may be separated from the gate structure 126 by a gap similar to the gap 220 (e.g., substantially equal in size).
- the dimension 171 of the Vss contact 133 is reduced from both the “top” and “bottom” sides.
- the gap 220 between the Vss contact 133 and the gate structure 126 is enlarged to avoid potential physical contact between the Vss contact 133 and the gate structures 126 - 127 , even if the gate structures 126 - 127 have larger end portions due to process control imperfections.
- the Vss contact 138 with respect to its adjacent gate structures.
- the dimension 171 (of the Vss contacts 133 or 138 ) is smaller than the dimension 181 (of the node contact 135 ) and the dimension 191 (of the node contact 136 ) as well.
- the dimension 181 is larger than the 171 by at least about 0.1 nm
- the dimension 191 is larger than the 171 by at least about 0.1 nm.
- the BL contacts 131 / 140 and the Vcc contacts 132 / 139 are not as prone or susceptible to gate-to-contact bridging. This is because the BL contacts 131 / 140 and the Vcc contacts 132 / 139 are not located adjacent to the end portions of any of the gate structures 120 - 125 in the SRAM cell 100 . For example, no segment of the Vcc contact 132 overlaps with any of the gaps 200 or 201 in the Y-direction. The same is true for the Vcc contact 139 as well as the BL contacts 131 and 140 . As such, the BL contacts 131 / 140 and the Vcc contacts 132 / 139 have a larger window for gate-to-contact bridging. Therefore, it is not necessary to reduce their dimensions 151 or 161 .
- the dimensions 151 or 161 may stay the same as the original SRAM cell design. In other embodiments, the dimensions 151 or 161 may actually be increased slightly from the original SRAM cell design. For example, whereas the dimension 151 of the BL contact 131 is M nanometers according to the original SRAM cell design, the present disclosure may reconfigure the design and/or fabrication of the BL contact 131 such that the dimension 151 is now M+N nanometers. In some embodiments, N may be in a range from about 0 nm to about 0.5 nm. The increased dimension 151 of the BL contact 131 may improve device performance, such as reduced contact resistance (due to the larger size).
- the dimension 150 of the BL contact 131 is small (since small contacts have greater contact resistance).
- the dimension 161 of the Vcc contact 132 may be reconfigured such that it is larger than the value dictated by the original SRAM cell design.
- FIG. 4 a top view of an actually fabricated Vss contact 133 is illustrated according to an embodiment.
- the actually fabricated Vss contact 133 is not a perfect triangle but has more of a “T-shape” (or a “dog-bone”) top view profile. That is, not only does the Vss contact have somewhat curvilinear edges/boundaries, its middle portion 133 A is also narrower (in the X-direction) than its end portions 133 B or 133 C.
- the narrower middle portion 133 A is specifically configured to further reduce the bridging concerns.
- the middle portion 133 A is the segment of the Vss contact 133 that is disposed adjacent to the gap 201 defined by the end portions of the gate structures 121 - 122 .
- the middle portion 133 A is the part of the Vss contact 133 that is most at risk of bridging with the gate structures 121 - 122 .
- the dimension 171 is measured somewhere in the middle portion 133 A, for example at its narrowest point. However, it is understood that the dimension 171 may be measured in the end portions 133 B or 133 C in other embodiments.
- the shrinking of the Vss contacts 133 / 138 and the node contacts 135 / 136 is accomplished by revising the original SRAM cell layout design.
- FIG. 5 illustrates an original 1-bit SRAM cell layout design 300 , as well as a revised 1-bit SRAM cell layout design 400 .
- the original SRAM cell layout design 300 includes a computer file, such as a GDS (graphical database system) file
- the revised SRAM cell layout design 400 includes a photomask design.
- the IC chip design and/or layout engineers may generate the original SRAM cell layout design 300 and send the design to a semiconductor fabrication entity, such as a foundry.
- the semiconductor fabrication entity will then design and/or manufacture a photomask, on which the original SRAM cell layout design 300 has been revised into the revised SRAM cell layout design 400 . It is understood that in some embodiments, additional elements such as OPC (optical proximity correction) features may be implemented on the photomask.
- OPC optical proximity correction
- the original SRAM cell layout design 300 and the revised SRAM cell layout design 400 include respective fin lines 311 - 314 and 411 - 414 that correspond to the fin lines 111 - 114 of the SRAM cell 100 discussed above with reference to FIG. 3 .
- the original SRAM cell layout design 300 and the revised SRAM cell layout design 400 also include respective gate structures 320 - 325 and 420 - 425 that correspond to the gate structures 120 - 125 of the SRAM cell 100 discussed above with reference to FIG. 3 .
- the original SRAM cell layout design 300 and the revised SRAM cell layout design 400 further include respective conductive contacts 331 - 340 and 431 - 440 that correspond to the conductive contacts 131 - 140 of the SRAM cell 100 discussed above with reference to FIG. 3 .
- the Vss contacts and the node contacts are shrunk in the X-direction.
- the Vss contact 333 in the original SRAM cell layout design 300 has a dimension 370 measured in the Y-direction and a dimension 371 measured in the X-direction.
- the dimension 371 is reduced to a dimension 471 for the revised Vss contact 433 .
- FIG. 1 In the embodiment shown in FIG. 1
- the reduction of the dimension 371 is performed on both the “top side” and the “bottom side” of the Vss contact 333 , as represented by the arrows on the “top side” and the “bottom side” of the Vss contact 333 .
- the reduction of the dimension 371 may be performed on one side (i.e., either the “top side” or the “bottom side”), but not the other.
- the dimension 371 is greater than the dimension 471 by at least about 0.5 nm.
- the dimension 370 is kept the same.
- the dimension 470 (measured in the Y-direction) of the revised Vss contact 433 is substantially equal to the dimension 370 . It is understood that the Vss contact 338 of the original SRAM cell layout design 300 is shrunk to the Vss contact 438 of the revised SRAM cell layout design 400 .
- the node contacts 335 - 336 are shrunk into the node contacts 435- 436 similarly, although the node contacts 335 - 336 do not need to be shrunk from both the “top side” and the “bottom side.”
- the bridging risk for the node contact 335 is higher from the “top side” (facing the gate structures 320 - 321 ), and as such the node contact 335 having a dimension 381 only needs to be shrunk from the “top side” to form the revised node contact 435 having a dimension 481 .
- the bridging risk for the node contact 336 is higher from the “bottom side” (facing the gate structures 324 - 325 ), and as such the node contact 336 only needs to be shrunk from the “bottom side” to form the revised node contact 436 .
- the node contacts 335 - 336 may each be shrunk from both the “top side” and the “bottom side” to form the revised node contacts 435 - 436 , respectively.
- FIG. 6 is a flowchart illustrating a method 900 according to an embodiment of the present disclosure.
- the method 900 includes a step 910 , in which a layout design for a circuit is received.
- the circuit includes: an elongated gate structure extending in a first direction (Y-direction), a first conductive contact extending in the first direction, and a second conductive contact extending in the first direction. An end portion of the elongated gated structure is located near the second conductive contact but not near the first conductive contact.
- the method 900 includes a step 920 , in which the layout design is received.
- the revising includes shrinking the second conductive contact in a second direction perpendicular to the first direction.
- the revising the layout design includes generating a photomask design as the revised layout design.
- the receiving the layout design includes receiving a layout design for a static random access memory (SRAM) cell.
- the first conductive contact includes a Vcc contact or a BL contact.
- the second conductive contact includes a Vss contact or a node contact.
- the shrinking is performed without shrinking the second conductive contact in the first direction.
- the method 900 may include a step of fabricating an SRAM device according to the revised layout design. For reasons of simplicity, other additional steps are not discussed herein in detail.
- the present disclosure offers advantages over conventional FinFET SRAM devices. It is understood, however, that other embodiments may offer additional advantages, and not all advantages are necessarily disclosed herein, and that no particular advantage is required for all embodiments.
- One advantage is that the present disclosure reduces the gate-to-contact bridging risks.
- the Vss contact or the node contact may bridge with nearby gate structures as the end portions of these gate structures become enlarged due to process control limitations.
- the present disclosure reduces the dimensions of the Vss contact or the node contact, so that physical contact with the nearby gate structures is unlikely even if the footprint of the gate structures is enlarged.
- the reduced bridging risk allows for improved SRAM device and better reliability.
- Other advantages include compatibility with existing FinFET SRAM design and manufacture, so implementation of the present disclosure is easy and cheap.
- the semiconductor device includes an elongated gate structure extending in a first direction.
- the elongated gate structure has a first end portion, a second end portion, and a third portion disposed between the first end portion and the second end portion.
- the semiconductor device includes a first conductive contact extending in the first direction.
- the first conductive contact being disposed adjacent to the third portion of the elongated gate structure.
- the first conductive contact has a first dimension measured in the first direction and a second dimension measured in a second direction perpendicular to the first direction.
- the semiconductor device includes a second conductive contact extending in the first direction.
- the second conductive contact being disposed adjacent to the first end portion of the elongated gate structure.
- the second conductive contact has a third dimension measured in the first direction and a fourth dimension measured in the second direction.
- the first dimension is less than the third dimension.
- the second dimension is greater than the fourth dimension.
- a first fin structure intersects with the elongated gate structure and with the first conductive contact in a top view.
- a second fin structure intersects with the elongated gate structure and with the second conductive contact in a top view.
- the first fin structure and the second fin structure each extend in the second direction. The first structure is separated from the second fin structure in the first direction.
- the SRAM cell includes a first gate and a second gate each extending in a first direction. A first gap separates the first gate from the second gate in the first direction.
- the SRAM cell includes a Vcc contact extending in the first direction. A second gap separates the Vcc contact and the first gate in a second direction perpendicular to the first direction. No segment of the Vcc contact overlaps with the first gap in the first direction.
- the SRAM cell includes a Vss contact extending in the first direction.
- a third gap separates the Vss contact from the first gate in the second direction. A segment of the Vss contact is disposed adjacent to the first gap. The Vss contact is smaller than the Vcc contact in the second direction.
- a layout design for a circuit is received.
- the circuit includes: an elongated gate structure extending in a first direction (Y-direction), a first conductive contact extending in the first direction, and a second conductive contact extending in the first direction.
- An end portion of the elongated gated structure is located near the second conductive contact but not near the first conductive contact.
- the layout design is revised.
- the revising includes shrinking the second conductive contact in a second direction perpendicular to the first direction.
Abstract
A static random access memory (SRAM) cell includes a first gate and a second gate each extending in a first direction. A first gap separates the first gate from the second gate in the first direction. The SRAM cell includes a Vcc contact extending in the first direction. A second gap separates the Vcc contact and the first gate in a second direction perpendicular to the first direction. No segment of the Vcc contact overlaps with the first gap in the first direction. The SRAM cell includes a Vss contact extending in the first direction. A third gap separates the Vss contact from the first gate in the second direction. A segment of the Vss contact is disposed to the first gap. The Vss contact is smaller than the Vcc contact in the second direction.
Description
- This application is a divisional of U.S. Pat. Application No. 16/046,188 filed on Jul. 26, 2018, entitled “Preventing Gate-To-Contact Bridging By Reducing Contact Dimensions In Finfet Sram” which is a divisional of U.S. Application No. 15/636,832, filed Jun. 29, 2017, entitled “Preventing Gate-To-Contact Bridging By Reducing Contact Dimensions In Finfet Sram” issued on Jan. 3, 2023 as 11,545,495, each of which are hereby incorporated herein by reference in their entirety.
- In deep sub-micron integrated circuit technology, an embedded static random access memory (SRAM) device has become a popular storage unit of high speed communication, image processing and system-on-chip (SOC) products. The amount of embedded SRAM in microprocessors and SOCs increases to meet the performance requirement in each new technology generation. As silicon technology continues to scale from one generation to the next, the impact of intrinsic threshold voltage (Vt) variations in minimum geometry size bulk planar transistors reduces the complimentary metal-oxide-semiconductor (CMOS) SRAM cell static noise margin (SNM). This reduction in SNM caused by increasingly smaller transistor geometries is undesirable. SNM is further reduced when Vcc is scaled to a lower voltage.
- To solve SRAM issues and to improve cell shrink capability, fin field effect transistor (FinFET) devices are often considered for some applications. The FinFET provides both speed and device stability. The FinFET has a channel (referred to as a fin channel) associated with a top surface and opposite sidewalls. Benefits can be derived from the additional sidewall device width (Ion performance) as well as better short channel control (sub-threshold leakage). Therefore, FinFETs are expected to have advantages in terms of gate length scaling and intrinsic Vt fluctuation. However, existing FinFET SRAM devices still have shortcomings, for example shortcomings related to undesirable variations at gate end positions, which could degrade gate/contact isolation and adversely impact FinFET SRAM performance and/or reliability.
- Therefore, although existing FinFET SRAM devices have been generally adequate for their intended purposes, they have not been entirely satisfactory in every aspect.
- Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion. It is also emphasized that the drawings appended illustrate only typical embodiments of this invention and are therefore not to be considered limiting in scope, for the invention may apply equally well to other embodiments.
-
FIG. 1 is a perspective view of an example FinFET device. -
FIG. 2 illustrates a circuit schematic for a 1-bit SRAM cell according to an embodiment of the present disclosure. -
FIG. 3 illustrates a top view of the 1-bit SRAM cell according to an embodiment of the present disclosure. -
FIG. 4 illustrates an example of actually-fabricated conductive contact of the SRAM cell according to an embodiment of the present disclosure. -
FIG. 5 illustrates an original 1-bit SRAM cell layout design and a revised 1-bit SRAM cell layout design based on the original 1-bit SRAM cell layout design according to an embodiment of the present disclosure. -
FIG. 6 is a flowchart illustrating a method according to an embodiment of the present disclosure. - The following disclosure provides many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
- Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature’s relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
- The present disclosure is directed to, but not otherwise limited to, a fin-like field-effect transistor (FinFET) device. The FinFET device, for example, may be a complementary metal-oxide-semiconductor (CMOS) device including a P-type metal-oxide-semiconductor (PMOS) FinFET device and an N-type metal-oxide-semiconductor (NMOS) FinFET device. The following disclosure will continue with one or more FinFET examples to illustrate various embodiments of the present disclosure. It is understood, however, that the application should not be limited to a particular type of device, except as specifically claimed.
- The use of FinFET devices has been gaining popularity in the semiconductor industry. Referring to
FIG. 1 , a perspective view of anexample FinFET device 50 is illustrated. The FinFETdevice 50 is a non-planar multi-gate transistor that is built over a substrate (such as a bulk substrate). A thin silicon-containing “fin-like” structure (hereinafter referred to as a “fin”) forms the body of theFinFET device 50. The fin extends along an X-direction shown inFIG. 1 . The fin has a fin width Wfin measured along a Y-direction that is orthogonal to the X-direction. Agate 60 of theFinFET device 50 wraps around this fin, for example around the top surface and the opposing sidewall surfaces of the fin. Thus, a portion of thegate 60 is located over the fin in a Z-direction that is orthogonal to both the X-direction and the Y-direction. - LG denotes a length (or width, depending on the perspective) of the
gate 60 measured in the X-direction. Thegate 60 may include agate electrode component 60A and a gate dielectric component 60B. The gate dielectric 60B has a thickness tox measured in the Y-direction. A portion of thegate 60 is located over a dielectric isolation structure such as shallow trench isolation (STI). Asource 70 and adrain 80 of theFinFET device 50 are formed in extensions of the fin on opposite sides of thegate 60. A portion of the fin being wrapped around by thegate 60 serves as a channel of the FinFETdevice 50. The effective channel length of theFinFET device 50 is determined by the dimensions of the fin. - FinFET devices offer several advantages over traditional Metal-Oxide Semiconductor Field Effect Transistor (MOSFET) devices (also referred to as planar transistor devices). These advantages may include better chip area efficiency, improved carrier mobility, and fabrication processing that is compatible with the fabrication processing of planar devices. Thus, it may be desirable to design an integrated circuit (IC) chip using FinFET devices for a portion of, or the entire IC chip.
- However, traditional FinFET devices may still have shortcomings. For example, as semiconductor feature sizes continue to shrink, the variation in the gate profile-especially the end portions of the gate—may cause unintentional bridging between the gate and nearby conductive contacts. In SRAM devices, this bridging may manifest itself as bridging between the gate and Vss or node contacts. According to the various aspects of the present disclosure, the dimensions of the Vss and node contacts are shrunk in order to reduce the bridging risk, as discussed in more detail below.
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FIG. 2 illustrates a circuit schematic for a single-port SRAM cell (e.g., 1-bit SRAM cell) 90. The single-port SRAM cell 90 includes pull-up transistors PU1, PU2; pull-down transistors PD1, PD2; and pass-gate transistors PG1, PG2. As show in the circuit diagram, transistors PU1 and PU2 are p-type transistors, such as the p-type FinFETs discussed above, and transistors PG1, PG2, PD1, and PD2 are n-type FinFETs discussed above. - The drains of pull-up transistor PU1 and pull-down transistor PD1 are coupled together, and the drains of pull-up transistor PU2 and pull-down transistor PD2 are coupled together. Transistors PU1 and PD1 are cross-coupled with transistors PU2 and PD2 to form a first data latch. The gates of transistors PU2 and PD2 are coupled together and to the drains of transistors PU1 and PD1 to form a first storage node SN1, and the gates of transistors PU1 and PD1 are coupled together and to the drains of transistors PU2 and PD2 to form a complementary first storage node SNB1. Sources of the pull-up transistors PU1 and PU2 are coupled to power voltage Vcc (also referred to as Vdd), and the sources of the pull-down transistors PD1 and PD2 are coupled to a voltage Vss, which may be an electrical ground in some embodiments.
- The first storage node SN1 of the first data latch is coupled to bit line BL through pass-gate transistor PG1, and the complementary first storage node SNB1 is coupled to complementary bit line BLB through pass-gate transistor PG2. The first storage node N1 and the complementary first storage node SNB1 are complementary nodes that are often at opposite logic levels (logic high or logic low). Gates of pass-gate transistors PG1 and PG2 are coupled to a word line WL.
-
FIG. 3 illustrates a fragmentary top view of SRAM cells according to an embodiment of the present disclosure. The SRAM cells include a plurality of cells, such as a 1-bit SRAM cell 100 (as an example), the circuit schematic of which is shown inFIG. 2 as circuit schematic 90. The elements of theSRAM cell 100 are shown in the top view ofFIG. 3 within a box with dashed boundary lines. - The SRAM cells include a plurality of fin lines 110-115 (also referred to as active region, or OD). As shown in
FIG. 3 , four fin lines 111-114 are located within (or as a part of) theSRAM cell 100 and each extend in the X-direction (also shown inFIG. 1 ). The fin lines 111-114 contain a semiconductor material, such as silicon or silicon germanium. In some embodiments, thefin lines fin lines - The SRAM cells also include a plurality of elongated gate structures (also referred to as gate lines) 120-127 that each extend in the Y-direction (also shown in
FIG. 1 ). The gate structures 120-127 each wrap around one or more of the fin lines 110-115 in the manner discussed above with reference toFIG. 1 . Twocontinuous gate structures SRAM cell 100. Thegate structures SRAM cell 100. Thegate structures FIG. 2 . - A plurality of conductive contacts 130-141 are also shown in the top view of
FIG. 3 . Disposed within (at least partially within) theSRAM cell 100 are a bit-line (BL)contact 131, a Vcc (also referred to as Vdd)contact 132, a Vss (also referred to as ground)contact 133, anode contact 135, anode contact 136, aVss contact 138, aVcc contact 139, and aBL contact 140. As shown inFIG. 3 , theBL contact 131 has adimension 150 measured in the Y-direction and adimension 151 measured in the X-direction, theVcc contact 132 has adimension 160 measured in the Y-direction and adimension 161 measured in the X-direction, theVss contact 133 has adimension 170 measured in the Y-direction and adimension 171 measured in the X-direction, thenode contact 135 has adimension 180 measured in the Y-direction and adimension 181 measured in the X-direction, and thenode contact 136 has adimension 190 measured in the Y-direction and adimension 191 measured in the X-direction. - In some embodiments, the
dimension 150 of theBL contact 131 is smaller than about 100 nanometers (nm). Thedimension 150 is also smaller than thedimension 170 of theVss contact 133 and smaller than thedimension 180 of thenode contact 135. In some embodiments, a ratio between thedimension 150 and thedimension 170 is less than about 0.5, and a ratio between thedimension 150 and thedimension 180 is less than about 0.7. These ratio ranges are optimized for SRAM cell design and performance. - In some embodiments, the
dimension 160 of theVcc contact 132 is smaller than about 40 nanometers (nm). Thedimension 160 is also smaller than thedimension 170 of theVss contact 133 and smaller than thedimension 180 of thenode contact 135. In some embodiments, a ratio between thedimension 160 and thedimension 170 is less than about 0.4, and a ratio between thedimension 160 and thedimension 180 is less than about 0.6. These ratio ranges are optimized for SRAM cell design and performance. - In some embodiments, the
dimension 151 of theBL contact 131 is greater than thedimension 171 of theVss contact 133 and greater than thedimension 181 of thenode contact 135. In some embodiments, thedimension 151 is greater than thedimension 171 by at least about 0.5 nm, and thedimension 151 is greater than thedimension 181 by at least about 0.5 nm. In some embodiments, thedimension 161 of theVcc contact 132 is greater than thedimension 171 of theVss contact 133 and greater than thedimension 181 of thenode contact 135. In some embodiments, thedimension 161 is greater than thedimension 171 by at least about 0.5 nm, and thedimension 161 is greater than thedimension 181 by at least about 0.5 nm. Thedimension 171 of theVss contact 133 may also be smaller than thedimension 181 of thenode contact 135. In some embodiments, thedimension 171 is smaller than thedimension 181 by at least about 0.1 nm. As discussed in greater detail below, these dimension ranges are specifically configured to reduce the risk of undesirable gate-to-contact bridging. - As shown in
FIG. 3 , thegate lines gate lines gate structures gap 200 in the Y-direction, thegate structures gap 201 in the Y-direction, and thegate structures gap 202 in the Y-direction. Thegate structure 121 is separated from theVcc contact 132 by agap 210 in the X-direction, thegate structure 121 is separated from theVss contact 133 by agap 220 in the X-direction, thegate structure 120 is separated from theBL contact 131 by agap 230 in the X-direction, thegate structure 121 is separated from thenode contact 135 by agap 240 in the X-direction, thegate structure 124 is separated from thenode contact 135 by agap 250 in the X-direction, thegate structure 124 is separated from thenode contact 136 by agap 260 in the X-direction, and thegate structure 121 is separated from thenode contact 136 by agap 270 in the X-direction. - As discussed above, one aspect of the present disclosure involves reducing the likelihood of undesirable contact and gate bridging. In more detail, due to process control limitations, the dimensions of the gate structures 120-125 may vary. For example, a width (measured in the X-direction) of the gate structures 120-125 may vary from device to device. This gate width variation may be even more pronounced or significant at an end portion of the gate structure. Using the
gate structure 121 as an example, it has twoopposite end portions non-end portion 121C. In some embodiments, theend portion gate structure 121. In other embodiments, the number may vary from about 0% to 10%. Due to process control limitations, the width variations (in the X-direction) may be more significant at theend portions gate structure 121. - As shown in
FIG. 3 , theend portion 121A of thegate structure 121 is located adjacent to anon-end segment 133A of theVss contact 133, and theend portion 121B is located adjacent to anon-end segment 135A of thenode contact 135. In some embodiments, thesegment 133A may refer to any portion of the Vss contact that is within 40% of the total length (e.g., dimension 170) of theVss contact 133 from a center of the Vss contact 133 (in either side of the center along the Y-direction). Likewise, in some embodiments, thesegment 135A may refer to any portion of the node contact that is within 40% of the total length (e.g., dimension 180) of thenode contact 135 from a center of the node contact 135 (in either side of the center along the Y-direction). Thesegment 135A may overlap (but without touching) with thegap 200 in the Y-direction. In other words, thesegment 135A is disposed adjacent to, or nearby, the end portions of the gate structures 120-121. It may also be said that thesegment 135A is disposed adjacent to thegap 200. - As the width of the
end portions 121A-121B of thegate structure 121 increases due to process control limitations, gate-to-contact bridging risks increase, and these bridging risks are higher at locations of the SRAM cell where a gate structure’s end portion is disposed near or adjacent to a non-end portion of a conductive contact. Alternatively stated, bridging is more likely to occur in areas where gaps between adjacent gate structures overlap with a non-end region of a conductive contact, for example where thegap 200 overlaps with (e.g., disposed adjacent to but without touching) a non-end portion of thenode contact 135 in the Y-direction, or where thegap 201 overlaps with (e.g., disposed adjacent to but without touching) a non-end portion of theVss contact 133 in the Y-direction, or where thegap 202 overlaps with (e.g., disposed adjacent to but without touching) a non-end portion of thenode contact 136 in the Y-direction, or where thegap 203 overlaps with (e.g., disposed adjacent to but without touching) a non-end portion of theVss contact 138 in the Y-direction. - Specifically, the
end portion 121A may run the risk of bridging with themiddle segment 133A of theVss contact 133, and theend portion 121B may run the risk of bridging with themiddle segment 135A of thenode contact 135. Similarly, an end portion of thegate structure 120 may potentially bridge with thenode contact 135, an end portion of thegate structure 122 may potentially bridge with theVss contact 133, an end portion of thegate structure 124 may potentially bridge with theVss contact 138, and end portions of thegate structures node contact 136. - Gate-to-contact bridging is undesirable because it may degrade SRAM cell performance and reliability or may even render the SRAM cell defective. Unfortunately, conventional SRAM cell design and fabrication have not adequately taken this issue into account or provided a satisfactory solution. According to the various aspects of the present disclosure, however, the
Vss contacts 133/138 and thenode contacts 135/136 (where bridging is at a risk) are shrunk in the X-direction, so as to reduce the possibility of them bridging with the adjacent gate structure(s). - For example, the
dimension 171 of theVss contact 133 is reduced compared to thedimension 151 of theBL contact 131 or thedimension 161 of theVcc contact 132. In some embodiments, thedimension 151 and thedimension 161 are each greater than thedimension 171 by at least 0.5 nm. As a result of the reduceddimension 171 of theVss contact 133, thegap 220 between theVss contact 133 and thegate structure 121 is also larger than thegap 210 between theVcc contact 132 and the gate structure 121 (or larger than thegap 230 between theBL contact 131 and the gate structure 120). In some embodiments, thegap 220 is larger than thegap 210 or thegap 230 by at least about 0.2 nm. - The smaller dimension 171 (or conversely, the larger gap 220) allows for a greater tolerance of the profile variation of the
gate structure 121. Even if theend portion 121A of the gate structure is enlarged due to process control imperfections, it may still not come into physical contact with theVss contact 133, since the boundary of theshrunken Vss contact 133 is effectively located “farther away” from theend portion 121A of thegate structure 121. Likewise, theshrunken Vss contact 133 also has reduced bridging risks with thegate structure 122. It is understood that theVss contact 138 is also shrunken in a manner similar to theVss contact 133, and as such it has a lower bridging risk with thegate structures 123/124. - With respect to the
node contacts 135/136, thedimensions dimension 151 of theBL contact 131 or thedimension 161 of theVcc contact 132. In some embodiments, thedimension 151 and thedimension 161 are each greater than thedimension dimension 181 of thenode contact 135, thegap 240 between thenode contact 135 and thegate structure 121 is also larger than thegap 210 between theVcc contact 132 and the gate structure 121 (or larger than thegap 230 between theBL contact 131 and the gate structure 120). In some embodiments, thegap 240 is larger than thegap 210 or thegap 230 by at least about 0.1 nm. - With respect to the
node contact 136, as a result of the reduceddimension 191 of thenode contact 136, thegap 260 between thenode contact 136 and thegate structure 124 is also larger than thegap 210 between theVcc contact 132 and the gate structure 121 (or larger than thegap 230 between theBL contact 131 and the gate structure 120). In some embodiments, thegap 260 is larger than thegap 210 or thegap 230 by at least about 0.1 nm. - The
smaller dimensions 181 and 191 (or conversely, thelarger gaps 240 and 260) allow for a greater tolerance of the profile variation of the gate structures 120-121 and 124-125. For example, even if theend portion 121B of the gate structure is enlarged due to process control imperfections, it may still not come into physical contact with thenode contact 135, since the boundary of theshrunken node contact 135 is effectively located “farther away” from theend portion 121B of thegate structure 121. Likewise, theshrunken node contact 135 also has reduced bridging risks with thegate structure 120. Similarly, theshrunken node contact 136 also has reduced bridging risks with the gate structures (e.g., the end portions thereof) 124-125. - In some embodiments, the node contacts 135-136 are misaligned in the X-direction. In other words, the
gap 240 is larger than thegap 270, and thegap 260 is larger than thegap 250. This misalignment is due to the fact that the bridging concerns for thenode contact 135 is with respect to the gate structures 120-121 (i.e., gate structure end portions located near thegaps 240 or 200), whereas the bridging concerns for thenode contact 136 is with respect to the gate structures 124-125 (i.e., gate structure end portions located near thegaps 260 or 202). In other words, while it may be beneficial for thenode contact 135 to be located farther away from the gate structures 120-121, it is not as important for thenode contact 135 to be located farther away from thegate structure 124. As such, thenode contact 135 may be shrunken from the “top side” (the side facing the gap 200), but not shrunken from the “bottom side” (the side facing the gate structure 124). Likewise, while it may be beneficial for thenode contact 136 to be located farther away from the gate structures 124-125, it is not as important for thenode contact 136 to be located farther away from thegate structure 121. As such, thenode contact 136 may be shrunken from the “bottom side” (the side facing the gap 202), but not shrunken from the “top side” (the side facing the gate structure 121). It is understood, however, that this is merely one possible embodiment. In other embodiments, the node contacts 135-136 may be shrunken from both the “top side” and the “bottom side”. - Compared to the node contacts 13-136, the
Vss contacts Vss contact 133 in the top view ofFIG. 3 . In some embodiments, the SRAM cell located immediately “above” theSRAM cell 100 is an “upside-down-flipped” version of theSRAM cell 100. In other words, the SRAM cell located immediately “above” theSRAM cell 100 mirrors theSRAM cell 100, except that the components inside that SRAM cell are “flipped” in 180 degrees in the X-direction compared to the components inside theSRAM cell 100. As such, theVss contact 133 may also have bridging concerns with the gate structures 126-127. Thus, according to the various aspects of the present disclosure, theVss contact 133 may be separated from thegate structure 126 by a gap similar to the gap 220 (e.g., substantially equal in size). In order to minimize the bridging risks between theVss contact 133 and the gate structures 126-127, thedimension 171 of theVss contact 133 is reduced from both the “top” and “bottom” sides. In other words, thegap 220 between theVss contact 133 and thegate structure 126 is enlarged to avoid potential physical contact between theVss contact 133 and the gate structures 126-127, even if the gate structures 126-127 have larger end portions due to process control imperfections. The same is true for theVss contact 138 with respect to its adjacent gate structures. - Due to the fact that the
Vss contacts node contact 135 and the “bottom” side for the node contact 136), the dimension 171 (of theVss contacts 133 or 138) is smaller than the dimension 181 (of the node contact 135) and the dimension 191 (of the node contact 136) as well. In some embodiments, thedimension 181 is larger than the 171 by at least about 0.1 nm, and thedimension 191 is larger than the 171 by at least about 0.1 nm. - Compared to the
Vss contacts 133/138 and thenode contacts 135/136, theBL contacts 131/140 and theVcc contacts 132/139 are not as prone or susceptible to gate-to-contact bridging. This is because theBL contacts 131/140 and theVcc contacts 132/139 are not located adjacent to the end portions of any of the gate structures 120-125 in theSRAM cell 100. For example, no segment of theVcc contact 132 overlaps with any of thegaps Vcc contact 139 as well as theBL contacts BL contacts 131/140 and theVcc contacts 132/139 have a larger window for gate-to-contact bridging. Therefore, it is not necessary to reduce theirdimensions - In some embodiments, the
dimensions dimensions dimension 151 of theBL contact 131 is M nanometers according to the original SRAM cell design, the present disclosure may reconfigure the design and/or fabrication of theBL contact 131 such that thedimension 151 is now M+N nanometers. In some embodiments, N may be in a range from about 0 nm to about 0.5 nm. The increaseddimension 151 of theBL contact 131 may improve device performance, such as reduced contact resistance (due to the larger size). This may be particularly helpful if thedimension 150 of theBL contact 131 is small (since small contacts have greater contact resistance). For similar reasons, thedimension 161 of theVcc contact 132 may be reconfigured such that it is larger than the value dictated by the original SRAM cell design. - It is understood that although the elements in
FIG. 3 appear as rectangles, the actually fabricated devices may not have such perfect shapes. For example, the boundaries of the elements (e.g., the fins, the contacts, or the gate structures) may not be perfectly straight and may have roughness or non-linearity associated therewith. An example of this is shown inFIG. 4 , in which a top view of an actually fabricatedVss contact 133 is illustrated according to an embodiment. As can be seen fromFIG. 4 , the actually fabricatedVss contact 133 is not a perfect triangle but has more of a “T-shape” (or a “dog-bone”) top view profile. That is, not only does the Vss contact have somewhat curvilinear edges/boundaries, itsmiddle portion 133A is also narrower (in the X-direction) than itsend portions - In some embodiments, the narrower
middle portion 133A is specifically configured to further reduce the bridging concerns. With reference to bothFIGS. 3-4 , themiddle portion 133A is the segment of theVss contact 133 that is disposed adjacent to thegap 201 defined by the end portions of the gate structures 121-122. In other words, themiddle portion 133A is the part of theVss contact 133 that is most at risk of bridging with the gate structures 121-122. Thus, by configuring the profile of theVss contact 133 such that its middle portion “caves inward”, bridging risks between theVss contact 133 and the gate structures 121-122 are further minimized. In the embodiment illustrated inFIG. 4 , thedimension 171 is measured somewhere in themiddle portion 133A, for example at its narrowest point. However, it is understood that thedimension 171 may be measured in theend portions - In some embodiments, the shrinking of the
Vss contacts 133/138 and thenode contacts 135/136 is accomplished by revising the original SRAM cell layout design. An example of this approach is illustrated inFIG. 5 , which illustrates an original 1-bit SRAMcell layout design 300, as well as a revised 1-bit SRAMcell layout design 400. In some embodiments, the original SRAMcell layout design 300 includes a computer file, such as a GDS (graphical database system) file, and the revised SRAMcell layout design 400 includes a photomask design. For example, the IC chip design and/or layout engineers may generate the original SRAMcell layout design 300 and send the design to a semiconductor fabrication entity, such as a foundry. The semiconductor fabrication entity will then design and/or manufacture a photomask, on which the original SRAMcell layout design 300 has been revised into the revised SRAMcell layout design 400. It is understood that in some embodiments, additional elements such as OPC (optical proximity correction) features may be implemented on the photomask. - As shown in
FIG. 5 , the original SRAMcell layout design 300 and the revised SRAMcell layout design 400 include respective fin lines 311-314 and 411-414 that correspond to the fin lines 111-114 of theSRAM cell 100 discussed above with reference toFIG. 3 . The original SRAMcell layout design 300 and the revised SRAMcell layout design 400 also include respective gate structures 320-325 and 420-425 that correspond to the gate structures 120-125 of theSRAM cell 100 discussed above with reference toFIG. 3 . The original SRAMcell layout design 300 and the revised SRAMcell layout design 400 further include respective conductive contacts 331-340 and 431-440 that correspond to the conductive contacts 131-140 of theSRAM cell 100 discussed above with reference toFIG. 3 . - As discussed above, in order to minimize gate-to-contact bridging risks, the Vss contacts and the node contacts are shrunk in the X-direction. Using the Vss contact as an example, the
Vss contact 333 in the original SRAMcell layout design 300 has adimension 370 measured in the Y-direction and adimension 371 measured in the X-direction. As a part of revising the original SRAMcell layout design 300, thedimension 371 is reduced to adimension 471 for the revisedVss contact 433. In the embodiment shown inFIG. 5 , the reduction of thedimension 371 is performed on both the “top side” and the “bottom side” of theVss contact 333, as represented by the arrows on the “top side” and the “bottom side” of theVss contact 333. In other embodiments, the reduction of thedimension 371 may be performed on one side (i.e., either the “top side” or the “bottom side”), but not the other. In some embodiments, thedimension 371 is greater than thedimension 471 by at least about 0.5 nm. Meanwhile, thedimension 370 is kept the same. In other words, the dimension 470 (measured in the Y-direction) of the revisedVss contact 433 is substantially equal to thedimension 370. It is understood that theVss contact 338 of the original SRAMcell layout design 300 is shrunk to theVss contact 438 of the revised SRAMcell layout design 400. - Furthermore, the node contacts 335-336 are shrunk into the node contacts 435-436 similarly, although the node contacts 335-336 do not need to be shrunk from both the “top side” and the “bottom side.” For example, as discussed in more detail reference to
FIG. 3 , the bridging risk for thenode contact 335 is higher from the “top side” (facing the gate structures 320-321), and as such thenode contact 335 having adimension 381 only needs to be shrunk from the “top side” to form the revisednode contact 435 having adimension 481. Similarly, the bridging risk for thenode contact 336 is higher from the “bottom side” (facing the gate structures 324-325), and as such thenode contact 336 only needs to be shrunk from the “bottom side” to form the revisednode contact 436. However, it is understood that in some embodiments, the node contacts 335-336 may each be shrunk from both the “top side” and the “bottom side” to form the revised node contacts 435-436, respectively. -
FIG. 6 is a flowchart illustrating amethod 900 according to an embodiment of the present disclosure. Themethod 900 includes astep 910, in which a layout design for a circuit is received. The circuit includes: an elongated gate structure extending in a first direction (Y-direction), a first conductive contact extending in the first direction, and a second conductive contact extending in the first direction. An end portion of the elongated gated structure is located near the second conductive contact but not near the first conductive contact. - The
method 900 includes astep 920, in which the layout design is received. The revising includes shrinking the second conductive contact in a second direction perpendicular to the first direction. - In some embodiments, the revising the layout design includes generating a photomask design as the revised layout design.
- In some embodiments, the receiving the layout design includes receiving a layout design for a static random access memory (SRAM) cell. In some embodiments, the first conductive contact includes a Vcc contact or a BL contact. In some embodiments, the second conductive contact includes a Vss contact or a node contact.
- In some embodiments, the shrinking is performed without shrinking the second conductive contact in the first direction.
- It is understood that additional processes may be performed before, during, or after the steps 910-920 of the
method 900. For example, themethod 900 may include a step of fabricating an SRAM device according to the revised layout design. For reasons of simplicity, other additional steps are not discussed herein in detail. - Based on the above discussions, it can be seen that the present disclosure offers advantages over conventional FinFET SRAM devices. It is understood, however, that other embodiments may offer additional advantages, and not all advantages are necessarily disclosed herein, and that no particular advantage is required for all embodiments. One advantage is that the present disclosure reduces the gate-to-contact bridging risks. For example, in conventional SRAM cell design, the Vss contact or the node contact may bridge with nearby gate structures as the end portions of these gate structures become enlarged due to process control limitations. The present disclosure reduces the dimensions of the Vss contact or the node contact, so that physical contact with the nearby gate structures is unlikely even if the footprint of the gate structures is enlarged. The reduced bridging risk allows for improved SRAM device and better reliability. Other advantages include compatibility with existing FinFET SRAM design and manufacture, so implementation of the present disclosure is easy and cheap.
- One aspect of the present disclosure pertains to a semiconductor device. The semiconductor device includes an elongated gate structure extending in a first direction. The elongated gate structure has a first end portion, a second end portion, and a third portion disposed between the first end portion and the second end portion. The semiconductor device includes a first conductive contact extending in the first direction. The first conductive contact being disposed adjacent to the third portion of the elongated gate structure. The first conductive contact has a first dimension measured in the first direction and a second dimension measured in a second direction perpendicular to the first direction. The semiconductor device includes a second conductive contact extending in the first direction. The second conductive contact being disposed adjacent to the first end portion of the elongated gate structure. The second conductive contact has a third dimension measured in the first direction and a fourth dimension measured in the second direction. The first dimension is less than the third dimension. The second dimension is greater than the fourth dimension. A first fin structure intersects with the elongated gate structure and with the first conductive contact in a top view. A second fin structure intersects with the elongated gate structure and with the second conductive contact in a top view. The first fin structure and the second fin structure each extend in the second direction. The first structure is separated from the second fin structure in the first direction.
- Another aspect of the present disclosure pertains to a static random access memory (SRAM) cell. The SRAM cell includes a first gate and a second gate each extending in a first direction. A first gap separates the first gate from the second gate in the first direction. The SRAM cell includes a Vcc contact extending in the first direction. A second gap separates the Vcc contact and the first gate in a second direction perpendicular to the first direction. No segment of the Vcc contact overlaps with the first gap in the first direction. The SRAM cell includes a Vss contact extending in the first direction. A third gap separates the Vss contact from the first gate in the second direction. A segment of the Vss contact is disposed adjacent to the first gap. The Vss contact is smaller than the Vcc contact in the second direction.
- Yet another aspect of the present disclosure pertains to a method. A layout design for a circuit is received. The circuit includes: an elongated gate structure extending in a first direction (Y-direction), a first conductive contact extending in the first direction, and a second conductive contact extending in the first direction. An end portion of the elongated gated structure is located near the second conductive contact but not near the first conductive contact. The layout design is revised. The revising includes shrinking the second conductive contact in a second direction perpendicular to the first direction.
- The foregoing has outlined features of several embodiments so that those skilled in the art may better understand the detailed description that follows. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure. For example, by implementing different thicknesses for the bit line conductor and word line conductor, one can achieve different resistances for the conductors. However, other techniques to vary the resistances of the metal conductors may also be utilized as well.
Claims (20)
1. A method, comprising:
receiving a computer file, the computer file specifying a layout for a circuit that includes:
a first gate extending in a first direction;
a second gate extending in the first direction, the second gate being separated from the first gate in the first direction by a gap;
a first contact extending in the first direction; and
a second contact extending in the first direction, wherein the second contact is located closer to the gap than the first contact; and
generating a photomask design based on the computer file, wherein the second contact in the photomask design has a reduced size in a second direction different from the first direction.
2. The method of claim 1 , wherein the receiving of the computer file comprises receiving the computer file in a graphical database system (GDS) format.
3. The method of claim 1 , wherein the generating the photomask design is performed without reducing a size of the second contact in the first direction.
4. The method of claim 1 , wherein the computer file specifies the layout for a static random access memory (SRAM) device that includes a plurality of Vcc contacts, a plurality of bit-line (BL) contacts, a plurality of Vss contacts, and a plurality of node contacts.
5. The method of claim 4 , wherein the generating of the photomask design comprises reducing a size of one of the Vss contacts as the second contact in the second direction without affecting a size of one of the Vcc contacts as the first contact in either the first direction or the second direction.
6. The method of claim 5 , wherein the generating of the photomask design further comprises reducing a size of at least one of the node contacts in the second direction.
7. The method of claim 6 , wherein the reducing the size of the at least one of the node contacts comprises reducing a size of a first node contact from a first side and reducing a size of a second node contact from a second side opposite the first side.
8. The method of claim 6 , wherein the node contact and the Vss contact are located on opposite sides of the first gate in the second direction.
9. The method of claim 6 , wherein the node contact is located closer to the gap than the Vcc contact in the first direction.
10. The method of claim 1 , further comprising fabricating an integrated circuit (IC) device based on the photomask design.
11. The method of claim 1 , wherein the photomask design is generated by shrinking the second contact from opposite sides in the second direction.
12. A method, comprising:
accessing a computer file that includes a layout design for a circuit that includes:
a first gate extending in a first direction;
a second gate extending in the first direction, wherein the second gate is spaced apart from the first gate in the first direction by a gap;
a first contact extending in the first direction; and
a second contact extending in the first direction, wherein the second contact is located closer to the gap than the first contact; and
generating a photomask design based on the computer file, wherein the photomask design is generated at least in part by shrinking the second contact in a second direction perpendicular to the first direction.
13. The method of claim 12 , wherein the generating the photomask design is performed without reducing a size of the second contact in the first direction.
14. The method of claim 12 , wherein:
the layout design corresponds to a static random access memory (SRAM) device that includes a plurality of Vcc contacts, a plurality of bit-line (BL) contacts, a plurality of Vss contacts, and a plurality of node contacts;
the first contact is one of the Vcc contacts; and
the second contact is one of the Vss contacts.
15. The method of claim 12 , wherein the shrinking the second contact is performed from a first side of the second direction and a second side of the second direction opposite the first side.
16. The method of claim 12 , wherein the photomask design is generated without affecting a size of the first contact in either the first direction or the second direction.
17. A method, comprising:
receiving a first integrated circuit (IC) layout design that specifies a layout for a static random access memory (SRAM) device that includes:
a first gate extending in a first direction;
a second gate extending in the first direction, the second gate being separated from the first gate in the first direction by a first gap;
a Vcc contact extending in the first direction; and
a Vss contact extending in the first direction, wherein the first gap is located closer to the Vss contact than to the Vcc contact; and
generating a second IC layout design based on the first IC layout design, wherein the second IC layout design is generated at least in part by shrinking a dimension of the Vss contact in a second direction different from the first direction.
18. The method of claim 17 , wherein the generating of the second IC layout design is performed without affecting a dimension of the Vss contact in the first direction and without affecting dimensions of the Vcc contact in either the first direction or the second direction.
19. The method of claim 17 , wherein:
the SRAM device further includes a first node contact and a second node contact each extending in the first direction; and
the generating of the second IC layout design comprises shrinking dimensions of both the first node contact and the second node contact in the second direction.
20. The method of claim 17 , wherein the first IC layout design further includes a third gate extending in the first direction and separated from the first gate in the first direction by a second gap, and wherein the second gap is located closer to the Vcc contact than to the Vss contact.
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US11031336B2 (en) | 2019-04-25 | 2021-06-08 | Taiwan Semiconductor Manufacturing Co., Ltd. | Semiconductor memory device having contact element of rectangular shape |
US11476257B2 (en) | 2020-07-31 | 2022-10-18 | Samsung Electronics Co., Ltd. | Integrated circuit including memory cell and method of designing the same |
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