US20230294185A1 - Power tool assembly, power tool base and workpiece clamp assembly therefor - Google Patents

Power tool assembly, power tool base and workpiece clamp assembly therefor Download PDF

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Publication number
US20230294185A1
US20230294185A1 US18/173,405 US202318173405A US2023294185A1 US 20230294185 A1 US20230294185 A1 US 20230294185A1 US 202318173405 A US202318173405 A US 202318173405A US 2023294185 A1 US2023294185 A1 US 2023294185A1
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United States
Prior art keywords
power tool
clamp
workpiece
locking pin
moveable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
US18/173,405
Inventor
Swapnil Ashok PATEL
Sarang Devidas PATIL
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Black and Decker Inc
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Black and Decker Inc
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Publication of US20230294185A1 publication Critical patent/US20230294185A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B27/00Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon
    • B27B27/08Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon arranged adjustably, not limited to only one of the groups B27B27/02 - B27B27/06
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B1/00Vices
    • B25B1/06Arrangements for positively actuating jaws
    • B25B1/10Arrangements for positively actuating jaws using screws
    • B25B1/103Arrangements for positively actuating jaws using screws with one screw perpendicular to the jaw faces, e.g. a differential or telescopic screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B1/00Vices
    • B25B1/06Arrangements for positively actuating jaws
    • B25B1/10Arrangements for positively actuating jaws using screws
    • B25B1/12Arrangements for positively actuating jaws using screws with provision for disengagement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B1/00Vices
    • B25B1/24Details, e.g. jaws of special shape, slideways
    • B25B1/2489Slideways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B5/00Clamps
    • B25B5/006Supporting devices for clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B5/00Clamps
    • B25B5/06Arrangements for positively actuating jaws
    • B25B5/10Arrangements for positively actuating jaws using screws
    • B25B5/102Arrangements for positively actuating jaws using screws with at least one jaw sliding along a bar
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B27/00Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon
    • B27B27/10Devices for moving or adjusting the guide fences or stops

Definitions

  • the present disclosure relates to a power tool assembly, power tool base and workpiece clamp assembly therefor.
  • the present disclosure relates to a chop saw assembly, a chop saw base and workpiece clamp assembly therefor.
  • Some power tools such as a chop saw are often used to cut a workpiece on a worksite. It is usual to adequately secure the workpiece before operation of the chop saw to ensure safe working.
  • FIG. 7 One known base for a chop saw is shown in FIG. 7 .
  • the base comprises an adjustable clamp which is mounted to the base via a fixed quick release mechanism.
  • the quick release mechanism engages with a threaded rod.
  • a problem with this arrangement is that the threaded rod must project out from the base when clamping large work pieces. This can be inconvenient for the user when moving round the workpiece and the chop saw base.
  • EP 2 985 101 shows the base having a work surface and an adjustable clamp having a frame which is releasably attached to the work surface in a number of different positions. This means that the adjustable clamp can be positioned to accommodate different sized work pieces.
  • EP 2 985 101 A problem with EP 2 985 101 is that the frame attaches to a plurality of slots in the base via a plurality of elongate hooks.
  • the slots and hooks require careful alignment before the frame is securely attached to the base.
  • the frame is only securely fixed to the base when the clamp is actively clamping the workpiece against a fence. This means that the user may not securely fix the clamp in place or the frame can accidently fall out of the base.
  • Examples of the present disclosure aim to address the aforementioned problems.
  • a power tool assembly comprising: a base having a work surface, the work surface configured to receive a workpiece; a power tool mounted on the base; a fence mounted to the work surface; and a workpiece clamp assembly moveably mountable on the work surface, the workpiece clamp assembly having: a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface; a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards the fence; and at least one locking pin moveable between a first position and a second with respect to the moveable clamp mount wherein in the first position the at least one locking pin is configured to fix the workpiece clamp assembly to the base and in the second position the at least one locking pin is configured to release the workpiece clamp assembly from the base.
  • the moveable clamp mount is slidably engageable with an elongate slot in the base.
  • the moveable clamp mount comprises a body portion and a slot guide wherein the body portion is mounted on the work surface and the slot guide is configured to project through the slot.
  • the slot guide comprises a guide shoulder portion facing an underside surface of the base opposite to the work surface and configured to prevent the slot guide from being removed from the slot.
  • the work surface comprises a plurality of reciprocal holes configured to receive the at least one locking pin when in the first position.
  • the at least one locking pin comprises a first locking pin on a first side of the moveable clamp mount and a second locking pin on a second side of the moveable clamp mount.
  • the first locking pin is mounted on a first side of the clamp arm and the second locking pin is mounted on a second side of the clamp arm.
  • the at least one locking pin is biased to the first position.
  • the at least one locking pin is spring biased to the first position.
  • the at least one locking pin is coupled to a user actuated handle.
  • the at least one locking pin is configured to move in a different direction to the direction of movement of the clamp arm.
  • the at least one locking is configured to move in a direction substantially perpendicular to the direction of movement of the clamp arm.
  • the clamp arm comprises a threaded portion engageable with a reciprocal threaded bore in the moveable clamp mount.
  • the clamp arm comprises a clamping plate configured to clamp against the workpiece.
  • the clamping plate is pivotally coupled to the clamp arm.
  • the power tool is a chop saw.
  • the power tool is pivotally mounted to the power tool base.
  • a power tool base comprising: at least one mounting element configured to mount a power tool to the power tool base; a work surface configured to receive a workpiece; a fence mounted to the work surface; a workpiece clamp assembly moveably mountable to the work surface, and the workpiece clamp assembly comprises: a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface; a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards the fence; and at least one locking pin moveable between a first position with respect to the moveable clamp mount configured to fix the workpiece clamp assembly to the power tool base and a second position with respect to the moveable clamp mount configured to release the workpiece clamp assembly from the power tool base.
  • a workpiece clamp assembly for a power tool base moveably mountable on a work surface of the power tool base, the workpiece clamp assembly having: a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface; a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards a fence; and at least one locking pin moveable between a first position and a second with respect to the moveable clamp mount wherein in the first position the at least one locking pin is configured to fix the workpiece clamp assembly to the base and in the second position the at least one locking pin is configured to release the workpiece clamp assembly from the base.
  • the power tool is a chop saw.
  • FIG. 1 shows a perspective view of a power tool base according to an example
  • FIG. 2 shows a perspective view of part of a workpiece clamp assembly according to an example
  • FIGS. 3 a and 3 b shows a cross-sectional front view of part of a power tool base according to an example
  • FIG. 4 shows a cross-sectional side view of part of a workpiece clamp assembly according to an example
  • FIG. 5 shows a perspective view of a workpiece clamp assembly according to an example
  • FIG. 6 shows a side view of a power tool base with workpiece clamping according to an example
  • FIG. 7 shows a prior art view of a power tool base.
  • FIG. 1 shows a perspective view of a power tool base 100 .
  • the power tool base 100 comprises a work surface 102 for receiving a workpiece 600 (best shown in FIG. 6 ).
  • the work surface 102 comprises a flat or substantially flat surface to receive the workpiece 600 .
  • the flat surface of the work surface 102 allows the workpiece 600 to rest stably on the work surface 102 .
  • the work surface 102 is a top surface 110 of the power tool base 100 .
  • the power tool base 100 comprises a power tool mounting 104 .
  • the power tool mounting 104 is configured to engage with a power tool (not shown) such that the power tool is coupled to the power tool base 100 .
  • the power tool mounting 104 comprises pivot holes 106 configured to receive a pivot rod (not shown).
  • the power tool is then pivotally coupled to the power tool base 100 via the pivot rod and the pivot holes 106 .
  • a dotted arrow A is shown in FIG. 1 representing an example of the pivotal movement of the power tool about the pivot holes 106 when pivotally coupled to the power tool base 100 .
  • the power tool is a chop saw (not shown). In this way, when the chop saw is pivotally mounted to the power tool mounting 104 , the chop saw is permitted to pivot between a non-cutting position and a cutting position. Whilst the term power tool will be used below, the power tool pivotally mountable to the power tool base 100 as shown in the Figures is a chop saw.
  • the power tool and the power tool base 100 will be referred collectively as a power tool assembly. For the purposes of clarity, the power tool has not been shown in the Figures.
  • other power tools can be mounted to the power tool base 100 .
  • a plunge saw, a drill, an oscillating tool or any other suitable power tool can be mounted to the power tool base 100 .
  • the power tool mounting 104 can be replaced with another suitable power tool mounting 104 configured to couple to e.g. the drill.
  • the power tool can be slidably moveable with respect to the power tool base 100 rather than pivotally moveable as shown in FIG. 1 .
  • the work surface 102 of the power tool base 100 comprises a cutting tool slot 108 for receiving a blade (not shown) of the power tool when the power tool is lowered towards the power tool base 100 during operation.
  • the blade e.g. a rotating circular saw blade of a chop saw projects through the cutting tool hole 108 when the power tool has been lowered. This means that the blade does not engage the power tool base 100 during operation.
  • the cutting tool hole 108 is elongate along the length of the power tool base 100 as shown in FIG. 1 .
  • the cutting tool hole 108 extends in a direction parallel with a longitudinal axis B-B of power tool base 100 .
  • the cutting tool hole 108 can be shaped differently to accommodate different types and shapes of cutting tool.
  • a fence 112 is mountable to the power tool base 100 .
  • the fence 112 is mounted in a mounting slot 114 .
  • the mounting slot 114 extends in a direction parallel with the longitudinal axis B-B of power tool base 100 .
  • the longitudinal axis B-B as shown in FIG. 1 is also colinear with the axis of the mounting slot 114 .
  • the mounting slot 114 is also parallel with the cutting tool hole 108 .
  • the fence 112 comprises a fence workpiece surface 116 configured to engage a first workpiece surface 602 of the workpiece 600 (best shown in FIG. 6 ).
  • the fence 112 is moveable in order to accommodate different shapes and sizes of the workpiece 600 .
  • moving the fence 112 with respect to the power tool base 100 allows the power tool e.g. the chop saw to make angled cuts in the workpiece 600 .
  • the fence 112 is moveable along the length of the mounting slot 114 .
  • the fence 112 is rotatable with respect to the work surface 102 . This means that the workpiece 600 can be orientated so that the workpiece 600 is not perpendicular to the cutting tool hole 108 .
  • FIG. 6 shows an exemplary workpiece 600 with a rectangular cross section clamped in a position such that the workpiece 600 is perpendicular to the cutting tool hole 108 .
  • the workpiece 600 as shown in FIG. 6 may be, for example, a portion of 2′′ ⁇ 4′′ (38 mm ⁇ 89 mm).
  • the fence 112 is clamped in position with respect to the work surface 102 via a clamping bolt 118 e.g. M10 bolt or alternatively a nut.
  • a clamping bolt 118 e.g. M10 bolt or alternatively a nut.
  • the power tool base 100 optionally comprises rubber feet 122 mounted at each corner of the power tool base 100 in order to keep the power tool base 100 stable during operation of the power tool.
  • the power tool base 100 comprises a workpiece clamp assembly 120 configured to clamp and hold the workpiece 600 against the fence workpiece surface 116 of the fence 112 .
  • the workpiece clamp assembly 120 will now be discussed in more detail below.
  • FIG. 6 shows a side view of the power tool base 100 according to an example.
  • the workpiece clamp assembly 120 and the fence 112 are moveably mounted to the work surface 102 .
  • both the workpiece clamp assembly 120 and the fence 112 are configured to move along the axis B-B of the mounting slot 114 .
  • workpiece clamp assembly 120 is configured to be moveable with respect to the work surface 102 towards and away from the fence 112 as indicated by double ended arrow C.
  • fence 112 is also configured to be moveable with respect to the work surface 102 towards and away from the workpiece clamp assembly 120 as indicated by double ended arrow D.
  • the fence 112 can be fixed in position with respect to the work surface 102 .
  • only the workpiece clamp assembly 120 is moveable with respect to the work surface 102 .
  • both the fence 112 and the workpiece clamp assembly 120 are both configured to move with respect to the work surface 102 . This provides increased flexibility for clamping different sized and shaped workpieces 600 .
  • FIG. 2 shows a perspective view of part of the workpiece clamp assembly 120 .
  • FIGS. 3 a and 3 b show a cross-sectional front view of part of the power tool base 100 including the workpiece clamp assembly 120 with the workpiece clamp assembly 120 in different modes of operation.
  • FIG. 4 shows a cross-sectional side view of part of the workpiece clamp assembly 120 .
  • FIG. 5 shows a perspective view of the workpiece clamp assembly 120 .
  • the workpiece clamp assembly 120 is configured to move between a plurality of different positions on the work surface 102 . Each of the plurality of different positions is predetermined by a series of locator holes 124 , 128 in the work surface 102 .
  • a first locator hole 124 is configured to receive a first locking pin 200 (as shown in FIG. 2 ) of a first locking mechanism 502 .
  • the first locator hole 124 in some examples is mounted on a left side e.g. a left side locator hole 124 .
  • the first locking pin 200 will be described in more detail below.
  • the first locking pin 200 in some examples is mounting on a left side e.g. a left side locking pin 124 .
  • the locator holes 124 , 128 provide a plurality of discrete workpiece clamp assembly 120 locations on the work surface 102 .
  • the locator holes 124 , 128 are positioned one either side of the mounting slot 114 e.g. on a left side and a right side of the mounting slot 114 . In this way, the operator can move the workpiece clamp assembly 120 stepwise from a peripheral position adjacent to an edge 126 of the power tool base 100 to a position adjacent the fence 112 .
  • the locator holes 124 , 128 as shown in FIG. 1 and FIGS. 3 a , 3 b are open holes and the first locking pin 200 and the second locking pin 202 are configured to protrude therethrough.
  • the locator holes 124 , 128 can be blind holes (not shown) and the first locking pin 200 and the second locking pin 202 do not protrude through to the underside of the power tool base 100 .
  • the workpiece clamp assembly 120 is shown in isolation in FIG. 5 .
  • the workpiece clamp assembly 120 comprises a moveable clamp mount 500 .
  • the moveable clamp mount 500 is configured to fix the workpiece clamp assembly 120 in a plurality of different securing positions on the work surface 102 .
  • the moveable clamp mount 500 comprises a first locking mechanism 502 and a second locking mechanism 504 .
  • the first locking mechanism 502 and the second locking mechanism 504 as respectively mounted on a left side and a right side of the workpiece clamp assembly 120 e.g. a left side locking mechanism 502 and a right side locking mechanism 504 .
  • the first and second locking mechanisms 502 , 504 are configured to secure the workpiece clamp assembly 120 to the work surface 102 .
  • the first locking mechanism 502 comprises a first locking pin 200 .
  • the first locking pin 200 is moveable between a first position and a second position with respect to the moveable clamp mount 500 .
  • the first position is an “up” position and the second position is a “down” position.
  • the first and second positions can be orientated in any direction with respect to each other.
  • the first locking pin 200 is configured to engage with the first locator hole 124 . Since the first locking pin 200 projects through the first locator hole 124 in the work surface 102 , the first locking pin 200 fixes the workpiece clamp assembly 120 to the power tool base 100 .
  • FIG. 3 a shows the workpiece clamping assembly 120 and the first locking pin 200 in the first position whereby the first locking pin 200 has been lowered through the first locator hole 124 .
  • FIG. 4 also shows the workpiece clamping assembly 120 in the same fixed arrangement as shown in FIG. 3 a , however, the cross-sectional view in FIG. 4 does not show the first locking pin 200 for the purposes of clarity.
  • FIGS. 3 b shows the first locking pin 200 in the second position whereby the first locking pin 200 has been raised above the first locator hole 124 and free from the work surface 102 .
  • the first locking pin 200 is configured to move from the first position to the second position in a direction substantially perpendicular from the longitudinal axis B-B of the power tool base 100 . As shown in FIG. 3 a this means that the user lifts the handle 204 up away from the work surface 102 as indicated by arrow E.
  • the first locking mechanism 502 comprises a first biasing element 306 configured to urge the first locking pin 200 towards the first position.
  • the first biasing element 306 is a first compression spring 306 mounted on the first locking pin 200 .
  • the first compression spring 306 engages a first pin shoulder portion 308 at a first end of the first compression spring 306 .
  • the first compression spring 306 also engages a first inner mount surface 310 at a second end of the first compression spring 306 .
  • FIGS. 3 a and 3 b show the first biasing element 306 is a first compression spring 306
  • any suitable biasing means or mechanisms can be used e.g. a leaf spring, a tension spring, a resilient rubber pad etc.
  • the first locking mechanism 502 does not comprise a first biasing element 306 . Instead, the first locking pin 200 is biased to the first locking position under the force of gravity alone.
  • the workpiece clamp assembly 120 optionally comprises a single locking mechanism e.g. the first locking mechanism 502 as shown in FIG. 5 .
  • a first set of locator holes 124 are provided on one side of the mounting slot 114 .
  • the first locking pin 200 as shown in FIGS. 2 and 5 is optionally cylindrical and the first locking pin 200 is configured to engage a circular locator hole 124 .
  • the first locking pin 200 comprises a different cross-sectional shape e.g. square, rectangular, triangular, hexagonal, star shaped or any other suitable cross sectional shape. If the cross sectional shape of the first locking pin 200 is not circular the workpiece clamp assembly 120 is prevented from rotating with respect to the work surface 102 .
  • the workpiece clamp assembly 120 optionally comprises a second locking mechanism 504 e.g. as best shown in FIG. 5 .
  • the second locking mechanism 504 comprises a second locking pin 202 which is configured to engage with a second locator hole 128 .
  • the second locking mechanism 504 and the second locking pin 202 are mounted on a right side of the mounting slot 114 , e.g. a right side locking mechanism 504 , a right side locking pin 202 .
  • the second locator hole 128 is mounted on the right side of the mounting slot 114 e.g. a right side locator hole 128 .
  • the second locking mechanism 504 is configured to function in the same way as described with respect to the first locking mechanism 502 .
  • first locking pin 200 and a second locking pin 202 respectively engaging the first locator hole 124 and the second locator hole 128 .
  • the workpiece clamp assembly 120 is prevented from rotating with respect to the work surface 102 .
  • the workpiece clamp assembly 120 is better secured to the work surface 102 .
  • the second locking pin 202 is also biased to the first position.
  • the second locking mechanism 504 comprises a second biasing element 312 configured to urge the second locking pin 202 towards the first position.
  • the second biasing element 312 is a second compression spring 312 mounted on the second locking pin 202 .
  • the second compression spring 312 engages a second pin shoulder portion 314 at a first end of the second compression spring 312 .
  • the second compression spring 312 also engages a second inner mount surface 316 at a second end of the second compression spring 312 .
  • the first locking mechanism 502 and the second locking mechanism 504 are configured to be operated in unison. Accordingly, when the first locking pin 200 is moved from the first position to the second position, so does the second locking pin 202 move from the first position to the second position.
  • the first locking pin 200 and the second locking pin 202 are connected together by a handle 204 .
  • the first locking pin 200 and the second locking pin 202 project through respective handle holes 302 , 304 (as shown in FIG. 3 a ).
  • the first locking pin 200 and the second locking pin 202 are secured to the handle 204 via C clips 206 , 208 .
  • the handle 204 comprises an upwardly projecting U-shape so that a user can grip and pull the handle 204 away from the power tool base 100 . In other words, the user pulls the handle 204 upwardly as shown by arrow G as shown in FIG. 2 .
  • the first locking pin 200 is on a first side 516 of the moveable clamp mount 500 and the second locking pin 202 is mounted on a second side 518 of the moveable clamp mount 500 .
  • the first locking pin 200 is mounted on a first side of a clamp rod assembly 506 and the second locking pin 202 is mounted on a second side of the clamp rod assembly 506 .
  • the clamp rod assembly 506 is shown in more detail in FIG. 5 .
  • the workpiece clamp assembly 120 comprises the clamp rod assembly 506 .
  • the clamp rod assembly 506 is operatively engageable with the moveable clamp mount 500 .
  • the clamp rod assembly 506 comprises a threaded rod 508 which is threaded into a threaded bore 210 of the moveable clamp mount 500 .
  • the clamp rod assembly 506 can comprise a threaded rod 508 which is threaded along the entirety of its length as shown in FIG. 5 or alternatively which is threaded along only a portion of its length as shown in FIG. 4 .
  • the clamp rod assembly 506 is moved with respect to the moveable clamp mount 500 by rotating the threaded rod 508 in the threaded bore 210 .
  • the user can optionally rotate the threaded rod 508 by twisting the knob 510 .
  • any suitable device or means can be used to rotate the threaded rod 508 as required.
  • the clamp rod assembly 506 comprises a clamping plate 512 configured to clamp against a second workpiece surface 604 of the workpiece 600 .
  • the clamping plate 512 is configured to move in a direction towards or away from the fence 112 as indicated by doubled ended arrow F in FIG. 4 .
  • the clamping plate 512 is pivotally mounted on a pivot rod 514 and the pivot rod 514 is fixed to the threaded rod 508 . This means that the clamping plate 512 can be angled with respect to the longitudinal axis B-B of the power tool base 100 e.g. when the fence 112 has also been angled or the workpiece 600 comprises an angled surface.
  • the moveable clamp mount 500 comprises a body portion 212 and a slot guide 214 .
  • the body portion 212 can comprise a lattice structure as shown in FIG. 2 .
  • the body portion 212 can comprise a solid structure as shown in FIGS. 3 a and 3 b.
  • the body portion 212 is mounted adjacent to the work surface 102 and the slot guide 214 is configured to project through the mounting slot 114 .
  • the slot guide 214 comprises a guide shoulder portion 216 projecting laterally under the mounting slot 114 .
  • the guide shoulder portion 216 faces an underside surface 318 of the power tool base 100 opposite the work surface 102 .
  • the guide shoulder portion 216 laterally projects under the body portion 212 and defines a first retaining slot 320 and a second retaining slot 322 .
  • the first retaining slot 320 and the second retaining slot 322 are configured to receive a portion of the power tool base 100 which adjacent to the mounting slot 114 .
  • the slot guide 214 and the guide shoulder portion 216 are configured to prevent the slot guide 214 and the workpiece clamp assembly 120 from being removed from the mounting slot 114 .
  • the slot guide 214 and the guide shoulder portion 216 are configured to prevent movement in an upwards direction away from the work surface 102 (e.g. direction E shown in FIG. 3 a ).
  • the moveable clamp mount 500 is slidably engageable with the work surface 102 . That is, when the first and second locking pins 200 , 202 are in the second position, the user can slide the workpiece clamp assembly 120 along the mounting slot 114 . When the workpiece clamp assembly 120 is located above new locator holes 124 , 128 , the first and second locking pins 200 , 202 are urged into the locator holes 124 , 128 . This means that the workpiece clamp assembly 120 is automatically locked in position on the power tool base 100 .
  • the first and second locking pins 202 , 204 comprise chamfered surfaces 324 , 326 to help the first and second locking pins 200 , 202 enter and exit the locator holes 124 , 128 .
  • the mounting slot 114 comprises a larger opening 130 at one end of the mounting slot 114 as shown in FIG. 1 .
  • the opening 130 is configured to receive the slot guide 214 into the mounting slot 114 . In this way, the user inserts the slot guide 214 into the opening 130 when assembling the workpiece clamp assembly 120 and the power tool base 100 .
  • the pivot rod 514 optionally comprises a retaining plate 400 coupled to a portion 402 of the pivot rod 514 which projects below the work surface 102 . Similar to the guide shoulder portion 216 , the retaining plate 400 prevents the pivot rod 514 and the clamping plate 512 from being lifted upwards away from the power tool base 100 and out of the mounting slot 114 . Similarly, the user inserts the retaining plate 400 into the opening 130 when assembling the workpiece clamp assembly 120 and the power tool base 100 .
  • the first and second locking mechanisms 502 , 504 operate independently from the clamp rod assembly 506 .
  • the workpiece clamp assembly 120 is easier to release from the power tool base 100 .
  • the first and second locking mechanisms 502 , 504 are more reliable. Since the workpiece clamp assembly 120 is not permanently fixed on the power tool base 100 , the workpiece clamp assembly 120 can be more compact when compared to the arrangement shown in FIG. 7 . This means that the workpiece clamp assembly 120 does not protrude off the edge 126 of the power tool base 100 . The user can therefore move around the power tool base 100 more easily.

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  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

A power tool assembly includes a base having a work surface, which is configured to receive a workpiece. A workpiece clamp assembly is moveably mountable on the work surface. The workpiece clamp assembly has a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface, a clamp arm being operatively engageable with the moveable clamp mount and configured to move in a direction towards the fence, and at least one locking pin moveable between a first position and a second with respect to the moveable clamp mount wherein in the first position the at least one locking pin is configured to fix the workpiece clamp assembly to the base and in the second position the at least one locking pin is configured to release the workpiece clamp assembly from the base.

Description

    BACKGROUND Field
  • The present disclosure relates to a power tool assembly, power tool base and workpiece clamp assembly therefor. In particular, the present disclosure relates to a chop saw assembly, a chop saw base and workpiece clamp assembly therefor.
  • Description of Related Art
  • Some power tools such as a chop saw are often used to cut a workpiece on a worksite. It is usual to adequately secure the workpiece before operation of the chop saw to ensure safe working.
  • One known base for a chop saw is shown in FIG. 7 . The base comprises an adjustable clamp which is mounted to the base via a fixed quick release mechanism. The quick release mechanism engages with a threaded rod. A problem with this arrangement is that the threaded rod must project out from the base when clamping large work pieces. This can be inconvenient for the user when moving round the workpiece and the chop saw base.
  • It is also known to secure a workpiece using a chop saw having a base comprising a different type of clamp e.g. as shown in EP 2 985 101.
  • EP 2 985 101 shows the base having a work surface and an adjustable clamp having a frame which is releasably attached to the work surface in a number of different positions. This means that the adjustable clamp can be positioned to accommodate different sized work pieces.
  • A problem with EP 2 985 101 is that the frame attaches to a plurality of slots in the base via a plurality of elongate hooks. The slots and hooks require careful alignment before the frame is securely attached to the base. Furthermore, the frame is only securely fixed to the base when the clamp is actively clamping the workpiece against a fence. This means that the user may not securely fix the clamp in place or the frame can accidently fall out of the base.
  • SUMMARY
  • Examples of the present disclosure aim to address the aforementioned problems.
  • According to an aspect of the present disclosure there is a power tool assembly comprising: a base having a work surface, the work surface configured to receive a workpiece; a power tool mounted on the base; a fence mounted to the work surface; and a workpiece clamp assembly moveably mountable on the work surface, the workpiece clamp assembly having: a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface; a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards the fence; and at least one locking pin moveable between a first position and a second with respect to the moveable clamp mount wherein in the first position the at least one locking pin is configured to fix the workpiece clamp assembly to the base and in the second position the at least one locking pin is configured to release the workpiece clamp assembly from the base.
  • Optionally, the moveable clamp mount is slidably engageable with an elongate slot in the base.
  • Optionally, the moveable clamp mount comprises a body portion and a slot guide wherein the body portion is mounted on the work surface and the slot guide is configured to project through the slot.
  • Optionally, the slot guide comprises a guide shoulder portion facing an underside surface of the base opposite to the work surface and configured to prevent the slot guide from being removed from the slot.
  • Optionally, the work surface comprises a plurality of reciprocal holes configured to receive the at least one locking pin when in the first position.
  • Optionally, the at least one locking pin comprises a first locking pin on a first side of the moveable clamp mount and a second locking pin on a second side of the moveable clamp mount.
  • Optionally, the first locking pin is mounted on a first side of the clamp arm and the second locking pin is mounted on a second side of the clamp arm.
  • Optionally, the at least one locking pin is biased to the first position.
  • Optionally, the at least one locking pin is spring biased to the first position.
  • Optionally, the at least one locking pin is coupled to a user actuated handle.
  • Optionally, the at least one locking pin is configured to move in a different direction to the direction of movement of the clamp arm.
  • Optionally, the at least one locking is configured to move in a direction substantially perpendicular to the direction of movement of the clamp arm.
  • Optionally, the clamp arm comprises a threaded portion engageable with a reciprocal threaded bore in the moveable clamp mount.
  • Optionally, the clamp arm comprises a clamping plate configured to clamp against the workpiece.
  • Optionally, the clamping plate is pivotally coupled to the clamp arm.
  • Optionally, the power tool is a chop saw.
  • Optionally, the power tool is pivotally mounted to the power tool base.
  • In another aspect of the disclosure, there is a power tool base comprising: at least one mounting element configured to mount a power tool to the power tool base; a work surface configured to receive a workpiece; a fence mounted to the work surface; a workpiece clamp assembly moveably mountable to the work surface, and the workpiece clamp assembly comprises: a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface; a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards the fence; and at least one locking pin moveable between a first position with respect to the moveable clamp mount configured to fix the workpiece clamp assembly to the power tool base and a second position with respect to the moveable clamp mount configured to release the workpiece clamp assembly from the power tool base.
  • In yet another aspect of the disclosure, there is a workpiece clamp assembly for a power tool base moveably mountable on a work surface of the power tool base, the workpiece clamp assembly having: a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface; a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards a fence; and at least one locking pin moveable between a first position and a second with respect to the moveable clamp mount wherein in the first position the at least one locking pin is configured to fix the workpiece clamp assembly to the base and in the second position the at least one locking pin is configured to release the workpiece clamp assembly from the base.
  • Optionally, the power tool is a chop saw.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • Various other aspects and further examples are also described in the following detailed description and in the attached claims with reference to the accompanying drawings, in which:
  • FIG. 1 shows a perspective view of a power tool base according to an example;
  • FIG. 2 shows a perspective view of part of a workpiece clamp assembly according to an example;
  • FIGS. 3 a and 3 b shows a cross-sectional front view of part of a power tool base according to an example;
  • FIG. 4 shows a cross-sectional side view of part of a workpiece clamp assembly according to an example;
  • FIG. 5 shows a perspective view of a workpiece clamp assembly according to an example;
  • FIG. 6 shows a side view of a power tool base with workpiece clamping according to an example;
  • FIG. 7 shows a prior art view of a power tool base.
  • DETAILED DESCRIPTION
  • FIG. 1 shows a perspective view of a power tool base 100. The power tool base 100 comprises a work surface 102 for receiving a workpiece 600 (best shown in FIG. 6 ). The work surface 102 comprises a flat or substantially flat surface to receive the workpiece 600. The flat surface of the work surface 102 allows the workpiece 600 to rest stably on the work surface 102. The work surface 102 is a top surface 110 of the power tool base 100.
  • The power tool base 100 comprises a power tool mounting 104. The power tool mounting 104 is configured to engage with a power tool (not shown) such that the power tool is coupled to the power tool base 100. As shown in FIG. 1 , the power tool mounting 104 comprises pivot holes 106 configured to receive a pivot rod (not shown). The power tool is then pivotally coupled to the power tool base 100 via the pivot rod and the pivot holes 106. This means that the power tool, when mounted to the power tool base 100, is configured to pivot with respect to the power tool base 100. A dotted arrow A is shown in FIG. 1 representing an example of the pivotal movement of the power tool about the pivot holes 106 when pivotally coupled to the power tool base 100.
  • In some examples, the power tool is a chop saw (not shown). In this way, when the chop saw is pivotally mounted to the power tool mounting 104, the chop saw is permitted to pivot between a non-cutting position and a cutting position. Whilst the term power tool will be used below, the power tool pivotally mountable to the power tool base 100 as shown in the Figures is a chop saw.
  • The power tool and the power tool base 100 will be referred collectively as a power tool assembly. For the purposes of clarity, the power tool has not been shown in the Figures.
  • However, in some other examples, other power tools can be mounted to the power tool base 100. For example, a plunge saw, a drill, an oscillating tool or any other suitable power tool can be mounted to the power tool base 100. In this case, the power tool mounting 104 can be replaced with another suitable power tool mounting 104 configured to couple to e.g. the drill. In this case, the power tool can be slidably moveable with respect to the power tool base 100 rather than pivotally moveable as shown in FIG. 1 .
  • The work surface 102 of the power tool base 100 comprises a cutting tool slot 108 for receiving a blade (not shown) of the power tool when the power tool is lowered towards the power tool base 100 during operation. In this way, the blade e.g. a rotating circular saw blade of a chop saw projects through the cutting tool hole 108 when the power tool has been lowered. This means that the blade does not engage the power tool base 100 during operation. The cutting tool hole 108 is elongate along the length of the power tool base 100 as shown in FIG. 1 . The cutting tool hole 108 extends in a direction parallel with a longitudinal axis B-B of power tool base 100. However, in other examples, the cutting tool hole 108 can be shaped differently to accommodate different types and shapes of cutting tool.
  • A fence 112 is mountable to the power tool base 100. The fence 112 is mounted in a mounting slot 114. The mounting slot 114 extends in a direction parallel with the longitudinal axis B-B of power tool base 100. The longitudinal axis B-B as shown in FIG. 1 is also colinear with the axis of the mounting slot 114. The mounting slot 114 is also parallel with the cutting tool hole 108. The fence 112 comprises a fence workpiece surface 116 configured to engage a first workpiece surface 602 of the workpiece 600 (best shown in FIG. 6 ).
  • In some examples, the fence 112 is moveable in order to accommodate different shapes and sizes of the workpiece 600. Alternatively, or additionally, moving the fence 112 with respect to the power tool base 100 allows the power tool e.g. the chop saw to make angled cuts in the workpiece 600. In some examples, the fence 112 is moveable along the length of the mounting slot 114. Additionally, or alternatively, the fence 112 is rotatable with respect to the work surface 102. This means that the workpiece 600 can be orientated so that the workpiece 600 is not perpendicular to the cutting tool hole 108.
  • By way of example, reference is made to FIG. 6 which shows an exemplary workpiece 600 with a rectangular cross section clamped in a position such that the workpiece 600 is perpendicular to the cutting tool hole 108. The workpiece 600 as shown in FIG. 6 may be, for example, a portion of 2″×4″ (38 mm×89 mm).
  • The fence 112 is clamped in position with respect to the work surface 102 via a clamping bolt 118 e.g. M10 bolt or alternatively a nut.
  • The power tool base 100 optionally comprises rubber feet 122 mounted at each corner of the power tool base 100 in order to keep the power tool base 100 stable during operation of the power tool.
  • The power tool base 100 comprises a workpiece clamp assembly 120 configured to clamp and hold the workpiece 600 against the fence workpiece surface 116 of the fence 112. The workpiece clamp assembly 120 will now be discussed in more detail below.
  • FIG. 6 shows a side view of the power tool base 100 according to an example. The workpiece clamp assembly 120 and the fence 112 are moveably mounted to the work surface 102. As shown in FIG. 6 , both the workpiece clamp assembly 120 and the fence 112 are configured to move along the axis B-B of the mounting slot 114. In some examples workpiece clamp assembly 120 is configured to be moveable with respect to the work surface 102 towards and away from the fence 112 as indicated by double ended arrow C.
  • In some examples fence 112 is also configured to be moveable with respect to the work surface 102 towards and away from the workpiece clamp assembly 120 as indicated by double ended arrow D.
  • In other examples, the fence 112 can be fixed in position with respect to the work surface 102. In this example, only the workpiece clamp assembly 120 is moveable with respect to the work surface 102. In more preferable examples both the fence 112 and the workpiece clamp assembly 120 are both configured to move with respect to the work surface 102. This provides increased flexibility for clamping different sized and shaped workpieces 600.
  • The workpiece clamp assembly 120 will now be described in more detail with respect to FIGS. 1, 2, 3 a, 3 b, 4 and 5. FIG. 2 shows a perspective view of part of the workpiece clamp assembly 120. FIGS. 3 a and 3 b show a cross-sectional front view of part of the power tool base 100 including the workpiece clamp assembly 120 with the workpiece clamp assembly 120 in different modes of operation. FIG. 4 shows a cross-sectional side view of part of the workpiece clamp assembly 120. FIG. 5 shows a perspective view of the workpiece clamp assembly 120.
  • The workpiece clamp assembly 120 is configured to move between a plurality of different positions on the work surface 102. Each of the plurality of different positions is predetermined by a series of locator holes 124, 128 in the work surface 102. A first locator hole 124 is configured to receive a first locking pin 200 (as shown in FIG. 2 ) of a first locking mechanism 502. The first locator hole 124 in some examples is mounted on a left side e.g. a left side locator hole 124. The first locking pin 200 will be described in more detail below. The first locking pin 200 in some examples is mounting on a left side e.g. a left side locking pin 124.
  • For the purposes of clarity, only some of the locator holes 124, 128 are labelled in FIG. 1 . The locator holes 124, 128 provide a plurality of discrete workpiece clamp assembly 120 locations on the work surface 102. The locator holes 124, 128 are positioned one either side of the mounting slot 114 e.g. on a left side and a right side of the mounting slot 114. In this way, the operator can move the workpiece clamp assembly 120 stepwise from a peripheral position adjacent to an edge 126 of the power tool base 100 to a position adjacent the fence 112.
  • The locator holes 124, 128 as shown in FIG. 1 and FIGS. 3 a, 3 b are open holes and the first locking pin 200 and the second locking pin 202 are configured to protrude therethrough. In other examples, the locator holes 124, 128 can be blind holes (not shown) and the first locking pin 200 and the second locking pin 202 do not protrude through to the underside of the power tool base 100.
  • The workpiece clamp assembly 120 is shown in isolation in FIG. 5 . The workpiece clamp assembly 120 comprises a moveable clamp mount 500. The moveable clamp mount 500 is configured to fix the workpiece clamp assembly 120 in a plurality of different securing positions on the work surface 102. The moveable clamp mount 500 comprises a first locking mechanism 502 and a second locking mechanism 504. In some examples, the first locking mechanism 502 and the second locking mechanism 504 as respectively mounted on a left side and a right side of the workpiece clamp assembly 120 e.g. a left side locking mechanism 502 and a right side locking mechanism 504. The first and second locking mechanisms 502, 504 are configured to secure the workpiece clamp assembly 120 to the work surface 102.
  • The first locking mechanism 502 comprises a first locking pin 200. The first locking pin 200 is moveable between a first position and a second position with respect to the moveable clamp mount 500. In some examples, the first position is an “up” position and the second position is a “down” position. In other examples the first and second positions can be orientated in any direction with respect to each other. When the first locking pin 200 is in the first position, the first locking pin 200 is configured to engage with the first locator hole 124. Since the first locking pin 200 projects through the first locator hole 124 in the work surface 102, the first locking pin 200 fixes the workpiece clamp assembly 120 to the power tool base 100. FIG. 3 a shows the workpiece clamping assembly 120 and the first locking pin 200 in the first position whereby the first locking pin 200 has been lowered through the first locator hole 124. FIG. 4 also shows the workpiece clamping assembly 120 in the same fixed arrangement as shown in FIG. 3 a , however, the cross-sectional view in FIG. 4 does not show the first locking pin 200 for the purposes of clarity.
  • When the first locking pin 200 is in the second position or “down” position, the first locking pin 200 is configured to disengage with the first locator hole 124. Since the first locking pin 200 no longer projects through the first locator hole 124, the first locking pin 200 releases the workpiece clamp assembly 120 from the power tool base 100. FIGS. 3 b shows the first locking pin 200 in the second position whereby the first locking pin 200 has been raised above the first locator hole 124 and free from the work surface 102.
  • In some examples, the first locking pin 200 is configured to move from the first position to the second position in a direction substantially perpendicular from the longitudinal axis B-B of the power tool base 100. As shown in FIG. 3 a this means that the user lifts the handle 204 up away from the work surface 102 as indicated by arrow E.
  • In some examples, the first locking mechanism 502 comprises a first biasing element 306 configured to urge the first locking pin 200 towards the first position. In some examples, the first biasing element 306 is a first compression spring 306 mounted on the first locking pin 200. The first compression spring 306 engages a first pin shoulder portion 308 at a first end of the first compression spring 306. The first compression spring 306 also engages a first inner mount surface 310 at a second end of the first compression spring 306. When the first locking pin 200 is moved into the second position as shown in FIG. 3 b , the first compression spring 306 compresses and urges the first locking pin 200 back into the first position. Whilst FIGS. 3 a and 3 b show the first biasing element 306 is a first compression spring 306, any suitable biasing means or mechanisms can be used e.g. a leaf spring, a tension spring, a resilient rubber pad etc.
  • In some less preferred examples, the first locking mechanism 502 does not comprise a first biasing element 306. Instead, the first locking pin 200 is biased to the first locking position under the force of gravity alone.
  • In some examples the workpiece clamp assembly 120 optionally comprises a single locking mechanism e.g. the first locking mechanism 502 as shown in FIG. 5 . In this case, only a first set of locator holes 124 are provided on one side of the mounting slot 114. The first locking pin 200 as shown in FIGS. 2 and 5 is optionally cylindrical and the first locking pin 200 is configured to engage a circular locator hole 124.
  • However, in some alternative examples, the first locking pin 200 comprises a different cross-sectional shape e.g. square, rectangular, triangular, hexagonal, star shaped or any other suitable cross sectional shape. If the cross sectional shape of the first locking pin 200 is not circular the workpiece clamp assembly 120 is prevented from rotating with respect to the work surface 102.
  • In more preferred examples and shown in FIGS. 1, 2, 3 a, 3 b, 4 and 5, the workpiece clamp assembly 120 optionally comprises a second locking mechanism 504 e.g. as best shown in FIG. 5 . The second locking mechanism 504 comprises a second locking pin 202 which is configured to engage with a second locator hole 128. In some examples, the second locking mechanism 504 and the second locking pin 202 are mounted on a right side of the mounting slot 114, e.g. a right side locking mechanism 504, a right side locking pin 202. The same way, the second locator hole 128 is mounted on the right side of the mounting slot 114 e.g. a right side locator hole 128. The second locking mechanism 504 is configured to function in the same way as described with respect to the first locking mechanism 502. By having a first locking pin 200 and a second locking pin 202 respectively engaging the first locator hole 124 and the second locator hole 128, the workpiece clamp assembly 120 is prevented from rotating with respect to the work surface 102. Furthermore, the workpiece clamp assembly 120 is better secured to the work surface 102.
  • Similar to the first locking pin 200, the second locking pin 202 is also biased to the first position. In this way the second locking mechanism 504 comprises a second biasing element 312 configured to urge the second locking pin 202 towards the first position. In some examples, the second biasing element 312 is a second compression spring 312 mounted on the second locking pin 202. The second compression spring 312 engages a second pin shoulder portion 314 at a first end of the second compression spring 312. The second compression spring 312 also engages a second inner mount surface 316 at a second end of the second compression spring 312.
  • The first locking mechanism 502 and the second locking mechanism 504 are configured to be operated in unison. Accordingly, when the first locking pin 200 is moved from the first position to the second position, so does the second locking pin 202 move from the first position to the second position.
  • The first locking pin 200 and the second locking pin 202 are connected together by a handle 204. The first locking pin 200 and the second locking pin 202 project through respective handle holes 302, 304 (as shown in FIG. 3 a ). The first locking pin 200 and the second locking pin 202 are secured to the handle 204 via C clips 206, 208. The handle 204 comprises an upwardly projecting U-shape so that a user can grip and pull the handle 204 away from the power tool base 100. In other words, the user pulls the handle 204 upwardly as shown by arrow G as shown in FIG. 2 .
  • The first locking pin 200 is on a first side 516 of the moveable clamp mount 500 and the second locking pin 202 is mounted on a second side 518 of the moveable clamp mount 500. The first locking pin 200 is mounted on a first side of a clamp rod assembly 506 and the second locking pin 202 is mounted on a second side of the clamp rod assembly 506.
  • The clamp rod assembly 506 is shown in more detail in FIG. 5 . The workpiece clamp assembly 120 comprises the clamp rod assembly 506. The clamp rod assembly 506 is operatively engageable with the moveable clamp mount 500. The clamp rod assembly 506 comprises a threaded rod 508 which is threaded into a threaded bore 210 of the moveable clamp mount 500. The clamp rod assembly 506 can comprise a threaded rod 508 which is threaded along the entirety of its length as shown in FIG. 5 or alternatively which is threaded along only a portion of its length as shown in FIG. 4 .
  • The clamp rod assembly 506 is moved with respect to the moveable clamp mount 500 by rotating the threaded rod 508 in the threaded bore 210. In some examples, the user can optionally rotate the threaded rod 508 by twisting the knob 510. Instead, any suitable device or means can be used to rotate the threaded rod 508 as required.
  • The clamp rod assembly 506 comprises a clamping plate 512 configured to clamp against a second workpiece surface 604 of the workpiece 600. When the threaded rod 508 rotates with respect to the threaded bore 210, the clamping plate 512 is configured to move in a direction towards or away from the fence 112 as indicated by doubled ended arrow F in FIG. 4 . The clamping plate 512 is pivotally mounted on a pivot rod 514 and the pivot rod 514 is fixed to the threaded rod 508. This means that the clamping plate 512 can be angled with respect to the longitudinal axis B-B of the power tool base 100 e.g. when the fence 112 has also been angled or the workpiece 600 comprises an angled surface.
  • Turning back to FIGS. 1 and 2 , the movement of the workpiece clamp assembly 120 with respect to the work surface 102 will be discussed in more detail. The moveable clamp mount 500 comprises a body portion 212 and a slot guide 214.
  • The body portion 212 can comprise a lattice structure as shown in FIG. 2 . Alternatively, the body portion 212 can comprise a solid structure as shown in FIGS. 3 a and 3 b.
  • When the workpiece clamp assembly 120 is mounted on the power tool base 100, the body portion 212 is mounted adjacent to the work surface 102 and the slot guide 214 is configured to project through the mounting slot 114. The slot guide 214 comprises a guide shoulder portion 216 projecting laterally under the mounting slot 114. The guide shoulder portion 216 faces an underside surface 318 of the power tool base 100 opposite the work surface 102.
  • The guide shoulder portion 216 laterally projects under the body portion 212 and defines a first retaining slot 320 and a second retaining slot 322. The first retaining slot 320 and the second retaining slot 322 are configured to receive a portion of the power tool base 100 which adjacent to the mounting slot 114. The slot guide 214 and the guide shoulder portion 216 are configured to prevent the slot guide 214 and the workpiece clamp assembly 120 from being removed from the mounting slot 114. In particular, the slot guide 214 and the guide shoulder portion 216 are configured to prevent movement in an upwards direction away from the work surface 102 (e.g. direction E shown in FIG. 3 a ).
  • This means that the moveable clamp mount 500 is slidably engageable with the work surface 102. That is, when the first and second locking pins 200, 202 are in the second position, the user can slide the workpiece clamp assembly 120 along the mounting slot 114. When the workpiece clamp assembly 120 is located above new locator holes 124, 128, the first and second locking pins 200, 202 are urged into the locator holes 124, 128. This means that the workpiece clamp assembly 120 is automatically locked in position on the power tool base 100. Optionally the first and second locking pins 202, 204 comprise chamfered surfaces 324, 326 to help the first and second locking pins 200, 202 enter and exit the locator holes 124, 128.
  • The mounting slot 114 comprises a larger opening 130 at one end of the mounting slot 114 as shown in FIG. 1 . The opening 130 is configured to receive the slot guide 214 into the mounting slot 114. In this way, the user inserts the slot guide 214 into the opening 130 when assembling the workpiece clamp assembly 120 and the power tool base 100.
  • As shown in FIG. 4 , in some examples the pivot rod 514 optionally comprises a retaining plate 400 coupled to a portion 402 of the pivot rod 514 which projects below the work surface 102. Similar to the guide shoulder portion 216, the retaining plate 400 prevents the pivot rod 514 and the clamping plate 512 from being lifted upwards away from the power tool base 100 and out of the mounting slot 114. Similarly, the user inserts the retaining plate 400 into the opening 130 when assembling the workpiece clamp assembly 120 and the power tool base 100.
  • In contrast to the known power tool base as shown in FIG. 7 , advantageously, the first and second locking mechanisms 502, 504 operate independently from the clamp rod assembly 506. This means that the workpiece clamp assembly 120 is easier to release from the power tool base 100. In addition, the first and second locking mechanisms 502, 504 are more reliable. Since the workpiece clamp assembly 120 is not permanently fixed on the power tool base 100, the workpiece clamp assembly 120 can be more compact when compared to the arrangement shown in FIG. 7 . This means that the workpiece clamp assembly 120 does not protrude off the edge 126 of the power tool base 100. The user can therefore move around the power tool base 100 more easily.
  • In another example, two or more examples are combined. Features of one example can be combined with features of other examples.
  • Examples of the present disclosure have been discussed with particular reference to the examples illustrated. However, it will be appreciated that variations and modifications may be made to the examples described within the scope of the disclosure.

Claims (19)

We claim:
1. A power tool assembly comprising:
a base having a work surface, the work surface configured to receive a workpiece;
a power tool mounted on the base;
a fence mounted to the work surface; and
a workpiece clamp assembly moveably mountable on the work surface, the workpiece clamp assembly having:
a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface;
a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards the fence; and
at least one locking pin moveable between a first position and a second with respect to the moveable clamp mount wherein in the first position the at least one locking pin is configured to fix the workpiece clamp assembly to the base and in the second position the at least one locking pin is configured to release the workpiece clamp assembly from the base.
2. A power tool assembly according to claim 1 wherein the moveable clamp mount is slidably engageable with an elongate slot in the base.
3. A power tool assembly according to claim 2 wherein the moveable clamp mount comprises a body portion and a slot guide wherein the body portion is mounted on the work surface and the slot guide is configured to project through the slot.
4. A power tool assembly according to claim 3 wherein the slot guide comprises a guide shoulder portion facing an underside surface of the base opposite to the work surface and configured to prevent the slot guide from being removed from the slot.
5. A power tool assembly according to claim 1 wherein the work surface comprises a plurality of reciprocal holes configured to receive the at least one locking pin when in the first position.
6. A power tool assembly according to claim 1 wherein the at least one locking pin comprises a first locking pin on a first side of the moveable clamp mount and a second locking pin on a second side of the moveable clamp mount.
7. A power tool assembly according to claim 6 wherein the first locking pin is mounted on a first side of the clamp arm and the second locking pin is mounted on a second side of the clamp arm.
8. A power tool assembly according to claim 1 wherein the at least one locking pin is biased to the first position.
9. A power tool assembly according to claim 8 wherein the at least one locking pin is spring biased to the first position.
10. A power tool assembly according to claim 1 wherein the at least one locking pin is coupled to a user actuated handle.
11. A power tool assembly according to claim 1 wherein the at least one locking pin is configured to move in a different direction to the direction of movement of the clamp arm.
12. A power tool assembly according to claim 11 wherein the at least one locking is configured to move in a direction substantially perpendicular to the direction of movement of the clamp arm.
13. A power tool assembly according to claim 1 wherein the clamp arm comprises a threaded portion engageable with a reciprocal threaded bore in the moveable clamp mount.
14. A power tool assembly according to claim 1 wherein the clamp arm comprises a clamping plate configured to clamp against the workpiece.
15. A power tool assembly according to claim 14 wherein the clamping plate is pivotally coupled to the clamp arm.
16. A power tool assembly according to claim 1 wherein the power tool is a chop saw.
17. A power tool assembly according to claim 1 wherein the power tool is pivotally mounted to the power tool base.
18. A power tool base comprising:
at least one mounting element configured to mount a power tool to the power tool base;
a work surface configured to receive a workpiece;
a fence mounted to the work surface;
a workpiece clamp assembly moveably mountable to the work surface, and the workpiece clamp assembly comprises:
a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface;
a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards the fence; and
at least one locking pin moveable between a first position with respect to the moveable clamp mount configured to fix the workpiece clamp assembly to the power tool base and a second position with respect to the moveable clamp mount configured to release the workpiece clamp assembly from the power tool base.
19. A workpiece clamp assembly for a power tool base moveably mountable on a work surface of the power tool base, the workpiece clamp assembly having:
a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface;
a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards a fence; and
at least one locking pin moveable between a first position and a second with respect to the moveable clamp mount wherein in the first position the at least one locking pin is configured to fix the workpiece clamp assembly to the base and in the second position the at least one locking pin is configured to release the workpiece clamp assembly from the base.
US18/173,405 2022-03-15 2023-02-23 Power tool assembly, power tool base and workpiece clamp assembly therefor Pending US20230294185A1 (en)

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IN202211014055 2022-03-15

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
USD1040194S1 (en) * 2022-08-16 2024-08-27 Rockler Companies, Inc. Saw fence stop assembly

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Publication number Priority date Publication date Assignee Title
US2675839A (en) * 1952-03-26 1954-04-20 Arthur M Beasley Straight beam adjustable jaw clamp
US3406958A (en) * 1965-06-16 1968-10-22 Geneloni Aldo Structure of a screw to fix pieces to be worked on a work bench of a tool machine type
US5483858A (en) * 1994-06-09 1996-01-16 Ko Shin Electric And Machinery Co., Ltd. Sawing machine having angle-adjustable clamping mechanism and safety alignment mechanism
JP3725345B2 (en) * 1998-09-11 2005-12-07 株式会社マキタ Workpiece alignment device
EP2985101B1 (en) 2014-07-18 2020-06-03 Black & Decker, Inc. A chop saw
US11338402B2 (en) * 2020-02-10 2022-05-24 Derek Edward Pulsifer Modular machine tool work holding components

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD1040194S1 (en) * 2022-08-16 2024-08-27 Rockler Companies, Inc. Saw fence stop assembly

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