US20230278753A1 - Storage container for automated storage and retrieval system - Google Patents
Storage container for automated storage and retrieval system Download PDFInfo
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- US20230278753A1 US20230278753A1 US18/305,834 US202318305834A US2023278753A1 US 20230278753 A1 US20230278753 A1 US 20230278753A1 US 202318305834 A US202318305834 A US 202318305834A US 2023278753 A1 US2023278753 A1 US 2023278753A1
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- unloading
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/005—Side walls formed with an aperture or a movable portion arranged to allow removal or insertion of contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/22—Boxes or like containers with side walls of substantial depth for enclosing contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D21/00—Nestable, stackable or joinable containers; Containers of variable capacity
- B65D21/02—Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
- B65D21/0209—Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/02—Internal fittings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0464—Storage devices mechanical with access from above
Definitions
- the present invention relates to a storage container for an automated storage and retrieval system.
- FIGS. 1 A and 1 C disclose a typical prior art automated storage and retrieval system 1 with a framework structure 100 .
- FIGS. 1 B and 1 D disclose a prior art container handling vehicle 200 , 300 operating the system 1 disclosed in FIGS. 1 A and 1 C , respectively.
- the framework structure 100 comprises a plurality of upright members 102 and optionally a plurality of horizontal members 103 supporting the upright members 102 .
- the members 102 , 103 may typically be made of metal, e.g., extruded aluminium profiles.
- the framework structure 100 defines a storage grid 104 comprising storage columns 105 arranged in rows, in which storage columns 105 storage containers 106 , also known as bins, are stacked one on top of another to form stacks 107 .
- Each storage container 106 may typically hold a plurality of product items (not shown), and the product items within a storage container 106 may be identical, or may be of different product types depending on the application.
- the storage grid 104 guards against horizontal movement of the storage containers 106 in the stacks 107 , and guides vertical movement of the storage containers 106 , but does normally not otherwise support the storage containers 106 when stacked.
- the automated storage and retrieval system 1 comprises a container handling vehicle rail system 108 arranged in a grid pattern across the top of the storage 104 , on which rail system 108 a plurality of container handling vehicles 200 , 300 (as exemplified in FIGS. 1 B and 1 D ) are operated to raise storage containers 106 from, and lower storage containers 106 into, the storage columns 105 , and also to transport the storage containers 106 above the storage columns 105 .
- the horizontal extent of one of the grid cells 122 constituting the grid pattern is in FIGS. 1 A and 1 C marked by thick lines.
- Each grid cell 122 has a width which is typically within the interval of 30 to 150 cm, and a length which is typically within the interval of 50 to 200 cm.
- Each grid opening 115 has a width and a length which is typically 2 to 10 cm less than the width and the length of the grid cell 122 due to the horizontal extent of the rails 110 , 111 .
- the rail system 108 comprises a first set of parallel rails 110 arranged to guide movement of the container handling vehicles 200 , 300 in a first direction X across the top of the frame structure 100 , and a second set of parallel rails 111 arranged perpendicular to the first set of rails 110 to guide movement of the container handling vehicles 200 , 300 in a second direction Y which is perpendicular to the first direction X.
- the rail system 108 defines grid columns 112 above which the container handling vehicles 200 , 300 can move laterally above the storage columns 105 , i.e., in a plane which is parallel to the horizontal X-Y plane.
- Each prior art container handling vehicle 200 , 300 comprises a vehicle body and a wheel arrangement of eight wheels 201 , 301 where a first set of four wheels enable the lateral movement of the container handling vehicles 200 , 300 in the X direction and a second set of the remaining four wheels enable the lateral movement in the Y direction.
- One or both sets of wheels in the wheel arrangement can be lifted and lowered, so that the first set of wheels and/or the second set of wheels can be engaged with the respective set of rails 110 , 111 at any one time.
- Each prior art container handling vehicle 200 , 300 also comprises a lifting device (not shown) for vertical transportation of storage containers 106 , e.g., raising a storage container 106 from, and lowering a storage container 106 into, a storage column 105 .
- the lifting device comprises one or more gripping/engaging devices (not shown) which are adapted to engage a storage container 106 , and which gripping/engaging devices can be lowered from the vehicle 200 , 300 so that the position of the gripping/engaging devices with respect to the vehicle 200 , 300 can be adjusted in a third direction Z which is orthogonal the first direction X and the second direction Y.
- Each container handling vehicle 200 comprises a storage compartment or space (not shown) for receiving and stowing a storage container 106 when transporting the storage container 106 across the rail system 108 .
- the storage space may comprise a cavity arranged centrally within the vehicle body, e.g., as is described in WO2014/090684A1, the contents of which are incorporated herein by reference.
- the container handling vehicles 300 may have a cantilever construction, as is described in NO317366, the contents of which are also incorporated herein by reference.
- the container handling vehicles 200 may have a footprint, i.e., an extent in the X and Y directions, which is generally equal to the lateral extent of a grid cell 122 , i.e., the extent of a grid cell 122 in the X and Y directions, e.g., as is described in WO2015/193278A1, the contents of which are incorporated herein by reference.
- the term “lateral” used herein may mean “horizontal”.
- the container handling vehicles 200 may have a footprint which is larger than the lateral extent of (lateral area defined by) a grid column 112 , e.g., as is disclosed in WO2014/090684A1.
- the rail system 108 may be a single track system, as is shown in FIG. 2 A .
- the rail system 108 may be a double track system, as is shown in FIG. 2 B , thus allowing a container handling vehicle 201 having a footprint 202 , 202 ′ generally corresponding to the lateral area defined by a grid column 112 to travel along a row of grid columns 112 even if another container handling vehicle 200 is positioned above a grid column 112 neighboring that row.
- Both the single and double track system, or a combination comprising a single and double track arrangement in a single rail system 108 forms a grid pattern in the horizontal plane P comprising a plurality of rectangular and uniform grid locations or grid cells 122 , where each grid cell 122 comprises a grid opening 115 being delimited by a pair of rails 110 a , 110 b of the first rails 110 and a pair of rails 111 a , 111 b of the second set of rails 111 .
- the grid cell 122 is indicated by a dashed box.
- rails 110 a and 110 b form pairs of neighboring rails defining parallel rows of grid cells running in the X direction
- rails 111 a and 111 b form pairs of neighboring rails defining parallel rows of grid cells running in the Y direction.
- each grid cell 122 has a width W which is typically within the interval of 30 to 150 cm, and a length L c which is typically within the interval of 50 to 200 cm.
- Each grid opening 115 has a width W o and a length L o which is typically 2 to 10 cm less than the width W c and the length L c of the grid cell 122 .
- neighboring grid cells 122 are arranged in contact with each other such that there is no space there-between.
- a majority of the grid columns 112 are storage columns 105 , i.e., grid columns 112 where storage containers 106 are stored in stacks 107 .
- a grid 104 normally has at least one grid column 112 which is used not for storing storage containers 106 , but which comprises a location where the container handling vehicles 200 , 300 can drop off and/or pick up storage containers 106 so that they can be transported to a second location (not shown) where the storage containers 106 can be accessed from outside of the grid 104 or transferred out of or into the grid 104 .
- such a location is normally referred to as a “port” and the grid column 112 in which the port is located may be referred to as a “delivery column” 119 , 120 .
- the drop-off and pick-up ports of the container handling vehicles are referred to as the “upper ports of a delivery column” 119 , 120 . While the opposite end of the delivery column is referred to as the “lower ports of a delivery column”.
- the storage grids 104 in FIGS. 1 A and 1 C comprise two delivery columns 119 and 120 .
- the first delivery column 119 may for example comprise a dedicated drop-off port where the container handling vehicles 200 , 300 can drop off storage containers 106 to be transported through the delivery column 119 and further to an access or a transfer station (not shown), and the second delivery column 120 may comprise a dedicated pick-up port where the container handling vehicles 200 , 300 can pick up storage containers 106 that have been transported through the delivery column 120 from an access or a transfer station (not shown).
- Each of the ports of the first and second delivery column 119 , 120 may comprise a port suitable for both pick up and drop of storage containers 106 .
- the second location may typically be a picking or a stocking station where product items are removed from or positioned into the storage containers 106 .
- the storage containers 106 are normally never removed from the automated storage and retrieval system 1 , but are returned into the storage grid 104 once accessed.
- there are also lower ports provided in a delivery column such lower ports are e.g., for transferring storage containers 106 to another storage facility (e.g., to another storage grid), directly to a transport vehicle (e.g., a train or a lorry), or to a production facility.
- the automated storage and retrieval system 1 For monitoring and controlling the automated storage and retrieval system 1 (e.g., monitoring and controlling the location of respective storage containers 106 within the storage grid 104 ; the content of each storage container 106 ; and the movement of the container handling vehicles 200 , 300 so that a desired storage container 106 can be delivered to the desired location at the desired time without the container handling vehicles 200 , 300 colliding with each other), the automated storage and retrieval system 1 comprises a control system (not shown) which typically is computerized and which typically comprises a database for keeping track of the storage containers 106 .
- a control system not shown
- a conveyor system comprising conveyors may be employed to transport the storage containers between the lower port of the delivery column 119 , 120 and the access station.
- the conveyor system may comprise a lift device for transporting the storage containers 106 vertically between the port and the access station.
- the conveyor system may be arranged to transfer storage containers between different grids, e.g., as is described in WO2014/075937A1, the contents of which are incorporated herein by reference.
- WO2016/198467A1 discloses an example of a prior art access system having conveyor belts ( FIGS. 5 a and 5 b in WO2016/198467A1) and a frame mounted rail ( FIGS. 6 a and 6 b in WO2016/198467A1) for transporting storage containers between delivery columns and work stations where operators can access the storage containers.
- one of the container handling vehicles 200 , 300 is instructed to retrieve the target storage container 106 from its position in the grid 104 and to transport it to or through the delivery column 119 .
- This operation involves moving the container handling vehicle 200 , 300 to a grid location above the storage column 105 in which the target storage container 106 is positioned, retrieving the storage container 106 from the storage column 105 using the container handling vehicle's lifting device (not shown), and transporting the storage container 106 to the delivery column 119 .
- the operation also involves temporarily moving the above-positioned storage containers prior to lifting the target storage container 106 from the storage column 105 .
- This step which is sometimes referred to as “digging” within the art, may be performed with the same container handling vehicle 200 , 300 that is subsequently used for transporting the target storage container 106 to the delivery column, or with one or a plurality of other cooperating container handling vehicles 200 , 300 .
- the automated storage and retrieval system 1 may have container handling vehicles 200 , 300 specifically dedicated to the task of temporarily removing storage containers 106 from a storage column 105 .
- the temporarily removed storage containers can be repositioned into the original storage column 105 .
- the removed storage containers may alternatively be relocated to other storage columns 105 .
- one of the container handling vehicles 200 , 300 is instructed to pick up the storage container 106 from the delivery column 120 and to transport it to a grid location above the storage column 105 where it is to be stored. After any storage containers positioned at or above the target position within the storage column stack 107 have been removed, the container handling vehicle 200 , 300 positions the storage container 106 at the desired position. The removed storage containers may then be lowered back into the storage column 105 , or relocated to other storage columns 105 .
- a problem associated with known automated storage and retrieval systems 1 is that the area surrounding the pick-up and drop-off ports may become congested with container handling vehicles 200 , 300 instructed to drop off or pick up storage containers 106 . This may seriously impede the operation of the automated storage and retrieval system 1 . In small systems this situation may possibly be alleviated by adding delivery columns to the grid, as this will allow the container handling vehicles 200 , 300 to be distributed among a larger number of ports of delivery columns in order to avoid congestion.
- the conveyor system infrastructure must normally be increased. This requires space, which may not necessarily be available. Also, adding conveyor system infrastructure is costly.
- Another problem with prior art automated storage and retrieval systems 1 is that the separate drop-off ports and pick-up ports of the delivery columns 119 , 120 require the container handling vehicles 200 , 300 to move to a storage column 105 after drop-off to retrieve a new storage container 106 .
- the container handling vehicles 200 , 300 have to be empty of a storage container 106 when they are sent to a pick-up port 120 to pick up a storage container.
- the delivery columns 119 , 120 may take up space on the grid 104 which could be used for other purposes such as the movement of container handling vehicles 200 , 300 .
- a robot device comprising a movable arm with a picking mechanism in one end thereof, for moving product items between storage containers 106 .
- the robot device can be fixed to the grid or it can be fixed to the ceiling of the building in which the grid is located.
- the robot device in this prior art is used to move product items between storage containers 106 located on the top level of the grid and storage containers 106 located on a conveyor belt of a conveyor system.
- the area surrounding the robot device may become congested with container handling vehicles 200 , 300 instructed to drop off or pick up storage containers 106 .
- adding conveyor system infrastructure is costly.
- GB 2544648 (Ocado Innovation) discloses an automated storage and retrieval system with a robot device for picking product items where the robot device is fixed to a robot vehicle, thereby forming a picking vehicle.
- Container handling vehicles are moved adjacent to this picking vehicle and the picking vehicle moves product items between the containers held by the container handling vehicles.
- the container handling vehicles comprise a top opening allowing the picking vehicle to access the container from above.
- One object of the present invention is to provide a storage container which enables automatic and more efficient unloading and loading of product items out from and into the storage container in such automated storage and retrieval systems.
- a further object is to provide a storage container where loading and unloading may take place while the storage container is being transported by a vehicle, and where loading and unloading may take place when the storage container is not being transported by a vehicle.
- the present invention relates to a storage container for storing product items in an automated storage and retrieval system, wherein the storage container includes:
- the term “unloading” refers to pushing one or more product items out from the storage container by means of an unloading member of an unloading device located at the unloading station.
- the term unloading may also refer to the tipping or tilting of the storage container to cause the product item to slide out from the storage container through one of the side openings.
- the term “loading” refers to pushing one or more product items into the storage container by means of a loading member of a loading device located at the loading station, similar to the unloading member of the unloading device.
- the term loading may also refer to product items sliding into the storage container through one of the side openings. The product items may for example slide down an inclined surface into the storage container.
- the term “station” is to be interpreted broadly.
- the storage container may or may not be carried by a vehicle when unloading or loading is performed at the unloading or loading “station”.
- a port is considered to be a station where loading or unloading of the storage container may take place.
- the side openings have a width equal to the width of the storage container minus the thickness of the second side walls. Hence, the side openings are as wide as the base surface inside the storage container.
- the restraint includes a lip protruding upwardly from the base at a lower edge of one of the side openings.
- the lower edge of the side openings is formed by the base surface of the base.
- the lip is continuous, intermittent or broken.
- the lip is movably connected to the base, and where the lip is configured to be in one of the following positions:
- the lip is inclined or curved in a direction perpendicular to the first parallel side walls to allow product items to be pushed over the upwardly protruding member at the unloading or loading station.
- the restraint includes a friction increasing material for increasing friction between the one or more product items and the upper surface of the base.
- the friction increasing material may be a coating deposited to parts of, or the entire, upper surface of the base.
- the coating may be stuck, printed, sprayed, painted or in other ways applied the upper surface of the base.
- the friction increasing material may be a granular material deposited to parts of, or the entire, upper surface of the base.
- the friction increasing material may be a filler material filled into a cavity provided in the upper surface of the base.
- the friction increasing material may be integrated in the material of the upper surface of the base.
- the friction increasing material may be provided during the manufacturing of the storage container, for example as part of a two-component injection molding process. Alternatively, the friction increasing material may be applied in a subsequent step after the manufacturing of the storage container.
- the restraint includes a profile provided in the upper surface of the base.
- the profile provided in the upper surface of the base is made of the same material as the base itself.
- the profile may comprise grooves, ridges, pedestals, steps, or other raised shapes or combination of such shapes.
- the restraint includes an elevatable floor movably connected to the storage container between:
- the elevatable floor includes apertures and where the storage container includes friction increasing members positioned in the apertures, where;
- the elevatable floor is in the lower position during transportation to the unloading or loading station, while the elevatable floor is elevated to its upper position at the unloading or loading station.
- friction reducing members may be positioned in the apertures of the elevatable floor, while the elevatable floor itself may comprise a friction increasing material.
- the elevatable floor is in the upper position during transportation to the unloading or loading station, while the elevatable floor is lowered to its lower position at the unloading or loading station.
- the elevatable floor In the lower position, the elevatable floor may be lower than the upwardly protruding lip and in the upper position, the elevatable floor may be vertically aligned with, or higher than the upwardly protruding lip.
- the elevatable floor is tiltable to allow the one or more product items to slide out from the storage container.
- the elevatable floor is movably connected to the base of the storage container by means of one or a plurality of legs, wherein the one or plurality of legs are accessible from below the storage container.
- the elevatable floor is configured to be in the lower position due to gravity.
- the elevatable floor may be biased to be in the lover position, for example by means of a spring.
- an actuator may be used to move the elevatable floor from the lower position to the upper position.
- the actuator may be part of the storage container itself, for example integrated into the base.
- the actuator may be integrated in the container handling vehicle and/or the delivery vehicle.
- the actuator may be provided as part of the unloading or loading station.
- the one or plurality of legs includes a stop for limiting the vertical movement of the elevatable floor in relation to the base.
- the top opening is configured to allow product items to be inserted into and/or retrieved from the storage container. Hence, product items may be loaded or unloaded also through this top opening.
- the two first parallel side walls or the two second parallel side walls includes an upper vehicle connection interface.
- the upper vehicle connection interface may be formed by one or more cut-outs or apertures into the upper area of these walls, into which a gripping device of a container handling vehicle or a lifting frame of an unloading station can be engaged.
- the storage container is made of moulded plastic.
- the storage container includes an array of moulded ribs, allowing the load of the product items carried by the base to be transferred into the side walls and further to the top of the side walls where the upper vehicle connection interface is provided
- the storage container further includes lower and upper stacking interfaces for allowing the storage container to be stacked in a stack together with other storage containers.
- the lower and upper stacking interfaces are configured to prevent relative horizontal movement between two adjacent storage containers stacked above each other.
- FIG. 1 A-D are perspectives view of a prior art automated storage and retrieval system, where FIG. 1 A and FIG. 1 C shows the complete system and FIG. 1 B and FIG. 1 D shows examples of system operable prior art container handling vehicles.
- FIG. 2 A-C is a top view of a container handling vehicle rail system, where FIG. 2 A shows a single track system, FIG. 2 B shows a double track system 2 B and FIG. 2 C shows a double track system indicated width and length of a container handling vehicle grid cell.
- FIGS. 3 and 4 are perspective views of a first embodiment of the present invention—in FIG. 3 the container is carried by a delivery vehicle while in FIG. 4 the container is shown isolated from the delivery vehicle.
- FIG. 5 is an enlarged view of the container containing two shipping packages.
- FIG. 6 a - d show the operation of the first embodiment.
- FIG. 7 a - g show the operation of a second embodiment.
- FIG. 8 a - h show the operation of a third embodiment.
- FIGS. 9 a and 9 b show an alternative embodiment.
- FIGS. 10 a , 10 b and 10 c show yet an alternative embodiment.
- FIG. 11 a shows another embodiment of the storage container.
- FIG. 11 b shows the storage container in FIG. 11 a cut along dashed line indicated by arrows A in FIG. 11 a.
- FIG. 12 shows yet another embodiment of the storage container.
- FIG. 13 a shows yet a further embodiment of the storage container with a floor in a lower position.
- FIG. 13 b shows the embodiment of FIG. 13 a with a floor in an upper position.
- FIG. 13 c shows the embodiment of FIG. 13 a from below in the lower position.
- FIG. 13 d shows the embodiment of FIG. 13 b from below in the lower position.
- FIG. 13 e shows the storage container in FIG. 13 b in section along dashed line indicated by arrows A in FIG. 13 b.
- FIG. 14 shows how product items are restricted from moving due to the upwardly protruding lip.
- FIGS. 15 a and 15 b illustrates the lower and upper positions of the elevatable floor.
- FIG. 15 c illustrates an alternative upper position of the elevatable floor.
- FIG. 16 a illustrates a first embodiment of a loading station.
- FIG. 16 b illustrates a second embodiment of a loading station.
- each storage structure 1 constitutes a framework 100 of in total 143 grid columns 112 , where the width and length of the framework corresponds to the width and length of 13 and 11 grid columns 112 , respectively.
- the top layer of the framework 100 is a rail system 108 onto which a plurality of container handling vehicles 200 , 300 are operated.
- the framework 100 of the storage system 1 is constructed in accordance with the above mentioned prior art framework 100 described above, i.e., a plurality of upright members 102 and a plurality of horizontal members 103 which are supported by the upright members 102 , and further that the horizontal members 103 includes a container handling vehicle rail system 108 of parallel rails 110 , 111 in the X direction and the Y direction, respectively, arranged across the top of storage columns 105 .
- the horizontal area of a single grid cell 122 i.e., along the X and Y directions, may be defined by the distance between adjacent rails 110 and 111 , respectively (see also FIG. 2 ). In FIGS. 1 A and 1 C , such a grid cell 122 is marked on the rail system 108 by thick lines.
- the container handling vehicle rail system 108 allows the container handling vehicles 200 , 300 to move horizontally between different grid locations, where each grid location is associated with a grid cell 122 .
- the storage grid 104 is shown with a height of eight cells. It is understood, however, that the storage grid 104 can in principle be of any size. In particular it is understood that storage grid 104 can be considerably wider and/or longer than disclosed in FIGS. 1 A and 1 C .
- the grid 104 may have a horizontal extent of more than 700 ⁇ 700 grid cells 122 .
- the grid 104 can be considerably deeper than disclosed in FIGS. 1 A and 1 C .
- the storage grid 104 may be more than twelve grid cells deep.
- the storage container vehicles 200 , 300 may be of any type known in the art, e.g., any one of the automated container handling vehicles disclosed in WO2014/090684 A1, in NO317366 or in WO2015/193278A1.
- the rail system 108 may be a single track system, as is shown in FIG. 2 A , a double track system, as is shown in FIG. 2 B , or a combination of the single and double track systems.
- FIG. 1 A a control system of the automated storage and retrieval system 1 is shown as a box 20 provided in communication with the vehicles 200 , 300 .
- FIGS. 3 and 4 Here, it is shown an unloading station 10 for an automated storage and retrieval system 1 .
- the unloading station 10 includes an unloading device generally indicated with arrow 40 and a destination conveyor generally indicated with arrow 60 .
- the delivery vehicle 30 includes a vehicle body 31 and a wheel arrangement 32 connected to the vehicle body 31 .
- the wheel arrangement 32 is configured to move the remotely operated vehicle 30 along the rail system 108 of the automated storage and retrieval system 1 or along a corresponding rail system 108 located below or adjacent to the grid 104 .
- the wheel arrangement 32 is considered to be prior art and will not be described further in detail herein.
- the delivery vehicle 30 includes a container carrier 36 located above the wheel arrangement 32 . It should be noted that the delivery vehicle 30 in the present embodiment is different from the above vehicles 200 , 300 in that the vehicle 30 itself does not comprise a lifting device for lowering and elevating a storage container with respect to the grid 104 . In the present embodiment, the vehicle 30 is of a type adapted to receive a storage container 6 from above or to return a storage container 6 upwardly—by means of a separate lifting device.
- the lifting device used for this operation can for example be a lifting device of the prior art vehicles 200 , 300 , provided that the vehicle 30 is located below one of the vehicles 200 , 300 . Another example of such a lifting device will also be described further in detail below.
- the container carrier 36 includes two first parallel side walls 36 S 1 each having a side opening 36 SO and two second parallel side walls 36 S 2 perpendicular to the first side walls 36 S 1 .
- the two second sidewalls 36 S 2 do not have side openings.
- the container carrier includes a floor 36 F and a top opening 36 TO for receiving and delivering a storage container 6 .
- a lower edge 36 SOE of the side opening 36 SO is horizontally aligned with the floor 6 F of the storage container 6 when the storage container 6 is provided in the container carrier 36 .
- the storage container 6 is here similar to the prior art storage containers 106 described above, with one difference—the storage container 6 includes two side openings 6 SO in its two first parallel side walls 6 S 1 . As shown in FIG. 4 , the storage container has a floor 6 F and a top opening 6 TO.
- the unloading device 40 includes a base structure 41 which may be fixed to grid 104 or to the rail system 108 .
- the unloading device 40 further includes a first unloading member 42 a having a first contact surface 43 a and a second unloading member 42 b having a second contact surface 43 b .
- the contact surfaces 43 a , 43 b are adapted to the item 5 .
- the contact surfaces 43 a , 43 b are planar.
- the unloading device 40 further includes a first actuator 44 a configured to move the first unloading member 42 a in relation to the base structure 41 and a second actuator 44 b configured to move the second unloading member 42 b in relation to the base structure 41 .
- unloading member 42 there can be one such unloading member 42 or there can be three or more such unloading members 42 .
- there may be several such unloading stations 10 where some unloading stations 10 have one unloading member 42 to be used for larger items 5 , while other unloading stations 10 have several unloading members 42 to be used for smaller items 5 .
- the contact surface 43 of some unloading members 42 may be designed for one specific type of item 5 .
- unloading members 42 a , 42 b of FIG. 3 may be moved in parallel when unloading larger items and may be moved one by one when unloading smaller items.
- the purpose of the unloading device 40 is to move an item 5 stored in the storage container 6 through the side opening 36 SO of the container carrier 36 and through the side opening 6 SO of the storage container 6 and further to the destination conveyor 60 .
- the lower edge 36 SOE of the side opening 36 SO is horizontally aligned with the floor 6 F of the storage container 6 when the storage container 6 is provided in the container carrier 36 , the item 5 can easily be pushed out through the side openings 6 SO and 36 SO.
- the first and second actuators 44 a , 44 b are linear actuators moving the unloading members 42 a , 42 b linearly.
- the linear movement may be in the horizontal plane.
- the destination conveyor 60 here includes a belt conveyor 61 which in one end receives an item 5 and conveys it to its second end, which hereinafter is referred to as a target destination TD.
- FIG. 3 an item 5 in the form of a shipping package containing two product items 5 a is shown at the target destination TD.
- product items 5 a have been picked from storage containers 106 stored in the grid 104 into the shipping package 5 provided in the storage container 6 , which then has been transferred to the unloading station 10 by means of the vehicle 30 for unloading of the shipping package to the destination conveyor 60 .
- the shipping package 5 here is a cardboard box which is one example of a shipping package which may be used to ship product items 5 a .
- Other examples of such shipping packages are boxes or bags made of plastic or paper, lined envelopes etc.
- the unloading station 10 can be used independent of how the product items were picked into the shipping packages, the picking operation may be an automated picking process or a manual picking process. Hence, in some cases, no picking operation takes place before the storage container 6 is moved to the unloading station.
- product items 5 a do not need a further shipping package 5 before shipping.
- FIG. 5 One such example is shown in FIG. 5 .
- two product items 5 a have been pre-packaged into respective shipping packages and stored in a storage container 6 and/or storage container 106 before arrival into the automated storage and retrieval system.
- the product items 5 a may be unloaded directly from the storage container 6 to the destination conveyor.
- the term “item” is here referring to both product items 5 a and shipping packages 5 containing one or several such product items 5 a.
- the destination conveyor 60 may comprise a roller conveyor or other types of conveying means for conveying the item to the target destination TD.
- the target destination TD is the target destination of the unloading station 10 .
- the item 5 may be transferred to further destinations, for example a station where the shipping packages are closed, addressed and/or prepared for dispatch by postal services or delivery services, to pickup points etc.
- the distance D between the contact surfaces 43 a , 43 b in their deactivated position and the destination conveyor 60 is slightly larger than the width W of the vehicle 30 , thereby allowing the vehicle 30 to move between the destination conveyor 60 and the unloading device 40 while at the same time helping to avoid items 5 being able to fall onto the floor below the unloading station 10 .
- the height of the belt conveyor 61 is aligned with the height of the floor 6 F of the storage container 6 .
- the vehicle 30 with a storage container 6 containing one item 5 is controlled by the control system 20 to move to the unloading station 10 .
- the vehicle 30 has stopped at an unloading position between the destination conveyor 60 and the unloading device 40 .
- the vehicle 30 is moving away from the unloading station 10 and the item 5 has reached its target destination TD.
- One advantage of the unloading station 10 of the first embodiment described above is that it is relatively simple.
- One small disadvantage with the first embodiment may be that there is a risk that items 5 may slide out through the side openings 6 SO, 36 SO during acceleration and deceleration, in particular in the Y-direction shown in FIG. 6 b . This can be avoided by keeping the acceleration and deceleration of the vehicle 30 relatively low.
- Another way of overcoming this advantage is to provide the floor 6 F of the storage container 6 with a material which increases the friction between the floor 6 F and the items 5 .
- the second embodiment described below provides yet an alternative solution to this disadvantage.
- the unloading station 10 is here similar to the unloading station 10 of the first embodiment, and only the differences will be described herein in detail.
- the lower edge 36 SOE of the side opening 36 SO is not horizontally aligned with the floor 6 F of the storage container 6 when the storage container 6 is provided in the container carrier 36 .
- the lower edge 36 SOE of the side opening 36 SO is provided at a height H 1 above the floor 6 F of the storage container 6 , as shown in FIG. 7 b .
- the lower edge 36 SOE will prevent the item 5 from sliding further out through of the side opening 36 SO of the container carrier 36 .
- the unloading station 10 includes a container lifting device 50 for lifting of the storage container 6 up from the vehicle 30 .
- the lifting height of the storage container 6 corresponds to the height H 1 , i.e., the container lifting device 50 is configured to lift the storage container 6 till a height where the floor 6 F of the storage container 6 is horizontally aligned with the lower edge 36 SOE of the side opening 36 SO.
- the item 5 can be easily pushed out through the side openings 6 SO and 36 SO by means of the unloading device 40 .
- the container lifting device 50 includes a first frame structure 51 fixed to the base structure 41 of the unloading device 40 and protruding upwardly with respect to the grid 104 . It should be noted that in an alternative embodiment, the first frame structure 51 could be fixed to the grid 104 or to another fixed structure close to the unloading device 40 .
- the container lifting device 50 includes a container lifting frame 54 with a connection interface CI for connection to and disconnection from the storage container 6 .
- the container lifting frame 54 is of the same type of the container lifting frame 354 of container handling vehicle 300 shown in FIG. 1 D .
- the container lifting frame 54 is fixed below a second frame structure 52 , where the second frame structure 52 is movable up and down in relation to the first frame structure 51 by means of a lifting mechanism 53 .
- the lifting mechanism 53 may be an electric motor, a linear electric or electrohydraulic actuator etc.
- the height of the unloading members 42 a , 42 b above the grid 104 may be adapted to the height of the lower edge 36 SOE of the side opening 36 SO by increasing the height of the base structure 41 .
- the height of the destination conveyor 60 may be adapted to the height of the lower edge 36 SOE.
- the vehicle 30 has stopped at an unloading position between the destination conveyor 60 and the unloading device 40 .
- the lifting frame 54 is here in an elevated position.
- FIG. 7 e the lifting frame 54 has been lowered and the connection interface CI is connected to the storage container 6 .
- FIG. 7 f the lifting frame 54 has lifted the storage container upwardly a height H 1 , corresponding to FIG. 7 c.
- the unloading members 42 a , 42 b When the item 5 has been pushed out and onto the destination conveyor 60 , the unloading members 42 a , 42 b will return to their initial position, the lifting frame 54 will be lowered and the connection interface CI will be disconnected from the storage container 6 . After elevating the lifting frame 54 without the storage container 6 , the vehicle 30 may move away from the unloading station 10 . As described above, the destination conveyor 60 will move the item 5 to its target destination TD.
- the unloading station 10 is here similar to the unloading station 10 of the second embodiment, and only the differences will be described herein in detail.
- the container carrier 36 of the vehicle 30 is not provided with openings.
- the storage container 6 is lifted to a height H 2 as indicated in FIG. 8 b and FIG. 8 f by means of the container lifting device 50 , in order to horizontally align the floor 6 F of the storage container 6 with an upper edge 36 UE of the container carrier 36 , as shown in FIG. 8 c .
- the container lifting device 50 in order to horizontally align the floor 6 F of the storage container 6 with an upper edge 36 UE of the container carrier 36 , as shown in FIG. 8 c .
- the height of the unloading members 42 a , 42 b above the grid 104 are adapted to the height of the upper edge 36 UE by increasing the height of the base structure 41 . Also, the height of the first frame structure 51 and the second frame structure 52 are changed due to the different lifting height H 2 of the present embodiment. Also, the height of the destination conveyor 60 has been adapted to the height of the upper edge 36 UE.
- FIG. 8 a the vehicle 30 with a storage container 6 containing one item 5 is controlled by the control system 20 to move to the unloading station 10 .
- FIG. 8 e the lifting frame 54 has been lowered and the connection interface CI is connected to the storage container 6 .
- lifting frame 54 will be lowered and the connection interface CI will be disconnected from the storage container 6 .
- the vehicle 30 may move away from the unloading station 10 .
- the destination conveyor 60 will move the item 5 to its target destination TD.
- FIGS. 9 a and 9 b This embodiment corresponds to the first embodiment, i.e., the unloading station 10 does not comprise a container lifting device 50 .
- the floor 6 F is here provided at a height H 1 below the lower edge 36 SOE of the side opening 36 SO of the container carrier 36 , as in the second embodiment.
- the storage container 6 includes an inclined member 6 G provided between the floor 6 F and the lower edge 36 SOE, allowing the item 5 to be pushed by means of the unloading members 42 a , 42 b along the floor 6 F and upwardly along the inclined member 6 G and further out of the side opening 36 SO, as shown in FIG. 9 b.
- the unloading device 40 does not comprise a container lifting device 50 or unloading members 42 .
- the unloading device 40 is provided as a tilting or pivoting device 48 mounted between the vehicle body 31 and the container carrier 36 .
- the container carrier 36 can be tilted with a tilting angle TA with respect to horizontal plane.
- the tilting angle TA can for example be up to 60°. This will cause the item 5 to slide out from the container 6 and the container carrier 36 and onto the belt conveyor 61 .
- the container carrier 36 is similar to the one in FIG. 3 , where the lower edge 36 SOE of the side opening 36 SO is aligned with the floor 6 F of the storage container 6 when the storage container 6 is provided in the container carrier 36 .
- the container carrier 36 is similar to the one in FIG. 9 b , i.e., with an inclined member 6 G provided between the floor 6 F and the lower edge 36 SO E.
- the unloading device 40 may comprise a combination of the fifth embodiment and the first embodiment, i.e., having both a tilting or pivoting device 48 provided on the vehicle 30 and one or more reciprocating unloading members 42 .
- the lower edge side opening container carrier 36 SOE in FIGS. 7 b and 7 c prevented such unintentional exit out through the side opening during transportation.
- the entire side wall of the container carrier 30 in FIGS. 8 b and 8 c prevented such unintentional exit of product items out through the side opening of the storage container during transportation.
- the storage container 6 includes a top opening 6 TO.
- the top opening 6 TO is configured to allow product items 5 ; 5 a to be inserted into and/or retrieved from the storage container 6 . Hence, product items may be loaded or unloaded also through this top opening 6 TO.
- the side openings 6 SO are equal in size and are aligned with each other. In FIG. 5 it is shown that they have a width Wso equal to the width W 6 of the storage container 6 minus the thickness Ts 2 of each of the second side walls 6 S 2 . Hence, the side openings 6 SO are as wide as the base surface 6 F inside the storage container 6 . In FIG. 5 , the lower edge of the side openings 6 SO are formed by the base surface 6 F of the base 6 B.
- the storage container 6 further comprise lower and upper stacking interfaces LSI, USI for allowing the storage container to be stacked in a stack together with other storage containers.
- the lower and upper stacking interfaces LSI, USI are configured to prevent relative horizontal movement between two adjacent storage containers stacked above each other.
- the storage container 6 is further provided with a restraint which is arranged to restrain movement of the product items 5 ; 5 a from exiting through one of the side openings 6 SO during transportation of the storage container 6 to the unloading or loading station 10 ; 10 a.
- FIGS. 9 a and 9 b , FIG. 10 c and FIG. 14 It is now referred to FIGS. 9 a and 9 b , FIG. 10 c and FIG. 14 .
- the first direction of movement is indicated with arrow X.
- the second direction of movement is indicated with arrow Y, being perpendicular to the first direction X.
- the height of the lip 6 G is indicated as height H 1 .
- This height may be from 0.5 mm and up 20 mm.
- the lip 6 G may have a square or rectangular cross-sectional shape, a triangular or rounded cross sectional shape. 5 .
- the lip 6 G may be inclined or curved in a direction perpendicular to the first parallel side walls 6 S 1 to allow product items 5 ; 5 a to be pushed or tipped over the lip 6 G at the unloading or loading station. This is shown in FIGS. 9 a , 9 b and 10 c.
- the lip 6 G is movably connected to the base 6 B, where the lip 6 G is configured to be in one of the following positions:
- the lip 6 G may be biased to its elevated position, where an actuator is used to bring the lip to its lower position at the unloading or loading station.
- FIGS. 11 a and 11 b The storage container is here similar to the first embodiment described above—and only differences between the first embodiment and the second embodiment will be described in detail herein.
- the restraint includes a friction increasing material 6 mat for increasing friction between the one or more product items and the upper surface 6 F of the base 6 B.
- the friction increasing material 6 mat may be a coating deposited to parts of, or the entire, upper surface 6 F of the base 6 B.
- the coating may be stuck, printed, sprayed, painted or in other ways applied the upper surface of the base 6 B.
- the friction increasing material 6 mat may be a granular material deposited to parts of, or the entire, upper surface 6 F of the base 6 B. Hence, the friction increasing material 6 mat may form an even surface, or an un-even surface.
- the friction increasing material 6 mat is relatively thin.
- the friction increasing material 6 mat as a filler material filled into a cavity 6 cav provided in the upper surface of the base 6 B.
- the friction increasing material 6 mat may be provided during the manufacturing of the storage container, for example as part of a two-component injection molding process. Alternatively, the friction increasing material may be applied in a subsequent step after the manufacturing of the storage container.
- the friction increasing material 6 mat may be integrated in the material of the upper surface 6 F of the base 6 B.
- this friction increasing material type of restraint can be used in addition to, or as an alternative to, the lip-type of restraint 6 G.
- FIG. 11 a and FIG. 11 b it is shown that the storage container has both types of restraint.
- FIG. 12 The storage container is here similar to the first embodiment described above—and only differences between the first embodiment and the third embodiment will be described in detail herein.
- the restraint includes a three-dimensional surface structure or profile 6 pro provided in the upper surface 6 F of the base 6 B.
- the profile provided in the upper surface 6 F of the base 6 B is here made of the same material as the base 6 B itself, which in the present embodiment is moulded plastic.
- FIG. 12 it is shown that the profile includes grooves and ridges.
- the profile may comprise pedestals, steps, or other raised shapes or combination of such shapes.
- the container has both the profile type of restraint and the lip type of restraint.
- FIG. 13 a - e and FIG. 15 a - c The storage container is here similar to the first embodiment described above—and only differences between the first embodiment and the fourth embodiment will be described in detail herein.
- the restraint includes an elevatable floor 6 PS movably connected to the storage container 6 .
- the elevatable floor 6 PS includes a plate-shaped structure with downwardly protruding legs 6 L provided through apertures in the base 6 B. Hence, the legs 6 L are accessible from below the storage container 6 .
- the legs 6 L may comprise a stop 6 ST for limiting the vertical movement of the elevatable floor 6 PS in relation to the base 6 B.
- the elevatable floor 6 PS may have to positions;
- the elevatable floor 6 PS is provided at a height H 1 below the upper base surface 6 F in the lower position, and the upper base surface 6 F is provided on both sides of the elevatable floor 6 PS.
- This height H 1 is shown in FIG. 13 e and FIG. 15 a .
- the base or upper base surface 6 F itself is restraining the movement of the product items out through one of the side openings.
- the elevatable floor 6 PS is vertically aligned with, or provided higher than the upper base surface 6 F.
- the upper base surface 6 F together with the elevatable floor 6 PS forms a restraint.
- the elevatable floor will be in the lower position during transportation to the unloading or loading station, while the elevatable floor is elevated to its upper position at the unloading or loading station.
- the upper base surface 6 F may be provided with a lip 6 G.
- the elevatable floor 6 PS is configured to be in the lower position due to gravity.
- the elevatable floor 6 PS may be biased to be in the lover position, for example by means of a spring.
- an actuator may be used to move the elevatable floor 6 PS from the lower position to the upper position, as shown in FIG. 15 b .
- the actuator may be part of the storage container itself, for example integrated into the base 6 B.
- the actuator may be integrated in the container handling vehicle and/or the delivery vehicle.
- the actuator may be provided as part of the unloading or loading station.
- FIG. 15 One aspect of this embodiment is shown in FIG. 15 .
- an actuator to tilt the elevatable floor 6 PS and hence cause the product item 5 to slide out from the storage container.
- at least some of the legs do not include stops 6 ST.
- friction reducing members may be positioned in the apertures of the elevatable floor, while the elevatable floor itself may comprise a friction increasing material.
- the friction coefficient between the product item and the friction reducing members are lower than the friction coefficient between the product item and the elevatable floor.
- the elevatable floor will be in the upper position during transportation to the unloading or loading station, and the product item will be in contact with the friction increasing material of the elevatable floor.
- the elevatable floor is lowered to its lower position at the unloading or loading station, and the product item is then only in contact with the friction reducing members to simplify unloading or loading.
- the above restraint is in particular arranged to restrain movement of the product items during movement of the storage container in the second direction Y.
- the two second parallel side walls 6 S 2 have no openings. Hence, these walls may also be considered to be arranged to restrain movement of the product items 5 ; 5 a during movement of the storage container 6 , in particular in the first direction X.
- FIG. 16 a Here it shown a loading station 10 a where product items are loaded into the storage container along an inclined surface.
- the storage container may slide or roll or in other ways move along this inclined surface and into the storage container.
- the product item will enter the left side opening of FIG. 16 a and stop its movement towards the restraint in the form of the lip 6 G provided on the right side, i.e., the opposite side of the left side opening.
- the loading station 10 a includes a loading device 40 a with a loading member 42 for pushing the product item 5 from a temporary storage TS into the storage container.
- the temporary storage may be a conveyor or another type of temporary storage.
- product items can be unloaded from and loaded into the storage container without the storage container being carried by a vehicle.
- unloading refers to pushing one or more product items out from the storage container 6 by means of an unloading member 42 of an unloading device 40 located at the unloading station 10 .
- the term unloading may also refer to the tipping or tilting of the storage container 6 to cause the product item to slide out from the storage container through one of the side openings 6 SO.
- loading refers to pushing one or more product items into the storage container 6 by means of a loading member 42 of a loading device 40 a located at the loading station 10 b , similar to the unloading member 42 of the unloading device 10 .
- the term loading may also refer to product items sliding into the storage container through one of the side openings 6 SO.
- the product items may for example slide down an inclined surface into the storage container.
- the term “station” is to be interpreted broadly.
- the storage container may or may not be carried by a vehicle when unloading or loading is performed at the unloading or loading “station”.
- a port is considered to be a station where loading or unloading of the storage container may take place.
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Abstract
A storage container for storing product items in an automated storage and retrieval system includes a base; two first parallel side walls; two second parallel side walls perpendicular to the two first parallel side walls; a top opening; and two side openings, to allow one or more items to be unloaded from the storage container or loaded into the storage container through one of the side openings at an unloading station or at a loading station. The storage container is provided with a restraint which is arranged to restrain movement of the one or more items from exiting through one of the side openings during transportation of the storage container to the unloading or loading station. The restraint includes an elevatable floor movably connected to the storage container between: a lower position, arranged to restrain movement of the one or more items from exiting through one of the side openings during transportation of the storage container to the unloading or loading station; and an upper position, arranged not to restrain movement of one or more items from exiting through one of the side openings at the unloading or loading station. The elevatable floor includes apertures and the storage container includes friction increasing members positioned in the apertures. In the lower position, the elevatable floor is vertically aligned with, or lower than the friction increasing members. In the upper position, the elevatable floor is higher than the friction increasing members.
Description
- The present invention relates to a storage container for an automated storage and retrieval system.
-
FIGS. 1A and 1C disclose a typical prior art automated storage andretrieval system 1 with aframework structure 100.FIGS. 1B and 1D disclose a prior artcontainer handling vehicle system 1 disclosed inFIGS. 1A and 1C , respectively. - The
framework structure 100 comprises a plurality ofupright members 102 and optionally a plurality ofhorizontal members 103 supporting theupright members 102. Themembers - The
framework structure 100 defines astorage grid 104 comprisingstorage columns 105 arranged in rows, in whichstorage columns 105storage containers 106, also known as bins, are stacked one on top of another to formstacks 107. - Each
storage container 106 may typically hold a plurality of product items (not shown), and the product items within astorage container 106 may be identical, or may be of different product types depending on the application. - The
storage grid 104 guards against horizontal movement of thestorage containers 106 in thestacks 107, and guides vertical movement of thestorage containers 106, but does normally not otherwise support thestorage containers 106 when stacked. - The automated storage and
retrieval system 1 comprises a container handlingvehicle rail system 108 arranged in a grid pattern across the top of thestorage 104, on which rail system 108 a plurality ofcontainer handling vehicles 200,300 (as exemplified inFIGS. 1B and 1D ) are operated to raisestorage containers 106 from, andlower storage containers 106 into, thestorage columns 105, and also to transport thestorage containers 106 above thestorage columns 105. The horizontal extent of one of thegrid cells 122 constituting the grid pattern is inFIGS. 1A and 1C marked by thick lines. - Each
grid cell 122 has a width which is typically within the interval of 30 to 150 cm, and a length which is typically within the interval of 50 to 200 cm. Eachgrid opening 115 has a width and a length which is typically 2 to 10 cm less than the width and the length of thegrid cell 122 due to the horizontal extent of therails - The
rail system 108 comprises a first set ofparallel rails 110 arranged to guide movement of thecontainer handling vehicles frame structure 100, and a second set ofparallel rails 111 arranged perpendicular to the first set ofrails 110 to guide movement of thecontainer handling vehicles rail system 108 definesgrid columns 112 above which thecontainer handling vehicles storage columns 105, i.e., in a plane which is parallel to the horizontal X-Y plane. - Each prior art
container handling vehicle wheels container handling vehicles rails - Each prior art
container handling vehicle storage containers 106, e.g., raising astorage container 106 from, and lowering astorage container 106 into, astorage column 105. The lifting device comprises one or more gripping/engaging devices (not shown) which are adapted to engage astorage container 106, and which gripping/engaging devices can be lowered from thevehicle vehicle - Conventionally, and also for the purpose of this application, Z=1 identifies the uppermost layer of the
grid 104, i.e., the layer immediately below therail system 108, Z=2 the second layer below therail system 108, Z=3 the third layer etc. In the exemplaryprior art grid 104 disclosed inFIGS. 1A and 1C , Z=8 identifies the lowermost, bottom layer of thegrid 104. Consequently, as an example, and using the Cartesian coordinate system X, Y, Z indicated inFIGS. 1A and 1D , the storage container identified as 106′ inFIG. 1A can be said to occupy grid location or cell X=10, Y=2, Z=3. The container handlingvehicles grid column 112 can be identified by its X and Y coordinates. - Each
container handling vehicle 200 comprises a storage compartment or space (not shown) for receiving and stowing astorage container 106 when transporting thestorage container 106 across therail system 108. The storage space may comprise a cavity arranged centrally within the vehicle body, e.g., as is described in WO2014/090684A1, the contents of which are incorporated herein by reference. - Alternatively, the
container handling vehicles 300 may have a cantilever construction, as is described in NO317366, the contents of which are also incorporated herein by reference. - The container handling
vehicles 200 may have a footprint, i.e., an extent in the X and Y directions, which is generally equal to the lateral extent of agrid cell 122, i.e., the extent of agrid cell 122 in the X and Y directions, e.g., as is described in WO2015/193278A1, the contents of which are incorporated herein by reference. The term “lateral” used herein may mean “horizontal”. - Alternatively, the
container handling vehicles 200 may have a footprint which is larger than the lateral extent of (lateral area defined by) agrid column 112, e.g., as is disclosed in WO2014/090684A1. - The
rail system 108 may be a single track system, as is shown inFIG. 2A . Alternatively, therail system 108 may be a double track system, as is shown inFIG. 2B , thus allowing acontainer handling vehicle 201 having a footprint 202,202′ generally corresponding to the lateral area defined by agrid column 112 to travel along a row ofgrid columns 112 even if anothercontainer handling vehicle 200 is positioned above agrid column 112 neighboring that row. Both the single and double track system, or a combination comprising a single and double track arrangement in asingle rail system 108, forms a grid pattern in the horizontal plane P comprising a plurality of rectangular and uniform grid locations orgrid cells 122, where eachgrid cell 122 comprises agrid opening 115 being delimited by a pair ofrails first rails 110 and a pair ofrails rails 111. InFIG. 2B thegrid cell 122 is indicated by a dashed box. - Consequently,
rails rails - As shown in
FIG. 2C , eachgrid cell 122 has a width W which is typically within the interval of 30 to 150 cm, and a length Lc which is typically within the interval of 50 to 200 cm. Eachgrid opening 115 has a width Wo and a length Lo which is typically 2 to 10 cm less than the width Wc and the length Lc of thegrid cell 122. - In the X and Y directions, neighboring
grid cells 122 are arranged in contact with each other such that there is no space there-between. - In a
storage grid 104, a majority of thegrid columns 112 arestorage columns 105, i.e.,grid columns 112 wherestorage containers 106 are stored instacks 107. However, agrid 104 normally has at least onegrid column 112 which is used not for storingstorage containers 106, but which comprises a location where thecontainer handling vehicles storage containers 106 so that they can be transported to a second location (not shown) where thestorage containers 106 can be accessed from outside of thegrid 104 or transferred out of or into thegrid 104. Within the art, such a location is normally referred to as a “port” and thegrid column 112 in which the port is located may be referred to as a “delivery column” 119,120. The drop-off and pick-up ports of the container handling vehicles are referred to as the “upper ports of a delivery column” 119,120. While the opposite end of the delivery column is referred to as the “lower ports of a delivery column”. - The
storage grids 104 inFIGS. 1A and 1C comprise twodelivery columns first delivery column 119 may for example comprise a dedicated drop-off port where thecontainer handling vehicles storage containers 106 to be transported through thedelivery column 119 and further to an access or a transfer station (not shown), and thesecond delivery column 120 may comprise a dedicated pick-up port where thecontainer handling vehicles storage containers 106 that have been transported through thedelivery column 120 from an access or a transfer station (not shown). Each of the ports of the first andsecond delivery column storage containers 106. - The second location may typically be a picking or a stocking station where product items are removed from or positioned into the
storage containers 106. In a picking or a stocking station, thestorage containers 106 are normally never removed from the automated storage andretrieval system 1, but are returned into thestorage grid 104 once accessed. For transfer of storage containers out or into thestorage grid 104, there are also lower ports provided in a delivery column, such lower ports are e.g., for transferringstorage containers 106 to another storage facility (e.g., to another storage grid), directly to a transport vehicle (e.g., a train or a lorry), or to a production facility. - For monitoring and controlling the automated storage and retrieval system 1 (e.g., monitoring and controlling the location of
respective storage containers 106 within thestorage grid 104; the content of eachstorage container 106; and the movement of thecontainer handling vehicles storage container 106 can be delivered to the desired location at the desired time without thecontainer handling vehicles retrieval system 1 comprises a control system (not shown) which typically is computerized and which typically comprises a database for keeping track of thestorage containers 106. - A conveyor system comprising conveyors may be employed to transport the storage containers between the lower port of the
delivery column - If the lower port of the
delivery column storage containers 106 vertically between the port and the access station. - The conveyor system may be arranged to transfer storage containers between different grids, e.g., as is described in WO2014/075937A1, the contents of which are incorporated herein by reference.
- Further, WO2016/198467A1, the contents of which are incorporated herein by reference, disclose an example of a prior art access system having conveyor belts (
FIGS. 5 a and 5 b in WO2016/198467A1) and a frame mounted rail (FIGS. 6 a and 6 b in WO2016/198467A1) for transporting storage containers between delivery columns and work stations where operators can access the storage containers. - When a
storage container 106 stored in thegrid 104 disclosed inFIG. 1A is to be accessed, one of thecontainer handling vehicles target storage container 106 from its position in thegrid 104 and to transport it to or through thedelivery column 119. This operation involves moving thecontainer handling vehicle storage column 105 in which thetarget storage container 106 is positioned, retrieving thestorage container 106 from thestorage column 105 using the container handling vehicle's lifting device (not shown), and transporting thestorage container 106 to thedelivery column 119. If thetarget storage container 106 is located deep within astack 107, i.e., with one or a plurality of other storage containers positioned above thetarget storage container 106, the operation also involves temporarily moving the above-positioned storage containers prior to lifting thetarget storage container 106 from thestorage column 105. This step, which is sometimes referred to as “digging” within the art, may be performed with the samecontainer handling vehicle target storage container 106 to the delivery column, or with one or a plurality of other cooperatingcontainer handling vehicles retrieval system 1 may havecontainer handling vehicles storage containers 106 from astorage column 105. Once thetarget storage container 106 has been removed from thestorage column 105, the temporarily removed storage containers can be repositioned into theoriginal storage column 105. However, the removed storage containers may alternatively be relocated toother storage columns 105. - When a
storage container 106 is to be stored in thegrid 104, one of thecontainer handling vehicles storage container 106 from thedelivery column 120 and to transport it to a grid location above thestorage column 105 where it is to be stored. After any storage containers positioned at or above the target position within thestorage column stack 107 have been removed, thecontainer handling vehicle storage container 106 at the desired position. The removed storage containers may then be lowered back into thestorage column 105, or relocated toother storage columns 105. - A problem associated with known automated storage and
retrieval systems 1 is that the area surrounding the pick-up and drop-off ports may become congested withcontainer handling vehicles storage containers 106. This may seriously impede the operation of the automated storage andretrieval system 1. In small systems this situation may possibly be alleviated by adding delivery columns to the grid, as this will allow thecontainer handling vehicles - Another problem with prior art automated storage and
retrieval systems 1 is that the separate drop-off ports and pick-up ports of thedelivery columns container handling vehicles storage column 105 after drop-off to retrieve anew storage container 106. Likewise, thecontainer handling vehicles storage container 106 when they are sent to a pick-upport 120 to pick up a storage container. This results in an inefficiency and causes increased congestion around the ports, ascontainer handling vehicles storage container 106 as payload. In addition, thedelivery columns grid 104 which could be used for other purposes such as the movement ofcontainer handling vehicles - It is known, for example from WO2016/198565, to provide the above automated storage and retrieval system with a robot device comprising a movable arm with a picking mechanism in one end thereof, for moving product items between
storage containers 106. The robot device can be fixed to the grid or it can be fixed to the ceiling of the building in which the grid is located. The robot device in this prior art is used to move product items betweenstorage containers 106 located on the top level of the grid andstorage containers 106 located on a conveyor belt of a conveyor system. - Also here, the area surrounding the robot device may become congested with
container handling vehicles storage containers 106. Moreover, adding conveyor system infrastructure is costly. - GB 2544648 (Ocado Innovation) discloses an automated storage and retrieval system with a robot device for picking product items where the robot device is fixed to a robot vehicle, thereby forming a picking vehicle. Container handling vehicles are moved adjacent to this picking vehicle and the picking vehicle moves product items between the containers held by the container handling vehicles. The container handling vehicles comprise a top opening allowing the picking vehicle to access the container from above.
- It is also known from the above publication that product items are picked from a container into a plurality of end-customer shipping packages located in the destination container. The destination container with these shipping packages is then transported to a port where the shipping packages are retrieved from the container, before they are closed, and possibly addressed and stamped. This is typically a manual operation.
- One object of the present invention is to provide a storage container which enables automatic and more efficient unloading and loading of product items out from and into the storage container in such automated storage and retrieval systems.
- A further object is to provide a storage container where loading and unloading may take place while the storage container is being transported by a vehicle, and where loading and unloading may take place when the storage container is not being transported by a vehicle.
- The present invention relates to a storage container for storing product items in an automated storage and retrieval system, wherein the storage container includes:
-
- a base;
- two first parallel side walls;
- two second parallel side walls perpendicular to the two first parallel side walls;
- a top opening;
- two side openings, to allow one or more items to be unloaded from the storage container or loaded into the storage container through one of the side openings at an unloading station or at a loading station;
wherein the storage container is provided with a restraint which is arranged to restrain movement of the one or more items from exiting through one of the side openings during transportation of the storage container to the unloading or loading station.
- In one aspect, the term “unloading” refers to pushing one or more product items out from the storage container by means of an unloading member of an unloading device located at the unloading station. The term unloading may also refer to the tipping or tilting of the storage container to cause the product item to slide out from the storage container through one of the side openings.
- In one aspect, the term “loading” refers to pushing one or more product items into the storage container by means of a loading member of a loading device located at the loading station, similar to the unloading member of the unloading device. The term loading may also refer to product items sliding into the storage container through one of the side openings. The product items may for example slide down an inclined surface into the storage container.
- It should also be noted that the term “station” is to be interpreted broadly. For example, the storage container may or may not be carried by a vehicle when unloading or loading is performed at the unloading or loading “station”. Hence, a port is considered to be a station where loading or unloading of the storage container may take place.
- In one aspect, the side openings have a width equal to the width of the storage container minus the thickness of the second side walls. Hence, the side openings are as wide as the base surface inside the storage container.
- In one aspect, the restraint includes a lip protruding upwardly from the base at a lower edge of one of the side openings.
- In one aspect, there can be one lip at the lower edge of each of the side openings.
- Alternatively, the lower edge of the side openings is formed by the base surface of the base.
- In one aspect, the lip is continuous, intermittent or broken.
- In one aspect, the lip is movably connected to the base, and where the lip is configured to be in one of the following positions:
-
- an elevated position arranged to restrain movement of the one or more items from exiting through one of the side openings during transportation of the storage container to the unloading or loading station;
- a lowered position arranged not to restrain movement of one or more items from exiting through one of the side openings at the unloading or loading station.
- In one aspect, the lip is inclined or curved in a direction perpendicular to the first parallel side walls to allow product items to be pushed over the upwardly protruding member at the unloading or loading station.
- In one aspect, the restraint includes a friction increasing material for increasing friction between the one or more product items and the upper surface of the base.
- In one aspect, the friction increasing material may be a coating deposited to parts of, or the entire, upper surface of the base. The coating may be stuck, printed, sprayed, painted or in other ways applied the upper surface of the base.
- In one aspect, the friction increasing material may be a granular material deposited to parts of, or the entire, upper surface of the base.
- In one aspect, the friction increasing material may be a filler material filled into a cavity provided in the upper surface of the base.
- In one aspect, the friction increasing material may be integrated in the material of the upper surface of the base.
- The friction increasing material may be provided during the manufacturing of the storage container, for example as part of a two-component injection molding process. Alternatively, the friction increasing material may be applied in a subsequent step after the manufacturing of the storage container.
- In one aspect, the restraint includes a profile provided in the upper surface of the base.
- In one aspect, the profile provided in the upper surface of the base is made of the same material as the base itself.
- In one aspect, the profile may comprise grooves, ridges, pedestals, steps, or other raised shapes or combination of such shapes.
- In one aspect, the restraint includes an elevatable floor movably connected to the storage container between:
-
- a lower position, arranged to restrain movement of the one or more items from exiting through one of the side openings during transportation of the storage container to the unloading or loading station; and
- an upper position, arranged not to restrain movement of one or more items from exiting through one of the side openings at the unloading or loading station.
- In one aspect, the elevatable floor includes apertures and where the storage container includes friction increasing members positioned in the apertures, where;
-
- in the lower position, the elevatable floor is vertically aligned with, or lower than the friction increasing members;
- in the upper position, the elevatable floor is higher than the friction increasing members.
- In the above aspects, the elevatable floor is in the lower position during transportation to the unloading or loading station, while the elevatable floor is elevated to its upper position at the unloading or loading station. The opposite is also possible. In one such aspect, friction reducing members may be positioned in the apertures of the elevatable floor, while the elevatable floor itself may comprise a friction increasing material. Here, the elevatable floor is in the upper position during transportation to the unloading or loading station, while the elevatable floor is lowered to its lower position at the unloading or loading station.
- In the lower position, the elevatable floor may be lower than the upwardly protruding lip and in the upper position, the elevatable floor may be vertically aligned with, or higher than the upwardly protruding lip.
- In one aspect, the elevatable floor is tiltable to allow the one or more product items to slide out from the storage container.
- In one aspect, the elevatable floor is movably connected to the base of the storage container by means of one or a plurality of legs, wherein the one or plurality of legs are accessible from below the storage container.
- In one aspect, the elevatable floor is configured to be in the lower position due to gravity. Alternatively, the elevatable floor may be biased to be in the lover position, for example by means of a spring.
- In one aspect, as the legs are accessible from below the storage container, an actuator may be used to move the elevatable floor from the lower position to the upper position. The actuator may be part of the storage container itself, for example integrated into the base. Alternatively, the actuator may be integrated in the container handling vehicle and/or the delivery vehicle. In yet an alternative, the actuator may be provided as part of the unloading or loading station.
- In one aspect, the one or plurality of legs includes a stop for limiting the vertical movement of the elevatable floor in relation to the base.
- In one aspect, the top opening is configured to allow product items to be inserted into and/or retrieved from the storage container. Hence, product items may be loaded or unloaded also through this top opening.
- In one aspect, the two first parallel side walls or the two second parallel side walls includes an upper vehicle connection interface. The upper vehicle connection interface may be formed by one or more cut-outs or apertures into the upper area of these walls, into which a gripping device of a container handling vehicle or a lifting frame of an unloading station can be engaged.
- In one aspect, the storage container is made of moulded plastic. In one aspect, the storage container includes an array of moulded ribs, allowing the load of the product items carried by the base to be transferred into the side walls and further to the top of the side walls where the upper vehicle connection interface is provided
- The storage container further includes lower and upper stacking interfaces for allowing the storage container to be stacked in a stack together with other storage containers. The lower and upper stacking interfaces are configured to prevent relative horizontal movement between two adjacent storage containers stacked above each other.
- The following drawings depict exemplary embodiments of the present invention and are appended to facilitate the understanding of the invention.
-
FIG. 1A-D are perspectives view of a prior art automated storage and retrieval system, whereFIG. 1A andFIG. 1C shows the complete system andFIG. 1B andFIG. 1D shows examples of system operable prior art container handling vehicles. -
FIG. 2A-C is a top view of a container handling vehicle rail system, whereFIG. 2A shows a single track system,FIG. 2B shows a double track system 2B andFIG. 2 C shows a double track system indicated width and length of a container handling vehicle grid cell. -
FIGS. 3 and 4 are perspective views of a first embodiment of the present invention—inFIG. 3 the container is carried by a delivery vehicle while inFIG. 4 the container is shown isolated from the delivery vehicle. -
FIG. 5 is an enlarged view of the container containing two shipping packages. -
FIG. 6 a-d show the operation of the first embodiment. -
FIG. 7 a-g show the operation of a second embodiment. -
FIG. 8 a-h show the operation of a third embodiment. -
FIGS. 9 a and 9 b show an alternative embodiment. -
FIGS. 10 a, 10 b and 10 c show yet an alternative embodiment. -
FIG. 11 a shows another embodiment of the storage container. -
FIG. 11 b shows the storage container inFIG. 11 a cut along dashed line indicated by arrows A inFIG. 11 a. -
FIG. 12 shows yet another embodiment of the storage container. -
FIG. 13 a shows yet a further embodiment of the storage container with a floor in a lower position. -
FIG. 13 b shows the embodiment ofFIG. 13 a with a floor in an upper position. -
FIG. 13 c shows the embodiment ofFIG. 13 a from below in the lower position. -
FIG. 13 d shows the embodiment ofFIG. 13 b from below in the lower position. -
FIG. 13 e shows the storage container inFIG. 13 b in section along dashed line indicated by arrows A inFIG. 13 b. -
FIG. 14 shows how product items are restricted from moving due to the upwardly protruding lip. -
FIGS. 15 a and 15 b illustrates the lower and upper positions of the elevatable floor. -
FIG. 15 c illustrates an alternative upper position of the elevatable floor. -
FIG. 16 a illustrates a first embodiment of a loading station. -
FIG. 16 b illustrates a second embodiment of a loading station. - In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings.
- With reference to
FIGS. 1A-D thestorage grid 104 of eachstorage structure 1 constitutes aframework 100 of in total 143grid columns 112, where the width and length of the framework corresponds to the width and length of 13 and 11grid columns 112, respectively. The top layer of theframework 100 is arail system 108 onto which a plurality ofcontainer handling vehicles - The
framework 100 of thestorage system 1 is constructed in accordance with the above mentionedprior art framework 100 described above, i.e., a plurality ofupright members 102 and a plurality ofhorizontal members 103 which are supported by theupright members 102, and further that thehorizontal members 103 includes a container handlingvehicle rail system 108 ofparallel rails storage columns 105. The horizontal area of asingle grid cell 122, i.e., along the X and Y directions, may be defined by the distance betweenadjacent rails FIG. 2 ). InFIGS. 1A and 1C , such agrid cell 122 is marked on therail system 108 by thick lines. - The container handling
vehicle rail system 108 allows thecontainer handling vehicles grid cell 122. - In
FIGS. 1A and 1C thestorage grid 104 is shown with a height of eight cells. It is understood, however, that thestorage grid 104 can in principle be of any size. In particular it is understood thatstorage grid 104 can be considerably wider and/or longer than disclosed inFIGS. 1A and 1C . For example, thegrid 104 may have a horizontal extent of more than 700×700grid cells 122. Also, thegrid 104 can be considerably deeper than disclosed inFIGS. 1A and 1C . For example, thestorage grid 104 may be more than twelve grid cells deep. - The
storage container vehicles - The
rail system 108 may be a single track system, as is shown inFIG. 2A , a double track system, as is shown inFIG. 2B , or a combination of the single and double track systems. - Details of the various track systems are disclosed this specification under the section of background and prior art.
- In
FIG. 1A , a control system of the automated storage andretrieval system 1 is shown as abox 20 provided in communication with thevehicles - It is now referred to
FIGS. 3 and 4 . Here, it is shown an unloadingstation 10 for an automated storage andretrieval system 1. - The unloading
station 10 includes an unloading device generally indicated witharrow 40 and a destination conveyor generally indicated witharrow 60. - It is also shown a remotely operated vehicle in the form of a
delivery vehicle 30. Thedelivery vehicle 30 includes avehicle body 31 and awheel arrangement 32 connected to thevehicle body 31. Thewheel arrangement 32 is configured to move the remotely operatedvehicle 30 along therail system 108 of the automated storage andretrieval system 1 or along a correspondingrail system 108 located below or adjacent to thegrid 104. Thewheel arrangement 32 is considered to be prior art and will not be described further in detail herein. - The
delivery vehicle 30 includes acontainer carrier 36 located above thewheel arrangement 32. It should be noted that thedelivery vehicle 30 in the present embodiment is different from theabove vehicles vehicle 30 itself does not comprise a lifting device for lowering and elevating a storage container with respect to thegrid 104. In the present embodiment, thevehicle 30 is of a type adapted to receive astorage container 6 from above or to return astorage container 6 upwardly—by means of a separate lifting device. The lifting device used for this operation can for example be a lifting device of theprior art vehicles vehicle 30 is located below one of thevehicles - In the present embodiment, the
container carrier 36 includes two first parallel side walls 36S1 each having a side opening 36SO and two second parallel side walls 36S2 perpendicular to the first side walls 36S1. The two second sidewalls 36S2 do not have side openings. In addition, the container carrier includes afloor 36F and a top opening 36TO for receiving and delivering astorage container 6. In the present embodiment, a lower edge 36SOE of the side opening 36SO is horizontally aligned with thefloor 6F of thestorage container 6 when thestorage container 6 is provided in thecontainer carrier 36. - The
storage container 6 is here similar to the priorart storage containers 106 described above, with one difference—thestorage container 6 includes two side openings 6SO in its two first parallel side walls 6S1. As shown inFIG. 4 , the storage container has afloor 6F and a top opening 6TO. - The
unloading device 40 will now be described. Theunloading device 40 includes abase structure 41 which may be fixed togrid 104 or to therail system 108. Theunloading device 40 further includes afirst unloading member 42 a having afirst contact surface 43 a and asecond unloading member 42 b having asecond contact surface 43 b. The contact surfaces 43 a, 43 b are adapted to theitem 5. For the planar cardboard box inFIG. 3 , the contact surfaces 43 a, 43 b are planar. - The
unloading device 40 further includes afirst actuator 44 a configured to move thefirst unloading member 42 a in relation to thebase structure 41 and asecond actuator 44 b configured to move thesecond unloading member 42 b in relation to thebase structure 41. - In addition, the
unloading device 40 includes a control system for controlling the first and/orsecond actuator control system 20 of the automated storage andretrieval system 1 shown inFIG. 1 , which is also controlling the movement of the vehicles with respect to theunloading device 40. - It should be noted that there can be one
such unloading member 42 or there can be three or moresuch unloading members 42. In an automated storage andretrieval system 1, there may be severalsuch unloading stations 10, where some unloadingstations 10 have one unloadingmember 42 to be used forlarger items 5, while other unloadingstations 10 haveseveral unloading members 42 to be used forsmaller items 5. Moreover, thecontact surface 43 of someunloading members 42 may be designed for one specific type ofitem 5. - It should also be noted that the unloading
members FIG. 3 may be moved in parallel when unloading larger items and may be moved one by one when unloading smaller items. - The purpose of the
unloading device 40 is to move anitem 5 stored in thestorage container 6 through the side opening 36SO of thecontainer carrier 36 and through the side opening 6SO of thestorage container 6 and further to thedestination conveyor 60. As the lower edge 36SOE of the side opening 36SO is horizontally aligned with thefloor 6F of thestorage container 6 when thestorage container 6 is provided in thecontainer carrier 36, theitem 5 can easily be pushed out through the side openings 6SO and 36SO. - In the first embodiment, the first and
second actuators members - The
destination conveyor 60 will now be described. Thedestination conveyor 60 here includes abelt conveyor 61 which in one end receives anitem 5 and conveys it to its second end, which hereinafter is referred to as a target destination TD. - In
FIG. 3 , anitem 5 in the form of a shipping package containing twoproduct items 5 a is shown at the target destination TD. Here, before arrival to the unloadingstation 10,product items 5 a have been picked fromstorage containers 106 stored in thegrid 104 into theshipping package 5 provided in thestorage container 6, which then has been transferred to the unloadingstation 10 by means of thevehicle 30 for unloading of the shipping package to thedestination conveyor 60. - It should be noted that the
shipping package 5 here is a cardboard box which is one example of a shipping package which may be used to shipproduct items 5 a. Other examples of such shipping packages are boxes or bags made of plastic or paper, lined envelopes etc. The unloadingstation 10 can be used independent of how the product items were picked into the shipping packages, the picking operation may be an automated picking process or a manual picking process. Hence, in some cases, no picking operation takes place before thestorage container 6 is moved to the unloading station. - It should also be mentioned that some
product items 5 a do not need afurther shipping package 5 before shipping. One such example is shown inFIG. 5 . Here, twoproduct items 5 a have been pre-packaged into respective shipping packages and stored in astorage container 6 and/orstorage container 106 before arrival into the automated storage and retrieval system. Here, theproduct items 5 a may be unloaded directly from thestorage container 6 to the destination conveyor. Hence, the term “item” is here referring to bothproduct items 5 a andshipping packages 5 containing one or severalsuch product items 5 a. - Is should be noted that the
destination conveyor 60 may comprise a roller conveyor or other types of conveying means for conveying the item to the target destination TD. Moreover, it should be noted that the target destination TD is the target destination of the unloadingstation 10. Theitem 5 may be transferred to further destinations, for example a station where the shipping packages are closed, addressed and/or prepared for dispatch by postal services or delivery services, to pickup points etc. - In
FIG. 3 , the distance D between the contact surfaces 43 a, 43 b in their deactivated position and thedestination conveyor 60 is slightly larger than the width W of thevehicle 30, thereby allowing thevehicle 30 to move between thedestination conveyor 60 and theunloading device 40 while at the same time helping to avoiditems 5 being able to fall onto the floor below the unloadingstation 10. - In addition, the height of the
belt conveyor 61 is aligned with the height of thefloor 6F of thestorage container 6. - The operation of the unloading
station 10 will now be described. InFIG. 6 a , thevehicle 30 with astorage container 6 containing oneitem 5 is controlled by thecontrol system 20 to move to the unloadingstation 10. - In
FIG. 6 b , thevehicle 30 has stopped at an unloading position between thedestination conveyor 60 and theunloading device 40. - In
FIG. 6 c , the unloadingmembers item 5 out from thestorage container 6 and thecontainer carrier 36 and onto thebelt conveyor 61. - In
FIG. 6 d , the unloadingmembers item 5 towards its target destination TD. - Then, in a final step shown in
FIG. 3 , thevehicle 30 is moving away from the unloadingstation 10 and theitem 5 has reached its target destination TD. - One advantage of the unloading
station 10 of the first embodiment described above is that it is relatively simple. One small disadvantage with the first embodiment may be that there is a risk thatitems 5 may slide out through the side openings 6SO, 36SO during acceleration and deceleration, in particular in the Y-direction shown inFIG. 6 b . This can be avoided by keeping the acceleration and deceleration of thevehicle 30 relatively low. Another way of overcoming this advantage is to provide thefloor 6F of thestorage container 6 with a material which increases the friction between thefloor 6F and theitems 5. The second embodiment described below provides yet an alternative solution to this disadvantage. - It is now referred to
FIGS. 7 a, 7 b and 7 c . The unloadingstation 10 is here similar to the unloadingstation 10 of the first embodiment, and only the differences will be described herein in detail. - In the present embodiment, the lower edge 36SOE of the side opening 36SO is not horizontally aligned with the
floor 6F of thestorage container 6 when thestorage container 6 is provided in thecontainer carrier 36. Instead, the lower edge 36SOE of the side opening 36SO is provided at a height H1 above thefloor 6F of thestorage container 6, as shown inFIG. 7 b . In this way, if theitem 5 provided in thestorage container 6 are sliding due to acceleration and deceleration of thevehicle 30, the lower edge 36SOE will prevent theitem 5 from sliding further out through of the side opening 36SO of thecontainer carrier 36. Thus, another object of the invention is solved in that it is avoided that product items fall out of the container during shipping or transportation of the container. - In the present embodiment, the unloading
station 10 includes acontainer lifting device 50 for lifting of thestorage container 6 up from thevehicle 30. As shown inFIG. 7 c , the lifting height of thestorage container 6 corresponds to the height H1, i.e., thecontainer lifting device 50 is configured to lift thestorage container 6 till a height where thefloor 6F of thestorage container 6 is horizontally aligned with the lower edge 36SOE of the side opening 36SO. In the lifted position shown inFIG. 7 c , theitem 5 can be easily pushed out through the side openings 6SO and 36SO by means of theunloading device 40. - In
FIG. 7 a , it is shown that thecontainer lifting device 50 includes afirst frame structure 51 fixed to thebase structure 41 of theunloading device 40 and protruding upwardly with respect to thegrid 104. It should be noted that in an alternative embodiment, thefirst frame structure 51 could be fixed to thegrid 104 or to another fixed structure close to theunloading device 40. - The
container lifting device 50 includes acontainer lifting frame 54 with a connection interface CI for connection to and disconnection from thestorage container 6. In the present embodiment, thecontainer lifting frame 54 is of the same type of thecontainer lifting frame 354 ofcontainer handling vehicle 300 shown inFIG. 1D . Thecontainer lifting frame 54 is fixed below asecond frame structure 52, where thesecond frame structure 52 is movable up and down in relation to thefirst frame structure 51 by means of alifting mechanism 53. Thelifting mechanism 53 may be an electric motor, a linear electric or electrohydraulic actuator etc. - In the present embodiment, the height of the unloading
members grid 104 may be adapted to the height of the lower edge 36SOE of the side opening 36SO by increasing the height of thebase structure 41. Also, the height of thedestination conveyor 60 may be adapted to the height of the lower edge 36SOE. - The operation of the unloading
station 10 will now be described. InFIG. 7 a , thevehicle 30 with astorage container 6 containing oneitem 5 is controlled by thecontrol system 20 to move to the unloadingstation 10. - In
FIG. 7 d , thevehicle 30 has stopped at an unloading position between thedestination conveyor 60 and theunloading device 40. The liftingframe 54 is here in an elevated position. - In
FIG. 7 e , the liftingframe 54 has been lowered and the connection interface CI is connected to thestorage container 6. - In
FIG. 7 f , the liftingframe 54 has lifted the storage container upwardly a height H1, corresponding toFIG. 7 c. - In
FIG. 7 g , the unloadingmembers item 5 out from thestorage container 6 and thecontainer carrier 36 and onto thebelt conveyor 61. - When the
item 5 has been pushed out and onto thedestination conveyor 60, the unloadingmembers frame 54 will be lowered and the connection interface CI will be disconnected from thestorage container 6. After elevating the liftingframe 54 without thestorage container 6, thevehicle 30 may move away from the unloadingstation 10. As described above, thedestination conveyor 60 will move theitem 5 to its target destination TD. - It is now referred to
FIGS. 8 a, 8 b and 8 c . The unloadingstation 10 is here similar to the unloadingstation 10 of the second embodiment, and only the differences will be described herein in detail. - In the present embodiment, the
container carrier 36 of thevehicle 30 is not provided with openings. Here, thestorage container 6 is lifted to a height H2 as indicated inFIG. 8 b andFIG. 8 f by means of thecontainer lifting device 50, in order to horizontally align thefloor 6F of thestorage container 6 with an upper edge 36UE of thecontainer carrier 36, as shown inFIG. 8 c . In this way, if theitem 5 provided in thestorage container 6 are sliding due to acceleration and deceleration of thevehicle 30, theitem 5 will not fall out of thestorage container 6 as there are no side openings in thecontainer carrier 36. - In the present embodiment, the height of the unloading
members grid 104 are adapted to the height of the upper edge 36UE by increasing the height of thebase structure 41. Also, the height of thefirst frame structure 51 and thesecond frame structure 52 are changed due to the different lifting height H2 of the present embodiment. Also, the height of thedestination conveyor 60 has been adapted to the height of the upper edge 36UE. - The operation of the unloading
station 10 will now be described. InFIG. 8 a , thevehicle 30 with astorage container 6 containing oneitem 5 is controlled by thecontrol system 20 to move to the unloadingstation 10. - In
FIG. 8 d , thevehicle 30 has stopped at an unloading position between thedestination conveyor 60 and theunloading device 40. The liftingframe 54 is here in an elevated position. - In
FIG. 8 e , the liftingframe 54 has been lowered and the connection interface CI is connected to thestorage container 6. - In
FIG. 8 f , the liftingframe 54 has lifted the storage container upwardly a height H2, corresponding toFIG. 7 c. - In
FIG. 8 g , the unloadingmembers item 5 out from thestorage container 6 and onto thebelt conveyor 61. - In
FIG. 8 h , the unloadingmembers - Later, lifting
frame 54 will be lowered and the connection interface CI will be disconnected from thestorage container 6. After elevating the liftingframe 54 without thestorage container 6, thevehicle 30 may move away from the unloadingstation 10. As described above, thedestination conveyor 60 will move theitem 5 to its target destination TD. - It is now referred to
FIGS. 9 a and 9 b . This embodiment corresponds to the first embodiment, i.e., the unloadingstation 10 does not comprise acontainer lifting device 50. However, thefloor 6F is here provided at a height H1 below the lower edge 36SOE of the side opening 36SO of thecontainer carrier 36, as in the second embodiment. - Here, the
storage container 6 includes aninclined member 6G provided between thefloor 6F and the lower edge 36SOE, allowing theitem 5 to be pushed by means of the unloadingmembers floor 6F and upwardly along theinclined member 6G and further out of the side opening 36SO, as shown inFIG. 9 b. - The embodiments described in relation to the Figures solve at least some of the objectives, including that product items and shipping packages are handled with care—i.e., they are not damaged during the unloading of the container.
- It is now referred to
FIG. 10 a . Here, theunloading device 40 does not comprise acontainer lifting device 50 or unloadingmembers 42. Here, theunloading device 40 is provided as a tilting or pivotingdevice 48 mounted between thevehicle body 31 and thecontainer carrier 36. InFIG. 10 , it is shown that thecontainer carrier 36 can be tilted with a tilting angle TA with respect to horizontal plane. The tilting angle TA can for example be up to 60°. This will cause theitem 5 to slide out from thecontainer 6 and thecontainer carrier 36 and onto thebelt conveyor 61. - In
FIG. 10 b , thecontainer carrier 36 is similar to the one inFIG. 3 , where the lower edge 36SOE of the side opening 36SO is aligned with thefloor 6F of thestorage container 6 when thestorage container 6 is provided in thecontainer carrier 36. - In
FIG. 10 c , thecontainer carrier 36 is similar to the one inFIG. 9 b , i.e., with aninclined member 6G provided between thefloor 6F and the lower edge 36SO E. - It should be noted that in this and other embodiments above, the
container floor 6F may be manufactured of or may be equipped with a material providing a desired friction with respect to theitem 5, to enable that the item slides out from thecontainer 6 and thecontainer carrier 36 at the desired location only. - It should also be noted that the
unloading device 40 may comprise a combination of the fifth embodiment and the first embodiment, i.e., having both a tilting or pivotingdevice 48 provided on thevehicle 30 and one or morereciprocating unloading members 42. - In the description above, the unloading
station 10, theunloading device 40 and thedelivery vehicle 30 have been described in detail. It should be noted that in some of the above embodiments, unintentional exit of product items out through the side opening of the storage container during transportation was prevented by thedelivery vehicle 30. - More specifically, the lower edge side opening container carrier 36SOE in
FIGS. 7 b and 7 c prevented such unintentional exit out through the side opening during transportation. The entire side wall of thecontainer carrier 30 inFIGS. 8 b and 8 c prevented such unintentional exit of product items out through the side opening of the storage container during transportation. - Moreover, in all of the above embodiments, the
storage container 6 is carried by the delivery vehicle during unloading of product items. However, the storage container should also allow unloading of product items in a similar way without being carried by such delivery vehicles. In addition, loading should be possible as well. - It is now referred to
FIG. 5 . Here, thestorage container 6 is shown to comprise abase 6B, two first parallel side walls 6S1 and two second parallel side walls 6S2 perpendicular to the two first parallel side walls. Thebase 6B is also shown with anupper base surface 6F, also referred to as thefloor 6F. - The
storage container 6 includes a top opening 6TO. The top opening 6TO is configured to allowproduct items 5; 5 a to be inserted into and/or retrieved from thestorage container 6. Hence, product items may be loaded or unloaded also through this top opening 6TO. - The storage container further includes two side openings 6SO, to allow one or more items to be unloaded from the
storage container 6 or loaded into the storage container through one of the side openings 6SO at an unloadingstation 10 or at a loading station 10 a. The unloadingstation 10 for unloading storage container when the storage container is carried by the delivery vehicle is described in detail above. Similar principles may be used when unloading storage containers not being carried by any vehicle. Examples of the loading station is shown inFIGS. 16 a and 16 b and will be described further in detail below. - The side openings 6SO are equal in size and are aligned with each other. In
FIG. 5 it is shown that they have a width Wso equal to the width W6 of thestorage container 6 minus the thickness Ts2 of each of the second side walls 6S2. Hence, the side openings 6SO are as wide as thebase surface 6F inside thestorage container 6. InFIG. 5 , the lower edge of the side openings 6SO are formed by thebase surface 6F of thebase 6B. - The two first parallel side walls 6S1 or the two second parallel side walls 6S2 includes an upper vehicle connection interface 6CI. The upper vehicle connection interface 6CI may be formed by one or more cut-outs or apertures into the upper area of these walls, into which a lifting frame 354 (
FIG. 1D ) of acontainer handling vehicle lifting frame 54 of an unloading station, can be engaged. - The storage container is preferably made of moulded plastic with an array of moulded ribs, allowing the load of the product items carried by the
base 6B to be transferred into the side walls and further to the top of the side walls where the upper vehicle connection interface 6CI is provided. The storage container may also be made of plastic reinforced with metal profiles inside or outside of the plastic material. It is also possible to make the entire storage container of a metal such as aluminum or an aluminum alloy. - The
storage container 6 further comprise lower and upper stacking interfaces LSI, USI for allowing the storage container to be stacked in a stack together with other storage containers. The lower and upper stacking interfaces LSI, USI are configured to prevent relative horizontal movement between two adjacent storage containers stacked above each other. - The
storage container 6 is further provided with a restraint which is arranged to restrain movement of theproduct items 5; 5 a from exiting through one of the side openings 6SO during transportation of thestorage container 6 to the unloading orloading station 10; 10 a. - Embodiments and examples of such a restraint will be described below.
- It is now referred to
FIGS. 9 a and 9 b ,FIG. 10 c andFIG. 14 . - Here, the restraint includes a protrusion or
lip 6G protruding upwardly from thebase 6B at a lower edge of one of the side openings 6SO. Preferably, there are onelip 6G at the lower edge of each of the side openings 6SO. - In
FIG. 6 b , the first direction of movement is indicated with arrow X. InFIG. 14 andFIG. 6 b , the second direction of movement is indicated with arrow Y, being perpendicular to the first direction X. - During acceleration and retardation of the storage container, the product item within the storage container may move relative to the
base surface 6F due to lack of sufficient friction between the product item and thebase surface 6F. InFIG. 14 , it is shown that theproduct item 5 has slipped and moved relative to the storage container towards thelip 6G on the right side. Thelip 6G has here stopped further movement of the product item and hence has restrained movement of theproduct item 5 from exiting through the side opening. - In
FIG. 14 a the height of thelip 6G is indicated as height H1. This height may be from 0.5 mm and up 20 mm. Thelip 6G may have a square or rectangular cross-sectional shape, a triangular or rounded cross sectional shape. 5. For example, thelip 6G may be inclined or curved in a direction perpendicular to the first parallel side walls 6S1 to allowproduct items 5; 5 a to be pushed or tipped over thelip 6G at the unloading or loading station. This is shown inFIGS. 9 a, 9 b and 10 c. - The
lip 6G may be provided as one continuous lip between the two second side walls 6S2, or it may be intermittent or broken, i.e., it is provided as a plurality of spaced apart lip sections. The height may also vary along the length of the lip. - In a further embodiment the
lip 6G is movably connected to thebase 6B, where thelip 6G is configured to be in one of the following positions: -
- an elevated position arranged to restrain movement of the one or more items from exiting through one of the side openings 6SO during transportation of the storage container to the unloading or loading station;
- a lowered position arranged not to restrain movement of one or more items at the unloading or loading station.
- The
lip 6G may be biased to its elevated position, where an actuator is used to bring the lip to its lower position at the unloading or loading station. - It is now referred to
FIGS. 11 a and 11 b . The storage container is here similar to the first embodiment described above—and only differences between the first embodiment and the second embodiment will be described in detail herein. - In this embodiment, the restraint includes a friction increasing material 6mat for increasing friction between the one or more product items and the
upper surface 6F of thebase 6B. - The friction increasing material 6mat may be a coating deposited to parts of, or the entire,
upper surface 6F of thebase 6B. The coating may be stuck, printed, sprayed, painted or in other ways applied the upper surface of thebase 6B. The friction increasing material 6mat may be a granular material deposited to parts of, or the entire,upper surface 6F of thebase 6B. Hence, the friction increasing material 6mat may form an even surface, or an un-even surface. - In the above embodiment, the friction increasing material 6mat is relatively thin.
- As shown in
FIG. 11 b , it is also possible to provide the friction increasing material 6mat as a filler material filled into a cavity 6cav provided in the upper surface of thebase 6B. - The friction increasing material 6mat may be provided during the manufacturing of the storage container, for example as part of a two-component injection molding process. Alternatively, the friction increasing material may be applied in a subsequent step after the manufacturing of the storage container.
- In one aspect, the friction increasing material 6mat may be integrated in the material of the
upper surface 6F of thebase 6B. - It should be noted that this friction increasing material type of restraint can be used in addition to, or as an alternative to, the lip-type of
restraint 6G. InFIG. 11 a andFIG. 11 b it is shown that the storage container has both types of restraint. - It is now referred to
FIG. 12 . The storage container is here similar to the first embodiment described above—and only differences between the first embodiment and the third embodiment will be described in detail herein. - In this embodiment, the restraint includes a three-dimensional surface structure or profile 6pro provided in the
upper surface 6F of thebase 6B. The profile provided in theupper surface 6F of thebase 6B is here made of the same material as thebase 6B itself, which in the present embodiment is moulded plastic. InFIG. 12 it is shown that the profile includes grooves and ridges. - Alternatively, the profile may comprise pedestals, steps, or other raised shapes or combination of such shapes.
- It should be noted that this profile-type of restraint can be used in addition to or as an alternative to the friction increasing material type of restraint. For example, a friction increasing coating may be deposited onto the profiled
base surface 6F of the container inFIG. 12 . - It should further be noted that this profile-type of restraint can be used in addition to or as an alternative to the lip type of
restraint 6G. - In
FIG. 12 it is shown that the container has both the profile type of restraint and the lip type of restraint. - It is now referred to
FIG. 13 a-e andFIG. 15 a-c . The storage container is here similar to the first embodiment described above—and only differences between the first embodiment and the fourth embodiment will be described in detail herein. - In this embodiment, the restraint includes an elevatable floor 6PS movably connected to the
storage container 6. As shown inFIG. 13 e , the elevatable floor 6PS includes a plate-shaped structure with downwardly protrudinglegs 6L provided through apertures in thebase 6B. Hence, thelegs 6L are accessible from below thestorage container 6. Thelegs 6L may comprise a stop 6ST for limiting the vertical movement of the elevatable floor 6PS in relation to thebase 6B. - The elevatable floor 6PS may have to positions;
-
- a lower position shown in
FIGS. 13 a, 13 c and 15 a , arranged to restrain movement of the one or more items from exiting through one of the side openings during transportation of the storage container to the unloading or loading station; - an upper position, arranged not to restrain movement of one or more items from exiting through one of the side openings at the unloading or loading station.
- a lower position shown in
- In the above embodiment, the elevatable floor 6PS is provided at a height H1 below the
upper base surface 6F in the lower position, and theupper base surface 6F is provided on both sides of the elevatable floor 6PS. This height H1 is shown inFIG. 13 e andFIG. 15 a . Hence, the base orupper base surface 6F itself is restraining the movement of the product items out through one of the side openings. In the upper position, the elevatable floor 6PS is vertically aligned with, or provided higher than theupper base surface 6F. - Here, the
upper base surface 6F together with the elevatable floor 6PS forms a restraint. - The elevatable floor will be in the lower position during transportation to the unloading or loading station, while the elevatable floor is elevated to its upper position at the unloading or loading station.
- The
upper base surface 6F may be provided with alip 6G. - In this embodiment, the elevatable floor 6PS is configured to be in the lower position due to gravity. Alternatively, the elevatable floor 6PS may be biased to be in the lover position, for example by means of a spring.
- As the legs are accessible from below the
storage container 6, an actuator may be used to move the elevatable floor 6PS from the lower position to the upper position, as shown inFIG. 15 b . The actuator may be part of the storage container itself, for example integrated into thebase 6B. Alternatively, the actuator may be integrated in the container handling vehicle and/or the delivery vehicle. In yet an alternative, the actuator may be provided as part of the unloading or loading station. - One aspect of this embodiment is shown in
FIG. 15 . Here it is possible for an actuator to tilt the elevatable floor 6PS and hence cause theproduct item 5 to slide out from the storage container. Here, at least some of the legs do not include stops 6ST. - Some aspects of this embodiment will now be described.
- In one aspect, the elevatable floor 6PS includes apertures and the
storage container 6 includes friction increasing members positioned in the apertures. These friction increasing members are typically secured to thebase 6B. In the lower position, the elevatable floor 6PS is vertically aligned with, or lower than the friction increasing members. Here, the product items are in contact with the friction increasing members. In the upper position, the elevatable floor 6PS is higher than the friction increasing members. Now, the product items are only in contact with the elevatable floor 6PS. Here, the friction coefficient between the product item and the friction increasing members are higher than the friction coefficient between the product item and the elevatable floor. - Alternatively, friction reducing members may be positioned in the apertures of the elevatable floor, while the elevatable floor itself may comprise a friction increasing material. Here, the friction coefficient between the product item and the friction reducing members are lower than the friction coefficient between the product item and the elevatable floor. In this aspect, the elevatable floor will be in the upper position during transportation to the unloading or loading station, and the product item will be in contact with the friction increasing material of the elevatable floor. The elevatable floor is lowered to its lower position at the unloading or loading station, and the product item is then only in contact with the friction reducing members to simplify unloading or loading.
- The above restraint is in particular arranged to restrain movement of the product items during movement of the storage container in the second direction Y.
- The two second parallel side walls 6S2 have no openings. Hence, these walls may also be considered to be arranged to restrain movement of the
product items 5; 5 a during movement of thestorage container 6, in particular in the first direction X. - Loading Station
- It is now referred to
FIG. 16 a . Here it shown a loading station 10 a where product items are loaded into the storage container along an inclined surface. The storage container may slide or roll or in other ways move along this inclined surface and into the storage container. The product item will enter the left side opening ofFIG. 16 a and stop its movement towards the restraint in the form of thelip 6G provided on the right side, i.e., the opposite side of the left side opening. - It is now referred to
FIG. 16 b . Here, a loading station 10 a based on the same principles as the unloadingstation 10 described above, is shown. The loading station 10 a includes aloading device 40 a with aloading member 42 for pushing theproduct item 5 from a temporary storage TS into the storage container. The temporary storage may be a conveyor or another type of temporary storage. - As shown in
FIGS. 16 a and 16 b and several of the other embodiments, product items can be unloaded from and loaded into the storage container without the storage container being carried by a vehicle. - In the above description, the term “unloading” refers to pushing one or more product items out from the
storage container 6 by means of an unloadingmember 42 of anunloading device 40 located at the unloadingstation 10. The term unloading may also refer to the tipping or tilting of thestorage container 6 to cause the product item to slide out from the storage container through one of the side openings 6SO. - In the above description, the term “loading” refers to pushing one or more product items into the
storage container 6 by means of aloading member 42 of aloading device 40 a located at theloading station 10 b, similar to the unloadingmember 42 of theunloading device 10. The term loading may also refer to product items sliding into the storage container through one of the side openings 6SO. The product items may for example slide down an inclined surface into the storage container. - In the above description, the term “station” is to be interpreted broadly. For example, the storage container may or may not be carried by a vehicle when unloading or loading is performed at the unloading or loading “station”. Hence, a port is considered to be a station where loading or unloading of the storage container may take place.
- In the preceding description, various aspects of the storage container according to the invention have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the storage container and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the storage container which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention as defined by the appended claims.
-
REFERENCE NUMERALS: 1 Automated storage and retrieval system 5 item 5a Product item 6 Storage container 6SO Side opening storage container 6F Floor of storage container 6B Base of storage container 6G Lip 6S1 First parallel side walls storage container 6TO Top opening storage container 10 Unloading station 20 Control system storage and retrieval system 30 Delivery vehicle 31 Vehicle body 32 Wheel arrangement 36 Container carrier 36F Floor of container carrier 36SO Side opening container carrier 36S1 First parallel side walls container carrier 36S2 Second parallel side walls container carrier 36TO Top opening container carrier 36SOE Lower edge side opening container carrier 36UE Upper edge container carrier 40 Unloading device 41 Base structure unloading device 42a First unloading member 42b Second unloading member 43a First contact surface of first unloading member 43b Second contact surface of unloading member 44a First actuator 44b Second actuator 48 Tilting/pivoting device 50 Container lifting device 51 First frame structure 52 Second frame structure 53 Lifting mechanism 54 Container lifting frame 60 Destination conveyor 61 Belt conveyor 100 Framework structure 102 Upright members of framework structure 103 Horizontal members of framework structure 104 Storage grid/three-dimensional grid 105 Storage column 106 Storage container 107 Stack 108 Rail system/Container handling vehicle rail system 110 First set of parallel rails in first direction (X) 110a First neighboring rail of first set 110b Second neighboring rail of first set 111 Second set of parallel rails in second direction (Y) 111a First neighboring rail of second set 111b Second neighboring rail of second set 115 Grid opening/Container handling vehicle grid opening 119 Delivery column 120 Delivery column 122 Grid cell/Container handling vehicle grid cell 140 Delivery system 150 Delivery port 151 Mezzanine level 152 Upright post 200 First container handling vehicle 201 Wheel arrangement 202, 202′ Container handling vehicle footprint 300 Second container handling vehicle 301 Wheel arrangement X First direction Y Second direction Wo Width of container handling vehicle grid opening Wc Width of container handling vehicle grid cell Lo Length of container handling vehicle grid opening Lc Length of container handling vehicle grid cell Wod Width of delivery vehicle grid opening Wcd Width of delivery vehicle grid cell Lod Length of delivery vehicle grid opening Lcd Length of delivery vehicle grid cell H1 Height H2 height TD Target destination CI Connection interface
Claims (14)
1. A storage container for storing product items in an automated storage and retrieval system, wherein the storage container comprises:
a base;
two first parallel side walls;
two second parallel side walls perpendicular to the two first parallel side walls;
a top opening; and
two side openings, to allow one or more items to be unloaded from the storage container or loaded into the storage container through one of the side openings at an unloading station or at a loading station;
wherein the storage container is provided with a restraint which is arranged to restrain movement of the one or more items from exiting through one of the side openings during transportation of the storage container to the unloading or loading station;
wherein the restraint comprises an elevatable floor movably connected to the storage container between:
a lower position, arranged to restrain movement of the one or more items from exiting through one of the side openings during transportation of the storage container to the unloading or loading station; and
an upper position, arranged not to restrain movement of one or more items from exiting through one of the side openings at the unloading or loading station, and
wherein the elevatable floor comprises apertures and the storage container comprises friction increasing members positioned in the apertures, where;
in the lower position, the elevatable floor is vertically aligned with, or lower than the friction increasing members;
in the upper position, the elevatable floor is higher than the friction increasing members.
2. The storage container according to claim 1 , where the restraint comprises a lip protruding upwardly from the base at a lower edge of one of the side openings.
3. The storage container according to claim 2 , where the lip is continuous, intermittent or broken.
4. The storage container according to claim 2 , where the lip is movably connected to the base, and where the lip is configured to be in one of the following positions:
an elevated position arranged to restrain movement of the one or more items from exiting through one of the side openings during transportation of the storage container to the unloading or loading station;
a lowered position arranged not to restrain movement of one or more items at the unloading or loading station.
5. The storage container according to claim 2 , wherein the lip is inclined or curved in a direction perpendicular to the first parallel side walls to allow product items to be pushed over the upwardly protruding member at the unloading or loading station.
6. The storage container according to claim 1 , where the restraint comprises a friction increasing material for increasing friction between the one or more product items and an upper surface of the base.
7. The storage container according to claim 1 , where the restraint comprises a profile provided in an upper surface of the base.
8. The storage container according to claim 2 , wherein:
in the lower position, the elevatable floor is lower than the upwardly protruding lip;
in the upper position, the elevatable floor is vertically aligned with, or higher than the upwardly protruding lip.
9. The storage container according to claim 8 , wherein the elevatable floor is movably connected to the base of the storage container by means of a plurality of legs, wherein the plurality of legs is accessible from below the storage container.
10. The storage container according to claim 9 , wherein the plurality of legs comprises a stop for limiting the vertical movement of the elevatable floor in relation to the base.
11. The storage container according to claim 1 , where the storage container is made of moulded plastic.
12. The storage container according to claim 1 , where the storage container comprises an array of moulded ribs, allowing the load of the product items carried by the base to be transferred into the side walls and further to the top of the side walls.
13. The storage container according to claim 1 , where the storage container comprises an upper vehicle connection interface.
14. The storage container according to claim 1 , where the storage container comprises lower and upper stacking interfaces for allowing the storage container to be stacked in a stack together with other storage containers.
Priority Applications (1)
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US18/305,834 US20230278753A1 (en) | 2018-11-28 | 2023-04-24 | Storage container for automated storage and retrieval system |
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Application Number | Priority Date | Filing Date | Title |
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NO20181530 | 2018-11-28 | ||
NO20181530A NO344750B1 (en) | 2018-06-12 | 2018-11-28 | Unloading arrangement and unloading station, as well as method of unloading an item from a storage container |
US202117296734A | 2021-05-25 | 2021-05-25 | |
US18/305,834 US20230278753A1 (en) | 2018-11-28 | 2023-04-24 | Storage container for automated storage and retrieval system |
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US20230278753A1 true US20230278753A1 (en) | 2023-09-07 |
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US18/305,834 Pending US20230278753A1 (en) | 2018-11-28 | 2023-04-24 | Storage container for automated storage and retrieval system |
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