US20230243689A1 - Tank level sensor and management system - Google Patents
Tank level sensor and management system Download PDFInfo
- Publication number
- US20230243689A1 US20230243689A1 US18/298,491 US202318298491A US2023243689A1 US 20230243689 A1 US20230243689 A1 US 20230243689A1 US 202318298491 A US202318298491 A US 202318298491A US 2023243689 A1 US2023243689 A1 US 2023243689A1
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- US
- United States
- Prior art keywords
- tank
- sensor
- sensor assembly
- reading
- computing device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Images
Classifications
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- G—PHYSICS
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2250/00—Accessories; Control means; Indicating, measuring or monitoring of parameters
- F17C2250/04—Indicating or measuring of parameters as input values
- F17C2250/0404—Parameters indicated or measured
- F17C2250/0439—Temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2250/00—Accessories; Control means; Indicating, measuring or monitoring of parameters
- F17C2250/04—Indicating or measuring of parameters as input values
- F17C2250/0486—Indicating or measuring characterised by the location
- F17C2250/0491—Parameters measured at or inside the vessel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2260/00—Purposes of gas storage and gas handling
- F17C2260/01—Improving mechanical properties or manufacturing
- F17C2260/015—Facilitating maintenance
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2270/00—Applications
- F17C2270/07—Applications for household use
- F17C2270/0745—Gas bottles
Definitions
- This application relates generally to level measurement and, more particularly, to an Internet-enabled sensor system for a tank.
- Ascertaining a fluid level within a tank, such as a liquid petroleum gas (LPG) tank, within a system is an important step to determine when to replace or refill the tank.
- Some level measurement techniques require an opening or penetration through the tank to detect a level.
- a mechanical sensor may utilize a suspended float that changes position at different levels, which then provides a reading to a gauge mounted on the outside of the tank.
- Other techniques may be contactless, but still require an opening.
- an ultrasound device may be inserted into and suspended from a top wall of a tank to detect a level.
- a temperature sensitive tape can be placed on the exterior surface of the tank to provide a visual indication of the level.
- a device which is similar to a stud finder in some respects, is passed over the exterior of the tank by an operator to determine the level.
- a sensor assembly is positioned on an exterior of a tank to measure a fluid level within the tank.
- the sensor assembly includes a sensor device and a control circuit configured to drive the sensor device and evaluate readings to determine the fluid level.
- the sensor assembly further includes a communications interface to enable communication with a management system via a communications network.
- the management system can store information (e.g. fill status) related to the tank and additionally communicate with vendors or end users to coordinate resupply, level analysis, etc....
- FIG. 1 is a schematic block diagram of an exemplary, non-limiting embodiment of a tank management system according to one or more aspects
- FIG. 2 illustrates an exemplary, non-limiting embodiment of a tank in accordance with various aspects
- FIG. 3 illustrates an exemplary, non-limiting embodiment of a sensory assembly according to one or more aspects
- FIG. 4 illustrates an exemplary, non-limiting embodiment of a tank in accordance with various aspects
- FIG. 5 is a schematic block diagram of an exemplary, non-limiting embodiment of a sensor assembly according to one or more aspects
- FIG. 6 is a schematic block diagram of an exemplary, non-limiting embodiment of a control circuit of a sensor assembly according to one or more aspects
- FIG. 7 is a schematic block diagram of an exemplary, non-limiting embodiment of a cloud-based management system according to one or more aspects
- FIG. 8 is a schematic block diagram of an exemplary, non-limiting embodiment of a client device in accordance with various aspects
- FIG. 9 is a flow diagram of an exemplary, non-limiting embodiment for managing a tank in accordance with various aspects
- FIG. 10 indicates exemplary, non-limiting types of data communicated in the systems and methods described herein.
- FIG. 11 is a block diagram representing an exemplary, non-limiting networked environment, including cloud or internet based, in which various embodiments described herein can be implemented.
- measurements of fluid level in a tank may utilize an opening into the tank and/or provide measurements for local consumption only.
- Such devices do not provide robust monitoring and management of the tank and physical inspection of the tank and system in which the tank is deployed is often necessary.
- a system and associated methods are provided for tank management.
- a sensor assembly is associated with a tank.
- the sensor assembly includes a level sensor to provide a sensor reading indicative of a fluid level within the tank.
- a control circuit of the sensor assembly interprets the sensor reading and may utilize a communications interface to communicate a level measurement to a remote system and/or a client device in proximity to the tank. Accordingly, the tank can be monitored and managed off-site.
- FIG. 1 shows a schematic block diagram of an exemplary, non-limiting embodiment of an Internet-enabled tank management system.
- System 100 can include a tank 110 , which is communicatively coupled to a cloud-based system 120 and/or a client device 130 .
- the client device 130 may also be communicatively coupled with the cloud-based system 120 .
- tank 110 may be a portable gas cylinder.
- a top of the tank 110 is facing up and a bottom of the tank 110 is facing down.
- Tank 110 is configured to store a suitable liquified pressurized gas, such as liquid petroleum gas.
- a cylinder stand or foot ring may be attached to the tank 110 as shown.
- the tank 110 may be made of a suitable material, such as metal, and the foot ring may be made of a suitable non-metal material, such as plastic.
- the tank includes an upper portion having a valve port, a lower portion, and a collar (see FIG. 3 ) secured to the lower portion.
- a suitable handle assembly may be attached to the tank 110 at the upper portion.
- the tank 110 can include one or more liners of a material.
- the tank 110 can include a liner made of a first material, which may be at least one of a metal (e.g. steel, stainless steel, aluminum, etc.), a plastic (e.g. thermoplastic) among others.
- the container can include a wrapping of a second shell, which may be a composite material made of a glass fiber, carbon fiber, or aramid fiber with a thermoplastic or thermoset resin.
- the collar may be secured to the lower portion in any suitable manner, such as by welding, or may alternatively be integrally formed with the lower portion.
- the collar which may be a circular collar, includes a base that is attached to the lower portion, and a flange extending around and radially outwardly from the base.
- the flange includes a plurality of notches circumferentially spaced around the flange inward from an edge of the flange.
- the collar may be made of a suitable material, such as metal, and may be made in a suitable manner, such as pressing. The notches prevent the metal collar from cracking as it is bent during pressing and additionally serve to receive rotational lock clips on the foot ring.
- the tank 110 may include indicia 200 that provides a tank identification.
- the indicia 200 may provide a machine-readable and/or a human-readable variant of the tank identification.
- the indicia 200 may be a RFID tag or a NFC transceiver and positioned within the handle assembly.
- the indicia 200 may be a barcode or a QR code.
- the tank identification provided by indicia 200 may be unique to tank 110 and utilized to retrieve or access information associated with tank 110 , request resupply of tank 110 , request service on tank 110 , request replacement of tank 110 , etc.
- client device 130 can retrieve the tank identification from indicia 200 and access such functionality via the cloud-based system 120 .
- a sensor assembly 210 is provided on tank 110 .
- the sensor assembly 210 may be housed within the foot ring.
- FIG. 3 a more detailed illustration of sensor assembly 210 in conjunction with tank 110 is depicted.
- the tank 110 contains a fluid 300 such as a liquid petroleum gas.
- the fluid 300 fills tanks 110 to a level 302 .
- Sensor assembly 210 is housed within a footring 314 and positioned adjacent to tank 110 .
- sensor assembly 210 is at least partially situated within a surface feature 308 or recess formed on a bottom surface 306 of tank 110 .
- Surface feature 308 may include a generally convex-shaped interface 310 for a sensor device 322 .
- the sensor device 322 includes an ultrasound sensor 326 separated from the interface 310 with a gel layer 328 .
- the ultrasound sensor 326 may be stabilized with a spring 324 or memory foam to maintain contact with interface 310 .
- the ultrasound sensor 326 is coupled to an electronics device 318 supplied with power from a battery 320 .
- the sensor assembly 210 including the ultrasound sensor 326 , electronics device 318 , and battery 320 may be surrounded by a shock absorbing material 316 and housed within footring 314 .
- Footring 314 is mounted and secure to the tank 110 via a collar 312 (described above).
- the ultrasound sensor 326 is positioned to be parallel with respect to fluid level 302 .
- the electronics device 318 and battery 320 may be encapsulated in a resin approved for use in explosive atmospheres.
- FIG. 4 illustrates the sensor assembly 210 positioned at a center of tank 110 and within a stand base 402 .
- a bottom surface of tank 110 may be unaltered.
- the surface feature 308 may be eliminated.
- a conventional bottom surface of the tank 110 may provide an interface similar to convex-shaped interface 310 described above.
- the gel layer 328 may be utilized in this embodiment as well as the spring 324 or memory foam described above.
- Sensor assembly 210 includes one or more sensors 212 , such as ultrasound sensor 326 and/or a temperature sensor, coupled to a control circuit 214 , which is powered by power source 218 , such as battery 320 .
- the sensor 212 provides a sensor reading (e.g. an ultrasound signal or a temperature signal) to control circuit 214 .
- control circuit 214 may interpret the sensor reading from an ultrasound sensor into a fluid level.
- the fluid level may be stored by control circuit 214 and/or communicated, via communications interface 216 , to cloud-based system 120 and/or client device 130 .
- control circuit 214 may interpret a temperature signal from a temperature sensor.
- the control circuit 214 may store or communicate the temperature reading.
- control circuit 214 may compare the temperature reading to a threshold and issue an alarm, for example, via communications interface 216 , when the temperature reading exceeds the threshold.
- control circuit 214 includes one or more processor(s) 500 configured to executed computer-executable instructions 504 such as instructions composing a control and communication process for sensor assembly 210 .
- Such computer-executable instructions can be stored on one or more computer-readable media including non-transitory, computer-readable storage media such as memory 502 .
- memory 502 can include non-volatile storage to persistently store instructions 504 , settings 506 (e.g. configuration settings, calibration settings, identification information, etc.), and/or data 508 (e.g., sensor data, battery status, etc.).
- Memory 502 can also include volatile storage that stores instructions 504 , other data (working data or variables), or portions thereof during execution by processor 500 .
- Control circuit 214 includes a communication interface 216 to couple control circuit 214 , via the Internet or other communications network, to various remote systems such as, but not limited to, backend systems, client devices, other controllers, or Internet-enabled devices (e.g., IoT sensors).
- Communication interface 216 can be a wired or wireless interface including, but not limited, a WiFi interface, an Ethernet interface, a Bluetooth interface, a fiber optic interface, a cellular radio interface, a satellite interface, etc.
- the communications interface 216 can be configured to communicate with client devices and/or cloud-based systems through a local area network co-located with the tank system (e.g. a home network) as described above.
- the communications settings, thus established, can be stored in memory 502 .
- the communication interface 216 may utilize communication technologies such as, but not limited to, SigFox, NB-IoT, 4G, 5G, Lora, or the like.
- control circuit 214 may carry out wireless sniffing.
- control circuit 214 may utilize the communication interface 216 to locate nearby wireless access points, determine respective signal strengths, etc. Such information may facilitate geo-locating the tank 110 , for example.
- a component interface 510 is also provided to couple control circuit 214 to various components of the sensor assembly 210 .
- component interface 510 can connect control circuit 212 to sensors (such as ultrasound sensor 326 ) or input/output devices (e.g., buttons, indicators, LEDs, displays, etc.). Via the component interface 510 , the control circuit 214 can acquire readings from sensors.
- component interface 510 can include a plurality of electrical connections on a circuit board or internal bus of control circuit 214 that is further coupled to processor 500 , memory 502 , etc.
- the component interface 510 can implement various wired or wireless interfaces such as, but not limited to, a USB interface, a serial interface, a WiFi interface, a short-range RF interface (Bluetooth), an infrared interface, a near-field communication (NFC) interface, etc.
- a USB interface such as, but not limited to, a USB interface, a serial interface, a WiFi interface, a short-range RF interface (Bluetooth), an infrared interface, a near-field communication (NFC) interface, etc.
- the control circuit can include an integrated level sensor 512 .
- the level sensor configured to provide a fluid level reading of the tank system can be included in a common housing with the other components of the control circuit 214 (i.e. processor 500 , memory 502 , etc.).
- the level sensor 512 may be a separate component coupled to control circuit 214 via the component interface 510 , as shown in FIG. 3 , for example.
- cloud-based system 120 includes one or more processor(s) 600 configured to execute computer-executable instructions 604 such as instructions composing a server process to orchestrate tank monitoring and management.
- Such computer-executable instructions can be stored on one or more computer-readable media including non-transitory, computer-readable storage media such as memory 602 or storage 606 .
- storage 606 can include non-volatile storage to persistently store instructions 604 and/or tank information 608 (e.g., history data, fluid level data, filling history, fluid type, tank identifications, etc.) received from sensor assemblies 210 associated with various tanks 110 .
- Memory 602 can also include volatile storage that stores instructions 604 , other data (working data or variables), or portions thereof during execution by processor 600 .
- the tank information 608 can be stored in association with tank identifications (e.g. serial numbers or other identifiers) of tanks 110 having sensor assemblies 210 associated therewith.
- Cloud-based system 120 further includes a communication interface 610 to couple cloud-based system 120 , via the Internet or other communications network, to sensor assemblies 210 and client devices 130 .
- Communication interface 610 can be a wired or wireless interface including, but not limited, a WiFi interface, an Ethernet interface, a Bluetooth interface, a fiber optic interface, a cellular radio interface, a satellite interface, etc.
- cloud-based system 120 can service a plurality of sensor assemblies 210 , which include sensor assembly 210 1 , sensor assembly 210 2 ,..., sensor assembly 210 n , where n is an integer greater than or equal to one.
- the sensor assemblies 210 can be associated with different tanks 110 .
- a plurality of client devices 130 1 , 130 2 ,..., 130 m can communicate with cloud-based system 120 .
- Client devices 160 can be associated with various users such as tank owners, gas vendors, manufacturers, etc.
- Client device 130 includes one or more processor(s) 700 configured to execute computer-executable instructions such as instructions composing a management application 712 .
- Such computer-executable instructions can be stored on one or more computer-readable media including non-transitory, computer-readable storage media such as memory 702 or storage 708 .
- storage 708 can include non-volatile storage to persistently store management application 712 and/or data 714 (e.g., tank identification, level readings, etc.).
- Memory 702 can also include volatile storage that stores instructions, other data (working data or variables), or portions thereof during execution of management application 712 by processor 700 .
- Client device 130 further includes a communication interface 706 to couple client device 130 , via the Internet or other communications network, to a tank 110 and/or cloud-based system 120 .
- Communication interface 706 can be a wired or wireless interface including, but not limited, a WiFi interface, an Ethernet interface, a Bluetooth interface, a fiber optic interface, a cellular radio interface, a satellite interface, etc.
- Client device 130 can further include a user interface 710 that comprises various elements to obtain user input and to convey user output.
- user interface 710 can comprise of a touch display, which operates as both an input device and an output device.
- user interface 710 can also include various buttons, switches, keys, etc. by which a user can input information to client device 130 ; and other displays, LED indicators, etc. by which other information can be output to the user.
- user interface 710 can include input devices such as keyboards, pointing devices, and standalone displays.
- client device 130 is a computing device, which is readily carried by a user, such a smartphone or tablet device.
- client device 130 can be other portable form-factors such as a laptop computer, a convertible laptop, a watch computing device, or the like.
- client device 130 can be a desktop computer, or other larger, less portable computing device. That is, management application 712 can be installed and executed on substantially any computing device provided that such a computing device can communicate with cloud-based system 120 and/or sensor assemblies 210 (tanks 110 ) as described herein.
- Method 800 can be implemented, for example, by sensor assembly 210 described above.
- a sensor reading is received from an ultrasound sensor.
- the sensor may be mounted to a tank housing a pressurized fluid such as shown in FIG. 3 .
- a fluid level within the tank is determined based on the sensor reading.
- the fluid level and a tank identification is transmitted to a cloud-based system.
- FIG. 10 indicates types of data communicated in the systems and methods described above.
- the data are coded to indicate a source and/or means via which the data are communicated.
- information supporting manufacturing and/or filling lines from Operations may relate to data acquired from indicia 200 .
- Information supporting Logistics and/or the Consumer may relate to data provided via geolocation and/or communication interface 216 .
- the level of the gas in a cylinder may be provided via both sources.
- FIG. 10 further indicates an intended target or purpose of the data.
- indicia 200 may be read and a corresponding ID is sent to a database.
- the database may return information such as cylinder information including data of manufacture, date for requalification, weight tare, etc.
- the cylinder bearing indicia 200 may be segregated if the date for requalification has passed. Further, a number of times the cylinder has been filled can be recorded by reading indicia 200 at the filling lines.
- Logistics may also be supported with the systems and methods described herein. For instance, a distributor, through a platform, may be warned of a need of the consumer (e.g. low fluid level). In response, a delivery order may be automatically created. The distributor may expedite delivery of a new cylinder depending on consumer need. The new cylinder may also bear indicia 200 as described above. Thus, a cylinder ID may be registered in the consumer history. Analysis of orders and deliveries may indicate consumer patterns to enable the distributor to anticipate needs of the consumers.
- a consumer may notify a dealer or distributor of a need for a new cylinder.
- the new cylinder is registered in a consumer account.
- the management application 712 enables the consumer to benefit from short delivery times, consult sites selling a product close to a residence, to be rewarded with offers, promotions, or bonuses, and the consumer is also aware of a consumption pattern.
- a geolocation of a cylinder may be acquired.
- a distribution of assets may be identified, tracked, and managed. For instance, a number of times a particular indicia 200 is read by a mobile device, or other reader, is recorded.
- any computing device, client device, or server device which can be deployed as part of a computer network or in a distributed computing environment such as the cloud.
- the various embodiments described herein can be implemented in substantially any computer system or computing environment having any number of memory or storage units, any number of processing units, and any number of applications and processes occurring across any number of storage units and processing units. This includes, but is not limited to, cloud environments with physical computing devices (e.g., servers) aggregating computing resources (i.e., memory, persistent storage, processor cycles, network bandwidth, etc.) which are distributed among a plurality of computable objects.
- computing resources i.e., memory, persistent storage, processor cycles, network bandwidth, etc.
- the physical computing devices can intercommunicate via a variety of physical communication links such as wired communication media (e.g., fiber optics, twisted pair wires, coaxial cables, etc.) and/or wireless communication media (e.g., microwave, satellite, cellular, radio or spread spectrum, free-space optical, etc.).
- the physical computing devices can be aggregated and exposed according to various levels of abstraction for use by application or service providers, to provide computing services or functionality to client computing devices.
- the client computing devices can access the computing services or functionality via application program interfaces (APIs), web browsers, or other standalone or networked applications. Accordingly, aspects of the system can be implemented based on such a cloud environment.
- APIs application program interfaces
- web browsers or other standalone or networked applications. Accordingly, aspects of the system can be implemented based on such a cloud environment.
- cloud-based system 120 can reside in the cloud environment such that the computer-executable instruction implementing the functionality thereof are executed with the aggregated computing resources provided by the plurality of physical computing devices.
- the cloud environment provides one or more methods of access to the cloud-based system 120 , which are utilized by management application 712 on client device 130 and sensor assembly 210 . These methods of access include IP addresses, domain names, URIs, etc. Since the aggregated computing resources can be provided by physical computing device remotely located from one another, the cloud environment can include additional devices such as a routers, load balancers, switches, etc., that appropriately coordinate network data.
- FIG. 11 provides a schematic diagram of an exemplary networked or distributed computing environment, such as a cloud computing environment 900 .
- the cloud computing environment 900 represents a collection of computing resources available, typically via the Internet, to one or more client devices.
- the cloud computing environment 900 comprises various levels of abstraction: infrastructure 910 , a platform 920 , and applications 930 . Each level, from infrastructure 910 to applications 930 is generally implemented on top of lower levels, with infrastructure 910 representing the lowest level.
- Infrastructure 910 generally encompasses the physical resources and components on which cloud services are deployed.
- infrastructure 910 can include virtual machines 912 , physical machines 914 , routers/switches 916 , and network interfaces 918 .
- the network interfaces 918 provide access to the cloud computing environment 900 , via the Internet or other network, from client devices such as computing devices 940 , 952 , 960 , etc. That is, network interfaces 918 provide an outermost boundary of cloud computing environment 900 and couple the cloud computing environment 900 to other networks, the Internet, and client computing devices.
- Routers/switches 916 couple the network interfaces 918 to physical machines 914 , which are computing devices comprising computer processors, memory, mass storage devices, etc.
- Hardware of physical machines 914 can be virtualized to provide virtual machines 912 .
- virtual machines 912 can be executed on one or more physical machines 914 . That is, one physical machine 914 can include a plurality of virtual machines 912 .
- platform 920 includes software that forming a foundation for applications 930 .
- the software forming platform 920 includes operating systems 922 , programming or execution environments 924 , web servers 926 , and databases 928 .
- the software of platform 920 can be installed on virtual machines 912 and/or physical machines 914 .
- Applications 930 include user-facing software applications, implemented on platform 920 , that provide services to various client devices.
- the cloud-based system 120 of the tank management system 100 described herein is an example application 930 .
- client devices can include computing devices 940 , 952 and mobile device 960 .
- Computing devices 940 , 952 can be directly coupled to the Internet, and therefore the cloud computing environment 900 , or indirectly coupled to the Internet via a WAN/LAN 950 .
- the WAN/LAN 950 can include an access point 954 that enables wireless communications (e.g., WiFi) with mobile device 960 .
- access point 954 and WAN/LAN 950 mobile device 960 can communicate wirelessly with the cloud computing environment 900 .
- Mobile device 960 can also wirelessly communicate according to cellular technology such as, but not limited to, GSM, LTE,WiMAX, HSPA, etc. Accordingly, mobile device 960 can wirelessly communicate with a base station 962 , which is coupled to a core network 964 of a wireless communication provider.
- the core network 964 includes a gateway to the Internet and, via the Internet, provides a communication path to the cloud computing environment 900 .
- an appropriate API e.g., an appropriate API, tool kit, driver code, operating system, control, standalone or downloadable software objects, etc. which enables applications and services to take advantage of the techniques provided herein.
- embodiments herein are contemplated from the standpoint of an API (or other software object), as well as from a software or hardware object that implements one or more embodiments as described herein.
- various embodiments described herein can have aspects that are wholly in hardware, partly in hardware and partly in software, as well as in software.
- the term “or” is intended to mean an inclusive “or” rather than an exclusive “or.” That is, unless specified otherwise, or clear from the context, the phrase “X employs A or B” is intended to mean any of the natural inclusive permutations. That is, the phrase “X employs A or B” is satisfied by any of the following instances: X employs A; X employs B; or X employs both A and B.
- the articles “a” and “an” as used in this application and the appended claims should generally be construed to mean “one or more” unless specified otherwise or clear from the context to be directed to a singular form.
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- Filling Or Discharging Of Gas Storage Vessels (AREA)
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Abstract
Description
- This application is a continuation of U.S Pat. Application No. 17/076,915, filed on Oct. 22, 2020. Application No. 17/076,915 is a non-provisional of and claims priority to U.S. Provisional Pat. Application No. 62/924,526, filed on Oct. 22, 2019, and U.S. Provisional Pat. Application No. 63/054,479, filed on Jul. 21, 2020. The entireties of the aforementioned applications are incorporated herein by reference.
- This application relates generally to level measurement and, more particularly, to an Internet-enabled sensor system for a tank.
- Ascertaining a fluid level within a tank, such as a liquid petroleum gas (LPG) tank, within a system is an important step to determine when to replace or refill the tank. Some level measurement techniques require an opening or penetration through the tank to detect a level. For instance, a mechanical sensor may utilize a suspended float that changes position at different levels, which then provides a reading to a gauge mounted on the outside of the tank. Other techniques may be contactless, but still require an opening. For example, an ultrasound device may be inserted into and suspended from a top wall of a tank to detect a level.
- Other solutions may be exterior to the tank and detect a level without an opening. For instance, a temperature sensitive tape can be placed on the exterior surface of the tank to provide a visual indication of the level. In another example, a device, which is similar to a stud finder in some respects, is passed over the exterior of the tank by an operator to determine the level.
- These solutions merely provide a level indication local to the tank. Physical inspection of the tank is required in order to ascertain the status.
- A simplified summary is provided herein to help enable a basic or general understanding of various aspects of exemplary, non-limiting embodiments that follow in the more detailed description and the accompanying drawings. This summary is not intended, however, as an extensive or exhaustive overview. Instead, the sole purpose of the summary is to present some concepts related to some exemplary non-limiting embodiments in a simplified form as a prelude to the more detailed description of the various embodiments that follow.
- In various, non-limiting embodiments, a sensor assembly is positioned on an exterior of a tank to measure a fluid level within the tank. The sensor assembly includes a sensor device and a control circuit configured to drive the sensor device and evaluate readings to determine the fluid level. The sensor assembly further includes a communications interface to enable communication with a management system via a communications network. The management system can store information (e.g. fill status) related to the tank and additionally communicate with vendors or end users to coordinate resupply, level analysis, etc....
- These and other embodiments are described in more detail below.
- Various non-limiting embodiments are further described with reference the accompanying drawings in which:
-
FIG. 1 is a schematic block diagram of an exemplary, non-limiting embodiment of a tank management system according to one or more aspects; -
FIG. 2 illustrates an exemplary, non-limiting embodiment of a tank in accordance with various aspects; -
FIG. 3 illustrates an exemplary, non-limiting embodiment of a sensory assembly according to one or more aspects; -
FIG. 4 illustrates an exemplary, non-limiting embodiment of a tank in accordance with various aspects; -
FIG. 5 is a schematic block diagram of an exemplary, non-limiting embodiment of a sensor assembly according to one or more aspects; -
FIG. 6 is a schematic block diagram of an exemplary, non-limiting embodiment of a control circuit of a sensor assembly according to one or more aspects; -
FIG. 7 is a schematic block diagram of an exemplary, non-limiting embodiment of a cloud-based management system according to one or more aspects; -
FIG. 8 is a schematic block diagram of an exemplary, non-limiting embodiment of a client device in accordance with various aspects; -
FIG. 9 is a flow diagram of an exemplary, non-limiting embodiment for managing a tank in accordance with various aspects; -
FIG. 10 indicates exemplary, non-limiting types of data communicated in the systems and methods described herein; and -
FIG. 11 is a block diagram representing an exemplary, non-limiting networked environment, including cloud or internet based, in which various embodiments described herein can be implemented. - As discussed in the background, measurements of fluid level in a tank (e.g. an LPG tank) may utilize an opening into the tank and/or provide measurements for local consumption only. Such devices do not provide robust monitoring and management of the tank and physical inspection of the tank and system in which the tank is deployed is often necessary.
- In various, non-limiting embodiments, a system and associated methods are provided for tank management. A sensor assembly is associated with a tank. The sensor assembly includes a level sensor to provide a sensor reading indicative of a fluid level within the tank. A control circuit of the sensor assembly interprets the sensor reading and may utilize a communications interface to communicate a level measurement to a remote system and/or a client device in proximity to the tank. Accordingly, the tank can be monitored and managed off-site.
- The above noted features and embodiments will be described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout.
-
FIG. 1 shows a schematic block diagram of an exemplary, non-limiting embodiment of an Internet-enabled tank management system.System 100 can include atank 110, which is communicatively coupled to a cloud-basedsystem 120 and/or aclient device 130. Theclient device 130 may also be communicatively coupled with the cloud-basedsystem 120. - As shown in
FIG. 2 ,tank 110 may be a portable gas cylinder. InFIG. 2 , a top of thetank 110 is facing up and a bottom of thetank 110 is facing down. Tank 110 is configured to store a suitable liquified pressurized gas, such as liquid petroleum gas. A cylinder stand or foot ring may be attached to thetank 110 as shown. Thetank 110 may be made of a suitable material, such as metal, and the foot ring may be made of a suitable non-metal material, such as plastic. The tank includes an upper portion having a valve port, a lower portion, and a collar (seeFIG. 3 ) secured to the lower portion. A suitable handle assembly may be attached to thetank 110 at the upper portion. Thetank 110 can include one or more liners of a material. For instance, thetank 110 can include a liner made of a first material, which may be at least one of a metal (e.g. steel, stainless steel, aluminum, etc.), a plastic (e.g. thermoplastic) among others. In certain embodiments, the container can include a wrapping of a second shell, which may be a composite material made of a glass fiber, carbon fiber, or aramid fiber with a thermoplastic or thermoset resin. - The collar may be secured to the lower portion in any suitable manner, such as by welding, or may alternatively be integrally formed with the lower portion. The collar, which may be a circular collar, includes a base that is attached to the lower portion, and a flange extending around and radially outwardly from the base. The flange includes a plurality of notches circumferentially spaced around the flange inward from an edge of the flange. The collar may be made of a suitable material, such as metal, and may be made in a suitable manner, such as pressing. The notches prevent the metal collar from cracking as it is bent during pressing and additionally serve to receive rotational lock clips on the foot ring.
- As shown in
FIG. 2 , thetank 110 may includeindicia 200 that provides a tank identification. Theindicia 200 may provide a machine-readable and/or a human-readable variant of the tank identification. In one embodiment, theindicia 200 may be a RFID tag or a NFC transceiver and positioned within the handle assembly. In another embodiment, theindicia 200 may be a barcode or a QR code. In an example, the tank identification provided byindicia 200 may be unique totank 110 and utilized to retrieve or access information associated withtank 110, request resupply oftank 110, request service ontank 110, request replacement oftank 110, etc. For example,client device 130 can retrieve the tank identification fromindicia 200 and access such functionality via the cloud-basedsystem 120. - A
sensor assembly 210 is provided ontank 110. For example, as shown inFIG. 2 , thesensor assembly 210 may be housed within the foot ring. Turning toFIG. 3 , a more detailed illustration ofsensor assembly 210 in conjunction withtank 110 is depicted. Thetank 110 contains a fluid 300 such as a liquid petroleum gas. The fluid 300fills tanks 110 to alevel 302.Sensor assembly 210 is housed within afootring 314 and positioned adjacent totank 110. Specifically,sensor assembly 210 is at least partially situated within asurface feature 308 or recess formed on abottom surface 306 oftank 110.Surface feature 308 may include a generally convex-shapedinterface 310 for asensor device 322. Thesensor device 322 includes anultrasound sensor 326 separated from theinterface 310 with agel layer 328. Theultrasound sensor 326 may be stabilized with aspring 324 or memory foam to maintain contact withinterface 310. - The
ultrasound sensor 326 is coupled to anelectronics device 318 supplied with power from abattery 320. Thesensor assembly 210, including theultrasound sensor 326,electronics device 318, andbattery 320 may be surrounded by ashock absorbing material 316 and housed withinfootring 314.Footring 314 is mounted and secure to thetank 110 via a collar 312 (described above). - As shown in
FIG. 3 , in one embodiment, theultrasound sensor 326 is positioned to be parallel with respect tofluid level 302. In a further embodiment, theelectronics device 318 andbattery 320 may be encapsulated in a resin approved for use in explosive atmospheres. - According to another embodiment,
FIG. 4 illustrates thesensor assembly 210 positioned at a center oftank 110 and within astand base 402. In this embodiment, a bottom surface oftank 110 may be unaltered. For instance, when thesensor assembly 210 is positioned at the center, thesurface feature 308 may be eliminated. In addition, a conventional bottom surface of thetank 110 may provide an interface similar to convex-shapedinterface 310 described above. Still further, thegel layer 328 may be utilized in this embodiment as well as thespring 324 or memory foam described above. - Turning to
FIG. 5 , a schematic diagram ofsensor assembly 210 is illustrated.Sensor assembly 210 includes one or more sensors 212, such asultrasound sensor 326 and/or a temperature sensor, coupled to acontrol circuit 214, which is powered bypower source 218, such asbattery 320. The sensor 212 provides a sensor reading (e.g. an ultrasound signal or a temperature signal) to controlcircuit 214. - In one example, the
control circuit 214 may interpret the sensor reading from an ultrasound sensor into a fluid level. The fluid level may be stored bycontrol circuit 214 and/or communicated, viacommunications interface 216, to cloud-basedsystem 120 and/orclient device 130. - In another example, the
control circuit 214 may interpret a temperature signal from a temperature sensor. Thecontrol circuit 214 may store or communicate the temperature reading. In another aspect, thecontrol circuit 214 may compare the temperature reading to a threshold and issue an alarm, for example, viacommunications interface 216, when the temperature reading exceeds the threshold. - Turning to
FIG. 6 , illustrated is a schematic block diagram of an exemplary, non-limiting embodiment forcontrol circuit 214. As shown inFIG. 6 ,control circuit 214 includes one or more processor(s) 500 configured to executed computer-executable instructions 504 such as instructions composing a control and communication process forsensor assembly 210. Such computer-executable instructions can be stored on one or more computer-readable media including non-transitory, computer-readable storage media such asmemory 502. For instance,memory 502 can include non-volatile storage to persistently storeinstructions 504, settings 506 (e.g. configuration settings, calibration settings, identification information, etc.), and/or data 508 (e.g., sensor data, battery status, etc.).Memory 502 can also include volatile storage that storesinstructions 504, other data (working data or variables), or portions thereof during execution byprocessor 500. -
Control circuit 214 includes acommunication interface 216 tocouple control circuit 214, via the Internet or other communications network, to various remote systems such as, but not limited to, backend systems, client devices, other controllers, or Internet-enabled devices (e.g., IoT sensors).Communication interface 216 can be a wired or wireless interface including, but not limited, a WiFi interface, an Ethernet interface, a Bluetooth interface, a fiber optic interface, a cellular radio interface, a satellite interface, etc. Thecommunications interface 216 can be configured to communicate with client devices and/or cloud-based systems through a local area network co-located with the tank system (e.g. a home network) as described above. The communications settings, thus established, can be stored inmemory 502. According to various embodiments, thecommunication interface 216 may utilize communication technologies such as, but not limited to, SigFox, NB-IoT, 4G, 5G, Lora, or the like. - Using the
communication interface 216, thecontrol circuit 214 may carry out wireless sniffing. In particularly, thecontrol circuit 214 may utilize thecommunication interface 216 to locate nearby wireless access points, determine respective signal strengths, etc. Such information may facilitate geo-locating thetank 110, for example. - A component interface 510 is also provided to couple
control circuit 214 to various components of thesensor assembly 210. For instance, component interface 510 can connect control circuit 212 to sensors (such as ultrasound sensor 326) or input/output devices (e.g., buttons, indicators, LEDs, displays, etc.). Via the component interface 510, thecontrol circuit 214 can acquire readings from sensors. Accordingly, component interface 510 can include a plurality of electrical connections on a circuit board or internal bus ofcontrol circuit 214 that is further coupled toprocessor 500,memory 502, etc. Further, the component interface 510 can implement various wired or wireless interfaces such as, but not limited to, a USB interface, a serial interface, a WiFi interface, a short-range RF interface (Bluetooth), an infrared interface, a near-field communication (NFC) interface, etc. - As shown in
FIG. 6 , the control circuit can include an integrated level sensor 512. Accordingly, the level sensor configured to provide a fluid level reading of the tank system can be included in a common housing with the other components of the control circuit 214 (i.e.processor 500,memory 502, etc.). However, it is to be appreciated that the level sensor 512 may be a separate component coupled to controlcircuit 214 via the component interface 510, as shown inFIG. 3 , for example. - Referring to
FIG. 7 , an exemplary, non-limiting embodiment of a cloud-basedsystem 120 is illustrated. As shown inFIG. 7 , cloud-basedsystem 120 includes one or more processor(s) 600 configured to execute computer-executable instructions 604 such as instructions composing a server process to orchestrate tank monitoring and management. Such computer-executable instructions can be stored on one or more computer-readable media including non-transitory, computer-readable storage media such asmemory 602 orstorage 606. For instance,storage 606 can include non-volatile storage to persistently storeinstructions 604 and/or tank information 608 (e.g., history data, fluid level data, filling history, fluid type, tank identifications, etc.) received fromsensor assemblies 210 associated withvarious tanks 110.Memory 602 can also include volatile storage that storesinstructions 604, other data (working data or variables), or portions thereof during execution byprocessor 600. Thetank information 608 can be stored in association with tank identifications (e.g. serial numbers or other identifiers) oftanks 110 havingsensor assemblies 210 associated therewith. - Cloud-based
system 120 further includes acommunication interface 610 to couple cloud-basedsystem 120, via the Internet or other communications network, tosensor assemblies 210 andclient devices 130.Communication interface 610 can be a wired or wireless interface including, but not limited, a WiFi interface, an Ethernet interface, a Bluetooth interface, a fiber optic interface, a cellular radio interface, a satellite interface, etc. As shown inFIG. 7 , cloud-basedsystem 120 can service a plurality ofsensor assemblies 210, which includesensor assembly 210 1,sensor assembly 210 2,...,sensor assembly 210 n, where n is an integer greater than or equal to one. Thesensor assemblies 210 can be associated withdifferent tanks 110. Similarly, a plurality ofclient devices system 120. Client devices 160 can be associated with various users such as tank owners, gas vendors, manufacturers, etc. - Turning now to
FIG. 8 , a schematic block diagram of an exemplary, non-limiting embodiment of a client device is illustrated.Client device 130 includes one or more processor(s) 700 configured to execute computer-executable instructions such as instructions composing amanagement application 712. Such computer-executable instructions can be stored on one or more computer-readable media including non-transitory, computer-readable storage media such asmemory 702 orstorage 708. For instance,storage 708 can include non-volatile storage to persistently storemanagement application 712 and/or data 714 (e.g., tank identification, level readings, etc.).Memory 702 can also include volatile storage that stores instructions, other data (working data or variables), or portions thereof during execution ofmanagement application 712 byprocessor 700. -
Client device 130 further includes acommunication interface 706 to coupleclient device 130, via the Internet or other communications network, to atank 110 and/or cloud-basedsystem 120.Communication interface 706 can be a wired or wireless interface including, but not limited, a WiFi interface, an Ethernet interface, a Bluetooth interface, a fiber optic interface, a cellular radio interface, a satellite interface, etc.Client device 130 can further include auser interface 710 that comprises various elements to obtain user input and to convey user output. For instance,user interface 710 can comprise of a touch display, which operates as both an input device and an output device. In addition,user interface 710 can also include various buttons, switches, keys, etc. by which a user can input information toclient device 130; and other displays, LED indicators, etc. by which other information can be output to the user. Further still,user interface 710 can include input devices such as keyboards, pointing devices, and standalone displays. - In accordance with an embodiment,
client device 130 is a computing device, which is readily carried by a user, such a smartphone or tablet device. However, it is to be appreciated thatclient device 130 can be other portable form-factors such as a laptop computer, a convertible laptop, a watch computing device, or the like. Moreover,client device 130 can be a desktop computer, or other larger, less portable computing device. That is,management application 712 can be installed and executed on substantially any computing device provided that such a computing device can communicate with cloud-basedsystem 120 and/or sensor assemblies 210 (tanks 110) as described herein. - Referring now to
FIG. 9 , illustrated is a flow diagram of amethod 800 for managing a tank.Method 800 can be implemented, for example, bysensor assembly 210 described above. At 802, a sensor reading is received from an ultrasound sensor. The sensor may be mounted to a tank housing a pressurized fluid such as shown inFIG. 3 . At 804, a fluid level within the tank is determined based on the sensor reading. At 806, the fluid level and a tank identification is transmitted to a cloud-based system. -
FIG. 10 indicates types of data communicated in the systems and methods described above. The data are coded to indicate a source and/or means via which the data are communicated. For example, information supporting manufacturing and/or filling lines from Operations may relate to data acquired fromindicia 200. Information supporting Logistics and/or the Consumer may relate to data provided via geolocation and/orcommunication interface 216. Moreover, the level of the gas in a cylinder may be provided via both sources. -
FIG. 10 further indicates an intended target or purpose of the data. For example, at a filling line,indicia 200 may be read and a corresponding ID is sent to a database. The database may return information such as cylinder information including data of manufacture, date for requalification, weight tare, etc. Thecylinder bearing indicia 200 may be segregated if the date for requalification has passed. Further, a number of times the cylinder has been filled can be recorded by readingindicia 200 at the filling lines. - Logistics may also be supported with the systems and methods described herein. For instance, a distributor, through a platform, may be warned of a need of the consumer (e.g. low fluid level). In response, a delivery order may be automatically created. The distributor may expedite delivery of a new cylinder depending on consumer need. The new cylinder may also bear
indicia 200 as described above. Thus, a cylinder ID may be registered in the consumer history. Analysis of orders and deliveries may indicate consumer patterns to enable the distributor to anticipate needs of the consumers. - A consumer, using
management application 712 for instance, may notify a dealer or distributor of a need for a new cylinder. The new cylinder is registered in a consumer account. Themanagement application 712 enables the consumer to benefit from short delivery times, consult sites selling a product close to a residence, to be rewarded with offers, promotions, or bonuses, and the consumer is also aware of a consumption pattern. - In another embodiment, via a mobile device having the
management application 712, a geolocation of a cylinder may be acquired. Thus, a distribution of assets may be identified, tracked, and managed. For instance, a number of times aparticular indicia 200 is read by a mobile device, or other reader, is recorded. - One of ordinary skill in the art can appreciate that the various embodiments of the system described herein can be implemented in connection with any computing device, client device, or server device, which can be deployed as part of a computer network or in a distributed computing environment such as the cloud. The various embodiments described herein can be implemented in substantially any computer system or computing environment having any number of memory or storage units, any number of processing units, and any number of applications and processes occurring across any number of storage units and processing units. This includes, but is not limited to, cloud environments with physical computing devices (e.g., servers) aggregating computing resources (i.e., memory, persistent storage, processor cycles, network bandwidth, etc.) which are distributed among a plurality of computable objects. The physical computing devices can intercommunicate via a variety of physical communication links such as wired communication media (e.g., fiber optics, twisted pair wires, coaxial cables, etc.) and/or wireless communication media (e.g., microwave, satellite, cellular, radio or spread spectrum, free-space optical, etc.). The physical computing devices can be aggregated and exposed according to various levels of abstraction for use by application or service providers, to provide computing services or functionality to client computing devices. The client computing devices can access the computing services or functionality via application program interfaces (APIs), web browsers, or other standalone or networked applications. Accordingly, aspects of the system can be implemented based on such a cloud environment. For example, cloud-based
system 120 can reside in the cloud environment such that the computer-executable instruction implementing the functionality thereof are executed with the aggregated computing resources provided by the plurality of physical computing devices. The cloud environment provides one or more methods of access to the cloud-basedsystem 120, which are utilized bymanagement application 712 onclient device 130 andsensor assembly 210. These methods of access include IP addresses, domain names, URIs, etc. Since the aggregated computing resources can be provided by physical computing device remotely located from one another, the cloud environment can include additional devices such as a routers, load balancers, switches, etc., that appropriately coordinate network data. -
FIG. 11 provides a schematic diagram of an exemplary networked or distributed computing environment, such as acloud computing environment 900. Thecloud computing environment 900 represents a collection of computing resources available, typically via the Internet, to one or more client devices. Thecloud computing environment 900 comprises various levels of abstraction:infrastructure 910, aplatform 920, andapplications 930. Each level, frominfrastructure 910 toapplications 930 is generally implemented on top of lower levels, withinfrastructure 910 representing the lowest level. -
Infrastructure 910 generally encompasses the physical resources and components on which cloud services are deployed. For instance,infrastructure 910 can includevirtual machines 912,physical machines 914, routers/switches 916, and network interfaces 918. The network interfaces 918 provide access to thecloud computing environment 900, via the Internet or other network, from client devices such ascomputing devices cloud computing environment 900 and couple thecloud computing environment 900 to other networks, the Internet, and client computing devices. Routers/switches 916 couple the network interfaces 918 tophysical machines 914, which are computing devices comprising computer processors, memory, mass storage devices, etc. Hardware ofphysical machines 914 can be virtualized to providevirtual machines 912. In an aspect,virtual machines 912 can be executed on one or morephysical machines 914. That is, onephysical machine 914 can include a plurality ofvirtual machines 912. - Implemented on
infrastructure 910,platform 920 includes software that forming a foundation forapplications 930. Thesoftware forming platform 920 includesoperating systems 922, programming orexecution environments 924,web servers 926, anddatabases 928. The software ofplatform 920 can be installed onvirtual machines 912 and/orphysical machines 914. -
Applications 930 include user-facing software applications, implemented onplatform 920, that provide services to various client devices. In this regard, the cloud-basedsystem 120 of thetank management system 100 described herein is anexample application 930. As illustrated inFIG. 11 , client devices can includecomputing devices mobile device 960.Computing devices cloud computing environment 900, or indirectly coupled to the Internet via a WAN/LAN 950. The WAN/LAN 950 can include anaccess point 954 that enables wireless communications (e.g., WiFi) withmobile device 960. In this regard, viaaccess point 954 and WAN/LAN 950,mobile device 960 can communicate wirelessly with thecloud computing environment 900.Mobile device 960 can also wirelessly communicate according to cellular technology such as, but not limited to, GSM, LTE,WiMAX, HSPA, etc. Accordingly,mobile device 960 can wirelessly communicate with abase station 962, which is coupled to acore network 964 of a wireless communication provider. Thecore network 964 includes a gateway to the Internet and, via the Internet, provides a communication path to thecloud computing environment 900. - As mentioned above, while exemplary embodiments have been described in connection with various computing devices and network architectures, the underlying concepts may be applied to any network system and any computing device or system in which it is desirable to implement an image segmentation system.
- Also, there are multiple ways to implement the same or similar functionality, e.g., an appropriate API, tool kit, driver code, operating system, control, standalone or downloadable software objects, etc. which enables applications and services to take advantage of the techniques provided herein. Thus, embodiments herein are contemplated from the standpoint of an API (or other software object), as well as from a software or hardware object that implements one or more embodiments as described herein. Thus, various embodiments described herein can have aspects that are wholly in hardware, partly in hardware and partly in software, as well as in software.
- As utilized herein, the term “or” is intended to mean an inclusive “or” rather than an exclusive “or.” That is, unless specified otherwise, or clear from the context, the phrase “X employs A or B” is intended to mean any of the natural inclusive permutations. That is, the phrase “X employs A or B” is satisfied by any of the following instances: X employs A; X employs B; or X employs both A and B. In addition, the articles “a” and “an” as used in this application and the appended claims should generally be construed to mean “one or more” unless specified otherwise or clear from the context to be directed to a singular form.
- Further, as used herein, the term “exemplary” is intended to mean “serving as an illustration or example of something.”
- Illustrative embodiments have been described, hereinabove. It will be apparent to those skilled in the art that the above devices and methods may incorporate changes and modifications without departing from the general scope of the claimed subject matter. It is intended to include all such modifications and alterations within the scope of the claimed subject matter. Furthermore, to the extent that the term “includes” is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim.
Claims (20)
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