US20230188117A1 - Structure and manufacturing method of surface acoustic wave filter with interdigital transducer - Google Patents
Structure and manufacturing method of surface acoustic wave filter with interdigital transducer Download PDFInfo
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- US20230188117A1 US20230188117A1 US17/933,076 US202217933076A US2023188117A1 US 20230188117 A1 US20230188117 A1 US 20230188117A1 US 202217933076 A US202217933076 A US 202217933076A US 2023188117 A1 US2023188117 A1 US 2023188117A1
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- 238000010897 surface acoustic wave method Methods 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title description 4
- 239000000758 substrate Substances 0.000 claims abstract description 62
- 229910052751 metal Inorganic materials 0.000 claims description 26
- 239000002184 metal Substances 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 15
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 12
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 12
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 9
- 229920005591 polysilicon Polymers 0.000 claims description 9
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 9
- 229910002601 GaN Inorganic materials 0.000 claims description 6
- 229910021417 amorphous silicon Inorganic materials 0.000 claims description 6
- 229910017083 AlN Inorganic materials 0.000 claims description 3
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 3
- 229910004541 SiN Inorganic materials 0.000 claims description 3
- 229910004166 TaN Inorganic materials 0.000 claims description 3
- 229910052681 coesite Inorganic materials 0.000 claims description 3
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims description 3
- 229910052906 cristobalite Inorganic materials 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 229910052682 stishovite Inorganic materials 0.000 claims description 3
- 229910052905 tridymite Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 description 19
- 238000005530 etching Methods 0.000 description 9
- 150000002500 ions Chemical class 0.000 description 8
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 4
- -1 but not limited to Chemical compound 0.000 description 3
- 238000002513 implantation Methods 0.000 description 3
- 239000012811 non-conductive material Substances 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000010884 ion-beam technique Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- WSMQKESQZFQMFW-UHFFFAOYSA-N 5-methyl-pyrazole-3-carboxylic acid Chemical compound CC1=CC(C(O)=O)=NN1 WSMQKESQZFQMFW-UHFFFAOYSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- GQYHUHYESMUTHG-UHFFFAOYSA-N lithium niobate Chemical compound [Li+].[O-][Nb](=O)=O GQYHUHYESMUTHG-UHFFFAOYSA-N 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- IGELFKKMDLGCJO-UHFFFAOYSA-N xenon difluoride Chemical compound F[Xe]F IGELFKKMDLGCJO-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/46—Filters
- H03H9/64—Filters using surface acoustic waves
- H03H9/6423—Means for obtaining a particular transfer characteristic
- H03H9/6433—Coupled resonator filters
- H03H9/644—Coupled resonator filters having two acoustic tracks
- H03H9/6443—Coupled resonator filters having two acoustic tracks being acoustically coupled
- H03H9/6453—Coupled resonator filters having two acoustic tracks being acoustically coupled by at least an interdigital transducer overlapping both tracks
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/08—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of resonators or networks using surface acoustic waves
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/02228—Guided bulk acoustic wave devices or Lamb wave devices having interdigital transducers situated in parallel planes on either side of a piezoelectric layer
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/05—Holders; Supports
- H03H9/0538—Constructional combinations of supports or holders with electromechanical or other electronic elements
- H03H9/0547—Constructional combinations of supports or holders with electromechanical or other electronic elements consisting of a vertical arrangement
- H03H9/0561—Constructional combinations of supports or holders with electromechanical or other electronic elements consisting of a vertical arrangement consisting of a multilayered structure
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/15—Constructional features of resonators consisting of piezoelectric or electrostrictive material
- H03H9/17—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator
- H03H9/171—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator implemented with thin-film techniques, i.e. of the film bulk acoustic resonator [FBAR] type
- H03H9/172—Means for mounting on a substrate, i.e. means constituting the material interface confining the waves to a volume
- H03H9/173—Air-gaps
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H2003/021—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks the resonators or networks being of the air-gap type
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/05—Holders; Supports
- H03H9/058—Holders; Supports for surface acoustic wave devices
- H03H9/059—Holders; Supports for surface acoustic wave devices consisting of mounting pads or bumps
Definitions
- the present disclosure relates to the field of semiconductor devices and, in particular, to a surface acoustic wave (SAW) filter structure and a method of fabricating the SAW filter.
- SAW surface acoustic wave
- SAW devices such as SAW resonators and SAW filters
- RF filters radio frequency filters.
- a typical SAW filter includes a plurality of interdigital transducers (IDTs) formed on a piezoelectric substrate. The plurality of IDTs are connected in series or in parallel.
- a surface acoustic wave (SAW) filter includes a bottom substrate, a piezoelectric layer disposed above the bottom substrate and having a bottom surface facing the bottom substrate and a top surface opposite to the bottom surface, a cavity disposed below the piezoelectric layer, a first interdigital transducer (IDT) disposed on the bottom surface of the piezoelectric layer, and a second IDT disposed on the top surface of the piezoelectric layer.
- IDT interdigital transducer
- An interdigital portion of the first IDT is exposed in the cavity.
- An interdigital portion of the second IDT is vertically aligned with the interdigital portion of the first IDT.
- a fabrication method of a surface acoustic wave (SAW) filter includes: obtaining a piezoelectric substrate, forming a first interdigital transducer (IDT) on a first portion of the piezoelectric substrate, forming a first pad metal layer on the first IDT, a first section of the first pad metal layer being formed on a first input and output end of the first IDT, and a second section of the first pad metal layer being formed on a second input and output end of the first IDT, forming a first dielectric layer on the first portion of the piezoelectric substrate, covering the first IDT and the first pad metal layer, forming a trench in the first dielectric layer and exposing a portion of the first portion of the piezoelectric substrate, the trench surrounding a portion of the first dielectric layer that covers an interdigital portion of the first IDT, forming a second dielectric layer on the first dielectric layer and covering sidewalls and a bottom of the trench, forming
- IDT interdigital transducer
- FIG. 1 A is a cross-sectional view of a SAW filter, according to an embodiment of the present disclosure.
- FIG. 1 B is a top view showing selected portions of the SAW filter of FIG. 1 A , according to an embodiment of the present disclosure.
- FIG. 1 C is a top view showing other selected portions of the SAW filter of FIG. 1 A , according to an embodiment of the present disclosure.
- FIG. 1 D is a top view of an interdigital transducer (IDT), according to an embodiment of the present disclosure.
- FIG. 1 E is a cross-sectional view of a SAW filter, according to an embodiment of the present disclosure.
- FIG. 2 is a flow chart of a process of fabricating the SAW filter of FIG. 1 A , according to an embodiment of the present disclosure.
- FIGS. 3 A- 3 N are cross-sectional views of structures formed in the process of FIG. 2 , according to an embodiment of the present disclosure.
- FIG. 4 is a flow chart of a process of fabricating the SAW filter of FIG. 1 E, according to an embodiment of the present disclosure.
- relative spatial position such as “top,” “bottom,” “upper,” “lower,” “above,” “below,” and so forth, are used for explanatory purposes in describing the relationship between a unit or feature depicted in a drawing and another unit or feature therein.
- Terms indicating relative spatial position may refer to positions other than those depicted in the drawings when a device is being used or operated. For example, if a device shown in a drawing is flipped over, a unit which is described as being positioned “below” or “under” another unit or feature will be located “above” the other unit or feature. Therefore, the illustrative term “below” may include positions both above and below.
- a device may be oriented in other ways (e.g., rotated 90 degrees or facing another direction), and descriptive terms that appear in the text and are related to space should be interpreted accordingly.
- a component or layer When a component or layer is said to be “above” another member or layer or “connected to” another member or layer, it may be directly above the other member or layer or directly connected to the other member or layer, or there may be an intermediate component or layer.
- FIG. 1 A is a cross-sectional view of a SAW filter 1000 , according to an embodiment of the present disclosure.
- FIG. 1 B is a top view showing selected portions of SAW filter 1000 , according to an embodiment of the present disclosure.
- a cross section of the selected portions in FIG. 1 B along line A-A′ is illustrated in FIG. 1 A .
- FIG. 1 C is a top view showing other selected portions of SAW filter 1000 , according to an embodiment of the present disclosure.
- a cross section of the selected portions in FIG. 1 C along line A-A is illustrated in FIG. 1 A .
- FIGS. 1 A is a cross-sectional view of a SAW filter 1000 , according to an embodiment of the present disclosure.
- FIG. 1 B is a top view showing selected portions of SAW filter 1000 , according to an embodiment of the present disclosure.
- a cross section of the selected portions in FIG. 1 B along line A-A′ is illustrated in FIG. 1 A .
- FIGS. 1 A is a cross-sectional
- SAW filter 1000 includes a bottom substrate 210 , a piezoelectric layer 140 disposed above bottom substrate 210 and having a bottom surface 140 a facing bottom substrate 210 and a top surface 140 b parallel with and opposite to bottom surface 140 a, a cavity 500 disposed below piezoelectric layer 140 , a first interdigital transducer (IDT) 130 disposed on bottom surface 140 a of piezoelectric layer 140 , and a second IDT 160 disposed on the top surface 140 b of piezoelectric layer 140 .
- IDT interdigital transducer
- FIG. 1 D is a top view of IDT 130 , according to an embodiment of the present disclosure.
- first IDT 130 includes a first input and output end 131 , a second input and output end 132 , and an interdigital portion 133 .
- Interdigital portion 133 includes a first set of electrode fingers 1331 coupled to first input and output end 131 , and a second set of electrode fingers 1332 coupled to second input and output end 132 .
- the second set of electrode fingers 1332 are interleaved with and parallel to the first set of electrode fingers 1331 .
- Interdigital portion 133 of first IDT 130 is exposed in cavity 500 .
- second IDT 160 includes a first input and output end 161 , a second input and output end 162 , and an interdigital portion 163 .
- Interdigital portion 163 includes a first set of electrode fingers coupled to first input and output end 161 , and a second set of electrode fingers coupled to second input and output end 162 .
- the second set of electrode fingers are interleaved with and parallel to the first set of electrode fingers.
- Interdigital portion 163 of second IDT 160 is vertically aligned with interdigital portion 133 of first IDT 130 .
- a first pad metal layer 310 is disposed below first IDT 130 .
- a first section 311 of first pad metal layer 310 is disposed below and electrically connected with first input and output end 131 of first IDT 130 .
- a second section 312 of first pad metal layer 310 is disposed below and electrically connected with second input and output end 132 of first IDT 130 .
- a first dielectric layer 180 is disposed between piezoelectric layer 140 and bottom substrate 210 , and covers bottom surface 140 a of piezoelectric layer 140 , first and second input and output ends 131 and 132 of first IDT 130 , and first and second sections 311 and 312 of first pad metal layer 310 .
- a second dielectric layer 240 is disposed below first dielectric layer 180 and contacting a portion of bottom surface 140 a of piezoelectric layer 140 .
- a third dielectric layer 250 is disposed below second dielectric layer 240 , and includes a protruding structure 251 protruding toward piezoelectric layer 140 .
- Protruding structure 251 and the portions of second dielectric layer 240 disposed on sidewalls of protruding structure 251 constitute a double-wall boundary structure 350 that surrounds cavity 500 .
- piezoelectric layer 140 , second dielectric layer 240 , and third dielectric layer 250 together enclose cavity 500 .
- a release hole 145 is formed in piezoelectric layer 140 , and connected with cavity 500 .
- Release hole 145 is used for releasing an etchant and etching products of an etching and releasing process for forming cavity 500 .
- First dielectric layer 180 may be formed of silicon oxide, silicon nitride, or a stacked combination of those materials.
- Second dielectric layer 240 may be formed of a non-conductive material that cannot be etched by hydrofluoric acid, including, but not limited to, polysilicon, amorphous silicon, AlN, SiN, TaN, GaN, or a stacked combination of two or more of those materials.
- Third dielectric layer 250 may be formed of silicon oxide, silicon nitride, or a stacked combination of those materials.
- Bottom substrate 210 may be formed of Si, SiO 2 , polysilicon, silicon carbide, sapphire (Al 2 O 3 ), or a stacked combination of two or more of those materials. Bottom substrate 210 may be bonded to third dielectric layer 250 .
- a first opening 441 is formed in piezoelectric layer 140 and exposes a portion of first input and output end 131 of IDT 130 .
- a second opening 442 is formed in piezoelectric layer 140 and exposes a portion of second input and output end 132 of IDT 130 .
- a second pad metal layer 300 is disposed on piezoelectric layer 140 .
- a first section 301 of second pad metal layer 300 is disposed in first opening 441 of piezoelectric layer 140 and electrically connected to first input and output end 131 of first IDT 130 via first opening 441 .
- a second section 302 of second pad metal layer 300 is disposed in second opening 442 of piezoelectric layer 140 and is electrically connected to second input and output end 132 of first IDT 130 via second opening 442 .
- a third section 303 of second pad metal layer 300 is disposed above and electrically connected to first input and output end 161 of second IDT 160 .
- a fourth section 304 of the second pad metal layer 300 is electrically connected to second input and output end 162 of second IDT 160 .
- FIG. 1 E is a cross-sectional view of a SAW filter 1001 , according to an embodiment of the present disclosure.
- SAW filter 1001 differs from SAW filter 1000 in that SAW filter 1001 includes a non-conductive layer 320 and a buffer layer 330 disposed between third dielectric layer 250 and bottom substrate 210 .
- non-conductive layer 320 is disposed above bottom substrate 210 , and buffer layer 330 disposed above non-conductive layer 320 .
- Non-conductive layer 320 and buffer layer 330 function to make the bonding of bottom substrate 210 easier and to ensure the quality of the bonding, or to improve the performance of SAW filter 1001 by improving a quality factor Q of a SAW resonator.
- Non-conductive layer 320 may be formed of polysilicon, amorphous silicon, silicon nitride, aluminum nitride, gallium nitride, or a stacked combination of two or more of those materials.
- Non-conductive layer 320 functions to improve the quality factor Q of the SAW resonator.
- Buffer layer 330 may be formed of silicon nitride, silicon oxide, or a stacked combination of those materials. Buffer layer 330 functions to create a suitable bonding surface for bottom substrate 210 , or to balance a warpage of bottom substrate 210 , so that bottom substrate 210 is bonded to third dielectric layer 250 more smoothly.
- a SAW filter may include only one of non-conductive layer 320 and buffer layer 330 .
- a SAW filter may include non-conductive layer 320 disposed between third dielectric layer 250 and bottom substrate 210 .
- a SAW filter may include buffer layer 330 disposed between third dielectric layer 250 and bottom substrate 210 .
- SAW filter 1001 Except for non-conductive layer 320 and buffer layer 330 , the structure and components of SAW filter 1001 are the same as those of SAW filter 1000 , and therefore detailed descriptions of the other components of SAW filter 1001 are not repeated.
- FIG. 2 is a flow chart of a process of fabricating SAW filter 1000 , according to an embodiment of the present disclosure.
- FIGS. 3 A- 3 N are cross-sectional views of structures formed in the process of FIG. 2 , according to an embodiment of the present disclosure.
- a piezoelectric substrate 100 is obtained.
- the piezoelectric substrate may be a lithium niobate or lithium tantalate single crystal substrate.
- ions are implanted into piezoelectric substrate 100 at a predetermined implantation depth d, thereby forming an ion layer 101 at depth d of piezoelectric substrate 100 .
- the ions may be helium or hydrogen ions.
- Implantation depth d may be determined based on a desired thickness of piezoelectric layer 140 . For example, implantation depth d may range from approximately 0.3 ⁇ m to approximately 10 ⁇ m.
- a first portion 100 a of piezoelectric substrate 100 is disposed above ion layer 101
- a second portion 100 b of piezoelectric substrate 100 is disposed below ion layer 101 .
- first IDT 130 is formed on first portion 100 a of piezoelectric substrate 100 .
- First IDT 130 includes first input and output end 131 , second input and output end 132 , and interdigital portion 133 disposed between first and second input and output ends 131 and 132 .
- first pad metal layer 310 is formed on the structure of FIG. 7 C . Then, first pad metal layer 310 is patterned to form first section 311 disposed above and electrically connected with first input and output end 131 of first IDT 130 , and second section 312 disposed above and electrically connected with second input and output end 132 of first IDT 130 .
- first dielectric layer 180 is deposited on first portion 100 a of piezoelectric substrate 100 , covering first IDT 130 and first pad metal layer 310 .
- First dielectric layer 180 may include silicon oxide, silicon nitride, or a stacked combination of these materials.
- First dielectric layer 180 may by deposited by using a physical vapor deposition (PVD) process or a low temperature chemical vapor deposition (CVD) process.
- PVD physical vapor deposition
- CVD low temperature chemical vapor deposition
- first dielectric layer 180 is patterned by etching to form a trench 190 that exposes first portion 100 a of piezoelectric substrate 100 .
- the patterned first dielectric layer 180 includes a peripheral section 181 and an island section 182 separated from each other by trench 190 .
- Peripheral section 181 surrounds trench 190 , which surrounds island section 182 .
- Island section 182 is vertically aligned with interdigital portion 133 of first IDT 130 . Island section 182 will be removed during a subsequent etching and releasing process, thereby forming cavity 500 .
- second dielectric layer 240 is deposited on the structure of FIG. 3 F . That is, second dielectric layer 240 is deposited on a top surface of first dielectric layer 180 , side surfaces of trench 190 , and the portion of first portion 100 a of piezoelectric substrate 100 that was exposed by trench 190 . As a result, island section 182 of first dielectric layer 180 is enclosed by second dielectric layer 240 and first portion 100 a of piezoelectric substrate 100 . Therefore, the subsequently formed cavity 500 is enclosed by second dielectric layer 240 and piezoelectric layer 140 .
- Second dielectric layer 240 may be formed of a non-conductive material that cannot be etched by hydrofluoric acid, including, but not limited to, polysilicon, amorphous silicon, AlN, SiN, TaN, GaN, or a stacked combination of two or more of those materials.
- third dielectric layer 250 is deposited on the structure of FIG. 3 G . That is, third dielectric layer 250 is deposited on second dielectric layer 240 and filling in trench 190 . The portion of third dielectric layer 250 that fills in trench 190 constitutes protruding structure 251 in SAW filter 1000 . Then, a top surface of third dielectric layer 250 is polished by, for example, chemical mechanical polishing (CMP) so that the top surface of third dielectric layer 250 is parallel to a major plane of piezoelectric substrate 100 .
- Third dielectric layer 250 may be a non-conductive material such as silicon oxide, silicon nitride, or a stacked combination thereof.
- bottom substrate 210 is bonded to third dielectric layer 250 .
- Bottom substrate 210 may include Si, SiO 2 , polysilicon, silicon carbide, sapphire (Al 2 O 3 ), or a stacked combination of two or more of those materials.
- step S 10 the structure shown in FIG. 3 I is flipped over and a thermal anneal is performed on the structure.
- the annealing temperature may range from approximately 400° C. to approximately 650° C.
- ion layer 101 in piezoelectric substrate 100 is broken.
- Second portion 100 b of piezoelectric substrate 100 below ion layer 101 is removed, while first portion 100 a of piezoelectric substrate 100 above ion layer 101 remains.
- First portion 100 a of piezoelectric substrate 100 constitutes piezoelectric layer 140 in SAW filter 1000 .
- Piezoelectric layer 140 has bottom surface 140 a where first IDT 130 is formed, and top surface 140 b exposed.
- a CMP may be performed on the exposed top surface 140 b of piezoelectric layer 140 to obtain a smooth surface, and to achieve the desired thickness of piezoelectric layer 140 in SAW filter 1000 .
- an ion beam etching (IBE) or ion beam milling process may be performed on piezoelectric layer 140 to achieve a more uniform thickness.
- second IDT 160 is formed on top surface 140 b of piezoelectric layer 140 .
- Second IDT 160 includes first input and output end 161 , second input and output end 162 , and interdigital portion 163 disposed between first and second input and output ends 161 and 162 .
- Interdigital portion 163 of second IDT 160 is vertically aligned with interdigital portion 133 of first IDT 130 .
- step S 12 piezoelectric layer 140 is etched to form a first opening 441 that exposes a portion of first input and output end 131 of first IDT 130 , a second opening 442 that exposes a portion of second input and output end 132 of first IDT 130 , and a release hole 145 that exposes a portion of island section 182 of first dielectric layer 180 .
- Release hole 145 is used for forming cavity 500 in the subsequent etching and releasing process.
- a second pad metal layer 300 is formed on the structure of FIG. 3 L .
- second pad metal layer 300 is patterned to form first section 301 disposed in first opening 441 and electrically connected to first input and output end 131 of first IDT 130 via first opening 441 , second section 302 disposed in second opening 442 and electrically connected to second input and output end 132 of first IDT 130 via second opening 442 , third section 303 disposed above and electrically connected to first input and output end 161 of second IDT 160 , and fourth section 304 disposed above and electrically connected to second input and output end 162 of second IDT 160 .
- step S 14 island section 182 of first dielectric layer 180 is etched and released via release hole 145 to form cavity 500 below interdigital portion 133 of first IDT 130 .
- Island section 182 may be etched by a dry etch process using XeF 2 plasma. The etchant and etching products of the etching process may be released through the release hole formed in piezoelectric layer in step S 11 .
- SAW filter 1000 illustrated in FIG. 1 A is fabricated.
- FIG. 4 is a flow chart of a process of fabricating SAW filter 1001 illustrated FIG. 1 E , according to an embodiment of the present disclosure.
- the process of fabricating SAW filter 1001 as the process of fabricating SAW filter 1000 except that, at step S 9 , bottom substrate 210 is obtained, at least one of non-conductive layer 320 or buffer layer 330 are deposited on bottom substrate 210 , and then bottom substrate 210 deposited with at least one of non-conductive layer 320 or buffer layer 330 is bonded to third dielectric layer 250 .
- non-conductive layer 320 and buffer layer 330 are deposited on bottom substrate 210 , non-conductive layer 320 is first deposited on bottom substrate 210 , and then buffer layer 330 is deposited on non-conductive layer 320 .
- step S 9 the fabrication process of SAW filter 1001 is the same as that of SAW filter 1000 , and therefore detailed descriptions of the other steps of fabricating SAW filter 1001 are not repeated.
- first IDT 130 and second IDT 160 are provided on both sides of piezoelectric layer 140 .
- the size of the filter chips can be reduced and thus miniaturization of the filter chips can be realized.
- some IDTs of a single frequency filter are arranged on one side of a piezoelectric layer, while other IDTs of the single frequency filter are arranged on the opposite side of the piezoelectric layer, thereby reducing the area of the filter chip.
- a first filter of a first frequency band is arranged on one side of the piezoelectric layer, while a second filter of a second frequency band is arranged on the opposite side of piezoelectric layer. That is, a filter device having of two frequency bands can be realized by using the same piezoelectric area.
- first IDT 130 and second IDT 160 are provided on both sides of piezoelectric layer 140 , a higher effective electromechanical coupling coefficient, also referred to as Keff2, of the resonance device can be obtained.
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Abstract
A surface acoustic wave (SAW) filter includes a bottom substrate, a piezoelectric layer disposed above the bottom substrate and having a bottom surface facing the bottom substrate and a top surface opposite to the bottom surface, a cavity disposed below the piezoelectric layer, a first interdigital transducer (IDT) disposed on the bottom surface of the piezoelectric layer, and a second IDT disposed on the top surface of the piezoelectric layer. An interdigital portion of the first IDT is exposed in the cavity. An interdigital portion of the second IDT is vertically aligned with the interdigital portion of the first IDT.
Description
- The present disclosure relates to the field of semiconductor devices and, in particular, to a surface acoustic wave (SAW) filter structure and a method of fabricating the SAW filter.
- Surface acoustic wave (SAW) devices, such as SAW resonators and SAW filters, are used in many applications such as radio frequency (RF) filters. A typical SAW filter includes a plurality of interdigital transducers (IDTs) formed on a piezoelectric substrate. The plurality of IDTs are connected in series or in parallel.
- As the use of SAW filters in modern RF communication systems increase, there is a need for SAW filters with improved quality factor (Q).
- According to one aspect of the disclosure, a surface acoustic wave (SAW) filter is provided. The SAW filter includes a bottom substrate, a piezoelectric layer disposed above the bottom substrate and having a bottom surface facing the bottom substrate and a top surface opposite to the bottom surface, a cavity disposed below the piezoelectric layer, a first interdigital transducer (IDT) disposed on the bottom surface of the piezoelectric layer, and a second IDT disposed on the top surface of the piezoelectric layer. An interdigital portion of the first IDT is exposed in the cavity. An interdigital portion of the second IDT is vertically aligned with the interdigital portion of the first IDT.
- According to one aspect of the disclosure, a fabrication method of a surface acoustic wave (SAW) filter is provided. The method includes: obtaining a piezoelectric substrate, forming a first interdigital transducer (IDT) on a first portion of the piezoelectric substrate, forming a first pad metal layer on the first IDT, a first section of the first pad metal layer being formed on a first input and output end of the first IDT, and a second section of the first pad metal layer being formed on a second input and output end of the first IDT, forming a first dielectric layer on the first portion of the piezoelectric substrate, covering the first IDT and the first pad metal layer, forming a trench in the first dielectric layer and exposing a portion of the first portion of the piezoelectric substrate, the trench surrounding a portion of the first dielectric layer that covers an interdigital portion of the first IDT, forming a second dielectric layer on the first dielectric layer and covering sidewalls and a bottom of the trench, forming a third dielectric layer on the second dielectric layer, the third dielectric layer filling in the trench, bonding a bottom substrate to the third dielectric layer, removing a second portion of the piezoelectric substrate, and leaving the first portion of the piezoelectric substrate, the first portion of the piezoelectric substrate constituting a piezoelectric layer, forming a second IDT on the piezoelectric layer, and etching and releasing the portion of the first dielectric layer surrounded by the trench to form a cavity below the interdigital portion of the first IDT via the release hole formed in the piezoelectric layer.
- The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate disclosed embodiments and, together with the description, serve to explain the disclosed embodiments.
-
FIG. 1A is a cross-sectional view of a SAW filter, according to an embodiment of the present disclosure. -
FIG. 1B is a top view showing selected portions of the SAW filter ofFIG. 1A , according to an embodiment of the present disclosure. -
FIG. 1C is a top view showing other selected portions of the SAW filter ofFIG. 1A , according to an embodiment of the present disclosure. -
FIG. 1D is a top view of an interdigital transducer (IDT), according to an embodiment of the present disclosure. -
FIG. 1E is a cross-sectional view of a SAW filter, according to an embodiment of the present disclosure. -
FIG. 2 is a flow chart of a process of fabricating the SAW filter ofFIG. 1A , according to an embodiment of the present disclosure. -
FIGS. 3A-3N are cross-sectional views of structures formed in the process ofFIG. 2 , according to an embodiment of the present disclosure. -
FIG. 4 is a flow chart of a process of fabricating the SAW filter ofFIG. 1 E, according to an embodiment of the present disclosure. - The text below provides a detailed description of the present disclosure in conjunction with specific embodiments illustrated in the attached drawings. However, these embodiments do not limit the present disclosure. The scope of protection for the present disclosure covers changes made to the structure, method, or function by persons having ordinary skill in the art on the basis of these embodiments.
- To facilitate the presentation of the drawings in the present disclosure, the sizes of certain structures or portions may be enlarged relative to other structures or portions. Therefore, the drawings in the present disclosure are only for the purpose of illustrating the basic structure of the subject matter of the present disclosure. The same numbers in different drawings represent the same or similar elements unless otherwise represented.
- Additionally, terms in the text indicating relative spatial position, such as “top,” “bottom,” “upper,” “lower,” “above,” “below,” and so forth, are used for explanatory purposes in describing the relationship between a unit or feature depicted in a drawing and another unit or feature therein. Terms indicating relative spatial position may refer to positions other than those depicted in the drawings when a device is being used or operated. For example, if a device shown in a drawing is flipped over, a unit which is described as being positioned “below” or “under” another unit or feature will be located “above” the other unit or feature. Therefore, the illustrative term “below” may include positions both above and below. A device may be oriented in other ways (e.g., rotated 90 degrees or facing another direction), and descriptive terms that appear in the text and are related to space should be interpreted accordingly. When a component or layer is said to be “above” another member or layer or “connected to” another member or layer, it may be directly above the other member or layer or directly connected to the other member or layer, or there may be an intermediate component or layer.
-
FIG. 1A is a cross-sectional view of aSAW filter 1000, according to an embodiment of the present disclosure.FIG. 1B is a top view showing selected portions ofSAW filter 1000, according to an embodiment of the present disclosure. A cross section of the selected portions inFIG. 1B along line A-A′ is illustrated inFIG. 1A .FIG. 1C is a top view showing other selected portions ofSAW filter 1000, according to an embodiment of the present disclosure. A cross section of the selected portions inFIG. 1C along line A-A is illustrated inFIG. 1A . As illustrated inFIGS. 1A, 1 B, and 1C,SAW filter 1000 includes abottom substrate 210, apiezoelectric layer 140 disposed abovebottom substrate 210 and having abottom surface 140 a facingbottom substrate 210 and atop surface 140 b parallel with and opposite tobottom surface 140 a, acavity 500 disposed belowpiezoelectric layer 140, a first interdigital transducer (IDT) 130 disposed onbottom surface 140 a ofpiezoelectric layer 140, and asecond IDT 160 disposed on thetop surface 140 b ofpiezoelectric layer 140. -
FIG. 1D is a top view of IDT 130, according to an embodiment of the present disclosure. As illustrated inFIG. 1D , first IDT 130 includes a first input andoutput end 131, a second input andoutput end 132, and aninterdigital portion 133.Interdigital portion 133 includes a first set ofelectrode fingers 1331 coupled to first input andoutput end 131, and a second set ofelectrode fingers 1332 coupled to second input andoutput end 132. The second set ofelectrode fingers 1332 are interleaved with and parallel to the first set ofelectrode fingers 1331.Interdigital portion 133 offirst IDT 130 is exposed incavity 500. - Similar to
IDT 130,second IDT 160 includes a first input andoutput end 161, a second input andoutput end 162, and aninterdigital portion 163.Interdigital portion 163 includes a first set of electrode fingers coupled to first input andoutput end 161, and a second set of electrode fingers coupled to second input andoutput end 162. The second set of electrode fingers are interleaved with and parallel to the first set of electrode fingers.Interdigital portion 163 ofsecond IDT 160 is vertically aligned withinterdigital portion 133 offirst IDT 130. - Referring back to
FIGS. 1A, 1B, and 1C , a firstpad metal layer 310 is disposed belowfirst IDT 130. Afirst section 311 of firstpad metal layer 310 is disposed below and electrically connected with first input andoutput end 131 offirst IDT 130. Asecond section 312 of firstpad metal layer 310 is disposed below and electrically connected with second input andoutput end 132 offirst IDT 130. - A
first dielectric layer 180 is disposed betweenpiezoelectric layer 140 andbottom substrate 210, and coversbottom surface 140 a ofpiezoelectric layer 140, first and second input and output ends 131 and 132 offirst IDT 130, and first andsecond sections pad metal layer 310. Asecond dielectric layer 240 is disposed below firstdielectric layer 180 and contacting a portion ofbottom surface 140 a ofpiezoelectric layer 140. Athird dielectric layer 250 is disposed belowsecond dielectric layer 240, and includes a protrudingstructure 251 protruding towardpiezoelectric layer 140.Protruding structure 251 and the portions of seconddielectric layer 240 disposed on sidewalls of protrudingstructure 251 constitute a double-wall boundary structure 350 that surroundscavity 500. In other words,piezoelectric layer 140,second dielectric layer 240, and thirddielectric layer 250 together enclosecavity 500. - A
release hole 145 is formed inpiezoelectric layer 140, and connected withcavity 500.Release hole 145 is used for releasing an etchant and etching products of an etching and releasing process for formingcavity 500. - First
dielectric layer 180 may be formed of silicon oxide, silicon nitride, or a stacked combination of those materials.Second dielectric layer 240 may be formed of a non-conductive material that cannot be etched by hydrofluoric acid, including, but not limited to, polysilicon, amorphous silicon, AlN, SiN, TaN, GaN, or a stacked combination of two or more of those materials.Third dielectric layer 250 may be formed of silicon oxide, silicon nitride, or a stacked combination of those materials.Bottom substrate 210 may be formed of Si, SiO2, polysilicon, silicon carbide, sapphire (Al2O3), or a stacked combination of two or more of those materials.Bottom substrate 210 may be bonded to thirddielectric layer 250. - A
first opening 441 is formed inpiezoelectric layer 140 and exposes a portion of first input andoutput end 131 ofIDT 130. Asecond opening 442 is formed inpiezoelectric layer 140 and exposes a portion of second input andoutput end 132 ofIDT 130. - A second
pad metal layer 300 is disposed onpiezoelectric layer 140. Afirst section 301 of secondpad metal layer 300 is disposed infirst opening 441 ofpiezoelectric layer 140 and electrically connected to first input andoutput end 131 offirst IDT 130 viafirst opening 441. Asecond section 302 of secondpad metal layer 300 is disposed insecond opening 442 ofpiezoelectric layer 140 and is electrically connected to second input andoutput end 132 offirst IDT 130 viasecond opening 442. Athird section 303 of secondpad metal layer 300 is disposed above and electrically connected to first input andoutput end 161 ofsecond IDT 160. Afourth section 304 of the secondpad metal layer 300 is electrically connected to second input andoutput end 162 ofsecond IDT 160. -
FIG. 1E is a cross-sectional view of aSAW filter 1001, according to an embodiment of the present disclosure.SAW filter 1001 differs fromSAW filter 1000 in thatSAW filter 1001 includes anon-conductive layer 320 and abuffer layer 330 disposed between thirddielectric layer 250 andbottom substrate 210. - Specifically,
non-conductive layer 320 is disposed abovebottom substrate 210, andbuffer layer 330 disposed abovenon-conductive layer 320.Non-conductive layer 320 andbuffer layer 330 function to make the bonding ofbottom substrate 210 easier and to ensure the quality of the bonding, or to improve the performance ofSAW filter 1001 by improving a quality factor Q of a SAW resonator.Non-conductive layer 320 may be formed of polysilicon, amorphous silicon, silicon nitride, aluminum nitride, gallium nitride, or a stacked combination of two or more of those materials.Non-conductive layer 320 functions to improve the quality factor Q of the SAW resonator.Buffer layer 330 may be formed of silicon nitride, silicon oxide, or a stacked combination of those materials.Buffer layer 330 functions to create a suitable bonding surface forbottom substrate 210, or to balance a warpage ofbottom substrate 210, so thatbottom substrate 210 is bonded to thirddielectric layer 250 more smoothly. - In some alternative embodiments, a SAW filter may include only one of
non-conductive layer 320 andbuffer layer 330. For example, a SAW filter may includenon-conductive layer 320 disposed between thirddielectric layer 250 andbottom substrate 210. Alternatively, a SAW filter may includebuffer layer 330 disposed between thirddielectric layer 250 andbottom substrate 210. - Except for
non-conductive layer 320 andbuffer layer 330, the structure and components ofSAW filter 1001 are the same as those ofSAW filter 1000, and therefore detailed descriptions of the other components ofSAW filter 1001 are not repeated. -
FIG. 2 is a flow chart of a process of fabricatingSAW filter 1000, according to an embodiment of the present disclosure.FIGS. 3A-3N are cross-sectional views of structures formed in the process ofFIG. 2 , according to an embodiment of the present disclosure. - As illustrated in
FIG. 3A , in step S1, apiezoelectric substrate 100 is obtained. The piezoelectric substrate may be a lithium niobate or lithium tantalate single crystal substrate. - As illustrated in
FIG. 3B , in step S2, ions are implanted intopiezoelectric substrate 100 at a predetermined implantation depth d, thereby forming anion layer 101 at depth d ofpiezoelectric substrate 100. The ions may be helium or hydrogen ions. Implantation depth d may be determined based on a desired thickness ofpiezoelectric layer 140. For example, implantation depth d may range from approximately 0.3 μm to approximately 10 μm. Afirst portion 100 a ofpiezoelectric substrate 100 is disposed aboveion layer 101, and asecond portion 100 b ofpiezoelectric substrate 100 is disposed belowion layer 101. - As illustrated in
FIG. 3C , in step S3,first IDT 130 is formed onfirst portion 100 a ofpiezoelectric substrate 100.First IDT 130 includes first input andoutput end 131, second input andoutput end 132, andinterdigital portion 133 disposed between first and second input and output ends 131 and 132. - As illustrated in
FIG. 3D , in step S4, firstpad metal layer 310 is formed on the structure ofFIG. 7C . Then, firstpad metal layer 310 is patterned to formfirst section 311 disposed above and electrically connected with first input andoutput end 131 offirst IDT 130, andsecond section 312 disposed above and electrically connected with second input andoutput end 132 offirst IDT 130. - As illustrated in
FIG. 3E , in step S5, firstdielectric layer 180 is deposited onfirst portion 100 a ofpiezoelectric substrate 100, coveringfirst IDT 130 and firstpad metal layer 310. Firstdielectric layer 180 may include silicon oxide, silicon nitride, or a stacked combination of these materials. Firstdielectric layer 180 may by deposited by using a physical vapor deposition (PVD) process or a low temperature chemical vapor deposition (CVD) process. - As illustrated in
FIG. 3F , in step S6, firstdielectric layer 180 is patterned by etching to form atrench 190 that exposesfirst portion 100 a ofpiezoelectric substrate 100. The patterned firstdielectric layer 180 includes aperipheral section 181 and anisland section 182 separated from each other bytrench 190.Peripheral section 181 surroundstrench 190, which surroundsisland section 182.Island section 182 is vertically aligned withinterdigital portion 133 offirst IDT 130.Island section 182 will be removed during a subsequent etching and releasing process, thereby formingcavity 500. - As illustrated in
FIG. 3G , in step S7,second dielectric layer 240 is deposited on the structure ofFIG. 3F . That is,second dielectric layer 240 is deposited on a top surface of firstdielectric layer 180, side surfaces oftrench 190, and the portion offirst portion 100 a ofpiezoelectric substrate 100 that was exposed bytrench 190. As a result,island section 182 of firstdielectric layer 180 is enclosed by seconddielectric layer 240 andfirst portion 100 a ofpiezoelectric substrate 100. Therefore, the subsequently formedcavity 500 is enclosed by seconddielectric layer 240 andpiezoelectric layer 140.Second dielectric layer 240 may be formed of a non-conductive material that cannot be etched by hydrofluoric acid, including, but not limited to, polysilicon, amorphous silicon, AlN, SiN, TaN, GaN, or a stacked combination of two or more of those materials. - As illustrated in
FIG. 3H , in step S8, thirddielectric layer 250 is deposited on the structure ofFIG. 3G . That is, thirddielectric layer 250 is deposited on seconddielectric layer 240 and filling intrench 190. The portion of thirddielectric layer 250 that fills intrench 190 constitutes protrudingstructure 251 inSAW filter 1000. Then, a top surface of thirddielectric layer 250 is polished by, for example, chemical mechanical polishing (CMP) so that the top surface of thirddielectric layer 250 is parallel to a major plane ofpiezoelectric substrate 100.Third dielectric layer 250 may be a non-conductive material such as silicon oxide, silicon nitride, or a stacked combination thereof. - As illustrated in
FIG. 3I , in step S9,bottom substrate 210 is bonded to thirddielectric layer 250.Bottom substrate 210 may include Si, SiO2, polysilicon, silicon carbide, sapphire (Al2O3), or a stacked combination of two or more of those materials. - As illustrated in
FIG. 3J , in step S10, the structure shown inFIG. 3I is flipped over and a thermal anneal is performed on the structure. The annealing temperature may range from approximately 400° C. to approximately 650° C. As a result of the thermal anneal,ion layer 101 inpiezoelectric substrate 100 is broken.Second portion 100 b ofpiezoelectric substrate 100 belowion layer 101 is removed, whilefirst portion 100 a ofpiezoelectric substrate 100 aboveion layer 101 remains.First portion 100 a ofpiezoelectric substrate 100 constitutespiezoelectric layer 140 inSAW filter 1000.Piezoelectric layer 140 hasbottom surface 140 a wherefirst IDT 130 is formed, andtop surface 140 b exposed. A CMP may be performed on the exposedtop surface 140 b ofpiezoelectric layer 140 to obtain a smooth surface, and to achieve the desired thickness ofpiezoelectric layer 140 inSAW filter 1000. In some embodiments, an ion beam etching (IBE) or ion beam milling process may be performed onpiezoelectric layer 140 to achieve a more uniform thickness. - As illustrated in
FIG. 3K , in step S11,second IDT 160 is formed ontop surface 140 b ofpiezoelectric layer 140.Second IDT 160 includes first input andoutput end 161, second input andoutput end 162, andinterdigital portion 163 disposed between first and second input and output ends 161 and 162.Interdigital portion 163 ofsecond IDT 160 is vertically aligned withinterdigital portion 133 offirst IDT 130. - As illustrated in
FIG. 3L , in step S12,piezoelectric layer 140 is etched to form afirst opening 441 that exposes a portion of first input andoutput end 131 offirst IDT 130, asecond opening 442 that exposes a portion of second input andoutput end 132 offirst IDT 130, and arelease hole 145 that exposes a portion ofisland section 182 of firstdielectric layer 180.Release hole 145 is used for formingcavity 500 in the subsequent etching and releasing process. - As illustrated in
FIG. 3M , in step S13, a secondpad metal layer 300 is formed on the structure ofFIG. 3L . Then, secondpad metal layer 300 is patterned to formfirst section 301 disposed infirst opening 441 and electrically connected to first input andoutput end 131 offirst IDT 130 viafirst opening 441,second section 302 disposed insecond opening 442 and electrically connected to second input andoutput end 132 offirst IDT 130 viasecond opening 442,third section 303 disposed above and electrically connected to first input andoutput end 161 ofsecond IDT 160, andfourth section 304 disposed above and electrically connected to second input andoutput end 162 ofsecond IDT 160. - As illustrated in
FIG. 3N , in step S14,island section 182 of firstdielectric layer 180 is etched and released viarelease hole 145 to formcavity 500 belowinterdigital portion 133 offirst IDT 130.Island section 182 may be etched by a dry etch process using XeF2 plasma. The etchant and etching products of the etching process may be released through the release hole formed in piezoelectric layer in step S11. Thus,SAW filter 1000 illustrated inFIG. 1A is fabricated. -
FIG. 4 is a flow chart of a process of fabricatingSAW filter 1001 illustratedFIG. 1E , according to an embodiment of the present disclosure. The process of fabricatingSAW filter 1001 as the process of fabricatingSAW filter 1000 except that, at step S9,bottom substrate 210 is obtained, at least one ofnon-conductive layer 320 orbuffer layer 330 are deposited onbottom substrate 210, and thenbottom substrate 210 deposited with at least one ofnon-conductive layer 320 orbuffer layer 330 is bonded to thirddielectric layer 250. When both ofnon-conductive layer 320 andbuffer layer 330 are deposited onbottom substrate 210,non-conductive layer 320 is first deposited onbottom substrate 210, and thenbuffer layer 330 is deposited onnon-conductive layer 320. - Except for step S9, the fabrication process of
SAW filter 1001 is the same as that ofSAW filter 1000, and therefore detailed descriptions of the other steps of fabricatingSAW filter 1001 are not repeated. - In
SAW filters first IDT 130 andsecond IDT 160 are provided on both sides ofpiezoelectric layer 140. As a result, the size of the filter chips can be reduced and thus miniaturization of the filter chips can be realized. For example, some IDTs of a single frequency filter are arranged on one side of a piezoelectric layer, while other IDTs of the single frequency filter are arranged on the opposite side of the piezoelectric layer, thereby reducing the area of the filter chip. For another example, a first filter of a first frequency band is arranged on one side of the piezoelectric layer, while a second filter of a second frequency band is arranged on the opposite side of piezoelectric layer. That is, a filter device having of two frequency bands can be realized by using the same piezoelectric area. - In addition, since
first IDT 130 andsecond IDT 160 are provided on both sides ofpiezoelectric layer 140, a higher effective electromechanical coupling coefficient, also referred to as Keff2, of the resonance device can be obtained. - Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
Claims (11)
1. A surface acoustic wave (SAW) filter device, comprising:
a bottom substrate;
a piezoelectric layer disposed above the bottom substrate, the piezoelectric layer having a bottom surface facing the bottom substrate and a top surface opposite to the bottom surface;
a cavity disposed below the piezoelectric layer;
a first interdigital transducer (IDT) disposed on the bottom surface of the piezoelectric layer, an interdigital portion of the first IDT being exposed in the cavity; and
a second IDT disposed on the top surface of the piezoelectric layer, an interdigital portion of the second IDT being vertically aligned with the interdigital portion of the first IDT.
2. The SAW filter device of claim 1 , further comprising:
a first dielectric layer disposed between the piezoelectric layer and the bottom substrate;
a second dielectric layer disposed below the first dielectric layer; and
a third dielectric layer disposed below the second dielectric layer, and including a protruding structure protruding toward the first dielectric layer,
wherein the cavity is surrounded by a double-wall boundary structure constituted by the second dielectric layer and the protruding structure of the third dielectric layer.
3. The SAW filter device of claim 2 , further comprising:
a first pad metal layer formed below the first IDT, a first section of the first pad metal layer being electrically connected to a first input and output end of the first IDT, and a second section of the first pad metal layer being electrically connected to a second input and output end of the first IDT.
4. The SAW filter device of claim 3 , further comprising:
a first opening formed in the piezoelectric layer and exposing the first input and output end of the first IDT;
a second opening formed in the piezoelectric layer and exposing the second input and output end of the first IDT; and
a second pad metal layer formed on the piezoelectric layer, a first section of the second pad metal layer being electrically connected to the first input and output end of the first IDT via the first opening, a second section of the second pad metal layer being electrically connected to the second input and output end of the first IDT via the second opening, a third section of the second pad metal layer being electrically connected to a first input and output end of the second IDT, and a fourth section of the second pad metal layer being electrically connected to a second input and output end of the second IDT.
5. The SAW filter device of claim 2 , wherein
the bottom substrate is formed of Si, SiO2, polysilicon, silicon carbide, sapphire (Al2O3), or a stacked combination of two or more of those materials, and the bottom substrate is bonded to the third dielectric layer.
6. The SAW filter device of claim 2 , wherein
the first dielectric layer is formed of silicon oxide, silicon nitride, or a stacked combination of those materials.
7. The SAW filter device of claim 2 , wherein
the second dielectric layer is formed of polysilicon, amorphous silicon, AlN, SiN, TaN, GaN, or a stacked combination of two or more of those materials.
8. The SAW filter device of claim 2 , wherein
the third dielectric layer is formed of silicon oxide, silicon nitride, or a stacked combination of those materials.
9. The SAW filter device of claim 2 , further comprising:
a non-conductive layer disposed between the third dielectric layer and the bottom substrate, the non-conductive layer being formed of polysilicon, amorphous silicon, silicon nitride, aluminum nitride, gallium nitride, or a stacked combination of two or more of those materials.
10. The SAW filter device of claim 2 , further comprising:
a buffer layer disposed between the third dielectric layer and the bottom substrate, the buffer layer being formed of silicon nitride, silicon oxide, or a stacked combination of those materials.
11. The SAW filter device of claim 2 , further comprising:
a non-conductive layer disposed between the third dielectric layer and the bottom substrate, the non-conductive layer being formed of polysilicon, amorphous silicon, silicon nitride, aluminum nitride, gallium nitride, or a stacked combination of two or more of those materials; and
a buffer layer disposed between the first dielectric layer and the non-conductive layer, the buffer layer being formed of silicon nitride, silicon oxide, or a stacked combination of those materials.
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US17/933,076 US20230188117A1 (en) | 2022-09-16 | 2022-09-16 | Structure and manufacturing method of surface acoustic wave filter with interdigital transducer |
CN202211285619.2A CN116032245A (en) | 2022-09-16 | 2022-10-20 | Surface acoustic wave SAW filter and method for manufacturing the same |
PCT/IB2023/059160 WO2024057268A1 (en) | 2022-09-16 | 2023-09-14 | Acoustic wave filter having a piezoelectric layer with interdigital transducers, and process for its manufacture |
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