US20230148009A1 - Hidden clip and fastening system for decking - Google Patents
Hidden clip and fastening system for decking Download PDFInfo
- Publication number
- US20230148009A1 US20230148009A1 US18/094,957 US202318094957A US2023148009A1 US 20230148009 A1 US20230148009 A1 US 20230148009A1 US 202318094957 A US202318094957 A US 202318094957A US 2023148009 A1 US2023148009 A1 US 2023148009A1
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- United States
- Prior art keywords
- clip
- clips
- decking
- deck
- top portion
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02044—Separate elements for fastening to an underlayer
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/003—Balconies; Decks
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02177—Floor elements for use at a specific location
- E04F15/02183—Floor elements for use at a specific location for outdoor use, e.g. in decks, patios, terraces, verandas or the like
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02044—Separate elements for fastening to an underlayer
- E04F2015/02105—Separate elements for fastening to an underlayer without load-supporting elongated furring elements between the flooring elements and the underlayer
- E04F2015/02111—Separate elements for fastening to an underlayer without load-supporting elongated furring elements between the flooring elements and the underlayer not adjustable
- E04F2015/02122—Separate elements for fastening to an underlayer without load-supporting elongated furring elements between the flooring elements and the underlayer not adjustable with fastening elements engaging holes or grooves in the side faces of the flooring elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/20—Implements for finishing work on buildings for laying flooring
- E04F21/22—Implements for finishing work on buildings for laying flooring of single elements, e.g. flooring cramps ; flexible webs
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/05—Separate connectors or inserts, e.g. pegs, pins, keys or strips
Definitions
- the present invention generally relates to building construction, and more particularly to the securing of decking materials requiring mechanical tabs or clips to secure them in place.
- Extruded decking boards, composite boards, milled wood planking, and the like may utilize fasteners such as hidden clips to fasten them in place.
- These hidden clips consist of a body that may be of molded plastic or stamped metal, and have a screw, nail, or formed tab inserted in it.
- the hidden clip is inserted into the groove on the board’s edge and the fastener is driven through the clip into the joist supporting it, fastening the board edge to the joist.
- This is a labor-intensive process since the user must hand position each individual hidden clip, hold it in place with one hand, and nail or screw the fastener with the other hand.
- This hand feed technique is slow and requires two hands. When a board is on an incline or requires force to position it, two persons may be required to lend the third hand to hold it in position while the hidden clip and fastener are secured.
- the disclosure includes a universal magazine that mounts to a hand-operated power tool that will automatically feed attachment clips to the tool head and position them under the nail/screw driving mechanism.
- This magazine is adaptable to a standard industrial screw gun or nail gun, and utilizes the tool’s ability to drive the fastener.
- the clip feed magazine can be provided in place of the gun’s conventional magazine feed components and includes hidden clips provided with a clip strip.
- the strip includes multiple hidden clips separated by a frangible section or tab located between adjacent clips.
- Each hidden clip can be formed of a plastic material and include a locating tab defined on each side of the clip’s body and fastener aperture defined in a center of the body.
- one or more “dummy” clips can be included at ends of the clip strip and adapted for manual manipulation by a user.
- the user would use a conventional screw gun to drive the screw through the clip.
- the dummy clip facilitates handling of the strip by hand during installation and use, wherein the clips of the strip are manually placed, engaged, and secured to bind the respective clips to the deck board. After use, the dummy clip can be removed from the adjacent clip via severing one or more connecting tabs.
- the hidden clip can include one or more angled or sloped bottom compression tab features provided to facilitate leveling during fixation.
- the feature can be generally H-shaped, having a first end portion, a second end portion, and an intermediate sloping crossbar portion.
- the length of the first portion can be measurably longer than the length of the second portion such that the crossbar portion extends transversely between the end portions to define the sloped or angled construct of the compression tab.
- FIGS. 1 - 3 show various perspective views of a power tool with a generally straight universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards, in accordance with embodiments of the present invention.
- FIGS. 4 - 5 are side views of a power tool with a generally straight universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards, in accordance with embodiments of the present invention.
- FIG. 6 is an exploded view of a power tool with a generally straight universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards, in accordance with embodiments of the present invention.
- FIG. 7 is an exploded view of a generally straight universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards, in accordance with embodiments of the present invention.
- FIGS. 8 - 9 show various perspective views of a power tool with a curved universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards, in accordance with embodiments of the present invention.
- FIG. 10 shows a power tool with a universal magazine attachment in use to fixate hidden clips to a decking board, in accordance with embodiments of the present invention.
- FIG. 11 shows a deck board having longitudinal side grooves to receive hidden clips for securing decking boards in place, in accordance with embodiments of the present invention.
- FIG. 12 is a perspective view of a hidden clip for use with a power tool having a universal magazine attachment, in accordance with embodiments of the present invention.
- FIG. 13 is a front view of the hidden clip of FIG. 12 .
- FIG. 14 is a back view of the hidden clip of FIG. 12 .
- FIG. 15 is a side view of the hidden clip of FIG. 12 .
- FIG. 16 is a top view of the hidden clip of FIG. 12 .
- FIG. 17 is a bottom view of the hidden clip of FIG. 12 .
- FIG. 18 is a perspective view of a plurality of interconnected hidden clips provided as a strip of clips for feeding through a universal magazine attachment and fixation to decking boards, in accordance with embodiments of the present invention.
- FIG. 19 is a top view of the strip of clips of FIG. 18 .
- FIG. 20 is a bottom view of the strip of clips of FIG. 18 .
- FIG. 21 is side view of the strip of clips of FIG. 18 .
- FIG. 22 is a front view of the strip of clips of FIG. 18 .
- FIG. 23 is a perspective view of a plurality of interconnected hidden clips provided as a strip of clips, with inserted fasteners, for feeding through a universal magazine attachment and fixation to decking boards, in accordance with embodiments of the present invention.
- FIG. 24 is a side view of a screw fastener for use with hidden clips, in accordance with embodiments of the present invention.
- FIG. 25 is a top view of the screw fastener of FIG. 24 .
- FIG. 26 is a perspective view of a beveled hidden clip for use with a power tool having a universal magazine attachment, in accordance with embodiments of the present invention.
- FIG. 27 is a side view of the beveled hidden clip of FIG. 26 .
- FIG. 28 is a top view of a hidden clip for use with a power tool having a universal magazine attachment, in accordance with embodiments of the present invention.
- FIG. 29 is a side view of the hidden clip of FIG. 28 .
- FIG. 30 is a perspective view of a plurality of interconnected hidden clips provided as a strip of clips, for manual manipulation and use to secure decking boards, in accordance with embodiments of the present invention.
- FIG. 31 is a top view of the strip of clips of FIG. 30 .
- FIG. 32 is a bottom view of the strip of clips of FIG. 30 .
- FIG. 33 is a top perspective view of a hidden clip having stepped and angled anti-slip ribs for use with a power tool having a universal magazine attachment, in accordance with embodiments of the present invention.
- FIG. 34 is a bottom perspective view of the hidden clip of FIG. 33 .
- FIG. 35 is perspective view of a hidden clip having tracking grooves, in accordance with embodiments of the present invention.
- FIG. 36 is front view of the hidden clip of FIG. 35 .
- FIG. 37 is a bottom view of the hidden clip of FIG. 35 .
- FIG. 38 is a perspective view of a hidden clip having tracking grooves and recess and protruding tab to facilitate registration, in accordance with embodiments of the present invention.
- FIG. 39 is a perspective view of a hidden clip having one or more sloped compression tabs to facilitate leveling during fixation, in accordance with embodiments of the present invention.
- FIG. 40 is a side view of the hidden clip of FIG. 39 .
- FIG. 41 is a front view of the hidden clip of FIG. 39 .
- FIG. 42 is a top view of the hidden clip of FIG. 39 .
- FIG. 43 is a bottom view of the hidden clip of FIG. 39 .
- FIGS. 44 - 46 show a plurality of adjustment kit components for use with different industry composite board layouts and configurations, in accordance with embodiments of the present invention.
- a power tool 100 such as a commercially available nail or fastener gun, can be modified to include a universal magazine 102 system that feeds hidden clips 104 used to fasten decking boards 106 to a deck frame 108 .
- the systems, devices, components, and methods of the present invention disclosed herein are envisioned for use with other alignment, fastening, and attachment applications as well.
- the magazine system 102 includes a magazine feed assembly 102 a and a nose or hammer assembly 102 b .
- a yoke mechanism 105 can selectively and hingedly connect a portion of a handle 101 of the tool 100 with a portion of the magazine feed assembly 102 a .
- the magazine 102 can be constructed all or in part of a plastic and/or metal material that holds a strip 116 of clips 104 in queue.
- the moveable magazine 102 a then travels vertically upward with respect to the tool body, about the yoke mechanism 105 , which forces the forward-most clip 104 of the strip of clips 116 in the magazine into a knife edge, which cuts that particular clip from the rest of the strip.
- a rod in the magazine can depress the tool’s trigger safety catch.
- the trigger is then pulled and the hammer of the tool can drive a fastener through the hidden clip 104 to a desired depth, thereby securing the clip 104 to the frame board 108 and securing the deck board 106 in place.
- the decking boards 106 include opposing longitudinal side grooves 107 in which the hidden clips 104 are inserted and secured to facilitate board connectivity.
- Certain embodiments of the magazine feed assembly 102 a can be generally straight (e.g., FIGS. 1 - 7 ), while others can be curved upward or otherwise angled (e.g., FIGS. 8 - 9 ). It is noted that the magazine can include various tapers, angles, curves, and the like with various embodiments without deviating from the scope of the present invention.
- the magazine feed assembly 102 a can include a bottom indexing and alignment feature 102 c .
- the feature 102 c can include extending elongated tabs or protrusions adapted to fit on and around a portion of the deck joist or frame 108 to prevent lateral movement and to provide proper alignment of the tool 100 during use.
- the alignment feature 102 c is generally U-shaped and can include a gap of approximately 2 inches between the extending tabs to accommodate seating and securement with the positioned frame board 108 .
- a length of the feature 102 c can be defined in and extend down from each of the magazine 102 halves detailed herein.
- the indexing and alignment feature 102 c can be provided with other components or assemblies of the present invention to facilitate the described functionality.
- the magazine assembly 102 a is configured to serially feed the hidden clips 104 one at a time via a moveable thruster or clip receiver mounted in a groove on a hammer guide plate 140 .
- a self-coiling spring 127 a disposed within the magazine forces the strip of clips 116 forward.
- the magazine assembly 102 a can include a left or first side portion 111 and a right or second side portion 113 .
- Each of the magazine halves includes a rear portion 115 and a front portion 117 .
- the front portion 117 is shaped and configured for receiving and attaching to the various components of the nose assembly 102 b .
- the rear portion 115 can include a magazine end cap 119 attachable to each of the portions 111 , 113 .
- the clip strip 116 can be fed or loaded into the magazine assembly 102 a via the end cap 119 .
- the end cap 119 can include a shaped aperture 119 a adapted to receive the strip 116 , including a shaped space to accommodate the clips 104 and corresponding fasteners (e.g., generally T-shaped).
- the magazine 102 can be molded, cast, stamped, etc.
- the left side portion 111 includes a side opening or channel 121 extending along a length of the side 111 and adapted to receive a pusher or thruster device or assembly 127 .
- the pusher device 127 can include a knob 125 or like element for manual manipulation by the operator.
- the pusher device 127 can include an outer slide plate and an inner slide spring retainer.
- the pusher device 127 slides along the channel 121 to push or drive the clips 104 of the clip strip 116 toward the nose portion 102 b of the magazine assembly 102 such that each time a hidden clip securing action is completed, the next clip in line is automatically advanced and ready for fastening.
- Coil springs and/or a cam drive can be provided to animate the thruster.
- a slide groove can attach the magazine to the hammer guide plate.
- the operator When loading the magazine with a strip of clips 116 , for those embodiments using a tool or similar device during operation, the operator pulls or pushes the pusher 127 rearward to a mechanical release catch. The operator then inserts the strip of clips 116 into the empty magazine, via the end cap 119 , and releases the catch. The pusher 127 is thus pulled forward by the spring 127 a , thereby forcing the leading clip 104 a into the insertion locators in the magazine.
- a cam mechanism can be utilized to advance the strip of clips in an alternative embodiment.
- the strip 116 can include a wide variety and number of clips 104 , ranging from clip 104 a ... 104 n .
- a stroke limiter adjusts the fastener depth.
- the depth can be manually adjustable by turning a thumbscrew, CW or CCW, to increase or decrease depth.
- a rigidly mounted spring steel knife 150 separates the leading clip as the magazine travels upwards into the hammer guide plate. The assembly is secured to the tool via an attachment plate, which is configured to mount to a variety of commercially available power tools.
- the nose or hammer assembly 102 b includes a hammer guide plate 140 , a left nose slide 142 , a right nose slide 144 , a pusher slide bar 146 , a nose locate plate 148 , a tab cutter blade 150 , a left plate gusset 152 , and a right plate gusset 154 .
- Attachment holes, devices, and structures can align with those of the tool 100 for the purpose of mounting the guide plate 140 and magazine assembly 102 to the tool 100 .
- the hammer guide plate 140 provides reinforcement and guidance for the tool 100 hammer mechanism as it extends and retracts during use, and the plate gussets 152 , 154 define the side boundaries for the hammer guide plate 140 .
- the user pushes the tool 100 downwards, sliding the hammer guide plate 140 upwards and pushing tab cutter blade 150 , secured to the guide plate, into the magazine.
- Such action causes the blade 150 to cut or shear the leading clip (e.g., 104 a ) from the strip 116 and align it for driving.
- the blade 150 can include one or more cutting edges surfaces to facilitate the described cutting.
- the tool 100 When the tool 100 is activated, its hammer forces the fastener 126 to a depth, fastening the clip 104 to the joist (or other surface) below. Each time a hidden clip 104 securing action is completed, the next clip in line is automatically advanced and can be securely located via its tab/recess so that it is ready for fastening.
- FIGS. 8 - 9 show an embodiment of the power tool 100 having a curved universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards.
- FIGS. 12 - 18 illustrate an embodiment of a hidden clip 104 and a loadable strip 116 of hidden clips.
- the clip 104 comprises a molded plastic (or similar material) body 110 that includes one or more extending portions 118 and several novel aspects.
- the extending portions 118 can assist in alignment/registration and feeding of the hidden clip through the structure of the magazine assembly 102 a .
- a center aperture 112 or bore is defined through the vertical height of the clip to permit a screw, nail, or other fastener to secure the clip to a deck frame or other surface.
- Magazine tabs 114 extend horizontally from an edge of the clip to provide attachment to one or more adjacent clips in a strip of clips 116 , as is shown in FIG. 18 .
- the bottom side of the top portion 110 a of the clip includes or defines a plurality of anti-slip ribs 129 .
- the lateral protrusion magazine tabs 114 can be made very small (e.g., 20 thousandths of an inch) so that the tabs 114 do not affect the placement of the clip 114 within the groove 107 of the board 106 .
- the magazine tabs 114 in other embodiments can be in the form of a frangible film, either perforated or non-perforated, connecting the adjacent clips. This film in such configuration defines a tear line between adjacent clips.
- the bottom extent of the clip can include one or more compression tabs 120 that are compressed when the clip 104 is secured to the deck frame.
- the tabs 120 bite downwards into the board 108 for a more secure attachment of the deck boards 106 .
- both a compression and biting functionality can be facilitated with the tabs 120 .
- the ribs 129 , the bottom tabs 120 , or both can be constructed of a harder material (e.g., harder durometer) than the main clip material to facilitate piercing contact with decking or framing.
- One or more side walls 131 of the clip 104 can be constructed of a softer material (e.g., softer durometer) then the main clip material to promote slip reduction.
- the tabs 120 bind the clip 104 to the deck board 106 when compressed.
- a dead stop 122 can be defined adjacent to the compression tabs 120 to define the maximum compression at which the clip is seated.
- a crush aperture or hole 123 can also be defined in the body 110 to allow for future expansion/contraction of adjacent deck boards/flooring.
- the compression tabs 120 can also provide a universal component to work with different brands of decking with varying center lines, mounting grooves, and like construct requirements.
- FIGS. 19 - 22 show exemplary hidden clips 104 and clip strips 116 in accordance with embodiments of the present invention. Again, extending tabs 114 provide a frangible connection between adjacent clips 104 in the corresponding strip 116 . Strips of clips can also be greater or fewer in number than that depicted in the figures.
- FIG. 23 depicts the strip 116 of hidden clips 104 with a fastener 126 disposed within the center aperture 112 of each clip.
- the fasteners 126 are inserted shallowly such that the distal threaded end does not extend more than a minimal amount beyond the bottom extent of the clip.
- the fastener 126 can be a nail, screw, or other suitable fastener.
- the exemplary fastener of FIG. 23 is a screw.
- the strip 116 of clips can be pre-loaded with the fastener 126 as discussed above. This configuration is useful when utilizing the power tool 100 discussed herein.
- the pre-loaded fasteners 126 in the strip 116 of clips moves the fastener automatically into alignment with the drive head of the tool. This allows the user to advantageously operate the tool with one hand while holding the deck board with their other hand. This allows the user to install the beck boards far faster than the conventional multi-step method of one-at-a-time hand-placed clips and individually placed fasteners for clip, followed by use of a conventional power tool.
- the pre-loaded fasteners can also be provided for single clips and strips of clips configured for manual installation.
- a threaded fastener 126 can include a length of tapered or spiral threading 126 a that extends from the head 126 b , or proximate the head 126 b , all the way to the tip 126 c , or substantially to the tip 126 c .
- the head of the fastener can also be provided with a ballistic shape for rapid linear insertion by a power tool.
- the fasteners 126 may be molded to, be part of a stamped clip body, or added to a strip 116 after its manufacture.
- the strip 116 of various depicted embodiments shows the fasteners 126 provided prior to insertion into the magazine 102 .
- fasteners can be used with the clips described herein. Additional example fasteners include concrete screws for fastening the clips to a concrete substrate instead of to wooden joists 108 .
- the hidden clip 104 of FIGS. 26 - 27 include an increased beveled edge (double lead-in) transitioning from the top surface of the clip to the non-slip ribs 129 , for easier insertion of the clips.
- the beveled edge also makes the clip able to accommodate variation of the groove height in the deck boards.
- FIGS. 28 - 29 show an embodiment of the hidden clip 104 not having one or more tabs extending out beyond the bottom surface of the clip 104 .
- FIGS. 30 - 32 depict the strip 116 of hidden clips 104 for a hand or manually installed and manipulated embodiment of the present invention.
- One or more “dummy” clips 105 can be included at one or more ends of the strip 116 and adapted for manual grasping by the fingers of a user.
- the clip 105 facilitates handling of the strip 116 during installation and use, wherein the hidden clips 104 of the strip 116 are manually placed, engaged, and secured to bind the respective clips 104 to the deck board.
- the particular clip 105 most remote from the dummy clip 105 is secured to the board with a fastener. After that particular clip 104 is secured, the operator or user can torque the remaining strip of clips 104 , or otherwise facilitate breaking, of the secured clip 104 from the strip 116 at the respective frangible tabs 114 . This process is repeated until the last clip, which is adjacent to the dummy clip 105 , is secured in place. The dummy clip 105 can be removed from the adjacent clip 104 at tabs 114 .
- dummy clip 105 can be removed prior to insertion of the strip into the magazine of a power tool as discussed herein.
- FIGS. 33 - 34 show an embodiment of the hidden clip 104 having generally T-shaped tabs 114 and one or more extending bottom tab 120 features. Further, the non-slip ribs 129 are defined in a stepped and angled configuration. One or more structures or features of this clip 104 can be included with any of the clip embodiments disclosed herein.
- FIGS. 35 - 37 show an alternative embodiment of the hidden clip 104 including one or more tracking grooves 110 c defined into the top surface of the clip to aid in the movement through the magazine.
- a crush aperture or hole 124 is also defined in the body to allow for future expansion/contraction of adjacent deck boards/flooring.
- FIG. 38 shows an alternative embodiment of the hidden clip 104 .
- Opposing sides of the body are provided with a respective recess 128 and protruding tab 118 to enhance the registration of the clip 104 when being advanced through the magazine 102 a .
- This configuration also can be used to prevent the strip of clips 116 from being inserted backwards into the magazine by the user.
- FIGS. 39 - 43 show an embodiment of the hidden clip 104 having one or more angled or sloped bottom tab features 120 to facilitate leveling during fixation.
- the feature 120 can include a first end portion 120 a , a second end portion 120 b , and an intermediate sloping crossbar portion 120 c .
- the length of the first portion 120 a can be measurably longer than the length of the second portion 120 b such that the crossbar portion 120 c extends transversely between the end portions 120 a , 120 b (e.g., FIG. 40 ) to define the sloped or angled construct of the feature 120 .
- the top portion 110 a of the clip 104 can include an extending lip or rim portion having a plurality of ribs or like features 129 provided at its bottom surface or region.
- Other structural constructs can be included to facilitate this fixation leveling feature of the subject hidden clips 104 .
- the extending lip of the top portion 110 a is inserted within the side groove 107 of a corresponding decking board 106 .
- the fastener 126 e.g., a screw
- the clip 104 is forced to level out parallel to the base of the groove 107 as the fastener 126 sets to its final engagement depth during fixation.
- the bottom angled structure of the compression tab 120 combats or counters the tendency the clip 104 may have to tilt upon tightening securement, while still promoting biting engagement.
- FIGS. 44 - 46 show various adjustment kit components 160 for use with industry composite board layouts and configurations.
- the one or more kits can include alignment plate, spacer, or shim elements for specific deck board configurations to facilitate fixation and alignment during operation of the present invention to secure the boards in place with the hidden clips 104 .
- the tool of the present invention can be used to secure various industry boards with varying dimensions and spacing requirements.
- kits 160 adapted for use with the tool of the present invention.
- Exemplary spacer elements 170 of 0.110 inches are shown for various AL, F, and TT deck boards, 0.085 inches for various F and T deck boards, and 0.050 inches for various F and T deck boards are provided. It will be understood that a myriad of spacer element 70 sizes and shapes can be provided to accomplish the flexible alignment and fixation to any number of deck board brands, sizes, and configurations without deviating from the scope of the present invention.
- the user can operate the present invention with one hand while holding the deck board in place.
- the user also need not reload the tool for each hidden clip to be installed.
- the installation process requires less installers and installer time. This reduces costs and improves productivity.
- various clips of the present invention are bilaterally symmetrical along a plane bisecting the clip along its midline to define front and back halves, the clip can be fastened in either forward or rearward orientations about the vertical axis.
- the entire strip of such clips can be inserted into the magazine beginning with either end. This means that the user cannot insert the strip backwards since the front end and rear ends of the strip are the same (e.g., interchangeable).
- the clips can also be bilaterally symmetrical along a plane bisecting the clip along its midline to define right and left halves.
- the clips can be formed of a single material or multiple separate materials.
- the clips can all comprise single type of plastic material.
- each clip may comprise multiple different materials in order to provide specialized properties such as those discussed herein.
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Abstract
One or more hidden clips can be efficiently fastened and mounted to decking planks, e.g., with a tool or manually. A plurality of hidden clips can be included with a strip of clips and separated by a frangible section or tab located between adjacent clips. Each hidden clip can include a leading edge and a trailing edge opposite the leading edge. The leading edge can be beveled or tapered across an entirety thereof. At least one connecting tab spans between a respective leading edge and trailing edge of adjacent decking clips in the clip strip. Each of the decking clips can include an aperture configured to receive a fastener. A fastener can be disposed in the aperture in each clip such that each fastener extends partially above a top surface of the decking clip.
Description
- This application is a continuation of U.S. Pat. Application No. 16/179,663, filed Nov. 2, 2018, which is a Continuation-In-Part of U.S. Pat. Application No. 15/890,273, filed Feb. 6, 2018, which claims priority to and the benefit of U.S. Provisional Pat. Application No. 62/455,498, filed Feb. 6, 2017, U.S. Provisional Pat. Application No. 62/510,248, filed May 23, 2017, U.S. Provisional Pat. Application No. 62/510,255, filed May 23, 2017, and U.S. Provisional Pat. Application No. 62/576,066, filed Oct. 23, 2017; with each of the above-referenced applications and disclosures fully incorporated herein by reference.
- The present invention generally relates to building construction, and more particularly to the securing of decking materials requiring mechanical tabs or clips to secure them in place.
- Extruded decking boards, composite boards, milled wood planking, and the like, may utilize fasteners such as hidden clips to fasten them in place. These hidden clips consist of a body that may be of molded plastic or stamped metal, and have a screw, nail, or formed tab inserted in it.
- During use, the hidden clip is inserted into the groove on the board’s edge and the fastener is driven through the clip into the joist supporting it, fastening the board edge to the joist. This is a labor-intensive process since the user must hand position each individual hidden clip, hold it in place with one hand, and nail or screw the fastener with the other hand. This hand feed technique is slow and requires two hands. When a board is on an incline or requires force to position it, two persons may be required to lend the third hand to hold it in position while the hidden clip and fastener are secured.
- Thus, there is a continuing need for improved securing systems for decking.
- Disclosed is a deck board mounting system for efficiently fastening and mounting hidden clips for decking planks. The disclosure includes a universal magazine that mounts to a hand-operated power tool that will automatically feed attachment clips to the tool head and position them under the nail/screw driving mechanism. This magazine is adaptable to a standard industrial screw gun or nail gun, and utilizes the tool’s ability to drive the fastener. The clip feed magazine can be provided in place of the gun’s conventional magazine feed components and includes hidden clips provided with a clip strip. The strip includes multiple hidden clips separated by a frangible section or tab located between adjacent clips. Each hidden clip can be formed of a plastic material and include a locating tab defined on each side of the clip’s body and fastener aperture defined in a center of the body.
- In various embodiments, one or more “dummy” clips can be included at ends of the clip strip and adapted for manual manipulation by a user. In such case, the user would use a conventional screw gun to drive the screw through the clip. The dummy clip facilitates handling of the strip by hand during installation and use, wherein the clips of the strip are manually placed, engaged, and secured to bind the respective clips to the deck board. After use, the dummy clip can be removed from the adjacent clip via severing one or more connecting tabs.
- Other embodiments of the hidden clip can include one or more angled or sloped bottom compression tab features provided to facilitate leveling during fixation. The feature can be generally H-shaped, having a first end portion, a second end portion, and an intermediate sloping crossbar portion. The length of the first portion can be measurably longer than the length of the second portion such that the crossbar portion extends transversely between the end portions to define the sloped or angled construct of the compression tab.
- The detailed technology and preferred embodiments implemented for the subject invention are described in the following paragraphs accompanying the appended drawings for people skilled in this field to well appreciate the features of the claimed invention. It is understood that the features mentioned hereinbefore and those to be commented on hereinafter may be used not only in the specified combinations, but also in other combinations or in isolation, without departing from the scope of the present invention.
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FIGS. 1-3 show various perspective views of a power tool with a generally straight universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards, in accordance with embodiments of the present invention. -
FIGS. 4-5 are side views of a power tool with a generally straight universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards, in accordance with embodiments of the present invention. -
FIG. 6 is an exploded view of a power tool with a generally straight universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards, in accordance with embodiments of the present invention. -
FIG. 7 is an exploded view of a generally straight universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards, in accordance with embodiments of the present invention. -
FIGS. 8-9 show various perspective views of a power tool with a curved universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards, in accordance with embodiments of the present invention. -
FIG. 10 shows a power tool with a universal magazine attachment in use to fixate hidden clips to a decking board, in accordance with embodiments of the present invention. -
FIG. 11 shows a deck board having longitudinal side grooves to receive hidden clips for securing decking boards in place, in accordance with embodiments of the present invention. -
FIG. 12 is a perspective view of a hidden clip for use with a power tool having a universal magazine attachment, in accordance with embodiments of the present invention. -
FIG. 13 is a front view of the hidden clip ofFIG. 12 . -
FIG. 14 is a back view of the hidden clip ofFIG. 12 . -
FIG. 15 is a side view of the hidden clip ofFIG. 12 . -
FIG. 16 is a top view of the hidden clip ofFIG. 12 . -
FIG. 17 is a bottom view of the hidden clip ofFIG. 12 . -
FIG. 18 is a perspective view of a plurality of interconnected hidden clips provided as a strip of clips for feeding through a universal magazine attachment and fixation to decking boards, in accordance with embodiments of the present invention. -
FIG. 19 is a top view of the strip of clips ofFIG. 18 . -
FIG. 20 is a bottom view of the strip of clips ofFIG. 18 . -
FIG. 21 is side view of the strip of clips ofFIG. 18 . -
FIG. 22 is a front view of the strip of clips ofFIG. 18 . -
FIG. 23 is a perspective view of a plurality of interconnected hidden clips provided as a strip of clips, with inserted fasteners, for feeding through a universal magazine attachment and fixation to decking boards, in accordance with embodiments of the present invention. -
FIG. 24 is a side view of a screw fastener for use with hidden clips, in accordance with embodiments of the present invention. -
FIG. 25 is a top view of the screw fastener ofFIG. 24 . -
FIG. 26 is a perspective view of a beveled hidden clip for use with a power tool having a universal magazine attachment, in accordance with embodiments of the present invention. -
FIG. 27 is a side view of the beveled hidden clip ofFIG. 26 . -
FIG. 28 is a top view of a hidden clip for use with a power tool having a universal magazine attachment, in accordance with embodiments of the present invention. -
FIG. 29 is a side view of the hidden clip ofFIG. 28 . -
FIG. 30 is a perspective view of a plurality of interconnected hidden clips provided as a strip of clips, for manual manipulation and use to secure decking boards, in accordance with embodiments of the present invention. -
FIG. 31 is a top view of the strip of clips ofFIG. 30 . -
FIG. 32 is a bottom view of the strip of clips ofFIG. 30 . -
FIG. 33 is a top perspective view of a hidden clip having stepped and angled anti-slip ribs for use with a power tool having a universal magazine attachment, in accordance with embodiments of the present invention. -
FIG. 34 is a bottom perspective view of the hidden clip ofFIG. 33 . -
FIG. 35 is perspective view of a hidden clip having tracking grooves, in accordance with embodiments of the present invention. -
FIG. 36 is front view of the hidden clip ofFIG. 35 . -
FIG. 37 is a bottom view of the hidden clip ofFIG. 35 . -
FIG. 38 is a perspective view of a hidden clip having tracking grooves and recess and protruding tab to facilitate registration, in accordance with embodiments of the present invention. -
FIG. 39 is a perspective view of a hidden clip having one or more sloped compression tabs to facilitate leveling during fixation, in accordance with embodiments of the present invention. -
FIG. 40 is a side view of the hidden clip ofFIG. 39 . -
FIG. 41 is a front view of the hidden clip ofFIG. 39 . -
FIG. 42 is a top view of the hidden clip ofFIG. 39 . -
FIG. 43 is a bottom view of the hidden clip ofFIG. 39 . -
FIGS. 44-46 show a plurality of adjustment kit components for use with different industry composite board layouts and configurations, in accordance with embodiments of the present invention. - While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the invention to the particular exemplary embodiments described. On the contrary, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
- In the following descriptions, the present invention will be explained with reference to exemplary embodiments thereof. However, these embodiments are not intended to limit the present invention to any specific example, embodiment, environment, applications or particular implementations described in these embodiments. Therefore, description of these embodiments is only for purpose of illustration rather than to limit the present invention.
- Dimensions and relative proportions of components are merely example embodiments and can be varied unless specifically limited in a given claim. Thus, the dimensions can be varied without departing from the scope of the invention.
- Referring generally to
FIGS. 1-11 , apower tool 100, such as a commercially available nail or fastener gun, can be modified to include auniversal magazine 102 system that feedshidden clips 104 used to fastendecking boards 106 to adeck frame 108. The systems, devices, components, and methods of the present invention disclosed herein are envisioned for use with other alignment, fastening, and attachment applications as well. - The
magazine system 102 includes amagazine feed assembly 102 a and a nose or hammerassembly 102 b. Ayoke mechanism 105 can selectively and hingedly connect a portion of ahandle 101 of thetool 100 with a portion of themagazine feed assembly 102 a. Themagazine 102 can be constructed all or in part of a plastic and/or metal material that holds astrip 116 ofclips 104 in queue. When an operator places the driver head of thetool 100 where they want to place or deploy afastening clip 104, the operator depresses downward on thetool 100. Themoveable magazine 102 a then travels vertically upward with respect to the tool body, about theyoke mechanism 105, which forces theforward-most clip 104 of the strip ofclips 116 in the magazine into a knife edge, which cuts that particular clip from the rest of the strip. When themagazine 102 a has reached full down stroke, a rod in the magazine can depress the tool’s trigger safety catch. The trigger is then pulled and the hammer of the tool can drive a fastener through the hiddenclip 104 to a desired depth, thereby securing theclip 104 to theframe board 108 and securing thedeck board 106 in place. As depicted inFIG. 11 , thedecking boards 106 include opposinglongitudinal side grooves 107 in which the hiddenclips 104 are inserted and secured to facilitate board connectivity. - Certain embodiments of the
magazine feed assembly 102 a can be generally straight (e.g.,FIGS. 1-7 ), while others can be curved upward or otherwise angled (e.g.,FIGS. 8-9 ). It is noted that the magazine can include various tapers, angles, curves, and the like with various embodiments without deviating from the scope of the present invention. - The
magazine feed assembly 102 a can include a bottom indexing and alignment feature 102 c. Thefeature 102 c can include extending elongated tabs or protrusions adapted to fit on and around a portion of the deck joist orframe 108 to prevent lateral movement and to provide proper alignment of thetool 100 during use. - In certain embodiments, the
alignment feature 102 c is generally U-shaped and can include a gap of approximately 2 inches between the extending tabs to accommodate seating and securement with the positionedframe board 108. A length of thefeature 102 c can be defined in and extend down from each of themagazine 102 halves detailed herein. In other embodiments, the indexing and alignment feature 102 c can be provided with other components or assemblies of the present invention to facilitate the described functionality. - The
magazine assembly 102 a is configured to serially feed thehidden clips 104 one at a time via a moveable thruster or clip receiver mounted in a groove on ahammer guide plate 140. A self-coilingspring 127 a disposed within the magazine forces the strip ofclips 116 forward. - Referring to
FIGS. 3-7 , themagazine assembly 102 a can include a left orfirst side portion 111 and a right orsecond side portion 113. Each of the magazine halves includes arear portion 115 and afront portion 117. Thefront portion 117 is shaped and configured for receiving and attaching to the various components of thenose assembly 102 b. Therear portion 115 can include amagazine end cap 119 attachable to each of theportions clip strip 116 can be fed or loaded into themagazine assembly 102 a via theend cap 119. Theend cap 119 can include ashaped aperture 119 a adapted to receive thestrip 116, including a shaped space to accommodate theclips 104 and corresponding fasteners (e.g., generally T-shaped). Themagazine 102 can be molded, cast, stamped, etc. - The
left side portion 111 includes a side opening orchannel 121 extending along a length of theside 111 and adapted to receive a pusher or thruster device orassembly 127. Thepusher device 127 can include aknob 125 or like element for manual manipulation by the operator. Thepusher device 127 can include an outer slide plate and an inner slide spring retainer. Thepusher device 127 slides along thechannel 121 to push or drive theclips 104 of theclip strip 116 toward thenose portion 102 b of themagazine assembly 102 such that each time a hidden clip securing action is completed, the next clip in line is automatically advanced and ready for fastening. Coil springs and/or a cam drive can be provided to animate the thruster. A slide groove can attach the magazine to the hammer guide plate. - When loading the magazine with a strip of
clips 116, for those embodiments using a tool or similar device during operation, the operator pulls or pushes thepusher 127 rearward to a mechanical release catch. The operator then inserts the strip ofclips 116 into the empty magazine, via theend cap 119, and releases the catch. Thepusher 127 is thus pulled forward by thespring 127 a, thereby forcing the leadingclip 104 a into the insertion locators in the magazine. A cam mechanism can be utilized to advance the strip of clips in an alternative embodiment. Thestrip 116 can include a wide variety and number ofclips 104, ranging fromclip 104 a ... 104 n. - A stroke limiter adjusts the fastener depth. The depth can be manually adjustable by turning a thumbscrew, CW or CCW, to increase or decrease depth. A rigidly mounted
spring steel knife 150 separates the leading clip as the magazine travels upwards into the hammer guide plate. The assembly is secured to the tool via an attachment plate, which is configured to mount to a variety of commercially available power tools. - As illustrated in
FIG. 6 , the nose or hammerassembly 102 b includes ahammer guide plate 140, aleft nose slide 142, aright nose slide 144, apusher slide bar 146, a nose locateplate 148, atab cutter blade 150, aleft plate gusset 152, and aright plate gusset 154. Attachment holes, devices, and structures can align with those of thetool 100 for the purpose of mounting theguide plate 140 andmagazine assembly 102 to thetool 100. - The
hammer guide plate 140 provides reinforcement and guidance for thetool 100 hammer mechanism as it extends and retracts during use, and theplate gussets hammer guide plate 140. When the tool is in position to fasten a hidden clip to a surface, the user pushes thetool 100 downwards, sliding thehammer guide plate 140 upwards and pushingtab cutter blade 150, secured to the guide plate, into the magazine. Such action causes theblade 150 to cut or shear the leading clip (e.g., 104 a) from thestrip 116 and align it for driving. Theblade 150 can include one or more cutting edges surfaces to facilitate the described cutting. - When the
tool 100 is activated, its hammer forces thefastener 126 to a depth, fastening theclip 104 to the joist (or other surface) below. Each time a hiddenclip 104 securing action is completed, the next clip in line is automatically advanced and can be securely located via its tab/recess so that it is ready for fastening. -
FIGS. 8-9 show an embodiment of thepower tool 100 having a curved universal magazine attachment for feeding, advancing, and fixating hidden clips to decking boards. -
FIGS. 12-18 illustrate an embodiment of a hiddenclip 104 and aloadable strip 116 of hidden clips. Theclip 104 comprises a molded plastic (or similar material)body 110 that includes one or more extendingportions 118 and several novel aspects. The extendingportions 118 can assist in alignment/registration and feeding of the hidden clip through the structure of themagazine assembly 102 a. Acenter aperture 112 or bore is defined through the vertical height of the clip to permit a screw, nail, or other fastener to secure the clip to a deck frame or other surface.Magazine tabs 114 extend horizontally from an edge of the clip to provide attachment to one or more adjacent clips in a strip ofclips 116, as is shown inFIG. 18 . The bottom side of thetop portion 110 a of the clip includes or defines a plurality ofanti-slip ribs 129. - The lateral
protrusion magazine tabs 114 can be made very small (e.g., 20 thousandths of an inch) so that thetabs 114 do not affect the placement of theclip 114 within thegroove 107 of theboard 106. Themagazine tabs 114 in other embodiments can be in the form of a frangible film, either perforated or non-perforated, connecting the adjacent clips. This film in such configuration defines a tear line between adjacent clips. - As depicted in
FIG. 15 , the bottom extent of the clip can include one ormore compression tabs 120 that are compressed when theclip 104 is secured to the deck frame. Thetabs 120 bite downwards into theboard 108 for a more secure attachment of thedeck boards 106. As such, both a compression and biting functionality can be facilitated with thetabs 120. In certain embodiments, theribs 129, thebottom tabs 120, or both, can be constructed of a harder material (e.g., harder durometer) than the main clip material to facilitate piercing contact with decking or framing. One ormore side walls 131 of theclip 104 can be constructed of a softer material (e.g., softer durometer) then the main clip material to promote slip reduction. - In use, the
tabs 120 bind theclip 104 to thedeck board 106 when compressed. Adead stop 122 can be defined adjacent to thecompression tabs 120 to define the maximum compression at which the clip is seated. A crush aperture orhole 123 can also be defined in thebody 110 to allow for future expansion/contraction of adjacent deck boards/flooring. Thecompression tabs 120 can also provide a universal component to work with different brands of decking with varying center lines, mounting grooves, and like construct requirements. -
FIGS. 19-22 show exemplaryhidden clips 104 andclip strips 116 in accordance with embodiments of the present invention. Again, extendingtabs 114 provide a frangible connection betweenadjacent clips 104 in thecorresponding strip 116. Strips of clips can also be greater or fewer in number than that depicted in the figures. -
FIG. 23 depicts thestrip 116 of hiddenclips 104 with afastener 126 disposed within thecenter aperture 112 of each clip. Thefasteners 126 are inserted shallowly such that the distal threaded end does not extend more than a minimal amount beyond the bottom extent of the clip. Thefastener 126 can be a nail, screw, or other suitable fastener. The exemplary fastener ofFIG. 23 is a screw. - The
strip 116 of clips can be pre-loaded with thefastener 126 as discussed above. This configuration is useful when utilizing thepower tool 100 discussed herein. Thepre-loaded fasteners 126 in thestrip 116 of clips moves the fastener automatically into alignment with the drive head of the tool. This allows the user to advantageously operate the tool with one hand while holding the deck board with their other hand. This allows the user to install the beck boards far faster than the conventional multi-step method of one-at-a-time hand-placed clips and individually placed fasteners for clip, followed by use of a conventional power tool. The pre-loaded fasteners can also be provided for single clips and strips of clips configured for manual installation. - As shown in
FIGS. 24-25 , a threadedfastener 126 can include a length of tapered or spiral threading 126 a that extends from thehead 126 b, or proximate thehead 126 b, all the way to thetip 126 c, or substantially to thetip 126 c. The head of the fastener can also be provided with a ballistic shape for rapid linear insertion by a power tool. Thefasteners 126 may be molded to, be part of a stamped clip body, or added to astrip 116 after its manufacture. Thestrip 116 of various depicted embodiments shows thefasteners 126 provided prior to insertion into themagazine 102. - A wide variety of fasteners can be used with the clips described herein. Additional example fasteners include concrete screws for fastening the clips to a concrete substrate instead of to
wooden joists 108. - The hidden
clip 104 ofFIGS. 26-27 include an increased beveled edge (double lead-in) transitioning from the top surface of the clip to thenon-slip ribs 129, for easier insertion of the clips. The beveled edge also makes the clip able to accommodate variation of the groove height in the deck boards. -
FIGS. 28-29 show an embodiment of the hiddenclip 104 not having one or more tabs extending out beyond the bottom surface of theclip 104. -
FIGS. 30-32 depict thestrip 116 of hiddenclips 104 for a hand or manually installed and manipulated embodiment of the present invention. One or more “dummy” clips 105 can be included at one or more ends of thestrip 116 and adapted for manual grasping by the fingers of a user. Theclip 105 facilitates handling of thestrip 116 during installation and use, wherein the hiddenclips 104 of thestrip 116 are manually placed, engaged, and secured to bind therespective clips 104 to the deck board. - The
particular clip 105 most remote from thedummy clip 105 is secured to the board with a fastener. After thatparticular clip 104 is secured, the operator or user can torque the remaining strip ofclips 104, or otherwise facilitate breaking, of thesecured clip 104 from thestrip 116 at the respectivefrangible tabs 114. This process is repeated until the last clip, which is adjacent to thedummy clip 105, is secured in place. Thedummy clip 105 can be removed from theadjacent clip 104 attabs 114. - Other versions of this embodiment can be adapted for use with a power tool and magazine as well. For example, the
dummy clip 105 can be removed prior to insertion of the strip into the magazine of a power tool as discussed herein. -
FIGS. 33-34 show an embodiment of the hiddenclip 104 having generally T-shapedtabs 114 and one or more extendingbottom tab 120 features. Further, thenon-slip ribs 129 are defined in a stepped and angled configuration. One or more structures or features of thisclip 104 can be included with any of the clip embodiments disclosed herein. -
FIGS. 35-37 show an alternative embodiment of the hiddenclip 104 including one ormore tracking grooves 110 c defined into the top surface of the clip to aid in the movement through the magazine. A crush aperture orhole 124 is also defined in the body to allow for future expansion/contraction of adjacent deck boards/flooring. -
FIG. 38 shows an alternative embodiment of the hiddenclip 104. Opposing sides of the body are provided with arespective recess 128 and protrudingtab 118 to enhance the registration of theclip 104 when being advanced through themagazine 102 a. This configuration also can be used to prevent the strip ofclips 116 from being inserted backwards into the magazine by the user. -
FIGS. 39-43 show an embodiment of the hiddenclip 104 having one or more angled or sloped bottom tab features 120 to facilitate leveling during fixation. Thefeature 120 can include afirst end portion 120 a, asecond end portion 120 b, and an intermediatesloping crossbar portion 120 c. The length of thefirst portion 120 a can be measurably longer than the length of thesecond portion 120 b such that thecrossbar portion 120 c extends transversely between theend portions FIG. 40 ) to define the sloped or angled construct of thefeature 120. Like other embodiments, thetop portion 110 a of theclip 104 can include an extending lip or rim portion having a plurality of ribs or likefeatures 129 provided at its bottom surface or region. Other structural constructs can be included to facilitate this fixation leveling feature of the subject hidden clips 104. - In operation, the extending lip of the
top portion 110 a is inserted within theside groove 107 of acorresponding decking board 106. As detailed herein, the fastener 126 (e.g., a screw) extends through theclip aperture 112 to engage with, and threadably secure to, theunderlying deck frame 108. With this embodiment having the slopedcompression tab feature 120, theclip 104 is forced to level out parallel to the base of thegroove 107 as thefastener 126 sets to its final engagement depth during fixation. The bottom angled structure of thecompression tab 120 combats or counters the tendency theclip 104 may have to tilt upon tightening securement, while still promoting biting engagement. -
FIGS. 44-46 show variousadjustment kit components 160 for use with industry composite board layouts and configurations. The one or more kits can include alignment plate, spacer, or shim elements for specific deck board configurations to facilitate fixation and alignment during operation of the present invention to secure the boards in place with the hidden clips 104. As such, the tool of the present invention can be used to secure various industry boards with varying dimensions and spacing requirements. For instance, boards made by or sold under the brands Armadillo (AL), Fiberon (F), Menards (M), Timber Tech (TT), Trex (T), and many others, can be affixed and secured with the present invention due to the inclusion of varying sized and shaped nose alignment plates, spacer plates, spacer bars, and the like withkits 160 adapted for use with the tool of the present invention.Exemplary spacer elements 170 of 0.110 inches are shown for various AL, F, and TT deck boards, 0.085 inches for various F and T deck boards, and 0.050 inches for various F and T deck boards are provided. It will be understood that a myriad of spacer element 70 sizes and shapes can be provided to accomplish the flexible alignment and fixation to any number of deck board brands, sizes, and configurations without deviating from the scope of the present invention. - As can be appreciated, the user can operate the present invention with one hand while holding the deck board in place. The user also need not reload the tool for each hidden clip to be installed. Thus, the installation process requires less installers and installer time. This reduces costs and improves productivity.
- Because various clips of the present invention are bilaterally symmetrical along a plane bisecting the clip along its midline to define front and back halves, the clip can be fastened in either forward or rearward orientations about the vertical axis. Thus, the entire strip of such clips can be inserted into the magazine beginning with either end. This means that the user cannot insert the strip backwards since the front end and rear ends of the strip are the same (e.g., interchangeable). The clips can also be bilaterally symmetrical along a plane bisecting the clip along its midline to define right and left halves.
- The clips can be formed of a single material or multiple separate materials. For example, the clips can all comprise single type of plastic material. Alternatively, each clip may comprise multiple different materials in order to provide specialized properties such as those discussed herein.
- While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it will be apparent to those of ordinary skill in the art that the invention is not to be limited to the disclosed embodiments. It will be readily apparent to those of ordinary skill in the art that many modifications and equivalent arrangements can be made thereof without departing from the spirit and scope of the present disclosure, such scope to be accorded the broadest interpretation of the appended claims so as to encompass all equivalent structures and products. Moreover, features or aspects of various example embodiments may be mixed and matched (even if such combination is not explicitly described herein) without departing from the scope of the invention.
Claims (20)
1. A deck fixation system, comprising:
a deck board, comprising:
a top surface,
a bottom surface,
a first horizontal side spanning between the top surface and the bottom surface,
a second horizontal side, opposite the first horizontal side, spanning between the top surface and the bottom surface, and
a groove defined in at least one of the first horizontal side and the second horizontal side, the groove extending an entire length of the deck board; and
a first deck fixation clip, comprising:
a top portion adapted to extend into the groove,
a body portion, and
one or bottom projections extending below the body to contact a decking frame member when the top portion extends into the groove of the deck board.
2. The deck fixation system of claim 1 , wherein the one or more bottom projections comprise a first extending element, a second extending element having a length shorter than the first extending member, and an angled cross member extending transversely between the first and second extending elements.
3. The deck fixation system of claim 1 , wherein the first deck fixation clip is joined to a second deck fixation clip to form a strip of deck fixation clips, and wherein the second deck fixation clip has an identical configuration to the first deck fixation clip.
4. The deck fixation system of claim 3 , wherein the first deck fixation clip is joined to the second deck fixation clip via a frangible section spanning between the top portion of first deck fixation clip and a top portion of the second deck fixation clip.
5. The deck fixation system of claim 1 , wherein the top portion of the first deck fixation clip comprises a planar top surface.
6. The deck fixation system of claim 1 , wherein the top portion of the first deck fixation clip comprises a bottom surface with plurality of anti-slip ribs defined on the bottom surface.
7. The deck fixation system of claim 1 , wherein the top portion of the first deck fixation clip comprises a tapered leading end that extends into the groove.
8. A decking clip assembly, comprising:
a plurality of connected decking clips defining a clip strip, each of the plurality of decking clips including one or more connecting tabs configured to frangibly connect to an adjacent one of the plurality of decking clips, and an aperture configured to receive a fastener,
wherein each of the decking clips comprises:
a planar top portion, the planar top portion defining a leading edge and a trailing edge opposite the leading edge, wherein the leading edge and the trailing edge are each beveled across an entirety thereof,
at least one connecting tab spanning between a respective leading edge and trailing edge of adjacent decking clips in the clip strip; and
a vertically extending body portion that extends downward from a bottom surface of the planar top portion,
wherein the aperture configured to receive the fastener extends vertically from the planar top portion though the vertically extending body portion.
9. The assembly of claim 8 , wherein each of the decking clips comprises a plurality of downward-extending projections from the vertically extending body portion.
10. The assembly of claim 8 , wherein the plurality of decking clips each include , wherein the top portion of each of the plurality of decking clips comprises a bottom surface with plurality of anti-slip ribs defined on the bottom surface.
11. The assembly of claim 8 , wherein the plurality of decking clips are formed entirely of a plastic material.
12. The assembly of claim 8 , further including a dummy clip located at one end of the clip strip, the dummy clip attached to one of the decking clips via a connecting tab, wherein the dummy clip lacks the aperture configured to receive a fastener.
13. The assembly of claim 8 , further comprising a fastener disposed in each aperture configured to receive the fastener, wherein each fastener extends partially above the planar top portion.
14. The assembly of claim 13 , wherein the fastener is a screw.
15. A decking clip assembly, comprising:
a plurality of operatively connected decking clips defining a clip strip, each of the decking clips defining a leading edge and a trailing edge opposite the leading edge, wherein the leading edge is tapered across an entirety thereof, wherein at least one connecting tab spans between a respective leading edge and trailing edge of adjacent decking clips in the clip strip, and wherein each of the decking clips defines an aperture configured to receive a fastener; and
a plurality of fasteners, wherein one of the fasteners is disposed in each of the apertures configured to receive the fastener for each of the decking clips such that each fastener extends partially above a top surface of the decking clip.
16. The assembly of claim 15 , wherein each of the decking clips comprises:
a planar top portion;
a vertically extending body portion that extends vertically downward from a bottom surface of the planar top portion,
wherein one or more projections extend vertically downward below a bottom surface of the vertically-extending portion.
17. The assembly of claim 16 , wherein the top portion of each of the decking clips comprises a bottom surface with plurality of ribs defined on the bottom surface.
18. The assembly of claim 15 , wherein the trailing edge is tapered across an entirety thereof.
19. The assembly of claim 15 , wherein each decking clip is formed entirely of a plastic material.
20. The assembly of claim 15 , wherein a pair of connecting tabs span between each adjacent respective leading edge and trailing edge of adjacent decking clips in the clip strip.
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US16/179,663 US11549270B2 (en) | 2017-02-06 | 2018-11-02 | Hidden clip and fastening system for decking |
US18/094,957 US20230148009A1 (en) | 2017-02-06 | 2023-01-09 | Hidden clip and fastening system for decking |
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WO2018013550A1 (en) * | 2016-07-11 | 2018-01-18 | Omg, Inc. | Fastener with preset securing member |
USD1019365S1 (en) * | 2023-05-31 | 2024-03-26 | National Nail Corp. | Fastener positioning device |
US11261893B2 (en) | 2017-08-15 | 2022-03-01 | National Nail Corp. | Hidden fastener unit and related method of use |
US11359394B2 (en) * | 2019-03-27 | 2022-06-14 | Omg, Inc. | Alignment head for automatic fastener feed installation tool |
US11359383B2 (en) | 2019-04-23 | 2022-06-14 | Omg, Inc. | Hidden fastener assembly for attaching grooved deck members |
CA3172999A1 (en) | 2020-03-26 | 2021-09-30 | Logan CARLSON | Deck clip |
USD951050S1 (en) | 2020-10-14 | 2022-05-10 | Simpson Strong-Tie Company Inc. | Fastener driving tool adapter |
USD951741S1 (en) | 2020-10-14 | 2022-05-17 | Simpson Strong-Tie Company Inc. | Screw driving tool |
US11629509B2 (en) | 2021-01-09 | 2023-04-18 | MN Fastener LLC | Hidden clip for decking |
US20220228373A1 (en) * | 2021-01-20 | 2022-07-21 | Pan American Screw Llc | Hidden deck fastener |
US11999032B2 (en) | 2022-08-02 | 2024-06-04 | National Nail Corp. | Clip starter guide and related method of use |
USD1022684S1 (en) * | 2023-02-23 | 2024-04-16 | National Nail Corp. | Fastener positioning device |
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US7052200B2 (en) * | 2003-09-23 | 2006-05-30 | Harris G Steven | Resilient deck board fastener |
US8256614B1 (en) | 2006-09-25 | 2012-09-04 | Wadsworth Sr Keven R | Interconnected and on-site severable deck clips with cooperating installation tool for joining two adjacent decking planks to an underlying support structure |
US9003624B2 (en) | 2009-11-25 | 2015-04-14 | Simpson Strong-Tie Company, Inc. | Method for making a gangable composite clip for attaching decking |
CA2887472C (en) * | 2012-10-09 | 2021-07-13 | Handy & Harman | Universal fastener for decking |
CA3174969A1 (en) | 2014-06-20 | 2015-12-23 | Glenn J. Tebo | Decking clip |
US10920432B2 (en) * | 2017-02-06 | 2021-02-16 | MN Fastener LLC | Hidden clip and fastening system for decking |
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2018
- 2018-11-02 US US16/179,663 patent/US11549270B2/en active Active
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2023
- 2023-01-09 US US18/094,957 patent/US20230148009A1/en active Pending
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US20190071880A1 (en) | 2019-03-07 |
US11549270B2 (en) | 2023-01-10 |
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