US20230103521A1 - Vertical take-off and landing aircraft - Google Patents

Vertical take-off and landing aircraft Download PDF

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Publication number
US20230103521A1
US20230103521A1 US17/955,103 US202217955103A US2023103521A1 US 20230103521 A1 US20230103521 A1 US 20230103521A1 US 202217955103 A US202217955103 A US 202217955103A US 2023103521 A1 US2023103521 A1 US 2023103521A1
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United States
Prior art keywords
aircraft
proprotors
coupled
lift
tilting
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US17/955,103
Inventor
Geoffrey C. Bower
Thomas P. Muniz
Brett ADCOCK
Adam Goldstein
Calder Richmond Hughes
Zachary Robert Timm HAZEN
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Archer Aviation Inc
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Archer Aviation Inc
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Priority to US17/955,103 priority Critical patent/US20230103521A1/en
Publication of US20230103521A1 publication Critical patent/US20230103521A1/en
Assigned to Archer Aviation, Inc. reassignment Archer Aviation, Inc. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KOSSAR, CHAD STUART, HAZEN, ZACHARY ROBERT TIMM, HUGHES, CALDER RICHMOND, ADCOCK, Brett, BOWER, GEOFFREY C., GOLDSTEIN, ADAM, MUNIZ, THOMAS P.
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C29/00Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft
    • B64C29/0008Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft having its flight directional axis horizontal when grounded
    • B64C29/0016Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft having its flight directional axis horizontal when grounded the lift during taking-off being created by free or ducted propellers or by blowers
    • B64C29/0033Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft having its flight directional axis horizontal when grounded the lift during taking-off being created by free or ducted propellers or by blowers the propellers being tiltable relative to the fuselage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C29/00Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft
    • B64C29/0008Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft having its flight directional axis horizontal when grounded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C27/00Rotorcraft; Rotors peculiar thereto
    • B64C27/22Compound rotorcraft, i.e. aircraft using in flight the features of both aeroplane and rotorcraft
    • B64C27/26Compound rotorcraft, i.e. aircraft using in flight the features of both aeroplane and rotorcraft characterised by provision of fixed wings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C27/00Rotorcraft; Rotors peculiar thereto
    • B64C27/22Compound rotorcraft, i.e. aircraft using in flight the features of both aeroplane and rotorcraft
    • B64C27/28Compound rotorcraft, i.e. aircraft using in flight the features of both aeroplane and rotorcraft with forward-propulsion propellers pivotable to act as lifting rotors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C27/00Rotorcraft; Rotors peculiar thereto
    • B64C27/52Tilting of rotor bodily relative to fuselage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C27/00Rotorcraft; Rotors peculiar thereto
    • B64C27/54Mechanisms for controlling blade adjustment or movement relative to rotor head, e.g. lag-lead movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C29/00Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C29/00Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft
    • B64C29/0008Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft having its flight directional axis horizontal when grounded
    • B64C29/0016Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft having its flight directional axis horizontal when grounded the lift during taking-off being created by free or ducted propellers or by blowers
    • B64C29/0025Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft having its flight directional axis horizontal when grounded the lift during taking-off being created by free or ducted propellers or by blowers the propellers being fixed relative to the fuselage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C9/00Adjustable control surfaces or members, e.g. rudders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D27/00Arrangement or mounting of power plants in aircraft; Aircraft characterised by the type or position of power plants
    • B64D27/02Aircraft characterised by the type or position of power plants
    • B64D27/24Aircraft characterised by the type or position of power plants using steam or spring force

Definitions

  • This disclosure generally relates to vertical take-off and landing aircraft, and more specifically to fixed wing vertical take-off and landing aircraft.
  • VTOL Vertical take-off and landing
  • Helicopters are VTOL aircraft that generate lift entirely through their rotors.
  • Some VTOL aircraft have wings and propulsion systems that enable the wings to provide the lift required during forward flight.
  • Some winged VTOL aircraft use separate propulsion systems for vertical thrust for use during take-off and landing and forward thrust for use during cruising.
  • Other winged VTOL aircraft use tiltable propulsion systems that tilt between vertical thrust and forward thrust positions.
  • a vertical take-off and landing aircraft includes a fixed wing, a plurality of rotors for providing lift during vertical take-off and landing, and a plurality of proprotors that can tilt from lift configurations for providing lift during vertical take-off and landing to propulsion configurations for providing the forward air speed required for the aircraft to be supported by the fixed wing.
  • a vertical take-off and landing aircraft includes a fuselage; at least one wing connected to the fuselage; a plurality of rotors connected to the at least one wing for providing lift for vertical take-off and landing of the aircraft; and a plurality of proprotors connected to the at least one wing and tiltable between lift configurations for providing lift for vertical take-off and landing of the aircraft and propulsion configurations for providing forward thrust to the aircraft.
  • the plurality of rotors can be rearward of the at least one wing and the plurality of proprotors can be forward of the at least one wing.
  • a plurality of booms can be mounted to the at least one wing, each boom mounting one rotor and one proprotor to the at least one wing.
  • a first proprotor can be forward of a second proprotor that is adjacent to the first proprotor.
  • a first proprotor can be mounted at a higher position on the aircraft than a second proprotor that is adjacent to the first proprotor.
  • each rotor can have only two blades. In any of these embodiments, each rotor can be configured to fix the two blades in position during forward flight. In any of these embodiments, each proprotor can have greater than two blades.
  • a first rotor of the plurality of rotors can be canted relative to a second rotor of the plurality of rotors such that a rotational axis of the first rotor is non-parallel with a rotational axis of the second rotor.
  • a cant angle of any rotor or proprotor is such that a respective burst disc cannot intersect with passengers or a pilot.
  • a cant angle of any rotor or proprotor is such that a respective burst disc cannot intersect with any flight-critical component.
  • a first proprotor of the plurality of proprotors can be canted relative to a second proprotor of the plurality of proprotors such that a rotational axis of the first proprotor is non-parallel with a rotational axis of the second proprotor.
  • the aircraft further includes a control system configured to actively alter a tilt of at least one proprotor to generate yawing moments during hover.
  • attack angles of blades of the proprotors can be collectively adjustable during flight.
  • propulsion can be provided entirely by the proprotors.
  • a range of tilt of the proprotors can be greater than ninety degrees.
  • the at least one wing can provide the lift required during cruising.
  • the at least one wing can be a high wing mounted to an upper side of the fuselage.
  • the at least one wing has control surfaces.
  • all of the rotors and proprotors are mounted to the at least one wing.
  • the aircraft is electrically powered.
  • the aircraft is manned.
  • FIG. 1 shows a VTOL aircraft in a forward flight configuration, according to various embodiments
  • FIG. 2 shows a VTOL aircraft in a takeoff and landing configuration, according to various embodiments
  • FIG. 3 is a perspective view of a VTOL aircraft illustrating the rotor and proprotor positions in the lift and forward flight configurations, according to various embodiments;
  • FIG. 4 is a top view of the VTOL aircraft of FIG. 3 ;
  • FIG. 5 is a front view of the VTOL aircraft of FIG. 3 ;
  • FIG. 6 is a side view of the VTOL aircraft of FIG. 3 ;
  • FIGS. 7 and 8 are front and side views, respectively, of a VTOL aircraft illustrating the size of the aircraft relative to a standing person, according to various embodiments.
  • VTOL aircraft described herein include at least one fixed wing, a plurality of rotors that are fixed for providing lift during take-off, landing, and hover, and a plurality of proprotors that are tiltable from lift configurations for providing lift to propulsion configurations for providing the forward thrust needed for the at least one fixed wing to provide the lift to the aircraft.
  • the VTOL aircraft By configuring the VTOL aircraft so that a portion of the propulsion system is dedicated to lift and a portion of the propulsion system is used during both lift and forward flight, the aircraft can be lighter and have lower drag than VTOL aircraft that have separate lift and propulsion systems and VTOL aircraft that use all propulsion for both lift and forward flight.
  • Winged VTOL aircraft that have separate propulsion systems for vertical propulsion and forward propulsion essentially waste the forward propulsion system during vertical take-off and landing and hover.
  • aircraft according to the principles described herein utilize the forward propulsion system during vertical take-off and landing, which can results in a relatively light propulsion system overall.
  • Winged VTOL aircraft that tilt all of their rotors have limited places to position the rotors (rotors must be positioned forward and rearward of the center of gravity but their positioning is limited by the other rotors and the wings), which often results in relatively fewer, and therefore larger, rotors.
  • propulsion systems according to the principles described herein can be have relatively smaller, lighter weight, and lower drag rotors.
  • aircraft according to various embodiments described here have an ideal balance between a dedicated lift propulsion system and a tiltable propulsion system.
  • the proprotors are mounted to wing(s), forward of the leading edge, and the rotors are mounted to the wing(s), rearward of the trailing edge.
  • the proprotors and rotors can be mounted to the wings via booms.
  • each boom supports a proprotor at its front end and a rotor at its rear end.
  • the proprotors are staggered in the forward and rearward direction to prevent broken blades of one proprotor from hitting the blades of the adjacent proprotor.
  • the rotors and/or proprotors are positioned and canted so that their blades do not intersect one another and to enhance yaw control authority.
  • the rotors and/or proprotors are positioned and canted so that the planes of rotation of their blades do not intersect passengers and/or critical system components to minimize the potential damage resulting from a blade breaking during flight.
  • the wings are located high on the fuselage for easy passenger ingress and egress.
  • the aircraft can be configured so that the bottom of the booms supporting the rotor and proprotors are above the head of an average sized person, which also contributed to ease of ingress and egress.
  • proprotor refers to a variable pitch propeller that can provide thrust for vertical lift and for forward propulsion by varying the pitch of the propeller.
  • FIGS. 1 and 2 illustrate a VTOL aircraft 100 in a cruise configuration and a vertical take-off and landing configuration, respectively, according to various embodiments.
  • the aircraft 100 includes a fuselage 102 , wings 104 mounted to the fuselage 102 , and one or more rear stabilizers 106 mounted to the rear of the fuselage 102 .
  • a plurality of rotors 112 are mounted to the wings 104 and are configured to provide lift for vertical take-off and landing.
  • a plurality of proprotors 114 are mounted to the wings 104 and are tiltable between lift configurations in which they provide a portion of the lift required for vertical take-off and landing and hovering, as shown in FIG.
  • a proprotor lift configuration refers to any proprotor orientation in which the proprotor thrust is providing primarily lift to the aircraft and proprotor propulsion configuration refers to any proprotor orientation in which the proprotor thrust is providing primarily forward thrust to the aircraft.
  • the rotors 112 are configured for providing lift only, with all propulsion being provided be the proprotors. Accordingly, the rotors 112 may be in fixed positions. During take-off and landing, the proprotors 114 are tilted to lift configurations in which their thrust is directed downwardly for providing additional lift.
  • the proprotors 114 tilt from their lift configurations to their propulsion configurations.
  • the pitch of the proprotors 114 is varied from a pitch in which the proprotor thrust is directed downward to provide lift during vertical take-off and landing and during hover to a pitch in which the proprotor thrust is directed rearward to provide forward thrust to the aircraft 100 .
  • the proprotors tilt about axes 118 that are perpendicular to the forward direction of the aircraft 100 .
  • lift may be provided entirely by the wings 104 , and the rotors 112 may be shut-off.
  • the blades 120 of the rotors 112 may be locked in low drags positions for aircraft cruising.
  • the rotors 112 each have two blades 120 that are locked for cruising in minimum drag positions in which one blade is directly in front of the other blade as illustrated in FIG. 1 .
  • the rotors 112 have more than two blades.
  • the proprotors 114 include more blades 116 than the rotors 112 .
  • the rotors 112 may each include two blades and the proprotors 114 may each include five blades.
  • the proprotors 114 can have from 2 to 5 blades.
  • the aircraft includes only one wing 104 on each side of the fuselage 102 (or a single wing that extends across the entire aircraft) and at least a portion of the rotors 112 are located rearward of the wings 104 and at least a portion of the proprotors 114 are located forward of the wings 104 .
  • all of the rotors 112 are located rearward of the wings 104 and all of the proprotors are located forward of the wings 104 .
  • all rotors 112 and proprotors 114 are mounted to the wings—i.e., no rotors or proprotors are mounted to the fuselage.
  • the rotors 112 are all located rearwardly of the wings 104 and the proprotors 114 are all located forward of the wings 104 . According to some embodiments, all rotors 112 and proprotors 114 are positioned inwardly of the wing tips 109 .
  • the rotors 112 and proprotors 114 are mounted to the wings 104 by booms 122 .
  • the booms 122 may be mounted beneath the wings 104 , on top of the wings, and/or may be integrated into the wing profile.
  • one rotor 112 and one proprotor 114 are mounted to each boom 122 .
  • the rotor 112 may be mounted at a rear end of the boom 122 and a proprotor 114 may be mounted at a front end of the boom 122 .
  • the rotor 112 is mounted in a fixed position on the boom 122 .
  • the proprotor 114 is mounted to a front end of the boom 122 via a hinge 124 .
  • the proprotor 114 may be mounted to the boom 122 such that the proprotor 114 is aligned with the body of the boom 122 when in its propulsion configuration, forming a continuous extension of the front end of the boom 122 that minimizes drag for forward flight.
  • the aircraft 100 may include only one wing on each side of the aircraft 100 or a single wing that extends across the aircraft.
  • the at least one wing 104 is a high wing mounted to an upper side of the fuselage 102 .
  • the wings include control surfaces, such as flaps and/or ailerons.
  • the wings can have curved wing tips 109 for reduced drag during forward flight.
  • the rear stabilizers 106 include control surfaces, such as one or more rudders, one or more elevators, and/or one or more combined rudder-elevators.
  • the wing(s) may have any suitable design.
  • the wings have a tapering leading edge 123 , as shown for example, in the embodiment of FIG. 1 .
  • the wings have a tapering trailing edge 125 as shown in the embodiment of FIG. 3 .
  • the wings have a substantially straight leading edge 127 in the central section of the wings 104 .
  • Aircraft 100 may include at least one door 110 for passenger entry and exit.
  • the door 110 is located beneath and forward of the wings 104 .
  • the rotors 112 and proprotors 114 are positioned and configured to minimize the damage that may occur due to blade failure (commonly referred to as rotor burst).
  • FIG. 3 - 6 show the relative locations and orientations of the rotor and proprotor blades during use, according to some embodiments. The blade positions over full rotations are illustrated by discs.
  • the proprotors each have two discs—one for the lift configuration and one for the propulsion configuration.
  • the rotor and proprotor configurations on the left and right of the aircraft are mirror images, and therefore, the configurations of the rotors and proprotors of only one side of the aircraft are discussed below.
  • the proprotors 114 may be staggered in the forward-rearward direction such that the plane of rotation of the proprotors in their propulsion configurations are non-coplanar.
  • the innermost proprotor 114 a is forward of the other proprotors.
  • the innermost proprotors 114 a are forward of the passenger compartment or the forward-most location of passengers in the passenger compartment to ensure that a broken blade cannot enter the passenger compartment and injure a passenger.
  • at least two proprotors on the same side of the aircraft are aligned such that their blade rotation planes are coplanar.
  • the rotors 112 are in staggered forward-rearward positions. In some embodiments, the innermost rotors 112 a are positioned rearward of the other rotors. In some embodiments, at least a portion of the rotors 112 are aligned in the forward rearward direction.
  • At least one of the rotors 112 and/or proprotors 114 is canted relative to at least one other rotor 112 and/or proprotor 114 .
  • canting refers to a relative orientation of the rotational axis of the rotor/proprotor about a line that is parallel to the forward-rearward direction, analogous to the roll degree of freedom of the aircraft.
  • Canting of the rotors and/or proprotors can help minimize damage from rotor burst by orienting the rotational plane of the rotor/proprotor discs (the blades plus the rotor portion onto which the blades are mounted) so as to not intersect critical portions of the aircraft (such areas of the fuselage in which people may be positioned, critical flight control systems, batteries, adjacent rotors/proprotors, etc.) or other rotor discs and may provide enhanced yaw control during flight.
  • a cant angle of any rotor or proprotor is such that a respective burst disc will not intersect with passengers or a pilot.
  • a cant angle of any rotor or proprotor is such that a respective burst disc will not intersect with any flight-critical component.
  • a critical component is any component whose failure would contribute to or cause a failure condition that would prevent the continued controlled flight and landing of the aircraft.
  • the front view of FIG. 5 best illustrates the canting of the rotors and proprotors, according to some embodiments.
  • a rotation axis 130 a for the innermost proprotor 114 a in its lift configuration is provided to illustrate the cant angle of the proprotor 114 a .
  • the canting of the proprotors 114 results in the rotation planes of their blades being angled relative to horizontal, as illustrated, for example, by disc 132 a being non-horizontal.
  • the illustrated cant angle 136 a measured from vertical 138 is about 12 degrees, but can range from 0 to 30 degrees in either direction.
  • the outermost proprotor 114 c is canted the same amount and in the same direction as the innermost proprotor 114 a and the middle proprotor 114 b is canted by the same amount but in the opposite direction as the innermost and outermost proprotors 114 a,c such that the rotational axis 130 a of proprotor 114 a is parallel to the rotational axis of the rotational axis 130 c of proprotor 114 c but non-parallel to the rotational axis 130 b of proprotor 114 b .
  • this is merely one example of the relative canting of the proprotors and it will be understood to a person of skill in the art that any suitable combination of proprotor canting (inclusive of no canting) may be used according to the desired performance characteristics of the aircraft.
  • the rotors 112 may also be canted in any suitable manner and combination.
  • the rotors 112 are canted according to a corresponding proprotor.
  • innermost rotor 112 a is canted by the same amount and in the same direction as the innermost proprotor 114 a as can be seen by comparing the innermost rotor blade disc 134 a to the innermost proprotor blade disc 132 a .
  • rotor 112 b and 112 c are canted similarly to the corresponding proprotor 114 b and 114 c , respectively. Note that in FIG.
  • the innermost rotor blade disc 134 a is not depicted as a straight line due to the innermost rotor 112 a being oriented with a rearward tilt as discussed further below. Any suitable combination of canting and/or non-canting of the rotors relative to one another and relative to the proprotors can be used to achieve desired performance characteristics.
  • FIG. 6 illustrates the relatively small rearward tilt of the outermost rotor 112 c , according to the illustrated embodiment.
  • the rotational axis 140 c of the rotor 112 c is tilted rearward from vertical 142 by an angle 144 c , which can range from 0 to 15 degrees in either direction.
  • the slight rearward tilt of the rotor 112 c can help with aircraft stability and yaw control.
  • FIG. 6 also illustrates the range of tilt at least the outermost proprotor 114 c , according to some embodiments.
  • the outermost proprotor 114 c can tilt from a straight-ahead position illustrated by the horizontal rotational axis 146 c of the proprotor 114 c in its propulsion configuration to a position just past (for example, less than 10 degrees past) vertical 148 as illustrated by rotational axis 150 c of the proprotor 114 c in its lift configuration, such that the proprotor 114 c has a range of tilt 151 c of about 100 degrees.
  • each of the proprotors 114 has a range of greater than 90 degrees.
  • FIGS. 7 and 8 illustrate the locations of the wings, rotors, and proprotors relative to a person on the ground, according to some embodiments.
  • the aircraft 100 may be configured so that the bottom 152 a of the innermost proprotor 114 a is located above the head of a person standing on the ground next to the fuselage (for example, preparing to enter the aircraft) when the aircraft 100 is supported by its landing gear 154 on the ground. Locating the wings in high positions on the upper portion of the fuselage 102 can ensure maximum head room for people entering and exiting the aircraft.
  • FIGS. 7 and 8 also show a person sitting in the cabin of the fuselage to illustrate the relative size of the aircraft, according to some embodiments.
  • the rotors 112 and proprotors 114 are all electrically powered. Batteries for powering the rotors 112 and proprotors 114 can be located in any suitable locations of the aircraft, including in the fuselage and/or the wings. The number and power of the rotors and proprotors can be selected according to the desired performance parameters (e.g., target payload, airspeed, and altitude). According to some embodiments, the maximum power rating of one or more of the rotors and proprotors is 500 kilowatts or less, preferably 200 kilowatts or less, more preferably 150 kilowatts or less.
  • the maximum power rating of one or more of the rotors and proprotors is at least 10 kilowatts, preferably at least 20 kilowatts, more preferably, at least 50 kilowatts.
  • the number of proprotors can range from as little as 2 (one on each side of the aircraft) to a maximum of 24 (12 on each side of the aircraft).
  • the number of proprotors is in the range of 4 to 8.
  • the number of rotors can range from 2 to 24, and is preferably in the range of 4 to 8.
  • the aircraft can have an equal number of rotors and proprotors, a greater number of proprotors, or a greater number of rotors.
  • Aircraft according to the principles discussed above can be configured to carry up to 10 people, preferably up to 6 people, and more preferably up to 4 people.
  • the aircraft is configured to be piloted and includes piloting controls.
  • the aircraft is configured to operate autonomously without any onboard pilot.
  • the aircraft is configured to carry up to 6 people (for example, a pilot and up to 5 passengers) up to 75 miles at a cruising speed of up to 150 miles per hour at an altitude of up to 3,000 feet above ground. In some embodiments, the aircraft is configured for 5 people, such as one pilot and four passengers.
  • the maximum range on a single battery charge is 25 miles, 50 miles, 75 miles, 100 miles, or 200 miles.
  • the rotors 112 and/or proprotors 114 are configured to have relatively low tip speed to decrease the amount of noise generated by the aircraft.
  • the tip speed of the rotor blades is about 0.4 Mach in hover.
  • the diameter of the rotor and/or proprotor blades is the range of 1 to 5 meters, preferably in the range of 1.5 to 2 meters.
  • the wingspan is in the range of 10 to 20 meters, preferably in the range of 15 to 16 meters.
  • the length of the aircraft is in the range of 3 to 20 meters, preferably in the range of 5 to 15 meters, more preferably in the range of 6 to 10 meters.
  • the aircraft is operated during take-off and landing by positioning the proprotors in lift configurations and providing the required lift to the aircraft via the combined lift provided by the rotors and proprotors.
  • the proprotors can be maintained in predetermined lift configurations that can be the same across all proprotors or different for different proprotors.
  • the tilt of at least some of the proprotors can be actively adjusted during take-off and landing and/or hover to provide the required stability and/or maneuvering.
  • the tilt of at least one proprotor is actively controlled by the flight controller during take-off, landing, and/or hover to generate yawing moments.
  • each rotor and/or each proprotor can be individually controlled by the flight controller according to the various operational degrees of freedom.
  • the only degree of freedom of the rotor is the rotational speed of the rotor.
  • the angle of attack of the blades of the rotors can be collectively adjusted, providing an additional degree of freedom.
  • the degrees of freedom of at least a portion of the proprotors includes the rotational speed of the proprotors, the collective attack angle of the blades, and the degree of tilt of the proprotors.
  • any of these degrees of freedom can be actively controlled by the flight controller (either autonomously or in response to pilot commands) during take-off and landing in order to provide the appropriate stability and maneuvering.
  • the proprotors begin tilting forward toward their propulsion configurations such that their thrust provides a combination of lift and thrust, with a decreasing proportion of lift as the proprotors are tilted further toward their propulsion configurations.
  • the rotors can remain active during at least a portion of the period in which the proprotors are tilted forward to continue to provide rotor-based lift.
  • the rotors can be deactivated. As discussed above, the rotor blades can be locked in a low-drag position.
  • the tilt of at least some of the proprotors can be actively controlled to provide additional stability and/or maneuverability control.
  • the tilt of at least some of the proprotors is actively controlled during take-off and landing and/or hover.
  • the tilt of the proprotors is fixed (i.e., non-varying) during cruise.
  • the tilt of the outermost proprotors can be actively and independently controlled during vertical take-off and landing and/or hover to provide yawing moments as needed.

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Abstract

A vertical take-off and landing aircraft includes a fuselage, at least one wing connected to the fuselage, a plurality of rotors connected to the at least one wing for providing lift for vertical take-off and landing of the aircraft and a plurality of proprotors connected to the at least one wing and tiltable between lift configurations for providing lift for vertical take-off and landing of the aircraft and propulsion configurations for providing forward thrust to the aircraft.

Description

    CROSS-REFERENCE TO RELATED APPLICATION
  • This application is a continuation of U.S. application Ser. No. 16/878,380, filed May 19, 2020, the entire contents of which are incorporated herein by reference.
  • FIELD
  • This disclosure generally relates to vertical take-off and landing aircraft, and more specifically to fixed wing vertical take-off and landing aircraft.
  • BACKGROUND
  • Vertical take-off and landing (VTOL) aircraft are aircraft that can take-off and land vertically and hover, providing the ability to carry travelers directly to their destination. Helicopters are VTOL aircraft that generate lift entirely through their rotors. Some VTOL aircraft have wings and propulsion systems that enable the wings to provide the lift required during forward flight. Some winged VTOL aircraft use separate propulsion systems for vertical thrust for use during take-off and landing and forward thrust for use during cruising. Other winged VTOL aircraft use tiltable propulsion systems that tilt between vertical thrust and forward thrust positions.
  • SUMMARY
  • According to various embodiments, a vertical take-off and landing aircraft includes a fixed wing, a plurality of rotors for providing lift during vertical take-off and landing, and a plurality of proprotors that can tilt from lift configurations for providing lift during vertical take-off and landing to propulsion configurations for providing the forward air speed required for the aircraft to be supported by the fixed wing. By configuring the VTOL aircraft so that a portion of the propulsion system is dedicated to lift and a portion of the propulsion system is used during both lift and forward flight, the aircraft can be lighter and have lower drag than VTOL aircraft that have separate lift and propulsion systems and VTOL aircraft that use all propulsion for both lift and forward flight.
  • A vertical take-off and landing aircraft includes a fuselage; at least one wing connected to the fuselage; a plurality of rotors connected to the at least one wing for providing lift for vertical take-off and landing of the aircraft; and a plurality of proprotors connected to the at least one wing and tiltable between lift configurations for providing lift for vertical take-off and landing of the aircraft and propulsion configurations for providing forward thrust to the aircraft.
  • In any of these embodiments, the plurality of rotors can be rearward of the at least one wing and the plurality of proprotors can be forward of the at least one wing. In any of these embodiments, a plurality of booms can be mounted to the at least one wing, each boom mounting one rotor and one proprotor to the at least one wing.
  • In any of these embodiments, a first proprotor can be forward of a second proprotor that is adjacent to the first proprotor.
  • In any of these embodiments, a first proprotor can be mounted at a higher position on the aircraft than a second proprotor that is adjacent to the first proprotor.
  • In any of these embodiments, each rotor can have only two blades. In any of these embodiments, each rotor can be configured to fix the two blades in position during forward flight. In any of these embodiments, each proprotor can have greater than two blades.
  • In any of these embodiments, a first rotor of the plurality of rotors can be canted relative to a second rotor of the plurality of rotors such that a rotational axis of the first rotor is non-parallel with a rotational axis of the second rotor. In any of these embodiments, a cant angle of any rotor or proprotor is such that a respective burst disc cannot intersect with passengers or a pilot. In any of these embodiments, a cant angle of any rotor or proprotor is such that a respective burst disc cannot intersect with any flight-critical component.
  • In any of these embodiments, a first proprotor of the plurality of proprotors can be canted relative to a second proprotor of the plurality of proprotors such that a rotational axis of the first proprotor is non-parallel with a rotational axis of the second proprotor.
  • In any of these embodiments, the aircraft further includes a control system configured to actively alter a tilt of at least one proprotor to generate yawing moments during hover.
  • In any of these embodiments, attack angles of blades of the proprotors can be collectively adjustable during flight.
  • In any of these embodiments, propulsion can be provided entirely by the proprotors.
  • In any of these embodiments, a range of tilt of the proprotors can be greater than ninety degrees.
  • In any of these embodiments, the at least one wing can provide the lift required during cruising.
  • In any of these embodiments, the at least one wing can be a high wing mounted to an upper side of the fuselage.
  • In any of these embodiments, the at least one wing has control surfaces.
  • In any of these embodiments, all of the rotors and proprotors are mounted to the at least one wing.
  • In any of these embodiments, the aircraft is electrically powered.
  • In any of these embodiments, the aircraft is manned.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
  • FIG. 1 shows a VTOL aircraft in a forward flight configuration, according to various embodiments;
  • FIG. 2 shows a VTOL aircraft in a takeoff and landing configuration, according to various embodiments;
  • FIG. 3 is a perspective view of a VTOL aircraft illustrating the rotor and proprotor positions in the lift and forward flight configurations, according to various embodiments;
  • FIG. 4 is a top view of the VTOL aircraft of FIG. 3 ;
  • FIG. 5 is a front view of the VTOL aircraft of FIG. 3 ;
  • FIG. 6 is a side view of the VTOL aircraft of FIG. 3 ; and
  • FIGS. 7 and 8 are front and side views, respectively, of a VTOL aircraft illustrating the size of the aircraft relative to a standing person, according to various embodiments.
  • DETAILED DESCRIPTION
  • According to various embodiments, VTOL aircraft described herein include at least one fixed wing, a plurality of rotors that are fixed for providing lift during take-off, landing, and hover, and a plurality of proprotors that are tiltable from lift configurations for providing lift to propulsion configurations for providing the forward thrust needed for the at least one fixed wing to provide the lift to the aircraft. By configuring the VTOL aircraft so that a portion of the propulsion system is dedicated to lift and a portion of the propulsion system is used during both lift and forward flight, the aircraft can be lighter and have lower drag than VTOL aircraft that have separate lift and propulsion systems and VTOL aircraft that use all propulsion for both lift and forward flight. Winged VTOL aircraft that have separate propulsion systems for vertical propulsion and forward propulsion essentially waste the forward propulsion system during vertical take-off and landing and hover. In contrast, aircraft according to the principles described herein utilize the forward propulsion system during vertical take-off and landing, which can results in a relatively light propulsion system overall. Winged VTOL aircraft that tilt all of their rotors have limited places to position the rotors (rotors must be positioned forward and rearward of the center of gravity but their positioning is limited by the other rotors and the wings), which often results in relatively fewer, and therefore larger, rotors. In contrast, propulsion systems according to the principles described herein can be have relatively smaller, lighter weight, and lower drag rotors. Thus, aircraft according to various embodiments described here have an ideal balance between a dedicated lift propulsion system and a tiltable propulsion system.
  • According to various embodiments, the proprotors are mounted to wing(s), forward of the leading edge, and the rotors are mounted to the wing(s), rearward of the trailing edge. The proprotors and rotors can be mounted to the wings via booms. In some embodiments each boom supports a proprotor at its front end and a rotor at its rear end.
  • According to various embodiments, the proprotors are staggered in the forward and rearward direction to prevent broken blades of one proprotor from hitting the blades of the adjacent proprotor. According to some embodiments, the rotors and/or proprotors are positioned and canted so that their blades do not intersect one another and to enhance yaw control authority. In some embodiments, the rotors and/or proprotors are positioned and canted so that the planes of rotation of their blades do not intersect passengers and/or critical system components to minimize the potential damage resulting from a blade breaking during flight.
  • According to some embodiments, the wings are located high on the fuselage for easy passenger ingress and egress. The aircraft can be configured so that the bottom of the booms supporting the rotor and proprotors are above the head of an average sized person, which also contributed to ease of ingress and egress.
  • In the following description of the disclosure and embodiments, reference is made to the accompanying drawings in which are shown, by way of illustration, specific embodiments that can be practiced. It is to be understood that other embodiments and examples can be practiced, and changes can be made, without departing from the scope of the disclosure.
  • In addition, it is also to be understood that the singular forms “a,” “an,” and “the” used in the following description are intended to include the plural forms as well, unless the context clearly indicates otherwise. It is also to be understood that the term “and/or,” as used herein, refers to and encompasses any and all possible combinations of one or more of the associated listed items. It is further to be understood that the terms “includes,” “including,” “comprises,” and/or “comprising,” when used herein, specify the presence of stated features, integers, steps, operations, elements, components, and/or units, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, units, and/or groups thereof.
  • As used herein, the term “proprotor” refers to a variable pitch propeller that can provide thrust for vertical lift and for forward propulsion by varying the pitch of the propeller.
  • FIGS. 1 and 2 illustrate a VTOL aircraft 100 in a cruise configuration and a vertical take-off and landing configuration, respectively, according to various embodiments. The aircraft 100 includes a fuselage 102, wings 104 mounted to the fuselage 102, and one or more rear stabilizers 106 mounted to the rear of the fuselage 102. A plurality of rotors 112 are mounted to the wings 104 and are configured to provide lift for vertical take-off and landing. A plurality of proprotors 114 are mounted to the wings 104 and are tiltable between lift configurations in which they provide a portion of the lift required for vertical take-off and landing and hovering, as shown in FIG. 2 , and propulsion configurations in which they provide forward thrust to the aircraft 100 for horizontal flight, as shown in FIG. 1 . As used herein, a proprotor lift configuration refers to any proprotor orientation in which the proprotor thrust is providing primarily lift to the aircraft and proprotor propulsion configuration refers to any proprotor orientation in which the proprotor thrust is providing primarily forward thrust to the aircraft.
  • According to various embodiments, the rotors 112 are configured for providing lift only, with all propulsion being provided be the proprotors. Accordingly, the rotors 112 may be in fixed positions. During take-off and landing, the proprotors 114 are tilted to lift configurations in which their thrust is directed downwardly for providing additional lift.
  • For forward flight, the proprotors 114 tilt from their lift configurations to their propulsion configurations. In other words, the pitch of the proprotors 114 is varied from a pitch in which the proprotor thrust is directed downward to provide lift during vertical take-off and landing and during hover to a pitch in which the proprotor thrust is directed rearward to provide forward thrust to the aircraft 100. The proprotors tilt about axes 118 that are perpendicular to the forward direction of the aircraft 100. When the aircraft 100 is in full forward flight, lift may be provided entirely by the wings 104, and the rotors 112 may be shut-off. The blades 120 of the rotors 112 may be locked in low drags positions for aircraft cruising. In some embodiments, the rotors 112 each have two blades 120 that are locked for cruising in minimum drag positions in which one blade is directly in front of the other blade as illustrated in FIG. 1 . In some embodiments, the rotors 112 have more than two blades. In some embodiments, the proprotors 114 include more blades 116 than the rotors 112. For example, as illustrated in FIGS. 1 and 2 , the rotors 112 may each include two blades and the proprotors 114 may each include five blades. According to various embodiments, the proprotors 114 can have from 2 to 5 blades.
  • According to various embodiments, the aircraft includes only one wing 104 on each side of the fuselage 102 (or a single wing that extends across the entire aircraft) and at least a portion of the rotors 112 are located rearward of the wings 104 and at least a portion of the proprotors 114 are located forward of the wings 104. In some embodiments, all of the rotors 112 are located rearward of the wings 104 and all of the proprotors are located forward of the wings 104. According to some embodiments, all rotors 112 and proprotors 114 are mounted to the wings—i.e., no rotors or proprotors are mounted to the fuselage. According to various embodiments, the rotors 112 are all located rearwardly of the wings 104 and the proprotors 114 are all located forward of the wings 104. According to some embodiments, all rotors 112 and proprotors 114 are positioned inwardly of the wing tips 109.
  • According to various embodiments, the rotors 112 and proprotors 114 are mounted to the wings 104 by booms 122. The booms 122 may be mounted beneath the wings 104, on top of the wings, and/or may be integrated into the wing profile. According to various embodiments, one rotor 112 and one proprotor 114 are mounted to each boom 122. The rotor 112 may be mounted at a rear end of the boom 122 and a proprotor 114 may be mounted at a front end of the boom 122. In some embodiments, the rotor 112 is mounted in a fixed position on the boom 122. In some embodiments, the proprotor 114 is mounted to a front end of the boom 122 via a hinge 124. The proprotor 114 may be mounted to the boom 122 such that the proprotor 114 is aligned with the body of the boom 122 when in its propulsion configuration, forming a continuous extension of the front end of the boom 122 that minimizes drag for forward flight.
  • According to various embodiments, the aircraft 100 may include only one wing on each side of the aircraft 100 or a single wing that extends across the aircraft. According to some embodiments, the at least one wing 104 is a high wing mounted to an upper side of the fuselage 102. According to some embodiments, the wings include control surfaces, such as flaps and/or ailerons. According to some embodiments, the wings can have curved wing tips 109 for reduced drag during forward flight.
  • According to some embodiments, the rear stabilizers 106 include control surfaces, such as one or more rudders, one or more elevators, and/or one or more combined rudder-elevators. The wing(s) may have any suitable design. In some embodiments, the wings have a tapering leading edge 123, as shown for example, in the embodiment of FIG. 1 . In some embodiments, the wings have a tapering trailing edge 125 as shown in the embodiment of FIG. 3 . In the embodiment of FIG. 3 , the wings have a substantially straight leading edge 127 in the central section of the wings 104.
  • Aircraft 100 may include at least one door 110 for passenger entry and exit. In the illustrated embodiment, the door 110 is located beneath and forward of the wings 104.
  • According to various embodiments, the rotors 112 and proprotors 114 are positioned and configured to minimize the damage that may occur due to blade failure (commonly referred to as rotor burst). FIG. 3-6 show the relative locations and orientations of the rotor and proprotor blades during use, according to some embodiments. The blade positions over full rotations are illustrated by discs. The proprotors each have two discs—one for the lift configuration and one for the propulsion configuration. The rotor and proprotor configurations on the left and right of the aircraft are mirror images, and therefore, the configurations of the rotors and proprotors of only one side of the aircraft are discussed below.
  • As illustrated in the top view of FIG. 4 , the proprotors 114 may be staggered in the forward-rearward direction such that the plane of rotation of the proprotors in their propulsion configurations are non-coplanar. In the illustrated embodiments, the innermost proprotor 114 a is forward of the other proprotors. In some embodiments, the innermost proprotors 114 a are forward of the passenger compartment or the forward-most location of passengers in the passenger compartment to ensure that a broken blade cannot enter the passenger compartment and injure a passenger. In some embodiments, at least two proprotors on the same side of the aircraft are aligned such that their blade rotation planes are coplanar.
  • According to some embodiments, the rotors 112 are in staggered forward-rearward positions. In some embodiments, the innermost rotors 112 a are positioned rearward of the other rotors. In some embodiments, at least a portion of the rotors 112 are aligned in the forward rearward direction.
  • According to some embodiments, at least one of the rotors 112 and/or proprotors 114 is canted relative to at least one other rotor 112 and/or proprotor 114. As used herein, canting refers to a relative orientation of the rotational axis of the rotor/proprotor about a line that is parallel to the forward-rearward direction, analogous to the roll degree of freedom of the aircraft. Canting of the rotors and/or proprotors can help minimize damage from rotor burst by orienting the rotational plane of the rotor/proprotor discs (the blades plus the rotor portion onto which the blades are mounted) so as to not intersect critical portions of the aircraft (such areas of the fuselage in which people may be positioned, critical flight control systems, batteries, adjacent rotors/proprotors, etc.) or other rotor discs and may provide enhanced yaw control during flight. In some embodiments, a cant angle of any rotor or proprotor is such that a respective burst disc will not intersect with passengers or a pilot. In some embodiments, a cant angle of any rotor or proprotor is such that a respective burst disc will not intersect with any flight-critical component. (As used herein, a critical component is any component whose failure would contribute to or cause a failure condition that would prevent the continued controlled flight and landing of the aircraft.) The front view of FIG. 5 best illustrates the canting of the rotors and proprotors, according to some embodiments. A rotation axis 130 a for the innermost proprotor 114 a in its lift configuration is provided to illustrate the cant angle of the proprotor 114 a. The canting of the proprotors 114 results in the rotation planes of their blades being angled relative to horizontal, as illustrated, for example, by disc 132 a being non-horizontal. The illustrated cant angle 136 a measured from vertical 138 is about 12 degrees, but can range from 0 to 30 degrees in either direction. In the illustrated embodiment, the outermost proprotor 114 c is canted the same amount and in the same direction as the innermost proprotor 114 a and the middle proprotor 114 b is canted by the same amount but in the opposite direction as the innermost and outermost proprotors 114 a,c such that the rotational axis 130 a of proprotor 114 a is parallel to the rotational axis of the rotational axis 130 c of proprotor 114 c but non-parallel to the rotational axis 130 b of proprotor 114 b. However, this is merely one example of the relative canting of the proprotors and it will be understood to a person of skill in the art that any suitable combination of proprotor canting (inclusive of no canting) may be used according to the desired performance characteristics of the aircraft.
  • The rotors 112 may also be canted in any suitable manner and combination. In some embodiments, the rotors 112 are canted according to a corresponding proprotor. For example, innermost rotor 112 a is canted by the same amount and in the same direction as the innermost proprotor 114 a as can be seen by comparing the innermost rotor blade disc 134 a to the innermost proprotor blade disc 132 a. Similarly, rotor 112 b and 112 c are canted similarly to the corresponding proprotor 114 b and 114 c, respectively. Note that in FIG. 5 , the innermost rotor blade disc 134 a is not depicted as a straight line due to the innermost rotor 112 a being oriented with a rearward tilt as discussed further below. Any suitable combination of canting and/or non-canting of the rotors relative to one another and relative to the proprotors can be used to achieve desired performance characteristics.
  • The side view of FIG. 6 illustrates the relatively small rearward tilt of the outermost rotor 112 c, according to the illustrated embodiment. The rotational axis 140 c of the rotor 112 c is tilted rearward from vertical 142 by an angle 144 c, which can range from 0 to 15 degrees in either direction. The slight rearward tilt of the rotor 112 c can help with aircraft stability and yaw control. FIG. 6 also illustrates the range of tilt at least the outermost proprotor 114 c, according to some embodiments. The outermost proprotor 114 c can tilt from a straight-ahead position illustrated by the horizontal rotational axis 146 c of the proprotor 114 c in its propulsion configuration to a position just past (for example, less than 10 degrees past) vertical 148 as illustrated by rotational axis 150 c of the proprotor 114 c in its lift configuration, such that the proprotor 114 c has a range of tilt 151 c of about 100 degrees. According to various embodiments, each of the proprotors 114 has a range of greater than 90 degrees.
  • FIGS. 7 and 8 illustrate the locations of the wings, rotors, and proprotors relative to a person on the ground, according to some embodiments. The aircraft 100 may be configured so that the bottom 152 a of the innermost proprotor 114 a is located above the head of a person standing on the ground next to the fuselage (for example, preparing to enter the aircraft) when the aircraft 100 is supported by its landing gear 154 on the ground. Locating the wings in high positions on the upper portion of the fuselage 102 can ensure maximum head room for people entering and exiting the aircraft. FIGS. 7 and 8 also show a person sitting in the cabin of the fuselage to illustrate the relative size of the aircraft, according to some embodiments.
  • According to some embodiments, the rotors 112 and proprotors 114 are all electrically powered. Batteries for powering the rotors 112 and proprotors 114 can be located in any suitable locations of the aircraft, including in the fuselage and/or the wings. The number and power of the rotors and proprotors can be selected according to the desired performance parameters (e.g., target payload, airspeed, and altitude). According to some embodiments, the maximum power rating of one or more of the rotors and proprotors is 500 kilowatts or less, preferably 200 kilowatts or less, more preferably 150 kilowatts or less. According to some embodiments, the maximum power rating of one or more of the rotors and proprotors is at least 10 kilowatts, preferably at least 20 kilowatts, more preferably, at least 50 kilowatts. The number of proprotors can range from as little as 2 (one on each side of the aircraft) to a maximum of 24 (12 on each side of the aircraft). Preferably, the number of proprotors is in the range of 4 to 8. The number of rotors can range from 2 to 24, and is preferably in the range of 4 to 8. The aircraft can have an equal number of rotors and proprotors, a greater number of proprotors, or a greater number of rotors.
  • Aircraft according to the principles discussed above can be configured to carry up to 10 people, preferably up to 6 people, and more preferably up to 4 people. According to some embodiments, the aircraft is configured to be piloted and includes piloting controls. In some embodiments, the aircraft is configured to operate autonomously without any onboard pilot.
  • According to some embodiments, the aircraft is configured to carry up to 6 people (for example, a pilot and up to 5 passengers) up to 75 miles at a cruising speed of up to 150 miles per hour at an altitude of up to 3,000 feet above ground. In some embodiments, the aircraft is configured for 5 people, such as one pilot and four passengers.
  • According to various embodiments, the maximum range on a single battery charge is 25 miles, 50 miles, 75 miles, 100 miles, or 200 miles.
  • According to various embodiments, the rotors 112 and/or proprotors 114 are configured to have relatively low tip speed to decrease the amount of noise generated by the aircraft. In some embodiments, the tip speed of the rotor blades is about 0.4 Mach in hover. According to various embodiments, the diameter of the rotor and/or proprotor blades is the range of 1 to 5 meters, preferably in the range of 1.5 to 2 meters.
  • According to various embodiments, the wingspan is in the range of 10 to 20 meters, preferably in the range of 15 to 16 meters. According to various embodiments, the length of the aircraft is in the range of 3 to 20 meters, preferably in the range of 5 to 15 meters, more preferably in the range of 6 to 10 meters.
  • According to various embodiments, the aircraft is operated during take-off and landing by positioning the proprotors in lift configurations and providing the required lift to the aircraft via the combined lift provided by the rotors and proprotors. According to various embodiments, during vertical take-off and landing and/or hover, the proprotors can be maintained in predetermined lift configurations that can be the same across all proprotors or different for different proprotors. According to various embodiments, the tilt of at least some of the proprotors can be actively adjusted during take-off and landing and/or hover to provide the required stability and/or maneuvering. According to some embodiments, the tilt of at least one proprotor is actively controlled by the flight controller during take-off, landing, and/or hover to generate yawing moments.
  • According to various embodiments, each rotor and/or each proprotor can be individually controlled by the flight controller according to the various operational degrees of freedom. According to various embodiments, the only degree of freedom of the rotor is the rotational speed of the rotor. In some embodiments, the angle of attack of the blades of the rotors can be collectively adjusted, providing an additional degree of freedom. According to various embodiments, the degrees of freedom of at least a portion of the proprotors includes the rotational speed of the proprotors, the collective attack angle of the blades, and the degree of tilt of the proprotors. According to various embodiments, any of these degrees of freedom can be actively controlled by the flight controller (either autonomously or in response to pilot commands) during take-off and landing in order to provide the appropriate stability and maneuvering.
  • Once the aircraft has achieved sufficient altitude to commence forward flight, the proprotors begin tilting forward toward their propulsion configurations such that their thrust provides a combination of lift and thrust, with a decreasing proportion of lift as the proprotors are tilted further toward their propulsion configurations. The rotors can remain active during at least a portion of the period in which the proprotors are tilted forward to continue to provide rotor-based lift. At any point after the forward airspeed is high enough that the wings provides sufficient lift to maintain the aircraft's altitude, the rotors can be deactivated. As discussed above, the rotor blades can be locked in a low-drag position.
  • During cruising, the rotors remain deactivated. The control surfaces of the wings and/or rear stabilizers can be used for aircraft maneuvering and stability in a conventional manner. According to some embodiments, the tilt of at least some of the proprotors can be actively controlled to provide additional stability and/or maneuverability control. In some embodiments, the tilt of at least some of the proprotors is actively controlled during take-off and landing and/or hover. In some embodiments, the tilt of the proprotors is fixed (i.e., non-varying) during cruise. According to some embodiments, the tilt of the outermost proprotors can be actively and independently controlled during vertical take-off and landing and/or hover to provide yawing moments as needed.
  • The foregoing description, for the purpose of explanation, has been described with reference to specific embodiments. However, the illustrative discussions above are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in view of the above teachings. The embodiments were chosen and described in order to best explain the principles of the techniques and their practical applications. Others skilled in the art are thereby enabled to best utilize the techniques and various embodiments with various modifications as are suited to the particular use contemplated.
  • Although the disclosure and examples have been fully described with reference to the accompanying figures, it is to be noted that various changes and modifications will become apparent to those skilled in the art. Such changes and modifications are to be understood as being included within the scope of the disclosure and examples as defined by the claims. Finally, the entire disclosure of the patents and publications referred to in this application are hereby incorporated herein by reference.

Claims (96)

1. A vertical take-off and landing aircraft comprising:
a fuselage;
at least one wing connected to the fuselage;
a plurality of rotors connected to the at least one wing for providing lift for vertical take-off and landing of the aircraft; and
a plurality of proprotors connected to the at least one wing and tiltable between lift configurations for providing lift for vertical take-off and landing of the aircraft and propulsion configurations for providing forward thrust to the aircraft.
2. The aircraft of claim 1, wherein the plurality of rotors are rearward of the at least one wing and the plurality of proprotors are forward of the at least one wing.
3. The aircraft of claim 2, comprising a plurality of booms mounted to the at least one wing, each boom mounting one rotor and one proprotor to the at least one wing.
4. The aircraft of claim 1, wherein a first proprotor is forward of a second proprotor that is adjacent to the first proprotor.
5. The aircraft of claim 1, wherein a first proprotor is mounted at a higher position on the aircraft than a second proprotor that is adjacent to the first proprotor.
6. The aircraft of claim 1, wherein each rotor has only two blades.
7. The aircraft of claim 6, wherein each rotor is configured to fix the two blades in position during forward flight.
8. The aircraft of claim 6, wherein each proprotor has greater than two blades.
9. The aircraft of claim 1, wherein a first rotor of the plurality of rotors is canted relative to a second rotor of the plurality of rotors such that a rotational axis of the first rotor is non-parallel with a rotational axis of the second rotor.
10. The aircraft of claim 9, wherein a cant angle of any rotor or proprotor is such that a respective burst disc cannot intersect with passengers or a pilot.
11. The aircraft of claim 9, wherein a cant angle of any rotor or proprotor is such that a respective burst disc cannot intersect with any flight-critical component.
12. The aircraft of claim 1, wherein a first proprotor of the plurality of proprotors is canted relative to a second proprotor of the plurality of proprotors such that a rotational axis of the first proprotor is non-parallel with a rotational axis of the second proprotor.
13. The aircraft of claim 1, further comprising a control system configured to actively alter a tilt of at least one proprotor to generate yawing moments during hover.
14. The aircraft of claim 1, wherein attack angles of blades of the proprotors are collectively adjustable during flight.
15. The aircraft of claim 1, wherein propulsion is provided entirely by the proprotors.
16. The aircraft of claim 1, wherein a range of tilt of the proprotors is greater than ninety degrees.
17. The aircraft of claim 1, wherein the at least one wing provides the lift required during cruising.
18. The aircraft of claim 1, wherein the at least one wing is a high wing mounted to an upper side of the fuselage.
19. The aircraft of claim 1, wherein the at least one wing has control surfaces.
20. The aircraft of claim 1, wherein all of the rotors and proprotors are mounted to the at least one wing.
21. The aircraft of claim 1, wherein the aircraft is electrically powered.
22. The aircraft of claim 1, wherein the aircraft is manned.
23. A vertical take-off and landing aircraft comprising:
a fuselage;
a pair of wings coupled to opposite sides of the fuselage;
a plurality of lift propeller assemblies coupled to the pair of wings, wherein the plurality of lift propeller assemblies are configured to create a vertical lift;
a plurality of tilting propeller assemblies configured to move between a vertical lift position and a forward flight position; and
a control system configurable to control the plurality of tilting propeller assemblies between the vertical lift position and the forward flight position.
24. The aircraft of claim 23, further comprising:
one or more battery units including a plurality of battery cells configured to power the plurality of tilting propeller assemblies and the plurality of lift propeller assemblies.
25. The aircraft of claim 23, further comprising:
a tailplane in form of a V-tail coupled to a rear end of the fuselage.
26. The aircraft of claim 23, wherein the pair of wings are coupled to the fuselage in a high-wing configuration.
27. The aircraft of claim 23, wherein the plurality of lift propeller assemblies are mounted in a fixed position relative to the pair of wings to move the aircraft in a vertical direction.
28. The aircraft of claim 27, wherein one or more of the plurality of lift propeller assemblies are configurable to stop operating during a forward flight of the aircraft.
29. The aircraft of claim 27, wherein each of the plurality of lift propeller assemblies comprise an electric motor-driven rotor.
30. The aircraft of claim 27, wherein at least three lift propeller assemblies are coupled to each of the pair of wings.
31. The aircraft of claim 23, wherein the plurality of tilting propeller assemblies are coupled to at least one of the pair of wings via one or more tilting mechanisms.
32. The aircraft of claim 31, wherein at least three tilting propeller assemblies are coupled to each of the pair of wings.
33. The aircraft of claim 23, wherein a combined number of lift propeller assemblies and tilting propeller assemblies is at least 12.
34. The aircraft of claim 23, further comprising:
a plurality of support structures coupled to an underside of the pair of wings, wherein a lift propeller assembly among the plurality of lift propeller assemblies is coupled to a first end of each support structure.
35. The aircraft of claim 34, wherein at least one of the plurality of tilting propeller assemblies is coupled to a second end of a first support structure among the plurality of support structures via a tilting mechanism.
36. The aircraft of claim 34, wherein a tilting propeller assembly among the plurality of tilting propeller assemblies is coupled to a second end of each support structure.
37. The aircraft of claim 34, wherein a second lift propeller assembly is coupled to a second end of at least one support structure among the plurality of support structures.
38. The aircraft of claim 23, wherein the plurality of lift propeller assemblies are provided at a tailing edge of the pair of wings and the plurality of tilting propeller assemblies are provided at a leading edge of the pair of wings.
39. The aircraft of claim 23, wherein the control system is configurable to:
receive a flight instruction;
control one or more of the plurality of tilting propeller assemblies between the vertical lift position and the forward flight position based on the flight instruction; and
actively control the one or more of the tilting propeller assemblies.
40. The aircraft of claim 39, wherein the control system is configurable to:
control the position of the tilting propeller assemblies automatically.
41. The aircraft of claim 39, wherein the control system is configurable to:
control a first tilting propeller assembly and a second tilting propeller assembly among the plurality of tilting propeller assemblies independently from each other.
42. The aircraft of claim 39, wherein the control system is configurable to control:
at least a subset of the plurality of tilting propeller assemblies simultaneously.
43. An aircraft comprising:
a fuselage;
a pair of wings coupled to opposite sides of the fuselage;
a plurality of tilting propeller assemblies coupled to the pair of wings, wherein the plurality of tilting propeller assemblies are configured to move between a vertical lift position and a forward flight position, wherein the plurality of tilting propeller assemblies are configured to create a vertical lift when in the vertical lift position;
one or more battery units including a plurality of battery cells configured to power the plurality of tilting propeller assemblies; and
a control system configured to control the plurality of tilting propeller assemblies between the vertical lift position and the forward flight position.
44. The aircraft of claim 43, further comprising:
a plurality of support structures coupled to an underside of the pair of wings, wherein at least one of the plurality of tilting propeller assemblies is coupled to an end of a first support structure among the plurality of support structures via a tilting mechanism.
45. The aircraft of claim 43, further comprising:
a plurality of support structures coupled to an underside of the pair of wings, wherein a tilting propeller assembly among the plurality of tilting propeller assemblies is coupled to an end of each support structure.
46. The aircraft of claim 43, wherein the plurality of tilting propeller assemblies are coupled to a leading edge of the pair of wings via one or more tilting mechanisms.
47. The aircraft of claim 43, wherein at least three tilting propeller assemblies are coupled to each of the pair of wings.
48. The aircraft of claim 43, wherein the control system is configurable to control a first tilting propeller assembly and a second tilting propeller assembly among the plurality of tilting propeller assemblies independently from each other.
49. The aircraft of claim 43, wherein the control system is configurable to control at least a subset of the plurality of tilting propeller assemblies simultaneously.
50. The aircraft of claim 43, wherein the control system is configurable to control a position of the tilting propeller assemblies automatically.
51. The aircraft of claim 43, further comprising:
a tailplane in form of a V-tail coupled to a rear end of the fuselage.
52. A method for controlling one or more tilting propeller assemblies of an aircraft, the method comprising:
receiving, by a control system coupled to an aircraft, a flight instruction, wherein the aircraft is configured for vertical takeoff and landing;
controlling, by the control system, one or more of the plurality of tilting propeller assemblies between a vertical lift position and a forward flight position based on the flight instruction; and
actively controlling, by the control system, the one or more of the plurality of tilting propeller assemblies.
53. The method of claim 52, further comprising:
controlling, by the control system, a first tilting propeller assembly and a second tilting propeller assembly among the plurality of tilting propeller assemblies independently from each other.
54. The method of claim 52, further comprising:
controlling, by the control system, at least a subset of the plurality of tilting propeller assemblies simultaneously.
55. The method of claim 52, further comprising:
controlling, by the control system, the position of the plurality of tilting propeller assemblies automatically.
56. The method of claim 52, wherein the flight instruction is a takeoff instruction, wherein controlling the one or more of the plurality of tilting propeller assemblies comprises:
controlling the one or more of the plurality of tilting propeller assemblies to the vertical lift position.
57. The method of claim 52, wherein the flight instruction is a hover instruction or a landing instruction, and wherein controlling the one or more of the plurality of tilting propeller assemblies comprises:
controlling the one or more of the plurality of tilting propeller assemblies to the vertical lift position.
58. The method of claim 52, wherein the flight instruction is an instruction to switch to forward flight, and wherein controlling the one or more of the plurality of tilting propeller assemblies comprises:
controlling the one or more of the plurality of tilting propeller assemblies to the forward flight position.
59. The method of claim 58, further comprising:
controlling one or more of a plurality of lift propeller assemblies to stop operating during the forward flight of the aircraft.
60. A vertical take-off and landing aircraft comprising:
a fuselage;
a pair of wings coupled to opposite sides of the fuselage;
a plurality of rotors connected to the at least one wing for providing lift for vertical take-off and landing of the aircraft; and
a plurality of proprotors connected to the at least one wing and tiltable between lift configurations for providing lift for vertical take-off and landing of the aircraft and propulsion configurations for providing forward thrust to the aircraft; and
a control system configurable to control tilts of the plurality of proprotors between the lift configurations and the propulsion configurations.
61. The aircraft of claim 60, further comprising:
at least one battery configured to power the plurality of proprotors and the plurality of rotors.
62. The aircraft of claim 60, further comprising:
stabilizers in form of a V coupled to a rear end of the fuselage.
63. The aircraft of claim 60, wherein the pair of wings are coupled to the fuselage in a high-wing configuration.
64. The aircraft of claim 60, wherein the plurality of rotors are mounted in a fixed position relative to the pair of wings to move the aircraft in a vertical direction.
65. The aircraft of claim 64, wherein one or more of the plurality of rotors are configured to be locked during a forward flight of the aircraft.
66. The aircraft of claim 64, wherein each of the plurality of rotors is electrically driven.
67. The aircraft of claim 64, wherein at least three rotors are coupled to each of the pair of wings.
68. The aircraft of claim 60, wherein the plurality of proprotors are coupled to at least one of the pair of wings by one or more tilting couplers.
69. The aircraft of claim 68, wherein at least three proprotors are coupled to each of the pair of wings.
70. The aircraft of claim 60, wherein a combined number of rotors and proprotors is at least 12.
71. The aircraft of claim 60, further comprising:
a plurality of support structures coupled to an underside of the pair of wings, wherein a rotor among the plurality of rotors is coupled to a first end of each support structure.
72. The aircraft of claim 71, wherein at least one of the proprotors is coupled to a second end of a first support structure among the plurality of support structures via a tilting coupler.
73. The aircraft of claim 71, wherein a proprotor among the plurality of proprotors is coupled to a second end of each support structure.
74. The aircraft of claim 71, wherein a second rotor is coupled to a second end of at least one support structure among the plurality of support structures.
75. The aircraft of claim 60, wherein the plurality of rotors are provided at a trailing edge of the pair of wings and the plurality of proprotors are provided at a leading edge of the pair of wings.
76. The aircraft of claim 60, wherein the control system is configurable to:
receive a pilot command; and
control one or more of the plurality of proprotors between the vertical lift position and the forward flight position based on the pilot command; and
actively control the one or more of the plurality of proprotors.
77. The aircraft of claim 76, wherein the control system is configurable to:
control the position of the proprotors automatically.
78. The aircraft of claim 76, wherein the control system is configurable to:
control a first proprotor and a second proprotor among the plurality of proprotors independently from each other.
79. The aircraft of claim 76, wherein the control system is configurable to control:
the plurality of proprotors simultaneously.
80. An aircraft comprising:
a fuselage;
a pair of wings coupled to opposite sides of the fuselage;
a plurality of proprotors connected to the at least one wing and tiltable between lift configurations for providing lift for vertical take-off and landing of the aircraft and propulsion configurations for providing forward thrust to the aircraft;
at least one battery configured to power the plurality of proprotors; and
a control system configurable to control tilts of the plurality of proprotors between the lift configurations and the propulsion configurations.
81. The aircraft of claim 80, further comprising:
a plurality of support structures coupled to an underside of the pair of wings, wherein at least one of the plurality of proprotors is coupled to an end of a first support structure among the plurality of support structures via a tilting coupler.
82. The aircraft of claim 80, further comprising:
a plurality of support structures coupled to an underside of the pair of wings, wherein a proprotor among the plurality of proprotors is coupled to an end of each support structure.
83. The aircraft of claim 80, wherein the plurality of proprotors are coupled to a leading edge of the pair of wings via one or more tilting couplers.
84. The aircraft of claim 80, wherein at least three proprotors are coupled to each of the pair of wings.
85. The aircraft of claim 80, wherein the control system is configurable to control a first proprotor and a second proprotor among the plurality of proprotors independently from each other.
86. The aircraft of claim 80, wherein the control system is configurable to control the plurality of proprotors simultaneously.
87. The aircraft of claim 80, wherein the control system is configurable to control a position of the proprotors automatically.
88. The aircraft of claim 80, further comprising:
stabilizers in form of a V coupled to a rear end of the fuselage.
89. A method for controlling one or more proprotors of an aircraft, the method comprising:
receiving, by a control system of an aircraft, a pilot command, wherein the aircraft is configured for vertical takeoff and landing;
controlling, by the control system, one or more of the plurality of proprotors between a lift configuration and a propulsion configuration based on the pilot command; and
actively controlling the one or more of the plurality of proprotors.
90. The method of claim 89, further comprising:
controlling, by the control system, a first proprotor and a second proprotor among the plurality of proprotors independently from each other.
91. The method of claim 89, further comprising:
controlling, by the control system, the plurality of proprotors simultaneously.
92. The method of claim 89, further comprising:
controlling, by the control system, control the position of the proprotors automatically.
93. The method of claim 89, wherein controlling the one or more of the plurality of proprotors comprises:
controlling the one or more of the plurality of proprotors to the lift configuration during takeoff.
94. The method of claim 89, wherein controlling the one or more of the plurality of tilting propeller assemblies comprises:
controlling the one or more of the plurality of tilting propeller assemblies to the vertical lift position during hover or landing.
95. The method of claim 89, wherein controlling the one or more of the plurality of proprotors comprises:
controlling the one or more of the plurality of proprotors to the propulsion configuration when transitioning to forward flight.
96. The method of claim 95, further comprising:
controlling one or more of a plurality of rotors to lock during the forward flight of the aircraft.
US17/955,103 2020-05-19 2022-09-28 Vertical take-off and landing aircraft Pending US20230103521A1 (en)

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