US20220295971A1 - Lanyard - Google Patents
Lanyard Download PDFInfo
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- US20220295971A1 US20220295971A1 US17/836,819 US202217836819A US2022295971A1 US 20220295971 A1 US20220295971 A1 US 20220295971A1 US 202217836819 A US202217836819 A US 202217836819A US 2022295971 A1 US2022295971 A1 US 2022295971A1
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- Prior art keywords
- sheath
- lanyard
- elastic
- length
- elastic cord
- Prior art date
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45F—TRAVELLING OR CAMP EQUIPMENT: SACKS OR PACKS CARRIED ON THE BODY
- A45F5/00—Holders or carriers for hand articles; Holders or carriers for use while travelling or camping
-
- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45F—TRAVELLING OR CAMP EQUIPMENT: SACKS OR PACKS CARRIED ON THE BODY
- A45F5/00—Holders or carriers for hand articles; Holders or carriers for use while travelling or camping
- A45F2005/006—Holders or carriers for hand articles; Holders or carriers for use while travelling or camping comprising a suspension strap or lanyard
-
- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45F—TRAVELLING OR CAMP EQUIPMENT: SACKS OR PACKS CARRIED ON THE BODY
- A45F2200/00—Details not otherwise provided for in A45F
- A45F2200/05—Holder or carrier for specific articles
- A45F2200/0558—Keys
-
- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45F—TRAVELLING OR CAMP EQUIPMENT: SACKS OR PACKS CARRIED ON THE BODY
- A45F2200/00—Details not otherwise provided for in A45F
- A45F2200/05—Holder or carrier for specific articles
- A45F2200/0575—Portable tools
Definitions
- the present invention relates generally to the field of tools.
- the present invention relates specifically to a lanyard for connecting tools, or batteries, to an anchor point, for example, while working at height.
- Lanyards are used to attach to/support tools, batteries, components, and/or other equipment to provide security when an operator inadvertently drops the equipment. Lanyards also protect the tool or equipment from damage due to a fall.
- the lanyard includes a first attachment member, a second attachment member, a sheath, and an elastic cord.
- the sheath includes a first end coupled to the first attachment member and a second end coupled to the second attachment member.
- the sheath defines an extended length between the first and second ends.
- the elastic cord has a first elastic cord end and a second elastic cord end. The first elastic cord end and the second elastic cord end are both attached to the first attachment member.
- the elastic cord defines a loop between the first attachment member and the second attachment member wherein the elastic cord is stretchable between an un-stretched length and stretched length.
- the un-stretched length is less than the extended length, wherein the elasticity of the sheath is less than the elasticity of the elastic cord.
- the lanyard includes a first attachment member, a second attachment member, a sheath, and four or more separate elastic cords.
- the sheath includes a first end coupled to the first attachment member and a second end coupled to the second attachment member.
- the sheath defines an extended length between the first and second ends.
- the four or more separate elastic cords are disposed within the sheath.
- Each elastic cord is coupled between the first attachment member and the second attachment member on opposite ends of the sheath.
- the elastic cord is stretchable between an un-stretched length and a stretched length. The un-stretched length is less than the extended length, such that the elasticity of the sheath is less than the elasticity of the elastic cords.
- the lanyard includes a tool holding member, a carabiner, a sheath, and one or more elastic cords.
- the sheath includes a first end coupled to the tool holding member and a second end coupled to the carabiner. The second end of the sheath is opposite the first end.
- the fully extended sheath defines a limiting tensioned length of the lanyard.
- One or more elastic cords are disposed within the sheath and couple to the tool holding member on a first end of the sheath and the carabiner at a second end of the sheath.
- the one or more elastic cords have a pre-tensioned length and a tensioned length.
- the tensioned length of the one or more elastic cords is less than or equal to the limiting tensioned length of the sheath.
- the limiting tensioned length of the sheath is between a 38% and 115% increase of the pre-tensioned length of the one or more elastic cords.
- FIG. 1 is a perspective view of a lanyard with a carabiner and a loop, according to one embodiment.
- FIG. 2 is a perspective view of a lanyard with two carabiners, according to an exemplary embodiment.
- FIG. 3 is a sectional view of a lanyard with a carabiner and a loop formed from a single elastic cord that begins at a first end and terminates at a second end of a sheath, according to an exemplary embodiment.
- FIG. 4 is a sectional view of a lanyard with two carabiners and one elastic cord, according to an exemplary embodiment.
- FIG. 5 is a sectional view of a lanyard with a carabiner and a loop formed from a single elastic cord that begins at a first end and terminates at the first end of a sheath, according to an exemplary embodiment.
- FIG. 6 is a sectional view of a lanyard comprising four elastic cords extending from the first end to the second end of a sheath, according to an exemplary embodiment.
- FIG. 7 is a sectional view of one elastic cord of a lanyard, according to an exemplary embodiment.
- FIG. 8 is a plan view of a carabiner attachment member for a lanyard, according to one embodiment.
- FIG. 9 is a plan view of an open carabiner illustrating a gate separation distance that is less than a wall separation distance, according to an exemplary embodiment.
- FIG. 10 is a plan view of a lanyard that illustrates sections of the extended lanyard, according to an exemplary embodiment.
- FIG. 11 is a plan view of a drop test of the lanyard of FIG. 10 .
- FIG. 12 is a Table of data showing results from various drop tests using the lanyard of FIG. 10 .
- FIG. 13 is a Table of data showing results from various drop tests using the lanyard of FIG. 10 , as related to the Table of FIG. 11 .
- FIG. 14 is a Table of data showing results from various drop tests of the lanyard in FIG. 10 , as related to the Table of FIG. 11 .
- FIG. 15 is a Table of data showing results from various drop tests of the lanyard in FIG. 10 , as related to the Table of FIG. 11 .
- FIG. 16 is a Table of data showing results from various drop tests of the lanyard in FIG. 10 , as related to the Table of FIG. 11 .
- FIG. 17 is a plan view of a lanyard coupled to a tether for securing a tool, according to an exemplary embodiment.
- FIG. 18 is a Table of data showing results from various drop tests using the lanyard of FIG. 13 .
- FIG. 19 is a Table of data showing results from various drop tests of the lanyard and tether shown in FIG. 13 , as related to the Table of FIG. 14 .
- Lanyards are used as a safety measure to secure tools to an anchor point, for example, while working at height.
- a lanyard may couple to tools and tool batteries and tether them when operating the tools at height.
- Various regulations e.g., OSHA regulations
- OSHA regulations may require a lanyard when an operator uses tools height.
- the lanyard couples the tool to an anchor point and prevents the tool from dropping. This prevents a safety hazard and also protects the tool from the destructive influence of the fall.
- Lanyards are designed to absorb and dissipate the energy of a fall. Lanyards that are too stiff may break or snap at the attachment points to either the tool or the anchor point or along the lanyard itself. Stiff lanyards allow a predetermined falling length, but often exhibit brittle material behavior and may break unexpectedly along the lanyard or at the attachment members. This brittle-like behavior is due to the stiff lanyards inability to absorb the energy of the falling object. Elastic materials show a far more ductile response to a falling object, but may not be effective in preventing an object from falling a specified distance. For example, a first object with a first weight will fall a different distance than a second object with a second weight when attached to the same elastic lanyard.
- Applicant has found that the use of a sheath of a stiff or inelastic material, such as nylon, surrounding an elastic material, such as natural rubber, creates a combination lanyard with the beneficial effects from both materials.
- the lanyard has a predictable limit to the total deflection defined by the total extended length of the inelastic sheath.
- the elastic properties of the cords within the lanyard absorb and dissipate most, if not all, the energy of the fall. This elastic energy dissipation prevents brittle-like fractures at the attachment points or along the sheath of the lanyard.
- the inelastic material reliably limits the fall distance.
- Carabiners can quickly attach to an anchor point, a tool, or a tool tether (coupled to or attached to the tool).
- Carabiners operate a gate in two positions, an open position and a closed position. In the open position, the carabiner may receive a loop or hook.
- Carabiners can be biased toward the closed position so that when the loop is received, the carabiner closes around the loop and prevents accidental release.
- the loop is bigger than the gap or opening created by the carabiner, either between the gate and a first end of the carabiner or between the gate and the internal walls of the carabiner.
- a lanyard 10 is provided.
- the lanyard 10 includes a sheath 14 with a first end 18 and an opposite second end 22 .
- the first end 18 of the sheath 14 is coupled to a first attachment member 24 and the second end 22 is coupled to a second attachment member 28 .
- the extended sheath 14 defines an extended length between the first and second ends 18 and 22 of the sheath 14 .
- sheath 14 is bunched up or kinked about an elastic cord 34 .
- the elastic cord 34 is free to extend within the length of the fully extended sheath 14 .
- the full length of the extended sheath 14 defines a reliable limit for the distance the lanyard 10 will allow attached equipment to fall.
- the sheath 14 can be made of nylon or other suitable materials.
- sheath 14 may be made from natural fibers or wool, cashmere, cotton, silk, linen, hemp, and/or other natural fibers.
- Sheath 14 may be made from synthetic fibers such as rayon, polyester, acrylic, acetate, nylon, polyamides, and/or other polymers.
- “nylon” will refer to any member of the family of polyamides such as nylon 6,6; nylon 6; nylon 6,12; nylon 5,10; and other polyamides.
- the sheath 14 can be formed from a nylon sheet material or a composite material, e.g., nylon and rubber.
- the sheath 14 may be formed from less than eighty strands of nylon for every twenty strands of rubber.
- the sheath 14 may be formed of seventy-four strands of nylon for every twenty-six strands of rubber.
- the sheath 14 may be formed from seventy strands of nylon for every thirty strands of rubber.
- the sheath 14 may be formed from sixty strands of nylon for every forty strands of rubber.
- the lanyard 10 includes a carabiner 26 as a first attachment member 24 and a loop 30 as a second attachment member 28 .
- the loop 30 can be secured to a power tool, and the carabiner 26 can be secured to a fixed anchor point such as building, machine, a balcony rail/post, or other mounting structure.
- the lanyard utilizes carabiners 26 as both the first and second attachment members 24 and 28 .
- the first and second attachment members 24 and 28 can be anything capable of securing the lanyard 10 to a power tool and/or a fixed anchor point.
- a fixed anchor point will refer to any structure that the lanyard is attached to that supports the equipment during a fall. Examples of a fixed anchor point include, but are not limited to, a balcony, a rail or railing, a wall, a support, or other fixed anchor locations for the lanyard.
- lanyard 10 may be coupled to a first linking member 32 and/or a second linking member 36 .
- Linking members 32 and 36 may have different elastic/inelastic properties than lanyard 10 .
- Linking members 32 and 36 may be another lanyard 10 coupled in series.
- Linking members 32 and 36 can be coupled in a semi-permanent fashion (e.g., through one or more swivels 48 ) or in a releasable fashion (e.g., through one or more carabiners 26 ).
- first linking member 32 can link the first end 18 to the first attachment member 24 , such as the carabiner 26
- a second linking member 36 can link the second end 22 to the second attachment member 28 , such as the loop 30 in FIG. 1 or another carabiner 26 in FIG. 2
- the first and second linking members 32 and 36 can also be made of nylon, nylon composite (e.g., nylon and rubber composite) or any other suitable material.
- the first linking portion 32 is comprised of a loop section 40 and a stitched section 44 that connects the loop section 40 to the first end 18 of the sheath 14 .
- the carabiner 26 can include a swivel 48 that permits the carabiner 26 to rotate with respect to the sheath 14 .
- swivel 48 is fixed and prevents rotation of the carabiner 26 .
- swivel 48 resists rotation or allows rotation to discrete locations about swivel 48 .
- the loop section 40 of the first linking member 32 loops around the swivel 48 to couple the carabiner 26 to the first linking member 32 .
- lanyard 10 includes an elastic cord 34 within sheath 14 .
- Elastic cord 34 includes a group of individual elastic strands 58 of a natural/synthetic rubber or elastomeric material coiled together to form elastic cord 34 .
- the elastic cord 34 may be formed from rubber or other suitable elastic materials.
- the elastic cord 34 may be formed of natural rubber, elastomers, elastic polymers, neoprene rubber, unsaturated rubbers (e.g., polyisoprene or nitrile rubber buna-n), saturated rubbers (e.g., ethylene propylene rubber), thermoplastic elastomers (TPE), resilin, elastin, polysulfide rubber, elastolefin, and/or other ductile elastic materials.
- a composite sheath 14 or linking portion 32 or 36 may include these materials in proportion to an inelastic material (e.g., nylon).
- sheath 14 or linking portion 32 or 36 may be formed from less than eighty strands of inelastic material (synthetic or natural, e.g., nylon 6,6) for every twenty strands of an elastic material (synthetic or natural, e.g., polyisoprene or natural rubber).
- inelastic material synthetic or natural, e.g., nylon 6,6
- an elastic material synthetic or natural, e.g., polyisoprene or natural rubber
- the elastic cord 34 is coupled to the first attachment member 24 (a carabiner 26 ) at the first end 18 and defines the second attachment member 28 (a loop 30 ) external to the second end 22 .
- Sheath 14 surrounds the elastic cord 34 and couples to the carabiner 26 at the first end 18 .
- elastic cord 34 can be coupled to carabiner 26 at the first end 18 and another carabiner 26 at the second end 22 .
- a loop 30 defined by the elastic cord 34 may be internal to the sheath 14 , such that loop 30 couples to attachment member 28 (e.g., carabiner 26 ) or sheath 14 (e.g., at sheath end 22 ) and does not form an external loop 30 .
- Sheath 14 may be coupled to the second attachment member 28 (e.g., carabiner 26 ) to the internal loop 30 .
- Sheath 14 surrounds elastic cord 34 and couples to the carabiners 26 at the first end 18 and second end 22 .
- elastic cord 34 is coupled to the first and second linking members 32 and 36 (e.g., as shown in FIGS. 1 and 2 ). In the embodiments of FIGS. 3 and 4 , the elastic cord 34 begins at the first end 18 and terminates at the second end 22 of sheath 14 .
- Attachment members 24 and 28 may include a carabiner 26 , a loop 30 , a latch, a tether key or tether end, a buckle, a fastener, or another attachment to a tool or anchor point. Attachment members 24 and 28 may provide an anchor point to lanyard 10 or be a tool holding member.
- the first attachment member 24 such as the carabiner 26
- the second attachment member 28 such as the loop 30
- the tool is elastically supported by the lanyard 10 up to the extended length of sheath 14 , which is secured to the anchor point.
- the inelastic response of the sheath 14 dominates, providing a reliable limit to the distance the falling object travels, regardless of the weight, the height dropped, or other characteristics.
- elastic cord 34 has a first end 38 , a second elastic cord end 42 , and a body 46 defined between the first and second ends 38 and 42 . Both the first end 38 and the second elastic cord end 42 are coupled to carabiner 26 .
- the body 46 is looped outside of the second end 22 of the sheath 14 , such that the body 46 defines loop 30 .
- the elastic cord 34 extends beyond the sheath 14 to form the external loop 30 .
- loop 30 is external to sheath 14 .
- loop 30 is internal to sheath 14 and couples to an attachment member 24 or 28 (such as an inelastic loop 30 illustrated in FIG. 6 or a carabiner 26 ).
- loop 30 defined by elastic cord 34
- loop 30 is elastic, and there are two elastic portions 50 and 54 defined by the body 46 of one elastic cord 34 .
- the elastic portions 50 and 54 of body 46 extend within sheath 14 between the first and second ends 18 and 22 of the sheath 14 .
- the first elastic cord end 38 and the second elastic cord end 42 are both attached to the first attachment member 24
- the elastic cord 34 defines a loop 30 between the first attachment member 24 and the second attachment member 28 .
- loop 30 defined by elastic cord 34
- the loop 30 does not extend beyond sheath 14 but includes elastic portions 50 and 54 such that the first elastic cord end 38 and second elastic cord end 42 are both attached to sheath 14 at a first end 18 .
- the internal loop 30 may connect to an attachment member 28 at the second end 22 of sheath 14 .
- the elastic cord 34 may stretch between an un-stretched length and a stretched length.
- the un-stretched length is less than the fully extended length of sheath 14 .
- sheath 14 is bunched up or kinked about the elastic cord 34 .
- the elasticity of the sheath 14 is less than the elasticity of the elastic cord 34 .
- the stretched length of the elastic cord 34 can vary between the un-stretched length of elastic cord 34 and the fully extended length of sheath 14 . Between these limits, the stretched length of the elastic cord 34 elastically absorbs the kinetic energy of the falling object.
- lanyard 10 includes four or more separate elastic cords 34 within sheath 14 .
- the four or more elastic cords 34 may form loops 30 , such that the first elastic cord end 38 and second elastic cord end 42 are both attached to the first attachment member 24 , and the elastic cords 34 define a loop 30 between the first attachment member 24 and the second attachment member 28 .
- each elastic cord 34 is separately coupled between attachment members 24 and 28 at either end 18 or 22 of sheath 14 .
- Each elastic cord 34 is coupled between the first attachment member 24 and the second attachment member 28 on the opposite end of sheath 14 .
- the elastic cords 34 are stretchable between an un-stretched length and a stretched length. The un-stretched length is less than the extended length of the sheath 14 , and the elasticity of sheath 14 is less than the elasticity of elastic cords 34 .
- attachment members 24 and 28 are a carabiner 26 and an inelastic loop 30 (e.g., nylon and not defined by elastic cords 34 ), but may include any suitable attachment member 24 or 28 .
- sheath 14 may include 5, 6, 7, 8, 9, 10, or more separate elastic cords 34 within the lanyard 10 separately coupled between attachment members 24 and 28 or forming loops 30 .
- elastic cord 34 includes between thirty-six and fifty elastic strands 58 .
- elastic cord 34 includes between thirty-six and fifty elastic strands 58 .
- there are two elastic portions 50 and 54 within the sheath 14 there are effectively between seventy-two and one hundred elastic strands 58 of rubber between the first and second ends 18 and 22 of sheath 14 , but only thirty-six to fifty elastic strands 58 within elastic cord 34 .
- there are four separate elastic cords 34 within the sheath 14 there are effectively between one hundred forty-four and two hundred elastic strands 58 between the first and second ends 18 and 22 within sheath 14 .
- Additional elastic cords 34 have between N ⁇ 36 and N ⁇ 50 elastic strands 58 , where N represents the number of elastic cords 34 within sheath 14 .
- N represents the number of elastic cords 34 within sheath 14 .
- two or more elastic cords 34 may form a loop 30 within sheath 14 to create four or more elastic portions 50 and 54 .
- two elastic cords 34 may form four elastic portions 50 and 54 and comprise between seventy-two and one hundred elastic strands 58 of rubber.
- Carabiner 26 has a body 62 with a first end 66 and a second end 70 which functions as a latch or gate 78 .
- Gate 78 is pivotable over a range of motion 82 between a first “closed” position and a second “open” position. For example, when gate 78 moves from the closed position (illustrated in FIGS. 1-6 ) to the open position (illustrated in FIGS. 7-8 ), an opening 74 is formed between gate 78 and first end 66 . Opening 74 is defined when gate 78 is open between the first end 66 and second end 70 of carabiner 26 .
- Carabiner 26 may be biased towards the closed position. Applying pressure to gate 78 pivots the gate 78 between the closed position in which the gate 78 engages the second end 70 and the open position, in which the gate 78 has pivoted the maximum possible distance over the range of motion 82 , thus maximizing the expanded opening 74 . Once pressure is released, gate 78 engages the second end 70 in the closed position. Gate 78 can latch and/or lock to the second end 70 of carabiner 26 to securely close carabiner 26 and keep it closed. In some embodiments, gate 78 is biased by a biasing member, such as a spring (not shown), towards the closed position. Gate 78 may include a lock or cover (not shown) that rotates or slides to cover second end 70 and secure gate 78 in the closed position to prevent accidental opening or release of carabiner 26 .
- a biasing member such as a spring (not shown)
- the body 62 of the carabiner 26 may optionally be attached to swivel 48 and includes a first end 66 , a first wall portion 86 , a second wall portion 90 , and a second end 70 .
- the shape of carabiner 26 is defined by body 62 at the first wall portion 86 and the second wall portion 90 .
- the first wall portion 86 is approximately parallel to the gate 78 when the gate 78 is in the closed position and the second wall portion 90 is linked to the first wall portion 86 .
- second wall portion 90 may make an acute, obtuse, or right angle with first wall portion 86 .
- the second wall portion 90 makes an acute angle with the first wall portion 86 , which is approximately parallel to gate 78 in the closed position.
- Other configurations and embodiments of carabiner 26 including non-parallel and/or alternate angles are envisioned.
- a gate separation distance 94 is defined as the distance between the gate 78 and the second end 70 in the open position where gate 78 has pivoted the maximum possible distance over the range of motion 82 and maximized opening 74 .
- a wall separation distance 98 is defined as the minimum distance between the gate 78 and the first wall portion 86 or the second wall portion 90 over the pivotal range of motion 82 . As illustrated in FIG. 8 the horizontal wall separation distance 98 is less than the vertical wall separation distance 98 . Thus the wall separation distance 98 is the horizontal wall separation distance 98 .
- FIGS. 8-9 we see two different relationships of the gate separation distance 94 and wall separation distance 98 , as defined above.
- the minimum wall separation distance 98 e.g., horizontal wall separation distance 98
- the vertical wall separation distance 98 in the open position is less than the horizontal wall separation distance 98 . Therefore the vertical wall separation distance 98 defines the wall separation distance 98 .
- the gate separation distance 94 is less than the minimum (“vertical”) wall separation distance 98 .
- Carabiner 26 includes gate 78 pivotably coupled to a first end 66 of carabiner 26 .
- Gate 78 is configured to clasp a second end 70 of the carabiner 26 in a closed position. Rotation of the gate 78 to an open position defines the minimum wall separation distance 98 between gate 78 in the open position and walls 86 and 90 of the carabiner 26 .
- the open position also defines a gate separation distance 94 between the second end 70 of the carabiner 26 and gate 78 .
- the minimum wall separation distance 98 between the gate 78 and walls 86 and 90 is greater than the gate separation distance 94 between the gate 78 and the second end 70 of carabiner 26 .
- the first wall portion 86 and second wall portion 90 are arranged with respect to the gate 78 such that the wall separation distance 98 is greater than the gate separation distance 94 .
- any square or round article, loop, or hook that is large enough to enter the carabiner 26 through the opening 74 can move past gate 78 and allow gate 78 to move back to the closed position. This allows carabiner 26 to lock the article or hook securely.
- the first wall portion 86 and second wall portion 90 are arranged with respect to the gate 78 such that the article or hook does not force gate 78 to stay open.
- the carabiner 26 of FIG. 9 provides greater ease of use for an operator than the carabiner 26 of FIG. 8 .
- FIGS. 10-19 illustrate the lengths of various lanyards 10 measured in the test.
- FIGS. 10 and 17 define two tested configurations of lanyard 10 .
- FIG. 11 illustrates the test methodology.
- FIGS. 12-16 illustrate the measured results of the test applied to lanyard 10 of FIG. 10 .
- FIGS. 18-19 illustrate the measured results of the test applied to lanyard 10 of FIG. 17 .
- a total length 102 of the lanyard 10 can be broken down into six separate sub-lengths: (1) a length 106 of the carabiner 26 ; (2) a length 110 of the loop section 40 ; (3) a length 114 of the stitched section 44 ; (4) a length 118 of the elastic cord(s) 34 (not shown in FIG. 10 ) between the first and second ends 18 and 22 and within the sheath 14 ; (5) a length 122 of the second linking member 36 ; and (6) a length 130 of the loop 30 .
- the purpose of the test is to see how the elasticity of these lengths varies while supporting various weights dropped from the height of the un-stretched elastic cord(s) 34 above a fixed anchor point (or 2 ⁇ 's the unsupported distance of the un-stretched elastic cord(s) 34 ).
- FIG. 11 shows the positions of the lanyard 10 both before and after a 2 ⁇ drop test.
- the drop test height column of the Table in FIG. 12 uses the reference “2 ⁇ ” when referring to the lanyard 10 being dropped, as indicated by arrow 170 , from a height 174 that is two times the un-tensioned length 142 of the elastic cords 34 within lanyard 10 .
- the un-tensioned length 142 of the lanyard 10 shown in FIG. 11 corresponds to “Pre-drop total length 102 ” column or the un-tensioned length of the lanyard 10 for the 2 ⁇ drop test trials.
- a dotted line 178 indicates when the elastic cords 34 within lanyard 10 become tensioned and stretch.
- the test is designed to not extend to the fully extended length of sheath 14 to test the elastic response of the lanyard 10 system.
- tool 150 is secured to loop 30 and dropped from an initial position 182 (2 ⁇ the un-stretched length of the elastic cord(s) 34 ) to a final position 186 in which the elastic cord(s) 34 is fully stretched within sheath 14 .
- Carabiner 26 of lanyard 10 is secured at the point 162 .
- a fully stretched length 190 of elastic cord(s) 34 and other components of lanyard 10 shown in FIG. 11 , corresponds to the “Stretched Total Length 102 ” column in the Table for the 2 ⁇ drop test height trials.
- the lanyard 10 was subjected to a first 2 ⁇ drop test while supporting the rated weight of the lanyard 10 and a peak force on the lanyard 10 was measured for this first drop.
- the lanyard 10 was subjected to nine more individual 2 ⁇ drop tests while supporting the rated weight of lanyard 10 .
- the peak force on lanyard 10 was measured.
- the value listed in the Table in FIG. 12 represents the maximum individual peak force measured among the ten total drops, which includes the first drop and the nine subsequent drops supporting the rated weight of lanyard 10 .
- lanyard 10 was subjected to three 2 ⁇ drop tests while supporting two times the rated weight of lanyard 10 , and the peak force was measured for each of those three drops.
- the maximum individual peak force measured among those three drops is listed in the table of FIG. 12 .
- the peak force of the first drop while supporting ten pounds was 82 lbf.
- the maximum peak force over ten drops while supporting ten pounds was 123 lbf.
- the maximum peak force over three drops while supporting twenty pounds was 268 lbf.
- the length 118 of the elastic cord(s) 34 can change between four separate stages: (1) an initial un-tensioned stage; (2) a tensioned stage when the length of the elastic cord(s) 34 is less than the length of the unkinked sheath 14 ; (3) a tensioned stage where the length of the elastic cord(s) 34 is equal to the fully extended length of sheath 14 ; and (4) a fully stretched stage in which the elastic cord(s) 34 and/or the sheath 14 become entirely stretched.
- the initial un-tensioned stage values are represented in the “Un-tensioned length 118 of elastic cord(s) 34 ” column
- the fully stretched stage values are represented in the “Fully stretched length 118 of elastic cord(s) 34 ” column.
- the elastic cord(s) 34 When the elastic cord(s) 34 becomes the same length as the unkinked sheath 14 , it is between 38% and 115% longer than its un-tensioned length. When the elastic cord(s) 34 becomes the same length as the unkinked sheath 14 , the sheath 14 becomes tensioned, and the elastic cord(s) 34 and the sheath 14 begin stretching together as a system. As demonstrated in the Table above, the respective lengths of the sheath 14 and elastic cord(s) 34 are selected to provide a lower peak force when a weight (e.g., of a tool) is near the lanyards' rated weight and when the weight on the tool 150 is dropped from a height greater than the un-tensioned length 142 of lanyard 10 .
- a weight e.g., of a tool
- the fully extended length of sheath 14 roughly defines a limiting tension length of lanyard 10 .
- the one or more elastic cords 34 within sheath 14 are stretched between a pre-tensioned length and a tensioned length, they are unrestrained up to the fully extended length of the sheath 14 .
- the tensioned length reaches the length of the fully extended sheath 14
- the elastic cords 34 reach the limiting tension length of lanyard 10 .
- the tensioned length of the elastic cord(s) 34 is less than or equal to the limiting tensioned length of sheath 14 .
- the limiting tension length of sheath 14 is between 30% and 125% greater than the pre-tensioned length of the elastic cord(s) 34 . In some embodiments, the limiting tension length of sheath 14 is between 38% and 115% greater than the pre-tensioned length of elastic cord(s) 34 . The limiting tension length of sheath 14 may be between 45% and 110% of the pre-tensioned length of elastic cord(s) 34 . The limiting tension length of sheath 14 may be between 50% and 105% of the pre-tensioned length of elastic cord(s) 34 . The limiting tension length of sheath 14 may be between 55% and 100% of the pre-tensioned length of elastic cord(s) 34 .
- the length of the sheath 14 was selected to study the elastic properties of the elastic cord(s) 34 . As such, the length of sheath 14 was selected to be greater than the elastic response of the lanyard 10 system to prevent the limiting tensioning length of the sheath 14 from interfering with the test results.
- test data of different weight-rated lanyards 10 demonstrate the respective stretching lengths of the above six sub-lengths when the lanyards 10 are subjected to different drop tests.
- the length 106 of the carabiner 26 remains constant at 86 mm and does not change as the lanyard 10 stretches.
- the length 114 of the stitched section 44 of sheath 14 remains constant at 36 mm and the length 122 of the second linking member 36 (e.g., nylon) remains constant at 36 mm.
- the sheath 14 has a large modulus of elasticity (spring constant) and a lower elasticity than the elastic cord(s) 34 , the sheath 14 limits the length the lanyard 10 can stretch.
- FIGS. 13-16 illustrate data from the drop tests correlating respectively to the 10 lb. weight-rated lanyard 10 with a pre-drop total length 102 of 921 mm, the 10 lb. weight-rated lanyard 10 with a pre-drop total length 102 of 1381 mm, the 15 lb. weight-rated lanyard 10 , and the 50 lb. weight-rated lanyard 10 , as related to the results shown in FIG. 12 .
- the lanyard 192 includes, in series, a first carabiner 194 , a swivel member 196 , a first linking member 198 including a loop section 202 and a stitched section 206 , a sheath 210 , a second linking member 214 including a stitched section 218 and a loop section 222 , a second carabiner 226 , a tether 230 , and a tether attachment member 236 .
- elastic cord(s) 34 (not shown in FIG. 17 ) is arranged within sheath 210 and is coupled between the stitched section 206 of the first linking member 198 and the stitched section 218 of the second linking member 214 .
- a total length 240 of the lanyard 192 can be broken down into nine separate sub-lengths: (1) a length 244 of first carabiner 194 ; (2) a length 248 of loop section 202 ; (3) a length 252 of stitched section 206 ; (4) an unstretched length 256 of elastic cord(s) 34 (not shown in FIG. 17 ).
- total length 240 can be subdivided into first sub-length 280 , from first carabiner 194 to second carabiner 226 , and a tether 230 sub-length 284 , from tether 230 to tether attachment member 236 .
- the sheath 14 has a large modulus of elasticity or spring constant and a lower elasticity than the elastic cord(s) 34 .
- the elastic cord(s) 34 is free to stretch and absorb the energy of a fall up to the extended length of sheath 14 .
- FIG. 19 illustrates data from the drop tests correlating respectively to the lanyard 192 , as related to the results shown in FIG. 18 . Specifically it shows the percentage elongation of the elastic cord(s) 34 for 2 ⁇ tests on (1) the first drop at the rated weight, (2) the maximum elongation after 10 drops at the rated weight, and (3) the maximum elongation after 3 drops at twice the rated weight for lanyard 192 .
- the term “coupled” means the joining of two components directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional member being attached to one another. Such joining may be permanent in nature or alternatively may be removable or releasable in nature.
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- Emergency Lowering Means (AREA)
Abstract
Description
- This application is a continuation of U.S. patent Ser. No. 16/931,118, filed Jul. 16, 2020, which is a continuation of U.S. patent application Ser. No. 16/240,546, now U.S. Pat. No. 10,716,390, filed Jan. 4, 2019, which is a continuation of International Application No. PCT/US2018/066873, filed Dec. 20, 2018, which claims the benefit and priority to U.S. Provisional Application No. 62/609,078, filed on Dec. 21, 2017, which are incorporated herein by reference in their entireties.
- The present invention relates generally to the field of tools. The present invention relates specifically to a lanyard for connecting tools, or batteries, to an anchor point, for example, while working at height. Lanyards are used to attach to/support tools, batteries, components, and/or other equipment to provide security when an operator inadvertently drops the equipment. Lanyards also protect the tool or equipment from damage due to a fall.
- One embodiment of the invention relates to a lanyard. The lanyard includes a first attachment member, a second attachment member, a sheath, and an elastic cord. The sheath includes a first end coupled to the first attachment member and a second end coupled to the second attachment member. The sheath defines an extended length between the first and second ends. The elastic cord has a first elastic cord end and a second elastic cord end. The first elastic cord end and the second elastic cord end are both attached to the first attachment member. The elastic cord defines a loop between the first attachment member and the second attachment member wherein the elastic cord is stretchable between an un-stretched length and stretched length. The un-stretched length is less than the extended length, wherein the elasticity of the sheath is less than the elasticity of the elastic cord.
- Another embodiment of the invention relates to a lanyard. The lanyard includes a first attachment member, a second attachment member, a sheath, and four or more separate elastic cords. The sheath includes a first end coupled to the first attachment member and a second end coupled to the second attachment member. The sheath defines an extended length between the first and second ends. The four or more separate elastic cords are disposed within the sheath. Each elastic cord is coupled between the first attachment member and the second attachment member on opposite ends of the sheath. The elastic cord is stretchable between an un-stretched length and a stretched length. The un-stretched length is less than the extended length, such that the elasticity of the sheath is less than the elasticity of the elastic cords.
- Another embodiment of the invention relates to a lanyard. The lanyard includes a tool holding member, a carabiner, a sheath, and one or more elastic cords. The sheath includes a first end coupled to the tool holding member and a second end coupled to the carabiner. The second end of the sheath is opposite the first end. The fully extended sheath defines a limiting tensioned length of the lanyard. One or more elastic cords are disposed within the sheath and couple to the tool holding member on a first end of the sheath and the carabiner at a second end of the sheath. The one or more elastic cords have a pre-tensioned length and a tensioned length. The tensioned length of the one or more elastic cords is less than or equal to the limiting tensioned length of the sheath. The limiting tensioned length of the sheath is between a 38% and 115% increase of the pre-tensioned length of the one or more elastic cords.
- Alternative exemplary embodiments relate to other features and combinations of features as may be generally recited in the claims.
- This application will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements in which:
-
FIG. 1 is a perspective view of a lanyard with a carabiner and a loop, according to one embodiment. -
FIG. 2 is a perspective view of a lanyard with two carabiners, according to an exemplary embodiment. -
FIG. 3 is a sectional view of a lanyard with a carabiner and a loop formed from a single elastic cord that begins at a first end and terminates at a second end of a sheath, according to an exemplary embodiment. -
FIG. 4 is a sectional view of a lanyard with two carabiners and one elastic cord, according to an exemplary embodiment. -
FIG. 5 is a sectional view of a lanyard with a carabiner and a loop formed from a single elastic cord that begins at a first end and terminates at the first end of a sheath, according to an exemplary embodiment. -
FIG. 6 is a sectional view of a lanyard comprising four elastic cords extending from the first end to the second end of a sheath, according to an exemplary embodiment. -
FIG. 7 is a sectional view of one elastic cord of a lanyard, according to an exemplary embodiment. -
FIG. 8 is a plan view of a carabiner attachment member for a lanyard, according to one embodiment. -
FIG. 9 is a plan view of an open carabiner illustrating a gate separation distance that is less than a wall separation distance, according to an exemplary embodiment. -
FIG. 10 is a plan view of a lanyard that illustrates sections of the extended lanyard, according to an exemplary embodiment. -
FIG. 11 is a plan view of a drop test of the lanyard ofFIG. 10 . -
FIG. 12 is a Table of data showing results from various drop tests using the lanyard ofFIG. 10 . -
FIG. 13 is a Table of data showing results from various drop tests using the lanyard ofFIG. 10 , as related to the Table ofFIG. 11 . -
FIG. 14 is a Table of data showing results from various drop tests of the lanyard inFIG. 10 , as related to the Table ofFIG. 11 . -
FIG. 15 is a Table of data showing results from various drop tests of the lanyard inFIG. 10 , as related to the Table ofFIG. 11 . -
FIG. 16 is a Table of data showing results from various drop tests of the lanyard inFIG. 10 , as related to the Table ofFIG. 11 . -
FIG. 17 is a plan view of a lanyard coupled to a tether for securing a tool, according to an exemplary embodiment. -
FIG. 18 is a Table of data showing results from various drop tests using the lanyard ofFIG. 13 . -
FIG. 19 is a Table of data showing results from various drop tests of the lanyard and tether shown inFIG. 13 , as related to the Table ofFIG. 14 . - Referring generally to the figures, various embodiments of a lanyard are shown. Lanyards are used as a safety measure to secure tools to an anchor point, for example, while working at height. To enhance safety, a lanyard may couple to tools and tool batteries and tether them when operating the tools at height. Various regulations (e.g., OSHA regulations) may require a lanyard when an operator uses tools height. When a tool is dropped at height, the lanyard couples the tool to an anchor point and prevents the tool from dropping. This prevents a safety hazard and also protects the tool from the destructive influence of the fall.
- Lanyards are designed to absorb and dissipate the energy of a fall. Lanyards that are too stiff may break or snap at the attachment points to either the tool or the anchor point or along the lanyard itself. Stiff lanyards allow a predetermined falling length, but often exhibit brittle material behavior and may break unexpectedly along the lanyard or at the attachment members. This brittle-like behavior is due to the stiff lanyards inability to absorb the energy of the falling object. Elastic materials show a far more ductile response to a falling object, but may not be effective in preventing an object from falling a specified distance. For example, a first object with a first weight will fall a different distance than a second object with a second weight when attached to the same elastic lanyard. Many factors, such as the height of the fall, the weight of the supported object, the spring constant of the elastic material, and others, determine the length of the deflection needed to support a falling object with an elastic lanyard. For a reliable lanyard, this unpredictability can be problematic.
- Applicant has found that the use of a sheath of a stiff or inelastic material, such as nylon, surrounding an elastic material, such as natural rubber, creates a combination lanyard with the beneficial effects from both materials. The lanyard has a predictable limit to the total deflection defined by the total extended length of the inelastic sheath. In addition, the elastic properties of the cords within the lanyard absorb and dissipate most, if not all, the energy of the fall. This elastic energy dissipation prevents brittle-like fractures at the attachment points or along the sheath of the lanyard. The inelastic material reliably limits the fall distance.
- One common attachment member at the ends of a lanyard is a carabiner. Carabiners can quickly attach to an anchor point, a tool, or a tool tether (coupled to or attached to the tool). Carabiners operate a gate in two positions, an open position and a closed position. In the open position, the carabiner may receive a loop or hook. Carabiners can be biased toward the closed position so that when the loop is received, the carabiner closes around the loop and prevents accidental release. However, often the loop is bigger than the gap or opening created by the carabiner, either between the gate and a first end of the carabiner or between the gate and the internal walls of the carabiner. This can cause binding of the loop within the carabiner and may prevent the carabiner from closing around the loop. Applicant has found that maintaining the distance between the gate and the internal walls of the carabiner to be greater than the distance between the gate and an end of the carabiner; lanyard binding is reduced. This is because there is more room for the lanyard loop once it passes through the gate (e.g., more room on the carabiner) than there is between the gate and the end of the carabiner.
- As shown in
FIGS. 1-4 , alanyard 10 is provided. Thelanyard 10 includes asheath 14 with afirst end 18 and an oppositesecond end 22. Thefirst end 18 of thesheath 14 is coupled to afirst attachment member 24 and thesecond end 22 is coupled to asecond attachment member 28. Theextended sheath 14 defines an extended length between the first and second ends 18 and 22 of thesheath 14. As illustrated inFIGS. 1-4 ,sheath 14 is bunched up or kinked about anelastic cord 34. Thus the fullextended sheath 14 is greater than the distance shown. Theelastic cord 34 is free to extend within the length of the fully extendedsheath 14. The full length of theextended sheath 14 defines a reliable limit for the distance thelanyard 10 will allow attached equipment to fall. - The
sheath 14 can be made of nylon or other suitable materials. For example,sheath 14 may be made from natural fibers or wool, cashmere, cotton, silk, linen, hemp, and/or other natural fibers.Sheath 14 may be made from synthetic fibers such as rayon, polyester, acrylic, acetate, nylon, polyamides, and/or other polymers. In this application, “nylon” will refer to any member of the family of polyamides such as nylon 6,6; nylon 6; nylon 6,12;nylon sheath 14 can be formed from a nylon sheet material or a composite material, e.g., nylon and rubber. Thesheath 14 may be formed from less than eighty strands of nylon for every twenty strands of rubber. For example, thesheath 14 may be formed of seventy-four strands of nylon for every twenty-six strands of rubber. Thesheath 14 may be formed from seventy strands of nylon for every thirty strands of rubber. Thesheath 14 may be formed from sixty strands of nylon for every forty strands of rubber. - In some embodiments, as shown in
FIGS. 1, 3, 5 and 6 , thelanyard 10 includes acarabiner 26 as afirst attachment member 24 and aloop 30 as asecond attachment member 28. Theloop 30 can be secured to a power tool, and thecarabiner 26 can be secured to a fixed anchor point such as building, machine, a balcony rail/post, or other mounting structure. In other embodiments, as shown inFIGS. 2 and 4 , the lanyard utilizescarabiners 26 as both the first andsecond attachment members carabiner 26 orloop 30, the first andsecond attachment members lanyard 10 to a power tool and/or a fixed anchor point. As used herein, a fixed anchor point will refer to any structure that the lanyard is attached to that supports the equipment during a fall. Examples of a fixed anchor point include, but are not limited to, a balcony, a rail or railing, a wall, a support, or other fixed anchor locations for the lanyard. - In some embodiments, as shown in
FIGS. 1 and 2 ,lanyard 10 may be coupled to afirst linking member 32 and/or asecond linking member 36. Linkingmembers lanyard 10. Linkingmembers lanyard 10 coupled in series. Linkingmembers member 32 can link thefirst end 18 to thefirst attachment member 24, such as thecarabiner 26, and asecond linking member 36 can link thesecond end 22 to thesecond attachment member 28, such as theloop 30 inFIG. 1 or anothercarabiner 26 inFIG. 2 . The first and second linkingmembers - As shown in
FIGS. 1, 2, and 10 , thefirst linking portion 32 is comprised of aloop section 40 and a stitchedsection 44 that connects theloop section 40 to thefirst end 18 of thesheath 14. As shown inFIGS. 1, 2, 3, 6, 8, 9 and 10 thecarabiner 26 can include aswivel 48 that permits thecarabiner 26 to rotate with respect to thesheath 14. In some embodiments, swivel 48 is fixed and prevents rotation of thecarabiner 26. In other embodiments, swivel 48 resists rotation or allows rotation to discrete locations aboutswivel 48. As shown inFIGS. 1, 2, and 10 , theloop section 40 of thefirst linking member 32 loops around theswivel 48 to couple thecarabiner 26 to thefirst linking member 32. - As shown in
FIGS. 3 and 4 ,lanyard 10 includes anelastic cord 34 withinsheath 14.Elastic cord 34 includes a group of individualelastic strands 58 of a natural/synthetic rubber or elastomeric material coiled together to formelastic cord 34. Theelastic cord 34 may be formed from rubber or other suitable elastic materials. For example, theelastic cord 34 may be formed of natural rubber, elastomers, elastic polymers, neoprene rubber, unsaturated rubbers (e.g., polyisoprene or nitrile rubber buna-n), saturated rubbers (e.g., ethylene propylene rubber), thermoplastic elastomers (TPE), resilin, elastin, polysulfide rubber, elastolefin, and/or other ductile elastic materials. In addition, acomposite sheath 14 or linkingportion sheath 14 or linkingportion - In some embodiments, as shown in
FIG. 3 , theelastic cord 34 is coupled to the first attachment member 24 (a carabiner 26) at thefirst end 18 and defines the second attachment member 28 (a loop 30) external to thesecond end 22.Sheath 14 surrounds theelastic cord 34 and couples to thecarabiner 26 at thefirst end 18. As shown inFIG. 4 ,elastic cord 34 can be coupled tocarabiner 26 at thefirst end 18 and anothercarabiner 26 at thesecond end 22. For example, aloop 30 defined by theelastic cord 34 may be internal to thesheath 14, such thatloop 30 couples to attachment member 28 (e.g., carabiner 26) or sheath 14 (e.g., at sheath end 22) and does not form anexternal loop 30.Sheath 14 may be coupled to the second attachment member 28 (e.g., carabiner 26) to theinternal loop 30.Sheath 14 surroundselastic cord 34 and couples to thecarabiners 26 at thefirst end 18 andsecond end 22. In some embodiments,elastic cord 34 is coupled to the first and second linkingmembers 32 and 36 (e.g., as shown inFIGS. 1 and 2 ). In the embodiments ofFIGS. 3 and 4 , theelastic cord 34 begins at thefirst end 18 and terminates at thesecond end 22 ofsheath 14. -
Attachment members carabiner 26, aloop 30, a latch, a tether key or tether end, a buckle, a fastener, or another attachment to a tool or anchor point.Attachment members first attachment member 24, such as thecarabiner 26, can be secured to a fixed anchor point, and thesecond attachment member 28, such as theloop 30, can be secured to a tool (not shown) used by the operator. In this manner, if and when the operator drops the tool, the tool is elastically supported by thelanyard 10 up to the extended length ofsheath 14, which is secured to the anchor point. When the tool reaches the extended length ofsheath 14, the inelastic response of thesheath 14 dominates, providing a reliable limit to the distance the falling object travels, regardless of the weight, the height dropped, or other characteristics. - In some embodiments, as shown in
FIG. 5 ,elastic cord 34 has afirst end 38, a secondelastic cord end 42, and abody 46 defined between the first and second ends 38 and 42. Both thefirst end 38 and the secondelastic cord end 42 are coupled tocarabiner 26. Thebody 46 is looped outside of thesecond end 22 of thesheath 14, such that thebody 46 definesloop 30. Theelastic cord 34 extends beyond thesheath 14 to form theexternal loop 30. As illustrated inFIG. 5 loop 30 is external tosheath 14. In some embodiments,loop 30 is internal tosheath 14 and couples to anattachment member 24 or 28 (such as aninelastic loop 30 illustrated inFIG. 6 or a carabiner 26). - For example, in
FIG. 5 loop 30, defined byelastic cord 34, is external to thesheath 14 and defines thesecond attachment member 28. Thus, in this embodiment,loop 30 is elastic, and there are twoelastic portions body 46 of oneelastic cord 34. Theelastic portions body 46 extend withinsheath 14 between the first and second ends 18 and 22 of thesheath 14. For example, the firstelastic cord end 38 and the secondelastic cord end 42 are both attached to thefirst attachment member 24, and theelastic cord 34 defines aloop 30 between thefirst attachment member 24 and thesecond attachment member 28. In other embodiments,loop 30, defined byelastic cord 34, is internal to thesheath 14. Theloop 30 does not extend beyondsheath 14 but includeselastic portions elastic cord end 38 and secondelastic cord end 42 are both attached tosheath 14 at afirst end 18. Theinternal loop 30 may connect to anattachment member 28 at thesecond end 22 ofsheath 14. - The
elastic cord 34 may stretch between an un-stretched length and a stretched length. The un-stretched length is less than the fully extended length ofsheath 14. Thus,sheath 14 is bunched up or kinked about theelastic cord 34. The elasticity of thesheath 14 is less than the elasticity of theelastic cord 34. This configuration enables theelastic cord 34 to stretch to absorb energy whenlanyard 10 is supporting a falling object. The stretched length of theelastic cord 34 can vary between the un-stretched length ofelastic cord 34 and the fully extended length ofsheath 14. Between these limits, the stretched length of theelastic cord 34 elastically absorbs the kinetic energy of the falling object. - In some embodiments, as shown in
FIG. 6 ,lanyard 10 includes four or more separateelastic cords 34 withinsheath 14. In some embodiments, the four or moreelastic cords 34 may formloops 30, such that the firstelastic cord end 38 and secondelastic cord end 42 are both attached to thefirst attachment member 24, and theelastic cords 34 define aloop 30 between thefirst attachment member 24 and thesecond attachment member 28. - In the embodiment of
FIG. 6 , eachelastic cord 34 is separately coupled betweenattachment members sheath 14. Eachelastic cord 34 is coupled between thefirst attachment member 24 and thesecond attachment member 28 on the opposite end ofsheath 14. Theelastic cords 34 are stretchable between an un-stretched length and a stretched length. The un-stretched length is less than the extended length of thesheath 14, and the elasticity ofsheath 14 is less than the elasticity ofelastic cords 34. As illustrated,attachment members carabiner 26 and an inelastic loop 30 (e.g., nylon and not defined by elastic cords 34), but may include anysuitable attachment member sheath 14 may include 5, 6, 7, 8, 9, 10, or more separateelastic cords 34 within thelanyard 10 separately coupled betweenattachment members loops 30. - In some embodiments, as shown in
FIG. 7 ,elastic cord 34 includes between thirty-six and fiftyelastic strands 58. Thus, in embodiments such as the one shown inFIG. 5 , because there are twoelastic portions sheath 14, there are effectively between seventy-two and one hundredelastic strands 58 of rubber between the first and second ends 18 and 22 ofsheath 14, but only thirty-six to fiftyelastic strands 58 withinelastic cord 34. Similarly, in embodiments such as the one shown inFIG. 6 , because there are four separateelastic cords 34 within thesheath 14, there are effectively between one hundred forty-four and two hundredelastic strands 58 between the first and second ends 18 and 22 withinsheath 14. Additionalelastic cords 34 have between N×36 and N×50elastic strands 58, where N represents the number ofelastic cords 34 withinsheath 14. For example, five elastic cords 34 (N=5) have between 5×36=180 and 5×50=250elastic strands 58. In some embodiments, two or moreelastic cords 34 may form aloop 30 withinsheath 14 to create four or moreelastic portions elastic cords 34 may form fourelastic portions elastic strands 58 of rubber. -
Carabiner 26, as shown inFIGS. 8 and 9 , has abody 62 with afirst end 66 and asecond end 70 which functions as a latch orgate 78.Gate 78 is pivotable over a range ofmotion 82 between a first “closed” position and a second “open” position. For example, whengate 78 moves from the closed position (illustrated inFIGS. 1-6 ) to the open position (illustrated inFIGS. 7-8 ), anopening 74 is formed betweengate 78 andfirst end 66.Opening 74 is defined whengate 78 is open between thefirst end 66 andsecond end 70 ofcarabiner 26. -
Carabiner 26 may be biased towards the closed position. Applying pressure togate 78 pivots thegate 78 between the closed position in which thegate 78 engages thesecond end 70 and the open position, in which thegate 78 has pivoted the maximum possible distance over the range ofmotion 82, thus maximizing the expandedopening 74. Once pressure is released,gate 78 engages thesecond end 70 in the closed position.Gate 78 can latch and/or lock to thesecond end 70 ofcarabiner 26 to securelyclose carabiner 26 and keep it closed. In some embodiments,gate 78 is biased by a biasing member, such as a spring (not shown), towards the closed position.Gate 78 may include a lock or cover (not shown) that rotates or slides to coversecond end 70 andsecure gate 78 in the closed position to prevent accidental opening or release ofcarabiner 26. - The
body 62 of thecarabiner 26 may optionally be attached to swivel 48 and includes afirst end 66, afirst wall portion 86, asecond wall portion 90, and asecond end 70. The shape ofcarabiner 26 is defined bybody 62 at thefirst wall portion 86 and thesecond wall portion 90. Thefirst wall portion 86 is approximately parallel to thegate 78 when thegate 78 is in the closed position and thesecond wall portion 90 is linked to thefirst wall portion 86. For example,second wall portion 90 may make an acute, obtuse, or right angle withfirst wall portion 86. As illustrated, thesecond wall portion 90 makes an acute angle with thefirst wall portion 86, which is approximately parallel togate 78 in the closed position. Other configurations and embodiments ofcarabiner 26, including non-parallel and/or alternate angles are envisioned. - As shown in
FIGS. 8-9 , agate separation distance 94 is defined as the distance between thegate 78 and thesecond end 70 in the open position wheregate 78 has pivoted the maximum possible distance over the range ofmotion 82 and maximizedopening 74. Awall separation distance 98 is defined as the minimum distance between thegate 78 and thefirst wall portion 86 or thesecond wall portion 90 over the pivotal range ofmotion 82. As illustrated inFIG. 8 the horizontalwall separation distance 98 is less than the verticalwall separation distance 98. Thus thewall separation distance 98 is the horizontalwall separation distance 98. - By inspection of
FIGS. 8-9 we see two different relationships of thegate separation distance 94 andwall separation distance 98, as defined above. InFIG. 8 the minimum wall separation distance 98 (e.g., horizontal wall separation distance 98) is less than thegate separation distance 94. InFIG. 9 the verticalwall separation distance 98 in the open position is less than the horizontalwall separation distance 98. Therefore the verticalwall separation distance 98 defines thewall separation distance 98. InFIG. 9 , thegate separation distance 94 is less than the minimum (“vertical”)wall separation distance 98. -
Carabiner 26 includesgate 78 pivotably coupled to afirst end 66 ofcarabiner 26.Gate 78 is configured to clasp asecond end 70 of thecarabiner 26 in a closed position. Rotation of thegate 78 to an open position defines the minimumwall separation distance 98 betweengate 78 in the open position andwalls carabiner 26. The open position also defines agate separation distance 94 between thesecond end 70 of thecarabiner 26 andgate 78. In some embodiments, the minimumwall separation distance 98 between thegate 78 andwalls gate separation distance 94 between thegate 78 and thesecond end 70 ofcarabiner 26. - In the configuration of
FIG. 9 , thefirst wall portion 86 andsecond wall portion 90 are arranged with respect to thegate 78 such that thewall separation distance 98 is greater than thegate separation distance 94. Thus, in the second position of thegate 78, any square or round article, loop, or hook that is large enough to enter thecarabiner 26 through theopening 74 can move pastgate 78 and allowgate 78 to move back to the closed position. This allowscarabiner 26 to lock the article or hook securely. In other words, thefirst wall portion 86 andsecond wall portion 90 are arranged with respect to thegate 78 such that the article or hook does not forcegate 78 to stay open. Ensuring that thegate separation distance 94 is less than the minimumwall separation distance 98 reduces binding and ensures thatgate 78 can return to the closed position. In this manner, thecarabiner 26 ofFIG. 9 provides greater ease of use for an operator than thecarabiner 26 ofFIG. 8 . -
FIGS. 10-19 illustrate the lengths ofvarious lanyards 10 measured in the test.FIGS. 10 and 17 define two tested configurations oflanyard 10.FIG. 11 illustrates the test methodology.FIGS. 12-16 illustrate the measured results of the test applied to lanyard 10 ofFIG. 10 .FIGS. 18-19 illustrate the measured results of the test applied to lanyard 10 ofFIG. 17 . - As shown in
FIG. 10 , atotal length 102 of thelanyard 10 can be broken down into six separate sub-lengths: (1) alength 106 of thecarabiner 26; (2) alength 110 of theloop section 40; (3) alength 114 of the stitchedsection 44; (4) alength 118 of the elastic cord(s) 34 (not shown inFIG. 10 ) between the first and second ends 18 and 22 and within thesheath 14; (5) alength 122 of thesecond linking member 36; and (6) alength 130 of theloop 30. The purpose of the test is to see how the elasticity of these lengths varies while supporting various weights dropped from the height of the un-stretched elastic cord(s) 34 above a fixed anchor point (or 2×'s the unsupported distance of the un-stretched elastic cord(s) 34). -
FIG. 11 shows the positions of thelanyard 10 both before and after a 2× drop test. The drop test height column of the Table inFIG. 12 uses the reference “2×” when referring to thelanyard 10 being dropped, as indicated byarrow 170, from aheight 174 that is two times theun-tensioned length 142 of theelastic cords 34 withinlanyard 10. Theun-tensioned length 142 of thelanyard 10 shown inFIG. 11 corresponds to “Pre-droptotal length 102” column or the un-tensioned length of thelanyard 10 for the 2× drop test trials. A dottedline 178 indicates when theelastic cords 34 withinlanyard 10 become tensioned and stretch. The test is designed to not extend to the fully extended length ofsheath 14 to test the elastic response of thelanyard 10 system. For thelanyard 10 tests ofFIG. 10 ,tool 150 is secured toloop 30 and dropped from an initial position 182 (2× the un-stretched length of the elastic cord(s) 34) to afinal position 186 in which the elastic cord(s) 34 is fully stretched withinsheath 14.Carabiner 26 oflanyard 10 is secured at thepoint 162. A fully stretchedlength 190 of elastic cord(s) 34 and other components oflanyard 10, shown inFIG. 11 , corresponds to the “StretchedTotal Length 102” column in the Table for the 2× drop test height trials. - For each category of weight-rated
lanyard 10, there are three types of drop tests, as explained below. First, thelanyard 10 was subjected to a first 2× drop test while supporting the rated weight of thelanyard 10 and a peak force on thelanyard 10 was measured for this first drop. Second, thelanyard 10 was subjected to nine more individual 2× drop tests while supporting the rated weight oflanyard 10. For each of these nine additional drops, the peak force onlanyard 10 was measured. The value listed in the Table inFIG. 12 represents the maximum individual peak force measured among the ten total drops, which includes the first drop and the nine subsequent drops supporting the rated weight oflanyard 10. Third,lanyard 10 was subjected to three 2× drop tests while supporting two times the rated weight oflanyard 10, and the peak force was measured for each of those three drops. The maximum individual peak force measured among those three drops is listed in the table ofFIG. 12 . For example, for the ten-pound weight-ratedlanyard 10 with a total pre-drop length of 921 mm, the peak force of the first drop while supporting ten pounds was 82 lbf., the maximum peak force over ten drops while supporting ten pounds was 123 lbf., and the maximum peak force over three drops while supporting twenty pounds was 268 lbf. - During a drop, the
length 118 of the elastic cord(s) 34 can change between four separate stages: (1) an initial un-tensioned stage; (2) a tensioned stage when the length of the elastic cord(s) 34 is less than the length of the unkinkedsheath 14; (3) a tensioned stage where the length of the elastic cord(s) 34 is equal to the fully extended length ofsheath 14; and (4) a fully stretched stage in which the elastic cord(s) 34 and/or thesheath 14 become entirely stretched. In the Table above, the initial un-tensioned stage values are represented in the “Un-tensioned length 118 of elastic cord(s) 34” column, and the fully stretched stage values are represented in the “Fully stretchedlength 118 of elastic cord(s) 34” column. - When the elastic cord(s) 34 becomes the same length as the unkinked
sheath 14, it is between 38% and 115% longer than its un-tensioned length. When the elastic cord(s) 34 becomes the same length as the unkinkedsheath 14, thesheath 14 becomes tensioned, and the elastic cord(s) 34 and thesheath 14 begin stretching together as a system. As demonstrated in the Table above, the respective lengths of thesheath 14 and elastic cord(s) 34 are selected to provide a lower peak force when a weight (e.g., of a tool) is near the lanyards' rated weight and when the weight on thetool 150 is dropped from a height greater than theun-tensioned length 142 oflanyard 10. - Because the
sheath 14 is inelastic, the fully extended length ofsheath 14 roughly defines a limiting tension length oflanyard 10. When the one or moreelastic cords 34 withinsheath 14 are stretched between a pre-tensioned length and a tensioned length, they are unrestrained up to the fully extended length of thesheath 14. When the tensioned length reaches the length of the fully extendedsheath 14, theelastic cords 34 reach the limiting tension length oflanyard 10. Thus, the tensioned length of the elastic cord(s) 34 is less than or equal to the limiting tensioned length ofsheath 14. In some embodiments, the limiting tension length ofsheath 14 is between 30% and 125% greater than the pre-tensioned length of the elastic cord(s) 34. In some embodiments, the limiting tension length ofsheath 14 is between 38% and 115% greater than the pre-tensioned length of elastic cord(s) 34. The limiting tension length ofsheath 14 may be between 45% and 110% of the pre-tensioned length of elastic cord(s) 34. The limiting tension length ofsheath 14 may be between 50% and 105% of the pre-tensioned length of elastic cord(s) 34. The limiting tension length ofsheath 14 may be between 55% and 100% of the pre-tensioned length of elastic cord(s) 34. - In the tests described below, the length of the
sheath 14 was selected to study the elastic properties of the elastic cord(s) 34. As such, the length ofsheath 14 was selected to be greater than the elastic response of thelanyard 10 system to prevent the limiting tensioning length of thesheath 14 from interfering with the test results. - As shown in the Table in
FIG. 12 , test data of different weight-ratedlanyards 10 demonstrate the respective stretching lengths of the above six sub-lengths when thelanyards 10 are subjected to different drop tests. In all of the drop tests listed in the Table ofFIG. 12 , thelength 106 of thecarabiner 26 remains constant at 86 mm and does not change as thelanyard 10 stretches. Similarly, in all of the tests, thelength 114 of the stitchedsection 44 ofsheath 14 remains constant at 36 mm and thelength 122 of the second linking member 36 (e.g., nylon) remains constant at 36 mm. In other words, none of thelengths lanyard 10 is stretched while dropped. Because thesheath 14 has a large modulus of elasticity (spring constant) and a lower elasticity than the elastic cord(s) 34, thesheath 14 limits the length thelanyard 10 can stretch. -
FIGS. 13-16 illustrate data from the drop tests correlating respectively to the 10 lb. weight-ratedlanyard 10 with a pre-droptotal length 102 of 921 mm, the 10 lb. weight-ratedlanyard 10 with a pre-droptotal length 102 of 1381 mm, the 15 lb. weight-ratedlanyard 10, and the 50 lb. weight-ratedlanyard 10, as related to the results shown inFIG. 12 . - In another embodiment of a lanyard 192 shown in
FIG. 17 , the lanyard 192 includes, in series, afirst carabiner 194, a swivel member 196, afirst linking member 198 including aloop section 202 and a stitchedsection 206, asheath 210, asecond linking member 214 including a stitchedsection 218 and aloop section 222, asecond carabiner 226, atether 230, and atether attachment member 236. As in previous embodiments, elastic cord(s) 34 (not shown inFIG. 17 ) is arranged withinsheath 210 and is coupled between the stitchedsection 206 of thefirst linking member 198 and the stitchedsection 218 of thesecond linking member 214. - As shown in
FIG. 17 , atotal length 240 of the lanyard 192 can be broken down into nine separate sub-lengths: (1) alength 244 offirst carabiner 194; (2) alength 248 ofloop section 202; (3) alength 252 of stitchedsection 206; (4) anunstretched length 256 of elastic cord(s) 34 (not shown inFIG. 17 ) between the stitchedsection 206 of thefirst linking member 198 and the stitchedsection 218 of thesecond linking member 214 and within thesheath 210; (5) alength 260 of the stitchedsection 218; (6) alength 264 of theloop section 222; (7) alength 268 of thesecond carabiner 226; (8) alength 272 of thetether 230; and (9) alength 276 of thetether attachment member 236. Additionally,total length 240 can be subdivided intofirst sub-length 280, fromfirst carabiner 194 tosecond carabiner 226, and atether 230 sub-length 284, fromtether 230 totether attachment member 236. - The same drop tests illustrated in
FIG. 11 were performed with lanyard 192 in the same manner as described above, and the results are listed in a Table shown inFIG. 18 . In all of the drop tests listed in the Table ofFIG. 18 , thelengths second carabiners length 252 of the stitchedsection 206 ofsheath 14 and thelength 260 of the stitchedsection 218 ofsheath 14 both remain constant at 36 mm. In other words, none of thelengths sheath 14 has a large modulus of elasticity or spring constant and a lower elasticity than the elastic cord(s) 34. Thus the length ofsheath 14 defines a practical limit to the total extension of thelanyard 10. The elastic cord(s) 34 is free to stretch and absorb the energy of a fall up to the extended length ofsheath 14. -
FIG. 19 illustrates data from the drop tests correlating respectively to the lanyard 192, as related to the results shown inFIG. 18 . Specifically it shows the percentage elongation of the elastic cord(s) 34 for 2× tests on (1) the first drop at the rated weight, (2) the maximum elongation after 10 drops at the rated weight, and (3) the maximum elongation after 3 drops at twice the rated weight for lanyard 192. - For purposes of this disclosure, the term “coupled” means the joining of two components directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional member being attached to one another. Such joining may be permanent in nature or alternatively may be removable or releasable in nature.
- It should be understood that the figures illustrate the exemplary embodiments in detail, and it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
- Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only. The construction and arrangements, shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process, logical algorithm, or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention.
Claims (20)
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US17/836,819 US20220295971A1 (en) | 2017-12-21 | 2022-06-09 | Lanyard |
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US201762609078P | 2017-12-21 | 2017-12-21 | |
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US16/240,546 US10716390B2 (en) | 2017-12-21 | 2019-01-04 | Lanyard |
US16/931,118 US11382405B2 (en) | 2017-12-21 | 2020-07-16 | Lanyard |
US17/836,819 US20220295971A1 (en) | 2017-12-21 | 2022-06-09 | Lanyard |
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US16/931,118 Continuation US11382405B2 (en) | 2017-12-21 | 2020-07-16 | Lanyard |
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US5448805A (en) * | 1993-10-27 | 1995-09-12 | Mascotech Accessories, Inc. | Vehicle rack strap combined sleeve hook |
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CN111801030A (en) | 2020-10-20 |
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